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Preparation Course for

PRESSURE VESSEL INSPECTOR Certification


13 - 17 April 2015

Bandung, Indonesia

COURSE OBJECTIVE
The main emphasis of this program is to provide a comprehensive understanding of the design, inspection and
maintenance of pressure vessels based on API 510 standards. Pressure vessel is one of the critical production assets in
process industry. How to adopt code rules for your plants pressure vessels and various service conditions will be
illustrated with numerous case studies. Important codes will be reviewed and discussed so as to address the difficulties
and ambiguities you might have encountered during working.

BENEFITS OF ATTENDING THIS COURSE


1

Knowledge of API publications and other international


standards which include:
API 510, Pressure Vessel Inspection Code
API RP 572, Inspection Practices for Pressure Vessels
API RP 576, Inspection of Pressure-relieving Devices
API RP 577, Welding Inspection and Metallurgy
API RP 571, Damage Mechanisms (related to
Pressure Vessel)
ASME Sect 8 Div. 1, Rules for Constructing Pressure
Vessels
ASME Sect 5, Non-Destructive Examination
ASME Sect 9, Welding Qualifications

Knowledge and expertise that are required for


maintenance, rating, inspection, repair and alteration of
in-service pressure vessel

Information of API Individual Certification Program and


API 510 Inspector certification process.

The trainer is a practitioner with in-depth knowledge and


experience about the industry that will benefit
participants to learn about knowledge applications in
real work.

THE COURSE IS DESIGNED FOR

COURSE METHODOLOGY

Engineers, Supervisors, Managers and personnel in


Pressure Vessel, QA/QC, Engineering Design, Mechanical,
Operation and Maintenance. This course will also be
beneficial to Inspectors / Engineers who are preparing
themselves for the API 510 certification examination.

The course will use various tools such as Group


Discussion, Case Studies, Practical Exercise,
Video, and Quiz to reinforce the understanding.

API 510 Preparation Course for PRESSURE VESSEL INSPECTOR Certification


COURSE CONTENT
D A Y 1

Introduction, Publications, Course Outline & Body of


Knowledge
ASME section VIII, Division 1
- Scope and organization of the code
- Design minimum requirements and definitions
- Compensation of pressure due to static head
- Requires thickness of shell and heads due to internal
pressure
- Determination of joint efficiencies
- Required thickness off shell due to external pressure
D A Y 2

ASME Section VIII, Division 1 (Contd)


- Nozzle reinforcements and its limits
- Permissible out-of-roundness
- Impact testing requirements and exemptions
- Heat treatment requirements
- Marking and reports
ASME Section 5
- Article 1, General Requirement
- Article 2, Radiographic Examination
- Article 6, Liquid Penetrant Examination
- Article 7, Magnetic Particle Examination
- Article 23, Section SE-797, Ultrasonic Standards
- Marking and record keeping
D A Y 3

API 510, Pressure Vessel Inspection Code


- Scope Organization and definition based on the
Code
- Inspection, examination and pressure testing
practices
- Determination of Inspection/ interval / frequency
and extent of inspection
- Corrosion rate and remaining life calculations
- IMAWP determination
- Fitness for service evaluations
- Reporting and records
- Repairs and alterations
- Rerating
API 572, Inspection Practices of Pressure Vessel
- Types of pressure vessels
- Reasons for inspection
- Inspection planning
- Inspection methods and limitations
- Records and reporting

D A Y 4

API RP 576, Inspection of Pressure-Relieving Devices


- Scope, terms and definitions
- Types of Pressure-Relieving Devices
- Causes of improper performance
- Inspection and testing
- Records and reports
API RP 571, Damage Mechanisms (related to pressure
vessels in general)
- Temper Embrittlement
- Brittle Fracture
- Thermal Fatigue
- Erosion/erosion control
- Mechanical Fatigue
- Atmospheric Corrosion
- Corrosion Under Insulation (CUI)
- Cooling Water Corrosion
- Caustic Corrosion
- Sulfidation
- Chloride Stress Corrosion Cracking (CI-SCC)
- Corrosion Fatigue
- Caustic Stress Corrosion Cracking (Caustic
Embrittlement)
- Hydrochloric Acid (HCI) Corrosion
- Amine Stress Corrosion Cracking
- Wet H25 Damage (Blistering/HIC/SOHIC/SCC)
- High Temperature Hydrogen Attack (HTHA)
ASME Section 9
- Article 1, Welding General Requirements
- Article 2, Welding Procedure Qualifications
- Article 3, Welding Performance Qualifications
- Article 4, Welding Data
D A Y 5

API RP 577, Welding Inspection and Metallurgy


- Definitions
- Welding inspection, processes, procedure, materials
- Welder qualifications
- Non-destructive examination
- Metallurgy
- Refinery and Petrochemical Plant Welding Issues
API 510 Practice examination, Open and Closed Book

