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UTSR 2012W ORKSHOP

Mitsubishi Power Systems Americas, Inc.


October, 2012

COMBUSTION TURBINE
D E V E L O P M E N T E F F O RT S
This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

A GENDA
Thermal Cycle Long Term Perspective (High efficiency)
Japanese National Project (1,700 C Turbine Inlet Temperature)
Nuclear Combustion Turbine (Helium closed circuit)
Pebble Bed Modular Reactor, PBMR
Oxy-Fuel IGCC with Carbon Capture
(Central Research Institute of Electric Power Industry, CREIPI)
Fuel Cell based triple combined cycle
(New Energy & Industrial Technology Development Organization, NEDO)

This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

MITSUBISHI POWER SYSTEMS A MERICAS


Established in April 2001
Blade and Vane Manufacturing
Facility Orlando

HQ Lake
Mary, FL

Turbine Manufacturing
Facility, Savannah GA

Repair Facility
Orlando
This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

MPSA S 11 YEAR G ROWTH


1800 (1500+300)

$400 Million Inventory

Capital Investment Initiated

$550MM

$225MM
7

$133MM
$91MM

$40MM
2001

2006

2007

2009

2011

MPSA HQ,
GT Repair Center

Field Service
Wind Turbine Blades

CT Blade & Vane


Manufacturing Center

Savannah Combustor
Manufacturing

Gas Turbine
Manufacturing
Rotor Service Facility

This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

THERMAL CYCLE LONG TERM PERSPECTIVE

This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

E FFECT

OF

TIT

ON

P ERFORMANCE

C/C Efficiency
J Class

Early 2011
> 8,000 Actual Operating Hours

C/C EFFICIENCY (LHV %)

1997
60

G Class

Historical high fuel prices in


Japan

F Class
55

Commitment to reduce CO2


emissions
D Class

50
TIT
2192F
1200C

2372F 2552F 2732F 2912F


1300C

1400C

1500C

1600C

1 on 1 GTGCC / 60 Hz

E F F I C I E N C Y O F T H E R M A L P O W E R G E N E R AT I O N
(LHV %)

75

GTCC + SOFC
(LNG)

GTCC

70

Gross Efficiency [%]

65
60

GTCC
(1,700)

1,700 )

IGCC + SOFC

IGCCGasification

GTCC
(LNG)

55
IGCC
50

GTCC + SOFC
(Hybrid Cycle)

USC(coal)
45
40
1990 1995 2000 2005 2010 2015
This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

J A PA N E S E N AT I O N A L P R O J E C T ( 1 , 7 0 0 C )

This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

J A PA N E S E N AT I O N A L P R O J E C T M O T I V AT I O N
Energy

security :
Most of the energy resources in Japan are imported

Global

Warming :
Kyoto Protocol target = 6% reduction of CO2 emission

Combined Cycle Power Plant :


Improved Performance (60% 62-65% LHV)
Turbine Inlet Temperature :
Higher (1500C 1700C)

J A PA N E S E N AT I O N A L P R O J E C T S C O P E
Exhaust Gas Recirculation

High Efficiency Compressor / Turbine

Without EGR

Multi Stage Analysis


Higher Loading
End Wall Treatment

With EGR
Low O2
Shock
Wave

Advanced 3D Airfoil

Steam

Steam

Steam

Air

Steam

Advanced Super Alloy

Advanced TBC
Therm alconductivitykcal/m h

High Efficiency Cooling

Air

C onventionalTB C

A dvanced TB C

T em perature(

Calculation of
electronic state (band)

Various databases

Selection of optimum candidate materials


and estimation of their properties

Feedback

Evaluation of application

Steam/Air Hybrid Cooling

Turbulator

Navigation System

Selection of candidate

Shroud

10E5 kinds of material


Crystal Data Base

Profile

Material Calculation system

Selection by experiment

Air

Better than MGA1400DS


Creep Strength 100 Higher with Same strength
Anti Oxidation100 Higher Limit
Thermal fatigue50 Higher with Same strength

E X H A U S T G A S R E C I R C U L AT I O N
Generator

Gas
turbine

Part of the Exhaust Gas from


HRSG branches out
and is mixed with fresh air and
introduced to compressor inlet.

