Escolar Documentos
Profissional Documentos
Cultura Documentos
Chiller
CGWH
50.8 kW to 152.5 kW - R 407C
38.1 kW to 111 kW - R134a
CG-PRC008-GB
Contents
CG-PRC008-GB
General characteristics
Installation recommendations
Selection procedure
11
Performance
13
Control
21
Pressure losses
23
Dimensions
24
Electrical characteristics
27
Sound levels
27
Weight
27
28
Mechanical characteristics
29
31
Simple installation
Positioning
Scroll chillers are very compact, and
easy to position.
To prevent the base touching the
ground, the chillers are supplied
with vibration isolators as standard.
Hydraulic connections
Since the water connections are now
placed outside the unit, there is no
need to drill through the panels to
connect the hydraulic module.
Cooling line connections
The gas and liquid line connections
pass through the holes drilled in the
casing.
Warning: it is MANDATORY to install
a filter drier (not supplied) when
making these connections.
Electrical connections
Stuffing boxes behind the electrical
cabinet make it very easy to feel
through the power supply cable. The
water flow detection system is fitted
in the factory. It is not necessary to
install a flow switch.
A hard contact output is available as
standard on SMM (Scroll Manager
Module) to connect the chilled water
pump contactor directly. Space is
reserved in the power cabinet to
install the water pump contactor,
which can be supplied as an option.
Quiet and reliable operation
reliability
Use of Trane 3-D Scroll compressors
makes the units very reliable.
The Scroll compressor has the
following advantages compared to a
rotary compressor:
- 64 % less parts.
- The Scroll compressor generates
much less vibration. Accordingly,
the refrigerant lines undergo less
stress.
Performance
Better performance is obtained
because the Scroll compressor has
no dead volume at the end of
compression.
This enhanced performance is
durable because there are no fragile
parts such as springs and valves that
wear out quickly.
Performance at part load
Each Scroll compressor always
operates at full load.
The power supplied by the chiller
depends on the number of
compressors in operation.
In this way, the power factor remains
very high even with a small load.
Low sound level
The Scroll compressor is much less
noisy and generates less vibration
than a rotary compressor. In
addition, on sites where the sound
level must be as low as possible, the
compressors can be fitted with
hoods.
Reduced maintenance
The Scroll compressor requires no
maintenance, because it has no
fragile parts such as springs or
valves that have to be changed
regularly.
Other standard characteristics
Thermal insulation of all water
piping, evaporator piping and low
pressure refrigerant lines.
Loss of water flow is prevented by
a differential cut-out.
Unit Supplied with rubber
vibration isolators.
Modem connection.
IP 54 electrical cabinet.
CG-PRC008-GB
Communication
The SMM is fitted with various
communication systems. These
systems simplify maintenance
considerably and provide
information about the chiller's
operating status.
Operator interface
The SMM is fitted with a LCD
communication interface. This
interface enables precise monitoring
of the chiller's operation and rapid
diagnosis when a safety function is
activated.
CG-PRC008-GB
Evolution
Improved performance
One of the main objectives of the
project to redesign the compressors
was to reduce energy consumption.
3-D Scroll. COP has been improved
by 10% in the new product range.
This has been achieved by
introducing an optimised spiral
profile, more precise adjustment of
components, and less discharge
pressure losses thanks to a new
check valve. In addition, leakage has
been reduced during the
compression cycle by increasing
machining precision, and by
reducing thermal constraints using
cast iron spirals. A new high power
motor has also been developed.
Quiet operation
This is achieved by replacing the ball
bearings with plain bearings that
transmit less noise between the fixed
and rotating parts. In addition, the
simplified mobile spiral drive system
eliminates any possibility of impacts
and the resulting noise. The
improved check valve profile also
makes operation quieter.
CG-PRC008-GB
General characteristics
R407C Refrigerant
CGWH
115
R407C
CGWH
120
R407C
CGWH
125
R407C
CGWH
225
R407C
CGWH
230
R407C
CGWH
235
R407C
CGWH
240
R407C
CGWH
250
R407C
(kW)
(kW)
(kPa)
(kPa)
(V/Ph/Hz)
(dB(A))
50.8
15.3
39
62
63.7
19.3
39
63
76.5
23.3
39
64
90.1
26.8
45
71
102
30.9
50
79
114.6
34.6
50
78
126
39.2
60
94
152.5
47
62
95
75
81
83
82
84
85
84
86
(A)
(A)
(A)
(mm2)
(m)
35.4
137
44.3
192
53.2
201
79.8
227
88.6
236
106.4
254
16
35
35
50
95
95
10T+10T
1
1
30
120
2900
10T+15T
1
1
42
175
2900
2x15T
1
1
50
175
2900
3x15T
1
1
75
175
2900
2x(10T+15T)
1
1
84
175
2900
4x15T
1
1
101
175
2900
V45-40
4.7
-
V45-50
5.9
-
1 1/2
(A)
(A)
(rpm)
(W)
400/3/50
62.0
70.9
209
218
Depend on installation.
35
50
Depend on installation.
