Escolar Documentos
Profissional Documentos
Cultura Documentos
International Standards
- ISO, CEN, UNI
- IEC, CENELEC, CEI
Cooperation between international standardizing bodies
IEC and ISO using the example of laser safety
Approach to safety of laser processing machines
- standards directly related to laser safety
- standards related to safety of machinery
Conclusions
3 00000-30 Pu
International Regulations
on Safety of Laser Safety
The Jungle of Regulations
IEC 60825-1
Article 95
CEN
EN 954-1
New Approach
EN 12100
IEC
ISO
Type
A-, B-, CStandards
2006/42/EC
Article 137
ISO 11553-1
Harmonized
Standards
Article 95
Article 137
2006/42/EC
ISO 12100
ser
safe la achine
sing m
proces
ISO 13949-1
CENELEC
89/391/EEC
Safety of
Machinery
98/37/EC
EN 207
Systematic
Structure
UNI
IEC 60825-4
3 00000-30 Pu
European Legislation
- Technology and Safety European Directives
(according to Amsterdam Treaty, 1999)
APPROXIMATION OF LAWS
Article 95
Measures for the approximation of the
provisions laid down by law, regulation or
administrative action in Member States;
establishment and functioning of the internal
market.
Framework Directives
SOCIAL PROVISIONS
Generic Directives
Article 137
Individual Directives
- sector specific
- concerned with specific
aspects of health and safety
3 00000-30 Pu
European Directives
Under Article 95
Measures for the approximation of the provisions
Framework Directive
93/465/EEC, (22nd July 1993)
concerning the modules for the various phases of the conformity assessment procedures
and the rules for the affixing and use of the CE conformity marking, which are intended to be used in
the technical harmonization directives
Single Directive
89/686/EEC, (21st December 1989)
on personal protective equipment
European Directives
Under Article 137
Safety and health of workers at work
Framework Directive
89/391/EEC, (12th June 1989)
on the introduction of measures to encourage improvements in the safety and
health of workers at work
Single Directive
98/24/EC, (7th April 1998)
on the protection of the health and safety of workers from the risks related to chemical agents at
work (chemical agents)
Vibration
Directive
2002/44/EC
EMF
Directive
2004/40/EC
Optical
Radiation
Directive
2006/25/EC
Directive on
Chemical Agents
98/24/EC
Directive on
Biological Agents
2005/54/EC
Individual
Directives
Individual
Directives
National Provisions
Physical Agents (PhysV)
ArbSchLrmVibrationsV
03/2007
3 00000-30 Pu
European Level
3 00000-30 Pu
Type
A Standards
Design principles and
basic concepts for machines
Type
B Standards
B1 Standards
General safety aspects
Subject or product
safety standards
B2 Standards
Reference to special
protective devices
Typ C Standards
Specific safety requirements for
special machines or machine types
3 00000-30 Pu
Type A-Standards
(Basic standards)
Type B-Standards
(Generic standards)
3 00000-30 Pu
Structuring of IEC/TC 76
IEC/TC 76
Optical radiation safety and laser equipment
WG 1
WG 3
Optical radiation
safety
Laser radiation
measurement
WG 4
Safety of
medical laser
equipment
WG 5
Safety of
fiber optics
communications
systems
WG 7
High
power lasers
WG 8
WG 9
Development
and
Maintenance
of basic
standards
Non coherent
sources
JWG 10
174
94
IEC Subcommittees
80
IEC/ISO
Safety of lasers
and
laser equipment
in an
Industrial
materials
processing
environment
3 00000-30 Pu
ISO
TC 172
SC 9
WG 3
Safety
JWG
IEC
TC 76
WG 10
Safety
Joint
Working
Group
3 00000-30 Pu
TC/SC
DIS
National
Working Group
(Draft International
Standard)
NWIP
Objections /
Comments
Consensus
Voting
Voting
Yes/No
Yes/No
WD
(Working Draft)
Consensus between
Experts of WG
Formal Voting
Yes/No
CD
(Committee Draft)
Comments
Consensus within
TC/SC
FDIS
(Final Draft
International Standard)
Final Text of
International
Standard
Publication of
International
Standard
3 00000-30 Pu
Reference: DIN
3 00000-30 Pu
Machinery Directive
2006/42/EC
ANNEX I
Essential health and safety requirements relating to the design and construction
of machinery
The essential health and safety requirements laid down in this Annex are mandatory;
1. ESSENTIAL HEALTH AND SAFETY REQUIREMENTS
1.5. RISKS DUE TO OTHER HAZARDS
1.5.12 Laser radiation
Where laser equipment is used, the following should be taken into account:
laser equipment on machinery must be designed and constructed in such a way
as to
prevent any accidental radiation,
laser equipment on machinery must be protected in such a way that effective radiation,
radiation produced by reflection or diffusion and secondary radiation do not damage
health,
optical equipment for the observation or adjustment of laser equipment on machinery
must be such that no health risk is created by laser radiation.
