SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

KALF ENGINEERING PTE LTD is specialists in design and manufactures of the electrochlorination plant. KALF has many years on site working experience providing a complete service.
From designing ,manufacturing, delivering the equipment to site, installation of all mechanical and
electrical components, co-ordinating with sub-contractors to complete civil works including
concrete slabs or fencing, right through to commissioning and training.
Our systems are now providing the most advanced electro-chlorination equipment available as
well as a technically superior design for energy efficient long-term plant operation. Also replacing
electrolyzers for the systems available worldwide manufactured and supplied by KALF
ENGINEERING under the brand names of elysisPURE.

INNOVATION TECHNOLOGY

Is an expert in the area of environmentallyfriendly, Electrolytic water disinfection. As the

outcome of extended research and development,
KALF is able to provide in a range of dimensions
solutions with its well-established products SKDisinfector, for different areas of application:

Offshore & Marine

Petrochemical
Legionella Prevention
Municipal Water Treatment
Power Generation
Swimming Pools
Air Conditioning and Humidifiers
Desalination & Waste Water Treatment
Mobile Drinking Water Disinfection
Paper Mills

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

WHAT IS ELECTRO-CHLORINATION?
elysisPURE series Electro-chlorination Generator produce the disinfectant sodium hypochlorite
from sea water or salt water (Brine) on your own site.
Sodium hypochlorite is a chemical
compound with the formula NaOCl.
Sodium hypochlorite solution,
commonly known as bleach is
frequently used as disinfectant or
bleaching agent.

GENERATION PRINCIPLE
SEA water or refined salt is mixed with softened water in the
saturator to from saturated brine. It is diluted to 3% by softened
water and injected into the electrolyzer. The solution is then
electrolyzed with direct current (DC power).
The anode produced is chlorine gas and the cathode produced is
sodium hydroxide and hydrogen. These two substances react with
each other to form sodium hypochlorite solution.

2Cl2e + 2Na+ + 2H2O

NaCl + H2O

ELECTRO-CHLORINATION PLANT SUPPLIER

Cl2 + 2e
2NaOH + H2
NaOCl + H2

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

MORE TECHNICAL INFORMATION

Within the elysisPURE Electrolyzer, the seawater or brine solution which is a good conductor of
electricity, supports a current applied between the positive and negative electrodes, thus
electrolyzing the sodium chloride solution. This results in chlorine (Cl2) gas being produced at the
positive electrode (anode), while sodium hydroxide (NaOH) and hydrogen (H2) gas is produced at
the negative electrode (cathode). The chlorine further reacts with the hydroxide to form sodium
hypochlorite (NaOCl).

THIS REACTION CAN BE SIMPLIFIED IN THE FOLLOWING MANNER:

Seawater + Energy = Sodium Hypochlorite

Or
Softened water + Salt + Energy = Sodium Hypochlorite
NaCl + H2O + DC Electricity = NaClO + H2

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

WHY ON-SITE ELECTROLYTIC CHLORINATION WITH 0.2-0.8% NaOCl SOLUTION

The employment of elysisPUREs NTH

system fulfils the hygienic requirements
and ensures a safe and economic
operation.

SAFETY
Avoidance of transport, storage, handling
and dosing of dangerous chlorine gas or
highly concentration chlorine solution.

EFFICIENCY
On- site production and notably longer
Stability of products

PROFITABILITY
Saving on expensive chlorine deliveries and
safety expenses

EQUIPMENT TECHNOLOGY
Adjustment to requirement variations,
water and system parameters and local
weather conditions

PROCESS AUTOMATION
Safety operation, reduced personnel
expenditure

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

elysisPURE SERIES SODIUM HYPOCHLORITE GENERATOR FEED FROM SEAWATER OR BRINE

KALF is the market leader in the on-site generation of sodium hypochlorite from fresh water,
having over 25 installations worldwide. The brand of elysisPURE on-site sodium hypochlorite
generating systems range in capacity from 24 to 48,000 kg/day of chlorine equivalent and
generate a 0.2-0.8% sodium hypochlorite solution using three common consumables:
Salt, water and electricity. Depending on application or site special needs, elysisPURE systems are
available as skid-mounted or component based systems. The skid mounted systems are fully
operational and generating sodium hypochlorite within short period.

elysisPURE Plate Type Electrolyser (PTE)

*Titanium plate cell with transparent tubular
sheet design, electrode gap: 0.8mm for brine
cell & 1.8mm for seawater cell.

elysisPURE Concentric Tubular Electrolyser

*Titanium tubular anode and cathode design and electrode gap at 4.0mm.

