Escolar Documentos
Profissional Documentos
Cultura Documentos
- Davenport
807 West Kimberly Road
Davenport, Iowa 52806 U.S.A.
Phone (563) 391-1100
SUPPLEMENT
Heated Piping
for ChubMaker 4100
NOTICE TO USERS
R.A JONES & Co. reserves the right to modify the contents of this manual at any time.
R.A JONES & Co. shall not be held liable for errors contained herein, for omissions, or
for incidental or consequential damages in connection with furnishing, performance, or
use of this material. This document contains proprietary information which is protected
by copyright - all rights reserved.
No part of this document may be photocopied or reproduced in any form without prior
written consent of R.A JONES & Co. This document contains information which
concerns or relates to trade secrets, processes, operations, style of work, design,
performance, or apparatus of R.A JONES & Co. Such information is being submitted
in confidence with the understanding that it will not be disclosed to a third party, in whole
or in part, without the written consent of R.A JONES & Co.
Printed in U.S.A.
Copyright 2014 - All Rights Reserved - R.A JONES & Co.
Table of Contents
List of Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Pipe Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Technical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
List of Illustrations
2-1: ChubMaker Heated Piping Accessory . . . . . . . . . . . . . . . . 2-1
List of Illustrations
ii
Foreword
Foreword
changes do occur. Over the years, R.A JONES & Co. has made
improvements in its publications to keep pace with those changes.
This manual has been prepared to provide correct operating
and maintenance procedures. Read and understand this manual
before attempting operation, cleanup, or maintenance. Instructions
in this manual are intended to guide your safe, efficient operation of
the machine. Please pay particular attention to safety instructions.
We have tried to make this manual as complete and
comprehensive as possible. It is now your responsibility to read and
to adhere to the procedures, CAUTIONS!, WARNINGS!, and
instructions.
If there is something in this manual you do not understand,
cannot find, or is in error, contact the Technical Publications
Department of R.A JONES & Co. at (563) 3911100.
Trademarks and registered trademarks indicated within this
document are owned by their respective companies.
iii
Safety
Throughout this manual, safety related information is displayed with
a signal word. The signal word designates the level of hazard. The
following examples explain the level of hazard connected with each
signal word.
Section 1-Safety
DANGER
DANGER statements refer to immediate hazards or unsafe
practices which WILL result in severe personal injury or
death; including extensive machine or property damage.
WARNING
CAUTION
CAUTION statements refer to hazards or unsafe practices
which COULD result in minor personal injury; or damage to
the machine or property.
NOTICE
NOTICE statements refer to special instructions to avoid
unnecessary steps, avoid damage to parts, or to make a
procedure easier. These statements are NOT USUALLY safety
related.
1-1
Safety
Safety should be a constant concern of EVERYONE. This concern
must not be taken lightly when working in or around any type of
machinery. While normal safety precautions were taken in the
design and manufacture of this machine, there are some potential
safety hazards. EVERYONE connected with the operation and
maintenance of this machine should follow the instructions listed
below to avoid injury.
NOTICE
If any safety related signs or legends become damaged,
worn, or missing, contact the R.A JONES & Co. Parts
Department, with the part number. Upon verification that the
sign or legend being ordered is safety related, the sign or
legend will be replaced at no charge. Free replacement only
applies to signs or legends that have been determined to be
safety related, by R.A JONES & Co., and does not apply to
non-safety related signs or legends.
WARNING
ARC FLASH
High voltage (above 120 VAC) circuits are prone to arc flash
between active terminals and any short to ground, such as a
nearby hand-held tool.
Personal Protective Equipment (PPE) must be used by those
opening any high voltage enclosure to minimize the potential
for injury. Reference NFPA 70E.
Injuries resulting from arc flash include, but are not limited
to, loss of limbs, extremely severe and painful burns,
disfigurement, or death.
Turn OFF and LOCK OUT the main electrical
disconnect switch (located on the remote control
enclosure) before working on the Heated Piping
Accessory.
