ApplicationTools - Rockwell PDF

T21 - Increasing Software Development Efficiency
Using the Integrated Architecture Application Tools
PUBLIC INFORMATION
Rev 5058-CO900E
Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Tools for Development Efficiency
Selection Tools
Quick Start, Conversion, and Design Guides
Sample Code, Diagnostic Tools, and Accelerator Toolkits
PUBLIC INFORMATION
IA Tools Website ab.com/go/iatools

Type ab.com/go/iatools in your internet browser
or
Goto http://www.rockwellautomation.com/ and select Integrated
Architecture Tools under Support tab.
PUBLIC INFORMATION

Selection ToolsChoosing An Architecture
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Selection Tools
Any OEMs in the room?
Anyone involved in selecting controllers for specific applications?
Requiring communications?
Maybe an HMI?
Maybe a couple motion axis?

With tight budget constraints?
5
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Choosing an Architecture
Micro800, MicroLogix, CompactLogix Selection Tool
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Selection Tools
Any CompactLogix users in the room?
With a little more demanding requirements?
Maybe on a plant network?
Maybe networked I/O?
Some quicker update rate requirements?

Integrated Motion?
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Popular Configuration Drawings
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5370 L3 Popular Configuration Drawing
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Integrated Motion
Popular Configuration Drawing
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Motor Control Center

Popular Configuration Drawing
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Performance and Capacity Resources:

Guidelines for CompactLogix Systems
More in-depth than
Pop Config drawings
Designed to answer
about 60% to 90% of
compact system
questions
Copyright
2009 Rockwell Automation, Inc. All
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INFORMATION
rights reserved.
Stratix/Infrastructure Reference Drawing
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EtherNet/IP Quick Reference

Drawings & Documents
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EtherNet/IP Toolkit
Manuals, Guides, Drawings, Faceplates, How to Videos & Courses & Specs
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Selection Tools
How about high capacity and fast update network system requirements?
With many networked I/O and devices?
Maybe motion and/or safety requirements?

Need to easily compare networked options?
Memory intensive requirements?
22
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Choosing An Architecture:
EtherNet/IP Capacity Tool
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EtherNet/IP Capacity Tool
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24
Getting Started with Equipment
Is anyone relatively new to using our CompactLogix controller systems?

Have the need to train new employees?
Desire a simple approach to putting a system together?
From system assembly, configuration, programming, and testing?
25
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CompactLogix System Level Quick Starts
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Competitive Conversion Guides
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Is anyone tasked with inventorying their control systems network?

Device catalog numbers, serial numbers, revision, CIP path, etc.?
Ethernet? ControlNet? DeviceNet?
Do you need to report this inventory?
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System Ferret
A stand-alone software tool
Requires RSLinx Classic (Lite is sufficient)
Acts as a hardware inventory tool
Run the ferret it finds all devices connected on CIP networks
Interrogates each device and reports information such as catalog
number, serial number, revision, CIP path, etc.
Logs all this information to an .xml or Excel files
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What does it do
Scans CIP networks
Discovers all devices connected to those CIP networks
Records information about each device
Name
CIP Path
Product Type
Catalog Number
Vendor
Revision
Serial Number
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A large system . .
Mark R Kirsch
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10:55:35 AM
35
Get the properties of one device
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Properties of a single device
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System Ferret
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System Ferret
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Select Origin
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Select Origin
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Start Scanning
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Scanning
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Scan Complete
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Same Info that RSLinx Provides
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Click View Report to View XML Report
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Or Select Other Report Options
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Excel: System Map

Shows the layout of your system.
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Excel: Module Inventory

List modules by catalog number for easy inventory.
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Beyond Getting Started
Anyone ever had a problem finding very specific info on a device, system,
or software package?
Gotten lost in our vast Literature Library?
50
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Integrated Architecture Bookshelf
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Includes Networks, Process, Controllers,

I/O
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includes Drives
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includes Drives
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Sample Code
Would you like to know how others programmed a specific application?

Looking for an example of application code?
Programming tips?
56
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Sample Code Library
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Sample Code Library
Code to help begin configuring and programming

Common design approaches, application code
Complete system: code for controller, HMI, drives, networks
Free-of-charge shareware site.
Anyone can post code.
samplecode.rockwellautomation.com
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Google Based Sample Code Search

Improved Searching with Single Entry Search Field (like Google).
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Sample Code
Improved Results Page
Now Includes Filters (RA Preferred, Products, Technologies) Similar
to Literature Library to Screen Results as Desired.
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Sample Code
Filter to Just the Code You Need
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Faceplates/Add-on Instruction Sets
Anyone with systems requiring operator status, control, and diagnostics for..
I/O?
Control Devices?
Networks?
62
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Faceplate/Add-on Instruction Sets
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Faceplate/Add-on Instruction Sets

