WERKZEUGMASCHINEN

BENDING TOOLS
Press Brakes

ES Standard Tools

ES = EHT Standard tools

Synonymous with ultimate quality and
constant availability ex stock. A wide
variety of different top and bottom
dies guarantees 24x7 availability of
your machines.

Large surface tool

holder for heavy loads

All our EHT standard tools are made

with ultimate precision. The bending
zones (die tip and entrance radius of
the dies) are hardened and ground.
Guaranteed interchangeability for
all our standard tools.
A clearly structured package model
in sets ( A to F ) allows you to compose your own individual tool index.

Clear lettering with

index, order number
and max. load

Our tools are subject to stringent

quality methods, are marked individually and packed in special sturdy
cases.

Induction-hardened
5860 HRC with min.
hardening depth 1 mm

Ex Stock Service:

Available ex stock within 24 hours.

Safe packagings protect the tools
from damage and corrosion.

WERKZEUGMASCHINEN

SET

500

SET

550

SET

500

SET

500

SET

550

SET

175

45

50

100

55

60

85

65

70

90

75

175

80

100

250

250

500

100

100

150

200

10 15 20 25 30 35 40
The index parts 100 mm in Set B are designed as end pieces only for top dies.

Induction-hardened
58 60 HRC with min.
hardening depth 1 mm.

Standard top dies

Die 1 P (2311 ES)

SET A B C F

Die 5 P (2368 ES)

26

SET A B C F

26

max. load capacity:

110 t/m

max. load capacity:

20 t/m

Weight:
38 kg/m

35

Weight:
30.5 kg/m
10

max. box height:

90 mm

220
2

78

220

max. box height:

90 mm

R1

0,
6

86

Die 12 P (2343 ES)

SET A B C F

Die 5 P (2362 ES)

SET A B C F

26

26

max. load capacity:

44 t/m

max. load capacity:

48 t/m

Weight:
30 kg/m
220

Weight:
47 kg/m

max. box height:

90 mm

220
2
20

max. box height:

90 mm

R1

R1

78

Die 5 P (2367 ES)

SET A B C F

26

max. load capacity:

48 t/m
Weight:
65.4 kg/m
40

260

R1

78

max. box height:

120 mm

Standard top dies

Die 9 P (2394 ES)

SET A B C F

26

max. load capacity:

bending 60 t/m
beading 80 t/m
Weight:
38.5 kg/m
240

WERKZEUGMASCHINEN
Bending insert 6x68 (2396 ES)

Bending inserts for all

dies 9 P available ex stock
separately and individually

max. box height:

105 mm
68

Changes to bending radius

(optional) on request

R1

R1

30

30

Die 9 P (2388 ES)

SET A B C F

26

max. load capacity:

bending 60 t/m
beading 80 t/m
Weight:
43.2 kg/m
max. box height:
175 mm
340

Bending insert 6x68 (2396 ES)

Bending inserts for all

dies 9 P available ex stock
separately and individually
68

Changes to bending radius

(optional) on request

R1

R1

30

30

Die 9 P (2389 ES)

SET A B C

26

max. load capacity:

bending 60 t/m
beading 80 t/m
Weight:
55.5 kg/m
max. box height:
245 mm

440

Bending inserts 6x68 (2396 ES)

Bending inserts for all

dies 9 P available ex stock
separately and individually
68

Changes to bending radius

(optional) on request

R1

30

R1

30

Standard combination tools

Die holder 10 P (2355 ES)

SET C E

Die holder 10 P (2356 ES)

26

max. load capacity:

60 t/m

SET C E

26

max. load capacity:

120 t/m

Weight:
31.2 kg/m

Weight:
48.5 kg/m

200

200

14

35

Bending inserts for die holder 10 P

All radii and geometries available

Z tools
(1 KO 2330 ES)

SET D
(1 KU 2330 ES)

Z inserts
(1 ZE 2330 ES)

SET D
max. load capacity:
100 t/m

E
36
128

208

36
55

23

55

Adapter (1 AO 2359 ES)

26

available for all commercial

external systems
164
4014

Length:
150 mm

Weight, complete:
TT: 40 kg/m
UBT: 31 kg/m
Length:
500 mm

Z (mm)
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0

160
160
150
140
90
90
90
90
90
90
90
90
90
90
90

Standard bottom tools

Die insert
1 SM V 10x30 (2293 ES) SET A B D

9 23

max. load capacity:

40 t/m

10

WERKZEUGMASCHINEN

30

120

28,7

Weight:
24.8 kg/m

40
20
13

Die insert
2 SM V 8x30 (2296 ES) SET A B D

max. load capacity:

30 t/m

Die insert
7 SM V 24x30 (2299 ES) SET A B D

max. load capacity:

50 t/m

24

30

13

120

Weight:
12.8 kg/m

Weight:
25.6 kg/m

30
120

35

25
20

20

13

13

Die insert
2 SM V 12x30 (2296 ES) SET A B D

max. load capacity:

35 t/m

12
30
17

120

Weight:
15 kg/m

Adapter rail for die insert SM

1 ASM (2295 ES)
SET D

max. load capacity:

100 t/m
13
40

Weight:
15.5 kg/m

55

25
20
13

Die insert
7 SM V 16x30 (2299 ES) SET A B D

max. load capacity:

40 t/m

16

30
25

120

Weight:
19.8 kg/m

20
13

Standard bottom tools

Die insert
1 ME (2253 ES)

SET A B D

28,7
9 23

max. load capacity:

40 t/m

10

Block die
1 M (2231 ES)

E
45

30

SET A B D

Weight:
38.9 kg/m

13

90

45

70
12 86
45

32

140

86

32

86
86

40 90

30

45

16
13

45

86

86

16
32

20
32

max. load capacity:

V 70 90 t/m
V 40 80 t/m
V 20, V 16 60 t/m
V 32 70 t/m
V 12 40 t/m
Weight:
45.6 kg/m

13

55

Die insert
6 ME (2273 ES)

SET A B D F

max. load capacity:

V 32 80 t/m
V 40 90 t/m

32

Block die
2 M (2236 ES)

E
90
13

32

60

140

Weight:
52 kg/m

12
45

40

Die insert
7 ME (2277 ES)

SET A B C

50

max. load capacity:

110 t/m

60

Weight:
62.5 kg/m

70

140

55

Die insert
8 ME (2281 ES)
11

SET A B D F
28

16

16

max. load capacity:

V 8, V 16 40 t/m
V 12, V 24 50 t/m

24

30
30

beading: 90 t/m
140

Weight:
50.7 kg/m
30

30

12

11 16,516,5 11
55

8
30
86

86

16

45
32 90

max. load capacity:

V 12 50 t/m
V 8 40 t/m
V 32 80 t/m
V 40 90 t/m
V 16 60 t/m
V 24 70 t/m

45

86

beading: 90 t/m
40

45

55

13

6,5

86

32
13

32

30

24
60

SET A B D

45

Weight:
52.3 kg/m

Standard accessories
EHT bending film BF 0,5 x 95 (2300 ES)
to avoid bending marks
thickness: 0.5 mm
width:
95 mm
Unit
item:
item:
roll:

1m
5m
33 m

EHT bending film BF 0,8 x 95 (2300 ES)

to avoid bending marks
thickness: 0.8 mm
width:
95 mm
Unit
item:
item:
roll:

1m
5m
33 m

EHT bending film holder BFH1 (2300 ES)

infinitely variable height and sideways adjustment,
incl. adapter for holding 55 mm and 90 mm
max. bending film width 100 mm, weight: 8 kg
EHT bending film holder BFH2 (2300 ES)
(not shown)
for clamping the bending film,
max. die width 110 mm,
max. bending film width 100 mm, weight: 8 kg

EHT side stop with angle adjustment SAW1

(2300 ES)
dimensions: 380 x 120 x 40 mm (L x W x H)
Standard equipment:
angle adjustment range +/- 30
max. die width 60 mm
weight: 3.5 kg

EHT side stop w/o angle adjustment SA1

(2300 ES)
dimensions: 350 x 120 x 40 mm (L x W x H)
Standard equipment:
max. die width 60 mm
weight: 2.8 kg

Standard accessories

EHT bending tool cabinet WS1 (2300 ES)

dimensions: 1250 x 1050 x 1250 mm (L x W x H)
Standard equipment:
with 5 pull-out sections, 3 for top tools, 2 for bottom tools,
3 shelves each for top dies, 1150 mm each,
4 shelves each for bottom dies, 1150 mm each,
all shelves adjustable in height,
3 runner grooves (26 mm) each for top tool shelves
2 runner grooves (55 mm) each for bottom tool shelves

