SERV1 01E SystemFamily

The SIMATIC S7 System Family
SIMATIC
PCS 7
SIMATIC
NET
SIEMENS-ATC SD (ST- SERV1)
SIMATIC
Software
SIMATIC
PC
SIMATIC
HMI
SIMATIC
SIMATIC
WinCC
SIMATIC
DP
SIMATIC
Controller
SIMATIC S7
Siemens AG 2008. All rights reserved.
Date:
File:
25.11.2014
SERV1_01E.1
SITRAIN Training
for
Automation and Industrial Solutions
The SIMATIC S7 System Family

SIMATIC
PCS 7
SIMATIC
NET
SIMATIC
Software
SIMATIC
PC
SIMATIC
HMI
SIMATIC
SIMATIC
WinCC
SIMATIC
DP
SIMATIC
Controller
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.2
SITRAIN Training
for
Objectives
Upon completion of the chapter the participant will ...
SIMATIC S7
...
have an overview of the SIMATIC S7 system family
...
be familiar with the S7-300 and S7-400 automation systems
...
have an overview of the modules available for these automation

systems
...
understand the concept of "Totally Integrated Automation" (T.I.A.)
...
be familiar with the programming devices
...
be familiar with the PC requirements for working with STEP7
...
be familiar with the tools of the STEP7 basic programming package
have an overview of the most important tools used in the T.I.A.

concept
Date:
File:
25.11.2014
SERV1_01E.3
SITRAIN Training
for
SIMATIC S7 Overview
SIMATIC software
SIMATIC PG
SIMATIC PC
SIMATIC HMI
MPI network
Industrial Ethernet/PROFINET
PROFIBUS
SIMATIC NET
PC-based
SIMATIC
controllers
PROFIBUS DP
PROFINET
AS-Interface
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.4
SITRAIN Training
for
What does "Totally Integrated Automation" Mean
PCS 7
WinCC
Engineering
NET
SIMATIC S7
NET
Instrum.
Drives
M
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.5
SITRAIN Training
for
The SIMATIC S7/C7 and WinAC Controllers
Upper and
middle
performance
range
modular
SIMATIC S7 - 400
Lower and
middle
performance
range
SIMATIC C7 6xx
SIMATIC S7 - 300
Micro PLC
compact
SIMATIC S7 - 200
SIMATIC S7
SIMATIC WinAC
complete
modular
Logo
Date:
File:
25.11.2014
SERV1_01E.6
SITRAIN Training
for
S7-200
S7-22x
S7-21x
EM 221
SIEMENS
SF
RUN
STOP
I0.0
I0.1
I0.2
I0.3
I0.4
I1.0
I1.1
I1.2
I1.3
I1.4
I0.5
I0.6
I0.7
I1.5
Q0.0
Q0.1
Q0.2
Q0.3
Q0.4
Q0.5
Q0.6
Q0.7
Q1.0
Q1.1
CPU 214
I.1
I.2
I.3
I.4
I.5
I.6
SIMATIC
S7-200
SIMATIC S7
DI 8 x DC24V
I.0
I.7
Date:
File:
25.11.2014
SERV1_01E.7
SITRAIN Training
for
S7-200 Micro Controller
Status Indicators
for Integrated DO
Status Indicators
- Potentiometer
- Memory Card
- Mode Selector
PPI Connection
Status Indicators
for Integrated DI
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.8
SITRAIN Training
for
S7-200: Modules / Expansion Modules (EM)
I / O Modules
SIMATIC S7
Function Modules (FM)
Date:
File:
25.11.2014
SERV1_01E.9
Communications
Processors (CP)
SITRAIN Training
for
SIMATIC S7-1200: Modular compact controller
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.10
SITRAIN Training
for
SIMATIC S7-1200:
Signal or communications boards
Analog or digital signal boards
SIMATIC S7
RS-485 communications board

