Armado de Bulldozer D8T PDF

D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C15 ...
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Product: TRACK-TYPE TRACTOR
Model: D8T TRACK-TYPE TRACTOR J8B
Configuration: D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C15 Engine
Special Instruction
Installation of 8SU and 8U Bulldozer with Dual Tilt Cylinders{6050, 6060}
Media Number -REHS2312-04
Publication Date -31/08/2011
Date Updated -31/08/2011
i04535534
Installation of 8SU and 8U Bulldozer with Dual Tilt

Cylinders{6050, 6060}
SMCS - 6050; 6060
Track-Type Tractor:
D8R (S/N: 9EM2260-UP)
D8T (S/N: J8B1-UP; MLN1-UP; FCT1-UP; KPZ1-UP)
Introduction
This Special Instruction provides the information that is necessary in order to install the lift
cylinders. The instructions also include the proper procedure for installation of the 8SU and 8U
Bulldozer with dual tilt cylinders.
Refer to the necessary parts lists in each section.
After assembly is completed, prepare the machine for service. Refer to the Operation and
Maintenance Manual for proper machine preparation.
Do not perform any procedure that is outlined in this publication until you have read the
information and you understand the information. Do not order any parts until you have read the
information and you understand the information.
ReferenceService Manual, Parts Book, Operation and Maintenance Manual.
Do not attempt to assemble this machine until you read and you
understand the assembly instructions.
Improper assembly procedures could result in injury or death.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s... 07/14/2012
D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C15 ... Pgina 2 de 41
NOTICE
Do not allow any dirt or foreign material to get into the hydraulic
system during assembly, connection of lines, when components are
filled with fluid, or during any maintenance operation.
Note: No oil or lubricant is recommended on new fasteners. When fasteners are reused after being
used in the field, the fasteners should be cleaned and lightly oiled before assembly. Instructions
are given when lubrication is required.
NOTICE
Maintain the oil in the hydraulic system at the correct level to prevent
pump cavitation.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Approximate Weights
NOTICE
When a hoist is used to lift any part or assembly, stand clear of the
area. Always make sure the hoist has the correct capacity.
Approximate weights of the components are shown in the chart which
follows.
Table 1
Weights For the D8T Bulldozer

Part Number
(1)
Description
Weights
255-8707
Universal Blade Gp
3254 kg (7174 lb)
237-4367
Semi-Universal Blade
239-4224
Push ArmRH
343-0920
Push Arm Gp RH (1)
240-3395
Push ArmLH
343-0915
Push Arm Gp LH (1)
239-3340
Stabilizer Link Group
347-3272
Tilt Cylinder Gp (Each)
250-5861
Bulldozer Lift Cylinder (Each)
239-1497
Bulldozer Trunnion (Each)
2787 kg (6144 lb)

448 kg (988 lb)
448 kg (988 lb)
429 kg (946 lb)
429 kg (946 lb)
140 kg (309 lb)
165 kg (364 lb)
132 kg (292 lb)
28 kg (62 lb)
Use this part number with S/N MLN and FCT
Shim Adjustment For The Push Arm Assembly
Illustration 1
g01084397
1. Remove all of the shims from push arm (1) .
2. Install push arm (1) and cap (2) on trunnion (3) without shims. Use the largest torque from
the following list in order to tighten the bolts.
5 percent of the specified torque
50 Nm (37 lb ft)
Maintain equal distance on both space (A) and space (B) of cap (2). Insert the maximum
number of shims into spaces (A) and (B) .
3. Remove the shims and loosen the bolts that are on cap (2). Add one additional shim to the
stacks of shims for each side. Reinsert shims into spaces (A) and (B). When possible, use an
equal number of shims for spaces (A) and (B) .
Note: The number of shims at space (A) must be within one of the number of shims at space
(B). For example, if space (A) has eight shims, space (B) must have seven, eight, or nine
shims.
4. Tighten the bolts that are on cap (2) to the proper torque.
5. The push arm should move freely on the trunnion. The specified minimum tolerance is 0.25
mm (0.010 inch).
Note: Removal of one or more shims after a short time may be necessary. Wear can be
caused by normal vibrations of the surface or variations in the thickness of the paint.
Installation of Lift Cylinders

