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2014-01-2832
Published 10/13/2014
Copyright 2014 SAE International
doi:10.4271/2014-01-2832
saefuel.saejournals.org
ABSTRACT
In the current heavy-duty engine and light-duty diesel vehicle exhaust emission legislation Particle Number (PN) limits for
solid particles >23 nm are prescribed. The legislation was extended to include Gasoline Direct Injection (G-DI) vehicles
since September 2014 and will be applied to Non-Road Mobile Machinery engines in the future. However there are
concerns transferring the same methodology to other engine technologies, where higher concentration of sub-23 nm
particles might exist. This paper focuses on the capabilities of existing PN measurement equipment on measuring solid
particles smaller than 23 nm. More specifically, it is investigated: 1) whether it is feasible to easily modify existing systems
to measure lower particle sizes, 2) whether all volatile particles can be removed efficiently in the PN measurement
systems, 3) whether any artifacts happen in the PN systems (e.g. formation of non-volatile particles due to pyrolysis), and
4) whether by lowering the lower size the measurement uncertainty increases significantly. The main conclusions are: 1) It
is relatively easy to modify the systems to measure from 10 nm. 2) The volatiles are not always removed efficiently in the
PN measurement systems. The major issue is re-nucleation of sulfuric acid downstream of the evaporation tube. However,
these particles typically do not grow to 23 nm or to 10 nm with high dilution. 3) There are indications of formation of 10 nm
solid particles from hydrocarbons and sulfuric acid in the PN systems. 4) With lower size of the PN equipment, the
measurement uncertainty will increase due to differences in the losses between the PN systems. However the increase of
uncertainty is estimated to be <5% for measurements >10 nm, when no separate solid sub-23 nm core mode exists.
Recommendations for proper measurements below 23 nm are given. The main conclusion of this study is that, in case that
it is proven that there is a need for solid sub-23 nm particle measurements, the existing PN systems could be relatively
easily adjusted to measure from 10 nm without increasing significantly the measurement uncertainty. Sub-10 nm
measurements need major changes of the PN systems.
CITATION: Giechaskiel, B. and Martini, G., "Engine Exhaust Solid Sub-23 nm Particles: II. Feasibility Study for Particle Number
Measurement Systems," SAE Int. J. Fuels Lubr. 7(3):2014, doi:10.4271/2014-01-2832.
INTRODUCTION
A Particle Number (PN) standard was introduced for diesel light
duty vehicles in September 2011 (Euro 5b) limiting the number
of solid1 particles emitted over the legislated test cycle to
61011 p/km. The new standard effectively necessitated the
installation of high-efficient wall-flow Diesel Particulate Filters
(DPFs) in all diesel vehicles. The PN standard has also been
introduced for heavy-duty engines since beginning of 2014
(Euro VI). The same standard was introduced to gasoline
vehicles utilizing direct injection (G-DIs) at Euro 6 stage
(September 2014) initially with a limit of 61012 p/km and from
September 2017 with 61011 p/km. This 3 year delay was
decided in order to allow the manufacturers sufficient time to
investigate the possibility of compliance through improvements
in the combustion process without the need of Gasoline
Particulate Filer (GPF). A PN limit will also be introduced in the
Non-Road Mobile Machinery (NRMM) engines regulation
probably from 2017.
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Evaporation
The residence time and the volatile particle concentration affect
the removal efficiency, thus this method should be used
downstream of a dilutor to avoid supersaturation and renucleation as the aerosol exits the evaporation tube and cools
[23]. Experiments showed that 30 nm heavy alkane
(tetracontane) particles can be removed with >99% efficiency
in a heated tube with aerosol temperature >200C, with
decreasing efficiency for larger particles [23]. The evaporation
is extremely fast (ms) thus the residence time in most
evaporation tubes (>0.2 s) in enough. Experimentally it was
shown that mass of 0.1 mg/m3 tetracontane could be removed
[23] or even higher [24] for various PMP systems. Limited
number of tests at different evaporation tube temperatures
(300C and 500C) with real exhaust aerosol haven't shown
any difference in the results of PNCs with d50% at 3 nm
indicating that the incomplete evaporation of the nucleation
mode is not likely for diesel vehicles [25].
