DISC SPRINGS

DISC SPRINGS
Disc springs are conically-shaped, washer-type components designed to be
axially loaded. What makes disc springs unique is that based on the standardized
calculations of DIN 2092, the deflection for a given load is predictable and the
minimum life cycle can be determined. Disc springs can be statically loaded
either continuously or intermittently, or dynamically subjected to continuous
load cycling. They can be used singly or in multiples stacked parallel, in series
or in a combination thereof.

The advantages of disc springs compared to other types of springs

include the following:

A wide range of load/deflection characteristics

High load capacity with small deflection
Space savings high load to size ratio
No set under design loads
Longer fatigue life
Inherent dampening especially with parallel
stacking
Flexibility in stack arrangement to meet your
application requirements
DIMENSIONAL DESIGNATIONS

De = External Diameter of Disc

Di = Internal Diameter of Disc
lo = Free Height of Disc
t = Material Thickness of Disc
ho = Free Cone Height of Disc

Di
t

lo

ho
De

SYMBOLS AND UNITS USED IN THE APPLICATION

OF DISC SPRINGS
F = Force or Load Applied
s = Deflection of Disc Resulting from an Applied Force
s = Stress
E = Modulus of Elasticity
= Poissons Ratio

ii

N
mm
N/mm2
N/mm2

DISC SPRINGS
STANDARD PRODUCT RANGE
DIN RANGE

The Spirol range includes all disc springs specified in DIN 2093, Groups 1 and 2,
Series A, B, and C.

GROUPS are identified by thickness and surface finish.

GROUP

THICKNESS
in mm

SURFACE ROUGHNESS in m
Upper / Lower Surfaces

Inner / Outer Edges

GROUP 1

Less than 1.25

Ra < 3.2

Ra < 12.5

GROUP 2

From 1.25 to 6

Ra < 6.3

Ra < 3.2

SERIES are defined by the following ratios:

SPIROL STANDARD
RANGE

SERIES A

SERIES B

SERIES C

/
/
/

De t 18
De t 28
De t 40

/
/
/

ho t 0.4
ho t 0.75
ho t 1.3

Spirol stocks its own standard size range in outside diameters from 8 mm to 200
mm to meet the diverse application needs of its customers. Spirol standard disc
springs meet all DIN 2093 performance, tolerance and quality specifications as
well as the DIN 2092 design criteria.

STANDARD MATERIALS

B

t less than 1.25 mm

Ck67, CS70, AISI 1070

t 1.25 mm and thicker

50CrV4 (WNr 1.8159) AISI 6150
Austempered to HRC 42 - 52 / HV 412 - 544

STANDARD FINISH
R

SPECIALS

Phosphate coated, oiled

In addition to the standard materials, stainless discs produced in Austenitic AISI

301, WNr 14310, Martensitic AISI 420, WNr 1.4021 are readily available. For high
temperature application, Inconel materials are recommended.
Special finishes readily available include mechanical zinc plating with or without
subsequent passivation and Dacromet. Electro zinc plating is available but not
recommended due to the risk of hydrogen embrittlement.
Spirol will work with the customer to develop special disc springs to meet the
requirements of the application. This includes special dimensions, materials,
finishes, shapes, shot peening and scragging (presetting).
TO ORDER: Product / De x Di x t / material code / finish code
EXAMPLE: DSC 25 x 12.2 x 0.7 B R

DISC SPRING CHARACTERISTICS

THEORETICAL VS MEASURED DEFLECTION
8000

At the lower range, the actual measured curve

departs slightly from the theoretical due to residual
stresses.

N
Measured Characteristic

6000

In the mid range the usual working range the

actual measured deflection very closely coincides
with the theoretical.

2000

0.2

0.4

0.6

0.8

As the deflection increases, the force moment arm

shortens and the force required increases sharply.
When the s/ho ratio exceeds 0.75, the deviation
from the theoretical increases sharply. Accordingly,
force/deflection predictability is limited to 75% of
total deflection (ho).

FLAT CONDITION

4000

s = 0.75 ho

LOAD F

Theoretical Characteristic

mm

1.4

The graph demonstrates the characteristic of a

DIN 2093 disc spring, Group 2, Series B 50 x 25.4
x 2.

DEFLECTION s

LOAD/DEFLECTION RELATIONSHIP
1.4
1.3

/t
ho

1.2

1.75

1.1

1.3

1.5

1
0.9
Sp
rin
g

0.7

se
ri
Sp
rin
g

0.5
0.4

gs

9
20

0.7

Up to a ratio of 1.5, discs may safely be taken to

the flat position.

1
B

es

0.6

N
DI

rie

93
20
93
20
IN

N
DI

se

in
pr

0.3

0.

At a ratio of 1.5, the curve is flat for a considerable

range of deflection. This is a useful consideration
for wear compensation.

0
Testing Limit

s
rie
se

0.8

F
Fc

The load/deflection curve of a single disc is not

linear. Its shape depends on the ratio of cone
height (ho) to the thickness (t) (ho/t). If the ratio
is small, 0.4 (DIN Series A), the characteristic
is virtually a straight line. The load deflection
becomes increasingly curved as the ratio ho/t
increases.

=2

Above 1.5, the disc exhibits increasingly regressive

characteristics and is capable of push-through and
therefore needs to be fully supported.

0.2

At ratios over 2, the discs may invert when taken

towards the flat position.

0.1
0

0.25

0.5

0.75

s/ho

Fc is the design force of the disc in the

flattened position.
2

LOADING STRESSES
CRITICAL STRESS
POINTS

When the disc is loaded, negative stresses result at Points I and IV which are
compressive. Compressive stresses typically act on the upper surface of the
disc.
At the theoretical Point (O) between Points I and IV, the stress must not exceed the
yield strength of the disc material (1400 1600 N/mm2 for the DIN 2093 specified
materials) to ensure that there will be no set.
Positive stresses, which are tensile stresses, at Points II and III are the basis for
fatigue life calculations. Tensile stresses typically act on the lower surface of the
disc.

IV

I
II

ho

lo

III

STATIC LOADING

Static loading is defined as carrying a constant load or an occasionally changing

load at relatively long time intervals not exceeding ten thousand cycles per design
life. In these cases the highest calculated stress at Point I is most critical and
should not exceed 2600 3200 N/mm2 in the flat (s = ho) position for the DIN 2093
specified materials.
The standard range of disc springs may be used in static loading conditions without
the need to perform theoretical stress calculations. Under these conditions, spring
set is not a factor with stresses up to F = 0.75 ho.

DYNAMIC LOADING

Residual manufacturing tensile stresses occur at the upper inside diameter edge
Point I. These revert to compressive stresses when the disc is deflected by 15%
to 20% of the total cone height (ho). Fatigue life will be drastically reduced by
stress reversals and therefore discs in dynamic applications must be preloaded by
a minimum of 15% to 20%.
The maximum deflection limit of 75% of total deflection (s = 0.75 ho) must be
observed.
To enhance fatigue life 1) reduce upper stress, 2) increase pre-stress, or 3) both.
Dynamically loaded disc springs are generally divided into two categories:
1. Limited life Discs which should achieve 2 x 106 cycles without failure.
2. Practically unlimited life Discs which should exceed 2 x 106 cycles without
failure.
Detailed design calculations can be provided by Spirol to determine estimated
fatigue life. At a minimum, the following information is required:
1. Mounting Space available
2. Maximum load
3. Type of load static, intermittent, dynamic
4. Cycle life expected
5. Operating conditions temperature, corrosion

es
siv
e
gr

lin

siv

ra

pr
og

st

t
gh

re
s

re

Stacking individual disc springs provides the

designer with:
A wide range of possible force/
deflection combinations;
The ability to design applicationspecific load curves both progressive
and regressive; and
The opportunity to design a range of
dampening characteristics into the
design.