2
3
Scroll
2x10T+15T 10T+2x15T
1
1
1
1
55
65
175
175
2900
2900
50W - 400V
V45-60
7.0
-
1
1
Brazed plate
DV47-74
DV47-86
8.9
10.3
-
DV47-102
12.3
-
DV47-102
12.3
-
DV47-134
16.1
-
1 1/2
1 1/2
ISO R7 - Male
2"
2"
2 1/2
2 1/2
2 1/2
B45-40
4.7
-
B45-50
5.9
-
B45-60
7.0
-
DB47-102
12.3
-
DB47-102
12.3
-
DB47-134
16.1
-
Male
1 1/2
Male
1 1/2
Male
1 1/2
Male
2"
Male
2"
Male
2"
Male
2 1/2
Male
2 1/2
(mm)
(mm)
(mm)
(kg)
(kg)
1545
1001
800
412
428
1545
1001
800
444
460
1545
1001
800
476
492
1545
2002
800
668
699
1545
2002
800
702
733
1545
2002
800
739
770
1545
2002
800
803
834
1545
2002
800
873
904
(kg)
(kg)
5
-
7
-
9
-
5
5
7
5
9
5
7
7
9
9
(l)
(W)
(l)
(W)
1
1
Brazed plate
DB47-74
DB47-86
8.9
10.3
-
CG-PRC008-GB
R134a Refrigerant
CGWH
115
R134a
CGWH
120
R134a
CGWH
125
R134a
CGWH
225
R134a
CGWH
230
R134a
CGWH
235
R134a
CGWH
240
R134a
CGWH
250
R134a
(kW)
(kW)
(kPa)
(kPa)
(V/Ph/Hz)
(dB(A))
38.1
10
21
33
47
12.5
21
32
56
14.8
20
32
66.8
17.2
24
37
75.1
19.6
27
41
83.6
22
27
41
93.1
24.7
33
50
111
29.4
33
50
75
81
83
82
84
85
84
86
(A)
(A)
(A)
(mm2)
(m)
25.4
137
32.4
192
39.4
201
59.1
227
64.8
236
78.8
254
16
35
35
50
95
95
10T+10T
1
1
30
120
2900
10T+15T
1
1
42
175
2900
2x15T
1
1
50
175
2900
3x15T
1
1
75
175
2900
2x(10T+15T)
1
1
84
175
2900
4x15T
1
1
101
175
2900
V45-40
4.7
-
V45-50
5.9
-
1 1/2
(A)
(A)
(rpm)
(W)
400/3/50
45.1
52.1
209
218
Depend on installation.
35
50
Depend on installation.
2
3
Scroll
2x10T+15T 10T+2x15T
1
1
1
1
55
65
175
175
2900
2900
50W - 400V
V45-60
7.0
-
1
1
Brazed plate
DV47-74
DV47-86
8.9
10.3
-
DV47-102
12.3
-
DV47-102
12.3
-
DV47-134
16.1
-
1 1/2
1 1/2
ISO R7 - Male
2"
2"
2 1/2
2 1/2
2 1/2
B45-40
4.7
-
B45-50
5.9
-
B45-60
7.0
-
DB47-102
12.3
-
DB47-102
12.3
-
DB47-134
16.1
-
Male
1 1/2
Male
1 1/2
Male
1 1/2
Male
2"
Male
2"
Male
2"
Male
2 1/2
Male
2 1/2
(mm)
(mm)
(mm)
(kg)
(kg)
1545
1001
800
412
428
1545
1001
800
444
460
1545
1001
800
476
492
1545
2002
800
668
699
1545
2002
800
702
733
1545
2002
800
739
770
1545
2002
800
803
834
1545
2002
800
873
904
(kg)
(kg)
5
-
7
-
9
-
5
5
7
5
9
5
7
7
9
9
(l)
(W)
(l)
(W)
1
1
Brazed plate
DB47-74
DB47-86
8.9
10.3
-
CG-PRC008-GB
Installation recommendations
Positioning
Foundations
A special foundation is not required,
provided the floor is flat, level and
strong enough to support the unit's
weight (see "Weight" section).
Sound insulation
4 or 6 vibration isolators are
supplied as standard. They will be
inserted between the floor and the
unit to attenuate vibration. An
acoustics engineer should always be
consulted when noise is a critical
factor.
Water drain
Ensure that near the unit is a large
enough drain to evacuate the water
when from the system emptying the
unit for shutdown or repair.
CG-PRC008-GB
Evaporator or condenser
Stop valves
Flexible connection
Draining
Strainer
Thermometers
Pressure gauge
Air vent
Water connection
10
Water treatment
Use of untreated or partially treated
water in this unit may lead to
deposits of scale, algae and sludge
forming or may lead to corrosion
and erosion. It is recommended to
use the services of a qualified water
treatment specialist to determine
whether any treatment should be
applied.
CG-PRC008-GB
Selection Procedure
Selection example
Data:
Required system load : 100 kW
Leaving chilled water temperature
= +7C.
Return chilled water temperature
= + 12C
Hot water leaving temperature =
35C.
Entering hot water temperature
R407C refrigerant
1. Selection of the unit size:
The tables in the "Performance Data"
section indicate that a CGWH 230
provides 104.5 kW and the power
input is 27.9 kW in the here above
conditions, with R407C.
2. Water flow:
Water flow (l/s) = 104.5 x 0.239/5
Water flow (l/s) = 4.99
CG-PRC008-GB
11
EG content (%)
12
5
4
0
-4
-8
-12
30
30
10
20
27
33
37
Water flow
l/s
1.11
1.11
1.02
1.05
1.08
1.1
1.12
Correction Factors
Pressure drop
Power
kPa
Input
1.2
1.005
1.24
1.005
1.08
1
1.19
1
1.29
1
1.46
1
1.62
1
Cool.
capacity
0.98
0.97
1
1
1
1
1
Example :
Selection from the "Selection Procedure" paragraph with 30% ethylene glycol.
Water flow rate = 4.99 x 1.11 = 5.53 l/s
Evaporator pressure losses = 60 x 1.24 = 74.4 kPa
Power input = 27.9 x 1.005 = 28 kW
Cooling capacity = 104.5 x 0.97 = 101.3 kW
12
CG-PRC008-GB
Performance R407C
% Ethylene
Glycol
37%
33%
27%
20%
10%
Leaving
water temp.