ALWAYS replace the Safety Guards after working on the
machine.
1-2
Safety
NEVER operate any machine with the Safety Guards off.
Before starting the machine, make sure that EVERYONE is
clear of the machine.
NEVER wear loose fitting clothing or jewelry when working
around the machine or related machinery.
PERSONS WITH LONG HAIR should wear a hat or net to
prevent their hair from being caught in moving machinery.
When working with materials which are caustic, toxic or
flammable, use extreme caution. Wear protective clothing
and use adequate face protection. Follow the manufacturer's
instructions.
KEEP THE AREA AROUND THE MACHINE CLEAN AND
DRY.
NEVER CLIMB on the machine. Use a safe step ladder when
needed.
If ANY machinery is to be operated in an area where
combustible or explosive gases or materials may be present,
Check FIRST with your local authorities and your insurance
carrier to determine applicable codes, regulations and
appropriate safety measures.
NEVER make adjustments while the machine is in
operation.
Keep all wire covers and sealtite connectors tight to prevent
electrical shock.
Handle the sections of the pipe with care when dismantling
for cleanup. Pipes are very heavy when full of product.
Keep the area around the machine clean and dry.
DANGER
Water heating elements are very hot. Do not touch the
heating elements. A severe burn will result.
1-3
Safety
!
WARNING
NOTICE
ANY CHANGES TO THE MACHINE MAY REDUCE THE SAFETY
LEVEL OF THE MACHINE. PRIOR TO MAKING ANY CHANGES,
ALTERATIONS, OR MODIFICATIONS TO THE MACHINE, CONTACT
THE ENGINEERING DEPARTMENT AT R.A JONES & Co. ,
REGARDING SUCH CHANGES.
1-4
Description of Operation
Section 2-Description of Operation
B
E
CA00092
A
B
C
D
E
F
Return Pipe
ChubMaker
2-1
Description of Operation
Product is pumped through the sanitary pipe. At the same
time, heated water is pumped through the jackets of this pipe.
The Heated Piping prevents fatty tissue build-up on the inner
wall of the pipe. The water cools as it circulates, causing the
thermostat to turn the heater elements on. Thus, water
temperature is maintained.
When the machine is shut off, air enters the system through a
check valve (D) at the top of the return pipe (E). This allows
the water to drain back into the reservoir tank (B); preventing
any product inside the pipe, from overheating. When the
machine is re-started, water again begins to circulate and the
check valve closes.
Proper water level is maintained in the reservoir tank (B) by a
float valve. Whenever the water level drops, the float valve
opens to bring the water up to the proper level again. Should
the valve malfunction, or during periods of shutdown when
the water level in the reservoir tank is low, the resistive level
sensor detects a low water level and prevents the heating
elements from turning on. This helps the heater elements
last longer. The display indicates HEATED PIPING WATER
LOW and an audible alarm sounds.
2-2
Setup
Section 1-Setup
2.
WAITING ON
EXTERNAL RUN PERMISSIVE
SPEED
(PPM)
POSITION
(DEG)
EON #####
NNN
NNN
ChubMaker 4100
HOME
RUN
CONTROL
SENSOR
CONTROL
HEATER
CONTROL
ACTIVE
ALARMS
ALARM
HISTORY
SETUP
3-1
Setup
3.
4.
5.
6/12/2007 10:06:52 AM
PRODUCTION
COUNT
NNNNNNNNNN
HEAT SEALER
HEAT
SEALER
OFF
HEATER
CONTROL
SCREEN
RESET
ON
MEASURED = #####
#####CF
STATUS
SENSOR
BREAK
SET POINT =
HEATED PIPING
HEATED
PIPING
OFF
#####C
####F
ON
MEASURED = ###.# C
STATUS
AT TEMP
SET POINT =
HOME
3-2
RUN
SENSOR
CONTROL CONTROL
HEATER
CONTROL
##.#C
##.#F
ACTIVE
ALARMS
ALARM
HISTORY
SETUP
6.