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

elysisPURE SERIES SODIUM HYPOCHLORITE GENERATOR FEED FROM SEAWATER

elysisPURE for the on-site generation of hypochlorite from raw seawater have demonstrated
reliable, economic and low maintenance operation in numerous installations throughout the
world. elysisPURE systems range in capacity from 12 to 48,000kg/day/module.

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

elysisPURE systems had been used for bio-fouling control in power plants, cooling towers,
liquefied natural gas (LNG) terminals, offshore platform and desalination facilities, as well as
coastal installations using seawater for cooling or other process needs all over the world.

TECHNICAL PARAMETER OF elysisPURE SERIES PTE SEAWATER CHLORINATOR

Available chlorine concentration: 2000ppm

Design pressure: 5 bar(g)
Power consumption: 3.8 KWH/kg Cl2
Electrode life: 5 years
Expect life: 6 years

Acid Cleaning Cycle: 2- 10Months

(Depend On Water Quality)
Maximum Operating Temperature: 45C
Capacity per unit: 1-500kg/module

elysisPURE Series
Un-transparent PTE system

elysisPURE Series
Transparent PTE system

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

TECHNICAL PARAMETER OF elysisPURE SERIES CTE SEAWATER CHLORINATOR

Available chlorine concentration: 100-2000ppm

Design pressure: 7 bar(g)
Power consumption: 4.2 KWH/kg Cl2

Electrode life: 5 years

Expect life: 7 years
Maximum operating temperature: 45C
Capacity per unit: 1-100kg/module

elysisPURE series Electro-Chlorinator is a alternative disinfection system for small or large water
treatment systems. They will found it beneficial because of its cost-effectiveness, easy to operate
and eliminates potentially dangerous handling and storage problems associated with other types
of disinfection practices. On-site Sodium Hypochlorite (NaOCl) generation requires only sea water
and electricity to produce sodium hypochlorite. Unlike conventional 12% to 15% hypochlorite
purchased, which will be degraded over a course of time, Sodium Hypochlorite generated on-site
will always maintain its strength.

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

SAMPLE PROCESS FOR SEAWATER SYSTEM

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

ADVANTAGES OF SEAWATER BASED INDUSTRIAL ELECTRO-CHLORINATION SYSTEM

Continuous process and produce consistent NaOCl quality
(No down time required for regeneration process and simple operation).
Fully insulated no exposed DC busbar or electrical connections for
greater personnel safety.
Cost effective, reliable.
Forced air hydrogen gas dilution and purging.
Titanium with DSA coating (platinum-Iridium) on anodes for increased
efficiency.
Integral voltage monitoring.
Reduce facility requirements.
No Hazardous waste stream.
Best use of space (i.e. Modularly built, easy expansion etc)
On line monitor control.

elysisPURE Series PTE Seawater chlorinator for

offshore platform (class 1 zone 2)

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

TECHNICAL PARAMETER OF elysisPURE SERIES PTE BRINE CHLORINATOR

Available chlorine concentration: 8000ppm

Design operating pressure: 5 bar(g)
Electrode life: 5 years
Expect life: 7 years

Acid Cleaning Cycle: 12 Months (Depend On the Feed Source Quality)

Maximum Operating Temperature: 45C
Power Consumption: 4.2 KWH/kg Cl2
Salt Consumption: 3.5kg salt/kg Cl2

elysisPURE series
NT-H-PTET- B960 Sodium
Hypochlorite Generator From
Brine.
Output 40kg/hr@ 8000ppm.
Simple Structure
Easy assembly & Service
Maintenance
Modular Design
Low Cost

elysisPURE series Non-stop operation Electro-chlorinators are designed for high capacity
production from brine solution. The system contains all the equipment required for continuous
production of 0.8% - 1.0% (8,000 10,000ppm) Sodium Hypochlorite. System can be skid mounted.

