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Cranecomponents
forstandardscranes
www.verlinde.com
Ref:092014339UGB
Completerangeofcomponents
forstandardcranesforload
from125 to 250 000 kg
Componentsforsingle
girderunderslung
crane
Componentsforsingle
girderunderslung
crane
Components
Componentsforsingle
girdertoprunning
girder
top running
crane
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Componentsforsingle
girdertoprunning
crane
Componentsfor
double
girdercrane
Componentsfordouble
girdercranewithtwinhoists
andservicedeck
Completerangeofcomponents
forstandardcranesforload
from125 to 250 000 kg
Components for single girder top running crane
with power feeding line along the girder
End-carriage
Electriccubicle
EUROBLOCVT
Travellingmotor
gearbox
Movable
controlbox
Electric cubicle.
> The steel control panel is sealed (IP 55).
> Both the main switch, which is lockable
and controlled from the outside, and the
circuit ON/OFF switch.
> Comply with all international standard.
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Radioreceiver
End-carriage
Powersupplyandcontrol
withcablechainpower
feedingline
EUROBLOCVT
Craneelectric
cubiclebuiltin
thehoist
Radioremote
control
Travellingmotor
gearbox
Options
>MT2(Electroniccontrolandrecording
statusofthehoistandcrane:SWP,time
running,starts,overloads,temperature,
load,brake,etc.).
>Displaywithloadindicationonhoist,hook,
controlboxorcrane.
>Twinhoists.
EUROBLOC
Electricwireropehoistforloadfrom
800 up to 80 000 kg
safety
Travelling.Variabletravellingspeedforprecise
positioningofloads.
Wire rope.ingalvanizedsteelasastandard,high
safetyfactor(factor4,6-FEM2m).
Electrical cubicle.Thecovercanbefoldedbackso
thatyoucanstoreyourtoolsformaintenance(the
coverhastwosteelsafetywirestopreventitfrom
falling).
MT2.Electroniccontroloftherecordingofhoist
solicitationstatus.
Electrical.Lowvoltagecontrolformoresafety.
Traverse wheels.The4steeringwheelsarefully
streamlinedforimprovedsafety.
Hook and pulley block.Rotatinghookandpulley
blockwithsafetylatch.
TMU
The compact travel motor, which is especially
designed for travelling in lifting equipment, is equipped with a
variable speed system that is a standard equipment.
Maximum speed range is 2 to 32 m/min. IP 55 protection.
The motor is designed to ease any necessary maintenance:
> Intelligent easy system for motor positioning and
assembly onto the trolley.
> The motor receives power from a single plug that can be
unbound easily.
easy maintenance
Hoisting motor.Motorcoolingincreasedby30%
(tunneleffect)
Hoisting brake .Thebrakeistestedforhoist
longevityundernormaluseconditions.
Steering motor-reducer.Steeringreducerwithone
railandapermanentlylubricatedconnection.
Drum.Thedrumhasbeencompletelycoveredfor
betterprotection.
Rope guide.Builtwithoutspringsothatitcanbe
moreeasilyreplacedduringmaintenance.
Electrical cubicle.Thewiresgoinandoutby
meansofsteelplugsthatcanbeunboundand
thatarebuiltintothecase.
MT2.CalculationoftheSWP(SafeWorkingPeriod)
Assemblyisinmodules,foreasiermanagementof
sparepartsforreplacement.
Surface treatment.2-componentepoxypaintwith
120forgreaterprotection.
Hoisting motor
and brake
Designed specifically for lifting, the
2-speed hoisting motor comes with all the
necessary protections:
> Type IP 55 protection and F insulation class.
> Bimetal sensor
> Cooling fins enlarged significantly to encourage heat
dissipation.
ergonomics
Hook and pulley block.Ergonomicalhook(areato
grabandhold).