Evaporator (C)
-12C
-8C
-4C
0C
4C
5C
6C
7C
8C
9C
10C
11C
12C
(kW)
10.3
10.5
10.7
10.9
11.0
11.1
11.1
11.2
11.2
11.2
11.3
11.3
11.3
30C
cooling
power
cap
input
(kW)
26.6
31.5
36.9
42.8
49.1
51.0
52.6
54.2
55.8
57.4
59.0
60.7
62.3
(kW)
11.4
11.6
11.8
12.0
12.2
12.3
12.3
12.4
12.4
12.4
12.5
12.5
12.5
35C
cooling
power
cap
input
(kW)
25.3
30.0
35.2
40.8
46.9
48.7
50.2
51.8
53.3
54.9
56.5
58.0
59.6
(kW)
12.7
12.9
13.2
13.4
13.7
13.7
13.8
13.8
13.9
13.9
14.0
14.0
14.1
40C
cooling
power
cap
input
(kW)
23.9
28.4
33.3
38.7
44.5
46.2
47.7
49.2
50.7
52.2
53.7
55.2
56.7
(kW)
14.2
14.5
14.8
15.1
15.4
15.5
15.6
15.6
15.7
15.7
15.8
15.9
15.9
45C
cooling
power
cap
input
(kW)
22.4
26.6
31.3
36.4
42.0
43.6
45.0
46.4
47.8
49.2
50.7
52.1
53.5
(kW)
16.0
16.4
16.7
17.1
17.4
17.5
17.6
17.7
17.8
17.8
17.9
18.0
18.0
% Ethylene
Glycol
37%
33%
27%
20%
10%
CG-PRC008-GB
Leaving
water temp.
Evaporator (C)
-12C
-8C
-4C
0C
4C
5C
6C
7C
8C
9C
10C
11C
12C
(kW)
12.9
13.2
13.5
13.7
14.0
14.0
14.1
14.2
14.2
14.3
14.3
14.4
14.4
30C
cooling
power
cap
input
(kW)
33.5
39.7
46.4
53.8
61.7
63.9
65.9
67.9
69.9
71.9
73.9
76.0
78.0
(kW)
14.3
14.6
14.9
15.2
15.5
15.6
15.6
15.7
15.8
15.8
15.9
15.9
16.0
35C
cooling
power
cap
input
(kW)
31.9
37.8
44.3
51.3
58.9
61.1
63.0
64.9
66.8
68.8
70.7
72.7
74.6
(kW)
15.9
16.3
16.6
17.0
17.3
17.4
17.5
17.6
17.6
17.7
17.8
17.9
17.9
40C
cooling
power
cap
input
(kW)
30.2
35.8
42.0
48.7
55.9
58.0
59.9
61.7
63.5
65.4
67.3
69.1
71.0
(kW)
17.8
18.2
18.6
19.1
19.5
19.6
19.7
19.8
19.8
19.9
20.0
20.1
20.2
45C
cooling
power
cap
input
(kW)
28.4
33.6
39.5
45.9
52.8
54.8
56.5
58.2
60.0
61.8
63.5
65.3
67.1
(kW)
20.0
20.5
21.0
21.5
21.9
22.1
22.2
22.3
22.4
22.5
22.6
22.7
22.8
13
% Ethylene
Glycol
37%
33%
27%
20%
10%
Leaving
water temp.
Evaporator (C)
-12C
-8C
-4C
0C
4C
5C
6C
7C
8C
9C
10C
11C
12C
(kW)
15.6
15.9
16.3
16.6
16.9
17.0
17.1
17.1
17.2
17.3
17.3
17.4
17.5
30C
cooling
power
cap
input
(kW)
40.5
47.8
55.9
64.7
74.1
76.8
79.2
81.5
83.9
86.3
88.7
91.1
93.5
(kW)
17.2
17.6
18.0
18.4
18.8
18.9
19.0
19.0
19.1
19.2
19.3
19.4
19.4
35C
cooling
power
cap
input
(kW)
38.5
45.5
53.3
61.8
70.8
73.4
75.7
78.0
80.2
82.6
84.9
87.2
89.5
(kW)
19.1
19.6
20.1
20.5
21.0
21.1
21.2
21.3
21.4
21.5
21.6
21.7
21.8
40C
cooling
power
cap
input
(kW)
36.4
43.1
50.6
58.6
67.3
69.8
71.9
74.1
76.3
78.5
80.7
82.9
85.1
(kW)
21.4
22.0
22.5
23.0
23.5
23.7
23.8
23.9
24.0
24.1
24.2
24.3
24.4
45C
cooling
power
cap
input
(kW)
34.3
40.6
47.7
55.3
63.5
65.9
68.0
70.0
72.1
74.2
76.3
78.4
80.5
(kW)
24.1
24.6
25.2
25.8
26.4
26.6
26.7
26.9
27.0
27.1
27.2
27.4
27.5
% Ethylene
Glycol
37%
33%
27%
20%
10%
14
Leaving
water temp.