LOAD

STACKING

DISC SPRINGS STACKING

DEFLECTION s

METHODS OF
STACKING

IN PARALLEL

IN SERIES

IN
COMBINATION

Deflection: Same as single

disc

Deflection: Single disc

multiplied by the number of
discs

Deflection: Single disc

multiplied by the number of
discs in series

Force: Same as single disc

Force: Single disc multiplied

by the number of parallel
discs in a set

Force: Single disc multiplied

by the number of discs

Consideration needs to be given to the friction between the parallel disc surfaces.
A reasonable allowance is 2 - 3% of the force for each sliding surface a greater
force for loading and a lesser force for unloading. Discs in parallel should be well
lubricated and it is suggested that the number of discs in a parallel set be limited to a
maximum of 4 to reduce the deviation from calculated to measured characteristics.
Discs in parallel have increased self-dampening (hysteresis) characteristics.

STACK
CONSTRUCTION

EVEN NUMBER OF DISCS

RIGHT

WRONG

ODD NUMBER OF DISCS

RIGHT

WRONG

It is normally desirable to have both ends rest on the larger outer edge of the disc.
With an uneven number of pairs in a stack, this is not possible. In this case, the
end resting on the outer edge should be arranged to be on the end on which the
force is applied the moving end of the stack.

DISC SPRINGS STACKING

STACK GUIDANCE

Stacks need to be guided to keep the discs in position. The preferred method is
internal, such as a rod through the inside diameter. In case of external guidance,
a sleeve is suggested. In either case, the guiding component should be casehardened to a depth of not less than 0.6 mm and a hardness of 58 HRC. A surface
finish of 4 microns is also recommended.
Since the diameter of the discs change when compressed, the following
clearance values are recommended:
De or Di
(mm)

Over
Over
Over
Over
Over
Over
Over

Up
16
20
26
31.5
50
80
140

to
to
to
to
to
to
to
to

CLEARANCE
(mm)
16
20
26
31.5
50
80
140
250

0.2
0.3
0.4
0.5
0.6
0.8
1
1.6

The stability of disc with a thickness of

1 mm or less can present a problem at
the bearing surfaces. In such cases,
the use of intermediate flat discs is
recommended with outside diameter
contact.
RIGHT

PROGRESSIVE LOAD
CURVES

WRONG

Progressive loading can be obtained by assembling stacks in which discs will

deflect consecutively when loaded. Generally, this is done by 1) stacking single,
double and triple parallel sets in series, or 2) stacking discs of various thickness
in series. It is, however, necessary to provide a means to limit the compression of
the weaker disc to avoid overstressing while the stronger discs are still in process
of compression.

DISC STACKS WITH PROGRESSIVE

CHARACTERISTIC LOAD CURVES
AND STROKE LIMITERS TO AVOID
OVERLOAD

WASHERS
AND
RINGS

SLEEVE
AND
STOP

DESIGN GUIDELINES

Select the disc with the largest outside diameter (De). This reduces the
stresses at a given force (F)/deflection (s) ratio and thus enhances fatigue life.
An outside (De) to inside diameter (Di) of 1.7 to 2.2 also enhances performance
and longevity.

Select a disc that at 75% of total deflection offers the maximum force and/or
deflection required. Deflection of 75% of cone height (ho) should be the design
maximum. Reducing deflection increases fatigue life.

Force/deflection curves can be changed by varying the cone height (ho) to

thickness (t) ratio. Curves for discs may be plotted with the force/deflection
data provided on page 8-12 at 25%, 50%, 75% and 100% of deflection.

Shorter stacks are more efficient. Discs at the moving end of the stack are
overdeflected whereas discs at the opposite end are underdeflected. This
results from the friction between the individual discs as well as the discs and
the guiding mandrel or sleeve. Use of the largest practical outside diameter
discs will reduce the number of individual discs and total stack height. It is
recommended that total stack height not exceed three times the external disc
diameter (De).

When discs are used in parallel, the following factors should be considered:
1. In dynamic applications, the generation of heat;
2. The relationship between loading and unloading forces due to friction;
3. Hysteresis, the increased damping resulting from friction between the
discs; and
4. Lubrication A must in parallel disc applications.

Thicker discs have greater damping (hysteresis) characteristics.

Lubrication is required for the efficient use and extended life of discs. In
moderate applications, a solid lubricant such as molybdenum disulfide will
generally suffice. In severe and corrosive applications, an oil or grease
lubricant housed in a chamber may be required.

Hardened thrust washers will alleviate surface damage/indentation when discs

are used in conjunction with soft materials.

At elevated temperatures, discs begin to lose their spring characteristics.

When the service temperature exceeds 100C, special materials should be
used.

Shot peening induces favorable compressive stresses on the disc surface.

This reduces the likelihood of fatigue failure due to tensile stresses which
generally start on the surface.

Presetting (scragging) is defined as a single or repeated compression of a

heat treated disc to the flat condition. The strains induced give rise to plastic
deformation, the spring thereby looses height. The remaining free conical
height (ho) results from the residual stresses being at an equilibrium of forces
and moments. The disc will no longer plastically deform during subsequent
loading. This allows for higher load stresses and longer fatigue life.

DIMENSIONAL TOLERANCES
DIAMETER TOLERANCE
Outside Diameter:
Inside Diameter:

De
Di

De or Di RANGE
mm

Over
Over
Over
Over
Over
Over
Over
Over

3
6
10
18
30
50
80
120
180

to
to
to
to
to
to
to
to
to

h 12
H 12

Concentricity:

De 50 mm 2 IT 11
De > 50 mm 2 IT 12

DeTOLERANCE

DiTOLERANCE
PLUS mm

CONCENTRICITY
TOLERANCE 1

0.12
0.15
0.18
0.21
0.25
0.3
0.35
0.4
0.46

0.12
0.15
0.18
0.21
0.25
0.3
0.35
0.4
0.46

0.15
0.18
0.22
0.26
0.32
0.6
0.7
0.8
0.92

MINUS mm

6
10
18
30
50
80
120
180
250

1) In reference to Outside Diameter De

THICKNESS TOLERANCE (t)

THICKNESS RANGE
mm
From
Over
From
Over

0.2
0.6
1.25
3.8

to
to under
to
to

TOLERANCE mm
PLUS

MINUS

0.02
0.03
0.04
0.05

0.06
0.09
0.12
0.15

0.6
1.25
3.8
6

FREE OVER-ALL HEIGHT (lo) TOLERANCE

THICKNESS RANGE (t)
mm
Less than
From
Over
Over

TOLERANCE mm
PLUS

1.25
1.25
to
2
2
to
3
3.8
to
6

MINUS

0.1
0.15
0.2
0.3

0.05
0.08
0.1
0.15

SPRING FORCE TOLERANCE

The following deviations apply for normal applications:
The static load (F) of a single
disc shall be determined for
a disc in the loaded state
using a suitable lubricant. The
pressure plates between which
the disc is compressed must be
hardened ground and polished.

THICKNESS (t)
mm
Less than

1.25

From

1.25

to

From

to

PERMISSIBLE DEVIATION
in load F at s = 0.75 ho
as a percentage

+ 25 %
- 7.5 %
+ 15 %
- 7.5 %
+ 10 %
- 5 %

C
B
A

C
B
A

0.3
0.4
0.5
0.2
0.3
0.4
0.3
0.5
0.4
0.5
0.6
0.25
0.4
0.5
0.4
0.5
0.5
0.6

Di

3.2
3.2
3.2
4.2
4.2
4.2
3.2
3.2
4.2
4.2
4.2
5.2
5.2
5.2
4.2
4.2
5.2
5.2

D e

8
8
8
8
8
8
10
10
10
10
10
10
10
10
12
12
12
12

0.55
0.6
0.7
0.45
0.55
0.6
0.65
0.85
0.7
0.75
0.85
0.55
0.7
0.75
0.8
0.9
0.9
0.95

lo

OM

0.25
0.2
0.2
0.25
0.25
0.2
0.35
0.35
0.3
0.25
0.25
0.3
0.3
0.25
0.4
0.4
0.4
0.35
0.833
0.5
0.4
1.25
0.833
0.5
1.167
0.7
0.75
0.5
0.417
1.2
0.75
0.5
1
0.8
0.8
0.583