Necessary Parts
Table 2
227-6315 Cylinder Mounting Gp
Item
Part Number
Description
Qty
6V-0273
Lip Seal
229-9744
Yoke
4T-4875
Pin
227-8406
Cap Assembly
3B-8489
Grease Fitting
7X-2568
Bolt
(M20 x 2.5 x 180 mm
(1)
8E-6305
Plate (RH)
(1)
8E-6306
Plate (LH)
(1)
5P-1076
Hard Washer
(4 mm THK)
(1)
(1)
8T-4183
Bolt
(M12 x 1.75 x 40 mm)
These parts are used for shipping purposes only. Refer to ""Shipping Instructions for Lift Cylinders" ".
Table 3
336-3663 Cylinder Mounting Gp
(1)
Item
Part Number
Description
Qty
6V-0273
Lip Seal
365-9378
Yoke
4T-4875
Pin
365-9399
Cap Assembly
3B-8489
Grease Fitting
7X-2568
Bolt
(M20 x 2.5 x 180 mm
(2)
8E-6305
Plate (RH)
(2)
8E-6306
Plate (LH)
(2)
5P-1076
Hard Washer
(4 mm THK)
(2)
8T-4183
Bolt
(M12 x 1.75 x 40 mm)
(1)
Used on D8T S/N J8B, MLN, FCT, KPZ
(2)
These parts are used for shipping purposes only. Refer to ""Shipping Instructions for Lift Cylinders" ".
Table 4
237-7362 Lift Cylinder and Lines Group LH (1)
237-7363 Lift Cylinder and Lines Group RH (1)
338-8657 Lift Cylinder and Lines Group LH (2)
338-8656 Lift Cylinder and Lines Group RH (2)
Item
Part Number
368-6402 (1)
Description
Qty
Plate As
Plate As
Hose As
Hose As
Hose As
336-3575 (2)
Hose As
148-8323
Connector Gp
7
353-5524 (2)
108-6981 (1)
8
336-3574 (2)
108-6982 (1)
9
10
11
153-6251
Connector Assembly
12
238-9612
Bracket As
238-9807
Tube As
Tube As
13
239-0221
14
250-5861
Lift Cylinder Group
15
8E-6304
Clip (3)
16
4J-0520
O-Ring Seal (1)
17
6V-8149
Nut (M12 x 1.75) (3)
18
7X-7729
Washer (3 mm THK)
12
19
8C-3206
Half Flange
20
8E-6303
Clip (3)
21
8T-4121
Hard Washer (2.5 mm THK)
Bolt (M10 x 1.5 x 25 mm)
Bolt (M10 x 1.5 x 25 mm)
Bolt (M10 x 1.5 x 20 mm)
8T-4136 (2)
Bolt (M10 x 1.5 x 20 mm)
24
8T-4186
Bolt
25
8T-4194
Bolt (3) (M12 x 1.75 x 50 mm)
26
8T-4196
Bolt (M10 x 1.5 x 35 mm)
27
8T-4223
Bolt (3 mm THK) (3)
4 (1)
28 (3)
7G-5984
Clip
(2)
29 (3)
7G-5985
Clip
(2)
30 (3)
7G-5986
Grommet
31 (3)
8T-4139
Bolt
8T-4136 (1)
22
8T-4195 (2)
8T-4137 (1)
23
(1)
Use for S/N (9EM, J8B, KPZ)
(2)
Use for S/N (MLN, FCT)
(3)
This component is not shown.
(2)
(2)
8 (2)
2
4
Installation Procedure for the Lift Cylinder Mounting Group
Illustration 2
g01084718
Note: Remove the shipping covers and plugs from the radiator guard housing.
Note: Clean all mating surfaces for parts prior to installation. Remove paint from the surfaces, if
necessary.
1. Lubricate seal (1) with multipurpose type grease. Install seal (1) in the radiator guard
housing with the lips to the outside.
2. Pack the bearing bores for the lift cylinder mounting group with multipurpose type grease.
3. Install yoke (2) in the radiator guard housing. Remove cover (D) and bolts (C) and install
pin (3) in order to lock yoke (2) in place. Replace cover (D) and bolts (C) after pin (3) is
installed.
4. Install grease fitting (5) in the radiator guard housing and add multipurpose grease, if
necessary.
Installation of the Lift Cylinders and Lines Group
Illustration 3
g01085097
Note: Clean the bearing and the bore in the cap and the cylinder trunnion.
Note: Clean mating surfaces of the parts prior to installation. Remove paint from the surfaces, if
necessary.
1. Install cap assemblies (4) on the trunnions of lift cylinder group (14) .
2. Mount lift cylinder group (14) and cap assemblies (4) with four bolts (6). Tighten bolts (6)
to a torque of 530 70 N (120 20 lb).
3. Repeat steps 1 and 2 for the other side of the machine.
Illustration 4
4. Remove the shipping covers and the seals from the manifold on the radiator guard housing
and lift cylinder groups (14) .
5. Connect the ends of hose assemblies (8) and (9) to the manifold on the radiator guard
housing with two seals (16), four flanges, eight washers, and eight bolts.
6. Use connector assembly (11) in order to attach tube assembly (13) to the lift cylinder rod
end. Use two half flanges (19), two bolts (24), two bolts (26), four washers (21), and bracket
(12) in order to attach hose (9) to the head end of tube assembly (13) .
7. Use connector group (10) in order to attach hose (8) to the head end of the lift cylinder. Use
four bolts (23), and four washers (18) in order to attach plate assembly (7) to the top of the
lift cylinder. Use two bolts (22) and two washers (21) in order to attach bracket (12) to plate
assembly (7) .
8. Repeat Steps 4 through 7 for the other lift cylinder.
Shipping Instructions for Lift Cylinders

