8000series Users Guide

8000 Series Meter
Users Guide
NOTICES
Danger
During normal operation of this device, hazardous voltages are present which can cause
severe injury or death. These voltages are present on the terminal strips of the device and
throughout the connected potential transformer (PT), current transformer (CT), status
input, relay, and control power circuits. Installation and servicing must be performed only
by qualified, properly trained personnel.
Warning
This equipment generates, uses, and can radiate radio frequency energy and if not installed
and used in accordance with the instructions manual, may cause interference to radio
communications. It has been tested and found to comply with the limits for a Class A
computing device pursuant to Part 15 of FCC Rules, which are designed to provide
reasonable protection against such interference when operated in a commercial
environment. Operation of this equipment in a residential area may cause interference in
which case the operator must take whatever measures are required to correct the
interference.
For further information or technical assistance, please
contact your local Power Measurement representative,
or Customer Service at one of the following locations:
Limitation of Liability
Power Measurement Limited reserves the right to make changes in the devices or the device
specifications identified in this Users Guide without notice. Power Measurement Limited
advises customers to obtain the latest version of device specifications before placing orders
to verify that the information being relied upon by the customer is current.
World Wide Web

www.pml.com
E-Mail
support@pml.com
Worldwide Headquarters
POWER MEASUREMENT LTD.
2195 Keating Cross Road

Saanichton, BC
Canada V8M 2A5
Tel: 1-250-652-7101
Fax: 1-250-652-0411
Europe & Middle East
POWER MEASUREMENT EUROPE
Bayreuther Str. 6
D-91301 Forchheim
Germany
Tel: 49-9191-7005-25
Fax: 49-9191-7005-20
In the absence of written agreement to the contrary Power Measurement Limited assumes
no liability for Power Measurement Limited applications assistance, customers system
design, or infringement of patents or copyrights of third parties by or arising from the use
of devices described herein. Nor does Power Measurement Limited warrant or represent
that any license, either expressed or implied, is granted under any patent right, copyright,
or other intellectual property right of Power Measurement Limited covering or relating to
any combination, machine, or process in which such device might be used.
EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, UNDER NO
CIRCUMSTANCES SHALL POWER MEASUREMENT LIMITED BE LIABLE FOR
CONSEQUENTIAL DAMAGES SUSTAINED IN CONNECTION WITH SAID PRODUCT
AND POWER MEASUREMENT LIMITED NEITHER ASSUMES NOR AUTHORIZES ANY
REPRESENTATIVE OR OTHER PERSON TO ASSUME FOR IT ANY OBLIGATION OR
LIABILITY OTHER THAN SUCH AS IS EXPRESSLY SET FORTH HEREIN.
ION and PEGASYS are registered trade marks of Power Measurement Limited.
VIPTM, VistaTM, ION DesignerTM, ModemGateTM, and EtherGateTM are trade marks of
Power Measurement Limited. All other trade marks are the property of their respective
owners.
The information contained in this document is believed to be accurate at the time of
publication, however, Power Measurement Ltd. assumes no responsibility for any errors
which may appear here and reserves the right to make changes without notice.
Asia & Pacific

POWER MEASUREMENT AUSTRALIA
7/16 Ledgar Road

Balcatta, Perth
Western Australia 6021
Tel: 61-89-345-3866
Fax: 61-89-345-3899
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ISO 9002-94
Registration
Cert # 002188
CE approved
Industry Canada Ring Equivalence Number Notice

The Canadian Department of Communications label identifies certified equipment. This verification means that the
equipment meets certain telecommunications network protective, operational and safety requirements. The Department does
not guarantee the equipment will operate to the users satisfaction.
Before installing this equipment, users should ensure that it is permissible to be connected to the facilities of the local
telecommunications company. The equipment must also be installed using an acceptable method of connection. In some
cases, the companys inside wiring associated with a single line individual service may be extended by means of a certified
connector assembly (telephone extension cord). The customer should be aware that compliance with the above condition may
not prevent degradation of service in some situations.
Repairs to some certified equipment should be made by an authorized maintenance facility designated by the supplier. Any
repairs or alterations made by the user to this equipment, or equipment malfunctions, may give the telecommunications
company cause to request the user to disconnect the equipment.
Users should ensure for their own protection that the ground connections of the power utility, telephone lines and internal
metallic water pipe system, are connected together. This precaution may be particularly important in rural areas.
CAUTION: Users should not attempt to make such connections themselves and should contact
the appropriate electric inspection authority, or electrician, as appropriate.
The Ringer Equivalence Number (REN) assigned to each terminal device denotes the percent of the total load to be connected
to a telephone loop which is used by the device, to prevent overloading. The termination on a loop may consist of any
combination of devices subject only to the requirement that the total of the REN of all devices does not exceed 5. The REN for
the optional internal modem is 0.6.
Network Compatibility Notice

