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1 AUTHOR:
Tayfun Babadagli
University of Alberta
221 PUBLICATIONS 1,183 CITATIONS
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Abstract
Development of mature oil fields has been, and will increasingly be, an attractive subject. Mature field development practices can be
divided into two major groups: (1) well engineering and (2) reservoir engineering. This paper focuses on the reservoir engineering aspects.
An extensive review of previously reported reservoir management practices for mature field development is provided. After the
definition of mature field and an overview, different aspects of mature field development are outlined. The first issue covered is the
estimation of remaining reserves focusing on the determination of the amount and location of the residual oil after primary and
secondary recovery using field, log, and core data. After valuing the remaining oil, methods to recover it are classified. They
include tertiary recovery, infill drilling, horizontals, optimal waterflooding design for mature fields, optimal well placement and
other reservoir management practices. Suggested or implemented field application examples for big fields owned by majors and
small fields owned by independents are presented.
Special attention is given to tertiary oil recovery. An extensive review and critical analysis of tertiary recovery techniques
covering the theoretical, practical, and economical aspects of it are provided. The emphasis is on their applicability in mature field
development in terms of effectiveness (incremental recovery) and efficiency (cost and recovery time). Laboratory and field scale
applications of different tertiary recovery techniques, i.e., gas (double displacement, WAG, and miscibleimmiscible HC, CO2, and
N2), chemical (dilute surfactant, polymer, and micellar injection), and thermal (air and steam) injection, conducted to develop
mature fields are included. Specific examples of big/giant fields, fields producing for decades, and mid to small size fields were
selected. Differences in reservoir management strategies for majors, independents, and national oil companies are discussed.
2006 Elsevier B.V. All rights reserved.
Keywords: Mature fields; Remaining oil; Residual oil saturation; Tertiary oil recovery; Reservoir management techniques
Contents
1.
2.
3.
4.
Introduction . . . . . . . . . . . . . . . . . . . . . .
Definition and elements of mature field development . .
How much oil is left and where is the remaining oil? .
Techniques used to determine the amount of remaining
4.1. Core analysis . . . . . . . . . . . . . . . . . .
4.2. Logs . . . . . . . . . . . . . . . . . . . . . .
4.3. Volumetric-reservoir engineering studies . . . .
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222
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1. Introduction
The world average of oil recovery factor is estimated
to be 35%. Additional recovery over this easy oil
depends on the availability of proper technologies,
economic viability, and effective reservoir management
strategies. On the other hand, the chance of discovering
giant fields remarkably decreases (Blaskovich, 2000).
The discovery rate for the giant fields peaked in the late
1960s and early 1970s and declined remarkably in the
last two decades (Ivanhoe, 1997). About thirty giant
fields comprise half of the world's oil reserves and most
of them are categorized as mature field. The development of those fields entails new and economically viable
techniques, and proper reservoir management strategies
(Black and LaFrance, 1998; Al-Attar, 2004).
Mature field development is a broad subject. It can,
however, be divided into two main parts: (1) well
development, and (2) reservoir development. Depending
on the field type, history, and prospects, the development
plans could be done on either one or both. This paper
covers reservoir engineering aspects of mature field
development. Determination of the amount and location
of the remaining oil is the key issue in this exercise.
Techniques to improve the recovery factor such as tertiary
recovery, infills, horizontals, and optimal placement of the
new wells are the other elements of reservoir development.
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225
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226
228
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228
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230
230
231
233
234
239
240
241
241
241
223
Table 1
Logs used to determine residual oil saturation
Log type
Technique
Cased hole
Accuracy
Resistivity
Pulsed neutron
Nuclear
magnetism
Carbon/Oxygen
Conventional
Log-inject-log
Conventional
N
Y
N
Poor
Good
Poor
Log-inject-log
Good
So res So core Bo E
M
1 V2
4.2. Logs
Resistivity, pulsed neutron capture, nuclear magnetism,
carbon/oxygen, and gamma radiation logs are used to
determine the residual oil saturation. Both conventional or
log-inject-log applications are possible for some of these
logs. Table 1 lists the application types, advantages, and
disadvantages of each logging technique.
Water saturation from resistivity logs can be calculated
using the following equation introduced by Waxman and
Smits for shaly sands, which is a modified form of Archie's
classic equation (Waxman and Thomas, 1968).
2
!1n 3
R
1
R
BQ
o
w
V
5
Sw 4
V
Rt
1 RwSBQ
w
224
Ro
So 1
Rt
1n
1
BQV Cw
F
Rt2 Rt1
/Rw2 Rw1
IFflow
/
The plot of Cw vs. Co yielded QV. Previous experience for this field had shown that the QV = 0.1.
