Detail Summary Scope Automation SLS-2

Item Description

Jenis
M/L

Type

Automation System at Reception Area

1.2 Transfer Carriage Control System at Dry End
1.2.1 Panel c/w PLC +Mimic Diagram
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
L
1.2.2 Instrumentation for Transfer Carriage Control System
Inverter Hydraulic Power Pack
Positional Sensor
Positional Switches

M
M
M

1.2.3 Modification existing Control Transfer Carriage

Lot
Lot
Set

Accessories

Lot

Selector Switches
Push Button
Relays & Contact
MCB & CB
Sirene & R. Light
Terminal Block
Cable Control
24 VDC Power Supply
Pilot Light
Engineering and Manpower for design, Wiring and Testing

Lot

1
2
6
4

Lot
Unit
Unit
Unit

Lot

Lot

Lot

Lot

Lot

Lot

Lot

Debugging Software

Lot

Manpower
Manpower

1
1

Lot
Lot

PLC Set Consist :

Frequency Inverter
Proximity Switches
Proximity Switches
- Hydraulic pipes - Hydraulic fittings - Pipe Clamp
and Accessories - Hydraulic hoses - Hose joints Manpower - Hydraulic Tools
Indexer Frame - Convertible Indexer Pusher & Puller
- Manpower for Design and Modification - M.Steel
Material - Manpower for cutting and welding work Consumables

M/L

1.2.4 Modification existing operational panel of transfer carriage (Interface with

the new control panel)
1.2.5 Electrical Wiring Work (Conduit, Cable Tray and Cable)
(Power and Control Only)
1.2.6 Instrument & Equipment Installation
1.2.7 System Installation including Wiring Check, Signal Check, and Field
Debugging on Software and linking system back to SCADA system
1.2.8 Engineering & Programming
1.2.9 Testing, Commisioning dan site training
Automation System at Sterilizer Station
2.1 Steam Management System for Existing Horizontal Sterilizer Control System ( by
upgrading the existing manual system to Intelligent Control System )
2.1.1 Modification existing 6" High Performance Butterfly Control Valve

M
M/L

Hydraulic Solenoid Valve - Hydraulic Cylinder Hydraulic Fitting & Accessories - Manpower Hydraulic Tools

Hydraulic Pump -

Hydraulic Fitting & Accessories Manpower - Hydraulic Tools

- Engineering and manpower for design ,wiring and
testing - Selector Switch - Relays - Terminal Block Tools & Accessories

M
M/L
M/L
L

Control Cable

Conduits - Cable Tray - Flexible Conduit - Manpower

M.Steel Material -

Manpower -

Pressure Transmitter for each Sterilizer

Proximity Switches for Sterilizer Doors

M/L

Set

Unit

Console Panel c/w Mimic Diagram

Unit

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
HMI Touch Screen 7"

Unit

Lot

-Ball Valve
-P. Actuator
-Solenoid Valve
-Pneumatic Fitting & Accessories
-Manpower to install, calibration & testing

PLC Set Consist :

Accessories
Selector Switches
Push Button
Relays & Contact
MCB & CB
Sirene & R. Light
Terminal Block
Cable Control
24 VDC Power Supply
Pilot Light
Engineering and Manpower for design, Wiring and Testing
- Engineering and manpower for design ,wiring and
testing - Selector Switch - Relays - Terminal Block Tools & Accessories
Debugging Software

Lot

RTD Sensor
Converter
Verifikasi

Unit

4
8
1

Unit
Unit
Lot

Lot

Lot

1
1
1

Lot
Lot
Lot

Lot

Unit

1
0
0
1

Lot
Unit
Unit
Unit

1
1

Lot
Lot

Lot

Manpower

Lot

L
L

Manpower
Manpower

1
1

Lot
Lot

M
M
M

PLC
Relay + MCB
Timer

Lot

10
2
2
1
16

Unit
Unit
Unit
Lot
Unit

M/L

Manpower -

Tester and Tools -

M
M
M
M
-

M/L

2.1.8 Supply and Installation of air compressor complete with G.I piping work

M/L

2.1.9 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

M/L

2.1.10 Engineering and Programming

2.1.11 Testing , Commissioning and Site Training
2.2 Back Pressure Receiver (BPR) Control System ( by upgrading the existing control system to

Lot

2.1.7 Installation of Field Instrumentation and Control Valves

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M

2.1.5 System Installation including Air Tubing and Fittings ,Signal Check ,Field
Debugging on Software , and linking system to SCADA system in CCR
2.1.6 RTD Temperature Sensors for four ( 4 ) Sterilizers

Tester and Tools -

-Manpower to install, calibration & testing

2.1.4 To modify the existing control valve manual operation Panel to interface the
Steam Management Control Panel & Drawbridge

Cutting & Welding Tools

M
M
M

2.1.3 Steam Management Control Panel c/w PLC and Colour Touch Screen ,
Power Protection System and Manual Operation for all Control Valve for Four ( 4 )
Horizontal Sterilizers ( Intelligent Version )

Manpower -

L
L

L
2.1.2 New dia.2" ( 50mm ) Stainless Steel Ball Control Valve for Auxiliary
Condensate Drain

2500

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
Ethernet module

1.2.4 To modify the existing Hydraulic Power Pack with additional heavy duty
cylinder and solenoid valve of Transfer Carriage No. 1 and No.2
1.2.5 To add new Hydraulic pump for Indexer System . To be installed in the
existing Hydraulic Power Pack 5.5 KW

Unit

2
1
1

Mechanical Modification on Transfer Carriage for the installation of new

hydraulic Indexer System .

Qty

Console Panel c/w Mimic Diagram

M.Steel Material -

Manpower -

Cutting & Welding

Tools
GI Piping Work - Pneumatic
Fitting - Nylon Tubing
Conduits - Cable Tray - Flexible
Conduit - Manpower
Manpower
Manpower

Air Compressor -

Control cable -

L
L

Intelligent Version )

2.2.1 PLC + Mimic Diagram

2.2.2 - 3" dia High Pressure Control Valve c/w I/P Positioner (Modulating type)
if existing lakukan re-condition)
2.2.4 Instrumentation
Pressure Transmitter (Signal Splitter)/re-condition
Pressure Transmitter boiler header/re-condition
RTD Temperature/re-condition
2.2.5 Air Piping Work for Pneumatic System
2.2.6 Installation of Field Instrumentation and Control Valves
2.2.7 System Installation including Wiring Check, Signal Check, Field Debugging
on Software and Linking System to SCADA System in CCR
2.2.8 Inter-Connecting Piping System complete with Strainers, Isolating and ByPass Valves Engineering and Programming
2.2.9 Testing, Commissioning and Site Training
2.2.10 Engineering and Programming
Automation System at Threshing Station & Pressing Station ( 2-Line )
3.1 AutoFeeder Control System
3.1.1 PLC ( Programmable Logic Controller )

M
M
M
M
M
M
M
M
M
M

M.Steel Material Manpower -

Manpower -

Tester and Tools -

M/L

Cable Tray - Flexible

Conduit - Manpower

Lot

Manpower

Lot

Manpower

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M

M
M
M/L
M/L
M/L
M
M
M
M
M
M
M

Control cable -

Conduits -

Cutting & Welding

Tools
Debugging Software

M/L

3" Virgin Oil Valve (Step Control Type-ON/OFF)