Date:
File:
25.11.2014
SERV1_01E.11
SITRAIN Training
for
SIMATIC S7-1200: Signal modules
Analog or digital signal modules
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.12
SITRAIN Training
for
Compact switch module
Power supply unit
SIMATIC S7-1200: Accessories
SIMATIC memory cards
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.13
SITRAIN Training
for
S7 - 300 Automation System
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.14
SITRAIN Training
for
S7-300: Modules
PS
(optional)
CPU
SIMATIC S7
IM
(optional)
SM:
DI
SM:
DO
Date:
File:
SM:
AI
25.11.2014
SERV1_01E.15
SM:
AO
FM:
- Counting
- Positioning
- Closed-loop
control
CP:
- Point-to Point
- PROFIBUS
- Industrial Ethernet
SITRAIN Training
for
S7-300: CPU Design
CPU 315-2DP until Oct. 2002
CPU 315-2DP after Oct. 2002
Fault and
status
LEDs
Mode
selector
switch
Slot for
memory
card
MPI/DP
interface
(under the panel)
PROFINET
interface
(under the
panel)
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.16
SITRAIN Training
for
S7-400 Automation System
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.17
SITRAIN Training
for
S7-400: Modules
PS
SIMATIC S7
CPU
SM:
DI
SM:
DO
SM:
AI
Date:
File:
SM:
AO
25.11.2014
SERV1_01E.18
CP
SM
FM
IM
SITRAIN Training
for
S7-400: CPU Design
Error LEDs
Slot for Memory
Card
Mode Selector
MPI/DP
Interface
DP Interface
External
Battery Supply
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.19
SITRAIN Training
for
SIMATIC Embedded Automation - Overview
Modular Controller
Open + Standard PC
IPC
S7-mEC RTX
SIMATIC S7
Highest ruggedness
Modularity
Scalable
Commissioning through
Automators
H / F functionality
10 year replacement
parts availability
Long-term availability
Data-secure
Highest ruggedness
Modularity
Scalable
Commissioning through
Automators
SIMATIC Soft-PLC and HMI

options
Standard PC operating system
and interfaces
Openness (HW + SW)
State-of-the-art PC technology
Rugged (embedded)
Commissioning requires
PC know-how
SIMATIC Soft-PLC and HMI

options
Standard PC operating system
and interfaces
Openness (HW + SW)
Stat-of-the-art PC technology
The Best of Both Worlds
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.20
SITRAIN Training
for
Device Spectrum of SIMATIC Embedded Automation
SIMATIC
SIMATIC
SIMATIC
SIMATIC
SIMATIC S7
Microbox 427B- RTX

Microbox 427B- HMI/RTX
Panel PC 477B- HMI
Panel PC 477B- HMI/RTX
Date:
File:
SIMATIC Panel MP 177/277/377 +

WinAC MP
SIMATIC S7-mEC
SIMATIC WinAC 2008 RTX
25.11.2014
SERV1_01E.21
SITRAIN Training
for
An Application Example for PC-based Automation
PLC
WinCC flexible
Thin Client
PG/PC
HMI
Windows
Ethernet
interface
System / Cell network

169.254...
3rd party
device
OUC
192.168...
CBA
PLC
SIMATIC S7
Data server
WINAC RTX
PROFINET
interface
Main application case for PC-based

Automation:
HMI
Field device Drive
Date:
File:
25.11.2014
SERV1_01E.22
PROFINET IO local behind CPU to avoid

dependancy on system configuration
(independent assignment of IP addresses).
SITRAIN Training
for
SIMATIC Microbox 427-B RTX "Embedded PC"

RUN / STOP
System Fault
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.23
SITRAIN Training
for
SIMATIC S7- mEC (Modular Embedded Controller)

USB connection
for mouse etc.
Remote Desktop
Protocol (RDP) for
access to all S7-mEC
programs
EM PC
STEP 7 for
parameterization +
diagnosis (RTX)
EM PCI-104
EC31 RTX
P-Bus
Thin
Client
2x USB
1x IE/PN
1x serial
1x DVI-I
1x serial
1x CF slot
SIMATIC S7
Connection of S7
standard peripherals
Up to 3 PCI cards
Date:
File:
25.11.2014
SERV1_01E.24
SITRAIN Training
for
PG/PC Requirements for Installing STEP 7

