HERVE

BARON

Introduction to Oil & Gas facilities Design

Welcome!

2015 Herv Baron

HERVE
BARON

Introduction to Oil & Gas facilities Design

This presentation comes with sound on YouTube at:
https://youtu.be/VuxGo_vpkg0

2015 Herv Baron

HERVE
BARON

Training objectives & scope

To get familiar with how Oil & Gas facilities Projects are developed

To get familiar with how Oil & Gas facilities design is conducted

To get familiar with the work of each Engineering discipline

2015 Herv Baron

Training Agenda

HERVE
BARON

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o
o
o
o
o
o
o
o

2015 Herv Baron

PROCESS
PLANT LAYOUT
EQUIPMENT
SAFETY & ENVIRONMENT
CIVIL
PIPING
PIPELINE
INSTRUMENTATION
ELECTRICAL

Training Agenda

HERVE
BARON

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o
o
o
o
o
o
o
o

2015 Herv Baron

PROCESS
PLANT LAYOUT
EQUIPMENT
SAFETY & ENVIRONMENT
CIVIL
PIPING
PIPELINE
INSTRUMENTATION
ELECTRICAL

Project development phases

HERVE
BARON

Step 1
Pre-Project/Conceptual
Objective: Define the
business opportunity, select
technology, estimate cost
Content: technical
assessment, develop process
design, milestone schedule,
cost estimate

By: Company

2015 Herv Baron

Deliverables: Functional
requirements, Process
design, +/-30% cost
estimate, milestone
schedule

Project development phases

HERVE
BARON

Step 1

gate

Pre-Project/Conceptual
Objective: Define the
business opportunity, select
technology, estimate cost
Content: technical
assessment, develop process
design, milestone schedule,
cost estimate

By: Company

2015 Herv Baron

Deliverables: Functional
requirements, Process
design, +/-30% cost
estimate, milestone
schedule

Project development phases

HERVE
BARON

Step 1

gate

Step 2

Front End Engineering Design

(FEED)

Objective: Define the

business opportunity, select
technology, estimate cost

Objective: refine cost estimate,

prepare EPC phase

Content: technical
assessment, develop process
design, milestone schedule,
cost estimate

Content: Develop Plant design

(P&IDs, layout etc.)

Deliverables: Functional
requirements, Process
design, +/-30% cost
estimate, milestone
schedule

Deliverables: +/-10% cost

estimate, Technical exhibits of
EPC Contract, Project schedule

By: Company

By: Contractor

2015 Herv Baron

Pre-Project/Conceptual

Project development phases

HERVE
BARON

Step 1

gate

Step 2

Front End Engineering Design

(FEED)

Objective: Define the

business opportunity, select
technology, estimate cost

Objective: refine cost estimate,

prepare EPC phase

Content: technical
assessment, develop process
design, milestone schedule,
cost estimate

Content: Develop Plant design

(P&IDs, layout etc.)

Deliverables: Functional
requirements, Process
design, +/-30% cost
estimate, milestone
schedule

Deliverables: +/-10% cost

estimate, Technical exhibits of
EPC Contract, Project schedule

By: Company

By: Contractor

2015 Herv Baron

Pre-Project/Conceptual

gate

Project development phases

HERVE
BARON

Step 1

gate

Step 2

Step 3

gate

Front End Engineering Design

(FEED)

Project Execution (EPC)

Objective: Define the

business opportunity, select
technology, estimate cost

Objective: refine cost estimate,

prepare EPC phase

Objective: Delivery of the Plant

ready for Start-Up

Content: technical
assessment, develop process
design, milestone schedule,
cost estimate

Content: Develop Plant design

(P&IDs, layout etc.)

Content: Detail Engineering,

Procurement, Construction

Deliverables: Functional
requirements, Process
design, +/-30% cost
estimate, milestone
schedule

Deliverables: +/-10% cost

estimate, Technical exhibits of
EPC Contract, Project schedule

Deliverables: Mechnically
completed Plant, ready for StartUp

By: Company

By: Contractor

By: Contractor

2015 Herv Baron

Pre-Project/Conceptual

Project development phases

HERVE
BARON

Step 1

gate

Step 2

Step 3

gate

Front End Engineering Design

(FEED)

Project Execution (EPC)

Objective: Define the

business opportunity, select
technology, estimate cost

Objective: refine cost estimate,

prepare EPC phase

Objective: Delivery of the Plant

ready for Start-Up

Content: technical
assessment, develop process
design, milestone schedule,
cost estimate

Content: Develop Plant design

(P&IDs, layout etc.)