Existing
Existing
RTD Sensor
Converter

M/L

3.1.5 Electrical Wiring Work (Incl Cable Tray Hot Dip Galvanized, Conduit, Cable)

3.2.2 Field Instrumentation and Equipment

Level Sensor
Sliding Feeding Door Digester Motorized 220Watt
Temperature Sensor

I/P Positioner
Manpower-Calibration

M
M
M
M
L

M
M
M
L
M/L

Inverter For Elevator Fruit Conv 5.5 KW

Inverter For Elevator Fruit Conv 7.5 KW
Distributing Conv 5.5KW
Top Cross Conv 5.5 KW
Recycle Conv 4KW

Relay
Globe Valve

M
L

M/L

PR : Pergantian make-up Valve

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module

3.1.2 Field Instrumentation and Equipment - Positioner Sensor for Autofeeder

Load sensor
Inverter 2.2KW
Level Sensor
3.1.3 Installation of Field Instrumentation and Equipment
3.1.4 Modification of Starter Panels for Autofeeder, Threshing

3.1.3 System Installation including Wiring Check, Signal Check, Field Debugging on
Software and Linking System to SCADA System in CCR
3.1.3 Testing, Commissioning, Site Training, Full manual Book, All Datasheet component
& Indonesian supplier data Doc. Open Source Code PLC, HMI & SCADA
3.2 Digester Level and Temperature Control System
3.2.1 PLC ( Programmable Logic Controller )

PLC Set Consist :

PLC Set Consist :

Lot

1 lot
1

Lot

Lot

1
1
1
1
1

Unit
Unit
Unit
Unit
Unit

5
1
5

Unit
Unit
Unit

Unit

Ganti

bottom cross = 1, below=2, thresher=2, autofeeder = 2, bunch bunch crusher=1, HEBC =1, IEBC = 1

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Accessories
Selector Switches
Push Button
Relays & Contact
MCB & CB
Sirene & R. Light
Terminal Block
Cable Control
24 VDC Power Supply
Pilot Light
Engineering and Manpower for design, Wiring and Testing
Inverter 5.5 KW
Inverter 7.5 KW
modification
modification
modification

Motorized + Modification Sliding door

RTD Sensor
Converter
Dia 3" SS Ball Valve
P. Actuator

Top Cross Interlock dengan plan ON Digester

Top Cross Interlock dengan plan ON Digester

2" Steam Control Valves (Step Control Type)

Limit Switches for Recycle Conv

3.2.3 To provide Run/Stop/Trip load free contact inside Starter Panels for Digesters and
Screw Presses

M
M
M
M
M
M
M

3.2.5 Installation of Field Instrumentation and Equipment

M/L
M/L

3.2.8 System Installation including Wiring Check, Signal Check, Field Debugging on
Software and Linking System to SCADA System in CCR
3.2.9 Testing, Commissioning, Site Training, Full manual Book, All Datasheet component
& Indonesian supplier data Doc. Open Source Code PLC, HMI & SCADA

Unit
Unit

Lot

Incl
Cutting & Welding
Tools
Cable Tray - Flexible
Conduit - Manpower
Pneumatic Fitting - Nylon Tubing

1
1

Lot
Lot

Lot

Lot

Debugging Software

Lot

Manpower

Lot

Lot

Lot

2
3
15
5
5
5
5

Unit
Unit
Unit
Unit
Unit
Unit
Lot

Manpower
Cutting & Welding
Tools
Cable Tray - Flexible
Conduit - Manpower
Tester and Tools - Debugging Software

1
1

Lot
Lot

Lot

Lot

Manpower

Lot

Lot

Load Sensor
Mag. flowmeter
UNICOM High Performance Ball Valve, additional Strainer
c/w Double Acting Actuator and I/P Positioner

7
1
1

Unit
Unit
Unit

M.Steel Material -

Viscosity Sensor
Manpower - Cutting & Welding
Tools
Engineering and manpower for design ,wiring and
testing - Relays - Terminal Block - Tools &
Accessories

1
1

Unit
Lots

Lots

Cable Tray - Flexible

Conduit - Manpower
Tester and Tools - Debugging Software

Lots

Lot

Manpower

Lot

2
1

Lot
Lot

8
1
1
1
1

Unit
Unit
Unit
unit
Unit

16

Unit

Lot

Lot

Nylon Tubing

Lot

Manpower

Lot

Debugging Software

Lot

Manpower

Lot

1
1

Lot

Lot

1
1

Lot
Unit

Unit

3.2.7 Air Piping Work for Pneumatic System

M/L

M.Steel Material -

Control cable -

GI Piping Work -

Manpower -

Manpower -

Conduits -

Tester and Tools -

3.3 Screw Press (Pressure and Load) Control Interlocking System and Speed Control System
3.3.1 PLC ( Programmable Logic Controller )

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
L

3.3.2 Field Instrumentation and Equipment

Inverter 37 KW
Inverter 22 KW
Load sensor
Pressure Sensor
Cone Pressure Regulating Control Valve
Cone Pressure Control Card
3.3.3 Modification of existing Power Pack of ( P10/p20 ) Screw Presses. It
includes installation of Cone Pressure Regulating Control Valve
3.3.5 Engineering and Programming

Accessories
Selector Switches
Push Button
Relays & Contact
MCB & CB
Sirene & R. Light
Terminal Block
Cable Control
24 VDC Power Supply
Pilot Light
Engineering and Manpower for design, Wiring and Testing
Timer

Hydraulic Regulating Control Valve

Control Card

3.3.7 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

M/L
M/L

M.Steel Material -

Control cable -

Manpower -

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M

M
M
M

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Accessories
Selector Switches
Push Button
Relays & Contact
MCB & CB
Sirene & R. Light
Terminal Block
Cable Control
24 VDC Power Supply
Pilot Light
Engineering and Manpower for design, Wiring and Testing

Viscosity Sensor
Installation of Field Instrumentation and Equipment
Modification of Starter Panels
Electrical Wiring Work including Conduits, Cable Tray and Cables ( Power and
Control Only )
System Installation including Wiring Check, Signal Check, Field Debugging on
Software and Linking System to SCADA System in CCR
Testing, Commissioning, Site Training, Full manual Book, All Datasheet component
& Indonesian supplier data Doc. Open Source Code PLC, HMI & SCADA
Automation at Depericarping Station
4.1 Depericarper Control System
4.1.1 Programmable Logic Controller ( PLC )

M/L

M/L

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M

Manpower -

Conduits -

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Accessories
Selector Switches
Push Button
Relays & Contact
MCB & CB
Sirene & R. Light
Terminal Block
Cable Control
24 VDC Power Supply
Pilot Light
Engineering and Manpower for design, Wiring and Testing

M
M

Relay+MCB
Timer

M
M
M

Load Sensor
Flow Sensor
Damper

M
-

4.1.4 Installation of Field Instrumentation and Equipment . It include simple

modification on polishing drum

M/L

4.1.5 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

M/L

4.1.6 Air Piping Work for Pneumatic System

M/L

Dia 2" Steam Control Valve c/w Double Acting Actuator & Solenoid Valve (step
control type)

Control cable -

Engineering and manpower for design ,wiring and

testing - Relays - Terminal Block - Tools &
Accessories
M.Steel Material - Manpower - Cutting & Welding
Tools
Control cable - Conduits - Cable Tray - Flexible
Conduit - Manpower