Evaporator (C)
-12C
-8C
-4C
0C
4C
5C
6C
7C
8C
9C
10C
11C
12C
(kW)
19.9
18.4
18.7
19.1
19.4
19.5
19.6
19.6
19.7
19.8
19.8
19.9
19.9
30C
cooling
power
cap
input
(kW)
47.0
55.7
65.4
76.0
87.4
90.7
93.5
96.3
99.2
102.1
104.9
107.8
110.7
(kW)
19.9
20.3
20.7
21.1
21.5
21.6
21.7
21.7
21.8
21.9
22.0
22.1
22.1
35C
cooling
power
cap
input
(kW)
44.7
53.0
62.4
72.5
83.5
86.6
89.3
92.1
94.8
97.6
100.4
103.1
105.9
(kW)
22.1
22.6
23.1
23.5
24.0
24.1
24.2
24.3
24.4
24.5
24.6
24.7
24.8
40C
cooling
power
cap
input
(kW)
42.3
50.2
59.1
68.8
79.3
82.3
84.9
87.5
90.1
92.8
95.4
98.1
100.8
(kW)
24.8
25.3
25.9
26.5
27.0
27.1
27.3
27.4
27.5
27.6
27.7
27.8
27.9
45C
cooling
power
cap
input
(kW)
39.7
47.2
55.6
64.8
74.7
77.6
80.1
82.6
85.1
87.6
90.1
92.7
95.2
(kW)
27.9
28.5
29.2
29.8
30.5
30.6
30.8
30.9
31.0
31.2
31.3
31.4
31.6
CG-PRC008-GB
% Ethylene
Glycol
37%
33%
27%
20%
10%
Leaving
water temp.
Evaporator (C)
-12C
-8C
-4C
0C
4C
5C
6C
7C
8C
9C
10C
11C
12C
(kW)
22.7
21.0
21.5
21.9
22.3
22.4
22.4
22.5
22.6
22.7
22.8
22.8
22.9
30C
cooling
power
cap
input
(kW)
53.6
63.5
74.6
86.5
99.3
103.0
106.2
109.4
112.5
115.7
118.9
122.1
125.3
(kW)
22.7
23.2
23.7
24.2
24.6
24.8
24.9
25.0
25.1
25.2
25.3
25.4
25.5
35C
cooling
power
cap
input
(kW)
51.0
60.5
71.1
82.6
94.9
98.5
101.5
104.5
107.6
110.7
113.7
116.8
119.9
(kW)
25.3
25.8
26.4
27.0
27.5
27.7
27.8
27.9
28.0
28.2
28.3
28.4
28.5
40C
cooling
power
cap
input
(kW)
48.3
57.3
67.4
78.4
90.2
93.6
96.5
99.4
102.3
105.2
108.2
111.1
114.0
(kW)
28.3
28.9
29.6
30.3
30.9
31.1
31.2
31.4
31.5
31.6
31.8
31.9
32.0
45C
cooling
power
cap
input
(kW)
45.4
53.9
63.5
73.9
85.1
88.3
91.1
93.8
96.6
99.4
102.2
105.0
107.8
(kW)
31.8
32.5
33.3
34.0
34.8
35.0
35.2
35.3
35.5
35.6
35.8
35.9
36.1
% Ethylene
Glycol
37%
33%
27%
20%
10%
CG-PRC008-GB
Leaving
water temp.
Evaporator (C)
-12C
-8C
-4C
0C
4C
5C
6C
7C
8C
9C
10C
11C
12C
(kW)
25.5
23.6
24.1
24.5
25.0
25.1
25.2
25.3
25.4
25.5
25.6
25.7
25.7
30C
cooling
power
cap
input
(kW)
60.5
71.6
84.0
97.4
111.7
115.8
119.3
122.8
126.2
129.7
133.2
136.7
140.1
(kW)
25.5
26.0
26.6
27.1
27.7
27.8
27.9
28.0
28.2
28.3
28.4
28.5
28.6
35C
cooling
power
cap
input
(kW)
57.5
68.2
80.1
93.0
106.7
110.7
114.0
117.4
120.7
124.1
127.5
130.8
134.1
(kW)
28.3
29.0
29.6
30.2
30.9
31.0
31.2
31.3
31.5
31.6
31.7
31.9
32.0
40C
cooling
power
cap
input
(kW)
54.4
64.6
76.0
88.3
101.5
105.2
108.4
111.6
114.9
118.1
121.3
124.5
127.6
(kW)
31.7
32.4
33.1
33.9
34.6
34.8
35.0
35.1
35.3
35.5
35.6
35.7
35.9
45C
cooling
power
cap
input
(kW)
51.2
60.9
71.6
83.3
95.8
99.4
102.4
105.5
108.6
111.6
114.7
117.7
120.7
(kW)
35.6
36.4
37.2
38.1
38.9
39.1
39.3
39.5
39.7
39.8
40.0
40.2
40.3
15
% Ethylene
Glycol
37%
33%
27%
20%
10%
Leaving
water temp.
Evaporator (C)
-12C
-8C
-4C
0C
4C
5C
6C
7C
8C
9C
10C
11C
12C
(kW)
25.9
26.4
26.9
27.4
27.9
28.0
28.1
28.2
28.3
28.4
28.5
28.6
28.7
30C
cooling
power
cap
input
(kW)
67.1
79.4
93.1
107.9
123.6
128.1
131.9
135.7
139.6
143.4
147.2
150.9
154.7
(kW)
28.5
29.1
29.7
30.3
30.9
31.1
31.2
31.3
31.4
31.5
31.7
31.8
31.9
35C
cooling
power
cap
input
(kW)
63.8
75.6
88.8
103.0
118.1
122.4
126.0
129.7
133.4
137.1
140.7
144.3
147.9
(kW)
31.7
32.4
33.2
33.9
34.5
34.7
34.9
35.0
35.2
35.3
35.4
35.6
35.7
40C
cooling
power
cap
input
(kW)
60.4
71.6
84.1
97.7
112.1
116.2
119.7
123.2
126.8
130.3
133.8
137.2
140.6
(kW)
35.6
36.4
37.2
38.0
38.8
39.0
39.2
39.4
39.6
39.7
39.9
40.0
40.2
45C
cooling
power
cap
input
(kW)
56.8
67.3
79.2
92.0
105.7
109.6
112.9
116.3
119.6
123.0
126.3
129.6
132.9
(kW)
40.0
40.9
41.9
42.8
43.7
44.0
44.2
44.4
44.6
44.8
44.9
45.1
45.3
% Ethylene
Glycol
37%
33%
27%
20%
10%
16
Leaving
water temp.