You may also be responsible for meeting requirements other than those outlined in this document.
Germany: The European modem requires an RJ11 adapter to be installed on any line that receives metering
pulses in Germany. (RJ11 part number FIL-0811602 is available from TeletAdapt- www.teleadapt.com). Note
that metering pulses may or may not be present on Analog Lines in Germany. The subscriber may request
that metering pulses be placed on the line, or can have them removed, by calling the German Network
Provider.
Spain: The European modem complies with all of the standard DC voltage requirements as specified in the
EU standards document CTR21. However the European modem does not meet the more unusual
requirements for maximum voltage in the loop state, as specified in specification EG 201 121 V1.1.1 advisory
note ES 01 for Spain. In the unlikely event of low loop current, the DC voltage may exceed the 7.4 Volt
maximum. If this occurs, the user may experience problems with the Central Office recognizing an off-hook
condition. This condition could occur in the event that the subscriber is at the end of very long telephone
lines which are attached to older Central Office equipment.
Other Countries: No national network compatibility issues have been identified for the other countries
listed below.
The European modem is a 33.6kbps internal modem that is certified for use in countries covered by the
European Standard CTR21 and the CE mark. At the time of publication, this device is certified for use in:
Austria, Belgium, Denmark, Finland, France, Germany, Greece, Ireland, Italy, Luxembourg, Netherlands,
Portugal, Spain, Sweden and the United Kingdom.
Contents
Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Basic Meter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Mounting & Wiring the Socket Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Mounting & Wiring the Switchboard Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Front Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Data on the Front Panel Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Security Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Overview of Meter Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Standard Meter Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Advanced Meter Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Hardware Locked Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Anti-tamper Sealing Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Overview of Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Serial Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Ethernet Connections (8400/8500 ION meters only) . . . . . . . . . . . . . . . . . . . . . .50
Modem Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Time Keeping and Time Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Using Telnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Verifying Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Data and Event Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Overview of Default Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Event Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Maintenance and Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Removing the Outer Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
8000 Series ION Meter Users Guide
Contents
Removing Internal Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Disassembling the Switchboard Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Calibration Testing Equipment Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .73
Upgrading Meter Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
List of Instructions
Using the Master Reset button:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring the front panel display: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the contrast: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Viewing display modes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switching the meter to TEST mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the time-out default value: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Entering the password: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modifying the password:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disabling password security: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enabling password security: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Resetting the password:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communicating THROUGH the meter: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communicating directly TO the meter:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring the meter for ModemGate: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring devices connected to the ModemGate: . . . . . . . . . . . . . . . . . . . . . . . .
Adding ModemGated meters to the network: . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting a Telnet session: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessing the Telnet menus: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using Hyperterminal: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Viewing the event log display screen: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearing the display: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the outer cover: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing an internal board: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembling the switchboard meter: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the battery:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring other energy pulsing applications: . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
26
26
29
31
32
35
36
36
37
37
51
51
53
53
54
58
58
59
65
65
68
69
71
72
75
1
NOTE
Each meter is shipped with an
Installation Leaflet for experienced Installers / Field Personnel.
It
provides
wiring
diagrams as well as an overview of installation procedures.
Introduction
The 8000 Series ION meters combine revenue-accurate metering with advanced
power-quality analysis. Integrated Object Network (ION) technology gives the
meter functionality and offers a full spectrum of advanced power-monitoring
features within a single, socket-mount (or switchboard encased) digital billing
meter.
The meter is suited to virtually any power monitoring and control application and
replaces numerous transducers, meters and control circuits in your power monitoring system. True RMS (Root Mean Squared) measurements of voltage, current,
power, and energy are complemented with extensive I/O (Input/Output) capabilities, comprehensive logging, and advanced power quality functions.
The meter can be used effectively in numerous supply side and demand side
operations. Some common applications are:
Socket Meter
Revenue Metering
Substation Automation
Power Quality and Standards Compliance Monitoring
Capacitor Control
SCADA (Supervisory Control and Data Acquisition)
Commercial/Industrial Metering
The Factory-Configured Meter
Switchboard Meter
Although you can fully customize your meter, it is shipped from the factory with
many functions pre-configured. Once the meter is installed and basic setup is
performed, many measurements, energy calculations and recording functions are
ready for operation.
The 8000 Series ION Meter in a Power Monitoring System