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

Sample Process for Brine System

elysisPURE

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

Advantages of Brine Based Industrial Electro-chlorination System

Anodes used in our Electrolyzer cells are Titanium with DSA coating series
(platinum-Iridium)
The anode substrate used are of Titanium Plates
Our unique design of electrolyser ensures easy removal of Hydrogen
elysisPURE Brine series based electro-chlorinators consume lesser power
& salt with highly economical
No Hazardous waste stream
Best use of space (i.e. Modularly built, easy expansion etc)
On line monitor control

elysisPURE Series PTE gap at 0.8mm feed from brine anode and cathode can be seen through
transparent column.
ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

elysisPURE Series PTE cell

(Design based plate cell with plate shell)

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

elysisPURE Series Electro-chlorination Generator

Model

Model

Model

Model

Model

Available
Output
Chlorine

NT-H-PTET-S24
NT-H-PTET-S48
NT-H-PTET-S72
NT-H-PTET-S96
NT-H-PTET-S120
NT-H-PTET-S144
NT-H-PTET-S192
NT-H-PTET-S240
NT-H-PTET-S288
NT-H-PTET-S360
NT-H-PTET-S480
NT-H-PTET-S600
NT-H-PTET-S720
NT-H-PTET-S960
NT-H-PTET-S1200
NT-H-PTET-S1440
NT-H-PTET-S1688
NT-H-PTET-S1920
NT-H-PTET-S2160
NT-H-PTET-S2400
NT-H-PTET-S2880
/
/
/
/
/

NT-H-PTEUT-S24
NT-H-PTEUT-S48
NT-H-PTEUT-S72
NT-H-PTEUT-S96
NT-H-PTEUT-S120
NT-H-PTEUT-S144
NT-H-PTEUT-S192
NT-H-PTEUT-S240
NT-H-PTEUT-S288
NT-H-PTEUT-S360
NT-H-PTEUT-S480
NT-H-PTEUT-S600
NT-H-PTEUT-S720
NT-H-PTEUT-S960
NT-H-PTEUT-S1200
NT-H-PTEUT-S1440
NT-H-PTEUT-S1688
NT-H-PTEUT-S1920
NT-H-PTEUT-S2160
NT-H-PTEUT-S2400
NT-H-PTEUT-S2880
NT-H-PTEUT-S3600
NT-H-PTEUT-S7200
NT-H-PTEUT-S9600
NT-H-PTEUT-S24K
NT-H-PTEUT-S48K

/
/
/
/
NT-H-PPET-S120
NT-H-PPET-S144
NT-H-PPET-S192
NT-H-PPET-S240
NT-H-PPET-S288
NT-H-PPET-S360
NT-H-PPET-S480
NT-H-PPET-S600
NT-H-PPET-S720
NT-H-PPET-S960
NT-H-PPET-S1200
NT-H-PPET-S1440
NT-H-PPET-S1688
NT-H-PPET-S1920
NT-H-PPET-S2160
NT-H-PPET-S2400
NT-H-PPET-S2880
/
/
/
/
/

NT-H-CTE-S24
NT-H-CTE-S48
NT-H-CTE-S72
NT-H-CTE-S96
NT-H-CTE-S120
NT-H-CTE-S144
NT-H-CTE-S192
NT-H-CTE-S240
NT-H-CTE-S288
NT-H-CTE-S360
NT-H-CTE-S480
NT-H-CTE-S600
NT-H-CTE-S720
NT-H-CTE-S960
NT-H-CTE-S1200
NT-H-CTE-S1440
NT-H-CTE-S1688
NT-H-CTE-S1920
NT-H-CTE-S2160
NT-H-CTE-S2400
/
/
/
/
/
/

NT-H-PTET-B24
NT-H-PTET-B48
NT-H-PTET-B72
NT-H-PTET-B96
NT-H-PTET-B120
NT-H-PTET-B144
NT-H-PTET-B192
NT-H-PTET-B240
NT-H-PTET-B288
NT-H-PTET-B360
NT-H-PTET-B480
NT-H-PTET-B600
NT-H-PTET-B720
NT-H-PTET-B960
NT-H-PTET-B1200
NT-H-PTET-B1440
NT-H-PTET-B1688
NT-H-PTET-B1920
NT-H-PTET-B2160
NT-H-PTET-B2400
/
/
/
/
/
/

1kg/hr
2kg/hr
3kg/hr
4kg/hr
5kg/hr
6kg/hr
8kg/hr
10kg/hr
12kg/hr
15kg/hr
20kg/hr
25kg/hr
30kg/hr
40kg/hr
50kg/hr
60kg/hr
70kg/hr
80kg/hr
90kg/hr
100kg/hr
120kg/hr
150kg/hr
300kg/hr
400kg/hr
1000kg/hr
2000kg/hr

Note:
Based plate cell with
tubular shell,
transparent design
feed from seawater

Note:
Based plate cell with
tubular shell,
un-transparent design
feed from seawater

Note:
Based plate cell with
plate shell,
transparent design
feed from seawater

Note:
Based concentric
tubular design feed
from seawater

Note:
Based plate cell with
tubular shell,
transparent design
feed from brine

Design Notes:

Then the sea water temperature is below 10C, or water salinity is less than 16g/L, the
efficiency of electrolysis will be reduced. So please contact us before selection.
The hydrogen is typically diluted with air using a set of blowers to a safe level. The
equipment room should be well-ventilated and set 4 ventilation pipes in the corners of the
roof and cowls outside.

