Enter

Enter
Degree
Minute
Enter Second
1.000
30.000
1.000
45.000
29.000
2.000
4.000
10.000
85.000
1.000
1.000
1.000
10.000
100.000
1000.000

Dedgee in
Decimal
1.50028
45.48333
0.00056
0.00111
0.00278
0.02361
0.01667
1.00000
0.00028
0.00278
0.02778
0.27778

Find Sec
16.667
33.333
83.333
333.333

Find Degree
in Decimal
0.005
0.010
0.024
0.095

Distance across in Inches Distance across in

Distance across in Distance across in
at 100 feet
Inches at 1 ft
Inches at 10"
Inches at 1"
32.149
0.3215
0.2679
0.02679
974.643
9.7464
8.1220
0.81220
0.012
0.0001
0.0001
0.00001
0.024
0.0002
0.0002
0.00002
0.060
0.0006
0.0005
0.00005
0.506
0.0051
0.0042
0.00042
0.357
0.0036
0.0030
0.00030
21.429
0.2143
0.1786
0.01786
0.006
0.0001
0.0000
0.00000
0.060
0.0006
0.0005
0.00005
0.595
0.0060
0.0050
0.00050
5.952
0.0595
0.0496
0.00496

Find Dist per ft

0.0010
0.0020
0.0050
0.0200

Enter Dist per 5ft

0.0050
0.0100
0.0250
0.1000

Distance
across at 60"
1.6074
48.7321
0.0006
0.0012
0.0030
0.0253
0.0179
1.0714
0.0003
0.0030
0.0298
0.2976

Radius=
Enter
(Hypotenus
Diameter
Radius
Enter X axis (Azimuth) e)
0.0310
0.0155
0.0080
0.0155

Radius

Calculated
Sine=Azim Angle Degrees
uth/Hyp
from Top
0.5161
31.0730

Hyp * Hyp Opp * Opp

0.0002
0.0001

x=
y=
R=

Radius

Calculated
Elevation
from Top

Calculated
Adj = SqRt
Width of 2X
Y=Radius-Elev
of H*H+O*O (Radius-Adj)
Azimuth
from Top
0.0133
0.0022
0.0133
0.0160

0.0080
0.0133
0.0155

Ball End Mill Elevation down to Width of line

Diameter
0.0625

Radius
0.0313
Rad^2
0.0010

Diameter
0.0625
0.0625
0.0625
0.0938
0.0938
0.0938
0.0938
0.1250
0.1250
0.1250
0.1250

Elev from
Top
0.0150

Elev from
Top
0.0050
0.0100
0.0150
0.0150
0.0200
0.0250
0.0300
0.0200
0.0300
0.0400
0.0500

Rad-Elev
from top
0.0163
^2
0.0003

K15-M15
0.0007

Width of Line
0.0339
0.0458
0.0534
0.0688
0.0768
0.0829
0.0875
0.0917
0.1068
0.1166
0.1225

Height of Letter
(X8)
0.2712
0.3664
0.4272
0.5504
0.6144
0.6632
0.7000
0.7336
0.8544
0.9328
0.9800

Width

2x(1/2
Widths)

SqrtM15
0.0267

O15*2
0.0534

Coefficient of expansion Aluminum Inch per degree F

Coefficient of expansion Steel Inch per degree F

Length of Aluminum metal Inches

12.0000

Length of Steel metal Inches

100.0000

0.000013
0.000006

Temperature difference in F
Length change
30.0
0.0047

Temperature difference in F
Length change
30.0
0.0180

Metal Weight Calculator

SS
Steel
Aluminum

Length

Width
12
48
12
12

0.29
0.25
0.1

Height
12
48
12
12

12
0.375
1
0.25

Pounds per Cubic Inch

0.25
0.1
0.1
0.1

Weight Of Piece in Lbs

432
86.4
14.4
3.6
0
0
0
0
0
0
0
0

SpeedAndFeed40

(Alum 160HSS
500Carb) (Steel
80HSS 250Carb)
(SS303 60HSS
180Carb) (SS304
40HSS 100Carb)

Enter diameter
of end mill
(effects Hp
needs)

Enter flutes
on end mill
(effects FEED
& Hp needs)

500

0.5000

350

0.5000

Enter SFPM
(effects Hp
needs)

Page 17

SpeedAndFeed40

420

0.5000

.1) This Excel sheet calculates Maximum Safe End Mill Depth o
cut and End mill diameter, length and number of flutes.