Necessary Parts
Table 5
D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C...
Pgina 10 de 41
Shipping Parts for the Lift Cylinders

Item
Part Number
Description
Qty
8E-6305
Plate (RH) (1)
8E-6306
Plate (LH) (1)
5P-1076
Hard Washer (1) (4 mm THK)
8T-4183
Bolt (1) (M12 x 1.75 x 40 mm)
8E-6303
Clip (2)
8E-6304
Clip (2)
8T-4223
Washer (2) (3 mm THK)
6V-8149
Nut (2) (M12 x 1.75)
8T-4194
Bolt (2) (M12 x 1.75 x 50 mm)
10
8T-4223
Hard Washer (2) (3 mm THK)
6 (3)
(1)
This component is part of 336-3663 Cylinder Mounting Gp .
(2)
This component is part of 338-8657 Lift Cylinder and Lines Group and 338-8656 Lift Cylinder and Lines
Group .
(3)
The six washers are for installation between the clips (5) and (6) .
Installation Procedure
Illustration 5
Illustration 6
Pgina 11 de 41
g01085319
g01085846
Pgina 12 de 41
1. Reposition plate (1) and (2) to the outside of the radiator guard housing. Install washer (3)
and bolt (4) .
2. Assemble clips (5) and (6) to the lift cylinder. Attach the clips to plate (1) with two washers
(7), bolt (9), and nut (8) .
3. Use a suitable strap to tie the cylinder rod in place.
4. Repeat Steps 1 through 3 for the other lift cylinder.
Note: Replace three washers (7) in each clip when the shipping bracket is not being used.
Refer to section (A-A) .
Installation of Trunnions
Necessary Parts
Table 6
237-4370 Bulldozer Trunnion Gp
Item
Part Number
Description
Qty
239-1497
Trunnion
8T-4122
Washer (3.5 mm THK)
32
8C-6362
Bolt (5/8 - 11 by 3 1/2 inch long)
32
Illustration 7
g01086434
1. Remove shipping cover (A) from frame assembly (B) .
Illustration 8
Pgina 13 de 41
g00292304
Section view of frame assembly (B)
2. Place a suitable container below O-Ring plug (E) in order to contain any fluid that drains.
3. Remove O-Ring plug (E) .
4. Tap seal plate (C) in position against retainer plate (D) .
Note: Step 3 and 4 eliminates the hydraulic pressure that forms between seal plate (C) and
retainer plate (D). Also, this step allows adequate clearance between trunnion assembly (1)
and seal plate (C) .
5. Allow the fluid to drain. Properly collect and dispose of the fluid.
Note: Make sure that the existing O-Ring seal is correctly positioned on O-Ring plug (E) .
6. Install O-Ring plug (E) in seal plate (C) .
Illustration 9
Pgina 14 de 41
g01085847
7. Install guide pins (F) in the roller frame (B). The guide pins (F) should have a nominal size
of 5/8 inch, 11 threads per inch, and a length that is within the range 178 to 191 mm (7.0 to
7.5 inch).
8. Slide the trunnion assembly onto the guide pins (F) until the base of the assembly is against
the track roller frame.
Illustration 10
g01085848
9. Install trunnion assembly (1) with 16 bolts (3) and 16 washers (2).
10. Tighten bolts (3) to a torque of 240 40 Nm (175 30 lb ft).
11. Repeat Steps 1 through 10 for the other side of the machine.
Assembly of Bulldozer
Table 7
245-3562 Universal Blade Group or 237-4366 Semi-Universal Blade Group
Item
Part Number
8E-6758
Description
Connector
Qty
2
4T-7534
Pin
1U-2472
Pin
6J-5179
Retainer
7X-2574
Bolt (M24 x 3 x 45 mm)
Pgina 15 de 41
Necessary Parts for use with S/N (9EM, J8B, KPZ)