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

PROJECT MANAGEMENT AND ENGINEERING SERVICES

KALF provide full operation and maintenance solutions to water disinfection through Electrochlorination. In depth of commitment and latest knowledge of Electro-Chlorination equipment
makes KALF the most sought after Disinfection specialists, offering range of maintenance
capability and service, under flexible, performancebased contract structures.

KALF engineering involvement with utility and

industrial based projects over the past few years has
ensured we understand the requirements and
procedures of both municipal and corporate
organisation, along with the various consultants
associated with the scope of work. Our project
responsibilities therefore incorporate:

Site surveys
Document / Contract Assessment
Design / Proposal
Drawing and Specifications
Planning and Reports
Manufacturing and Assembly of Equipment
Supply
Mobilisation to Site
Installation and Commissioning
Training
Hand over
Warranty

POWER PLANT

Our operation and maintenance staff apply high and

time tested operating standards. They undergo
rigorous training, before undertaking the maintenance
task. This helps us to offer the best service to our
customers. Monthly training updates our staff about
the latest information on the operation and
maintenance of Electro-chlorination equipment.
Our experts will train your maintenance staff
on operation and maintenance of Electro-Chlorination equipment.
We offer repair services to Electro-chlorinators.
Annual Maintenance contract with spare parts for On-site Sodium Hypochlorite Generator.
Operation and maintenance services to Electro-chlorinator.
We provide refurbish service to the Electrolyzer.

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

PREVIOUS EXPERIENCE OF elysisPURE SERIES ELECTRO-CHLORINATION PLANT

Location

Application

Chlorine
Capacity

St.petersburg Russia

South Power Plant

60kg/hr

St.petersburg Russia

South Tap Water Plant

320kg/hr

Power Plant
North Tap Water
Plant

45kg/hr
200kg/hr

Qatar

Power Plant

110kg/hr

Qatar

Petroleum

290kg/hr

Shantou Swimming Pool

Cong thanh Concrete @
Vietnam

Sea Water

8kg/hr

Cooling Water

1kg/hr

Coal Power Plant

60kg/hr

Heating Power Plant

200kg/hr
120kg/hr
from Sea
Water

Mexico
St.petersburg Russia

Puttalam, Sri lanka

Jilin China
Eastern Power Plant ,HaiNan
Province China
ShenZhen China
Samotechnaya Water
Treatment Plant ( WTP ) of
Dushanbevodokanal
China oil @ Dalian City

Power Plant
Sea Water Project for
F1 Competition Site

Water Work
Gas Station, Cooling
Water

60kg/hr

20kg/hr
50kg/hr

ChangXin, ShangHai

Water Work

20kg/hr

ChangXin, ShangHai

Power Plant

100kg/hr

Offshore Platform

20kg/hr

India

Power Plant

360kg/hr

Singapore

Oil Refinery

50kg/hr

Vietnam

ELECTRO-CHLORINATION PLANT SUPPLIER

Work
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture
Design,
Manufacture

Model

Year installed

NT-H-1440

2005

NT-H-7200

2005

NT-H-1080

2006

NT-H-4800

2007

NT-H-2640

2007

NT-H-7200

2007

NT-H-240

2007

NT-H-24

2007

NT-H-1440

2008

NT-H-4800

2008

NT-H-2880

2008

NT-H-1440

2009
2010

NT-H-480
2010
NT-H-600
2010
NT-H-240
2010
NT-H-2400
NT-H-240
NT-H-2880
NT-H-600

2011
2011
(In Progress)
2012
(In Progress)

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

Whenever seawater is utilized in an engineering process such as a Power Station,

Petrochemical Works or Refinery, biological fouling is an ever present cause for treatment. Biofouling restricts the cooling flow at CW pump intakes, in pipe runs and reduces heat transfer
across heat exchangers and condensers, thereby reducing the efficiency of the process.

ELECTRO-CHLORINATION PLANT SUPPLIER

SPECIALISTS IN THE ELECTRO-CHLORINATION DESIGN & MANUFACTURE

SAMPLE ARRANGEMENT OF SEAWATER SYSTEM

ELECTRO-CHLORINATION PLANT SUPPLIER