GI Piping Work -

Pneumatic Fitting -

L
M/L

Manpower -

Tester and Tools -

M
M
M
M
M
M
M
M
M
M
M

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M

RTD Sensor
Converter

Dia 2" SS Ball Valve

M
M
M

P. Actuator
Solenoid Valve
Valve Positioner

M
M
L

Manpower

1
1
2
1

Lot
Unit
Unit
Lot

Debugging Software

Lot

Manpower

Lot

1
1

Lot
Lot

5.1.4 Level Control System

Level Sensor
11 KW Inverter inside MCC Panel for CPO Pump control to CCT
5.1.5 Engineering and Programming
5.1.6 System Installation including Wiring Check, Signal Check, Field Debugging
on Software and Linking System to SCADA System in CCR
5.1.7 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
Continuous Clarifier Tank No.1 , No.2 and No.3 Monitoring and Control System
5.1.8 PLC ( Programmable Logic Controller )

Vibrating Screen (3), Crude Oil (2), Pompa Dillution (2)

M/L

5.1.2 Field Instrumentation and Equipment for :RTD Temperature Sensor

M/L

4.1.3 Modification of Starter Panels for Fibre Cyclone Fan, CBC dan Airlock
Fibrecyclone

4.1.7 Engineering and Programming

4.1.8 System Installation including Wiring Check, Signal Check, Field Debugging
on Software and Linking System to SCADA System in CCR
4.1.9 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc. Open Source Code PLC, HMI &
SCADA
Automation at Clarification Station
5.1 Process Monitoring And Control System
Ex-Vibrating Crude Oil Tank Temperature And Level Control System
5.1.1 PLC ( Programmable Logic Controller )

M/L

4.1.2 Field Instrumentation and Equipment

Load Sensor
Air Flow Sensor c/w Special Mounting
Servo Damper
Detector sumbat
Nut Polishing Drum Choking Detection Sensor

Manpower -

Conduits -

Motor Press(5), HPP(5), elevator fruit (2) Distributing (1), Top Cross (1), Recycle Conv (1)

Dia.2 Hot Water Control Valve c/w Double Acting Actuator and I/P Positioner

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module

M/L

Instrumentation for One Unit of Crude Oil Dilution Control System

Load Sensor
Dia.2 Magnetic Flowmeter for Hot Water

PLC Set Consist :

M
M
M
M
M
M
M
M

3.3.6 Installation of Field Instrumentation and Equipment

3.3.8 System Installation including Wiring Check, Signal Check, Field Debugging
on Software and Linking System to SCADA System in CCR
3.3.9 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc. Open Source Code PLC, HMI &
SCADA
3.4 Crude Oil Dilution Control System
PLC (Programmable Logic Controller)

Unit

1
10

M/L

3.2.6 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

Accessories consist of the following :- - Selector

switches - Push buttons - Relays & Contact - MCB &
CB - Terminal block - Auto cables - 24VDC PSU Pilot Lights

M
3.2.4 Control Panel c/w Manual Operation Station and Indicator Lights

Solenoid Valve
Valve Positioner
Dia 2" SS Ball Valve
P. Actuator
Solenoid Valve
Valve Positioner
Limit Switches + Modification plate
Control Panel

M/L

Manpower -

Tester and Tools -

M
M
M
M

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module

CBC (1), FibreCyclone (1), NPD (1), airlock fibreCyclone(1)

Interlock Matikan CBC & Press terkait

5.1.9 Field Instrumentation and Equipment for :5.1.10 Temperature Control System
RTD temperature sensor for each Tank
Dia 2" steam control valve for each Tank temperature Control Close Coil

5.1.11 Auto Drain Control System - Dia.4" SS Ball control valve for each Tank - 3
units
*Alternate Motorized Valve Control/Pneumatic with Valve Positioner
5.1.12 System Installation including Wiring Check, Signal Check, Field
Debugging on Software and Linking System to SCADA System in CCR
5.1.13 Engineering and Programming
5.1.14 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc. Open Source Code PLC, HMI &
SCADA
Wet Oil Tank No.1 & No.2 And Dilution Hot Water Tank Monitoring and Control
System
5.1.15 PLC ( Programmable Logic Controller )

5.1.16 Field Instrumentation and Equipment for :5.1.17 Temperature Control System RTD temperature sensor
Dia 2" steam control valve ( step control type )

5.1.18 Level Monitoring System - Level Sensor

5.1.19 System Installation including Wiring Check, Signal Check, Field
Debugging on Software and Linking System to SCADA System in CCR
5.1.20 Engineering and Programming
5.1.21 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc. Open Source Code PLC, HMI &
SCADA
Sludge Tank and Sludge Buffer Tank Monitoring and Control System
5.1.22 PLC ( Programmable Logic Controller )

5.1.23 Field Instrumentation and Equipment for :5.1.24 Temperature Control System RTD temperature sensor

Dia 2" steam control valve ( step control type )

5.1.25 Level Monitoring System - Level Sensor for Sludge Tank only
Auto Drain Control System for Brush Strainer Dia 2" Auto Drain Control Valve
5.1.27 System Installation including Wiring Check, Signal Check, Field
Debugging on Software and Linking System to SCADA System in CCR
5.1.28 Engineering and Programming
5.1.29 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc. Open Source Code PLC, HMI &
SCADA
Sludge Centrifuge Separator Optimization Control System
5.1.30 PLC ( Programmable Logic Controller )

5.1.32 Pressure Sensor at Sludge Inlet Point to Separator

5.1.33 Dia.4 inch Step Control Valve for Sludge Feeding ( Modify the existing
Manual Ball Valve with pneumatic actuator and manual override lever )

5.1.34 Dia.1 inch Control Valve c/w Feedback System for Hot Water Feeding
( Modify the existing Manual Ball Valve with pneumatic actuator and manual
override lever )

5.1.34 Dia.1 inch Control Valve c/w Feedback System for Light Phase ( Modify
the existing Manual Ball Valve with pneumatic actuator and manual override lever )

5.1.34 Dia.3 inch Control Valve c/w Feedback System for Drain HeavyPhase
( Modify the existing Manual Ball Valve with pneumatic actuator and manual
override lever )

5.1.35 Remote Operation Panel

M
M
M
M
M
M
M

D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M
M
M
M
M

RTD Sensor
Converter
Ball Valve
P. Actuator
Solenoid Valve
Valve Positioner

Dia 4" SS Ball Control Valve

Dia 2" steam control valve ( step control type ) - 1 unit

Level Sensor - 1 unit

5.1.48 Level Monitoring and Temperature Control System for Process Hot Water
Tank
RTD temperature sensor - 1 unit
Dia 2" steam control valve ( step control type ) - 1 unit

Level Sensor
Overflow Sensor for Process Hot Water Tank
Valve Water 2"
*karena air ada kiriman dari Hot well tank -vacuum untuk penghematan air

5.1.55 System Installation including Wiring Check, Signal Check, Field

Debugging on Software and Linking System to SCADA System in CCR
5.1.56 Engineering and Programming
5.1.57 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc. Open Source Code PLC, HMI &
SCADA
5.2 Oil Skimmer ( Oil Thickness ) Control System for Continuous Clarifier Tanks
5.2.1 PLC ( Programmable Logic Controller )

