Service Manual For 9K 12K 18K 24K 20 Seers Inverters

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The breaker trips at once when it

is set to ON.
Air conditioner can not

start up
Trip of breaker or
blow of fuse
The air condition

-er does not
react after it is
powered(the
buzzer does not
sound and the
remote star-tup
hasno response)
to ground to see if there is any

leakage.
The breaker trips in few minutes

when it is set to ON.
The circuit or the part of the air

conditioner has malfunction.
They heat and break the insulation and lead to short circuit or
creepage. Measure the insulation resistance or eliminate the
malfunction one by one. If the
breaker itself has malfunction,
then replace the breaker.
No power
Check power supply circuit.
Fuse of controller burnt out
Change controller fuse
The transformer connection is

loose or has bad contact or the
transformer has malfunction.
Fasten the wiring; measure the

output voltage of the transformer , if it is incorrect, change
the transformer.
Controller is broken
Check remote controller
Remote controller is short of power

The remote
controller does
not receive
signals (after it
is powered, the
buzzer will
sound, unless it
has
malfunction)
Measure insulation resistance
Remote controller malfunction

Receiver loose or poor connection
Receiver is broken
Power voltage is too low
Change batteries
First, press the manual switch
button AUTO,if there is no
response,check based on the
above methods. If it runs normally after pressing the button,
check again whether the installation position and the connection wire of the reception head
is correct. If it is correct,then replace the receiver or the remote
controller.
Check the voltage. If it is lower than 10% of

the rated voltage, check the cause, improve
the power supply condition and add the stabilized voltage power supply.

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Improper set of temperature
Adjust set temperature
If cooling (heating) load is
Check the forecasted load of cooling (heating)
proper
The refrigerant has leakage or is
insufficient
Check and fill the leakage, then

vacuumize it and supplement the refrigerant as required
Leakage between the high presMalfunction of

refrigerant
flow
sure and the low pressure inside the compressor

Malfunction of four-way valve
Poor COOL(HEAT) operation
Local block of capillary
Blockage of cooling system
Replace the compressor
Replace the four-way valve
Replace the capillary

Judge whether the system is blocked by
observing the condensation of evaporator and the pressure value of the high
pressure manometer and take measures
to deal with the system.
Heat insulation for the connection

pipes of the indoor unit and the outdoor unit is bad.
Make sure that heat insulation for the thick and thin pipes
is good. Heat insulation must also be provided for the
joint andthe exposed part of the copper pipe .
Block of outdoor heat exchanger
Clean the dust accumulated on the surface of

the heat exchanger.
Air filter were blocked
Clean the filter
Fan speed was set too slow
Air circulation
is insufficient
Fan rotation speed becomes
low
To set the fan speed to high or

middle speed
Capacitor
damage
Replace the capaci-
Motor damage
Replace the motor
tor
The installation position of the
Good ventilation must be provided for the
outdoor unit is not appropriate.
installation position of the outdoor unit.
The outdoor temperature is too high.
Properly install the rainproof plate or the sunproof plate. If the

maximum cool air still can not meet the requirement, it is suggested to replace the air conditioner.
The air tightness is not enough. People

come in and out too frequently. There
are heating devices indoors.

Keep certain air tightness indoors, try not to use

electricalappliance with large quantity of heat
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The indoor fan motor is burned or

breaks or has the heat protector
malfunction.
Replace the fan motor or the defective part.
The fan does not
The built-in heat protector of the

motor breaks frequently because the
Replace the fan motor
run when it is set

to supply air.
motor is abnormal.
Wrong connection
The fan capacitor has open circuit or
is damaged.
Make the correction connection based on

the circuit drawing.
Replace the fan capacitor of the same type
and same specification.
In the cooling and
The outdoor fan motor is damaged.
Replace the fan motor
heating mode,
the compressor
Wrong connection
Make the correct connection based on the

circuit drawing
The outdoor fan capacitor is damaged.
Replace the fan capacitor
runs, but the outdoor fan does not

run.
Malfunction of compressor
Breakage of running capacitor of

In the cooling
and heating
mode, the
outdoor fan
runs, but the
compressor
does not run.
compressor
The voltage is too low or too
high.
Wrong wire connection
The protector itself has malfunction.
The refrigerant is not enough or is too

much.
The compressor is too hot

and leads to the
action of the
protector.
Replace the capacitor
Manostat is recommended.
Connect the circuit diagram correctly