Evaporator (C)
-12C
-8C
-4C
0C
4C
5C
6C
7C
8C
9C
10C
11C
12C
(kW)
34.1
31.6
32.2
32.8
33.4
33.6
33.7
33.8
33.9
34.1
34.2
34.3
34.4
30C
cooling
power
cap
input
(kW)
82.3
97.2
113.8
131.6
150.2
155.5
159.9
164.3
168.7
173.1
177.4
181.6
185.7
(kW)
34.1
34.8
35.6
36.3
37.0
37.2
37.4
37.5
37.6
37.8
37.9
38.0
38.2
35C
cooling
power
cap
input
(kW)
78.2
92.6
108.5
125.6
143.5
148.6
152.8
157.1
161.3
165.5
169.6
173.6
177.6
(kW)
37.9
38.8
39.6
40.5
41.3
41.5
41.7
41.9
42.1
42.2
42.4
42.6
42.7
40C
cooling
power
cap
input
(kW)
73.9
87.7
102.9
119.2
136.4
141.2
145.3
149.4
153.4
157.4
161.3
165.2
168.9
(kW)
42.4
43.4
44.4
45.4
46.3
46.6
46.8
47.0
47.2
47.4
47.6
47.8
47.9
45C
cooling
power
cap
input
(kW)
69.6
82.6
97.0
112.5
128.8
133.3
137.2
141.1
144.9
148.7
152.5
156.1
159.7
(kW)
47.6
48.7
49.8
50.9
52.0
52.3
52.6
52.8
53.0
53.3
53.5
53.7
53.9
CG-PRC008-GB
Performance R134a
% Ethylene
Glycol
37%
33%
27%
20%
10%
30C
cooling
power
cap
input
35C
cooling
power
cap
input
40C
cooling
power
cap
input
45C
cooling
power
cap
input
50C
cooling
power
cap
input
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
19.4
23.1
27.3
31.7
36.5
37.8
39.0
40.2
41.4
42.6
43.9
45.1
46.3
7.5
7.7
7.8
8.0
8.1
8.1
8.1
8.2
8.2
8.2
8.2
8.2
8.3
18.5
22.1
26.0
30.3
34.9
36.1
37.3
38.5
39.6
40.8
42.0
43.2
44.4
8.3
8.5
8.7
8.8
9.0
9.0
9.1
9.1
9.1
9.2
9.2
9.2
9.2
17.6
20.9
24.7
28.8
33.2
34.4
35.5
36.6
37.7
38.9
40.0
41.1
42.3
9.3
9.5
9.7
9.9
10.0
10.1
10.1
10.2
10.2
10.2
10.3
10.3
10.3
16.6
19.8
23.3
27.2
31.4
32.6
33.6
34.7
35.8
36.8
37.9
39.0
40.1
10.3
10.5
10.8
11.0
11.2
11.3
11.3
11.4
11.4
11.5
11.5
11.5
11.6
15.6
18.5
21.9
25.6
29.5
30.7
31.7
32.7
33.7
34.7
35.8
36.8
37.8
11.5
11.7
12.0
12.3
12.5
12.6
12.6
12.7
12.7
12.8
12.8
12.9
12.9
% Ethylene
Glycol
37%
33%
27%
20%
10%
CG-PRC008-GB
30C
cooling
power
cap
input
35C
cooling
power
cap
input
40C
cooling
power
cap
input
45C
cooling
power
cap
input
50C
cooling
power
cap
input
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
23.9
28.5
33.6
39.2
45.1
46.7
48.2
49.7
51.2
52.7
54.2
55.8
57.3
9.4
9.6
9.8
10.0
10.2
10.3
10.3
10.4
10.4
10.4
10.5
10.5
10.5
22.8
27.2
32.1
37.4
43.1
44.7
46.1
47.5
49.0
50.4
51.9
53.4
54.8
10.4
10.6
10.9
11.1
11.3
11.4
11.4
11.5
11.5
11.5
11.6
11.6
11.7
21.7
25.8
30.5
35.5
41.0
42.5
43.9
45.3
46.7
48.1
49.5
50.9
52.3
11.5
11.8
12.0
12.3
12.5
12.6
12.7
12.7
12.8
12.8
12.9
12.9
12.9
20.5
24.4
28.8
33.6
38.8
40.3
41.6
42.9
44.2
45.6
46.9
48.3
49.6
12.7
13.0
13.3
13.6
13.9
14.0
14.1
14.1
14.2
14.2
14.3
14.3
14.4
19.3
23.0
27.1
31.6
36.6
37.9
39.2
40.4
41.7
43.0
44.2
45.5
46.8
14.1
14.4
14.8
15.1
15.5
15.5
15.6
15.7
15.8
15.8
15.9
16.0
16.0
17
% Ethylene
Glycol
37%
33%
27%
20%
10%
30C
cooling
power
cap
input
35C
cooling
power
cap
input
40C
cooling
power
cap
input
45C
cooling
power
cap
input
50C
cooling
power
cap
input
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
28.4
33.9
40.0
46.6
53.6
55.6
57.3
59.1
60.9
62.7
64.5
66.2
68.0
11.3
11.6
11.9
12.1
12.4
12.4
12.5
12.5
12.6
12.6
12.7
12.7
12.8
27.2
32.4
38.2
44.5
51.2
53.1
54.8
56.5
58.2
59.9
61.7
63.4
65.1
12.4
12.7
13.1
13.4
13.6
13.7
13.8
13.8
13.9
13.9
14.0
14.0
14.1
25.8
30.7
36.2
42.3
48.7
50.5
52.2
53.8
55.5
57.1
58.8
60.4
62.1
13.7
14.0
14.4
14.7
15.0
15.1
15.2
15.3
15.3
15.4
15.4
15.5
15.6
24.5
29.1
34.3
40.0
46.2
47.9
49.4
51.0
52.6
54.2
55.7
57.3
58.9
15.1
15.5
15.9
16.3
16.6
16.7
16.8
16.9
17.0
17.0
17.1
17.2
17.2
23.1
27.4
32.3
37.7
43.5
45.1
46.6
48.1
49.6
51.1
52.6
54.1
55.6
16.7
17.1
17.6
18.0
18.4
18.5
18.6
18.7
18.8
18.9
18.9