.2)Use at your own risk and check all recommendations it make

.3)Recommend using Feed over ride at less than 30% and slow

.4) These are Maximum recommendations and your Vise / Fixtu

Depth of Cut Divider and or Material Ratings and or Cutter Leng
smaller diameters), this jamming flutes full of chips can destroy

Page 18

SpeedAndFeed40

(Aluminum=3.0) (Alum
Alloy=1.5) (HR
Steel=0.8) (SS
304=0.35)

(NONE=0.2)
(Air=0.6)
(Minimum Oil=0.7)
(Mist=0.8)
(Flood=1.0)
(LOWER IF
CHIPS STICKING
TO FLUTES)

Type of Milling
Enter (MR)
Machinabilty Rating End Milling=1.0
Side Milling=1.2
of Material cutting Side milling cools
(effects DOC and
End Mill better so
FEED )
RPM faster

Enter
Coolant?
(Effects RPM
and FEED)

1.50

0.7

1.50

End Milling
Page 19

0.7

SpeedAndFeed40

1.50

Side Milling

0.7

m Safe End Mill Depth of Cut, RPM, Feed, and Horsepower requireme
umber of flutes.

commendations it makes with your own calculations.

less than 30% and slowly increasing if everything looks OK. Feed is th

ons and your Vise / Fixture may not be able to hold part and or it may b
tings and or Cutter Length Factor AND OR COOLANT depending on y
ull of chips can destroy an end mill quickly.

Page 20

SpeedAndFeed40

(Regular=1)
(Long=2)
(ExLong=4)
(Reduced
Shank=2) (Quick
Switch Adapter to
Collet Holder=2)

Normal Range
(0.003 0.010)

Enter Cutter
Length Factor Enter Main Chip thickness
((dia* H3*D3)+ 0.0005)),
(effects Depth effects Feed, Cubic IPM, HP
Of Cut )

2.0

0.0033

2.0

0.0030
Page 21

SpeedAndFeed40

2.0

0.0030

epower requirements ( and Cubic IPM machining rate) based on mate

oks OK. Feed is the main throttle controller

part and or it may bend under cutting pressures, Adjusting Chip Thickn
NT depending on your experiences. Watch for chips packing in flutes (

Page 22

SpeedAndFeed40

ACTUAL CHIP
HP needs = Cubic
THICKNESS adjusted
IPM / MR
(for diameter of end
(Bridgeport <1)
mill and high flute
(Sherline <0.025)
number)

0.0025

0.835
Page 23

Adjusted
cubic IPM

1.253

SpeedAndFeed40

0.0025

1.193

machining rate) based on material being

ller

ssures, Adjusting Chip Thickness and or

ch for chips packing in flutes (especially

Page 24

1.790

SpeedAndFeed40

Normal FEED
Adjustment Factor
Range FOR CHIP
CLEARANCE (1.0
3.0) (DEEP SLOT=3)

ENTER FEED
adjusted FEED
Adjustment Factor TO
for small
LOWER Base FEED
diameter end
for too small diameter
mill with high
EM with too many
flute number
small flutes

RPM

2.0
2674

26.7
Page 25

0.16

SpeedAndFeed40

3209

32.1

End Milling
FEED METRIC
MM

678.9

Page 26

0.16

SpeedAndFeed40

Enter Depth of
Cut Divider
(effects Depth
of Cut) (Normal
=3-5)

4.0

Base FEED
IPM

Depth Of Cut is
Dia x MR / (LF x
Depth Divider)

Stepover

31.8

0.094

0.500

Page 27

SpeedAndFeed40

38.2

1.000

0.047

Enter Side
Milling Depth
Changed to
----

0.250

0.188

End Milling
Depth METRIC
MM

2.38125

Page 28

SpeedAndFeed31_Inch

(Alum 160HSS
500Carb) (Steel
80HSS 250Carb)
(SS303 60HSS
180Carb) (SS304
40HSS 100Carb)