Push button box.Madewithtintedpolypropylene,
grounded,withdoubleinsulation,ergonomical(IP
65protection).Optionalloaddisplayavailable
Electrical cubicle.Locatedonthesideofthehoist,
easilyaccessible.Theopen/closesystemusesa
quickclosuremethod.
Hoisting drum
There is a special patent for drum
assembly and drum rotation without
ball bearings.
Advantage: this prevents grease and
steel particles from falling into
the motor.
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high technology
savings
Hoisting motor.60%operatingfactorand
tropicalisedasastandardforgreaterlongevity.
Travelling motor.Tropicalisedasastandardfor
greaterlongevity.
Pulley block.ThebestCdimensiononthemarket
foroptimaluseofthesizeofyourbuildingsand
optimaluseofworkareas.
Travelling.Variabletravellingspeedtoreducewear
onsteeringrollers.
Load limiter. Asorderedbythedirectiveon
Machines(requiredequipment).AllEUROBLOC
VTsareequippedwithaloadlimiterasastandard
(safetymeasureintheeventofhoistoverload).
Forgreaterlongevity.
Hook and pulley block.Doesnttakeupmuch
space,permanentlylubricatedrollers,pulleysare
inGGGcastiron,veryresistant.Ahighpulley/wire
ropediameterratiogivesthewireropegreater
longevity.
Pulley block.Onlyasmallshiftofthepulleyblock
forhoisting(liftingisalmostperfectlycentred).
Rope guide.Theguidancesystemdoesnot
getdirty,whichallowsforuseinanytypeof
environment.
Drum.Averyhighwirerope/drumdiameterratio
(twiceaslargeasthestandardone),which:
>Increasesthelongevityofthewirerope.
>Reducestheapproachdataofthehoist.
>ReducestheCapproachdataofthehook.
Electrical case.Quitelarge,itisequippedwiththe
speedvariationmoduleasastandard
Lifting gearbox.Directimpulsegearboxunit,
helicoidtoothedgears,permanentlylubricated,
detectortopreventpressureoverload.
Optimal positioning of steering rollers.The
4steeringrollersequallysharetheloadinorderto
optimiseyourtracks
MT2
EUROBLOC VT can be equipped with
the optional MONITOR 2 (Electronic
control of the recording of the
hoists tractive effort states: SWP,
time running, starts, overloads,
temperature, load, brake, etc.).
Rope guide
New rope guided
system very high
performance for
difficult environments.
EUROBLOC
Electricwireropehoistsforloads
from10 000 up to 250 000 kg
TheEUROBLOCVTfamilyhasnowbeenwidenedtoincludetheVT9-10-11-12.Thislineofopen
winchesofferstechnicalsolutionstomeetyourrequirementsfor:
>Agreaterhoistcapacity(10to250tons).
>Liftingheight(upto103,6m).
>Utilisationgroup(ISOclassificationuptoM6).
>Hoistspeed.
>Speedcontrol(speedvariation).
Technical characteristics
>Highperformancehoistmotor.
>Veryhighsafetylevelofhoistbrake.
>Smartsupervisionofbrakebythevariatorwithsliporjamming
detectionfeature.
>Doublesafetysystemforendoftravellifting(limitswitcheswith
detectionoftopandbottompositiontogetherwithalimitswitch
trippedbytheropelead-off).
>Travellimitswitchasstandard.
>Overloadprotection.
>WinchsupervisionwithMonitorsystem.
>IP55andIP66components.
>HoistmotorinsulationclassF/H,IP55protection,thermalprotection.
>Epoxypaint(thickness120m).
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Advantages
>Rapidandvariablehoistingspeed(withclosed
loopvariator).
>Virtualverticallift.
>Largeloadcapacitiesavoidinguseoftwinned
hoists.
>Astandardisedmaintenanceplatform
availableasoption.
>Optimalpositioningofrollersontrolleyenable
bestdistributionofloadonbearingstructures.
>Aninnovativeropeguidesystemreduces
stressonthewireropeandlengthenslife
span.
