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TES-P-104.05, Rev. 0
TABLE OF CONTENTS
1.0
SCOPE
2.0
BURIAL DEPTH
3.0
4.0
5.0
6.0
7.0
8.0
TESP10405R0/AAG
PAGE NO. 2 OF 26
TES-P-104.05, Rev. 0
TABLES
05-01 Minimum Cover Requirement in mm from Grade Level to the Top Surface of a Cable or
Duct
05-02 Minimum Bending Radius for Power Cables
05-03 Coefficient of Friction
05-04 Minimum Allowable Percent Conductor Cross-Section Within a Conduit or Duct
05-05 Clearances of SEC Cables and other utilities
TESP10405R0/AAG
PAGE NO. 3 OF 26
TES-P-104.05, Rev. 0
FIGURES
05-01
Typical Cross-Section of Trench for 110 kV, 115 kV or 132 kV XLPE Power Cable;
Single Circuit, Trefoil Formation, Direct Burried.
05-02
Typical Cross-Section of Trench for 110 kV, 115 kV or 132 kV XLPE Power Cable;
Single Circuit, Trefoil Formation, Concrete Ductbank.
05-03
Typical Cross-Section of Trench for 110 kV, 115 kV or 132 kV XLPE or LPOF Power
Cable; Single Circuit, Flat Formation, Direct Burried.
05-04
Typical Cross-Section of Trench for 230 kV or 380 kV XLPE or LPOF Power Cable;
Single Circuit, Flat Formation, Direct Burried.
05-05
Typical Cross-Section of Trench for 110 kV, 115 kV or 132 kV XLPE or LPOF Power
Cable; Single Circuit, Flat Formation, Concrete Ductbank.
05-06
Typical Cross-Section of Trench for 230 kV or 380 kV XLPE or LPOF Power Cable;
Single Circuit, Flat Formation, Concrete Ductbank.
05-07
05-08
TESP10405R0/AAG
PAGE NO. 4 OF 26
1.0
TES-P-104.05, Rev. 0
SCOPE
The purpose of this section is to provide design considerations of cable installation for direct
buried or duct applications in the system of Transmission Business Unit (TBU) of Saudi
Electricity Company (SEC), Kingdom of Saudi Arabia.
2.0
BURIAL DEPTH
2.1
Voltage
(kV)
110 to 380
Type A:
Type B:
2.2
3.0
Direct Buried
Cables
Direct Buried
Conduit
920
610
For paved roads, the grade level is the surface immediately below the concrete or
asphalt pavement. Subgrade is another term for this surface. For unpaved roads or
areas, the grade level is the road shoulder surface or natural ground level.
Bending of Power Cable at a short radius may damage the insulation, shielding or
jacket of the cable, therefore, during cable installations, care must be taken that no
sharp bends or sharp twists are made. Whenever angles and/or bends in the route are
encountered, care shall be taken to ensure that the rollers are properly positioned so
that the allowable bending radius of the cable is not exceeded.
3.2
The rollers shall be adequately braced against tensions and side pressure that will be
encountered during the cable pull. The transition through the angle and/or bend shall
be uniformed to conform to the arc of a circle. Radii at the angles shall be as large as
practical to minimize pulling tensions and sidewall pressures. The bending radii
shall match those used in tension and sidewall pressure calculations.
3.3
Power Cable's bending radius shall not be less, under any circumstances, than the
recommended values given by the power cable's manufacturer.
3.4
The cable shall not be bent to less radius than the drum's radius of the cable reel on
which it was shipped.
TESP10405R0/AAG
PAGE NO. 5 OF 26
TES-P-104.05, Rev. 0
3.5 Minimum bending radius (r) to which cables may be bent refers to the inner surface of
the cable and not to the axis of the cable at the bend as shown in the below figure:
The minimum bending radius for permanent training during cable installation shall
be as shown in Table 05-2.
During cable installation, large diameter wheels, pulling sheaves, and cable guides
shall be used to maintain the specified bending radius. Larger radii are recommended
wherever the cable is being pulled under tension, preferably not less than twice the
values for permanent training.