Additional shelves for EHT standard tools

(2300 ES)
Top tool shelves
Bottom tool shelves for die inserts (13 mm)
Bottom tool shelves for die inserts (55 mm)
Bottom tool shelves for block die (90 mm)

EHT bending tool trolley WW1 (2300 ES)

dimensions: 1300 x 770 x 1415 mm (L x W x H)
Standard equipment:
with 14 shelving units for tool trays
6 x 1220 x 260 mm, 8 x 1220 x 175 mm,
spacing between shelves 120 mm,
load capacity per shelve 50 kg,
total load capacity 750 kg

10

Tool technology

WERKZEUGMASCHINEN

Special tool
for door casings

Combined special tools

- beading
- die bending

Combined special tool

- tangential bending
- die bending

11

Calculating the bending forces

There are two different variants to the bending process:

Air bending
Coining

Air bending

Coining

The press force (F) in coining is 3 to 8 times higher than in air bending.
The necessary press force (F) results from the die opening width (V) and the
material thickness (t). The die opening width (V) should be 8 to 12 times the
material thickness. For bevellings using this die opening width (V), both the
) must be taken into consideration. If a smaller
shortest arm (b) and its angle (
die opening width (V) is selected, the internal radius (ri) obtained is smaller.

Use the press force table and the appropriate equations

to determine the reference values.
t
F
V
b
S
ri

= material thickness
= press force
= die opening width
= minimum edge
= shortest arm length
= internal radius
= angle

ri

Press force table (press force in t/m ri, b, V, t in mm)

Required press force for 90 air bending
material 450 N/mm2
Internal radius ri
Minimum edge b
Die opening width V
Material thickness t
1.0
1.2
1.5
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
18.0
20.0
25.0
30.0

1.0
4

1.3
5.5

1.7
7

2.0
8

2.6
10

3.3
13

3.9
15

4.9
19

5.3 5.7
20 21.5

6.6 7.4
26 28.5

7.9
29

9.5 11.2 12.7 14.3 15.9 17.5 19.2 20.7 22.3 23.9 25.6 28.6 31.9 39.9
66 73 78 83 88 102 112 137
34 39 46 51 56 61

10

12

16

20

24

30

32

35

40

45

50

60

13
32
65

25
50

19
37
63
97

34
57
89

30
51
78
113

25
42
65
94
130

36
55
79
110
146

32
48
69
94
125
162

required press force F in t/m

13
8
6
19
13
10
8
22
16
13
17
32 25 44

70

80

90

100

110 120

38
54 44
74 60 50
97 79 66 57
125 101 84 72 63
157 127 105 90 78 69
194 156 130 110 96 85
189 157 133 116 102
227 187 159 138 121
221 188 162 142
259 219 189 166
292 251 219
324 283

130 140 150 160 180 200 250

76
91 82
108 97 88
127 114 103 95
147 132 120 110 101
194 174 158 144 132 113
250 224 202 184 169 144 126
383 344 313 286 243 211 158
486 443 375 324 240

Determining the die width opening V in mm:

Example:
Material thickness

t =

4.0 mm

optimum die opening width

minimum edge
shortest arm length
internal radius

V
b
S
ri

required press force

F = 34.0 t/m

= 32.0 mm
= 20.0 mm
= 24.0 mm
= 5.3 mm

Material thickness t in mm
Die opening width V

0.5 8.0
8xt

Determining the shortest

arm length S in mm:
S = b+ t
Tensile strengths:
Aluminium
Steel
High-grade steel

Rm = 200300 N/mm2
Rm = 370450 N/mm2
Rm = 650700 N/mm2

9.0 10.0
10 x t

12.0 and above

12 x t

Tool systems

System
Die insert ME/Die insert SM (2218)

System
Block die/Die insert SM (2220)

System for holding die inserts with

pneumatic tool clamping.
Die insert SM (13 mm holding size) can
be used with additional adapter rail.

System for holding block dies with

mechanical tool clamping.
Die insert SM (13 mm holding size) can
be used without additional adapter rail.

System
Die insert ME/Die insert SM

System
Block die/Die insert SM

EHT
Werkzeugmaschinen GmbH
Emmendinger Str. 21
D-79331 Teningen
Germany
Tel. + 49 (0) 76 41 46 09 -0
Fax + 49 (0) 76 41 46 09 -290
eMail: info@eht.de
Internet: www.eht.de

Specifications, options and engineering methods described

herein subject to change without notice.

1-7/03 BU

BENDING TOOLS