0.038 29.1
0.03 42.7
0.03 78.5
14
0.038
0.038 32.9
0.03 48.3
0.053 33.6
0.053 104
0.045 50.2
0.038 67.7
0.038 111.2
0.045
20
0.045 55.5
0.038 74.9
0.06 55.1
0.06 90.6
0.06 95.6
0.053 121.8

ho/t s

Cone Height
ho
Inside
Dia.
Di

Outside
Dia.
De
II

I
III
Overall Height
lo

IV

Values calculated in
accordance with
DIN 2092

Deflection s in mm
Force F in N
Stress s in N/mm2

247
214
249
253
308
268
234
302
249
221
250
235
298
266
238
266
303
279

0.063
0.05
0.05
0.063
0.063
0.05
0.088
0.088
0.075
0.063
0.063
0.075
0.075
0.063
0.1
0.1
0.1
0.088

sIII s
sI

45.7 -883
69.3 -797
128.4 -943
21.3 -696
51.6 -872
78.3 -784
51.2 -979
165.3 -1336
79.4 -860
109.8 -789
181.6 -904
30.5 -654
87.8 -857
121.5 -782
85.2 -936
142.6 -1072
150.5 -1015
196 -957

F
207
365
511
8
184
343
90
447
241
359
473
21
224
343
149
285
251
372

sII

s = 0.25 ho

79.1
130.2
246.4
33.3
89.4
147.1
81.6
296.2
140.4
206.4
347.3
48.2
155.3
228.3
141.4
249.1
262.8
361.3

0.125
0.1
0.1
0.125
0.125
0.1
0.175
0.175
0.15
0.125
0.125
0.15
0.15
0.125
0.2
0.2
0.2
0.175
401
350
408
409
501
439
378
492
405
361
410
380
485
435
385
432
493
455

sIII s

-1669
-1533
-1824
-1294
-1646
-1504
-1831
-2544
-1632
-1516
-1746
-1217
-1623
-1502
-1760
-2032
-1921
-1830

sI

511
792
1083
114
467
749
308
1021
570
778
1008
133
539
749
411
683
611
828

sII

s = 0.5 ho
750
666
782
753
938
837
697
925
760
688
785
702
912
829
714
809
923
863

0.188
0.15
0.15
0.188
0.188
0.15
0.263
0.263
0.225
0.188
0.188
0.225
0.225
0.188
0.3
0.3
0.3
0.263

sIII s

104.4
185.5
357.4
39.2
117.9
209.6
98.3
404
189.2
294.1
502.3
57.5
209.3
325.4
178.4
331.4
349.6
506.1

-2359
-2207
-2643
-1794
-2322
-2162
-2556
-3626
-2316
-2182
-2526
-1691
-2299
-2159
-2472
-2879
-2717
-2620

sI

912
1281
1717
319
847
1218
652
1721
988
1260
1604
336
943
1218
786
1193
1080
1367

sII

s = 0.75 ho
1046
949
1123
1034
1312
1194
957
1299
1066
981
1125
965
1281
1182
988
1130
1291
1222

0.25
0.2
0.2
0.25
0.25
0.2
0.35
0.35
0.3
0.25
0.25
0.3
0.3
0.25
0.4
0.4
0.4
0.35

sIII s

125.5
238
464.9
42
141.8
268.9
108.1
500.4
231.9
377.4
652.1
62.6
256.5
417.5
205.7
401.7
423.8
640.8

s = ho

Design Force, Deflection and Stresses Based on E = 206 kN/mm2 and = 0.3
Preload.
s = 0.15 ho

Thickness
t

ho

Dimensions

SPIROL
PRODUCT
RANGE

DISC SPRINGS TO DIN 2093

DIN
Series

-1332
-1421
-1776
-1003
-1505
-1605
-1147
-1911
-1384
-1441
-1730
-957
-1531
-1595
-1228
-1535
-1619
-1700

sOM

C
B

C
B
A

C
B
A

C
B
A
C
B
A

Di

6.2
6.2
6.2
6.2
6.2
7.2
7.2
7.2
5.2
5.2
6.2
6.2
6.2
8.2
8.2
8.2
8.2
8.2
6.2
6.2
6.2
6.2
6.2
8.2
8.2
8.2
9.2
9.2
9.2
8.2
8.2
8.2
8.2
10.2
10.2
10.2
10.2
10.2

D e

12
12
12.5
12.5
12.5
14
14
14
15
15
15
15
15
15
15
16
16
16
18
18
18
18
18
18
18
18
18
18
18
20
20
20
20
20
20
20
20
20

lo

0.85
0.95
0.8
0.85
1
0.8
0.9
1.1
0.95
1.25
1
1.05
1.1
1.1
1.2
0.9
1.05
1.25
1
1.1
1.2
1.4
1.5
1.25
1.3
1.5
1.05
1.2
1.4
1.3
1.35
1.4
1.5
1.15
1.35
1.45
1.55
1.55

0.5
0.6
0.35
0.5
0.7
0.35
0.5
0.8
0.4
0.7
0.5
0.6
0.7
0.7
0.8
0.4
0.6
0.9
0.4
0.5
0.6
0.7
0.8
0.7
0.8
1
0.45
0.7
1
0.6
0.7
0.8
0.9
0.5
0.8
0.9
1
1.1
0.35
0.35
0.45
0.35
0.3
0.45
0.4
0.3
0.55
0.55
0.5
0.45
0.4
0.4
0.4
0.5
0.45
0.35
0.6
0.6
0.6
0.7
0.7
0.55
0.5
0.5
0.6
0.5
0.4
0.7
0.65
0.6
0.6
0.65
0.55
0.55
0.55
0.45

ho

Dimensions

0.7
0.583
1.286
0.7
0.429
1.286
0.8
0.375
1.375
0.786
1
0.75
0.571
0.571
0.5
1.25
0.75
0.389
1.5
1.2
1
1
0.875
0.786
0.625
0.5
1.333
0.714
0.4
1.167
0.929
0.75
0.667
1.3
0.688
0.611
0.55
0.409

0.053
0.053
0.068
0.053
0.045
0.068
0.06
0.045
0.083
0.083
0.075
0.068
0.06
0.06
0.06
0.075
0.068
0.053
0.09
0.09
0.09
0.105
0.105
0.083
0.075
0.075
0.09
0.075
0.06
0.105
0.098
0.09
0.09
0.098
0.083
0.083
0.083
0.068

ho/t s
84.0
132.8
55.3
75.5
146.8
45
76.3
173.2
67.4
215.8
89.4
112.3
138.1
159.2
226.2
55.3
108.7
221.4
56.8
85.4
123.7
229.2
306.8
161.5
192.8
344.8
80.2
147
275.5
140.7
168.1
199.1
265.3
93.6
191.1
256.7
336.9
335.4

F
291
325
314
258
259
259
258
235
249
324
262
246
228
293
320
247
258
238
198
217
236
321
343
267
252
290
272
258
240
267
257
245
262
261
258
277
296
242

sIII

Preload.
s = 0.15 ho
0.088
0.088
0.113
0.088
0.075
0.113
0.1
0.075
0.138
0.138
0.125
0.113
0.1
0.1
0.1
0.125
0.113
0.088
0.15
0.15
0.15
0.175
0.175
0.138
0.125
0.125
0.15
0.125
0.1
0.175
0.163
0.15
0.15
0.163
0.138
0.138
0.138
0.113

s
sI

133.6 -845
213.6 -955
83.5 -903
120.1 -775
239.5 -804
68.1 -723
120.1 -745
283.9 -712
101.2 -957
340.3 -1317
138.2 -895
177.7 -863
222.4 -818
256.3 -819
366.8 -900
83.8 -693
172 -751
362.6 -721
84.7 -759
129.9 -851
191.2 -942
354.1 -1282
479.5 -1388
254.6 -858
308.9 -823
559 -963
120.8 -763
233.4 -756
450.7 -728
214.4 -907
261.5 -890
315.1 -865
423.2 -934
141.3 -734
304.3 -759
411.8 -821
543.7 -882
548.3 -733

F
249
358
2
231
403
0
173
390
3
362
129
243
328
311
391
10
197
386
-30
61
152
207
313
216
292
432
-14
216
382
63
161
244
313
-4
230
292
354
379

sII

s = 0.25 ho
475
531
506
420
425
418
419
386
401
526
424
400
373
479
523
399
420
391
319
350
382
520
556
434
411
475
440
421
394
432
416
398
427
422
421
452
484
397