Your meter fits with many systems since advanced communications shares data
simultaneously across multiple networks. You can use a variety of display and
analysis tools to monitor your power system.
Configuring the meter is easy using the front panel. Meter Shop software is
specifically designed to configure and verify your meter settings. You can use
PEGASYS software (or other third party software) to manage, interpret and
distribute data measured or logged by a meter.
Your meter is compatible with a variety of tools that use different communications
standards and protocols. Your meter also provides control capabilities and devicelevel data sharing.
This Users Guide discusses the 8000 Series ION meter as it is most commonly used
as a part of a complete power monitoring system.
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Data Display and Analysis Tools

You can configure the 8000 Series ION meter using the front panel or Meter Shop
software. PEGASYS software is designed to make use of all the advanced
capabilities the meter provides. Also, you can use data acquired by the meter in a
variety of third-party systems.
The Front Panel
Local monitoring and configuration are facilitated by the front-panel interface. The
front panel combines real-time display features with some device configuration
functions. The front panel has two pairs of LED ports that are preconfigured for
Wh and VARh pulsing. Each pair contains a visible LED and an infrared LED that
pulse at the rate shown in the Kt box on the front panel label.
10
PEGASYS Software
The complete PEGASYS software package enables the meter to be part of a fully
networked information system with other meters and local and wide-area
computer networks. PEGASYS provides tools for:
logging data
managing your power monitoring network
analysing real-time and logged data
generating power system reports
creating custom functionality at the meter level
PEGASYS is recommended for all power monitoring systems where advanced

analysis and control capabilities are required.
Meter Shop Software
Meter Shop is a tailored version of PEGASYS designed specifically for meter
configuration specialists and technicians who program custom meter functions,
configure and test meters. Meter Shop offers an intuitive graphical interface for:
performing basic meter setup
verifying meter calibration and measurements
viewing real-time and reset accumulated values
designing and archiving custom templates
installing templates into meters
Protocols
Any ION meter can be integrated into various industry-standard networks. Data
that is measured by the unit can be made available to other devices using the
following protocols:
Modbus RTU, and TCP
DNP 3.0
MV-90 translation system
Any data display and analysis software that works with Modbus RTU, Modbus
TCP, or DNP 3.0 devices also functions with the meter. With these advanced
communications functions, the ION meter can be used in most existing power
monitoring systems.
Introduction
11
Communications Options
Depending on the hardware options purchased, up to four (three on the 8300 ION
meter) separate ports can communicate simultaneously. The standard meter
includes:
COM 1: selectable RS-232/RS-485 port
COM 2: high-speed RS-485 port
COM 3: IrDA optical port for communications in the field
Order options include:
NOTE
If you
modem
modem
Ethernet
net port.
order the internal

then COM2 is the
port. If you order
COM4 is your Ether-
Web Server: direct access to real-time parameters and basic settings through
your web browser (8400/8500 ION meters only).
10Base-T Ethernet port (8400/8500 ION meters only)
COM 2: 33.6 kbps internal modem (either FCC or CTR-21 compliant)
Your meter supports the following communication protocols:
ION (Integrated Object Network)
Modbus RTU
Modbus TCP (8400/8500 ION meters only)
DNP 3.0
EtherGate (an Ethernet/RS-485 gateway) (8400/8500 ION meters only)
ModemGate (a Modem/RS-485 gateway)
GPS (Global Positioning System)
I/O Expander
NOTE
If you do not need I/O capabilities then you can use the
break-out cable to connect
with the meter.
12
The I/O Expander is an external box that lets you make use of I/O capabilities of
the 8000 Series ION meters. The I/O Expander also contains access to serial
communications ports. Refer to the I/O Expander Installation & Basic Setup
Instructions for details on installing and configuring this accessory.
The I/O Expander contains:
eight self-excited digital inputs that can be used for monitoring external contacts or pulse counting applications (dry contact sensing)
four mechanical Form C relays
either four solid-state Form A relays, or four analog outputs
Using this Guide
Using this Guide