Table 05-2: Minimum Bending Radius for power cables
Type of Cable
TESP10405R0/AAG
r =24 d
r =30 d
PAGE NO. 6 OF 26
4.0
TES-P-104.05, Rev. 0
General
4.1.1
The axial and tangential forces applied during the pulling process shall not
damage any component of the cable assembly during the installation of
XLPE, UGNMFOC and LPOF Cables.
4.1.2
When installing cable in vertical runs, pulling the cable from the top of the
run rather than the bottom will greatly reduce the pulling tension, and reduce
mechanical forces on the cable accordingly.
4.1.3
4.2
4.1.4
4.1.5
4.1.6
The placement of all rollers that conforms to the radii bends and degree angle
curves shall be verified prior to commencing the cable pull.
4.1.7
The tensile capability of every cable formation is dependent upon the tensile
limitations of the conductor plus the overall integrity of the cable design.
Each factor has finite limitations which shall not be exceeded.
The maximum pulling tension placed on a cable shall not exceed the following
4.2.1
TESP10405R0/AAG
For cable equipped with a pulling eye or bolt attached to the conductor.
a.
b.
PAGE NO. 7 OF 26
4.2.2
4.3
TES-P-104.05, Rev. 0
b.
c.
The pulling tension (T) for a given installation shall be calculated from the following
formulas or shall be as per manufacturers requirements:
4.3.1
9.8 x L x W x f x OF x N
(Eq.05-1)
T
L
W
=
=
=
f
OF
N
=
=
=
Where:
a.
Jacket
Material
Pulling on Roller
Polyethylene
PVC
0.1~ 0.2
0.1 ~ 0.2
9.8 x L x W x f
OF
N
=
=
1
1
(Eq.05-2)
Where:
TESP10405R0/AAG
PAGE NO. 8 OF 26
b.
TES-P-104.05, Rev. 0
OF =
1
d
1
D d
(Eq.05-03)
Where:
d
D
=
=
=
=
=
(Eq.05-4)
Tension for the straight section following the bend in newtons
Tension for the straight section proceeding the bend in
newtons
Naperian log base (2.718)
Coefficient of friction
Angle of bend in radians
4.4
The maximum sidewall pressure shall not exceed 4.371 kN/m, i.e. the tension in the
cable in kilonewtons as it leaves the bend shall not exceed 4.371 times the radius of
the bend in meters.
4.5
The following example outlines the applicable tensile considerations for duct
installation. Similar factors are applicable for direct buried cables. For a sample
calculations, assume the following:
Example:
PAGE NO. 9 OF 26
TES-P-104.05, Rev. 0
4.5.1 Pull from point (A) to point (F) in Newtons (N) and meters (m):
Normally the tension calculation is a progressive one as follows:
OF
TB
TC
TD
TE
TF
=
=
=
=
=
1
2
= 107
.
.
413
154 413
.
9.8 x 60 x (3.15 x 1.01) x 0.5 x 1.07 x 3
3002 x 1.48
4442 + [9.8 x 20 x (3.15 x 1.01) x 0.5 x 1.07 x 3]
5442 x 2.19
11917 + [9.8 x 30 x (3.15 x 1.01) x 0.5 x 1.07 x 3]
=
=
=
=
=
3002 N
4442 N
5442 N
11917 N
13418N
=
Sidewall Pressure (at E)
=
=
TC in Newton 10 -3 4442 10 3
=
Bend Radius, m
3
1.48 kN/m 4.371 kN/m
TE in newton 10 -3 11917 10 3
=
Bend Radius, m
3
3.97 kN/m 4.371 kN/m
4.5.2 Because the sidewall pressure at point (E) is rather high (though not outside
design limits) it would be desirable to investigate the results if the cable is
pulled from at point (F) to at point (A).
TE =
TD =
TC =
TB =
TA =
=
=
=
=
=
1501N
3287 N
4287 N
6244 N
9246 N
Pulling from at point (F) to at point (A) results in considerably less tension
both at the bends and overall. While, in this case, it would be acceptable to
pull from either direction, it is prudent design to select the direction which
results in the least stress on the cable and equipment provided there are no
extenuating circumstances such as limited set up or working space at one end
or the other.