Table 8
237-9236 Stabilizer Push Arm Gp
Item
Part Number
240-3395
(1)
Description
Qty
Push Arm (LH)
Push Arm (RH)
6
239-4224
6a
9W-7602
Shim (2)
52
6b
193-3063
Bearing Cap
6c
195-6283
Square Nut
6d
3E-9850
Bolt
(M30 x 3.5)
6e
9X-8258
Washer
4T-7534
Pin
6J-5179
Retainer
7X-2574
10
3G-7016
Pin
(1)
The 237-9236 Stabilizer Push Arm Gp is part of the 237-9234 Dual Tilt Cylinder Arrangement .
(2)
Use shims, as required.
Table 9
239-3340 Stabilizer Link Gp
(1)
Item
Part Number
11
6I-8675
12
160-6307
Bearing Cap
13
239-3341
Link
14
7X-2578
Bolt (M24 x 3 x 200 mm)
15
8T-4001
Nut (M24 x 3)
(1)
Description
Shim
Qty
52 (1)
The 239-3340 Stabilizer Link Gp is part of the 237-9236 Stabilizer Push Arm Gp .
(1)
Pgina 16 de 41
Use the shims, as required.
Table 10
237-9234 Dual Tilt Cylinder Arrangement
Item
Part Number
Description
Qty
16
347-3272
Tilt Cylinder Gp
Table 11
237-9235 Tilt Cylinder Lines Gp
(1)
Item
Part Number
Description
Qty
17
179-7210
Guard
18
8T-4122
19
7X-2559
Bolt (M16 x 2 x 160 mm)
20
239-3344
Tube As
21
8T-4778
Locknut (M16 x 2 mm)
22
129-5082
Block
23
183-7205
Angle
24
183-7206
Angle
25
6I-8516
Angle
26
108-1226
Tube As
27
108-1225
Tube As
28
8E-3600
Plate
29
183-5408
Hose As
30
8C-3206
Half Flange
31
239-7071
Hose As
32
239-7072
Hose As
33
239-7074
Hose As
34
159-0867
Guard
40
4T-3981
Clip
41
8T-4121
76
42
8T-4136
Bolt (M10 x 1.5 x 25 mm)
12
43
4J-0520
O-Ring Seal
44
8C-3205
Half Flange
32
45
8T-4196
Bolt (M10 x 1.5 x 35 mm)
64
46
7W-3447
Spacer (10.2 mm THK)
47
8T-4182
Bolt (M10 x 1.5 x 45 mm)
48
297-4986
Hose As
49
252-6517
Block
50
7D-4108
Clamp
51
239-7078
Guard
52
179-7209
Tube As
53
241-7877
Tube As
54
4J-5267
O-Ring Seal
22
55
5P-1076
Hard Washer (4 mm THK)
11
56
8T-4139
Bolt (M12 x 1.75 x 30 mm)
11
57
9X-2027
Washer (3 mm THK)
58
8T-4185
Bolt (M10 x 1.5 x 50 mm)
59
8T-4223
60
8T-6868
Bolt (M12 x 1.75 x 80 mm)
(1)
Pgina 17 de 41
The 237-9235 Tilt Cylinder Lines Gp is part of the 237-9234 Dual Tilt Cylinder Arrangement .
Necessary Parts for use with S/N (MLN, FCT)

Table 12
343-7191 Installation Ar
Item
Part Number
Description
Qty
8E-6758
Connector
4T-7534
Pin
1U-2472
Pin
6J-5179
Retainer
7X-2574
Table 13
343-0916 Push Arm Gp
Item
Part Number
Description
Qty
343-0915
343-0920
Push Arm (LH)