Preconfigured View ME/SE Status, Control, and Diagnostic Displays
Logix I/O
Control
Devices
Networks
Application
Providing Premier Integration with RA Architecture & Devices

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Logix I/O Faceplates

Preconfigured Goto Display Buttons
launch corresponding faceplates
Logix I/O
Status Faceplates
I/O Data Status
I/O Alarm/Fault
Conditions
Supporting Local I/O or
Distributed I/O on
EtherNet/IP and ControlNet
Most Logix Digital and
Analog I/O Available for:
1756, 1769, 1794,
1797, 1734, 1738
Logix I/O Faceplates Provide System Hardware Status

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ME and SE PowerFlex Status and

Control Faceplates
Preconfigured
I/O launch
Buttons
Control
Devices
Status and Operator Control
Fault Description and Fault

Actions are in descriptive
text, not cryptic codes
Diagnostics
Device Faceplates Provide Status, Control, & Diagnostics

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ME Equipment Status Faceplate

Device Faceplate Summary and Launching Mechanism
Control
Devices
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What Do You Acquire with a

Faceplate/AOI Download ?
Faceplate .gfx file

Step by Step Configuration Instructions
Faceplate parameter file
Device AOI xml Logix file
Sample Code to aid with Logix application integration
In Addition Preconfigured Goto display buttons & images
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Accelerator Toolkits
Anyone spending considerable time creating.
Detailed BOMs?
System Layout and Wiring Drawings?
Controlling and retrieving status and diagnostic data from a variety of
devices with different parameters and tags?
Standardizing machine, application, and device logic?
69
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The Accelerators Toolkits are designed to
assist you in these routine tasks to help
get you up and running faster and more
efficiently by:
Assisting with product selection
Jumpstarting your CAD
documentation
Providing sample machine and
application code
Using these toolkits will result in
significantly reduced development time.
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Device
Drawings and
Configuration
Sample
Code
Your
Machine
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Accelerator Toolkits include pre-configured

components for building applications fast.
Wiring and Panel Layout Drawings
Machine, Application, and
Device Program Modules
Bill of Material Files
Status and Diagnostic HMI Faceplates
Allows you to concentrate on the intellectual property that

produces compelling and differentiating machine features.
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Key Feature of the Accelerators Modularity

BOM, Drawings, Logic, or HMI tools typically include multiple modules for
each product family, application, or function.
Each module is built around a device, an application, or a function.
Bill Of Material
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Controller Logic
Key Feature of the Accelerators Modularity

Modularity lets you decide which components to incorporate into your
machine, providing greater flexibility and a custom fit.
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4 Axis Widg-O-Matic Machine

What is the Development Effort needed?
For the Bill of material?
For the CAD Drawings?
For the Controller Logic
For the HMI Application?
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4 Axis Machine Example

200+ Standard Development Hours
Bill of Material
65 catalog numbers
18 Product lines

15 Wiring and 7 Layout Drawings
80 hours
4 hours
Program Logic
425 Rungs
6 Device Configurations
5500+ Tags
**Does Not Include Specific
Application Logic**
40 hours

7 Complex Displays, 300+ alarm msgs
80 hours
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Only 5 Hours to create the 4 Axis Machine

Using the Drives and Motion Accelerator Toolkit
Bill of Material
65 catalog numbers
18 Product lines

15 Wiring and 7 Layout Drawings
Program Logic
425 Rungs
6 Device Configurations
5500+ Tags
.25 hours
.45 hours
2 hours

7 Displays, 300+ alarm msgs
2 hours
A Savings of 195 Development Hours

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Using the DMAT Wizard can reduce the

5 Hours to 5 minutes!
Automates the selection and configuration of all the development files

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DMAT Wizard Tool 6 Easy Steps

1.
2.
Open the Wizard from the DMAT menus

Name and Quantify Project / Machine
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DMAT Wizard 6 Easy Steps

1.
2.
3.

Name & Quantify Applications and Select Finish
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1.
2.
3.
4.

Name and Quantify Applications
Configure Machine
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1.
2.
3.
4.
5.

Configure Machine
Configure Drives and Other Devices
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1.
2.
3.
4.
5.
6.