>Thelargediameterdrumprovides:
-increasedlifespanofhoistrope.
-reductioninrailwidthsandapproach
distancestooptimisetheworkingareaofthe
winch.
Options available
>Serviceplatform.
>Doublebrakes.
>Wireropepressroller.
EUROCHAIN
Electricchainhoistforloadsfrom
63 up to 5 000 kg*
speed
power
20
Vitesses en m/min
Speedsinm/min
16
10
8
Lifting capacities.
The load spectra for each hoist body have been
revisedupwardstooptimiseyourliftingequipment
investment.
1-fall lifting up to 2.5 tonnes in FEM 2m.
Thisproductadvantageoffersyouthepossibilityof
workingatgreaterliftingheights,withthefollowing
benefits:
>Reduction in chain bag dimensions, with a more
compactliftingunit.
>Reduction in maintenance costs (fewer lifting
chainstobereplacedifnecessaryduringmaintenanceoperations).
>Eliminationofliftinghooktip-overrisks.
>Highliftingspeedspreserved.
1,3
1,3
1,6
2,5
2,7
5
On other
hoists brands
the maximum
capacity is
often limited
to 1 tonne with
1 fall.
EUROCHAIN VR
1-fall lifting up
to 2.5 tonnes.
2,5T
1T
savings
Maintenanceoperationsarenowsimpler,quicker
andmoreeconomical:
>Easyaccesstothebrakesetting.
>Easyaccesstotheclutchsetting.
>Easyaccesstothefuse.
>Access(workspace)andeasyremovalof
theelectricboardsbyremovableplug.
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safety
Clutch concept.
Theclutchpositioninthereducerensurestheloadis
heldbythebrakeregardlessofthemachinesdaily
operatingconditions.
Options available
>Gearlimitswitch.
>Secondbrakeonliftingmotor.
>Attachmentbyeyelet(perpendicular)
toreplacetheupperhook.
>Automaticclosureliftinghook.
>Travellinglimitswitch.
>Shortheadroomtrolley.
>Trolleyforcuvrvedtrack.
>Dual-speedtravellingtrolleycarriage
(20&5m/min).
>Slowspeedtravellingtrolley(3to10m/min).
>Highspeedtravellingtrolley.
>Additionalbuttononpendantunit.
>Wall-mountedcommand.
>Directvoltagehoistcontroltoreplacethelow
voltage.
>Manualbrakerelease.
>Rainprotection.
>Reinforcedprotection.
>TotalprotectionforoperationinZone22.
>Reinforcedtropic-proofprotection.
>HoistavailableinaversionthatcomplieswithCSA
standards.
Speed
Time
Time
*Loadcapacityfrom3200to10.000kgbyEUROCHAINVL,
technicalcharacteristicsdifferentsfromVRrange.
11
EUROLIFT
Electricbelthoistforloadfrom
500 up to 5 000 kg
safety
Travelling. 2 traveling speeds (20/5 m/min or
10/2,5m/minforBH2)formoreaccuratepositioning
ofyourloads
Belt. Excellent ability to withstand attack by acids,
immunetosolvents,rot-proofandfireretardant.
Electrical cubicle.48Vcontrol.Thecoverisequipped
with two anti-drop type steel safety cables (BH2) or
hinges(BH5).
Belt guide.highsafetyfeatureagainstsidepullingand
twistingeffectsduringhoistingmovement.
Gear box
3 steps helical gear, life-lubricated
(semi-fluid grease),
comprising O-ring
seals and lip seal
at shaft end (BH2).
Overload limiter
The hoist has a load limiter as standard equipment, preventing
hoisting in the event of overloads
(in compliance with
the European
MACHINES
Directive).
ergonomics
Lifting belt
High strength polyester belt.
Flame-retardant with good
dimensional stability and
excellent ability to maintain
its strength after immersion in
boiling water.