Enter SFPM
(effects Hp
needs)

Enter diameter
of end mill
(effects Hp
needs)

Enter flutes
on end mill
(effects FEED
& Hp needs)

100
70
84

0.3750
0.3750
0.3750

2
2
2

.1) This Excel sheet calculates Maximum Safe End Mill Depth o
based on material being cut and End mill diameter, length and
Page 29

SpeedAndFeed31_Inch

.2)Use at your own risk and check all recommendations it make

.3)Recommend using Feed over ride at less than 30% and slow

.4) These are Maximum recommendations and your Vise / Fixtu

Adjusting Chip Thickness and or Depth of Cut Divider and or M
experiences. Watch for chips packing in flutes (especially small

Page 30

SpeedAndFeed31_Inch

(Aluminum=3.0)
(Alum Alloy=1.5)
(HR Steel=0.8)
(SS 304=0.4)

(NONE=0.2)
(Air=0.6)
(Minimum
Oil=0.7)
(Mist=0.8)
(Flood=1.0)
(LOWER IF
CHIPS
STICKING TO
FLUTES)

Enter (MR)
Type of Milling End
Machinabilty
Milling=1.0 Side
Rating of
Milling=1.2 Side
Material cutting milling cools End Mill
(effects DOC and better so RPM faster
FEED )

Enter
Coolant?
(Effects
RPM )

0.4
0.4
0.4

End Milling
Side Milling

0.7
0.7
0.7

mum Safe End Mill Depth of Cut, RPM, Feed, and Horsepower requirem
mill diameter, length and number of flutes.
Page 31

SpeedAndFeed31_Inch

recommendations it makes with your own calculations.

at less than 30% and slowly increasing if everything looks OK. Feed is

ations and your Vise / Fixture may not be able to hold part and or it ma
th of Cut Divider and or Material Ratings and or Cutter Length Factor A
g in flutes (especially smaller diameters), this jamming flutes full of chip

Page 32

SpeedAndFeed31_Inch

(Stub=0.6)
(Regular=1)
(Long=2)
(ExLong=4)
(Reduced
Shank=2)

Normal
Range
(0.003
0.010)

Enter Cutter
Length
Factor
(effects
Depth Of
Cut )

Enter Main Chip

thickness ((dia*
H3*D3)+ 0.0005)),
effects Feed, Cubic
IPM, HP

2.0
2.0
2.0

0.0070
0.0016
0.0016

ACTUAL CHIP
THICKNESS
adjusted (for
diameter of end mill
and high flute
number)

0.0014
0.0014

nd Horsepower requirements ( and Cubic IPM machining rate)

Page 33

SpeedAndFeed31_Inch

ulations.

thing looks OK. Feed is the main throttle controller

o hold part and or it may bend under cutting pressures,

Cutter Length Factor AND OR COOLANT depending on your
mming flutes full of chips can destroy an end mill quickly.

Page 34

SpeedAndFeed31_Inch

Hp needs =
Cubic IPM /
MR
(Bridgeport
<1) (Sherline
<0.025)

Adjusted
cubic ipm

RPM

adjusted FEED
for small
diameter end
mill with high
flute number

0.035
0.047

0.014
0.019

713
856

2.0
2.4

machining rate)

Page 35

SpeedAndFeed31_Inch

METRIC MM

oller

50.2

essures,
pending on your
mill quickly.

Page 36

SpeedAndFeed31_Inch

Normal FEED
Adjustment
Factor Range
FOR CHIP
CLEARANCE
(1.0 3.0)
(DEEP SLOT=3)

Enter Depth
of Cut
Divider
(effects
Depth of
Cut) (Normal
=3-5)

ENTER FEED
Adjustment
Factor TO
LOWER Base Base FEED
FEED for too
ipm
small diameter
EM with too
many small flutes

2.0
0.11
0.11

2.2
2.7

4.0

Depth Of
Cut is Dia x
MR / (LF x
Depth
Divider)