Lot

Lot

Manpower

Lot

Manpower

Lot

Lot

Lot

1
1
1

Lot
Lot
Unit

Unit

M
M
M
M
M
M
M
M
M
M
M

Tester and Tools -

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M
M
M
M
M

RTD Sensor
Converter
Ball Valve
P. Actuator
Solenoid Valve
Valve Positioner

Unit

Debugging Software

Lot

Manpower

Lot

Manpower

Lot

1
1

Lot
Lot

1
1
2

Lot
Lot
Unit

Unit

1
2

Unit
Unit

M/L

M
M
M
M
M
M
M
M
M
M
M

Manpower -

Tester and Tools -

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M

RTD Sensor
Converter

M
M
M
M

Dia 2" SS Ball Valve

P. Actuator
Solenoid Valve
Valve Positioner

M
M/L

Existing
Debugging Software

Lot

Manpower

Lot

Manpower

Lot

1
1

Lot
Lot

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Relay+MCB
Timer
Pressure Sensor

Unit

P. Actuator

Unit

M
M

Solenoid Valve
Valve Positioner
4

Unit

Unit

Unit

Lot

M
M
M
M
M
M
M
M
M
M
M
M

Manpower -

Tester and Tools -

PLC Set Consist :

P. Actuator

M
M

Solenoid Valve
Valve Positioner

P. Actuator

M
M

Solenoid Valve
Valve Positioner

P. Actuator

M
M
M

Solenoid Valve
Valve Positioner
Operation Panel
Accessories consist of the following :- - Selector
switches - Push buttons - Relays & Contact - MCB &
CB - Terminal block - Auto cables - 24VDC PSU Pilot Lights

M/L

Engineering and manpower for design ,wiring and testing

Debugging Software

Lot

Manpower

Lot

Manpower

1
1
1

Lot
Lot
Lot

1
1

Unit
Unit

Unit

Unit

Unit

Unit

Unit

1
1

Unit
Unit

2
1
1
1

Unit
Lot
Lot
Unit

1
1

Lot
Lot

M
M
M
M
M
M
M
M
M
M
M

Manpower -

Tester and Tools -

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M

Valve Positioner

RTD Sensor
Converter

Ball Valve

M
M
M

P. Actuator
Solenoid Valve
Valve Positioner

M
M
M

RTD Sensor
Converter

Ball Valve

M
M
M
M

P. Actuator
Solenoid Valve
Valve Positioner
Overflow Switch

M
M
M
M

M
M
M
M
M
M
M
M
M
M
M

Butterfly Valve
P.Actuator
Solenoid Valve
Valve Positioner

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/0 Module
A/I Module
Ethernet module
Relay+MCB
Timer

5.2.2 Oil Layer ( Thickness ) Control System for three ( 3 ) Continuous Clarifier Tanks
Oil Layer Sensor - 1 set/ lot
Oil Surface Level Sensor - 1 unit/lot
Motorized Geardrive for Oil Skimmer - 1 unit/lot

Unit

Manpower -

M
M
M
5.1.43 Level Monitoring and Temperature Control System for Waste Recycle Oil
Tank
RTD temperature sensor - 1 unit

P. Actuator
Solenoid Valve
-

M/L

5.1.40 Field Instrumentation and Equipment :5.1.41 Temperature Monitoring System

level sensor for Hot Well Tank - 1 unit
Dia 2" water control valve ( step control type ) - 1 unit

Lot
Lot
Unit

Debugging Software

M
M
M/L

5.1.36 System Installation including Wiring Check, Signal Check, Field

Debugging on Software and Linking System to SCADA System in CCR
5.1.37 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc. Open Source Code PLC, HMI &
SCADA
5.1.38 Engineering and Programming
Remaining Tanks Temperature and Level Monitoring And Control System
5.1.39 PLC ( Programmable Logic Controller )

1
1
3

M
M
M

Oil layer Sensor

Level Sensor
Motorized

Lot

1
1
1

Sets
Unit
Unit

5.2.7 To supply and install Side Glass Chamber for viewing oil thickness for each Clarifier
Tank

M/L

5.2.9 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

M/L

5.2.10 System Installation including Wiring Check, Signal Check, Field Debugging on
Software and Linking System to SCADA System in CCR
5.2.11 Engineering and Programming Testing, Commissioning, Site Training, Full manual
Book, All Datasheet component & Indonesian supplier data Doc. Open Source Code PLC,
HMI & SCADA
5.3 Production Oil Monitoring System
5.2.1 PLC ( Programmable Logic Controller )

5.3.2 Field Instrumentation and Equipment for :- 1.2.1 Production Oil Measurement
System - Dia. 2" ( 50mm ) Coriolis Mass Flowmeter 16TPH
5.3.3 Installation of Field Instrumentation
5.3.4 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )
5.3.5 System Installation including Wiring Check, Signal Check, Field Debugging on
Software and Linking System to SCADA System in CCR
5.3.6 Engineering and Programming
5.3.7 Testing, Commissioning, Site Training, Full manual Book, All Datasheet component
& Indonesian supplier data Doc. Open Source Code PLC, HMI & SCADA
5.4 Vacuum Drier Control System
5.2.1 PLC ( Programmable Logic Controller )

Vacuum Sensor
Level Sensor
5.3.3 Installation of Field Instrumentation
5.3.4 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )
5.3.5 System Installation including Wiring Check, Signal Check, Field Debugging on
Software and Linking System to SCADA System in CCR
5.3.6 Engineering and Programming
5.3.7 Testing, Commissioning, Site Training, Full manual Book, All Datasheet component
& Indonesian supplier data Doc. Open Source Code PLC, HMI & SCADA
Automation System at Kernel Recovery Station
6.1 Process Monitoring and Control System
- De-stoner Control System
6.1.1 PLC ( Programmable Logic Controller )

6.1.2 Field Instrument and Equipment

Servo Damper for De-Stoner Fan
Load Sensor for De-Stoner Fan
Vacuum Sensor for De-Stoner Column
Detector sumbat
6.1.3 Installation of Field Instrumentation and Equipment
- Nut Hopper Level Monitoring System
6.1.4 PLC ( Programmable Logic Controller )

6.1.5 Field Instrumentation and Equipment ( 2-Line )

Level Sensor for Nut Hopper
Sliding gate Motorized 200 Watt
Load Sensor
6.1.6 Installation of Field Instrumentation and Equipment
LTDS -1 & LTDS-2 Control System
6.1.7 PLC ( Programmable Logic Controller )

6.1.7 Field Instrumentation and Equipment for LTDS -1 System(2-Line )

- Servo Damper for LTDS-1 Fan
- Load Sensor for LTDS-1 Fan
Detector sumbat
- Vacuum Sensor for LTDS-1 Column
6.1.8 Field Instrumentation and Equipment for LTDS -2 System(2-Line )
- Servo Damper for LTDS-2 Fan
Detector sumbat
- Vacuum Sensor for LTDS-2 Column
6.1.9 Installation of Field Instrumentation and Equipment
- Hydro-Cyclone Monitoring System
6.1.10 PLC ( Programmable Logic Controller )