Excellent ability to withstand
attack by acids.
Immune to attack by solvents.
Rot-proof.
BH5: Dynema belt (this belt has the same characteristics as
those of the BH2, with a greater safety factor).
savings
Lifting motor.Highoperatingfactorensuringlongerservicelife.
Hook block. Small C dimensions and hook
approaches,enablingyoutodesignyourbuilding
to optimum size and make maximum use of the
availableworkingspace.
Travel.TravellingmotorwithIP55protectionand
typeFinsulation,ensuringmaximumservicelife.
Electric cubicle
> 48V low voltage control.
> Printed circuit for standard voltage.
> NFE 52070 standard.
> Upper and lower limit switches.
> Hoisting motor protected by thermal sensors.
> IP 65-protected low voltage control push button box.
Push button box. Within-depthcoloredpolypropylene with double insulation and ergonomic design
(IP65protection).
Lifting motor
2-speed motor, electromagnetic
brake featuring automatic
wear compensation.
IP 55 protection.
Class F insulation.
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high technology
Hook block.Thehookblockmovesverticalyduring
hoisting(hoistingiscentred).
Belt guide.Nofoulingoftheguidesystem,whether
usedinanytypeofenvironment.
Drum.Theveryhighratioofthebeltdiameter/drum
extendstheservicelifeofthebelt.
Electrical cubicle.Generouslydimensioned,comprisingallelectricalcomponentsasstandard.
Hook block
Possibility of stainless steel hook block and hook.
13
Electricexplosion
andsparkproofhoists
EUROBLOC VT
EUROLIFT BH
14
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EUROCHAIN VL
15
VARIATOR
Travelandliftspeed
controlsystem
forhoistsand
travellingcranes
VARIATORspeedcontrolsystemsoffergreateroperating
precisionandflexibilityforyourliftingequipment.
Technical characteristics
VARIATORspeedcontrolsystemshavebeenspeciallydesignedtobeusedwithEUROBLOCandEUROCHAIN
hoistingtacklesandVERLINDEcranecomponents.
VARIATORsystemsoffer,withasingleproduct,areliableandcomprehensivespeedcontrolsolution(variable
speeddrivetogetherwithitsdedicatedsoftware,brakemanagement,mainbreaker,electronicsurveillance
system,..)coupledwitheasyinstallationandoperation.
Why should you vary the speed of your hoisting equipment ?
>Varyingthespeedenablestheoperatortomovehisloadwithgreateraccuracyandflexibility.VARIATOR
enablesthespeedtobeadaptedtosuittheloadandtheusersknow-howofthehoistingsystemand
productionprocess.
Product advantages
>Reducesthependulumeffectandcanevencancelit(ESPoption).
>Increasesthemechanicallifespanofsuspendedcranesandtheelectricallifespanofliftandtrolleymotors.
>Increasesproductivityofyourhoiststation.
>Reducesenergyconsumptionandthesizeofsupplylines.
>Reducesmaintenancecosts.
>Optimalutilisationofworkspace
>Smallerinvestmentsandfasterreturnoninvestment.
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Thisrecentfeatureallowsliftspeedandmotortorquetobedissociated:speed-forthereduction
ofcycletimetoenhancehoiststationproductivitywhenrunningempty,andmotortorque-for
liftingwhenloadedtoensureprecisiontravelwithamaximumpowermargin.
ASR
ESR
Thisoptionenableshoistspeedtobeautomatically
adaptedtothehooksuspendedload.
Thisoptionallowsreductionofcycletime(faster
returnspeedforemptyreturns)thereforeofFEM
groupduty.
Hoist
Hoistspeed
speed 150%
Motor S
150%
Motor S
120%
120%
Rated speed
90%
Rated
speed
90%
60%
60%
30%
30%
0%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
0%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Load
Load
Hoist
Hoistspeed
speed 150%
Motor A
150%
Motor A
120%
120%
Rated speed
90%
Rated
speed
90%
60%
60%
For loads of less than 10%
30%
nominal
load,
the10%
maximum
Forofloads
of less
than
is reached.