Stepover

0.019
0.750

0.375
0.009

Page 37

SpeedAndFeed31_Inch

METRIC MM
=

0.47625

Page 38

DECIMAL
EQUIV

DRILL
SIZE

0.0135
0.0145
0.0156
0.0157
0.0160
0.0180
0.0197
0.0200
0.0210
0.0225
0.0236
0.0240
0.0250
0.0260
0.0276
0.0280
0.0292
0.0295
0.0310
0.0313
0.0315
0.0320
0.0330
0.0335
0.0350
0.0354
0.0360
0.0370
0.0374
0.0380
0.0390
0.0394
0.0400
0.0410
0.0420
0.0430

80
79
1/64
78
77
76
75
74
73
72
71
70
69
68
1/32
67
66
65
64
63
62
61
60
59
58
57

MM

0.3429
0.3683
0.3962
0.4000
0.4064
0.4572
0.5000
0.5080
0.5334
0.5715
0.6000
0.6096
0.6350
0.6604
0.7000
0.7112
0.7417
0.7500
0.7874
0.7938
0.8000
0.8128
0.8382
0.8500
0.8890
0.9000
0.9144
0.9398
0.9500
0.9652
0.9906
1.0000
1.0160
1.0414
1.0668
1.0922

TAP SIZES

M1 X 0.25

M1.1 X 0.25

M1.2 X 0.25

DECIMAL
EQUIV

0.1181
0.1200
0.1250
0.1285
0.1299
0.1360
0.1405
0.1406
0.1440
0.1457
0.1470
0.1495
0.1520
0.1540
0.1562
0.1570
0.1575
0.1590
0.1610
0.1654
0.1660
0.1695
0.1719
0.1730
0.1770
0.1800
0.1820
0.1850
0.1875
0.1890
0.1910
0.1935
0.1960
0.1969
0.1990
0.2010

DRILL
SIZE

31
1/8
30
29
28
9/64
27
26
25
24
23
5/32
22
21
20
19
18
11/64
17
16
15
14
13
3/16
12
11
10
9
8
7

0.0433
0.0465
0.0469
0.0492
0.0520
0.0550
0.0595
0.0625
0.0630
0.0635
0.0670
0.0689
0.0700
0.0730
0.0760
0.0781
0.0785
0.0787
0.0807
0.0810
0.0820
0.0860
0.0890
0.0935
0.0938
0.0960
0.0980
0.0984
0.0995
0.1015
0.1040
0.1065
0.1094
0.1100
0.1110
0.1130
0.1142
0.1160

56
3/64
55
54
53
1/16
52
51
50
49
48
5/64
47

46
45
44
43
42
3/32
41
40
39
38
37
36
7/64
35
34
33
32

1.1000
1.1811
1.1913
1.2500
1.3208
1.3970
1.5113
1.5875
1.6000
1.6129
1.7018
1.7500
1.7780
1.8542
1.9304
1.9837
1.9939
2.0000
2.0500
2.0574
2.0828
2.1844
2.2606
2.3749
2.3825
2.4384
2.4892
2.5000
2.5273
2.5781
2.6416
2.7051
2.7788
2.7940
2.8194
2.8702
2.9000
2.9464

M1.4 X 0.3
#0-80
M1.6 X 0.35

#1-64, #-72
M2 X 0.4

M2.2 X 0.45
#2-56, #2-64

#3-48
M2 X 0.045
#3-56
#4-40
#4-48

M3 X 1.5
#5-40
#5-44
#6-32

#6-40
M3.5 x 0.6

0.2031
0.2040
0.2055
0.2090
0.2130
0.2188
0.2210
0.2280
0.2340
0.2344
0.2362
0.2380
0.2420
0.2460
0.2500
0.2570
0.2610
0.2656
0.2660
0.2677
0.2720
0.2756
0.2770
0.2810
0.2812
0.2900
0.2950
0.2969
0.3020
0.3071
0.3125
0.3150
0.3160
0.3230
0.3281
0.3320
0.3346
0.3390

13/64
6
5
4
3
7/32
2
1
A
15/64
B
C
D
1/4&E
F
G
17/64
H
I
J
K
9/32
L
M
19/64
N
5/16
O
P
21/64
Q
R

MM

3.0000
3.0480
3.1750
3.2639
3.3000
3.4544
3.5687
3.5712
3.6576
3.7000
3.7338
3.7973
3.8608
3.9116
3.9675
3.9878
4.0000
4.0386
4.0894
4.2000
4.2164
4.3053
4.3663
4.3942
4.4958
4.5720
4.6228
4.6990
4.7625
4.8006
4.8514
4.9149
4.9784
5.0000
5.0546
5.1054