Content: Detail Engineering,

Procurement, Construction

Deliverables: Functional
requirements, Process
design, +/-30% cost
estimate, milestone
schedule

Deliverables: +/-10% cost

estimate, Technical exhibits of
EPC Contract, Project schedule

Deliverables: Mechnically
completed Plant, ready for StartUp

By: Company

By: Contractor

By: Contractor

2015 Herv Baron

Pre-Project/Conceptual

Project execution overall view

HERVE
BARON

Design

Procurement

Manufacturing

Installation

Construction &
erection

Inspection & tests

Shipping

Hand-over

2015 Herv Baron

Training Agenda

HERVE
BARON

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

2015 Herv Baron

HERVE
BARON

2015 Herv Baron

HERVE
BARON

2015 Herv Baron

Engineering organisation

HERVE
BARON

Engineering
Process
Safety
Equipment / Mechanical
Plant Layout
Piping
Civil

Electrical

2015 Herv Baron

Instrumentation and Control

Training Agenda

HERVE
BARON

Project development phases: the role of Engineering

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

2015 Herv Baron

Engineering document register

HERVE
BARON
Document title

Document
revision

48104

Service building instrument. rooms cables routing

48102

Trouble shooting diagrams

48134

F&G system architecture drawing

50100

Instrument index

50003

Spec for instrument installation works and service

50960

Instrument Data sheets for temperature switches

50110

Requisition for pressure relief valves

62059

General plot plan

62020

Piping details standard

62070

Piping general arrangement Area 1

60100

Special items list

62250

Piping isometrics booklet

60000

Pipes and fittings thickness calculation

62351

Calculation note CN1 - piping stress analysis

60001

General piping specification

60103

Data sheets for station piping material

60200

Requisition for pipes

2015 Herv Baron

Document number

Engineering document codification

HERVE
BARON

Document number

Discipline code

Document title

Serial number

Document
revision

Revision index

Instrumentation & Control

Civil engineering

Electrical

Project general documents

48104

Service building instrument. rooms cables routing

Mechanical

48102

Trouble shooting diagrams

Safety

48134

F&G system architecture drawing

Piping & Layout

50100

Instrument index

Processes

50003

Spec for instrument installation works and service

Steel Structures

50960

Instrument Data sheets for temperature switches

Vessels Heat exchangers

50110

Requisition for pressure relief valves

Materials Welding

62059

General plot plan

62020

Piping details standard

62070

Piping general arrangement Area 1

60100

Special items list

62250

Piping isometrics booklet

60000

Document type
Installation drawings

Detail drawings

Diagrams

Lists Bill of Quantities

Pipes and fittings thickness calculation

Isometrics

62351

Calculation note CN1 - piping stress analysis

Calculation notes

60001

General piping specification

Specifications

60103

Data sheets for station piping material

Data sheets

60200

Requisition for pipes

Requisitions

2015 Herv Baron

HERVE
BARON

The common engineering deliverables

2015 Herv Baron

Training Agenda

HERVE
BARON

Project development phases: the role of Engineering

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

2015 Herv Baron

HERVE
BARON

Plant Design

Business case

2015 Herv Baron

HERVE
BARON

Plant Design

Business case
Process
Simulations
PFD,
HMB

2015 Herv Baron

HERVE
BARON

Process Design, PFD, HMB

2015 Herv Baron

Plant Design

HERVE
BARON

Business case
Process
Simulations
PFD,
HMB

Process
Equipment
sizing /
specification

2015 Herv Baron

HERVE
BARON

Process Equipment sizing & Data Sheet

2015 Herv Baron

HERVE
BARON

Process Equipment sizing & Data Sheet

2015 Herv Baron

Plant Design

HERVE
BARON

Business case
Process
Simulations
PFD,
HMB

Process
Equipment
sizing /
specification

Equipment design by
vendors

2015 Herv Baron

Plant Design

HERVE
BARON

Business case
Process
Simulations
PFD,
HMB

Process
Equipment
sizing /
specification

Material selection and

specifications

2015 Herv Baron

Fluids composition
& conditions

Equipment design by
vendors

Plant Design

HERVE
BARON