7.
8.
9.
Setup
10.
11.
12.
6/12/2007 10:06:52 AM
PRODUCTION
COUNT
NNNNNNNNNN
HEAT SEAL
FRAME
FILM
RAISE
RUN
CONTROL
SCREEN 1
RESET
OFF
PUMP
ON
OFF
CLIP
ON
OFF
ON
AUTO
LOWER
ENGAGE FILM
OPEN
HOME
CLOSE
PACKAGE
LENGTH
#####
##.##mm
in
RUN
SENSOR
HEATER
RUN *
CONTROL CONTROL CONTROL
13.
PACKAGE
WEIGHT
###.###
##### gm
lb
ACTIVE
ALARMS
MACHINE
SPEED
###.# ppm
ALARM
HISTORY
SETUP
b.
3-3
Setup
pipe at the rate required to produce the proper
weight.
If the condition is allowed to continue, fat in the
pipe will break loose in large pieces, causing
one or two packages to go up in weight,
followed by package weights decreasing again.
14.
3-4
Operation
Section 1-Operation
NOTICE
Water must be in the reservoir tank before the main power is
turned on. Otherwise, the heater elements will not operate.
1.
2.
4-1
Operation
3.
6/12/2007 10:06:52 AM
PRODUCTION
COUNT
NNNNNNNNNN
HEAT SEALER
HEAT
SEALER
OFF
HEATER
CONTROL
SCREEN
RESET
ON
MEASURED = #####
#####CF
STATUS
SENSOR
BREAK
SET POINT =
HEATED PIPING
HEATED
PIPING
OFF
#####C
####F
ON
MEASURED = ###.# C
STATUS
AT TEMP
SET POINT =
HOME
4-2
RUN
SENSOR
CONTROL CONTROL
HEATER
CONTROL
##.#C
##.#F
ACTIVE
ALARMS
ALARM
HISTORY
SETUP
Cleanup
Section 1-Cleanup
B
CA00032A
Make certain that the valve (C) on the cleaner plug adapter
(A) is in the OFF or CLOSED position. Connect an air line
to the adapter and slowly open the valve until the desired flow
July, 2014 / 071-16395-600
5-1
Cleanup
rate is obtained. This procedure may be done while the pipe
is connected to the ChubMaker (D). The product will have
to be retrieved below the mandrel of the ChubMaker.
After the product has been removed from the pipe,
disconnect the water hose coupling (E) at the reservoir tank
(F). This will prevent siphoning. All remaining hoses may then
be disconnected.
CAUTION
ALWAYS start at the top of machine when removing pipe.
This will help avoid damaging the machine canopy.
ALWAYS start at the bottom of machine when installing pipe.
This will help avoid damaging the machine canopy.
Care must be used when dismantling the pipe sections to
avoid any damage to them. Once the sections of pipe have
been removed from the ChubMaker, clean them using a
standard sanitary cleaning procedure.
WARNING
5-2
Pipe Inspection
The following inspection must be performed by a qualified person. If
your components have been updated per Safety Bulletin S/N 1088,
the following is not as critical from a health stand point.
1.
6-1
Pipe Inspection
3.
CA00032B
6-2
1.
2.
3.
4.
Pipe Inspection
5.
6.
7.
8.
6-3
Pipe Inspection
USDA Publication N504
LIST OF PROPRIETARY SUBSTANCES AND NON-FOOD COMPOUNDS
F.
PESTICIDES
Compounds used in such treatment should not remain in the water in concentrations
greater than required by good practice. Compounds containing substances which may
subsequently result in the adulteration or contamination of meat or poultry products
may not be introduced into the system.
G1. General potable water treatment compounds.
G2. Phosphate potable water treatment compounds.
The concentration of phosphates may not exceed 10 parts per million calculated as
phosphate ion.
G3. Silicate potable water treatment compounds.
The concentration of silicates may not exceed 10 parts per million calculated as
silicon dioxide.