19.0
19.1
% Ethylene
Glycol
37%
33%
27%
20%
10%
18
30C
cooling
power
cap
input
35C
cooling
power
cap
input
40C
cooling
power
cap
input
45C
cooling
power
cap
input
50C
cooling
power
cap
input
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
33.7
40.3
47.6
55.6
64.1
66.5
68.6
70.7
72.8
74.9
77.0
79.2
81.3
13.1
13.4
13.7
14.0
14.2
14.3
14.3
14.4
14.4
14.4
14.5
14.5
14.6
32.2
38.4
45.4
53.0
61.2
63.5
65.6
67.6
69.6
71.7
73.7
75.8
77.8
14.5
14.8
15.1
15.4
15.7
15.8
15.9
15.9
16.0
16.0
16.1
16.1
16.2
30.6
36.5
43.1
50.4
58.2
60.4
62.4
64.4
66.3
68.3
70.2
72.2
74.1
16.0
16.4
16.8
17.1
17.5
17.5
17.6
17.7
17.8
17.8
17.9
17.9
18.0
29.0
34.5
40.8
47.7
55.1
57.2
59.1
61.0
62.8
64.7
66.6
68.5
70.3
17.8
18.2
18.6
19.0
19.4
19.5
19.6
19.7
19.8
19.8
19.9
20.0
20.1
27.2
32.4
38.3
44.9
51.9
53.9
55.7
57.5
59.2
61.0
62.8
64.6
66.3
19.7
20.2
20.7
21.1
21.6
21.7
21.8
21.9
22.0
22.1
22.2
22.3
22.3
CG-PRC008-GB
% Ethylene
Glycol
37%
33%
27%
20%
10%
5C
6C
7C
8C
9C
10C
11C
12C
30C
cooling
power
cap
input
35C
cooling
power
cap
input
40C
cooling
power
cap
input
45C
cooling
power
cap
input
50C
cooling
power
cap
input
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
38.0
45.4
53.7
62.7
72.2
16.4
16.4
16.5
16.5
16.6
16.6
16.7
16.7
15.0
15.3
15.7
16.0
16.3
71.5
73.8
76.0
78.3
80.6
82.8
85.0
87.2
36.3
43.3
51.2
59.8
69.0
18.0
18.1
18.2
18.3
18.3
18.4
18.4
18.5
16.5
16.9
17.3
17.6
18.0
68.1
70.2
72.4
74.6
76.7
78.9
81.0
83.1
34.6
41.2
48.7
56.8
65.6
20.0
20.1
20.2
20.2
20.3
20.4
20.5
20.5
18.2
18.6
19.1
19.5
19.9
64.5
66.6
68.6
70.7
72.8
74.8
76.8
78.8
32.7
38.9
46.0
53.8
62.2
22.2
22.3
22.3
22.4
22.5
22.6
22.7
22.8
20.1
20.6
21.1
21.6
22.0
60.8
62.7
64.7
66.7
68.6
70.6
72.5
74.4
30.8
36.6
43.3
50.6
58.5
24.6
24.7
24.8
24.9
25.0
25.1
25.2
25.3
22.2
22.8
23.3
23.9
24.4
% Ethylene
Glycol
37%
33%
27%
20%
10%
CG-PRC008-GB
30C
cooling
power
cap
input
35C
cooling
power
cap
input
40C
cooling
power
cap
input
45C
cooling
power
cap
input
50C
cooling
power
cap
input
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
42.4
50.7
60.0
69.9
80.5
83.4
86.0
88.6
91.1
93.6
96.1
98.6
101.0
16.8
17.2
17.6
18.0
18.3
18.4
18.4
18.5
18.6
18.6
18.7
18.8
18.8
40.5
48.4
57.2
66.8
76.9
79.7
82.2
84.7
87.1
89.5
91.9
94.3
96.6
18.4
18.9
19.3
19.7
20.1
20.2
20.3
20.4
20.4
20.5
20.6
20.7
20.7
38.6
46.0
54.3
63.5
73.2
75.9
78.2
80.6
83.0
85.3
87.6
89.9
92.1
20.3
20.8
21.3
21.7
22.2
22.3
22.4
22.5
22.6
22.7
22.7
22.8
22.9
36.6
43.5
51.4
60.1
69.3
71.9
74.2
76.4
78.7
80.9
83.1
85.2
87.3
22.3
22.9
23.5
24.0
24.5
24.6
24.8
24.9
25.0
25.1
25.2
25.3
25.3
34.5
41.0
48.4
56.6
65.3
67.8
69.9
72.1
74.2
76.3
78.4
80.4
82.5
24.7
25.3
25.9
26.5
27.1
27.3
27.4
27.5
27.6
27.8
27.9
28.0
28.1
19
% Ethylene
Glycol
37%
33%
27%
20%
10%
30C
cooling
power
cap
input
35C
cooling
power
cap
input
40C
cooling
power
cap
input
45C
cooling
power
cap
input
50C
cooling
power
cap
input
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
48.0
57.2
67.5
78.6
90.1
93.3
96.1
98.9
101.7
104.4
107.1
109.7
112.2
18.8
19.2
19.7
20.0
20.4
20.5
20.6
20.6
20.7
20.8
20.8
20.9
20.9
45.8
54.6
64.4
75.0
86.1
89.2
91.9
94.5
97.2
99.8
102.4
104.9
107.3
20.7
21.2
21.7
22.1
22.6
22.7
22.7
22.8
22.9
23.0
23.1
23.1
23.2
43.6
51.8
61.1
71.2
81.9
84.8
87.4
90.0
92.5
95.0
97.5
99.9
102.2
22.9
23.5
24.0
24.5
25.0
25.1
25.2
25.3
25.4
25.5
25.6
25.7
25.8
41.2
49.0
57.8
67.4
77.5
80.3
82.8
85.2
87.6
90.0
92.4
94.7
96.9
25.4
26.0
26.6
27.2
27.8
27.9
28.0
28.1
28.2
28.4
28.5
28.6
28.6
38.8
46.0
54.3
63.4
73.0
75.6
78.0
80.3
82.6
84.9
87.1
89.3