Operating Systems:
Microsoft Windows 2000 Professional

Microsoft Windows XP Professional
Microsoft Windows Vista
Memory on the
Hard Drive:
Depending on the installation, between 400 MB and 800 MB
Mouse:
Yes
Interfaces:
SIMATIC S7
CP5611 (PCI) or
CP5512 (PCMCIA) or
PC adapter (USB)
Industrial Ethernet Interface (NIC)
Programming interface for Memory Card (optional)
Date:
File:
25.11.2014
SERV1_01E.25
SITRAIN Training
for
Installing the STEP 7 Basic Package
Double-click on icon
Activate
through
Start menu
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.26
SITRAIN Training
for
STEP 7 Tools
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.27
SITRAIN Training
for
STEP 7 Software Packages (Examples)

Which PLC?
SIMATIC S7-200
SIMATIC S7-300
SIMATIC S7-300
Necessary
STEP 7
Micro/WIN
STEP 7 Lite
Tele Service
S7- PLCSIM
STEP 7
S7- SCL
CFC
S7- GRAPH
S7- HiGraph
Fuzzy Control
Standard PID
Control
Modular PID
Control
DOCPRO
TeleService
S7- PDIAG
S7- PLCSIM
PRODAVE
MPI
S7- SCL
S7- PLCSIM
S7- GRAPH
SIMATIC S7-400
STEP 7 Professional
SIMATIC S7
Options
STEP 7
Date:
File:
25.11.2014
SERV1_01E.28
SITRAIN Training
for
Exercise 1:
Identifying the modules of the training workstation
Check the modules used in the training workstation and

identify the type name and order no. of the modules:
touch panel
S7 controller (central configuration)
Distributed digital I/O module
1 x HMI device
1 x head module
5 x I/O submodule
SIMATIC S7
1 x power supply module

1 x CPU module
4 x I/O module
Date:
File:
25.11.2014
SERV1_01E.29
SITRAIN Training
for
If You Want to Know More about the Topic "TIA"
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.30
SITRAIN Training
for
More Information
Handbuch
Katalog
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.31
SITRAIN Training
for
Programming Sequence Control Systems with S7- GRAPH
S7-GRAPH: The tool for

programming sequence cascades
Compatible with DIN EN 6.1131-3

Designed for the requirements of
production engineering
Graphic division of the process
into steps and transitions
Steps contain actions
Transitions check the conditions
for switching to the next step
S1
T1
S2
The following phases of

automation can be
optimized with S7-GRAPH:
S5
T2
S6
T5
S4
Planning, Configuring
Programming
Debugging
Commissioning
Maintenance, Diagnostics
SIMATIC S7
T4
T3
Date:
File:
25.11.2014
SERV1_01E.32
SITRAIN Training
for
The State Diagram Method S7- HiGraph
S7-HiGraph: The tool for

programming using
State Diagrams
Division of the machine into

functional units
Creating state diagrams
for every function unit
States contain actions
State diagrams communicate
using messages
Position
Cam-operated Index out
switch
Turn left
1 2 4
piece
Turn right
Motor
Index
Counterbearing
lock/release
Motor
The following phases of

automation can be
optimized with S7-HiGraph:
Index in
Counterbearing
Coordinator
Planning, Configuring
Programming and Debugging
Commissioning
Maintenance, Diagnostics
Supports reusability
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.33
SITRAIN Training
for
Programming in the High Level Language S7- SCL
S7-SCL: High level language for

creating PLC programs
Compatible with DIN EN 6.1131-3

(ST=Structured Text))
Certified according to "PLC open"
Base Level
Contains all the typical elements of
a high level language, such as
operands, terms, control statements
PLC specifics are integrated,
such as I/O access, timers,
counters...)
Advantages:
Well structured, easy to understand