TAP SIZES

M4 x 0.7
#8-32, #8-36

M4.5 x 0.75
#10-24

#10-32
M5 x 0.8

#12-24
#12-28
#12-32

M6 x 1.0
1/4-20

DECIMAL
EQUIV

DRILL
SIZE

0.3438
0.3480
0.3543
0.3580
0.3594
0.3680
0.3750
0.3770
0.3860
0.3906
0.3937
0.3970
0.4016
0.4040
0.4062
0.4130
0.4219
0.4331
0.4375
0.4531
0.4688
0.4724
0.4844
0.5000
0.5118
0.5156
0.5312

11/32
S

0.5469
0.5512
0.5625
0.5781
0.5906
0.5938
0.6094
0.6102

T
23/64
U
3/8
V
W
25/64
X
Y
13/32
Z
27/64
7/16
29/64
15/32
31/64
1/2
33/64
17/32
35/64
9/16
37/64
19/32
39/64

MM

8.7325
8.8392
9.0000
9.0932
9.1288
9.3472
9.5250
9.5758
9.8044
9.9212
10.0000
10.0838
10.2000
10.2616
10.3175
10.4902
10.7163
11.0000
11.1125
11.5087
11.9075
12.0000
12.3038
12.7000
13.0000
13.0962
13.4925
13.8913
14.0000
14.2875
14.6837
15.0000
15.0825
15.4788
15.5000

5.1587
5.1816
5.2197
5.3086
5.4102
5.5575
5.6134
5.7912
5.9436
5.9538
6.0000
6.0452
6.1468
6.2484
6.3500
6.5278
6.6294
6.7462
6.7564
6.7996
6.9088
7.0000
7.0358
7.1374
7.1425
7.3660
7.4930
7.5413
7.6708
7.8000
7.9375
8.0000
8.0264
8.2042
8.3337
8.4328
8.5000
8.6106

0.6250
0.6299
0.6406
0.6562
1/4-28, 1/4-32

M7 x 1.0

5/16-18
5/16-20
M8 x 1.25
5/16-24
5/16-28

M9 x 1.25
3/8-16

3/8-20
M10 x 1.5
3/8-24

0.6693
0.6719
0.6875
0.6890
0.7031
0.7087
0.7188
0.7344
0.7480
0.7500
0.7656
0.7677
0.7812
0.7874
0.7969
0.8125
0.8268
0.8281
0.8438
0.8594
0.8661
0.8750
0.8906
0.9055
0.9062
0.9219
0.9375
0.9449
0.9531
0.9688
0.9843
0.9844
1.0000

5/8
41/64
21/32

43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
31/32
63/64
1

15.8750
16.0000
16.2712
16.6675
17.0000
17.0663
17.4625
17.5000
17.8587
18.0000
18.2575
18.6538
19.0000
19.0500
19.4462
19.5000
19.8425
20.0000
20.2413
20.6375
21.0000
21.0337
21.4325
21.8288
22.0000
22.2250
22.6212
23.0000
23.0175
23.4163
23.8125
24.0000
24.2087
24.6075
25.0000
25.0038
25.4000

TAP SIZES

3/8-28, 3/8-32

7/16-14
7/16-16

7/16-20

M12 x 1.75
7/16-28
7/16-32
1/2-13
1/2-16
1/2-20
1/2-28, 1/2-32
M14 x 2.0
9/16-12
9/16-16
9/16-18, 9/16-20
9/16-24, 9/16-28
9/16-32, 5/8-11
5/8-12
M16 x 2.0
5/8-16
5/8-18, 5/8-20
5/8-24, 5/8-28, 5/8-32
11/16-12
M18 x 2.5