Exercises :
A number of short exercises will be used to
reinforce key topics

API 510 Preparation Course for PRESSURE VESSEL INSPECTOR Certification


COURSE FACILITATOR
ABOUT THE FACILITATOR

B.L. Ho is an active consultant and professional in


Singapore. He has more than 18 years of experience in
the international oil and gas (onshore and offshore),
marine, shipbuilding and repair industries providing
engineering consultancy, asset integrity,
materials/corrosion expertise, welding and failure
investigations. He had previously held positions as
Principal Consultant with DNV, and as
Corrosion/Inspection Manager in Shell Seraya Singapore.
He also had stationed in Vietnam where he provides and
set-up asset integrity management services and systems
for BP and Petrovietnams offshore and onshore facilities.
ACADEMIC QUALIFICATION

Master of Science National University of Singapore,


Materials Science & Engineering, 2001
Bachelor of Engineering with Honours, Nanyang
Technological University, Mechanical Engineering,
1995
PROFESSIONAL EXPERIENCE

Asset Integrity & Risk Management Services (AIMS)


Plant Maintenance and Engineering
Materials Selection
Risk-based Inspection (RBI)
Failure Analysis
Six Sigma (Green Belt)
Metallurgy and Chemical Analysis
Corrosion Assessment, Protection & Material
Selection
Condition Assessment Of Structures & Components
Welding Consultancy/Inspection/Witnessing
Non-destructive Testing (MT,PT,UT,RT & ET)
Fiberscopic Inspection
Calibration & Mechanical Testing
FIELD EXPERIENCE

Oil & Gas (offshore and onshore), Chemical &


Petrochemical, Refineries, Marine, Shipbuilding &
Repair, Automobile and Aerospace.

PROFESSIONAL ATTAINMENT

API 653 Aboveground Storage Tank Inspector


Certification (Cert No. 31253)
API 570 Piping Inspection Certification Program (Cert
No. 24410)
API 510 Pressure Vessel Inspection Certification
Program (Cert No. 29563)
Risk Based Inspection (RBI)
AWS Certification of Welding Inspectors
ASNT Level II for MT
ASNT Level II for PT
Quality Assurance Level III
Pipeline Integrity Management Course (DNV)
Modern Energy Technology (Offshore and Onshore)
Project Management 1
Project Management 2
L281 Storage Tank Maintenance and Inspection
M123 Safety in Process Design Course
Hazards & Effects Management Process - Layer of
Protection Analysis (HEMP-LOPA)
Asset Dependability Green Belt Training
Corrosion Control by Protective Paint
Assessment of acceptability of flaws by Fracture
Mechanics
TEACHING EXPERIENCE

Lecturer for API 510, API 570 and API 653


international courses for Petronas, Chevron
Indonesia, Shell, BP and Sinopec.
RBI Trainer for public training for Singapore plants
such as Celanese, Lonza, PCS, SRC, and for NCSP
(Vietnam), Dung Quat Refinery (Vietnam), PIC
(Oman), KOC (Kuwait), Malaysia, Indonesia,
Philippines and China .
Lecturer for courses held between year 1999 to
2004. Courses included Principles of Failure Analysis,
Stainless Steels, Corrosion Causes & Prevention,
Heat Treatment of Steels, Mechanical Testing of
Metals, Principles of Metallography and Thermal
Spray Technology.

REGISTRATION FORM

13 17 April 2015, Bandung Indonesia

Course Fee : USD 2,250 / person (latest reg. 30 Mar 2015)


Early Bird : USD 2,150 / person (latest reg. 13 Mar 2015)
Group Disc. : USD 2,050 / person (latest reg. 30 Mar 2015)

API 510 Preparation Course for


PRESSURE VESSEL INSPECTOR
Certification

Group discount is available for a registration of minimum 2 people


from the same company.

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PAYMENT DETAIL
Payment (personal) should be received in full amount, and completed at least 10 days before training start.
Payment (corporate) should be made within 30 (Thirty) Days after invoice received date.
Payment to: Bank Mandiri l Branch: Ratu Plaza (Jakarta, Indonesia) l Account Name: PT Fritmandiri Utama l
Account Number: 122 - 00 - 0625535 - 3 l SWIFT CODE: BMRIIDJA

TERMS & CONDITIONS


Course fee include lunch, coffee breaks, training materials, certificate, stationaries, and group picture.
Certificate will be issued with minimum 80% of class attendance.
Cancellation Rule:
Cancellation within 6-10 working days
: 25 % Cancellation Fee
Cancellation within 3-5 working days
: 50 % Cancellation Fee
Cancellation within 1-2 working days
: Non Refundable
Change of participant is allowed with written notification received min. 2 working days before training.

CONTACT INFO
Jl. Gandaria III Blok D No 6, Jakarta Selatan, Indonesia
Office: +62 21 726 9214 l Website: www.fritmandiri.co.id
Marketing: Dimas Bayu Aji l Cell: +62 8121-8617-264 l Email: dimas@fritmandiri.co.id

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