F
sI

0.175 239.3 -1605

0.175 393.8 -1824
0.225 129.8 -1677
0.175 215.1 -1473
0.15 456.9 -1550
0.225 105.8 -1343
0.2 209.8 -1408
0.15 547.2 -1377
0.275 154.4 -1777
0.275 596.4 -2497
0.25 229.5 -1680
0.225 314.3 -1638
0.2
411.2 -1567
0.2 473.9 -1566
0.2 689.3 -1727
0.25 131.2 -1289
0.225 304.3 -1423
0.175 697.1 -1394
0.3 126.1 -1406
0.3 205.7 -1588
0.3 317.4 -1770
0.35
588 -2410
0.35 821.6 -2622
0.275 446.3 -1624
0.25 563.8 -1570
0.25 1050.5 -1849
0.3 185.8 -1415
0.25 416.7 -1434
0.2 864.7 -1406
0.35 342.2 -1694
0.325 442 -1675
0.3 557.3 -1640
0.3 764.5 -1779
0.325 219 -1363
0.275 546.9 -1442
0.275 754 -1566
0.275 1010.2 -1689
0.225 1050 -1416

sIII s
582
801
134
539
864
103
428
826
142
861
368
574
727
694
856
117
474
820
52
234
416
567
779
523
660
939
83
509
814
246
426
576
715
98
536
659
783
809

sII

s = 0.5 ho
894
1007
932
791
814
770
787
743
735
985
787
752
707
909
997
735
790
751
583
646
708
964
1037
815
777
904
809
792
757
797
775
748
804
776
793
856
920
761
0.263
0.263
0.338
0.263
0.225
0.338
0.3
0.225
0.413
0.413
0.375
0.338
0.3
0.3
0.3
0.375
0.338
0.263
0.45
0.45
0.45
0.525
0.525
0.413
0.375
0.375
0.45
0.375
0.3
0.525
0.488
0.45
0.45
0.488
0.413
0.413
0.413
0.338

sIII s
326.4
551.8
151.3
293.5
659.6
123.2
279.2
796.9
175.6
796.6
289.4
423.5
577.5
665.6
982.3
154.4
410.1
1012.9
138.7
245.5
400.4
741.7
1072.1
596
782.7
1497
213.7
566.4
1254.2
412.1
568.5
751.1
1051.2
254.1
748.3
1050
1425.3
1520.8

F
-2280
-2608
-2323
-2093
-2240
-1860
-1990
-1997
-2462
-3541
-2356
-2323
-2245
-2240
-2482
-1786
-2016
-2019
-1940
-2213
-2486
-3384
-3703
-2298
-2242
-2660
-1957
-2035
-2035
-2360
-2356
-2328
-2535
-1887
-2050
-2235
-2421
-2048

sI
1001
1329
393
925
1382
309
764
1308
417
1496
716
994
1195
1150
1392
322
830
1301
247
520
794
1080
1399
922
1104
1523
291
879
1295
550
795
998
1205
305
917
1102
1288
1290

sII

s = 0.75 ho
1259
1429
1278
1114
1167
1055
1101
1071
1002
1376
1089
1054
1002
1291
1423
1009
1109
1080
791
885
980
1333
1443
1141
1098
1289
1106
1114
1088
1095
1076
1048
1133
1063
1118
1212
1307
1093

0.35
0.35
0.45
0.35
0.3
0.45
0.4
0.3
0.55
0.55
0.5
0.45
0.4
0.4
0.4
0.5
0.45
0.35
0.6
0.6
0.6
0.7
0.7
0.55
0.5
0.5
0.6
0.5
0.4
0.7
0.65
0.6
0.6
0.65
0.55
0.55
0.55
0.45

sIII s

Design Force, Deflection and Stresses Based on E = 206 kN/mm2 and = 0.3

DISC SPRINGS TO DIN 2093

DIN
Series

404.3
698.5
160.3
363.5
854.9
130.6
338.4
1039.6
180.7
968.6
333.8
519.1
732.7
844.4
1260.5
165.5
502.6
1319.3
136.8
267.2
461.7
855.3
1276.7
724.8
983.5
1921
223
699.5
1631.4
453.1
668.1
920.5
1310.6
268.1
929.1
1322.8
1814.6
1976.1

s = ho
-1544
-1853
-1250
-1388
-1666
-1018
-1293
-1551
-1079
-1888
-1275
-1377
-1428
-1646
-1881
-988
-1333
-1555
-816
-1021
-1225
-1667
-1905
-1412
-1468
-1834
-1052
-1363
-1558
-1202
-1302
-1373
-1545
-1024
-1386
-1560
-1733
-1560

sOM

10

C
B

A
C
B

C
B

C
B
A

C
B
A

Di

11.2
11.2
11.2
8.2
8.2
8.2
10.2
10.2
12.2
12.2
12.2
12.2
12.2
10.2
10.2
10.2
10.2
12.2
12.2
12.2
14.2
14.2
14.2
14.2
16.3
16.3
16.3
16.3
16.3
12.3
12.3
12.3
14.3
14.3
16.3
16.3
18.3
18.3

D e

22.5
22.5
22.5
23
23
23
23
23
23
23
25
25
25
28
28
28
28
28
28
28
28
28
28
28
31.5
31.5
31.5
31.5
31.5
34
34
34
34
34
34
34
35.5
35.5

lo

1.4
1.45
1.75
1.5
1.55
1.7
1.65
1.7
1.85
2.1
1.6
1.6
2.05
1.75
2
2.25
2.2
1.95
2.1
2.25
1.8
1.8
2.1
2.15
1.85
2.15
2.4
2.45
2.75
2.2
2.45
2.7
2.4
2.55
2.55
2.85
2.05
2.25

0.6
0.8
1.25
0.7
0.8
0.9
0.9
1
1.25
1.5
0.7
0.9
1.5
0.8
1
1.25
1.5
1
1.25
1.5
0.8
1
1.25
1.5
0.8
1.25
1.5
1.75
2
1
1.25
1.5
1.25
1.5
1.5
2
0.9
1.25
0.8
0.65
0.5
0.8
0.75
0.8
0.75
0.7
0.6
0.6
0.9
0.7
0.55
0.95
1
1
0.7
0.95
0.85
0.75
1
0.8
0.85
0.65
1.05
0.9
0.9
0.7
0.75
1.2
1.2
1.2
1.15
1.05
1.05
0.85
1.15
1

ho

Dimensions

1.333
0.813
0.4
1.143
0.938
0.889
0.833
0.7
0.48
0.4
1.286
0.778
0.367
1.188
1
0.8
0.467
0.95
0.68
0.5
1.25
0.8
0.68
0.433
1.313
0.72
0.6
0.4
0.375
1.2
0.96
0.8
0.92
0.7
0.7
0.425
1.278
0.8

0.12
0.098
0.075
0.12
0.113
0.12
0.113
0.105
0.09
0.09
0.135
0.105
0.083
0.143
0.15
0.15
0.105
0.143
0.128
0.113
0.15
0.12
0.128
0.098
0.158
0.135
0.135
0.105
0.113
0.18
0.18
0.18
0.173
0.158
0.158
0.128
0.173
0.15

ho/t s
159.7
194.8
423.7
183
213.7
311.1
295.1
338.5
531.6
875.5
219.2
232.5
633.8
228.6
398.2
654.4
616.8
380
529.7
708.7
287.1
302.6
569.6
633.5
254.8
498.2
784.7
850.4
1341.6
386.3
610.3
919.1
586.4
769.6
812
1284.5
302.8
464.3

F
302
253
234
245
237
277
289
277
304
344
309
239
239
232
278
312
211
288
277
261
319
254
315
246
278
275
307
243
292
249
276
304
284
274
304
274
264
251

sIII

Preload.
s = 0.15 ho
0.2
0.163
0.125
0.2
0.188
0.2
0.188
0.175
0.15
0.15
0.225
0.175
0.138
0.238
0.25
0.25
0.175
0.238
0.213
0.188
0.25
0.2
0.213
0.163
0.263
0.225
0.225
0.175
0.188
0.3
0.3
0.3
0.288
0.263
0.263
0.213
0.288
0.25

s
240.5
306.4
693.2
279.5
332.1
485.7
463.1
538.3
863.5
1432.2
331.2
366.9
1039.6
347.9
615.3
1030.3
1003.1
589.9
843.9
1149.1
434.9
476.4
907.5
1033.4
384.3
790.5
1260.1
1391.1
2199.2
587.3
946.4
1447.1
912.8
1223.6
1291.1
2096.8
457.7
731