Those values of QV as well as the case of QV = 0 were
compared in Fig. 2. Significant changes in the oil
saturation values were observed with an increase in the
QV. Incorrect estimation of the amount of clay or
electrically conductive minerals results in an underestimated value of hydrocarbon saturation (Cook et al.,
2000).
Pulsed neutron capture (PNC) log can be used in loginject-log applications for both open and cased holes
Fig. 2. Effect of clay content on the hydrocarbon saturation when Eq. (2) is
used to calculate it (re-plotted using the data provided in Al-Kharusi,
unpublished).
C=Olog C=O100%water
C=O100%oil C=O100%water
N Np BoWF
7758Ah/
Prediction of Np is a critical task. One of the techniques used for this is the material balance equation:
Nfoi Bt Bti Wi Wp Bw Gi Bg
Np
Rp Rs Bg Bo
Bti
mBti
C
f Swi Cw DP Bgi Bg Bgi We
1Swi
Rp Rs Bg Bo
10
The material balance calculations based on this equation yield reliable results for the volumetric reservoirs.
4.4. Production data
Production history plot is another reliable source to
estimate the final production (Np). Graphical (Arps,
1945) and analytical (Fetkovich, 1987) techniques can
be applied to forecast the production data.
When multiphase production occurs from a well, the
saturations can be estimated using the production relative permeability data. The relative permeability ratio
can be obtained using
krw qw Bw lw
Bw lw
WOR
kro
qo Bo lo
Bo lo
11
225
if the flow rates are known. Oil saturation can be calculated by dividing the current reservoir volume of the oil
by the current pore volume:
So
Nfoi Np Bo
Vo
12
ct cw cf
co cw
13
cf, co, and cw are the pore volume, water, and oil
compressibilities, respectively. The total compressibility,
ct, can be obtained from pressure transient analysis using
the following relationship (Earlougher, 1977):
ct
0:0002637k=lt DtM
/r2
tD =rD2 M
l t
lo
lw
lg
14
15
2
)M are the time and dimensionless time
tM and (tD / rD
values obtained from the type curve analysis. There are
also analytical and numerical modeling techniques to
estimate the waterflood performances but the accuracy of
the models strictly rely on the estimation of the Sor (or
relative permeabilities), which is based on core analysis.
16
226
17
1 So Vw Ki So Vo
1 So Ki So
18
1 Sor Vw
1 Sor Ki Sor
19
Recently, Huseby et al. (2003) provided an experimental and numerical technique to estimate the location
and the size of bypassed and stagnant oil using geochemical data from produced oil and water.
Five techniques are used for residual oil saturation
determination as discussed above. Techniques such as
resistivity logs, nuclear magnetism logs and core analysis
require new wells drilled. Pulsed neutron logs and chemical tracer methods can be applied to old cased wells.
Elkins (1978) compiled the residual oil saturation
values obtained by different techniques for different formations in the US. Figs. 3 and 4 show the comparison of
different techniques. Based on this evaluation, the following conclusions can be reached regarding the residual
oil saturation (ROS) measurements:
ROS (core, log, tracer) b ROS (Material Balance)
ROS (PNC) = ROS (Resistivity logs)
ROS (Single well tracer) b (ROS (logs)
4.7. Field experiences
A challenging case of determination of remaining oil
saturation was reported by Akkurt et al. (2000). The
mature fractured-vuggy carbonate Yates field has
undergone many different EOR applications. Significant
0:061 Sw
/
20
227
Fig. 3. Comparison of the residual oil saturations obtained through different techniques for sandstones (plotted using the data provided in Elkins,
1978).
Fig. 4. Comparison of the residual oil saturations obtained through different techniques for carbonates (plotted using the data provided in Elkins,
1978).
228
22
They also noted that the oil is displaced by a doubledrainage mechanism (gas/oil and oil/water interface
movement) for both positive and negative spreading
systems and gas/water displacement is possible for negative spreading systems.
Kantzas et al. (1998a,b) studied downward displacement of oil by inert gas (nitrogen or air) injected at the
top of the formation using horizontal wells after waterflooding. They observed that the gravity assisted inert
gas injection has a potential to become an efficient EOR
method with up to 99% of remaining oil recovery from
unconsolidated samples. Later, Lepski et al. (1996)
showed that when the spreading coefficient (Eq. (22)) is
positive, oil tends to spread on water and form a continuous film. When it is negative, the residual oil tends
to coalesce and form blobs occupying several pore
spaces. They observed that if the gas injection process is
stopped after breakthrough and the system is shut off for
a few days and then water is injected, significant oil
production is obtained. The process of displacing the oil
bank by secondary waterflooding was named Second
Contact Water Displacement (SCWD).