Re-Nucleation of Hydrocarbons
It was estimated that homogeneous nucleation of evaporated
hydrocarbons (tetracontane) vapor at the evaporation tube exit
can only occur at extremely high concentrations (>107 p/cm3 30
nm or 3 mg/m3) [23]. At lower concentrations, some
condensation may occur onto the solid particles, but this will
not affect the solid PN concentration.
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Thermodenuder
Volatile material can be removed from the exhaust gas by a
thermodenuder [47, 48, 49]. In this case the sample is first
heated to a well-defined temperature to evaporate semi-volatile
species, and is then passed through an unheated section
containing adsorbing material, most often activated carbon,
which adsorbs most of the evaporated components and
reduces their vapor pressure. The denuder removes the
volatile and semi-volatile materials from the gas flow and,
therefore, permits much lower dilutions to be used than the
evaporation technique. However, dilution is still recommended
to decrease concentrations and prolong the lifetime of the
active carbon.
The operating temperature of thermodenuders is set around
250C, which is considered sufficient for nucleation mode
elimination [50]. Aerosol particles have slower diffusion
velocities than the vaporized species, which allows the
denuder to preferentially remove gaseous species, but not
particles. However, the procedure is more complicated than an
evaporation tube and requires more maintenance. The
adsorption efficiency of activated carbon decreases with time,
and it has to be replaced before breakthrough occurs.
However, there is no clear indicator when breakthrough might
happen. Particle deposition can also decrease the lifetime of
the thermodenuder [51]. The thermodenuder incurs particle
losses, mainly due to thermophoresis in the adsorbing section,
typically about 25-30%. These are mainly size independent,
but the additional length of the denuder section increases
size-dependent diffusion losses relative to the evaporation
tube. Interestingly, special designs with laminar flow can avoid
the thermophoretic losses [52]. Experimental evidence from the
Particulates project gave reasonable results in terms of
measurement repeatability utilizing thermodenuders [53].
However, later evidence from the PMP work raised concerns
for thermodenuder suitability for solid particles separation in
the small particle size range, especially in cases of low solid
particle concentrations or unknown chemical composition (i.e.
from DPF equipped vehicles) for regulatory purposes [54].
Some experimental studies showed that the removal efficiency
is not always as high as expected [24] or even solid particles
might be formed [19]. In [24], a thermodenuder had high
volatile removal efficiency for monodisperse 30 nm
tetracontane aerosol at concentration 8104 p/cm3. However,
for polydisperse distributions (CMD 35 nm and concentration
106 p/cm3 or CMD 170 nm and concentration 104 p/cm3) a
small peak remained at 15 nm, while the PMP systems could
remove them. Similarly in [19], the thermodenuder created an
artifact when was used with atmospheric aerosol or
tetracosane particles. At concentrations of 380 m3/cm3, the
peak of the formed nucleation was >10 nm. The artifact was
stronger with co-existence of sulfuric acid.
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At the beginning of the cycle emissions are 108 p/s (>23 nm)
and 109 p/s (>3 nm). It should be noted that emissions 109 p/s
are the background level of the >3nm PNC. The PCRF was
10010. At the last part of the cycle the emissions >23 nm
remained at low levels, while the >3 nm emissions increased to
1011 p/s. An Engine Exhaust Particle Sizer (EEPS) connected
to a PMP system at the tailpipe (PCRF 1515) was at its
detection limit all the time for the WLTC (1010 p/s) and didnt
detect such a nucleation mode. It is possible that the
nucleation mode was never formed inside the PMP system
connected to the tailpipe due to the hot sampling. It is also
possible that this nucleation mode was formed during cooling
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DFP (Regeneration)
During regeneration high temperatures are encountered and
volatile material desorbs from the tailpipe and the
aftertreatment devices. Figure 6a shows the emissions during
such an event:
Moped (2-Stroke)
Traditional two-stroke engines are not highly efficient because
the scavenging phase loses up to 30% of the unburned fuel/oil
mixture into the exhaust. In addition, a portion of the exhaust
gas remains in the combustion chamber during the cycle.