F
-865
-751
-726
-940
-925
-1086
-944
-919
-881
-1009
-902
-724
-761
-870
-1061
-1214
-863
-947
-934
-900
-904
-744
-931
-747
-771
-797
-899
-729
-879
-938
-1063
-1188
-964
-953
-942
-877
-737
-724

sI
-14
171
383
87
175
233
213
282
399
527
4
181
425
62
165
319
424
156
300
406
13
174
287
371
-9
224
326
382
481
63
188
313
177
297
283
445
2
168

sII

s = 0.25 ho
488
412
384
397
384
449
469
451
497
565
499
389
393
375
451
507
346
467
451
426
515
414
513
403
448
449
501
399
480
403
448
493
461
447
495
449
427
409

0.4
0.325
0.25
0.4
0.375
0.4
0.375
0.35
0.3
0.3
0.45
0.35
0.275
0.475
0.5
0.5
0.35
0.475
0.425
0.375
0.5
0.4
0.425
0.325
0.525
0.45
0.45
0.35
0.375
0.6
0.6
0.6
0.575
0.525
0.525
0.425
0.575
0.5

sIII s
370
533.4
1329.9
448.4
560
829.3
802
964.3
1629.7
2747.7
514.7
644.4
2006.9
552.5
1021.6
1799.5
1898.7
991.7
1519.4
2159.4
681.1
832
1633.9
1969.6
593.9
1409.1
2313.8
2668.9
4239.2
930
1587.1
2527.3
1546.2
2192
2312.9
4003.2
712.5
1276.6

F
-1605
-1420
-1403
-1758
-1743
-2051
-1784
-1746
-1692
-1948
-1675
-1371
-1473
-1624
-1994
-2300
-1663
-1781
-1777
-1729
-1680
-1406
-1770
-1440
-1430
-1512
-1716
-1408
-1702
-1751
-2001
-2251
-1816
-1813
-1790
-1692
-1370
-1369

sI
98
425
815
295
457
589
531
655
868
1124
136
440
898
239
459
765
911
425
691
883
154
429
667
795
94
530
734
814
1020
250
500
750
466
687
660
952
108
416

sII

s = 0.5 ho
897
771
737
733
714
837
877
849
949
1085
919
730
757
692
837
949
660
870
849
812
950
776
968
772
825
844
950
766
924
742
833
923
858
841
933
860
786
766
0.6
0.488
0.375
0.6
0.563
0.6
0.563
0.525
0.45
0.45
0.675
0.525
0.413
0.713
0.75
0.75
0.525
0.713
0.638
0.563
0.75
0.6
0.638
0.488
0.788
0.675
0.675
0.525
0.563
0.9
0.9
0.9
0.863
0.788
0.788
0.638
0.863
0.75

sIII s
425.5
707.5
1929
543.6
718.6
1078
1057.9
1315.4
2331.2
3985.5
599.7
862.3
2926
661.5
1288.6
2394.4
2722.6
1268.2
2082.6
3077.1
801.4
1107.1
2239.6
2841
686.9
1913
3229.9
3871.2
6173
1109.7
2024
3363
1993.4
2990.3
3155.2
5782.5
832
1698.7

F
-2219
-2006
-2031
-2454
-2453
-2894
-2520
-2483
-2436
-2820
-2320
-1940
-2138
-2264
-2798
-3258
-2401
-2502
-2529
-2488
-2330
-1986
-2516
-2080
-1978
-2145
-2451
-2038
-2467
-2439
-2814
-3190
-2555
-2579
-2543
-2446
-1897
-1935

sI
336
762
1296
626
846
1066
953
1119
1404
1788
396
776
1419
532
880
1340
1461
807
1172
1431
422
765
1138
1274
308
917
1223
1296
1615
563
938
1313
868
1172
1131
1520
320
743

sII

s = 0.75 ho
1227
1079
1059
1007
991
1164
1225
1195
1356
1560
1259
1023
1091
950
1158
1326
943
1208
1196
1157
1304
1086
1365
1106
1130
1187
1346
1102
1331
1018
1154
1290
1193
1183
1313
1234
1078
1073

0.8
0.65
0.5
0.8
0.75
0.8
0.75
0.7
0.6
0.6
0.9
0.7
0.55
0.95
1
1
0.7
0.95
0.85
0.75
1
0.8
0.85
0.65
1.05
0.9
0.9
0.7
0.75
1.2
1.2
1.2
1.15
1.05
1.05
0.85
1.15
1

sIII s

Design Force, Deflection and Stresses Based on E = 206 kN/mm2 and = 0.3

DISC SPRINGS TO DIN 2093

DIN
Series

444
855.1
2509.2
602
842.4
1279.4
1272.5
1629.2
3000.2
5184.4
635.5
1050.5
3821.1
722.8
1486
2902.4
3510.7
1481.9
2589.7
3948.6
858.9
1342
2784.9
3680
721.6
2359.5
4077.2
5035.7
8053.7
1207.8
2359
4076.4
2347.4
3703.5
3907.7
7498.4
883.8
2059.1

s = ho
-1178
-1276
-1534
-1173
-1257
-1508
-1500
-1556
-1834
-2200
-1238
-1238
-1622
-1078
-1419
-1774
-1490
-1415
-1583
-1676
-1282
-1282
-1702
-1562
-1077
-1442
-1730
-1570
-1923
-1153
-1442
-1730
-1435
-1572
-1658
-1790
-1042
-1258

sOM

A
C
B
A

C
B
A

C
B

Di

18.3
14.3
14.3
14.3
16.3
16.3
18.3
20.4
20.4
20.4
20.4
20.4
22.4
22.4
22.4
18.4
18.4
18.4
20.4
20.4
22.4
22.4
25.4
25.4
25.4
25.4
25.4
25.4
28.5
28.5
28.5
20.5
20.5
25.5
25.5
30.5
30.5
30.5

D e

35.5
40
40
40
40
40
40
40
40
40
40
40
45
45
45
50
50
50
50
50
50
50
50
50
50
50
50
50
56
56
56
60
60
60
60
60
60
60

lo

2.8
2.65
2.8
3.05
2.8
3.1
3.15
2.3
2.65
3.1
3.15
3.45
2.85
3.05
3.5
3.15
3.65
4.15
3.5
3.85
3.6
3.9
2.85
3.1
3.4
3.75
3.9
4.1
3.45
3.6
4.3
4.2
4.7
4.4
4.65
4.5
4.7
5

2
1.25
1.5
2
1.5
2
2
1
1.5
2
2.25
2.5
1.25
1.75
2.5
1.5
2
2.5
2
2.5
2
2.5
1.25
1.5
2
2.25
2.5
3
1.5
2
3
2
2.5
2.5
3
2.5
3
3.5
0.8
1.4
1.3
1.05
1.3
1.1
1.15
1.3
1.15
1.1
0.9
0.95
1.6
1.3
1
1.65
1.65
1.65
1.5
1.35
1.6
1.4
1.6
1.6
1.4
1.5
1.4
1.1
1.95
1.6
1.3
2.2
2.2
1.9
1.65
2
1.7
1.5

ho

Dimensions

0.4
1.12
0.867
0.525
0.867
0.55
0.575
1.3
0.767
0.55
0.4
0.38
1.28
0.743
0.4
1.1
0.825
0.66
0.75
0.54
0.8
0.56
1.28
1.067
0.7
0.467
0.56
0.367
1.3
0.8
0.433
1.1
0.88
0.76
0.55
0.8
0.567
0.429

0.120
0.21
0.195
0.158
0.195
0.165
0.173
0.195
0.173
0.165
0.135
0.143
0.24
0.195
0.15
0.248
0.248
0.248
0.225
0.203
0.24
0.21
0.24
0.24
0.21
0.158
0.21
0.165
0.293
0.24
0.195
0.33
0.33
0.285
0.248
0.3
0.255
0.225

ho/t s
1139.4
591.2
759.6
1112.5
782.8
1221.8
1355.2
374.6
702.1
1347.7
1427.9
2045
689
962.6
1694.9
761.1
1419.2
2424.1
1242.8
1862.1
1427.1
2022.5
564.8
808.1
1225.5
1106.5
2154
2594
966.2
1213
2539.4
1649.7
2656.5
2180.6
2785.6
2577.8
3154.8
4038.9