Push Arm (RH)
4T-7534
Pin
6J-5179
Retainer
9a
7X-2573
9b
7X-2574
10a
3G-7016
Pin
10b
239-9940
Pin
Pgina 18 de 41
Table 14
239-3340 Stabilizer Link Gp
(1)
Item
Part Number
Description
Qty
11
6I-8675
12
160-6307
Bearing Cap
13
239-3341
Link
14
7X-2578
Bolt (M24 x 3 x 200 mm)
15
8T-4001
Nut (M24 x 3)
52 (2)
Shim
(1)
The 239-3340 Stabilizer Link Gp is part of the 343-0916 Stabilizer Push Arm Gp .
(2)
Use the shims, as required.
Table 15
345-9088 Dual Tilt Cylinder Arrangement
Item
Part Number
Description
Qty
16
347-3272
Tilt Cylinder Gp
Table 16
237-9235 Tilt Cylinder Lines Gp
(1)
Item
Part Number
Description
Qty
17
179-7210
Guard
18
8T-4122
19
7X-2559
Bolt (M16 x 2 x 160 mm)
20
239-3344
Tube As
21
8T-4778
Locknut (M16 x 2 mm)
22
129-5082
Block
23
183-7205
Angle
24
183-7206
Angle
25
6I-8516
Angle
26
108-1226
Tube As
27
108-1225
Tube As
28
8E-3600
Plate
29
183-5408
Hose As
30
8C-3206
Half Flange
31
239-7071
Hose As
32
239-7072
Hose As
33
239-7074
Hose As
34
159-0867
Guard
40
4T-3981
Clip
41
8T-4121
76
42
8T-4136
Bolt (M10 x 1.5 x 25 mm)
12
43
4J-0520
O-Ring Seal
44
8C-3205
Half Flange
32
45
8T-4196
Bolt (M10 x 1.5 x 35 mm)
64
46
7W-3447
Spacer (10.2 mm THK)
47
8T-4182
Bolt (M10 x 1.5 x 45 mm)
48
297-4986
Hose As
49
252-6517
Block
50
7D-4108
Clamp
51
239-7078
Guard
52
179-7209
Tube As
53
241-7877
Tube As
54
4J-5267
O-Ring Seal
22
55
5P-1076
11
56
8T-4139
Bolt (M12 x 1.75 x 30 mm)
11
57
9X-2027
Washer (3 mm THK)
Pgina 19 de 41
58
8T-4185
Bolt (M10 x 1.5 x 50 mm)
59
8T-4223
60
8T-6868
Bolt (M12 x 1.75 x 80 mm)
(1)
Pgina 20 de 41
The 237-9235 Tilt Cylinder Lines Gp is part of the 237-9234 Dual Tilt Cylinder Arrangement .
Assembly Procedure
Note: All of the hardware is metric.
Note: Clean all mating surfaces between parts prior to installation. Remove paint from the
surfaces, if necessary.
Illustration 11
g00634139
1. Raise and block the bulldozer blade in an upright position.
Illustration 12
Pgina 21 de 41
g01086548
2. Weld plates (28) to each end of angles (23), (24), and (25). Weld the plates with a 6 mm
fillet weld on all outside edges.
Note: For all welding, use the welding procedures for mild steel.
Illustration 13
(A) 749 6 mm (29.50 0.25 inch)
(B) 511 6 mm (20.10 0.25 inch)
(C) 739 6 mm (29.10 0.25 inch)
(D) 1210 6 mm (47.65 0.25 inch)
(E) 555 6 mm (21.85 0.25 inch)
(F) 1108 6 mm (43.60 0.25 inch)
(G) 647 6 mm (25.45 0.25 inch)
(J) 222 6 mm (8.75 0.25 inch)
Pgina 22 de 41
(K) 71.5 6 mm (2.82 0.25 inch)
Illustration 14
g01175475
(L) 170 6 mm (6.750 0.250 inch)