Use the multimeter to check whether the
contact of the compressor is on when it is
not overheated. If it is not on, then replace
the protector
Adjust the volume of the refrigerant
The capillary is blocked and the temperature rises.
Replace the capillary
The compressor does not run
smoothly or is stuck. The air discharge

valve is damaged
The protector itself has malfunction.
Replace the protector

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The torque of the swing motor is not

enough
The swing fan

does not run.
Wrong connection
First, check whether the connection is

wrong. If no, replace the parts
The controller is damaged(IC2003 is

damaged, the swing relay can not
close, etc)
Controller malfunction (IC2003
broken, creepage of parallel capaci-
Change controller
In cool, heat
mode, the
tor of relay loop, relay is broken etc.)
outdoor unit
and compres-
Wire loose or wrong connection
Correctly wire according to the drawing
Improper setting of temperature
Adjust setting temp.
Drainage pipe blocked or broken
Change drainage pipe
Wrap of refrigerant pipe joint is not
Re-wrap and make it tight.
sor will not run.
Water leakage
close enough.
Fan of indoor unit contacts other parts
Foreign object in indoor unit

Compressor shakes too much
Adjust fan location

Take out the foreign object
Adjust support washer of compressor, and

tighten loosen screws
Abnormal sound
and shake
Touch of pipeline of outdoor unit
Separate the touching pipeline.
Touch of inner plates
1. Tighten connect screw.

2. Stick absorbing clay between plates.
Louver of outdoor unit touched outer

case.
Adjust location of louver.
Abnormal sound inside compressor
Change compressor
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Turn on the unit
and wait 1 minute
Use DC voltmeter
to measure the
voltage on the two
ends of electrolytic
capacitor
Voltage higher than 200V?
Fault with the voltage

testing circuit on
control panel AP1
Replace the control

panel AP1
N
Measure the AC voltage between
terminalL and N on wiring board
XT(power supply)
Voltage within
210VAC~250VAC?
Shut down the power

and repair the power
supply to restore the
range
210VAC~250VAC
power on and
restart the unit
If the fault is
eliminated?
Shut down the power and wait 20 minutes;

or use DC voltmeter to measure the voltage
on the two ends of capacitor , until the
voltage is lower than 20V
Check the
connection of reactor
(L in the Electrical
Wiring Diagram)
If the wiring of
reactor Lis normal?
Connect the reactor

Laccording to Electrical Wiring Diagram correctly
Re-energize and
turn on the unit
Replace the control

panel AP1
End

If the fault is
eliminated?
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Energize and
switch on
IPM protection
occurs after the
machine has run for
a period of time?
Use AC voltmeter
to measure the
voltage between
terminal L and N
on the wiring
board XT)
If the voltage
between terminal L
and N on wiring
board XT is within
210VAC~250VAC?
Check the supply

voltage and
restore it to
210VAC~250VAC
Y
Restart the unit. Before
protection occurs,
use DC voltmeter to
measure the voltage
between the two
capacitor on control
panel AP1
Voltage between
the two ends of celectrolytic
capacitor is
higher than
250V
Please confirm:
1. If the indoor and
outdoor heat
exchangers are
dirty? If they are
obstructed by other
objects which affect
the heat exchange
of indoor and
outdoor unit.
outdoor fans are
working normally?
3. If the environment
temperature is too
high, resulting in
that the system
pressure is too high
and exceeds the
permissible range?
4. If the charge
volume of
refrigerant is too
much, resulting in
that the system
pressure is too
high?
5. Other conditions
resulting in that the
system pressure
becomes too high.
Stop the unit and

disconnect the power
supply. Then, check
the connection of
capacitor C2
according to Electrical
Wiring Diagram.
The connection
of capacitor C2
is loose.
If capacitor
C2 is failed?

C2. Then, energize
and start the unit.
Replace the
control panel AP1
N
If there is any
abnormality
described above?
Replace the
control panel AP1
Connect the control panel

AP1 and compressor
COMP correctly according
to the Electrical Wiring
Diagram. Then, energize
and start the unit.
If the
resistance is
normal?
Resistance higher
than 500M?
Y
Replace the
control panel
AP1
END