II-v
6-4
Pipe Inspection
USDA Publication N504
LIST OF PROPRIETARY SUBSTANCES AND NON-FOOD COMPOUNDS
G4. Chlorine potable water treatment compounds.
Chlorine may be present in processing water of meat and poultry plants at
concentrations up to 5 parts per million calculated as available chlorine. Also,
chlorine may be present in poultry chiller intake water, and in carcass wash water
at concentrations up to 50 parts per million calculated as available chlorine.
Chlorine must be dispensed at a constant and uniform level and the method or system
must be such that a controlled rate is maintained.
G5. Cooling and retort water treatment compounds.
Chemical agents may be added to water used to cook and cool containers of meat and
poultry products to prevent staining of containers and to control corrosion and
deposit formation on surfaces of processing equipment. The amount used should be
the minimum sufficient for the purpose.
G6. Compounds for treating boilers, steam lines, where the steam produced may
contact edible products and/or cooling systems where the treated water may not
contact edible products.
In compounds containing volatile amines, the amine in the steam may not exceed the
indicated concentration.
Cyclohexylamine
Octadecylamine
Diethylaminoethanol
10 ppm
3 ppm
15 ppm
Morpholine
Hydrazine
10 ppm
0 ppm
G7. Compounds for treating boilers, steam lines, and/or cooling systems where
neither the treated water nor the steam produced may contact edible products. This
does not include compounds added to water used to cook and cool containers of meat
and poultry products.
H. LUBRICANTS
H1. Lubricants with incidental contact.
These compounds may be used as a lubricant with incidental food contact for use in
official establishments operating under the Federal meat and poultry products
inspection program. Such compounds may be used on food processing equipment as a
protective anti-rust film, as a release agent on gaskets or seals of tank closures,
and as a lubricant for machine parts and equipment in locations in which there is
potential exposure of the lubricated part to food. The amount used should be the
minimum required to accomplish the desired technical effect on the equipment. If
used as an anti-rust film, the compounds must be removed from the equipment surface
by washing or wiping, as required to leave the surface effectively free of any
substance which could be transferred to food being processed.
H2. Lubricants with no contact.
These compounds may be sued as a lubricant, release agent, or anti-rust film on
equipment and machine parts or in closed systems (e.g., hydraulic systems) in
locations in which there is no possibility of the lubricant or lubricated part
contacting edible products.
II-vi
6-5
Pipe Inspection
PART 308-SANITATION
AUTHORITY: 21 U.S.C. 601-695; 7 CFR 2.17,2.55.
308.1 Examination and specifications for equipment and sanitation prior to granting inspection.
Prior to the inauguration of inspection, an examination of the establishment and premises shall be
made by a Program employee and the requirements for sanitation and the necessary facilities for
inspection shall be specified by him in accordance with the regulations in this part and Part 307
of this subchapter.
308.2 RESERVED.
308.3 Establishments; sanitary condition; requirements.
(a) Official establishments shall be maintained in sanitary condition, and to this end the
requirements of this section shall be complied with.
(b) There shall be abundant light, of good quality and well distributed, and sufficient
ventilation for all rooms and compartments to insure sanitary condition.
(c) There shall be an efficient drainage and plumbing system for the establishment and
premises, and all drains and gutters shall be properly installed with traps and vents approved by
the circuit supervisor.
(d)(1) The water supply shall be ample, clean, and potable, with adequate facilities for its
distribution in the plant and its protection against contamination and pollution. Every
establishment shall make known and, whenever required by the circuit supervisor, shall afford
opportunity for inspection of the source of its water supply, the storage facilities, and the
distribution system. Equipment using potable water shall be so installed as to prevent backsiphonage into the potable water system. Nonpotable water is permitted only in those parts of
official establishments where no edible product is handled or prepared, and then only for limited
purposes such as on ammonia condensers not connected with the potable water supply, in vapor
lines serving inedible product rendering tanks, in connection with equipment used for hashing
and washing inedible products preparatory to tanking, and in sewer lines for moving heavy solids
in the sewage. Nonpotable water is not permitted for washing floors, areas, or equipment
involved in trucking materials to and from edible product departments nor is it permitted in hog
scalding vats, dehairing machines, or vapor lines serving edible product rendering equipment, or
for cleanup of shackling pens, bleeding areas, or runways within the slaughtering department. In
all cases, nonpotable waterlines shall be clearly identified and shall not be cross-connected with
the potable water supply unless this is necessary for fire protection and such connection is of a
type with an adequate break to assure against accidental contamination, and is approved by local
authorities and by the circuit supervisor.