6.1.11 Field Instrumentation and Equipment ( 2-Line )

Load Sensor for Stage 1 ,Stage 2 and Stage 3 - 3 units Pumps ( Line 1 )
Load Sensor for Stage 1 ,Stage 2 and Stage 3 - 3 units Pumps ( Line 2 )
Pressure Sensor (if Inverter HydroCyclone Existing) *
Inverter 22 KW Hydrocyclone *
6.1.12 Installation of Field Instrumentation and Equipment
6.1.13 Electrical Wiring including Conduits, Cable Tray and Cables
( Control Only )
6.1.14 System Installation including Wiring Check, Signal Check, Field
Debugging on Software and Linking System to SCADA System in CCR
6.1.15 Engineering and Programming
6.1.16 Testing, Commissioning, Site Training, Full manual Book, All
Datasheet component & Indonesian supplier data Doc. Open Source
Code
PLC, HMIControl
& SCADA
6.2 Temperature
System for Horizontal Kernel Dryer/Silo
6.2.1 PLC ( Programmable Logic Controller )

6.2.2 - RTD Temperature Sensor ( Top Hot Air Duct ) - 2 units

6.2.3 - Dia.3" Steam C. Valve ( step control type ) - 2 units

6.2.4 - RTD Temperature Sensor ( Bottom Hot Air - 2 units Duct )

6.2.5 - Dia.3" Steam C. Valve ( step control type ) - 2 units

- Load Sensor
Level Sensor for Nut Hopper *Nut/Kernel Drier Silo
Motorized for Sliding Gate at Kernel Inlet Chute *
6.2.7 Installation of Field Instrumentation and Equipment
6.2.8 Electrical Wiring including Conduits, Cable Tray and Cables
( Control Only )
6.2.9 System Installation including Wiring Check, Signal Check, Field
Debugging on Software and Linking System to SCADA System in CCR
6.2.10 Engineering and Programming
6.2.11 Testing ,Commissioning, Site Training, Full Manual Book,
Indonesian Supplier Data, Source Code PLC, HMI, SCADA & Drawing
Automation System at Fuel Station
7.1 Fibre Storage and Feeding Conveyor Control System ( Moving Floor System )
7.1.1 PLC ( Programmable Logic Controller )

Side Glass

Lot

Cutting & Welding

Tools
- Control cable - Conduits - Cable Tray - Flexible
Conduit - Manpower
- Manpower - Tester and Tools - Debugging Software

Lot

Lot

Lot

Manpower

Lot

Lot

Lot

1
1

Lot
Lot

Lot

1
1

Lot
Lot

Lot

1
1
1
1

Unit
Unit
Lot
Lot

Lot

1
1

Lot
Lot

Lot

Lot

1
2
1
1
1

unit
Unit
Unit
Unit
Lot

1
1

Lot
Lot

3
3
8
1

Unit
Unit
Unit
Lot

1
1

Lot
Lot

1
8
1
1

Unit
Unit
unit
Unit

1
1
1
1

Unit
unit
Unit
Lot

Lot

Unit

2
2
1

Unit
Unit
Lot

Lot

Lot

1
1

Lot
Lot

1
2

Lot
Lot

Unit

Unit

Unit

Unit

10
2
2
1

Unit
Unit
Unit
Lot

Lot

Lot

1
1

Lot
Lot

1
1

Lot
Lot

Sets

5.2.8 Installation of Field Instrumentation

M/L

M.Steel Material -

Manpower -

L
M
M
M
M
M
M
M
M
M
M
M/L
M
M/L
M/L

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer
- M.Steel Material - Manpower - Cutting & Welding
Tools
Coriolis mass Flow Meter
- Control cable - Conduits - Cable Tray - Flexible
Conduit - Manpower
- Manpower - Tester and Tools - Debugging Software

Manpower
Manpower

L
M
M
M
M
M
M
M
M
M
M
M
M
M

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer

M/L
M/L

Coriolis mass Flow Meter

Cable Tray - Flexible
Conduit - Manpower
Tester and Tools - Debugging Software

Control cable Manpower -

Conduits -

Manpower
Manpower

M
M
M
M
M
M
M
M
M
M

PLC Set Consist :

M
M
M

Motorized
Load Sensor
Vacuum Sensor

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer

- M.Steel Material Welding Tools

M/L
M
M
M
M
M
M
M
M
M
M

Manpower -

PLC Set Consist :

M
M
M
M
M
M
M
M
M
M

M.Steel Material -

Motorized Damper
Load Sensor
Vacuum Sensor

Motorized Damper

Vacuum Sensor
- M.Steel Material Welding Tools

M
M
M
M
M/L
M/L
M/L

L
L

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M/L
M/L
M/L

Manpower -

Cutting &

PLC Set Consist :

Existing
- M.Steel Material - Manpower - Cutting &
Welding Tools
- Control cable - Conduits - Cable Tray Flexible Conduit - Manpower
- Manpower - Tester and Tools - Debugging
Software
Manpower
Manpower

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer
RTD Sensor
Converter
Ball Valve
P. Actuator
Solenoid Valve
Valve Positioner
RTD Sensor
Converter
Ball Valve
P. Actuator
Solenoid Valve
Valve Positioner
Load Sensor
Level Sensor
Motorized Cylinder
- M.Steel Material - Manpower - Cutting & Welding
Tools
- Control cable - Conduits - Cable Tray - Flexible
Conduit - Manpower
- Manpower - Tester and Tools - Debugging Software
Manpower
Manpower

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer

7.1.2 To design fabricate ,supply and install Fully Automatic Moving Floor System
for Fibre 2.1 )
Hydraulic System includes Power Pack with oil cooler and four ( 4 ) hydraulic
cylinders and piping work

M/L

Sensor per compartment (3)x1=3

Ripple Mill (3), Nut grading drum (1), Elevator nut (1), CM Conv (1), CM Elevator (1), Airlock/cross conv (1)

Airlock (2), LTDS1 (2), Vibrating through (2), Conveyor Outlet Vibrating (2)

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M
M
M
M
M
M
M
M
M

Level Sensor
Motorized
Load Sensor
Cutting & Welding
Tools

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M
M
M
M
M
M
M
M
M

Manpower -

PLC Set Consist :

M
M

M/L

Inclined (1), Destoner Fan (1), Airlock Destoner (0)

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M
M
M/L

Cutting &

- Hydraulic Power Pack c/w Gear Pump - Solenoid

Valve - Hydraulic Cylinder - Oil Cooler ( 1 unit ) Hydraulic Fitting & Accessories

Washing drum (1), HC (2), Wet kernel Conv (1), Wet Shell Conv (1), Wet Shell Elevator (1), Wet Shell Top Conv (1), Kernel Elevator (1), Kernel Distributing Conv. (1)

Scrapper Kernel Drier (4), Kernel Drier Fan (4), Outlet Kernel Drier (1), Winowing Fan (1)

Mechanical Work includes Structural Frame complete with puller system for total
dimension of ( 2.0m x 10m x 3 frames )

M/L

- Moving Floor Frame (Fix Portion) - Moving Floor

Frame (Move Portion) - Fibre Leveller - Manpower for
Design and Modification - M.Steel Material Manpower for cutting and welding work - Consumables

