Escolar Documentos
Profissional Documentos
Cultura Documentos
Rev No. 0
No.
Description
QA Document
Acceptance
Standard
Verifying Documents
Client/Third
Party
Note
This Quality Control Plan (QCP) describes the most important process steps for fabrication and erection of the main steel structure and
mechanical parts of RTG cranes. Associated with the processes are the QA/QC - activities based on ISO 9001, the corresponding acceptance
criteria according to NCSC requirements, e.g. product standards or other regulations and the verifying documents necessary for documentation of
the test and inspection results.
At least the specified process steps (their sequence is just informal) are to be executed and documented by the charged sub-contractor (SC) for
fabrication. Additional and more stringent own requirements of the sub-contractor are not terminated by these NCSC regulations. If necessary, the
listed and attached NCSC- standard documents like weld sketch and test instructions are to be completed by more detailed documents of the subcontractor.
Sub contractors without certified quality system have to prove by adequate means before being charged with the contract, that their processes are
ruled by QA and only those structures are delivered which comply with the specified requirements with no limitation.
The European and American standards, mentioned for qualification and execution of welding and inspection work are considered to be equal.
To this Quality Assurance Plan (QAP) additional Quality Inspection Plans (QIP) with specific regulations for the particular structure will be added if
needed.
,
(QCP)
Page 1 of 10
Rev No. 0
No.
Description
QA Document
Acceptance
Standard
Verifying Documents
Inspection Activity
NCSC
Client/Third
Party
/
1.0 PRE-FABRICATION
Review specification, finalize
deviations, amendments
1.1
1.2
1.3
1.4
QC personnel Qualification
1.5
QP-PD-02
WI-PD-02
AWS D1.1
WI-PD-02
AWS D1.1
Certificates
WI-QA-13
QC personnel List
and NDT certificate
NDT
QP-QA-06
Calibration record
2.1
Approved supplier/Subcontractor
QP-PU-01
QP-PU-02
Page 2 of 10
Approved Supplier
List or QA Audit
Note
Rev No. 0
No.
Description
2.2
2.3
Non-conforming material
2.4
Identification of material in
stockyard
2.5
Material Issuing
2.6
Material tracing
2.7
Non-conforming Material to
be limited or forbidden
QA Document
Acceptance
Standard
Verifying Documents
Client/Third
Party
/
QP-QA-05
Specification
Mill certificates
RI
QP-QA-12
QP-QA-13
NCR
QP-LD-05
WI-LD-05
SAP system
RI
RI
QP-PD-03
Material issuing
record
RI
QP-PD-04
RI
RI
SP23
Page 3 of 10
Test report
Note
Rev No. 0
No.
Description
2.8
2.9
Gearbox,Drum,coupling,Brake,S
heave,Rope, spreader, wheel,
wheel rim, twistlock etc.
,,,,,,
,,,,
2.10
2.11
Hydraulic Equipment(Hydraulic
power units, cylinders etc)
(, )
Visual inspection,
cleanliness report, pressure
report
,
2.12
QA Document
Acceptance
Standard
Verifying Documents
Client/Third
Party
/
QP-QA-05
Specificati
on,
NDT Report
NDT
RI
QP-QA-05
Specificati
on and
purchasing
Drawing
Cretificate of
conformity
RI
QP-QA-05
Specificati
on and
Application
certificate of
conformity
QP-QA-05
Specificati
on and
Application
certificate of
conformity
RI
Source of imperfection
rectified
QP-QA-05
Standard
requireme
nts
Non conformity
report
WI-PD-05
Specificatio
n
RI
RI
3.0 FABRICATION
3.1
Material pre-treatment
Page 4 of 10
Paint Inspection
Record
Note
Rev No. 0
No.
3.2
3.3
3.4
3.5
3.6
Description
Fitting inspection
Welding Control
Welding inspection
QA Document
Acceptance
Standard
Verifying Documents
Inspection Activity
NCSC
Client/Third
Party
RI
RI
QP-PD-03
ISO9013
QP-PD-03
Contract
or GB
standards
/AWSD1.1
/AWS
D1.1
QP-QA-11
WI-PD-07
QP-PD-04
Drawing
and WPS
RI/I
QP-QA-11
WI-LD-01
WI-PD-03
WPS
Consumable
Certificate and
Consumable Baking
and Issue Record
RI
RI
WI-QA-02
QP-PD-04
Drawing
and AWS
D1.1:2000
ISO5817
Visual Inspection
Report
RI/I
Page 5 of 10
NDT record
NDT
Note
Rev No. 0
No.
3.7
3.8
Description
QA Document
Acceptance
Standard
Verifying Documents
Inspection Activity
NCSC
Client/Third
Party
/
WI-QA-06
QP-PD-04
Drawing
ISO 13920
Dimension
Inspection Report
RI/I
NDT
Applied UT/RT/MT/PT to
weld seam /
//
WI-QA01/03/04/05
AWS
D1.1:2000
& As Per
Drawing
NDT Report
WI-QA-08
RI
RI
WI-QA-14
RI
WI-QA-06
Drawing
ISO2768
Dimension
Inspection Report
(machining)
RI
QP-QA-03
WI-QA-07
Release Report
3.9
Leak Test
3.10
3.11
Machining Inspection
3.12
Release
4.0 Painting
Page 6 of 10
Note
Rev No. 0
No.
4.1
Description
4.2
Painting Inspection
4.3
QA Document
Acceptance
Standard
Verifying Documents
Inspection Activity
NCSC
Client/Third
Party
/
ISO 85011:1988
Blasting Inspection
Report
RI/I
WI-PD-05
SP01
Specification
Painting Inspection
Report
RI/I
WI-QA-14
Inspection Report
RI
QP-QA-11
WI-PD-07
Drawing
WPS
FEM
RI/I
QP-QA-11
WI-QA-02
WI-QA-04
Drawing
and AWS
D1.1:2000
ISO5817
Visual Inspection
Report and NDT
Report
RI
WI-QA-05
SP01
5.0 Erection
5.1
5.2
Fitting Inspection
Welding Inspection
Page 7 of 10
Note
Rev No. 0
No.
Description
5.3
5.4
Painting Inspection
5.5
Mechanism Installation
Inspection
5.6
5.7
QA Document
Acceptance
Standard
Verifying Documents
Client/Third
Party
/
WI-QA-06
Drawing
ISO 13920
FEM
Dimension
Inspection Report
RI/I
WI-PD-05
Contract
SIS
Painting Inspection
Report
RI/I
QP-PD-07
FEM
Inspection Report
R/I
Drawing
Inspection Report
Inspection Report
RI/I
QP-QA-11
QP-QA-11
Page 8 of 10
Note
Rev No. 0
No.
Description
5.8
5.9
5.10
5.11
Commissioning Test
5.12
Punch list
QA Document
Acceptance
Standard
Verifying Documents
Inspection Activity
NCSC
Client/Third
Party
/
WI-QA-14
Inspection Report
QP-QA-11
WI-QA-19
WI-PD-08
IEC
Inspection Report
RI
RI
Commissi
oning
report
Commissioning/Acc
eptance report
standard
and
contract
QM-2000
QM-2000
Page 9 of 10
Note
Rev No. 0
No.
Description
6.DOCUMENTATION
Final Dossier
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Note
H - hold point
QA Document
Acceptance
Standard
Verifying Documents
Inspection Activity
NCSC
Client/Third
Party
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
Mill Certificates
Paint Certificates
NDT reports
Punch list
R - review
RI - RandomInsepction
W - witness
Page 10 of 10
- inform
Note