3 00000-30 Pu
- complete shielding
- contact control
- safety PLC
Risk Assessment
DIN EN ISO 14121-1:2007 Safety of machinery - Risk assessment - Part 1: Principles
Determination of
machine limits
Risk
assessment
Risk
analysis
Hazard
identification
Risk estimation
Risk evaluation
Is the
machine
safe ?
no
Risk reduction
yes
End
3 00000-30 Pu
Responsibility of ISO
IEC 60825
ISO 11553
P1
Equipment classification
and requirements
P2
P4
Laser guards
P...
Safety of machinery
P1
P2
processing
devices
Responsibility of CEN
ISO 12254
National responsibilities
DIN 56912
EN ISO 11146
P1
P2
EN ISO 13694
EN ISO 11145
3 00000-30 Pu
Type
Designer
of the
Product
Manufacturer
of the
Product
User of
the
Product
Manufacturer
of safetyrelated parts
Test
method
Hazard
analysis
Standard
Yes
yes
yes
yes
yes
yes
Standard
yes
yes
yes
yes
yes
yes
Technical
Report
no
no
yes
no
no
yes
Standard
Laser guards
yes
yes
yes
yes
yes
yes
Technical
Report
yes
yes
no
yes
no
no
Technical
Specification
Technical
Report
Technical
Report
no
no
yes
no
no
no
Technical
Report
no
no
yes
no
yes
yes
10
Technical
Report
yes
yes
no
no
yes
no
12
Standard
yes
yes
yes
no
yes
yes
14
Technical
Report
A user's guide
no
yes
yes
no
no
yes
3 00000-30 Pu
Exposure limits
(Time base)
Coherent radiation
LED
180nm 400nm
Single-day exposition (8h = 30.000s)
Annual exposition (value)
pulsed LED
380nm 1mm
analog
to BGV B2
Single-day exposition (value)
(Laser radiation)
Single-day exposition
Exceptions:
= vis: 0,25s
No MPE alteration
400nm: >100s
1050nm: >10s
W 09
W 10
International Standards
IEC 62471
IEC 60825-1
National Regulations
ELIA (BG)
BGV B9
BGI 5006
BGV B2
+ DA 2007
3 00000-30 Pu
Laser guards
EN 60825-4: 2009
Laser radiation
max. 100 W mean power
max. 30 J single pulse energy
Laser radiation
no power-/ energy limitation
intermittent/permanent
passive laser screens
- continuous surveillance for protection against laser radiation
only (unintended exposure)
not against secondary radiation
Testing of laser resistance:
d63 of laser beam >2 mm (>0,5 mm)
Test-duration: EN 60825-1
intermittent/permanent
aktive and passive laser guards and
screens (applies to all elements of a
laser guard)
- also unattended automatic mode Testing of laser resistance:
determinaton of protective exposure
limit (PEL)
EN 60825-4, Clause 3.4:
Requirements on testing
3 00000-30 Pu
Guarding around a
laser processing machine
Foreseeable
exposure limit
(FEL)
Maximum reasonably foreseeable
exposure at the front surface
of the laser protective guard
Laser
Inspection interval
Recommended application
T1
30.000 s
automated production
T2
100 s
T3
10 s
3 00000-30 Pu
Control of access
Description of Locations
Location
Controlled
Restricted
People
Authorized
Personnel untrained
and trained in in laser safety but not
laser
the public
safety
Unrestricted and
uncontrolled
All, including the
public
3 00000-30 Pu
Safe fiber
- temperature
- breakage
Safety
shutter
Laser
guards/
walls
Controlled area
Safety position
switch with
guard locking
(magnetic lock)
Safety door
Power
supply
Restricted
area
Power
supply
Operating
stop mode
2 Safety
1
PLC
Interlock
Control panel
3 00000-30 Pu
Safe according
DIN EN ISO 12100
DIN EN ISO 11553-1
Safe according
DIN EN 60825-1
safe as class 1
laser class 1
Technical measures
Administrative measures
Technical measures
*Laser units with restricted access
3 00000-30 Pu
EN ISO 13849
SRP/CS as
E/E/PES
Hydraulics
Pneumatics Mechanics
IEC/EN 62061
SRP/CS as
E/E/PES
Process
industry
IEC/EN 61511
SRECS
IEC/EN 61508
SRP/CS as
E/E/PES
3 00000-30 Pu
EN ISO 13849-2
Sensor
Sensor
acquisition of information