Recently, Righi et al. (2004) showed that immiscible
water-alternating-gas (WAG) in watered-out cores
yielded additional recovery. They observed that additional 28% of the remaining oil could be recovered after
57% OOIP waterflooding recovery by immiscible WAG
from original sandstone reservoir cores with 18% porosity and 25300 mD permeability.
Babadagli et al. (2001) tested nitrogen injection
possibility to a tight unswept (as a secondary recovery
method) and high permeability watered-out sandstone (as a
tertiary recovery method) containing light-oil. The only
mechanism tested was the immiscible displacement of oil
by an inert gas. Secondary nitrogen recovery was
measured to be 3642% OOIP from 1 to 5 mD sandstone
cores. The tertiary recovery from 200 to 300 mD sandstone
rock with 70%75% previous waterflood recovery was 6
8% OOIP. High injection pressures were required in this
deep reservoir (3500 m) to overcome the reservoir pressure
and miscibility and double displacement are the other
possible recovery mechanisms to contribute to the
recovery at this pressure. Technical success did not
guarantee that the project would be economically viable
as will be discussed in the field case evaluations later.
5.2. Miscible gas injection
Typically HC gases (CH4 or liquefied petroleum
gases [LPG]), N2 and CO2 are used as tertiary recovery
agents. They are all multiple contact miscible except the
LPG. Above the minimum miscibility pressure (MMP),
the recovery would increase significantly. The miscible
residual oil saturation (Sorm) is a key property for simulation studies of gas injection. Typically, the capillary
number is used to determine the residual oil saturation.
This requires correct measurement of the IFT between
equilibrated phases. Lange (1998) observed that the
miscible and near-miscible residual oil saturation, Sorm
is a function of solubility parameters. They developed
the following correlation using the tertiary recovery of
eight different crude oils in carbonate and sandstone
cores with EOR gases:
Sorm 0:036jdoil dg j 0:029
23
24
25
where M is oil average molecular weight and T is temperature. r(liq) is the reduced density of the gas compressed to a liquid state.
In many applications, the process might take place at
pressures slightly below the MMP because of the variation or reduction in the pressure. This pressure range that
does not develop complete miscibility is called near-
229
230
231
232
All surfactants were around the CMC (low concentration). Additional 5%15% OOIP recovery was
obtained mainly due to improved imbibition driven by
wettability change. They also tested the effect of initial
water saturation on the performance and observed that
the existence of initial water saturation causes higher
ultimate recovery from the surfactant solution imbibition. The existence (Weisbord et al., 2002; Babadagli,
2003c) and amount (Li et al., 2002) of initial water
saturation are critical on the recovery and there would be
considerable amount of water left from primary and
secondary recovery applications in the matrix. These
observations showed that additional recovery with surfactant solutions is a possibility after completed imbibition recovery with brine. The amount depends on the
rock type and selection of compatible surfactant type.
Especially, the tertiary recovery potential of surfactant
solution in carbonates is significant.
A few studies on the tertiary recovery from matrix by
solvent injection were reported. Hatiboglu and Babadagli (2004) tested the recovery potential of solvent (nheptane) diffusion on Berea sandstone cores exposed to
complete brine imbibition. They obtained 42%55%
OOIP co- and counter-current capillary imbibition recovery with brine for different matrix shape factor (length
to diameter ratio). Additional solvent (n-heptane) recovery by diffusion followed by the capillary imbibition
varied between 2% and 20% OOIP depending on the
matrix shape factor. When the same cores were exposed
to the solvent diffusion without primary water imbibition,
the ultimate recovery was obtained as much higher than
the total of primary imbibition and secondary solvent
diffusion for all cases. When the total recovery time was
considered in the process, the imbibition followed by the
diffusion scheme yielded more efficient process. It is
obvious that this would be an economically favorable
process as well. When a similar process was repeated
using Indiana limestone (less water-wet sample than
Berea sandstone), the diffusion process turned out to be
more favorable as the imbibition recovery is not as
Table 2
Primary brine, and secondary and tertiary surfactant solution imbibition
recoveries from dolomite (data from Standnes and Austad, 2003)
Core
no.