F
249
251
245
214
265
246
285
261
265
296
246
284
307
266
234
229
263
298
244
240
286
270
254
276
264
192
302
249
299
255
247
272
303
277
254
347
307
288

0.2
0.35
0.325
0.263
0.325
0.275
0.288
0.325
0.288
0.275
0.225
0.238
0.4
0.325
0.25
0.413
0.413
0.413
0.375
0.338
0.4
0.35
0.4
0.4
0.35
0.263
0.35
0.275
0.488
0.4
0.325
0.55
0.55
0.475
0.413
0.5
0.425
0.375

sIII s

Preload.
s = 0.15 ho
1863.9
904.4
1188.3
1799.5
1224.5
1971.7
2181.6
565.4
1109
2174.8
2335.8
3350.8
1041.4
1524
2772.7
1166.2
2229.1
3869.7
1966.4
3007.7
2246.9
3260.6
853.8
1241.7
1948.6
1799.6
3472.5
4255
1458.4
1909.7
4142.4
2527.8
4150.5
3446.7
4495.1
4058.6
5082.7
6591

F
-749
-961
-962
-878
-928
-897
-933
-734
-774
-882
-746
-864
-883
-795
-726
-855
-1013
-1171
-865
-876
-932
-904
-717
-789
-777
-579
-903
-762
-843
-744
-747
-1082
-1233
-949
-889
-1012
-917
-874

sI
393
98
218
393
199
375
365
-4
196
354
392
470
4
214
383
93
251
409
244
373
228
364
2
74
230
271
355
424
-4
173
371
125
276
259
369
236
356
437

sII

s = 0.25 ho
409
406
398
349
430
402
466
422
431
484
403
466
497
433
384
370
428
486
397
393
466
442
410
447
430
314
494
409
483
415
404
440
491
451
414
564
502
472

0.4
0.7
0.65
0.525
0.65
0.55
0.575
0.65
0.575
0.55
0.45
0.475
0.8
0.65
0.5
0.825
0.825
0.825
0.75
0.675
0.8
0.7
0.8
0.8
0.7
0.525
0.7
0.55
0.975
0.8
0.65
1.1
1.1
0.95
0.825
1
0.85
0.75

sIII s
3576
1458.8
2040.3
3362.8
2102.5
3663.4
4029.9
875.9
1953.4
4040.8
4481.4
6453.1
1620.4
2700.8
5319.5
1890
3868.2
7002.1
3478.3
5601.3
3924.1
6044.3
1328.4
2028.5
3490.8
3406.3
6437
8214.3
2259.4
3335.3
7895.2
4096.7
7102.3
6081.4
8352.1
7088.2
9407.1
12574.4

F
-1448
-1799
-1818
-1688
-1752
-1719
-1785
-1363
-1465
-1689
-1441
-1673
-1641
-1507
-1403
-1602
-1918
-2234
-1642
-1680
-1763
-1730
-1332
-1476
-1476
-1113
-1728
-1476
-1565
-1406
-1441
-2028
-2330
-1799
-1704
-1914
-1754
-1685

sI
785
750
743
664
802
764
883
776
810
920
774
896
914
814
737
684
800
916
745
746
872
838
755
828
810
599
938
787
889
778
775
812
916
847
787
1058
953
905
837
319
542
855
503
825
810
98
474
783
835
997
134
512
815
294
610
926
578
817
556
806
106
250
537
585
789
897
112
428
795
386
688
616
812
583
793
937

0.6
1.05
0.975
0.788
0.975
0.825
0.863
0.975
0.863
0.825
0.675
0.713
1.2
0.975
0.75
1.238
1.238
1.238
1.125
1.013
1.2
1.05
1.2
1.2
1.05
0.788
1.05
0.825
1.463
1.2
0.975
1.65
1.65
1.425
1.238
1.5
1.275
1.125

sIII s

sII

s = 0.5 ho
5186.9
1779.9
2668.1
4768.6
2749.4
5168.5
5655.9
1016.5
2621.5
5701
6500.2
9389.6
1890.9
3646
7715.9
2318.8
5114.1
9642.9
4687.3
7918.9
5221.6
8509.9
1550.2
2511.9
4762.1
4884.4
9062.9
11976.5
2622.2
4438.1
11388.3
5026.2
9254.9
8174.7
11783.5
9431.9
13226
18152.6

F
-2095
-2514
-2568
-2427
-2472
-2467
-2556
-1887
-2073
-2421
-2086
-2424
-2273
-2135
-2031
-2239
-2713
-3187
-2330
-2412
-2493
-2480
-1845
-2061
-2097
-1604
-2474
-2142
-2165
-1987
-2080
-2837
-3289
-2551
-2445
-2704
-2511
-2434

sI
1332
664
973
1387
911
1349
1338
305
835
1288
1328
1579
389
892
1296
605
1079
1552
1000
1334
985
1324
312
528
923
944
1301
1418
350
765
1274
784
1237
1072
1330
1041
1309
1499

sII

s = 0.75 ho
1128
1033
1034
943
1118
1084
1252
1063
1136
1307
1112
1290
1253
1144
1059
942
1116
1291
1045
1060
1220
1190
1035
1145
1140
857
1332
1135
1218
1090
1110
1119
1273
1187
1117
1481
1353
1297

0.8
1.4
1.3
1.05
1.3
1.1
1.15
1.3
1.15
1.1
0.9
0.95
1.6
1.3
1
1.65
1.65
1.65
1.5
1.35
1.6
1.4
1.6
1.6
1.4
1.05
1.4
1.1
1.95
1.6
1.3
2.2
2.2
1.9
1.65
2
1.7
1.5

sIII s

Design Force, Deflection and Stresses Based on E = 206 kN/mm2 and = 0.3

DISC SPRINGS TO DIN 2093

DIN
Series

11

6747.2
1984.2
3183.9
6095.6
3280.8
6580.3
7170.7
1072.2
3201.3
7258.3
8455.5
12243.2
2007.4
4475.4
10036.9
2600.2
6163.4
12037.8
5744.9
10098.4
6329.2
10816.5
1645.6
2843.6
5897.9
6298.2
11519.4
15640.1
2765.9
5379.5
14751.6
5636
11007.9
9997.3
15002.3
11432.6
16792.1
23528.2

s = ho
-1611
-1213
-1351
-1455
-1392
-1571
-1712
-1024
-1359
-1733
-1595
-1871
-1227
-1396
-1534
-1104
-1471
-1839
-1371
-1543
-1511
-1653
-1006
-1207
-1408
-1188
-1760
-1659
-1174
-1284
-1565
-1346
-1682
-1527
-1592
-1747
-1782
-1834

sOM

12

A
C
B
A
C
B
C
B
C
B
C
B
C

C
B

A
C
B
A

C
B
A
C
B

C
B

Di

31
31
31
31
30.5
30.5
35.5
35.5
36
36
36
41
41
41
41
46
46
46
41
41
51
51
51
51
51
57
57
57
64
64
72
72
82
82
92
92
102

D e

63
63
63
63
70
70
70
70
71
71
71
80
80
80
80
90
90
90
100
100
100
100
100
100
100
112
112
112
125
125
140
140
160
160
180
180
200

lo

4.15
4.25
4.7
4.9
4.9
5.1
5.1
5.8
4.6
4.5
5.6
5.2
5.3
6.2
6.7
5.7
6
7
7.2
7.75
6.2
6.3
7
7.8
8.2
6.9
7.2
8.5
8
8.5
8.7
9
9.9
10.5
11
11.1
12.5

1.8
2.5
3.0
3.5
2.5
3
3
4
2
2.5
4
2.25
3
4
5
2.5
3.5
5
4
5
2.7
3.5
4
5
6
3
4
6
3.5
5
3.8
5
4.3
6
4.8
6
5.5
2.35
1.75
1.7
1.4
2.4
2.1
2.1
1.8
2.6
2
1.6
2.95
2.3
2.2
1.7
3.2
2.5
2
3.2
2.75
3.5
2.8
3
2.8
2.2
3.9
3.2
2.5
4.5
3.5
4.9
4
5.6
4.5
6.2
5.1
7

ho

Dimensions

1.306
0.7
0.567
0.4
0.96
0.7
0.7
0.45
1.3
0.8
0.4
1.311
0.767
0.55
0.34
1.28
0.714
0.4
0.8
0.55
1.296
0.8
0.75
0.56
0.367
1.3
0.8
0.417
1.286
0.7
1.289
0.8
1.302
0.75
1.292
0.85
1.273

