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Study of a boiler
Objective
Specification
Brand name
Model
Country of Make
Capacity
Maximum Pressure
Working pressure
:
:
:
:
:
:
PHIIPP LOOSGMBH
REKORD-1600 BUERNER TYPE-DUAL,FUEL
GERMANY
1.6ton p/hr
14 bar
5 bar
Question.2:
Draw the schematic diagram of the boiler showing its different mounting & accessories.
Answer :
Figure 2: schematic diagram of water flow circuit which includes the water treatment plant
Question.4:
Draw the schematic diagram of fuel flow circuit
Answer :
to the sameTonnage Rating.To establish the actual evaporation by mass, it is first necessary to
know the temperature of the feed water andthe pressure of the steam produced, in order to establish
how much energy is added to each kg of water. Thefollowing equation can then be used to calculate
the steam output.
boileroutput(Kg/hr) = BoilerRating(KW )
3600s/h
Energy addedKj/kg
Question.6:
List of the operations of air and fuel flow for firing a boiler
Answer:
Operations of Air and Fuel Flow for Firing a Boiler:
1.Blow out of the exhaust gas
2.Checking the water level in the boiler and if level is below the safety level water is refilled
3.Air is blown in by starting blower
4.Natural Gas acts as fuel passes through pressure gauge, regulator and solenoid valve and finally
entersinto the burner
5.Air and gas mixes in proportional limit and produce spark in the electric spark rod.
6.Pilot flame is established then full combustion starts
7.The fire or hot flue gasses from the burner is channeled through tubes that are surrounded by
the fluid to be heated.
Question.7:
Briefly state the control of the water level indicator
Answer:
It indicate the water level inside the boiler vessel. It shows the level in the boiler drum.
When steam cock and water cock opened, steam rushes from upper passage and water rushed from
lower from passage to the glass tube. This will indicate the level of water in the boiler. Two ball
are places at the junction of metal tube. Under normal operating condition the ball are kept. full
line circle in case the glass tube is broken, steam will rushes from upper passage and water from
lower passage due to pressure difference between boiler pressure at atmospheric pressure. the ball
are carrier along the passage to and of glass tube and then closed passages. This position of ball
sown in fig by dotted circle. Thus flow of water and steam out of boiler is prevented.
Question.8:
Briefly state Function of the pressure setting valve
Answer:
Safety valves are located on the top of the boiler. They guard the boiler against the excessive high
pressure of steam inside the drum. If the pressure of steam in the boiler drum exceeds the working
pressure then the safety valve allows blow-off the excess quantity of steam to atmosphere. Thus
the pressure of steam in the drum falls. The escape of steam makes a audio noise to warm the
boiler attendant.
Question.9:
Define Hydrostatic test of a boiler
Answer:
The test consists of filling the Boiler with water and pressurizing the water to at least one and
half times the maximum operating pressure for a short time. Every part is subject to more than
the maximum stress it will normally encounter. This is an endurance test; any weak link fails
during the test.
Discussion
In this experiment we have studied different parts of a fire tube boiler.Non-condensing firetube
boilers are available for low- or high-pressure steam, or for hot water applications. Typically used
for applications ranging from 15 to 2,200 horsepower, a firetube boiler uses a cylindrical vessel,
with the flame in the furnace and the combustion gases inside the tubes. The furnace and tubes
are contained within this vessel, which also houses the water and steam.
Six criteria should be considered when selecting a boiler tomeet the application needs. The
criteria are:
1. Codes and standards requirements
2. Steam or Hot Water
3. Boiler load
4. Number of boilers
5. Performance considerations
6. Special considerations