11/16-16
11/16-20
11/16-24, 11/16-28
11/16-32, 3/4-10
3/4-12
3/4-16
M20 x 2.5
3/4-20
3/4-28, 3/4-32
13/16-12
13/16-16
13/16-20, 7/8-9
M22 x 2.5
13/16-32
7/8-12
7/8-14, 7/8-16
M24 x 3.0
7/8-20
7/8-28, 7/8-32
15/16-12
15/16-16, 1.0-8
15/16-20
15/16-28, 15/16-32
1.0-12
1.0-16, 1-1/16-8
M27 x 3.0
1.0-20
1.0-28, 1.0-32
1-1/16-12, 1-1/8-7
1-1/16-16, 1-1/8-8

Thread Depth
Double Depth of American National Thread

Number of
Threads
3.5
4.0
4.5
5
6
7
8
9
10
11
12
13
14
16
18
20
24
28
32
40

Factor
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000
1.3000

Double Depth Double Depth using Compound at

30 degree
(Lathe Cross Compound at 30
direct reading
slide)
degree
0.371
0.325
0.289
0.260
0.217
0.186
0.163
0.144
0.130
0.118
0.108
0.100
0.093
0.081
0.072
0.065
0.054
0.046
0.041
0.033
#DIV/0!

0.4289
0.3753
0.3336
0.3002
0.2502
0.2144
0.1876
0.1668
0.1501
0.1365
0.1251
0.1155
0.1072
0.0938
0.0834
0.0751
0.0625
0.0536
0.0469
0.0375

Page 45

0.2144
0.1876
0.1668
0.1501
0.1251
0.1072
0.0938
0.0834
0.0751
0.0682
0.0625
0.0577
0.0536
0.0469
0.0417
0.0375
0.0313
0.0268
0.0235
0.0188

Flat on Cutter
Tip
0.0357
0.0313
0.0278
0.0250
0.0208
0.0179
0.0156
0.0139
0.0125
0.0114
0.0104
0.0096
0.0089
0.0078
0.0069
0.0063
0.0052
0.0045
0.0039
0.0031

Xsq + Ysq=Rsq

X and Y cannot be bigger than

Radius

Xsq= Rsq Ysq

T0 FIND MISSING X ENTER Diameter
AND Y

T0 FIND MISSING Y ENTER X

Enter Diameter=

10.0000

Enter Diameter=

10.0000

Rad=

5.0000

Rad=

5.0000

Enter Y=

3.0000

Enter X=

3.0000

XSQ=

16.0000

Ysq=

16.0000

Then X=

4.0000

Then Y=

4.0000

X,Y Coordinates
X
Y
4.0000
3.0000

X,Y Coordinates
X
Y
3.0000
4.0000

Xsq+Yysq=Rad(Hyp)sq

If one corner of triangle is

X0,Y0
To Find Radius (Hyp) if you know
X and Y of other corner

Sine =Opp/Hyp

Enter
Degrees

Cosine= Adj/Hyp
Tangent =Opp/Adj

Sine

30.0000

Enter X=

2.0000

Cosine

30.0000

Xsq=

4.0000

Tangent

45.0000

Enter Y=

2.0000

Enter Opp (Leave

Blank if not sure)

12.0000

4.0000

Enter Adj (Leave

Balnk If not sure)

12.0000

Radius(Hyp)sq=

8.0000

Enter Hyp (Leave

Blank if not sure)

Radius (Hyp) =

2.8284

Enter Angle

Ysq=

Opp=Sine * Hyp
Hyp= Opp/Sine
Adj = Cosine * Hyp
Hyp = Adj/Cosine
Opp = Tan * Adj
Adj = Opp/Tan

45.0000
Sine
45.0000
0.7071

Cosine
45.0000
0.7071

0.0000
16.9706
0.0000
16.9706
12.0000
12.0000

Enter Degrees
degrees
180
Indexing Table

1.0000
2.0000
3.0000
4.0000
5.0000

-179.0000
-178.0000
-177.0000
-176.0000
-175.0000

6.0000

-174.0000

-180.0000
-180.0000
-180.0000
-180.0000

Gives
Number

Enter
Number

Gives
Degrees

0.5000

ArcSin

0.5000

30.0000

0.8660

ArcCos

0.8660

30.0029

1.0000

ArcTan

1.0000

45.0000

Adj
12.0000

Hyp
0.0000

Tangent
45.0000
1.0000

Opp
12.0000