- command
- detect
Programmable
Programmable
LogicControl
Control
Logic
Actuator
Actuator
processing of information
- control
- evaluate
performing of action
- actuate
- switch off
Safety function
Control Categories
? B, 1, 2, 3, 4
Laser Class 1:
Design of safety related devices
- fail-safe
- single-fault condition
Cat. 3:
Cat. 4:
Start
Steps
Protective measure
depends on a control
Verification of PL
For a certain safety function:
PL PLr
no
yes
Design and technical realization of the safety functions:
Identification of safety related parts,
performing the safety function
Validation:
Have all demands
been achieved?
no
yes
Determine and evaluate the Performance Level PL
for the above mentioned SRP/CS with regard to:
category
MTTFd
DC
CCF
if applicable: Software
no
Procedure of
risk reduction
ISO 12100-1
3 00000-30 Pu
- Emergency Stop
(acc. IEC 60204-1 and ISO 13850)
- Prevention of unexpected start-up
(acc. ISO 14118)
- Start/Stop-Control: controlled start
(acc. IEC 60204-1)
- Operation control device with automatic reset facility
(acc. IEC 60204-1, EN 574)
- Enabling switch, e.g. 3-step (in danger area)
(acc. IEC 60204-1, EN 1088)
3 00000-30 Pu
PLr
F1
S1
F2
1
F1
S2
F2
P1
P2
P1
P2
P1
P2
P1
P2
b
c
d
e
H
Legend
1
3 00000-30 Pu
B1
A1
G1
Q1
Channel 2
B2
A2
G2
B3
A3
G3
further input-units
(diverse functional principle)
B4
A4
SV1
K1
Line 1
Q2
K1
Line 2
Feedback
Switch-off test
Terms:
G4
K1 signal check
- plausibility
- simultaneity
B1/B2
A1/A2
G1/G2
K1
Q1/Q2
SV1
Sensor
Amplifier
Limit switch
PLC
Safety relay
Safety shutter
3 00000-30 Pu
System behavior 1)
Principle for
achieving safety
Predominantly
characterized by
the selection of
components.
Predominantly
characterized by
the selection of
components.
Predominantly
characterized by
the structure.
3 00000-30 Pu
System behavior 1)
Principle for
achieving safety
Predominantly
characterized
by the structure.
3 00000-30 Pu
Laser protection
glasses
Laser adjustment
glasses
DIN EN 207
DIN EN 208
Protection level
Protection level
L1 - L10
R1 - R5
3 00000-30 Pu
Conclusions
The international and national regulations, provisions and technical standards with regard to
safety of laser products and safety of laser processing machines are very complex.
The systematic approach of the European legislation to structure all directives and harmonized
standards helps to compile relevant requirements and information.
The appreciation of European standards to international standards also improves the situation.
Manufacturers of ready-to-use laser processing machines must comply with a number of standards
on machine safety also relevant for laser safety (to declare conformity).
Especially requirements of the control of the laser radiation have to be met in order to prevent
human access to laser radiation above the maximum permissible exposure (MPE)
- Standards on functional safety, safety controls and safety related parts of controls (SRP/CS)
Generally, regulations are based on both scientific knowledge and basic values of a community.
Therefore, regulations are subject to continuous development and changes
Existing standards dealing with laser safety provide substantial information on how to design
a safe laser product or laser processing machine.
Standards must cope with new developments and applications
- such as LED, SLD, HLD or high-power laser remote welding,
- this applies also to personal protective equipment (PPE) against laser radiation
and especially to protective clothing, for which requirements should be defined and
test methods should be developed.
3 00000-30 Pu
3 00000-30 Pu