4.6
TESP10405R0/AAG
PAGE NO. 10 OF 26
4.7
5.0
TES-P-104.05, Rev. 0
For direct buried, or a combination of direct buried and ducts, cable installations
where the length of the circuit must be pulled in, SEC (TBU) approved rollers, shall
be used.
5.1
General
The following parameters shall be considered during the course of cable pulling:
5.1.1 Conduit or Duct Fill (refer to paragraph 5.2)
5.1.2 Jam Ratio (refer to paragraph 5.3)
5.1.3 Clearance (refer to paragraph 5.4)
5.1.4 Maximum Pulling Tension (refer to section 4.0)
5.1.5 Maximum Sidewall Bearing Pressure (refer to paragraph 4.4)
5.1.6 Minimum Bending Radii (refer to Table 05-02)
For Bending Radii related to communication cables, refer to TCS-T-557.05.
5.2
5.3
TESP10405R0/AAG
PAGE NO. 11 OF 26
TES-P-104.05, Rev. 0
conduit Inner diameter (D) to cable overall diameter (d). The following formula is
used to evaluate the jamming potential:
D
is larger than 3.0, jamming cannot occur.
d
D
If JR =
is between 2.8 and 3.0 jamming is likely to occur and should be
d
avoided, but clearance must be checked (see paragraph 5.4).
D
If JR =
is less than 2.8, jamming is not likely.
d
If JR =
Where:
D = Conduit Inner Diameter in millimeters (mm)
d = Cable Overall Diameter in millimeters (mm)
5.4
In the event of minor damage to outer jacket during installation, heat shrinkable split
sleeve shall be applied to repair the jacket.
6.2
Cables shall be placed in trenches in a single horizontal tier without crossings except
at transition to multi-tier duct banks. Multi-tier direct buried cable arrangements in
trenches are not allowed.
6.3
The route of cable trenches shall avoid above ground and below ground obstructions
so as to maintain a reasonable access to the buried cables. Trenches in unpaved
areas are preferred. A minimum clearance shall be maintained between underground
runs and parallel runs of underground piping. Cables shall not be located under
present or future parallel runs of low level underground piping which could block
access to the cables. Recommended clearances are shown on Fig. 05-01 through Fig.
05-06.
TESP10405R0/AAG
PAGE NO. 12 OF 26
TES-P-104.05, Rev. 0
6.4
Power and associated control circuits can be laid adjacent. Three single conductor
cables comprising one three phase circuit (trefoil) shall be laid without spacing. In
order to achieve a reasonable derating factor, a minimum spacing shall be
determined between all 3-phase power circuits. Refer TES-P-104 for derating
effects of adjacent circuits.
6.5
Where cables cross under main roads, concrete slabs, paved areas, railroad, or any
areas that would require extensive or impractical excavations to replace, then they
shall be run in ducts. Where such duct runs exceed 3 meters, overall cable ampacity
shall be based on the duct portion of the run. Bell end or protective bushings shall be
provided on each duct where it terminates.
6.6
If underground cables are routed through a concrete encased ductbank, PVC conduits
shall be of encased-in type and when routed through direct buried PVC conduit, they
shall be of direct buried (DB) type. All conduits shall have bell ends or protective
bushings where the conduits terminate underground.
6.7
Riser Cables
6.7.1 Protection of Riser Cables
Riser cables from underground to overhead systems shall be protected by a
covering that gives suitable mechanical protection up to a point at least 3.7 m
above the ground and at least 0.3 m below ground level. However, it is
desirable that the protective covering be extended as high as practicable.
The use of a plastic or steel guard is generally recommended for protecting
riser cables. The use of a blackplate on all cable riser shield installations will
assure that the cable is completely covered on all sides. Metallic guard shall
be effectively grounded.
Riser shield sizes shall be determined by table 05-04.
6.7.2 Support of Riser Cables
Riser cables shall be supported by suitable clamps fixed on the cable support
structure. They shall not be supported by cable termination devices such as
cutouts, cable terminal connectors, etc.
7.0
7.2
7.3
TESP10405R0/AAG
PAGE NO. 13 OF 26
TES-P-104.05, Rev. 0
7.4
Power and communication cables shall be racked from separate walls. Crossing of
the two circuits shall be avoided.