30%
of nominal load,ASR
thespeed
maximum
0%
ASR speed is reached.
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
0%
10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Load
Load
Product advantages
>Upto50%energysavings
>Speeddependingonloadobtainedautomatically.
>Productivityandsafetyenhancement.
>Enhancementofloadtravelaccuracy.
>Bestreturnoninvestment.
>Optimaluseofworkspaceandofapproachdataof
hook.
>Increasedmotorlifespan.
>Useoflowamperageforcranepowersupplyto
reducethecostofinvestmentinpower-feeding
systems.
>Dependingonstandardsandlocaltaxsystems,
grantscanbeobtainedwithintheframeworkof
energysavingpolicies.
B
Hoist
/ travel under
load ::
Levage/dplacement
avec charge
Vitesse lente et couple lev
Lowspeedandhightorque
pour privilgier le dplacement
tofavoursafeloadtravel.
scuris de charge
Product advantages
>MaximumESRspeed,1.5timesgreaterthan
standardspeed.
>Productivityenhancement.
>Enhancementofloadtravelaccuracy.
>Optimaluseofworkspaceandapproachdataof
hook.
B
Hoist / travel
Levage/dplacement
sans charge
: :
under
load
Vitesse
rapide privilgiant
Highspeedfavouring
la
productivit
productivity.
17
ESP
Automatic
loadswinging
(pendulum)
correction
system
With ESP
Theeffectsoftheswingingofloads(pendulum
effect) travelling under a suspended crane
weretraditionallyreducediftheoperatorhad
enough experience to manage load inertia
movementduringtravel.
Product advantages
>Easyparameterizationofoverlengthslingingfromthe
controlinterface.
>Increasedproductivityofthehoiststation.
>ESPallowstheusertomakeuseofthewholeofthe
workspace;swingcorrectionisachievedthroughout
loadtravelwhatevertheheightandpositionofthe
load.
>Enhancedsafetyfortheuserpersonnelofthehoist
station.
Theoperatorcanconcentrateontheloadtobeshifted
andnotonthemovementsofthetravellingcrane.
>Reductionofmaintenancecoats(reductionofthe
effectsofmechanicalstressonthestructureand
electricalstressonthemotors)
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Without ESP
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Type
of service
L1
Light
L2
Medium
0,5
V0,25
1
T2
V0,5
T3
V1
1Bm
M3
4
T4
V2
T5
V3
1Bm
M3
1Am
M4
1Am
M4
2m
M5
3m
M6
1Am
M4
L3
Heavy
1Bm
M3
1Am
M4
2m
M5
L4
Very heavy
1Am
M4
2m
M5
3m
M6
Group
Duty factor*
1Bm
M3
16
T6
V4
T7
2m
M5
V4
M6
3m
M6
2m
M5
3m
M6
25%
30%
40%
50%
150
180
240
300
*Dutyfactorin%=
x100
Hoistingtime+idletime+loweringtime+idletime
19
VERLINDE is:
> The leading French manufacturer and
exporter of lifting and handling equipment.
> A comprehensive range of 30 groups of
lifting equipment from 60 to 250,000 kg.
> ISO 9001 Quality control certied and
ISO 14001 Environmental Management
Systems.
Our references
Metallurgy, Mechanics, Nuclear
Arospatiale - Airbus - Eurocopter - Air France - Aroport de Paris - Snecma - Dassault Aviation
Agri-food industry
Automobile industry
Renault - Peugeot - Citron - Scania - Ford - RVI - Volkswagen - Michelin - Massey Fergusson - Manitou - Toyota Industrial Equipment
Other sectors
In France:
A sales network and after sales service points,
EUROPONT travelling crane construction
plants and a distributor network.
Abroad:
A customer service in more than 55 countries.