Lot

Lot

6
2
2
1
1
4

Unit
Unit
Unit
Lot
Unit
Sets

Lot

Lot

Lot

1
1

Lot
Lot

Lot

M
PLC Set Consist :
M
BackLane Rack (Modular) System
M
Power Supply
M
CPU Module
M
D/I Module
M
D/O Module
A/I Module
M
M
Ethernet module
M
Relay+MCB
M
Timer
8.1.2 Instrumentation for the System for two ( 2 ) Boilers ( Boiler No.1-Atmindo and No.2-Atmindo )
Steam Temperature Sensor
M
Propose NEW
Flue Gas Temperature Sensor
M
Propose NEW
Furnace Temperature Sensor
M
Propose NEW
8.1.3 Isolators for Instrumentation for two ( 2 ) Boilers
Smoke Density (%)
M
Propose NEW
Drum Level (%)
M
Propose NEW
Boiler Pressure (psig)
M
Propose NEW
Steam Flowmeter (mt/hr)
M
Propose NEW
Feedwater Flowmeter (mt/hr)
M
Propose NEW
Power Meter Main Power feeder
M
Power Meter dengan beban max 2.2 MW
8.1.4 Instrumentation and Equipment Installation
L
Manpower

Lot

2
2
2

Unit
Unit
Unit

2
2
2
2
2
1
1

Unit
Unit
Unit
Unit
Unit
Unit
Lot

8.1.5 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

7.1.3 Civil Work includes floor foundation , cement wall and ground levelling
( Drawing to be provided )
7.1.4 Field Instrumentation and Equipment
Proximity Switches
Load Sensor for Fuel Conveyor no.1 - 2 units and No.2
Distance Sensor/thru beam
7.1.5 Installation of Field Instrumentation and Equipment
7.1.6 Leveller c/w Motor 2.2 KW & Civil Work
7.1.7 Motor Starter Hydraulic Power Pack c/w Oil Cooler
7.1.8 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )
7.1.9 Electrical Wiring for Power Supply to Motors and Panels
7.1.10 System Installation including Wiring Check, Signal Check, Field
Debugging on Software and Linking System to SCADA System in CCR
7.1.11 Engineering and Programming
7.1.12 Testing ,Commissioning, Site Training, Full Manual Book, Indonesian
Supplier Data, Source Code PLC, HMI, SCADA & Drawing
7.2 Fibre Conveyor No.1 and Fibre ( Inclined ) Conveyor No.2
Monitoring System at Boiler Station
8.1 Boiler Monitoring System
8.1.1 PLC ( Programmable Logic Controller )

8.1.6 System Installation for above including Signal Check, Field Debugging on
Software and Linking to SCADA System, via LAN Networking System, inside CCR,
Open Source Code PLC, HMI & SCADA (Central Control Room)
8.1.7 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc. Open Source Code PLC, HMI &
SCADA
8.2 Vacuum Deaerator Monitoring System
8.2.1 PLC ( Programmable Logic Controller )

M
M
M
M/L
M/L
M
M/L
M/L
M/L

8.2.9 Field Instrumentation And Equipment for FeedWater Tank

8.2.10 Temperature Control System for Feed Water Tank
RTD temperature sensor

Control cable -

Flexible Conduits -

Cable Control, Flexible Conduits, Cable Tray, Manpower

Lot

- Manpower

Lot

M
L

- Tester and Tools

-Debugging Software
1

Lot

1
1

Lot
Lot

1
1
1

Lot
Lot
Lot

Unit

Unit

Lot

Lot

Lot

M/L

8.2.7 System Installation for above including Signal Check, Field Debugging on
Software and Linking to SCADA System, via LAN Networking System, inside CCR,
Open Source Code PLC, HMI & SCADA
8.3 Softened Water ( Feedwater ) Tank Monitoring and Control System
8.2.8 PLC ( Programmable Logic Controller )

Cutting & Welding Tools

MCB + Contactor -

Manpower
Manpower

M/L

8.2.6 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

8.2.5 - Dia.2" Steam C. Valve ( step control type ) - 1 units

Manpower -

Relays+ P. Light Push Button

Cable Tray Manpower
- Control cable - Flexible Conduits - Cable Tray Manpower
- Manpower - Tester and Tools - Debugging Software
-

Panel -

8.2.5 Installation of Instrumentation

8.2.5 - Dia.4" Level Water C. Valve ( step control type ) - 1 units

M
M
M
M
M
M
M
M
M
M
M/L
M
M
M
M
M
M
M
M
M
M
M
M/L

8.2.2 Field Instrumentation And Equipment

8.2.3 Level Sensor for Deaerator
8.2.4 RTD Temperature Sensor for Water Temperature of Deaerator

Proximity Switch
Load Sensor

M/L

M
M
M
M
M
M
M
M
M
M

Manpower
PLC Set Consist :
BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer
Manpower - Cutting & Welding Tools

RTD Sensor
Converter
Ball Valve
P. Actuator
Solenoid Valve
Valve Positioner
Ball Valve
P. Actuator
Solenoid Valve
Valve Positioner
- Manpower - Cutting & Welding Tools
Control cable - Flexible Conduits - Cable Tray Manpower
Manpower -

Tester and Tools -

Debugging Software

1 Unit Machine
1
Lot

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer

M
M
M
M
M
M
M
M
M/L

Unit

Unit

9
1
1
1

Unit
Unit
Lot
Lot

Debugging Software

1
1

Lot
Lot

Manpower

Lot

1
1

Lot
Lot

BackLane Rack (Modular) System

Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
Ethernet module
Relay+MCB
Timer
Manpower - Cutting & Welding Tools
Level Sensor IR

Unit

Level Sensor IR

Unit

Level Sensor for Sediment Basin

Level Sensor Raw Water Tank

M
M

Control Raw Water Pump Using SMS Gateway

2
1
1

Unit
Unit
Lot

9.1.1 Installation of instrumentation

9.1.1 Modification on existing MCC panel for Water Treatment Plant ( Pump
Operation Status )
9.1.1 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )
Engineering and Programming
9.1.1 System Installation for above including Signal Check, Field Debugging on
Software and Linking to SCADA System, via LAN Networking System, inside CCR,
Open Source Code PLC, HMI & SCADA

M/L

UltraSonic Sensor
Level Sensor IR
Microcontroller + Modem GSM +Modification Motor
Starter Raw Water Pump
- Manpower - Cutting & Welding Tools

Dia 2" steam control valve - 1 unit ( step control type )

Load Sensor
8.2.11 Level Monitoring System - Level Sensor
8.2.12 Installation of Instrument and Equipment
8.2.13 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only
)
8.2.14 Air Piping Work for Pneumatic System
8.2.15 System Installation for above including Signal Check, Field Debugging on
Software and Linking to SCADA System, via LAN Networking System, inside CCR,
Open Source Code PLC, HMI & SCADA (Central Control Room)
8.2.16 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc. Open Source Code PLC, HMI &
SCADA
Monitoring System at Water Treatment Plant
9.1 Tank Level and Water Quality Monitoring System
9.1.1 PLC ( Programmable Logic Controller )

9.1.1 Field Instrumentation and Equipment for Water StorageTank No.1

Level Sensor for Treated Water Storage Tank
9.1.1 Field Instrumentation and Equipment for ChemicalConcrete Tanks
Level Sensor for Chemical Concrete Tanks

RTD Sensor
Converter
Ball Valve
P. Actuator
Solenoid Valve
Valve Positioner

M/L

Level Sensor
- Manpower - Cutting & Welding Tools
Control cable - Flexible Conduits - Cable Tray Manpower