These inefficiencies contribute to power loss when compared
with 4-stroke engines but also to a high amount of unburned
fuel. Thus, in the case of mopeds, the VPR is exposed to very
high concentrations of semi-volatile material.
Figure 7 shows the particle emissions over the 8 (identical)
repetitions of the ECE-47 cycle for different protocols:
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Although the tailpipe PMP system can follow the cycle, the
CVS PMP system measures close to its zero levels and can
only see some peaks. The final results are 2.8109 p/km and
5.9109 p/km for the tailpipe and CVS systems respectively.
Although it is a >100% difference between the two systems,
the levels are more than 2 orders of magnitude lower than the
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SUMMARY/CONCLUSIONS
Particle Number (PN) measurement systems consist of a
Volatile Particle Remover (VPR) and a Particle Number
Counter (PNC). The VPR removes volatile particles and dilutes
the sample. The PNC measures the number concentration of
particles >23 nm in order to exclude possible confounding of
measurements by low volatility species present as nucleation
mode particles, while including the primary soot (spherule) size
of 23 nm. The legislated method has been proven to be robust
enough with no indications of any volatile interference.
However, sometimes it's important to measure solid particles
below 23 nm, especially for investigating the emissions of new
engine technologies.
Target of this report was to investigate whether it is possible to
measure <23 nm particles. In other words it was investigated i)
whether commercial PN systems can easily be modified to
lower cut-off sizes, ii) whether a lower than 23 nm size
increases significantly the measurement uncertainty and iii)
whether the VPRs are sensitive to volatile interference at lower
sizes.
Lowering the cut-off size of the PNC is feasible and probably
advantageous (less dependence on particles' material) for the
calibration and the actual emission measurements. The cut-off
size of existing PNCs can change (permanently or
interchangeably) down to 7-10 nm relatively easily only with
software modifications. For VPRs, their losses increase
significantly with decreasing size and typically reach >50% at
10 nm.
Lowering the cut-off size of the systems can increase the
measurement uncertainty for two reasons: 1) The used mean
Particle Concentration Reduction Factor (PCRF) might be a
non-representative average for the measured size distributions.
2) The differences between commercial systems will increase
due to different penetrations at lower sizes. The first issue can
be minimized by continuing using the mean PCRF of 30, 50
and 100 nm particles and the second by giving permitted
ranges of penetrations for smaller particles. Theoretical
calculations showed that by lowering the cut-off size, the
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CONTACT INFORMATION
Barouch Giechaskiel
Sustainable Transport Unit
Joint Research Centre of the European Commission
I-21027 Ispra (VA), Italy
barouch.giechaskiel@jrc.ec.europa.eu
http://iet.jrc.ec.europa.eu/sustainable-transport
ACKNOWLEDGMENTS
The authors would like to acknowledge Dr. Athanasios
Mamakos and Dr. Matti Maricq for their helpful comments on
the first drafts of the manuscript
DEFINITIONS/ABBREVIATIONS
ARP - Air Recommended Practice
CAST - Combustion Aerosol Standard
CE - Counting Efficiency
CMD - Count Median Diameter
CS - Catalytic Stripper
CVS - Constant Volume Sampler
DPF - Diesel Particulate Filter
EEPS - Engine Exhaust Particle Sizer
ET - Evaporation Tube
G-DI - Gasoline Direct Injection
GPF - Gasoline particulate Filter
JRC - Joint Research Center
NEDC - New European Driving Cycle
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RT - Residence Time
PN - Particle Number
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APPENDIX
Table A1. Ratio of final PN result compared to the PN concentration at the inlet of the PN system for different inlet size distributions. PN systems with
PNCs with different sizes for 50% and 90% counting efficiencies (CE) and VPRs with different Particle Number Concentration Reduction Factor (PCRF)
Table A2. Comparison of volatile removal methods. For detail see main text.
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