Primary rec.
with brine
(% OOIP)
at 70 C
Additional
secondary rec.
with C10 NH2
(% OOIP) at 70 C
Additional tertiary k
rec. with C10 NH2 (mD)
(% OOIP)
at 20 C
1
2
3
15
8
7
28
5
1
5
57
44
22
352
101
233
234
Table 3
A summary of tertiary gas injection applications reported
Field
(discovery year)
OOIP
Ekofisk (1969)
Kelly-Snyder (1948)
2.11 MM bbl
8.8 MM bbl
9.6 MM bbl
102 MM stb
Jay/LEC (1970)
728 MM bbl
Garber (1916)
Offshore Abu Dhabi
Wasson (1935)
East Vacuum
Grayburg San
Andreas (1938)
260 MM stb
(inject. area)
Formation type/
permeability
oil/API
Recovery history
(starting year)
Miscible acid
gas-(1976) pilot
CO2 (1974)
field scale
Misc. CO2 (2000)
field scale
Miscible nitrogen
Carbonate 6.4 mD
1.38 cp
Sandstone 32 mD
1.5 cp
WF (1972), AG (1976),
CG (1978) WF (1982)
WF (1963) CO2 (1974)
16.4 % OOIP
(prim. + sec.)
WF (1960s)
Ult. sec. rec. 2535%
Fractured carbonate
1100 mD
Highly fractured
chalk 0.110
(matrix) 200 (fracture)
CO2 (1989) field scale Sandstone/
siltstone 15 mD
CO2 foam
(1989) field scale
Lean gas (immiscible) Sandstone 102000 mD
field scale (1995)
CO2 WAG (1972) Limestone 20 mD
full field
Propane slug (misc.) Sandstone 40300 mD
pilot (1961)
LPG slug (1964)
Sandstone 0.6610 mD
full field
ave: 168 mD
Solution gas enriched Sandstone 64250 mD
with LPG
Gas + water (1965)
Sandstone 56 mD
full field
0.5 cp
33 API
WF (1986) pilot
(Ekofisk form.) full field
(Tor form.)
14 cp 37 API WF (1955)
0.61 cp
3134 API
0.35 cp
3.4 cp
2.3 cp
2640 API
0.4 cp
CO2 5-spot
pilot (1981)
Immiscible gas (1997)
full field
CO2 continuous layer
WAG-1981
47 API
CO2WAG1985
(WAG = 2:1)
Limestone
0.18 cp
Primary and
secondary recovery
Carbonates (grainstone
and packstone) (11 mD)
1 cp 38 API
Ref.
2.561% OOIP WF
recovery from lab tests
38.7 % OOIP
4.3% OOIP
Some incremental
rec. observed
Peripheral
58% OOIP (in 1.5
1.2% OOIP (3 yr inj.) 7.4%
water injection
of the field)
(next 20 yr)
Centerline WF (1954)
Earlier est.: 23% OOIP
later est. 8% OOIP
WF (1950)
16% OOIP (primary) 47% 37,000 bbl in 2 years
OOIP (secondary)
WF 5-spot pattern (1959) Pr. 21.4% OOIP Se. 20% 3.4% OOIP
OOIP (19591964)
(1964 and 1971)
Peripheral water
Pr.: 1.7% OOIP Se. (WF): Estimated 12.2% OOIP
injection (1968)
45% OOIP
Gas injection (1948)
5 MM bbl (half
watergas
of the residual oil)
produced (1957)
Peripheral water
Pr. + Se.: 54% OOIP
Pilot: 122,200 bbls
injection (19621970)
(21% OOIP by WF)
between 1973 and 77
WF (1974)
Target was 346373 MM Target: 47 MM bbl
bbl (51% OOIP)
(6.5% OOIP)
WF (1948)
Comments
84 MM bbl (prim.
and second)
Carbonate
Carbonates (wackestone
packstone) 510 mD
Incremental tertiary
recovery
Peripheral water
injection (1964)
WF (1958)
(80 acre 9-spot)
Hansen, 1977
2.9% OOIP (1981 and 8492)
2 MM bbl (1984)93 710%
OOIP (2002)94
Core: WF: 2435% CO2: 2
21% (with increasing pressure)
Lab: 17% OOIP tertiary
immisc. gas inj.
Irregular pattern not suitable
for CO2, converted to 9-spot98
Injected fluid
(year started)
WF: Waterflooding, ROS: Residual Oil Saturation, OOIP: Original Oil In-Place, Pr.: Primary, Se.: Secondary, Te.: Tertiary, AC: Acid Gas, CH: Chase Gas.