Air intake

Blower

Cooler

Generator

EGR line

Heat recovery
steam
generator

Steam
turbine

condenser
Steam

Gas
turbine

Steam
turbine

Without EGR
Hot spot

With EGR ratio 35%

degC

temperature (CFD)

EGR cooler

EGR blower

EGR line

Plant image of GTCC with EGR


This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

P EBBLE B ED M ODULAR R EACTOR

This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

P EBBLE B ED M ODULAR R EACTOR

This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

O X Y- F U E L I G C C W I T H C C S

This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

MHI IGCC T ECHNOLOGY

Air Blown Technology

O2 Blown Technology

The plant will capture 90% of the CO2 and


transport is to a nearby oil field (EOR and
sequestration)
400MW plant operating flexibly to increase
generation of fertilizer during low electricity
demand.

O X Y- F U E L I G C C P R O J E C T
Oxy-fuel system and semi-closed combustion turbine system.
Simplified CO2 removal and Capture System without Shift
Reactor.

Steam
turbine

O2/CO2 Blown
Gasification

Coal

Oxygen

Dry Gas clean-up


under high CO
concentration

CO2

Gasifi
cation

GCU

Gas

turbine

Oxygen
CO2

HRSG

CO2
Comp.

Storage

O2/CO2 Firing
Combustor
Central Research Institute of Electric Power Industry
This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

O X Y- F U E L I G C C P R O J E C T
O2/CO2
Blown
Gasification

Coal

Dry Gas
Clean-up

Steam

Gasification

Semi-closed
Gas turbine
(O2/CO2
Firing Combustor)

Dust
Filter
((

Dry

DeSOx

Combustor

O2

ASU

CO 2

Gas

turbine

Comp. Regenerator

Heater

Comp.

CO2 H 2O

Comp.

HRSG
CO 2
Storage

Water

Separator

Hg

Removal

Steam

turbine

Condenser

This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

FC BASED TRIPLE COMBINED CYCLE

This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

NEDO 200

KW

S O F C MG T C OMBINED C YCLE
SOFC

Natural Gas
Recirculation
Blower

Inverter

Module

Air

Combustor
Micro Gas Turbine

Sub-Module
Cartridge

Recuperator
Exhaust Gas

Project Results (20042009


Target

Systems

200kW Class

Electrical
Efficiency

50%

Result
Power Output
SOFC 204kW-DC 188kW-AC
MGT 41kW-AC
Total 229kW-AC
52.1%-Net AC as LHV

SOFC-MGT Power System


This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

250

KW

SOFC MGT C OMBINED CYCLE

Spec Plan for Demonstration System


Capacity250kW class (Net)
Efficiency55% over (LHV/Net)
Total Heat Efficiency73 overHot water
FuelCity gas
Footprint 14m5m70m2
MGT
SOFC Vessel

MST-250H

TOYOTA MGT

This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

LARGE SCALE TRIPLE COMBINED CYCLE

Inverter

Steam turbine
Natural
Gas
NG

condenser
Gas Turbine
/

Air

Exhaust
gas

Heat Recovery Steam


Generator

Efficiency
SOFC Durability

>70LHV Net
>90,000 hours

This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

T H A N K S F O R Y O U R AT T E N T I O N

This document and any attachments contain proprietary information and are the sole and exclusive property of Mitsubishi Power Systems Americas, Inc., MPSA. Your receipt of this information is an acknowledgement of a
confidential relationship between you and MPSA. This information is to be used solely by you for the purpose for which it is furnished. Neither these documents, nor any information obtained there from is to be reproduced,
transmitted, disclosed, discussed with any third party, or used otherwise, in whole or in part, without first receiving the express written authorization of MPSA.

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