program
For those knowledgeable in high
level languages
For complex algorithms
SIMATIC S7
Date:
File:
FUNCTION_BLOCK Integrator
VAR_INPUT
Init
: BOOL; // Reset output value
x
: REAL;
// Input value
Ta
: TIME;
// Sampling interval in ms
Ti
: TIME;
// Integration time in ms
olim
: REAL;
// Output value upper limit
ulim
: REAL;
// Output value lower limit
END_VAR
VAR_OUTPUT
y : REAL:= 0.0;
END_VAR
// Initialize output value with 0
BEGIN
IF TIME_TO_DINT(Ti) = 0 THEN
// Division by ?
OK := FALSE;
y := 0.0;
RETURN;
END_IF;
IF Init THEN
y:= 0.0;
ELSE
y := y+TIME_TO_DINT(Ta)*x/TIME_TO_DINT(Ti);
IF y > olim THEN y := olim; END_IF;
IF y < ulim THEN y := ulim; END_IF;
END_IF;
END_FUNCTION_BLOCK
25.11.2014
SERV1_01E.34
SITRAIN Training
for
CFC - Tool for Graphic Interconnection of S7 Blocks
CFC (Continuous Function Chart):

Tool for graphic creation
of PLC programs
Blocks are placed on

function charts
and interconnected
Interconnection is
possible:
- between I/O fields
- also to blocks in
other charts
Sources and destinations
are managed in the
margins
Advantages
Program creation for

technologists
quick creation, testing
and commissioning times
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.35
SITRAIN Training
for
Process Diagnosis with S7- PDIAG
Process diagnosis: Detection of

faults occurring outside the PLC
S7- PDIAG: Tool for configuring

the fault definition in STL, LAD, FBD
Sensor/actuator defective, movement faulty,

...
Integrated in the development environment

Simple formulation of fault monitoring and
message texts (during and after the
program session)
Fault detection and criteria analysis are
conducted automatically
Comprehensive information for the operator
on:
type of fault
location of fault
cause of fault
Message
I 1.0
I 1.1
Q1.0
Reduction of down-time
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.36
SITRAIN Training
for
Testing User Programs with S7- PLCSIM
S7-PLCSIM: Simulation software

for offline testing of PLC programs
Functional program test

on a simulated CPU
with display/modify I/O
Testing of user blocks in
LAD, FBD, STL, S7-SCL,
S7-GRAPH, S7-HiGraph, CFC
S7-PDIAG, WinCC
Advantages
Faults can be detected early and eliminated

Many tests are already possible in the office
without the final hardware
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.37
SITRAIN Training
for
Runtime Software for Closed-loop Control Engineering Tasks
Configuration
tool
Basic SW
or
option
package
PID Controller
No
Basic SW
Basic SW PID Control
Yes
Basic SW
Standard PID Control
Yes
Option
Modular PID Control
Yes
Option
Fuzzy Control
Yes
Option
Neuro Systems
Yes
Option
Closed-loop control m.
Yes
Overview
S7-200
SIMATIC S7
Date:
File:
S7-300
25.11.2014
SERV1_01E.38
S7-400
C7
SITRAIN Training
for
Communicating with SIMATIC NET
Safety
Safety
Netzwerk
Safety
IT-Standards
IT-Standards
Process Real-Time
Communication
Motion
Dezentrale
Distributed
Control
PROFINET
Management
Field
devices
& Security PROFINETFeldgerte
Verteilte
Netzwerk
IT-Standards
PROFINET
Verteilte
Feldgerte
Motion
NetzwerkIntelligenz
IT-Standards
Installation
NetzwerkMotion
Network
Intelligenz
Verteilte
NetzwerkControl
Installation
Control
Motion
Installation
Verteilte
Leitebene
Installation
Distributed
EchtzeitAutomation
Control
Installation
Intelligenz
Intelligence
Kommunikation
Dezentrale
Industrial Ethernet
Zellebene
PROFIBUS
Field level
Actuatorsensor
Interface
SIMATIC S7
Actuatorsensor
level
Date:
File:
25.11.2014
SERV1_01E.39
SITRAIN Training
for
Operator Control and Process Monitoring with SIMATIC HMI
Process visualization
system
SIMATIC WinCC
system
SIMATIC WinCC flexible
SIMATIC PG, PC
SIMATIC Panels, PGs, PCs
WinCC flexible 2005
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.40
SITRAIN Training
for
Process Visualization and Operator Control with WinCC
anzahl ()
float zae
begin
if wert > 0
begom
zae = zae + 1
end
end
Motor
on
Valve closed
Flap
up
Programming
Interfaces
Alarm Logging
(Message System)
Standard
Interfaces
Tag Logging
(Archiving)
Protokolle
Report Designer
(Report System)
SIMATIC S7
Date:
File:
PLC
Communication
25.11.2014
SERV1_01E.41
SITRAIN Training
for
Process Automation with SIMATIC PCS 7
Engineering System
Process terminal 1
Process terminal 2
Process terminal 3
Terminal bus
WinCC OS
WinCC OS-Server
System bus
S7-400 as
central unit
FM
SV
ET 200M
DP
FM
SV
DP
Field devices
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.42
SITRAIN Training
for
DRIVES Technology
Consistent drives spectrum for all applications