(2) The circuit supervisor may permit the reuse of water in vapor lines leading from
deodorizers used in the preparation of lard and similar edible product and in equipment where
such water is sued to thermally process canned product packed in hermetically sealed containers,
provided:
(i) The reuse is for the identical original purpose.
(ii) All pipelines, reservoirs, tanks, cooling towers, and like equipment employed in
handling the reused water are so constructed and installed so they can be cleaned and drained,
and are kept clean.
97-4
6-6
21
Ordering Parts
Ordering parts requires the following information:
Ordering Parts
1.
2.
3.
Our Parts Department is staffed from 7:30 a.m. to 4:30 p.m. (Central
Time Zone - United States), Monday through Friday. Reduced staff
periods are between 12:30 p.m. to 1:00 p.m. (Central Time) and
between 4:00 p.m. and 4:30 p.m. (Central Time). Please keep this in
mind if calling during these time periods.
Orders may be telephoned, submitted by FAX, or mailed to the
following:
North American Location
European Location
7-1
Ordering Parts
Notes . . . .
7-2
Technical Service
Technical Service
European Location
8-1
Technical Service
Notes . . . .
8-2
Parts Index
Parts Index
9-1
ITEM
PART NUMBER
QTY
DESCRIPTION
007-74718-030
Cover
007-73676-000
Adjustable Bracket
9-2
9-3
ITEM
PART NUMBER
QTY
DESCRIPTION
007-73679-000
Elbow
044-760-18830
11
Elbow
044-700-15190
12
Coupler Plug
044-700-15150
12
Coupler Socket
007-71739-030
Hose Assembly
007-71739-062
Hose Assembly
044-700-15150
Coupler Socket
044-700-15190
Coupler Plug
044-760-80740
Full Coupling
007-71719-210
Jacketed Pipe
8a
044-700-15190
Coupler Plug
8b
044-760-52830
Nipple
8c
044-760-66720
Reducer Bushing
8d
044-760-75890
Tee
8e
94-B6510-53-04
Connector
10
007-71717-000
Elbow
11
044-580-41100
Clamp
044-580-41120
Gasket
14
007-71965-010
Jacketed Pipe
15
007-71739-082
Hose Assembly
16
007-71720-020
45 degree Elbow
17
007-71739-062
Hose Assembly
53
044-580-16150
4 Tri-Clamp
044-580-41121
4 Gasket: Buna-N
901
044-990-04440
902
007-50819-010
Consisting of:
044-700-39780
044-870-68000
007-50827-000
1
1
1
Snaptite
Shut Off
3 Cap
ITEM
DESCRIPTION
ITEM
DESCRIPTION
ChubMaker 4100
9-4
8e
8c
8a
8d
8b
SEE VIEW A
2
5
10
11
VIEW A
14
2
6
4" S-LINE
4
53
15
METAL
DETECTOR
AREA
4" S-LINE
2
4" BEVEL
SEAT NUT
53
2
16
17
3
2
9-5
ITEM
PART NUMBER
QTY
DESCRIPTION
18
044-050-13200
A/R
96-390-1966-00
A/R
96-390-1970-00
A/R
96-390-2800-00
A/R
96-390-2900-00
A/R
96-390-4221-00
A/R
96-390-5120-00
A/R
044-050-49480
044-050-68000
Connector
47
044-870-01510
A/R
48
044-120-01200
Ty-Rap
49
94-B6590-53-00
Bulkhead Union
50
044-050-67190
Connector
51
044-050-13120
52
044-050-68000
Connector
39
ITEM
DESCRIPTION
ITEM
DESCRIPTION
ChubMaker 4100
9-6
4" S-LINE
METAL
DETECTOR
AREA
47
48
4" S-LINE
50
4" BEVEL
SEAT NUT
B
49
18
52
51
52
18
39
007-71730-120 ASSY,HEATED PIP_2
9-7
ITEM
PART NUMBER
QTY
DESCRIPTION
007-71739-030
Hose Assembly
17
007-71739-062
Hose Assembly
37
044-580-06000
Clamp
044-700-08050
A/R
Hose
044-700-39581
Nipple
NOTE: When assembling pipe fittings to tubing and hoses, use both Teflon tape and
pipe sealant to prevent water leaks.