(M) 871 6 mm (34.250 0.250 inch)
(N) 240 6 mm (9.500 0.250 inch)
3. Weld angles (23), (24), and (25) to the back of the blade at the dimensions that are shown in
figures 13 and 14. Weld the angles to the blade with a 5 mm fillet weld on the top and the
bottom and a 6 mm fillet weld along each plate.
4. Weld blocks (22) to the back of the blade at the dimensions that are shown in figures 13 and
14. Weld the blocks with a 5 mm fillet weld on both vertical sides.
Pgina 23 de 41
Illustration 15
(P) 125 6 mm (4.90 0.25 inch)
5. Preassemble tubes (27) and (26) before installing the tubes on the blade. Use four half
flanges (44), eight spacers (46), eight bolts (47), and two O-ring seals (43) to assemble the
tube assemblies.
6. Place the assembled tubes in the blocks and install the tubes to the blade with clips (40),
bolts (42), and washers (41). The edge of the flanges should be dimension (P) from the
center line of the blade.
Illustration 16
Pgina 24 de 41
g01086768
Illustration 17
g01111496
Correct orientation for the stabilizer link
7. Install stabilizer link (Q) to the blade assembly. Refer to Table 9 in order to see the
components of stabilizer link (Q). Use shims (11), as needed. Refer to ""Shim Adjustment
For The Push Arm Assembly" " for the proper shimming procedure. Tighten the bolts to a
torque of 900 100 Nm (665 75 lb ft).
Note: Be sure to attach stabilizer link (Q) in the correct orientation. Refer to illustration 17.
With the ends (section (A-A) ) of link (Q) in the vertical position, the bosses should angle
toward the blade.
Illustration 18
g01085849
Pgina 25 de 41
8. Use pin (7), retainer (8), and bolts (9) to install connector (1) to the left push arm. Tighten
bolts (9) to a torque of 900 100 Nm (665 75 lb ft).
Illustration 19
g01086781
9. Use an appropriate pry bar to slide connector (1) into the left side of the blade.
Illustration 20
g01086779
10. Install the left push arm to the blade with pin (2) , retainer (4), and two bolts (5). Tighten
bolts (5) to a torque of 900 100 Nm (665 75 lb ft).
Illustration 21
Pgina 26 de 41
g01086783
11. Use pin (7), retainer (8), and two bolts (9) to install connector (1) to the right push arm.
Tighten bolts (9) to a torque of 900 100 Nm (665 75 lb ft).
Illustration 22
g00634159
12. Install the right push arm to the blade by using pin (2), retainer (4), and two bolts (5).
Tighten bolts (5) to a torque of 900 100 Nm (665 75 lb ft).
Illustration 23
g01147085
Pgina 27 de 41
13. Position tube assembly (52) on left tilt cylinder (16). Fasten one end of the tube assembly to
the tilt cylinder by using four washers (57), four bolts (58), and one O-ring seal (54). Install
one hard washer (55) and one bolt (56) in the bracket on the tube assembly. Tighten the
bolt.
14. Install hose assemblies (29) to left tilt cylinder (16) by using four hard washers (41), two
half flanges (44), four bolts (45), and two O-ring seals (54) for each hose assembly. Install
two O-ring seals (54) on the other end of hose assemblies (29) .
Note: Cylinder (11) contains oil. Make sure that the ends of hose assemblies (29) are
elevated in order to prevent oil from spilling.
Illustration 24
g01086786
15. Position tube assembly (52) on right tilt cylinder (16). Fasten one end of the tube assembly
to the tilt cylinder by using four washers (57), four bolts (58), and one O-ring seal (54).
Install one hard washer (55) and one bolt (56) in the bracket on the tube assembly. Tighten
the bolt.
16. Install two hose assemblies (48) to tilt cylinder (16) by using four hard washers (41), two
half flanges (44), four bolts (45), and one O-ring seal (54) for each hose assembly. Install
one O-ring seal (54) to the other end of hose assembly (48) .
Illustration 25
g02414236
Pgina 28 de 41
17. Use a suitable lifting device to position left tilt cylinder (16) in place. Orient the rod
assembly so the grease fitting faces upward. Make sure that you catch the hydraulic oil in
the hose assemblies with a suitable container.
18. Connect left tilt cylinder (16) to the blade by using pin (3), retainer (4), and two bolts (5).
Tighten the bolts to a torque of 900 100 Nm (660 75 lb ft).
Illustration 26
g01087044
19. Attach left tilt cylinder (16) to the left push arm. Use pin (10), retainer (8), and two bolts (9)
to attach the cylinder. Tighten the bolts to a torque of 900 100 Nm (660 75 lb ft).
20. Repeat Step 17 through Step 19 for the right tilt cylinder (not shown).
Illustration 27
g01087082
21. Position two tube assemblies (20) and two tube assemblies (53) on the tag link.
22. Position three blocks (49) between the tube assemblies. Position three clamps (50) on top of
two tube assemblies (53) .
23. Install three hard washers (59) and three bolts (60) through the clamps and the blocks.
Tighten the bolts.
Illustration 28
Pgina 29 de 41
g01087123
24. Install four hard washers (41), two half flanges (44), four bolts (45), and one O-ring seal
(54) on each tube assembly. Do not tighten the bolts at this time.
Illustration 29
g01299338
25. Position tube assemblies (20) to dimension (C). See Illustration 29 and Table 17.
Table 17
Dimensions
Item
Dimension
30
30
Pgina 30 de 41
355 5 mm (13.98 0.20 inch)
Illustration 30
g01299312
26. Connect tilt cylinder hose assemblies (48) to the ends of bottom tube assemblies (20). Refer
to Table 17 and Illustration 29 for correct dimensions for hoses (48). Make sure that you
install an O-ring seal in the end of hose assemblies (48). Refer to Table 18 and Illustration
30 for positioning the hose assemblies in the half flanges on tilt cylinder (16). Tighten the
bolts to a torque of 60 12 Nm (44 9 lb ft).
Make sure that you orient the hose assemblies correctly. The hose for the rod end of the
cylinder should attach to the tube that is closest to the blade. The hose for the head end of
the cylinder should attach to the tube that is closest to the machine. Refer to Illustration 31.
Table 18
Dimensions
Item
Dimension
25
25
Illustration 31
g02414457
Illustration 32
g01147087
Pgina 31 de 41
27. Position hose assemblies (29) and (48) in the half flanges on tubes (26) and (20). Make sure
that there is an O-ring seal in the end of the hose assemblies. Tighten the bolts to a torque of
60 12 Nm (44 9 lb ft).
Illustration 33
g01087052
28. Install O-ring seals (54) in the end of two hose assemblies (33). Attach hose assemblies (33)
to tube assemblies (27) and (53). Tighten the bolts to a torque of 60 12 Nm (44 9 lb ft).
Pgina 32 de 41
Note: Make sure that you orient the hose assemblies correctly. The hose that is closest to
the blade should connect to the upper tube assembly. The hose that is closest to the machine
should connect to the lower tube assembly.
Illustration 34
g01175477
29. Position guard (34) on left tilt cylinder (16) .