91.4
28.1
28.8
29.5
30.2
30.8
31.0
31.1
31.3
31.4
31.5
31.6
31.7
31.8
% Ethylene
Glycol
37%
33%
27%
20%
10%
20
30C
cooling
power
cap
input
35C
cooling
power
cap
input
40C
cooling
power
cap
input
45C
cooling
power
cap
input
50C
cooling
power
cap
input
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
(kW)
57.7
68.9
81.2
94.4
108.0
111.6
114.8
117.9
121.0
124.0
126.9
129.6
132.3
22.5
23.0
23.5
24.0
24.5
24.6
24.6
24.7
24.8
24.9
25.0
25.0
25.1
55.1
65.7
77.5
90.1
103.1
106.6
109.7
112.7
115.6
118.5
121.3
123.9
126.5
24.7
25.3
25.8
26.4
26.9
27.0
27.1
27.2
27.3
27.4
27.5
27.5
27.6
52.4
62.4
73.6
85.6
98.1
101.4
104.4
107.3
110.1
112.8
115.5
118.0
120.5
27.1
27.8
28.5
29.1
29.7
29.8
29.9
30.0
30.2
30.3
30.3
30.4
30.5
49.7
59.0
69.6
81.0
92.9
96.1
98.9
101.6
104.3
106.9
109.5
111.9
114.2
29.9
30.7
31.4
32.1
32.8
33.0
33.1
33.2
33.4
33.5
33.6
33.7
33.8
46.8
55.5
65.5
76.3
87.5
90.6
93.2
95.8
98.4
100.9
103.3
105.6
107.8
33.0
33.9
34.7
35.5
36.3
36.5
36.6
36.8
36.9
37.1
37.2
37.3
37.4
CG-PRC008-GB
Control
Remote control
Installation Stop/Start:
This is performed using a switch
connected to the SMM (not
supplied by Trane). On dual-circuit
units, each circuit can be started
separately.
Note:
For the chiller to start, the water
leaving temperature must be higher
than the set point.
Control of the chilled water pump
The SMM starts the chilled water
pump as soon as the Start/Stop
switch is set to the Start position.
The water pump contactor can be
supplied as an optional extra.
On installations with 2 water pumps
(one in operation, the other on
standby), the 2 contactors can be
supplied as optional extras.
If the pump in operation breaks
down, the standby pump starts
immediately. A switch in the chiller's
control panel (when the double
pump control option has been
selected), makes it possible to
change the pumps' start sequence.
Modification of the chilled water set
point
The SMM can be configured to
automatically modify the chilled
water set point according to the
evaporator return water
temperature. The chilled water set
point is increased when the water
return temperature drops. This
system makes it possible to reduce
power consumed by the chiller
running on part load.
CG-PRC008-GB
Automatic sequencing
On sites where 2 or 3 CGWH units
are installed in parallel on the same
water circuit, it is possible to
program the SMM modules to
optimise the number of chillers
which will operate.
Equipment required
Simply link the SMM modules using
a shielded pair cable. This cable is
connected to each module's serial
link connection.
Programming
When the installation is
commissioned, the SMM modules
on each unit are programmed so
that the unit operates as required.
Modem connection
The SMM is equipped with an
RS232 serial link. This link can be
connected to a modem (not supplied
by Trane) to perform remote
monitoring of the unit, via the
telephone network.
A maximum of three modules can
be connected to a modem.
Integration into a BMS via a serial
link
The CGWH units can be integrated
into a BMS via a serial link, using an
optional communication gateway
called TCI-S. The TCI-S gives you an
RS 485 or RS 232 serial link with
Modbus protocol.
Available information
Status of binary inputs and outputs,
such as:
Number of compressors in
operation.
Chilled water pump in operation.
21
Equipment required
or
Modbus protocol
Supplied by TRANE
(option)
Power supply
24 VAC =10%. 25 VA max
TRANE protocol
Shielded twisted serial link, total maximum length 1,500 m.