7.5
All cables which exit from transformer, switchgear, vault, manhole, handhole or
switch enclosures and terminal structures shall be tagged for identification. Tags
shall be permanent, non-corrodible and clearly readable. The following minimum
information shall be put in English and Arabic on the tag:
a.
b.
Distribution:
i.
Primary:
Feeder Name
Voltage
Phase for Single Core Cables
Destination
ii.
Secondary:
Voltage
Phase for Single Core Cables
Destination
iii.
Service:
Destination or Customer Address
c.
7.6
7.7
7.8
TESP10405R0/AAG
PAGE NO. 14 OF 26
TES-P-104.05, Rev. 0
7.8.1 Power cables shall be fire proofed, except where fireproofing is not necessary
according to 7.8.2 or 7.8.3.
7.8.2 In manholes and other structures containing no oil filled equipment (i.e.
where no oil fire hazard is involved), fireproofing is only necessary where
separation between cables is 45 cm or less.
7.8.3 Fireproofing is not necessary on single conductor primary cable connections
between various items of equipment in transformer vaults. However, fire
proofing shall be installed on primary supply cables, including a single
supply cable, and any other primary or transmission cables in vault or other
structures containing oil filled equipment.
8.0
Figure 05-01 through 05-06 indicate standard design parameters for the cable trench
depth, width, backfill and circuit separation.
8.2
Right-of-Way Requirement
8.2.1 Underground Cables Route
a.
b.
c.
TESP10405R0/AAG
a.
Unless otherwise specified, the duct for underground cable shall not
be located in the main (busy) lane of the street/road and to be far
away from the median bay at least 1.5 m.
b.
Refer to Figures 05-1 through 05-06 for the required width and depth
of cables trench.
c.
PAGE NO. 15 OF 26
TES-P-104.05, Rev. 0
d.
e.
b.
c.
d.
TESP10405R0/AAG
i.
ii.
The pipe shall be made of steel. The nominal size of the pipe
shall be minimum of 1067 mm.
iii.
ii.
iii.
PAGE NO. 16 OF 26
TES-P-104.05, Rev. 0
e.
iv.
v.
vi.
Utility
8.3
TESP10405R0/AAG
PAGE NO. 17 OF 26
TES-P-104.05, Rev. 0
8.3.3 On right angle turn, the warning post shall have two signs each having an
arrow pointing to the cable route direction. The signs will be placed on the
applicable side of the post.
8.3.4 On oblique turn, the cable route direction shall be indicated by two warning
posts each having an arrow.
8.4
TESP10405R0/AAG
PAGE NO. 18 OF 26
TES-P-104.05, Rev. 0
FIGURE 05-01
110 kV, 115 kV or 132 kV XLPE STANDARD TRENCH
TESP10405R0/AAG
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TES-P-104.05, Rev. 0
FIGURE 05-02
110 kV, 115 kV or 132 kV XLPE STANDARD TRENCH
TESP10405R0/AAG
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TES-P-104.05, Rev. 0
FIGURE 05-03
110 kV, 115 kV or 132 kV XLPE or LPOF STANDARD TRENCH
TESP10405R0/AAG
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TES-P-104.05, Rev. 0
FIGURE 05-04
230 kV or 380 kV XLPE or LPOF STANDARD TRENCH
TESP10405R0/AAG
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TES-P-104.05, Rev. 0
FIGURE 05-05
110 kV, 115 kV or 132 kV XLPE or LPOF STANDARD TRENCH
TESP10405R0/AAG
PAGE NO. 23 OF 26
TES-P-104.05, Rev. 0
FIGURE 05-06
230 kV or 380 kV XLPE or LPOF STANDARD TRENCH
TESP10405R0/AAG
PAGE NO. 24 OF 26
TES-P-104.05, Rev. 0
Figure 05-07
Recommended Clearances Between SEC Underground Power Cables 110kV to
132kV and Other Utilities's Lines
TESP10405R0/AAG
PAGE NO. 25 OF 26
TES-P-104.05, Rev. 0
Figure 05-08
Recommended Clearances Between SEC Underground Power Cables 110kV to
380kV and Other Utilities's Lines
TESP10405R0/AAG
PAGE NO. 26 OF 26