235
236
Table 4
Whittier (1966)
Caustic (1966)
320495 mD
40 cp 20 API WF (1968)
Bradford
Sandstone
siltstone
(82 mD)
Sandstone
5 cp 45 API
Loudon
Oerrel (1954)
Hankensbuettel
Polymer flood (1977)
(1958)
3
Marmul (1956) 390 MM m Polymer flood pilot
(5-spot) (1986)
Glenn Pool
(1905)
Big Muddy
Pownall Ranch
(1974)
Tanner
2.6 MM bbl
Minnelusa B
Saertu Sand
Rapdan Pool
(1955)
David Pool
(1970)
Daqing
Bell Creek
North Burbank
Robinson M-1
Manvel
Sandstone
67 cp 39 API Pr.: 13 yr
Se.: 38 yr
2.2 cp 38 API
Sandstone
2.2 cp 38 API
Sandstone
(20 mD)
4 cp 37 API
WF (1950)
4 cp 35 API
WF (1953)
8 cp 26 API
WF (1984)
11 cp 21 API
WF
Sandstone
WF
WF (1962)
Incremental tertiary
recovery
Comments
Ref.
350,000470,000
stb (by 1973)
Average 57%
Largest amount
of surf. rec.
(1032 preflush,
13,350 Te.)
Bae, 1995
Injection rate
Wyatt et al., 2002
increased from
12,000 to 17,500
bbl/m after chemicals
Wyatt et al., 2002
20% OOIP
12.5 % OOIP
(predicted)
59% OOIP in
the pilot area
19%
6 cp 36 API
60%
4 cp 29 API
70%
44% of remaining
30% oil
Sandstone
(1.4 D)
34 cp 23 API WF (1978)
Sandstone
(1.4 D)
Sandstone
(1 D)
11.5 cp
35 API
3 cp 32 API
WF
Sandstone
(50 mD)
Sandstone
(103 mD)
Sandstone
(500 mD)
3 cp 39 API
WF (1954)
Field
OOIP
(discovery year)
237
Table 5
A summary of tertiary thermal injection applications reported
Field
OOIP Injected fluid Formation
oil Recovery Primary and
(discovery
(year started) type/
API
history
secondary
year)
permeability
recovery
Field H
(1994)
Air
Loco
Field
Hot water
pilot-inverted
5-spot
(196162)
Air injection Deep
(1985)
carbonate
(130 mD)
Medicine
Pole
Hills
(1967)
600 cp
WF
39API
Incremental tertiary
recovery
Comments
Ref.
Sakthikumar
et al. 1995
Martin et al.,
1968
Kumar et al.,
1995
WF: Waterflooding, ROS: Residual Oil Sat., OOIP: Original Oil In-Place, Pr.: Primary, Se.: Secondary, Te.: Tertiary.
recovery through performance monitoring, data acquisition and vertical conformance monitoring was
reported to be an effective management strategy for
mature fields (Stiles and Magruder, 1995).
Reservoir characterization attempts for developing
mature fields are also applied commonly. Seismic
studies were performed to reduce the uncertainties on
the structure (Lantz and Ali, 1991; Pauzi et al., 2000)
and locate the remaining oil (Lantz and Ali, 1991;
Reymond et al., 1999; Pauzi et al., 2000) to develop
different size mature fields. Reservoir simulation is
generally used to assess the field potential for any development plan and reserves booking studies for the
remaining oil (Blaskovich et al., 1985; Van de Leemput
et al., 1997). This requires an accurate description of the
reservoir. Campanella (2002) introduced a 60-year old
field case with limited or low quality log and core data.
Though the experience gained over decades is valuable
in the development of mature fields, the data quality and
lack of information could be problem, especially for old
fields. They suggested that the data integration should
be implemented as early as possible. Two recent studies
discussed the importance of advanced reservoir characterization techniques on the reactivation of two highly
heterogenous mature fields, namely the Womack Hill
(Mancini et al., 2004) and the Budare (Hamilton et al.,
2002).
The management strategies to follow in the development of mature assets are also dependent on the size
of the company. Long-term plans and investments on
mature fields are highly difficult to make for small size
companies. For comparison, two extreme mature field
cases will be discussed here. The Yibal field, a fractured
chalky-carbonate with light oil, has been the most
prolific field in Oman over three decades. This field is a
238
239
240
Ro
Rp
Rs
Rt
Rw
P
So res
P
So cores
So
Sor
Sorm
Sow
Sw
T
V
Vw
Vo
We
Wi
Wp
P
og
ow
wg
241
Acknowledgment
This paper is the revised version of SPE 93884
presented at the 2005 SPE Europec Biennial Conference
held in Madrid, Spain, 1316 June 2005.
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