0.353
0.263
0.255
0.21
0.36
0.315
0.315
0.27
0.39
0.3
0.24
0.443
0.345
0.33
0.255
0.48
0.375
0.3
0.48
0.413
0.525
0.42
0.45
0.42
0.33
0.585
0.48
0.375
0.675
0.525
0.735
0.6
0.84
0.675
0.93
0.765
1.05

ho/t s
1566.5
1850.1
2807.9
3300.6
2421.3
2940.6
3162.2
5376.3
1895.3
1838.1
4510.9
2451.5
2817
5407.2
7191.9
2799.8
3675.3
6887.6
5534.8
7650
3165.4
3572.2
5481.6
8636.7
10401.1
3864.7
4851.9
9672.2
5635
7696.8
6298.6
7630.8
8058.4
10873.2
9697.6
10568
13103.9

F
332
252
270
231
293
266
302
294
330
247
245
337
267
298
248
315
258
240
269
247
303
246
292
303
250
299
255
234
323
266
306
258
304
258
295
244
306

sIII

Preload.
s = 0.15 ho
0.588
0.438
0.425
0.35
0.6
0.525
0.525
0.45
0.65
0.5
0.4
0.738
0.575
0.55
0.425
0.8
0.625
0.5
0.8
0.688
0.875
0.7
0.75
0.7
0.55
0.975
0.8
0.625
1.125
0.875
1.225
1
1.4
1.125
1.55
1.275
1.75

s
2363.6
2941.7
4523.9
5399.4
3755.1
4675.6
5027.9
8757.1
2860.9
2893.9
7379.2
3697.6
4449.6
8725.7
11821.4
4232
5835.5
11267.2
8714.1
12345
4779.2
5624.2
8672.8
13923.7
17061.1
5833.5
7638.9
15800.3
8514
12238.1
9514.2
12014.1
12161.7
17203.2
14646.3
16558.3
19817.1

F
-961
-763
-830
-726
-961
-895
-892
-891
-932
-723
-748
-942
-774
-883
-755
-886
-756
-728
-944
-896
-853
-715
-854
-903
-763
-843
-744
-712
-907
-778
-856
-745
-852
-751
-828
-705
-861

sI
-4
227
324
383
153
276
264
430
-5
169
393
-9
196
354
439
2
216
382
238
374
-3
167
225
355
424
-4
173
363
0
229
-2
173
-6
197
-2
144
5

sII

s = 0.25 ho
536
410
441
380
475
433
493
482
532
402
402
544
434
486
407
509
421
394
437
404
490
399
476
496
411
483
415
384
522
433
495
419
491
420
476
396
494

1.175
0.875
0.85
0.7
1.2
1.05
1.05
0.9
1.3
1
0.8
1.475
1.15
1.1
0.85
1.6
1.25
1
1.6
1.375
1.75
1.4
1.5
1.4
1.1
1.95
1.6
1.25
2.25
1.75
2.45
2
2.8
2.25
3.1
2.55
3.5

sIII s
3657.6
5269.8
8372.8
10359
6297.2
8376.1
9007.2
16633.7
4432.3
5054.1
14157.3
5715.1
7837.6
16212.6
22928.4
6584.5
10416.4
21616.6
15219
22937.4
7410.1
9822.6
15341.4
25810.4
32936.6
9037.7
13341.1
30215.3
13230.7
21923.9
14773.1
20982.4
18832.5
30430.8
22731.3
28551.6
30881.7

F
-1785
-1449
-1587
-1403
-1807
-1701
-1694
-1716
-1730
-1366
-1445
-1749
-1466
-1690
-1465
-1646
-1434
-1406
-1788
-1717
-1584
-1351
-1618
-1728
-1477
-1565
-1406
-1373
-1684
-1477
-1590
-1408
-1581
-1423
-1537
-1331
-1599

sI
986
773
838
729
883
814
928
921
980
754
772
1000
814
924
786
938
792
757
818
767
902
749
894
942
790
889
778
737
961
816
911
787
904
790
877
742
910

130
531
721
815
422
640
617
925
125
417
837
117
474
783
924
130
509
814
577
823
116
411
540
789
897
112
428
777
129
537
119
428
111
474
115
368
131

1.763
1.313
1.275
1.05
1.8
1.575
1.575
1.35
1.95
1.5
1.2
2.213
1.725
1.65
1.275
2.4
1.875
1.5
2.4
2.063
2.625
2.1
2.25
2.1
1.65
2.925
2.4
1.875
3.375
2.625
3.675
3
4.2
3.375
4.65
3.825
5.25

sIII s

sII

s = 0.5 ho
4238.4
7189
11771.8
15025.4
8030.6
11426.4
12287.5
23923.3
5144
6725.3
20534.8
6612.6
10517.9
22873.7
33559.1
7684.1
14160.8
31354.3
20251.1
32361.3
8608.8
13070.3
20673.7
36339.2
48021.7
10488.9
17752.3
43707
15415.9
29908
17195.1
27920.2
21842.5
41007.9
26442.1
37501.6
36111.3

F
-2470
-2059
-2273
-2030
-2538
-2418
-2407
-2476
-2394
-1931
-2091
-2419
-2074
-2422
-2130
-2280
-2035
-2035
-2530
-2464
-2192
-1909
-2292
-2475
-2143
-2165
-1987
-1985
-2331
-2099
-2201
-1990
-2188
-2016
-2128
-1875
-2216

sI

402
912
1190
1296
806
1093
1060
1486
388
744
1332
379
835
1288
1453
385
879
1295
1017
1346
357
734
944
1301
1418
350
765
1239
388
923
362
764
350
830
350
672
381

sII

s = 0.75 ho
1351
1088
1189
1047
1225
1145
1307
1319
1342
1055
1109
1370
1142
1314
1135
1286
1114
1088
1144
1089
1235
1049
1255
1337
1139
1218
1090
1058
1318
1149
1249
1101
1238
1109
1201
1035
1247

2.35
1.75
1.7
1.4
2.4
2.1
2.1
1.8
2.6
2
1.6
2.95
2.3
2.2
1.7
3.2
2.5
2
3.2
2.75
3.5
2.8
3
2.8
2.2
3.9
3.2
2.5
4.5
3.5
4.9
4
5.6
4.5
6.2
5.1
7

sIII s

Design Force, Deflection and Stresses Based on E = 206 kN/mm2 and = 0.3

DISC SPRINGS TO DIN 2093

DIN
Series

4462.7
8903.6
14945.9
19545.3
9359.6
14151.8
15218.2
30919.4
5425.9
8151.8
26712
6950
12844.2
29121.8
43951.5
8157.2
17487.1
40786.1
24546.8
41201
9091.4
15842.8
25338
46189
62711.5
11063.7
21518
56736.9
16335.2
37041.4
18198.7
33842.6
23022.3
50259.9
27965.8
44930
38423.5

s = ho
-1315
-1360
-1586
-1524
-1430
-1502
-1615
-1845
-1295
-1246
-1594
-1311
-1363
-1738
-1679
-1246
-1363
-1558
-1465
-1574
-1191
-1235
-1512
-1764
-1663
-1174
-1284
-1505
-1273
-1415
-1203
-1293
-1189
-1333
-1159
-1192
-1213

sOM

BALL BEARING DISC SPRINGS

Ball Bearing
Size
Di
t

lo

ho
De

Axial preloading of bearings with Spirol

bearing disc springs extends the bearing life
and eliminates excessive running noise.
One or more disc springs can be used. In
most cases the outer race of the ball bearing
is preloaded with the disc spring. In some
cases it is desirable to preload the inner
race. Accordingly, disc springs designed for
the outer race of one bearing will also fit the
inner race of another bearing.