Maximum of 6 units
18
22
B10 SD 002 E
CG-PRC008-GB
Pressure Losses
CGWH
115
1.155
1.631
2.301
2.815
3.248
3.629
CGWH
120
1.449
2.045
2.886
3.53
4.072
4.55
CGWH
125
1.736
2.447
3.448
4.215
4.86
5.427
CGWH
235
2.163
3.136
4.547
5.651
6.593
7.43
CGWH
240
2.163
3.136
4.547
5.651
6.593
7.43
CGWH
250
2.554
3.725
5.434
6.777
7.926
8.95
CGWH
125
2.014
2.839
4.001
4.89
5.638
6.297
CGWH
235
2.509
3.638
5.275
6.556
7.649
8.621
CGWH
240
2.509
3.638
5.275
6.556
7.649
8.621
CGWH
250
2.963
4.322
6.304
7.862
9.196
10.384
CG-PRC008-GB
CGWH
115
1.34
1.892
2.67
3.266
3.768
4.211
CGWH
120
1.681
2.373
3.348
4.095
4.724
5.278
23
Dimensions
24
CG-PRC008-GB
CG-PRC008-GB
25
26
CG-PRC008-GB
Electrical characteristics
Electrical characteristics
Size
Unit
115
120
125
225
230
235
240
250
Number of 10 T
compressors
2
1
0
2
1
0
2
0
Number of 15 T
compressors
0
1
2
1
2
3
2
4
Number
of fans
1
2
2
2
3
3
4
4
IN (A)
ID (A)
Control
(W)
37
47
57
65.5
75.5
85.5
94
114
140
194
204
212
222
232
241
261
800
800
800
800
800
800
800
800
115
49
120
55
125
57
225
56
230
58
235
59
LP (db(A)) at 5 m from the unit under free field conditions and at 1,5 m height.
Weight
Size
115
120
125
225
230
235
240
250
CG-PRC008-GB
27
28
CG-PRC008-GB
Mechanical characteristics
1
2
3
4
5
6
7
8
9
CG-PRC008-GB
Refrigerant circuit
The circuits are assembled, pressure
tested, and charged with refrigerant
in the factory. Each circuit includes
the following components (see next
page).
Condenser
One brazed plate type per circuit in
stainless steel with copper brazed
joints. One refrigerant circuit for
sizes 115 to 125, two refrigerant
circuits for sizes 225 to 250, water
cooled units.
Evaporator
Brazed plate type in stainless steel
with copper brazed joints. Water
connections pipe thread ISO R7. On
units with 2 evapo-rators,(sizes 225
to 250, the connecting water
manifold is facto-ry installed.
Maximum operating pressure, water
side = 1 MPa. Thermal insulation of
flexible closed cell polyvinyl based.
Provided with heater to avoid freezeup down to - 18C.
Evaporator
Schraeder
Compressor
Safety valve
Condenser
Filter dryer
Solenoid valve
Sight glass
Expansion valve
29
Control Panels
Two separate compartments to avoid
magnetic interferences are provided
for the SMM module and the electromechanical components.
The electro-mechanical
compartment contains the
compressor contactors, the fan
contactors, the overload relays, and
the cus-tomer connection terminals.
The SMM module provides the
following functions :
Control of the leaving water
temperature, and the condensing
pressure.
Control of the various operating
modes and the safety parameters. In addition, the module
has the following features :
A liquid crystal display for local
communication.
An input for remote stop/start per
circuit.
One output per circuit indicating
that a safety function is acti-vated.
An analog input for adjustment of
the water temperature set point
(4/20 mA or 0/10 V).
Programming function for
automatic adjustment of the
chilled water setpoint in relation
to the outdoor temperature.
A Modem connection
A serial link connection.
Factory testing
All CGWH heat pumps are fully run
tested before shipment. Unit
operation and all controls are
thoroughly checked.
30
Shipment
CGWH ship on a wooden skid with
the refrigerant and oil opera-ting
charge.
Quality Assurance
The Quality Management System
applied by Trane has been subject to
independent third party assessment
and approval to ISO 9001.
The products described in this
catalogue are designed and
manufactured in accordance with the
approved system require-ments as
defined in the Trane Quality Manual.
Options
Copper fins
Disconnect switch
Modbus communication interface
(TCI-S)
Sound attenuating enclosure
Air coil protecting grill
Water pump contactor(s)
Options
Disconnect switch
Equipped with a contactor which
allows to switch off the unit even if it
is in operation.
Sound attenuator on the
compressors
Provides reduced sound level.
Water pump contactor(s)
Located in electrical panel.
Provides easier installation
TCI-S
Allows to connect to BMS system,
via serial link.
CG-PRC008-GB
CG-PRC008-GB
Expansion tank
The expansion tank accomodates
volume changes due to tem-perature
changes in the chilled water circuit. It
has an internal anti-corrosion
protection.
Strainer
Cleanable water strainer to reduce
evaporator fouling.
Shut off valves placed before and
after the strainer allows for easy
maintenance.
Anti-freeze protection
This heater is activated when the
outside temperature is lower or
equal to 2C.
300 l
25 l
340 kg
1200 mm
737 mm
1300 mm
2 1/2
31
CG-PRC008-GB
0301
New
Europe
Since The Trane Company has a policy of continuous product improvement, it reserves the right to change
design and specifications without notice.
Socit Trane Socit Anonyme au capital de 61 005 000 Euros Siege Social: 1 rue des Amriques
88190 Golbey France Siret 306 050 188-00011 RSC Epinal B 306 050 188
Numro didentification taxe intracommunanutaire: FR 83 3060501888