M/L
-

Manpower -

Tester and Tools -

M/L

M
M
M
M
M
M
M
M
M
M
M/L
M

PLC Set Consist :

9.1.1 Field Instrumentation and Equipment for Sediment BasinNo.1 and No.2

9.1.1 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc. Open Source Code PLC, HMI &
SCADA
9.2 Sand Filter Control System
9.2.1 PLC ( Programmable Logic Controller )

9.2.2 Field Instrumentation And Equipment ( 4 units of Sand Filter )

9.2.2.1 Dia.6" Control Valve for Sand Filter No.1

M
M
M
M
M
M
M
M
M

9.2.5 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only )

M/L

9.2.2.1 Dia.6" Control Valve for Sand Filter No.4

9.2.6 Engineering and Programming

9.2.7 System Installation for above including Signal Check, Field Debugging on
Software and Linking to SCADA System, via LAN Networking System, inside CCR,
Open Source Code PLC, HMI & SCADA
9.2.8 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc. Open Source Code PLC, HMI &
SCADA
Automatic Sampling System
10.1 Solid Sampling Control System - 15 points
10.1.1 PLC ( Programmable Logic Controller )

Control cable -

Lot
Lot

Manpower -

Lot

Lot

Manpower

Lot

1
1

Lot
Lot

Unit

Unit

Unit

Unit

8
1

Unit
Lot

Lot

Lot

Debugging Software

Lot

Manpower

Lot

1
1

Lot
Lot

Flexible Conduits -

Tester and Tools -

9.2.3 Pressure Sensor for Inlet and Outlet points of each Sand Filter
9.2.4 Installation of instrumentation and control valves

9.2.2.1 Dia.6" Control Valve for Sand Filter No.3

M/L

M
M
M
M
M
M
M
M
M
M
M
M
M
M/L

9.2.2.1 Dia.6" Control Valve for Sand Filter No.2

1
1

Cable Tray Manpower

Debugging Software

L
M/L

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
Ethernet module
Relay+MCB
Timer

L
M/L

Butterfly Valve
P. Actuator
Solenoid Valve
Butterfly Valve
P. Actuator
Solenoid Valve
Butterfly Valve
P. Actuator
Solenoid Valve
Butterfly Valve
P. Actuator
Solenoid Valve
Pressure Sensor
- Manpower - Cutting & Welding Tools
Control cable - Flexible Conduits - Cable Tray Manpower
Manpower
Manpower -

Tester and Tools -

M
M
M
M

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module

Pompa Softener (2), Pompa Deaerator (3), Water Level BPV (1), Pompa Chemical (3)

10.1.2 Field Instrumentation And Equipment ( 13 Solid Sampling System )

Sampling System for Ripplemills
Sampling System for LTDS-1 process
Sampling System for LTDS-2 process
Sampling System at Fibre Cyclone
Sampling System at Press
Sampling System for De-Stoner process
Sampling System for Hydrocyclone
Sampling System for kernel after kernel dryer
Sampling System for Tankos
10.1.3 Installation of instrumentation and control valves , including air piping and
tubing work

M
M
M
M
M

D/I Module
D/O Module
Ethernet module
Relay+MCB
Timer

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M

Pneumatic Cylinder
Limit Switch
Pneumatic Cylinder
Limit Switch
Pneumatic Cylinder
Limit Switch
Pneumatic Cylinder
Limit Switch
Pneumatic Cylinder
Limit Switch
Pneumatic Cylinder
Limit Switch
Pneumatic Cylinder
Limit Switch
Pneumatic Cylinder
Limit Switch
Pneumatic Cylinder
Limit Switch

Unit

Unit

Unit

Unit

Unit

Unit

Unit

Kernel (1), Shell (1)

Unit

Sebelum Winowing fan

Unit

Sebelum Winowing fan

- GI Piping Work

Lot

M
)

10.1.4 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only

10.1.5 Engineering and Programming

10.1.6 System Installation for above including Signal Check, Field Debugging on
Software and Linking to SCADA System, via LAN Networking System, inside CCR,
Open Source Code PLC, HMI & SCADA
10.1.7 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc. Open Source Code PLC, HMI &
SCADA
10.2 Liquid Sampling Control System - 16 points
10.2.1 PLC ( Programmable Logic Controller )

10.2.2 Field Instrumentation And Equipment ( 14 Liquid Sampling System )

Sampling System for Condensate

Sampling System for Oil Feed WOT

Sampling System for Sludge after Sludge Separator

Sampling System for underflow of Con. Clarifier Tanks

Sampling System for Production Oil

Sampling System for Blowdown Boiler (Atmindo)

10.2.3 Installation of instrumentation and control valves

10.2.4 Electrical Wiring including Conduits, Cable Tray and Cables ( Control Only

10.2.5 Engineering and Programming

10.2.6 System Installation for above including Signal Check, Field Debugging on
Software and Linking to SCADA System, via LAN Networking System, inside CCR,
Open Source Code PLC, HMI & SCADA
10.2.7 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc. Open Source Code PLC, HMI &
SCADA
Central Motor Control Centre ( MCC ) Monitoring and Control System - Load
Monitoring for all conveyors and elevators
- Linking Equipment Status ( Run / Stop / Trip ) to SCADA System
- Programming for Running Hours for all equipment at different stations
11.1 Remote Control Panel c/w Remote PLC including : - Power Supply
Module - CPU Module - Analog Input Module - Digital Input Module - Digital
Output Module

Pneumatic Fitting -

M/L

Nylon Tubing
- Control cable

Lot

- Flexible Conduits
Cable Tray - Manpower
Manpower

Lot

Manpower, Tester, Tools & Debugging Software

Lot

Manpower

Lot

1
1

Lot
Lot

M
M/L
L

L
M
M
M
M
M
M
M
M
M

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
Ethernet module
Relay+MCB
Timer

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M/L

3/4" Pneumatic 2-Way Cont. Valve

3/4" Pneumatic 3-Way Cont. Valve
P. Actuator
Solenoid Valve
3/4" Pneumatic 2-Way Cont. Valve
3/4" Pneumatic 3-Way Cont. Valve
P. Actuator
Solenoid Valve
3/4" Pneumatic 2-Way Cont. Valve
3/4" Pneumatic 3-Way Cont. Valve
P. Actuator
Solenoid Valve
3/4" Pneumatic 2-Way Cont. Valve
3/4" Pneumatic 3-Way Cont. Valve
P. Actuator
Solenoid Valve
3/4" Pneumatic 2-Way Cont. Valve
3/4" Pneumatic 3-Way Cont. Valve
P. Actuator
Solenoid Valve
3/4" Pneumatic 2-Way Cont. Valve
3/4" Pneumatic 3-Way Cont. Valve
P. Actuator
Solenoid Valve
Manpower, Cutting & Welding Tools

Unit

Unit

Unit

Unit

Unit

Unit

Lot

M/L

Control Cables, Flexible Conduits, Cable Tray

Lot

Manpower

Lot

Manpower, Tester and tools, Debugging Software

Lot

Manpower

Lot

Lot

L
M/L
L

1
M

Lot

Floor Stand panel c/w Accessories

Fan @2pcs/panel
Cable control, terminal block, cable duct,
powersupply, Incoming Std component (MCB, Pilot
Lamp, Amperemeter), buzzer, sirinedll