If the unit can

work normallv?
If the unit can

work normally?
Take corrective actions

according to Technical
Service Manual, and
then energize and start
the unit.
If the unit can

work
normally?
Replace the
compressor
COMP
N
Use ohmmeter to
measure the resistance
between the two
terminals of compressor
COMP and copper tube.
Reconnect the
capacitor C2 according
to Electrical Wiring
Diagram. Then,
Restart the
unit.
Stop the unit and

disconnect the power
supply. Wait 20 minutes,
or use DC voltmeter to
measure the voltage
between the two ends of
capacitor C2, until the
Remove the wires

on the two ends of
capacitor C2. Then,
use capacitance
meter to measure
the capacitor C2.
Verify as per the
Parameters Sheet.
Use ohmmeter to
measure the resistance
between the three
terminals on compressor
COMP, and compare the
measurements with the
compressor resistance on
Service Manual.
Refer to the
Electrical Wiring
Diagram and check
if the connection
between AP1 and
COMP is loose and if
the connection order
is correct.
If the connection
between AP1 and
COMP is unsecure
or the connection
order is wrong?
If the unit can

work
normally?
If the unit can

work normally?
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Overheat and high
temperature protection
Is outdoor ambient temperature higher than 53?
Normal protection, please operate

it after the outdoor ambient temperature is normalized.
20 minutes after the complete

unit is powered off.
Is heat dissipation of the indoor unit

and outdoor unit abnormal?
Improve the heat

dissipation environment of the unit
Does the outdoor fan work normally?
1. Check if the fan terminal OFAN

is connected correctly
2. Resistance between any two
terminals is measure by an ohm
gauge and should be less than 1K
Ohm.
Y
Replace the fan
capacitor C1
Replace the
control panel AP1
Replace the
outdoor fan
End

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Power on the unit
Is stop time of the compressor

longer than 3 minutes?
Restart it up after
3 minutes
Does startup fail?
Are the wires for the compressor connected

correctly? Is connection sequence right?
Replace the control panel AP1
If the fault is eliminated?
Replace the
compressor
Y
End

Connect the wires as

per the connection
diagram
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Out of step occurs once the

unit is powered on.
Out of step occurs in

operation
Is stop time of the

compressor longer than
3 minutes?
Is the outdoor fan working

normally?
Is the outdoor unit blocked

by foreign objects?
Are the wires for the compressor connected
correctly? Is connection sequence right?
Is the connection made in clockwise
direction?
Check if the fan terminal

OFAN is connected correctly
Replace the fan

capacitor C1
Replace the
outdoor fan
Remove foreign objects
Replace the
control panel AP1
Connect the
wires correctly
Replace the control
panel AP1
Replace the
compressor
Replace the
compressor
End
End

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20 minutes after the
complete unit is
powered off
Is the terminal FA for the

electronic expansion valve
connected correctly?
Resistances between the first four pins

close to the terminal hole and the fifth
pin are almost the same, less than 100
ohm.
Replace the electronic

expansion valve
Replace the
control panel
AP1
Coolant leakage, refilling

the coolant
End

Connect the
wires correctly
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Start
Check wiring of the

reactor (L) of the
outdoor unit and the
PFC capacitor
Whether there is any

damage or
short-circuit?
Replace it as per the

wiring diagram and
reconnect the wires
Remove the PFC capacitor

and measure resistance
between the two terminals.
Is the resistance around zero?
The capacitor is
short circuited and
the capacitor
should be replaced
Restart the unit
N
Disconnect the terminals for the
reactor and measure the resistance
between the two terminals of the
reactor by an ohm gauge
Whether there is any damage

or short-circuit?
Replace the reactor
Restart the unit
Replace the control

panel AP1
End

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Start
Did the equipment operate

normally before the failure
occurs?
Check the wiring of the indoor and

outdoor units with reference to the
wiring diagram
Check wiring inside of
the indoor and outdoor
units
Is the connection right?

N
N
The AP1 voltage

detection circuit
is at fault
Correctly connect the

corresponding wires for
the indoor and outdoor
units with reference to
the wiring diagram
Are wires broken?
Check the communication

circuit of the outdoor unit
The communication
circuit is abnormal
Replace the main board

AP1 of the outdoor unit

N
Replace the main board

of the indoor unit
Y

End
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Turn on the unit
and wait 1 minute
Use DC voltmeter
to measure the
voltage on the two
capacitor
Voltage higher than 200V?
Fault with the voltage

testing circuit on
control panel AP1
Replace the control

panel AP1
N
Measure the AC voltage between
terminal L and N on wiring board
XT(power supply)
Voltage within
210VAC~250VAC?
Shut down the power

and repair the power
supply to restore the
range
210VAC~250VAC
power on and
restart the unit
If the fault is
eliminated?
Shut down the power and wait 20n muties; or

use DC voltmeter to measure the voltage
on the two ends of capacitor (test3), until
the voltage is lower than 20V
Check the
connection of reactor
(L in the Electrical
Wiring Diagram)
If the wiring of
reactor L is normal?
Connect the reactor