From standard drives with 100 W
up to large drives with 50 MW
Motion and vector control
Technology-specific closed-loop
controllers
SIMATIC S7
Date:
File:
25.11.2014
SERV1_01E.43
SITRAIN Training
for
The SINAMICS Family
Frequency Converter for Standard Applications
SINAMICS G110
SINAMICS G120
SINAMICS G150
(single drive)
(single drive)
(single drive)
Frequency Converter for Motion-Contol Applications
SINAMICS S120
SINAMICS S120
Chassis
Block size
(single drive)
SIMATIC S7
SINAMICS S120
Cabinet Module
Book size
(modular)
Date:
File:
25.11.2014
SERV1_01E.44
SITRAIN Training
for

SERV1 01E SystemFamily

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SERV1 01E SystemFamily

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The SIMATIC S7 System Family

SIEMENS-ATC SD (ST- SERV1)

The SIMATIC S7 System Family

SIEMENS-ATC SD (ST- SERV1)

SIEMENS-ATC SD (ST- SERV1)

Upon completion of the chapter the participant will ...

have an overview of the SIMATIC S7 system family

be familiar with the S7-300 and S7-400 automation systems

have an overview of the modules available for these automation

understand the concept of "Totally Integrated Automation" (T.I.A.)

be familiar with the programming devices

be familiar with the PC requirements for working with STEP7

be familiar with the tools of the STEP7 basic programming package

have an overview of the most important tools used in the T.I.A.

SIEMENS-ATC SD (ST- SERV1)

What does "Totally Integrated Automation" Mean

SIEMENS-ATC SD (ST- SERV1)

The SIMATIC S7/C7 and WinAC Controllers

SIEMENS-ATC SD (ST- SERV1)

SIEMENS-ATC SD (ST- SERV1)

S7-200 Micro Controller

SIEMENS-ATC SD (ST- SERV1)

SIEMENS-ATC SD (ST- SERV1)

S7-200: Modules / Expansion Modules (EM)

Function Modules (FM)

SIEMENS-ATC SD (ST- SERV1)

SIMATIC S7-1200: Modular compact controller

SIEMENS-ATC SD (ST- SERV1)

Analog or digital signal boards

RS-485 communications board

SIEMENS-ATC SD (ST- SERV1)

SIMATIC S7-1200: Signal modules

Analog or digital signal modules

Compact switch module

Power supply unit

SIEMENS-ATC SD (ST- SERV1)

SIMATIC S7-1200: Accessories

SIMATIC memory cards

SIEMENS-ATC SD (ST- SERV1)

S7 - 300 Automation System

SIEMENS-ATC SD (ST- SERV1)

S7-300: CPU Design

SIEMENS-ATC SD (ST- SERV1)

CPU 315-2DP until Oct. 2002

CPU 315-2DP after Oct. 2002

SIEMENS-ATC SD (ST- SERV1)

S7-400 Automation System

SIEMENS-ATC SD (ST- SERV1)

S7-400: CPU Design

SIEMENS-ATC SD (ST- SERV1)

SIMATIC Embedded Automation - Overview

SIEMENS-ATC SD (ST- SERV1)

SIMATIC Soft-PLC and HMI

SIMATIC Soft-PLC and HMI

The Best of Both Worlds

SIEMENS-ATC SD (ST- SERV1)

Device Spectrum of SIMATIC Embedded Automation

Microbox 427B- RTX

SIMATIC Panel MP 177/277/377 +

An Application Example for PC-based Automation

SIEMENS-ATC SD (ST- SERV1)

System / Cell network

Main application case for PC-based