30. Install two bolts (19), four hard washers (18), and two locknuts (21). Tighten the nuts (21)
to a torque of 125 20 Nm (1106.34375 177.01500 lb in).
Illustration 35
g01086938
31. Position guard (17) on right tilt cylinder (16) .

32. Install two bolts (19), four hard washers (18), and two locknuts (21). Tighten the nuts (21)
to a torque of 125 20 Nm (1106.34375 177.01500 lb in)..
Illustration 36
Pgina 33 de 41
g01087756
33. Install guard (51) to the stabilizer link with ten hard washers (55) and ten bolts (56) .
1. Block each push arm to the height of the trunnions on the machine.
2. Move the machine into the push arms.
Illustration 37
g01087763
3. Install cap (6b), bolts (6d), and nuts (6c) on push arm (6) around the trunnion. Use shims
(6a), as needed. Tighten bolts (6d) to a torque of 1800 200 Nm (1330 150 lb ft). Refer
to ""Shim Adjustment For The Push Arm Assembly" " for the proper shimming procedure.
4. Repeat step 3 for the opposite side of the machine.
Illustration 38
Pgina 34 de 41
g00758175
5. Install the right lift cylinder to the bulldozer blade. Use shims, as needed. Tighten the bolts
on the cap to a torque of 900 100 Nm (660 75 lb ft). Refer to ""Shim Adjustment For
The Push Arm Assembly" " for the proper shimming procedure.
6. Repeat Step 5 for the other lift cylinder.
Illustration 39
g01130926
7. Install stabilizer link (15) to the trunnion (E) on the front of the machine. Installation
requires cap (14), bolts (11), and nuts (12). Use only the number of shims (13) that is
needed. Tighten bolts (11) on cap (14) to a torque of 900 100 Nm (660 75 lb ft). Refer
to ""Shim Adjustment For The Push Arm Assembly" " for the proper shimming procedure.
Illustration 40
Pgina 35 de 41
g01087766
(A) Head End of Right Hand Tilt Cylinder

(B) Rod End of Right Hand Tilt Cylinder
(C) Head End of Left Hand Tilt Cylinder
(D) Rod End of Left Hand Tilt Cylinder
Illustration 41
g01087767
(A) Head End of Right Hand Tilt Cylinder

(B) Rod End of Right Hand Tilt Cylinder
(C) Head End of Left Hand Tilt Cylinder
(D) Rod End of Left Hand Tilt Cylinder
Pgina 36 de 41
8. Install two hose assemblies (31) and two hose assemblies (32) to the manifold. Use two
flanges, four bolts, four washers, and one O-ring seal for each hose assembly. Tighten the
bolts to a torque of 60 12 Nm (44 9 lb ft).
Note: Make sure that O-ring seals have been installed in the ends of the hoses prior to
installation.
Note: Be sure to orient the hose assemblies correctly. Refer to illustrations 40 and 41 for the
proper orientation.
Note: The items that are not numbered are part of the lines group for the tilt cylinder.
9. Check the oil in the hydraulic tank and fill the tank, if necessary. Cycle the cylinders to full
stroke in both directions several times. This procedure will purge the air from the lines and
cylinders. Refill the tank to the full mark with the blade on the ground.
10. After assembly is complete prepare the machine for use. Refer to Operation and
Maintenance Manual.
Install Handle Assembly (MLN and FCT ONLY)

Table 19
Parts Needed In Order To Install Handle Assembly
Item
Part Number
Description
Qty
355-3498
Handhold As
343-0924
Plate As
8T-4185
Bolt
7X-7729
Washer
24
8T-4133
Nut
12
8T-5005
Bolt
342-8165
Handhold As
343-0924
Plate As
Pgina 37 de 41
Illustration 42
Illustration 43
Pgina 38 de 41
g02231033
LH side handhold assembly
1. Install handhold assembly (1) to plate assembly (2) with three bolts (3), six washers (4), and
three nuts (5) .
2. Install handhold assembly (1) and plate assembly (2) to the push arm with three bolts (6),
six washers (4) and three nuts (5) .
Illustration 44
Pgina 39 de 41
g02231061
RH side handhold assembly
3. Install handhold assembly (7) to plate assembly (8) with three bolts (3), six washers (4), and
three nuts (5) .
4. Install handhold assembly (7) and plate assembly (8) to the push arm with three bolts (6),
six washers (4) and three nuts (5) .
Standard Torque for Fasteners