Laccording to
Electrical Wiring
Diagram correctly
Re-energize and
turn on the unit
Replace the control

panel AP1
End

If the fault is
eliminated?
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Energize and
switch on
IPM protection
occurs after the machine has run for
a period of time?
Use AC voltmeter
to measure the
voltage between
terminal L and N
on the wiring
board XT)
If the voltage
between terminal L and N on wiring
board XT is within
210VAC~250VAC?
Check the supply

voltage and
restore it to
210VAC~250VAC
Y
Restart the unit. Before
protection occurs,use DC
voltmeter to measure the
voltage between the two
capacitor on control
panel AP1 (test3)
Voltage between
the two ends of celectrolytic
capacitor (test3) is higher than
250V
If the unit can

work normally?
N
Please confirm:
outdoor heat exchangers
are dirty? If they are
obstructed by other
objects which affect the
heat exchange of indoor
and outdoor unit.
outdoor fans are
working normally?
3. If the environment
temperature is too
high, resulting in
that the system
pressure is too high
and exceeds the
permissible range?
4. If the charge
volume of refrigerant is
too much, resulting in
that the system
pressure is too high?
5. Other conditions
resulting in that the
system pressure
becomes too high.
Stop the unit and disconnect

the power supply. Then, check
the connection of capacitor
C2 according to Electrical
Wiring Diagram.
The connection
of capacitor C2 is loose.
N
Stop the unit and disconnect the
power supply. Wait 20 minutes,
or use DC voltmeter to measure
the voltage between the two
ends of capacitor C2, until the
Remove the wires on the two

ends of capacitor C2. Then,
use capacitance meter to
measure the capacitor C2.
Verify as per the
Parameters Sheet.
If capacitor
C2 is failed?
Replace the
control panel AP1
If there is any
abnormality
described above?
Use ohmmeter to measure the

resistance between the two
terminals of compressor
COMP and copper tube.
Replace the
control panel AP1
Replace the
compressor COMP
N
Resistance higher
than 500M?
Replace the
control panel AP1
END

If the unit can

work normally?
Connect the control panel AP1 and

compressor COMP correctly according
to the Electrical Wiring Diagram.
Then, energize and start the unit.
If the
resistance is
normal?
If the unit can

work normally?
Use ohmmeter to measure the

resistance between the three
terminals on compressor COMP,
and compare the measurements
with the compressor resistance on
Service Manual.
Take corrective actions

according to Technical
Service Manual, and
then energize and start
the unit.
If the unit can

work normallv?

C2. Then, energize
and start the unit.
Refer to the Electrical Wiring

Diagram and check if the
connection between AP1 and
COMP is loose and if the
connection order is correct.
If the connection
between AP1 and COMP is unsecure
or the connectionorder is wrong?
Reconnect the capacitor C2

according to Electrical
Wiring Diagram. Then,
Restart the unit.
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High temperature,
overload protection
If the outdoor
ambient temperature is higher than 53 C in
cooling mode?/if the ambient temperature of indoor
and outdoor unit is too high?
Normal protection, please use it

after improving ambient temperature
of indoor and outdoor unit
If the radiating of outdoor

and indoor unit is well?
Improve the radiating

environment of the unit
If the indoor and outdoor

fan work well?
1. Check if fan terminal

OFAN is connected well
2. Test if the motors of
indoor and outdoor unit are
broken
Y
check if the tube temp sensor is normal
according to the resistance sheet(check
outdoor tube temp in cooling mode, check
indoor tube temp sensor in heating mode)
Replace fan
capacitor C1
Is the tube temp sensor normal?
De-energize the unit

and wait for 20min
Replace the control board(replace the outdoor

control board in cooling mode, replace the
indoor control board in heating mode)
Replace
outdoor fan
N
Replace the tube
temperature
sensor
End

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Energize the unit

and start it
If the stop time of compressor

is more than 3min?
If the stop time is not enough and the

high and low pressure of system is not
balance , please start it after 3min
If the compressor wire COMP(UVW) is

well connected and connection sequence
is correct
Improve the connection situation

of control board AP1 and
compressor COMP, connect it
with wiring diagram
Y
Does the unit start
up normally?
If the refrigerant charging is

too much?
Y
Charge the
refrigerant according
to service manual
Does the unit start

up normally?
N
Replace control board AP1
If malfunction is
removed?
N
Replace the
compressor
End