Configure Machine
Configure Drives
Generate Outputs
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DMAT Wizard BOM Output
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DMAT Wizard Drawing Output
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DMAT Wizard HMI Output
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DMAT Wizard Logic Output
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CNC Machining Accelerator Toolkit

The CNC Machining Accelerator Toolkit is designed to simplify the integration between
Rockwell Automations Logix Control, Motion, and Safety Platforms and Fanuc CNC systems.
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PUBLIC
Fanuc 30i Series Device Module & AOI

Fits into DMAT Logic
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PUBLIC
FactoryTalk View ME
CNC Device Faceplate
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Safety Accelerator Toolkit CD

SAFETY-CL002
Contents:
Risk Assessments
Introduced
Quick Start Guides
System Component
Selection Tools
Wiring Diagram Tools
Programs for Controller
and HMI
Guide to Add-on Options
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Safety Accelerator Toolkit Risk

Assessment Guide
Providing an Robot Cell Example helping to explain the Risk Assessment
Process and illustrating the eventual Safety System Specification
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Safety Accelerator Toolkit

Development Tools and Quick Start Guide
Risk Assessment,
Compliance and
Design Methods
Simplified Wiring
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Preconfigured Logic
Quick Start Manual
Preconfigured HMI

Safety Device Wiring Based on Safety Categories
Category 4 Input Wiring Example
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Safety Input/Output Device Logic by Safety Category
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Guard I/O Status and Diagnostic Faceplates
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Water/Wastewater Accelerator Toolkit
This Accelerator provides

Selection Tools
Panel Layout & Wiring Diagrams
HMI screens
Application Logix for Water
/Wastewater Systems
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Water/Wastewater Accelerator Toolkit

A series of application specific solutions built using Process Library
instructions:
Water
Divided into applications for both Water and Wastewater Treatment
Raw water Intake

Separation Station
High Service Pumps
Remote Water Tower
Wastewater
Lift Stations
Supports lead/lag function up to 8

pumps
Dosing Pumps
Primary Treatment
Flow Totalization
Bar Screens/Grit Removal
Final Clarifier
Sludge Thickening
Headworks
Aeration Blowers
Secondary Treatment
Solids Handling
Flocculation/Settling
Flushing System
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Energy Management Accelerator Toolkit

Modeled after the other RA Integrated
Architecture Accelerator Toolkits.
Containing:
System Design and Configuration Tools

Hardware Selection Tools
CAD Layout and Wiring Drawings
Simplified Device Configuration
Preconfigured Logic
Preconfigured Faceplates
System Operation Guide
Step by Step Quick Start Guide
Time of Day Control
Demand Control
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Device Layout Drawings including BOMs
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Energy Data Collector Configuration
Powermonitor Configuration Steps
CompactLogix Energy Input Configuration and Preconfigured Energy AOIs
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FTEnergyMetrix Diagnostic Setup
Alarm
Configuration
Alarm Logging
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TOD Control Using Logix Controllers
Time of Day Control
Determine which loads in your application
will be controlled by the Time of Day
controller (maximum of 16 loads)
Number each load from 1 to 16
Documentation
Control Hardware Selection and Wiring
Control Panel Layout and Wiring
Logix Integration
HMI Integration
System Commissioning
Typical Applications
Lighting
BAC
Production Shift Control
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Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.103

Demand Control Using Logix Controllers
Demand Control
Manage Electric Demand to avoid

demand penalties from your utility bill
Up to 16 loads to configure for Demand
Control. Set priority for load (16
highest/1 lowest)
Load Configuration with Priority, Rated
kW, Load description, Normal/Override
Control, On Delay/Off Delay /Max Off
Time
Documentation
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Control Hardware Selection and Wiring

Control Panel Layout and Wiring
Logix Integration
HMI Integration
System Commissioning
See and Test Drive the Tools

Selection & Productivity Tools - Booth 958
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105

Type ab.com/go/iatools in your internet browser
or
Goto http://www.rockwellautomation.com/ and select Integrated
Architecture Tools under Support tab.
PUBLIC INFORMATION
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T21 - Increasing Software Development Efficiency

Using the Integrated Architecture Application Tools

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Tools for Development Efficiency

Quick Start, Conversion, and Design Guides

Sample Code, Diagnostic Tools, and Accelerator Toolkits

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

IA Tools Website ab.com/go/iatools

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

IA Tools Website ab.com/go/iatools

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Maybe a couple motion axis?

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Some quicker update rate requirements?

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Popular Configuration Drawings

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

5370 L3 Popular Configuration Drawing

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

5370 L3 Popular Configuration Drawing

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

5370 L3 Popular Configuration Drawing

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Motor Control Center

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Performance and Capacity Resources:

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Stratix/Infrastructure Reference Drawing

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Stratix/Infrastructure Reference Drawing

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Stratix/Infrastructure Reference Drawing

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

EtherNet/IP Quick Reference

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Maybe motion and/or safety requirements?

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

EtherNet/IP Capacity Tool

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Getting Started with Equipment

Is anyone relatively new to using our CompactLogix controller systems?

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Getting Started with Equipment

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

CompactLogix System Level Quick Starts

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

CompactLogix System Level Quick Starts

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

CompactLogix System Level Quick Starts

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Competitive Conversion Guides

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Getting Started with Equipment

Is anyone tasked with inventorying their control systems network?

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Getting Started with Equipment

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.