17
37
ASSEMBLE HOSE
WITHOUT KINKS.
9-8
ITEM
PART NUMBER
QTY
DESCRIPTION
21
007-71732-000
Tank Cover
22
007-74801-012
Logo
23
007-71736-000
24
044-990-10766
Latch Kit
25
007-71091-000
WARNING Legend
26
007-71731-010
Tank Weldment
007-71733-000
Tank Door
044-990-11300
A/R
27
22
21
24
23
25
26
27
26
9-9
ITEM
PART NUMBER
QTY
DESCRIPTION
044-760-18830
11
Elbow
044-700-15190
12
Coupler Plug
044-700-15150
12
Coupler Socket
25
007-71091-000
WARNING Legend
28
044-320-43051
Terminal Block
044-320-43100
A/R
DIN Rail
044-320-43310
044-320-70022
044-320-70028
044-320-70591
10
Terminal Block
044-320-70595
Terminal Cover
044-320-71000
Terminal Block
044-320-71020
95-254-1650-50
29
044-990-61431
Adjustable Leg
32
044-050-18970
Close Conduit
044-050-29000
044-190-05400
044-760-97620
044-890-11700
Probe
044-310-24010
Thermocouple
044-760-62430
Reducing Bushing
35
044-890-90000
Float Valve
36
044-050-30220
1 Lock Nut
044-050-30226
Sealing Ring
044-050-78120
Cord Grip
044-050-49480
044-050-68000
Connector
46
024-26197-000
GRD PE Legend
200
044-130-09100
33
34
39
9-10
200
32
33
34
SECTION B-B
36
2
3
35
25
28
46
39
29
9-11
ITEM
PART NUMBER
QTY
DESCRIPTION
044-760-18830
11
Elbow
044-700-15190
12
Coupler Plug
044-700-15150
12
Coupler Socket
20
007-71737-000
30
007-71734-000
Heaters Cover
95-254-1180-50
35
044-890-90000
Float Valve
37
044-580-06000
Clamp
044-700-08050
30
Hose
044-700-39581
Nipple
38
044-760-70286
Reducer Bushing
40
044-761-34050
Pipe Plug
42
044-760-52830
Nipple
044-760-95890
Union
45
007-71729-000
201
044-780-70023
9-12
30
35
37
42
38
37
201
20
45
3
2
40
9-13
ITEM
PART NUMBER
QTY
DESCRIPTION
19
007-71738-000
44
007-71072-000
49
94-B6590-53-00
Bulkhead Union
49
44
19
9-14
Notes . . . .
9-15
ITEM
PART NUMBER
QTY
DESCRIPTION
044-310-18611
22
044-040-70038
3-Pole Contactor
044-040-80287
Overload Relay
64
044-890-11790
71
044-040-10492
044-310-18475
Temperature Control
22
044-040-70038
3-Pole Contactor
044-040-80400
Overload Relay
044-320-43051
044-320-43310
64
044-890-11830
71
044-040-01442
58
9-16
GRD
PE
21
22
71
64
BREAKOUT
WATER LEVEL
9-17