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
L
11.2 To modify existing MCC panels to provide Run / Stop / Trip load free
contacts for all Motor , as per motor list
11.3 Load Sensors for Critical Equipment and conveyors
11.4 Electrical Wiring including Conduits, Cable Tray and Cables ( Control
Only )
11.5 System Installation including Wiring Check, Signal Check, Field
Debugging on Software and Linking System to SCADA System in CCR
11.6 Engineering and Software Development for Running Hour Information
System
11.7 Testing ,Commissioning, Site Training, Full Manual Book, Indonesian
Supplier Data, Source Code PLC, HMI, SCADA & Drawing
Central Control Room
Control Room

Surge Arrester + Grounding System target 1 Ohm

M/L
M
M/L
M/L
L
L
M/L

M
M
M/L
M

Engineering and Software Development for Running Hour Information System

Testing ,Commissioning, Site Training, Full Manual Book, Indonesian Supplier
Data, Source Code PLC, HMI, SCADA & Drawing
Plant-wide SCADA (Supervisory Control & Data Acquisition) Monitoring & Control
System
12.1 Hardware 1.1 SCADA (Supervisory Control and Data Acquisition) Operator
Workstation
12.1.1 Compatible PC - CPU
4GB RAM Memory

12.1.2

High Resolution Graphic Card

DVD ROM Drive
Keyboard and Mouse
HDD 1TB
32" LCD Color Monitor

12.1.3 HP Graphic and Report Printer

12.1.4 1 KVA Uninterrupted Power Supply (UPS)
12.1.5 Master PLC in Central Control Room c/w Automatic Shutdown System for
SCADA Monitoring System
12.1.6 Remote Control Panel c/w PLC
12.2 1.5 Ethernet LAN Networking System including Hardware and
Communication Link
12.3 SCADA SOFTWARE
Complexity HMI Runtime Server System on Windows 7 Platform
Complicity HMI Viewer System on windows 7 Platform to cater for plant-wide
Application
System Engineering and Software Development
12.4 Testing, Commissioning, Site Training, Full manual Book, All Datasheet
component & Indonesian supplier data Doc. Open Source Code PLC, HMI &
SCADA
AutoSynchron & Load Shedding
13.1 PLC

13.2 Field Instrumentation and Equipment

AMF Module for Generator Protection & Engine Protection
ACB
MCCB
Ampere Meter ( DC Range : 0 - 30A )
Volt Meter ( Range : 0 - 30VDC )
MCB ( 1 pole , 10A , 4.5kA )
Volt Selector Switch
Auto - Man Selector switch
Emergency Stop
Push Button
Pilot Lamp
Relay + Socket
Terminal Block
Baby Siren
Battery Charqer
Auxiliary material
Battery 60 AH

L
L

PLC Set Consist :

BackLane Rack (Modular) System
Power Supply
CPU Module
D/I Module
D/O Module
A/I Module
A/O Module
Ethernet module
Relay+MCB
Timer
Accessories
Selector Switches
Push Button
Relays & Contact
MCB & CB
Sirene & R. Light
Terminal Block
Cable Control
24 VDC Power Supply
Pilot Light
Engineering and Manpower for design, Wiring and Testing

Lot

Lot

- Engineering and manpower for design ,wiring and

testing - Relays - Terminal Block - Tools &
Accessories

Lot

Load Sensor/Current Tranducer

- Control cable - Flexible Conduits - Cable Tray Manpower
- Manpower - Tester and Tools - Debugging
Software
Manpower

70
1

Lot
Lot

Lot

Lot

Manpower

Lot

Room Min 3x3M

- Window surrounding with height 1 Meter, 1.5 M from
floor
-Door
AC 1.5 PK
Door Closer
Surge Arrester 1KV, Copper rod 6M
Lock Mechanism RFID Reader, numeric keypad c/w
manual Lock
Manpower

Lot

2
1
1
1

Unit
Lot
Lot
Lot

Lot

Manpower

Lot

Lot

Set

Set

2
1
2
1

Unit
Unit
Unit
Lot

2
1

Unit
Lot

1
1

Set
Set

1
1

Set
Set

Lot

1
4
2
2
5
5
60
5
5
5
4
15
40
1
5
5
1
1

Lot
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Unit
Lot
Unit
Lot

M
M

M
M
M
M

4GB RAM Memory

High Resolution Graphic Card
DVD ROM Drive
Keyboard and Mouse
HDD 1TB

M
M
M

M
L
L
M
M
M

M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M

Existing-Modification

Backlane Rack (Modular) System

Power Supply
DI/DO/AI/AO Module

Deepsea 8610
New Propose/Motor Mechanism Modification
New Propose/Motor Mechanism Modification
72x72 Hele s
72x72 Hele s
Domae ( MG )
7 pole (KNN)
3 pole (Salzer)
Rotolock (Fort)
XB7.EA. 2 (Fort)
AXP-L44 (Fort)
LY4 (Omron)
Kasuga
Standard
220VAC/24DVC(CSS)

2 Turbine utama proses dan 2 Genset

Wiring System
Freestanding Panel (Using Existing Panel )
13.3 Installation of Instrumentation
13.4 Modification on Existing MDB Panel for Power Plant

L
M/L

13.5 Electrical Wiring Including Conduits, Cable Tray and Cables (ControlOnly)

M/L

13.6 Engineering and Programming

13.7 System Installation including Wiring Check, Signal Check, Field Debugging
on Software and Linking System to SCADA System in CCR
13.8 Testing ,Commissioning, Site Training, Full Manual Book, Indonesian
Supplier Data, Source Code PLC, HMI, SCADA & Drawing
Air Supply System, including Air Piping Work . Air Compressors
Air Compressors
Air Compressor complete with mainline filter system for the following stations
-Sterilizer Station
-Pressing and Clarification
-Kernel Station
-Boiler & WTP Station
Motor Starter for New Air Compressors
Air Piping work complete with fitting and accessories
Air Filter Regulator and LAMAN Filter
Testing, commisioning and Site Training
Electrical Wiring Work ( For Control Only )
Transportation of Material to Indonesia
Import Duty and Tax in Indonesia
Withholding Tax in Indonesia
Accommodation And Transportation for Engineers at Site
Air Ticket
Power for Contractor

M/L
M/L
L

Manpower -

Cutting & Welding Tools

Control cable - Flexible Conduits - Cable Tray Manpower

Manpower
- Manpower - Tester and Tools - Debugging
Software
Manpower

M/L
M/L

M
M
M
L
M/L
L
L
L
L
L
M/L

100 A

Grand Total Price before Duty &Tax

Plus Import Duty and Tax ( Rp )
Plus 10% PPN Tax ( Rp )
Plus 3% PPH Tax ( Rp )
Grand Total Price Ex-Indonesia

Charles Marbun
Mill Manager
SLS1
Kurs RM

Assisten
Proses

Abdi Ginting
Assisten
Maintenance
3220

Bagus Dwi
Permana
MQC

1
1
1
1
1

Unit
Lot
Lot
Lot
Lot

1
1

Lot
Lot

Lot

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Lot
Lot
Lot
Unit
Unit
Unit
Unit
Lot
Lot
Lot
Lot
Lot
Lot
Lot
Lot
Lot
Lot
Lot