Business case
Process
Simulations
PFD,
HMB

Process
Equipment
sizing /
specification

Equipment design by
vendors

Material selection and

specifications

2015 Herv Baron

Fluids composition
& conditions

Plant Layout

HERVE
BARON

Plant Design

2015 Herv Baron

Plant Design

HERVE
BARON

Utility Units Design

Business case
Process
Simulations
PFD,
HMB

Utility consumption

Process
Equipment
sizing /
specification

Equipment design by
vendors

Material selection and

specifications

2015 Herv Baron

Fluids composition
& conditions

Plant Layout

Plant Design

HERVE
BARON

Utility Units Design

Business case
Process
Simulations
PFD,
HMB

Utility consumption

Process
Equipment
sizing /
specification

Equipment design by
vendors

Material selection and

specifications

2015 Herv Baron

Fluids composition
& conditions

Plant Layout

Electrical power
generation & distribution

HERVE
BARON

Electrical design

2015 Herv Baron

HERVE
BARON

Electrical design

2015 Herv Baron

Electrical design

HERVE
BARON

Turbogenerator

Switchgear

Transformer
2015 Herv Baron

Plant Design

HERVE
BARON

Utility Units Design

Business case
Process
Simulations
PFD,
HMB

Utility consumption

Process
Equipment
sizing /
specification

Equipment design by
vendors

Material selection and

specifications

Civil design

2015 Herv Baron

Fluids composition
& conditions

Plant Layout

Electrical power
generation & distribution

HERVE
BARON

Civil Foundation Drawings

2015 Herv Baron

Plant Design

HERVE
BARON

Utility Units Design

Business case
Process
Simulations
PFD,
HMB

Utility consumption

Process
Equipment
sizing /
specification

Equipment design by
vendors

Material selection and

specifications

Civil design

2015 Herv Baron

Fluids composition
& conditions

Plant Layout

Electrical power
generation & distribution

Plant Design

HERVE
BARON

Utility Units Design

Business case
Process
Simulations
PFD,
HMB

Utility consumption

Process
Equipment
sizing /
specification

Plant Layout

Equipment design by
vendors

Electrical power
generation & distribution

Civil design

P&IDs

Material selection and

specifications

2015 Herv Baron

Fluids composition
& conditions

HERVE
BARON

2015 Herv Baron

Compare the
information shown on
the PFD and the P&ID

P&ID

Plant Design

HERVE
BARON

Utility Units Design

Business case
Process
Simulations
PFD,
HMB

Utility consumption

Process
Equipment
sizing /
specification

Plant Layout

Equipment design by
vendors

Electrical power
generation & distribution

Civil design

Piping Routing
P&IDs

Material selection and

specifications

2015 Herv Baron

Fluids composition
& conditions

HERVE
BARON

Piping isometric drawing

2015 Herv Baron

Plant Design

HERVE
BARON

Utility Units Design

Business case
Process
Simulations
PFD,
HMB

Utility consumption

Process
Equipment
sizing /
specification

Plant Layout

Equipment design by
vendors

Civil design

Piping Routing
P&IDs

Fluids composition
& conditions

Material selection and

specifications

2015 Herv Baron

Instrumentation &
Control design

HERVE
BARON

Instrumentation design

2015 Herv Baron

Plant Design

HERVE
BARON

Utility Units Design

Business case
Process
Simulations
PFD,
HMB

Utility consumption

Process
Equipment
sizing /
specification

Plant Layout

Equipment design by
vendors

Piping Routing
P&IDs

Fluids composition
& conditions

Material selection and

specifications

Structural steel
design
2015 Herv Baron

Instrumentation &
Control design

Civil design

HERVE
BARON

Structural steel design

2015 Herv Baron

HERVE
BARON

Structural steel design drawings

2015 Herv Baron

Plant Design

HERVE
BARON

Utility Units Design

Business case
Process
Simulations
PFD,
HMB

Utility consumption

Process
Equipment
sizing /
specification

Plant Layout

Equipment design by
vendors

Piping Routing
P&IDs

Fluids composition
& conditions

Material selection and

specifications

Structural steel
design
2015 Herv Baron

Instrumentation &
Control design

Civil design

Training Agenda

HERVE
BARON

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o
o
o
o
o
o
o
o

2015 Herv Baron

PROCESS
PLANT LAYOUT
EQUIPMENT
SAFETY & ENVIRONMENT
CIVIL
PIPING
PIPELINE
INSTRUMENTATION
ELECTRICAL