623
624
625
626
607
608
609
600
6001

634
635
627

EL3
EL4
EL5
EL6
EL7
EL8
EL9

629

6002

6200
6201

6003

6202

6300
6301
6203
6004
6005
6006
6007
6008

6204
6205

6302
6303
6304

6206

6305
6306

The recommended preload is achieved when

the disc is deflected to 75% of the free cone
heights (ho). The ho/t ratio is designed so
that the spring load remains nearly constant
for a large deflection range. Tolerance build
up and variations resulting from expansion
can be accommodated without a significant
change in preload.

6207
6009
6307
6010

6208
6209

6011
6012

6210

6013

6211

6014
6015

6212

6308

6309
6310

STANDARD MATERIALS

B

t less than 1.25 mm

Ck67, CS70, AISI 1070

t 1.25 mm and thicker

50CrV4 (WNr 1.8159) AISI 6150
Austempered to HRC 42 - 52 / HV 412 - 544

6311
6016

6213
6214

Dimensions

s = 0.75 ho

D e

Di

lo

h o

9.8
12.8
15.8
18.8
18.8
21.8
23.7
25.7
27.7
29.7
31.7
34.6
34.6
36.6
39.6
41.6
46.5
51.5
54.5
61.5
67.5
71.5
71.5
74.5
79.5
79.5
84.5
89.5
89.5
94.5
99
99
109
109
114
119
119
124

6.2
7.2
8.2
9.2
10.2
12.3
14.3
14.3
17.3
17.4
20.4
20.4
22.4
20.4
25.5
25.5
30.5
35.5
40.5
40.5
50.5
45.5
50.5
55.5
50.5
55.5
60.5
60.5
65.5
75.5
65.5
70.5
70.5
75.5
90.5
75.5
85.5
90.5

0.2
0.25
0.25
0.3
0.35
0.35
0.4
0.4
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.6
0.6
0.6
0.7
0.7
0.7
0.7
0.8
0.8
0.8
0.9
0.9
0.9
1
1
1
1.25
1.25
1.25
1.25
1.25
1.25

0.4
0.5
0.55
0.65
0.7
0.75
0.9
0.9
1
1.1
1.1
1.1
1.2
1.3
1.3
1.4
1.5
1.5
1.5
1.8
1.7
2.1
2.1
1.9
2.3
2.3
2.5
2.5
2.5
2.2
2.6
2.6
2.7
2.7
2.45
2.8
2.8
3

0.2
0.25
0.3
0.35
0.35
0.4
0.5
0.5
0.6
0.7
0.7
0.7
0.7
0.8
0.8
0.9
0.9
0.9
0.9
1.1
1
1.4
1.4
1.1
1.5
1.5
1.6
1.6
1.6
1.2
1.6
1.6
1.45
1.45
1.2
1.55
1.55
1.75

s,mm F (N)
0.15
0.188
0.225
0.263
0.263
0.3
0.375
0.375
0.45
0.525
0.525
0.525
0.525
0.6
0.6
0.675
0.675
0.675
0.675
0.825
0.75
1.05
1.05
0.825
1.125
1.125
1.2
1.2
1.2
0.9
1.2
1.2
1.088
1.088
0.9
1.163
1.163
1.313

23.2
29.3
23
31.3
50.7
46.3
80.6
63.5
80
82.8
81
61.4
118.4
110.2
109.9
113.3
153.5
135.5
141.3
175.6
161.3
184.9
218.3
211.3
227.5
263.4
358.7
287.8
335.3
324.7
292.3
332.3
357.1
397.9
398.2
319.9
392.6
444.8

TO ORDER: Product / De x Di x t / material code / finish code

EXAMPLE: BRG 41.6 x 25.5 x 0.5 B R

STANDARD FINISH
R

Phosphate coated, oiled

Di

De

Predictable preloading of bearings results

in quiet running and long life. Disc springs
may also be used to preload seals, packings,
clutches and other machine elements.

13

U.S.A.

Spirol West Inc.

1950 Compton Avenue, Unit 111
Corona, California 92881-6471
Tel. +1 (1) 951.273.5900
Fax. +1 (1) 951.273.5907

CONICAL SPRING WASHERS

Spirol International Corporation

Shim Division
321 Remington Road
Stow, Ohio 44224
Tel. +1 (1) 330.920.3655
Fax. +1 (1) 330.920.3659

Designed in accordance with DIN 6796 for use

with high tensile bolts in Classes 8.8 to 10.9.
Since the spring force exerted is predictable, spring washers
provide a simple effective means of determining bolt tension
required to achieve a properly torqued assembly. In addition,
tension, which would otherwise be lost to expansion, wear, or
compression set, is maintained.

Spirol Distribution
(For Distributor Customers)
30 Rock Avenue
Danielson, Connecticut 06239
Tel. +1 (1) 860.774.8571
Fax. +1 (1) 860.774.0487

Canada

Spirol Industries, Ltd.

3103 St. Etienne Boulevard
Windsor, Ontario
Canada N8W 5B1
Tel. +1 (1) 519.974.3334
Fax. +1 (1) 519.974.6550

Mexico

Spirol Mxico, S.A. de C.V.

Carretera a Laredo KM 16.5 Interior E
Col. Moiss Saenz
Apodaca, N.L. 66613 Mxico
Apdo. Postal 151 de Apodaca, N.L.
Tel. +52 (01) 81 8385 4390
Fax. +52 (01) 81 8385 4391

Europe

Spirol Industries, Ltd.

Princewood Road
Corby, Northants
England NN17 4ET
Tel. +44 (0) 1536 444800
Fax. +44 (0) 1536 203415
(UK Distributors: Tel. 0800 3890034)

d2
d1
h

Nominal d1
Size
H14

2
2.5
3
3.5
4
5
6
7
8
10
12
14
16
18
20
22
24
27
30

2.2
2.7
3.2
3.7
4.3
5.3
6.4
7.4
8.4
10.5
13
15
17
19
21
23
25
28
31

d2
s
h14
5
6
7
8
9
11
14
17
18
23
29
35
39
42
45
49
56
60
70

0.4
0.5
0.6
0.8
1
1.2
1.5
1.75
2
2.5
3
3.5
4
4.5
5
5.5
6
6.5
7

h
h Force Force
max1) min2) N Test3)
N4)
0.6
0.72
0.85
1.06
1.3
1.55
2
2.3
2.6
3.2
3.95
4.65
5.25
5.8
6.4
7.05
7.75
8.35
9.2

0.5
0.61
0.72
0.92
1.12
1.35
1.7
2
2.24
2.8
3.43
4.04
4.58
5.08
5.6
6.15
6.77
7.3
8

920
1540
2350
3160
4050
6700
9400
13700
17200
27500
40000
55000
75000
95000
122000
152000
175000
230000
280000

628
946
1320
2410
3770
5480
8590
11300
14900
22100
34100
46000
59700
74400
93200
113700
131000
154000
172000

1) Maximum height at delivery

2) Minimum height after test for permanent set as specified

in DIN 267 Part 26
3) Compression test load
4) Calculated spring force at deflection equals hmin - s

MATERIAL: B Spring steel heat treated to HV 420-510

FINISH:

Spirol SAS
Rue Henri Rol Tanguy
Z.A. Les Naux
51450 Btheny - Reims
France
Tel. +33 (0) 3 26 36 31 42
Fax. +33 (0) 3 26 09 19 76
Spirol GmbH
Brienner Strasse 9
80333 Munich
Germany
Tel. +49 (0) 931 454 670 74
Fax. +49 (0) 931 454 670 75

Asia Pacific

Spirol International Engineered

Fastener Trading Co. Ltd.
No. 11 Xi Ya Rd. North
Section A, 1F, Building 14
Wai Gao Qiao Free Trade Zone
Shanghai, China 200131
Tel. +86 (0) 21 5046-1451/1452
Fax. +86 (0) 21 5046-1540

K Plain (natural), oiled

TO ORDER: Product / d2 x d1 x t / material code / finish code

EXAMPLE: LWR 9 x 4.3 x 1 B K
2009 Spirol International Corporation 1M 11/09

14

Spirol International Corporation

30 Rock Avenue
Danielson, Connecticut 06239
Tel. +1 (1) 860.774.8571
Fax. +1 (1) 860.774.2048

e-mail: info@spirol.com