Table 20
Nuts and Bolts
Thread Size
Standard Torque (1)
Metric
Pgina 40 de 41
Inch
M6
12 3 Nm (9 2 lb ft)
1/4
5/16
M8
12 3 Nm (9 2 lb ft)
25 6 Nm (18 4 lb ft)
28 7 Nm (21 5 lb ft)
3/8
M10
47 9 Nm (35 7 lb ft)
55 10 Nm (41 7 lb ft)
7/16
M12
70 15 Nm (50 11 lb ft)
100 20 Nm (75 15 lb ft)
1/2
M14
105 20 Nm (75 15 lb ft)

160 30 Nm (120 22 lb ft)
9/16
5/8
M16
160 30 Nm (120 22 lb ft)

215 40 Nm (160 30 lb ft)
240 40 Nm (175 30 lb ft)
3/4
M20
370 50 Nm (275 37 lb ft)

460 60 Nm (340 44 lb ft)
7/8
M24
620 80 Nm (460 60 lb ft)

800 100 Nm (590 75 lb ft)
1
1 1/8
900 100 Nm (660 75 lb ft)

1300 150 Nm (960 110 lb ft)
M30
1600 200 Nm (1180 150 lb ft)

1 1/4
1 3/8
M36
1800 200 Nm (1320 150 lb ft)

2400 300 Nm (1780 220 lb ft)
2700 300 Nm (2000 220 lb ft)
1 1/2
(1)
Pgina 41 de 41
3100 350 Nm (2280 260 lb ft)
Refer to Specifications, SENR3130, "Torque Specifications" or the topic "Torque Specifications" in the
Operation and Maintenance Manual of your machine for additional information.
Copyright 1993 - 2012 Caterpillar Inc.
Sat Jul 14 08:56:33 CDT 2012
All Rights Reserved.

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D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C15 ...

Publication Date -31/08/2011

Date Updated -31/08/2011

Installation of 8SU and 8U Bulldozer with Dual Tilt

D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C15 ... Pgina 2 de 41

D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C15 ... Pgina 3 de 41

Weights For the D8T Bulldozer

3254 kg (7174 lb)

Push Arm Gp RH (1)

Push Arm Gp LH (1)

Stabilizer Link Group

Tilt Cylinder Gp (Each)

Bulldozer Lift Cylinder (Each)

Bulldozer Trunnion (Each)

2787 kg (6144 lb)

Use this part number with S/N MLN and FCT

Shim Adjustment For The Push Arm Assembly

1. Remove all of the shims from push arm (1) .

D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C15 ... Pgina 4 de 41

Installation of Lift Cylinders

D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C15 ... Pgina 5 de 41

Used on D8T S/N J8B, MLN, FCT, KPZ

D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C15 ... Pgina 6 de 41

Lift Cylinder Group

O-Ring Seal (1)

Nut (M12 x 1.75) (3)

Hard Washer (2.5 mm THK)

Bolt (M10 x 1.5 x 25 mm)

Bolt (M10 x 1.5 x 25 mm)

Bolt (M10 x 1.5 x 20 mm)

Bolt (M10 x 1.5 x 20 mm)

Bolt (3) (M12 x 1.75 x 50 mm)

Bolt (M10 x 1.5 x 35 mm)

Bolt (3 mm THK) (3)

Use for S/N (9EM, J8B, KPZ)

Use for S/N (MLN, FCT)

This component is not shown.

Installation Procedure for the Lift Cylinder Mounting Group

D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C15 ... Pgina 7 de 41

Installation of the Lift Cylinders and Lines Group

D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C15 ... Pgina 8 de 41

D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C15 ... Pgina 9 de 41

Shipping Instructions for Lift Cylinders

D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C...

Shipping Parts for the Lift Cylinders

Plate (RH) (1)

Plate (LH) (1)

Hard Washer (1) (4 mm THK)

Bolt (1) (M12 x 1.75 x 40 mm)

Washer (2) (3 mm THK)

Nut (2) (M12 x 1.75)

Bolt (2) (M12 x 1.75 x 50 mm)

Hard Washer (2) (3 mm THK)

This component is part of 336-3663 Cylinder Mounting Gp .

D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C...

D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C...

Washer (3.5 mm THK)

Bolt (5/8 - 11 by 3 1/2 inch long)

1. Remove shipping cover (A) from frame assembly (B) .

D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C...

Section view of frame assembly (B)

D8T TRACK-TYPE TRACTOR J8B00001-UP (MACHINE) POWERED BY C...