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Synchronism after
energize the unit
and start it
Synchronism
occurred during
operation
If the stop time of

compressor is more than
3min
Check if the fan

terminal OFAN is
connected well
Replace fan
capacitor C1
Improve the radiating

of unit (clean heat
exchanger and
increase ventilation)
Replace
outdoor fan
Start to run until the

power resume normal
voltage
If the outdoor fan works

normally?
Y
Y
If the compressor
wire COMP(UVW) is well connected, the
connection sequence forwards to
clockwise direction?
N
Connect
wire well
Replace
control board
AP1
Remove
malfunction?
N
Replace
compressor
If the radiating of unit is

well?
N
If the input voltage of unit

is normal?
Y
If the refrigerant is too
much?
Charge the
refrigerant with
service manual
Replace
control board
AP1
Remove
malfunction?
End
N
Replace
compressor
End

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After the u nit
de-energized
for 20min
If the overload protector SAT

is well connected?
Y
Under ambient temperature, test the
resistance of overload protector with ohmic
meter, the resistance value<10000
If the wiring terminal FA of electron

expansion is well connected?
Connect the wire

well according to
wiring disgram
Check if the coil of electron

expansion is installed on the
valve normally
Replace overload
protector SAT
Check if the expansion valve

is blocked
Remove
malfunction?
N
Check refrigerant, if there is leakage,
please refer to specification
Remove
malfunction?
N
check if the discharge temp
sensor is normal according to the
resistance sheet
Y
Replace control
board
End

Replace discharge
temp sensor
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Start
If the unit is operating

normally before malfunction
Check connection wire

of indoor and outdoor
unit with circuit diagram
Check if the controller connection

wire inside indoor and outdoor
electric box is loose
Connection
correct?
Y
N
Connectwire of indoor
and outdoor unit
according to
circuit diagram
Connect wire of indoor

and outdoor unit
according to
circuit diagram
If the connection wire

is normal?
Y
Check communication
circuit of outdoor unit
If the malfunction
is removed?
If the malfunction
is removed ?
Replace outdoor
mainboard (AP1)
Problem of
communication
circuit
N
If the
malfunction is
removed?
Replace indoor
mainboard
Y
End

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Start
Test voltage
valueof Test10
position in
diagram with
voltage meter
Number jumping
N
Y
Test voltage value
of Test 13 position
in diagram with
voltage meter
Number jumping
Outdoor unit
malfunction
Test voltage
value of Test
10 position in
diagram with
voltage meter
Number jumping
Y
Test voltage value
of Test 12 position
in diagram
with volltage
meter
Number jumping
Y
Communication
circuit of
outdoor
unit is normal

End
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Service Manual For 9K 12K 18K 24K 20 Seers Inverters

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Service Manual For 9K 12K 18K 24K 20 Seers Inverters

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The breaker trips at once when it

Air conditioner can not

The air condition

to ground to see if there is any

The breaker trips in few minutes

The circuit or the part of the air

Check power supply circuit.

Fuse of controller burnt out

Change controller fuse

The transformer connection is

Fasten the wiring; measure the

Check remote controller

Remote controller is short of power

Measure insulation resistance

Remote controller malfunction

Power voltage is too low

Check the voltage. If it is lower than 10% of

Improper set of temperature

Adjust set temperature

If cooling (heating) load is

Check the forecasted load of cooling (heating)

Check and fill the leakage, then

Leakage between the high presMalfunction of

sure and the low pressure inside the compressor

Poor COOL(HEAT) operation

Local block of capillary

Blockage of cooling system

Replace the compressor

Replace the four-way valve

Replace the capillary

Heat insulation for the connection

Block of outdoor heat exchanger

Clean the dust accumulated on the surface of

Air filter were blocked

Clean the filter

Fan speed was set too slow

To set the fan speed to high or

Replace the capaci-

Replace the motor

The installation position of the

Good ventilation must be provided for the

outdoor unit is not appropriate.

installation position of the outdoor unit.

The outdoor temperature is too high.

Properly install the rainproof plate or the sunproof plate. If the

The air tightness is not enough. People

Keep certain air tightness indoors, try not to use

The indoor fan motor is burned or

Replace the fan motor or the defective part.

The fan does not

The built-in heat protector of the

Replace the fan motor

run when it is set

Make the correction connection based on

In the cooling and

The outdoor fan motor is damaged.

Replace the fan motor

Make the correct connection based on the

The outdoor fan capacitor is damaged.

Replace the fan capacitor

runs, but the outdoor fan does not

Replace the compressor

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