This Users Guide is intended for meter shop personnel who make use of the large
array of factory-configured features available right of out of the box. Instructions
are provided in cases where minimal setup is required.
When you become familiar with the ION Technology that powers the meters, you
use the Meter Shop or PEGASYS software tools to customize the operation of your
meter(s). Refer to the ION Reference for the necessary information. Configuration
instructions for particular applications are found in Application Notes available
from your Customer Service representative.
Getting More Information

NOTE
Visit www.pml.com for a complete library of product documentation.
Hardcopies
of
product literature can be
obtained through your supplier
or local sales representative.
Once you become familiar with this Users Guide you may want to get advanced
information from documentation listed below:
Meter Shop: Getting Started
This guide shows you how to install and use Meter Shop software and describes
the utility software applications that come with Meter Shop.
PEGASYS: Getting Started
This brief guide shows you how to install PEGASYS software (Network,
Workstation, and Workstation Lite editions) and provides a brief overview of
PEGASYS software components.
ION Reference
This reference contains detailed descriptions of the ION architecture, ION
Designer software, and all of the ION modules.
I/O Expander Installation & Basic Setup Instructions
Describes how to setup and use the I/O expander to enhance the meter
communications and, analog and digital capabilities.
Customer Service and Training

For more details on installation, commissioning and training, please contact your
local Customer Service group. The Customer Service Group specializes in both
Technical Support and Engineering Services. You can also attend training courses
to gain hands-on experience.
Introduction
13
2
NOTE
Each meter is shipped with an
Installation Leaflet for experienced Installers/Field Personnel.
It
provides
wiring
diagrams as well as an overview of installation procedures.
Installation and Wiring

This chapter discusses installation and wiring considerations and provides a
sample summary of an installation procedure.
In this Chapter
Basic
Meter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
External Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Powering the Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connecting the Chassis Ground Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connecting the Phase Voltage Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connecting the Phase Current Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Mounting
& Wiring the Socket Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Installation Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Mounting
& Wiring the Switchboard Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Installation Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
15
Basic Meter Types
Basic Meter Types

The 8000 Series ION meter can be ordered in one of two basic types:
Socket meter
The socket meter is designed to fit into S-Base meter sockets and A-to-S Base
adapters. The meter supports a number of different form factors for 8 terminal
or 13 terminal transformer-rated metering applications.
Socket Meter
Switchboard meter
The switchboard meter eliminates the need for shorting blocks. All Phase
Voltage and current connections are made via terminals located on the rear of
the switchboard case. When the meter is removed from the draw-out case, the
current inputs are automatically short circuited.
NOTE: Communications and I/O options are the same for both meter types.
Switchboard Meter
External Labels
The front and side labels provide important information about the meter. Before
installing the meter examine the labels to verify that it is compatible with your
power system.
Front Panel Label

The label on the front panel displays meter configuration information and input
ratings.
Voltage transformer ratio
Test Amps
Current
transformer ratio
Class 0.2 Accuracy

Certified (ANSI 12.20)
Watthour constant
(LED pulse rate)
Meters class designation
Form Factor designation
Voltage input rating
WATT
VAR
VTR
TA
CA
Kt
Freq
CL
FM
2.5
0.2
1.8
60
20
9S
V~ 120
-277
W 4WY
CTR
PKh
Mult by
Primary Watthour
constant
Total power Multiplier
(VTR x CTR)
TEST
MODE
Wiring Configuration
(4WY = 4 Wire Wye)
:1
DEMAND
RESET
Form Factor diagram
SHIFT
UP
SHIFT
DOWN
ALT/
ENTER
Serial Number and

ANSI Bar Code area
16
Environmental Considerations
Other Labels
A side label lists all of the possible communications ports. The ports that you
ordered are populated with LEDs. Another side label shows important warnings.
The LEDs indicate the COM ports

available on your meter. A maximum of four ports can be populated with LEDs depending on
your order options.
CAUTION
TXD
RXD
TXD
RXD
RI
CD
LINK
ACTIVITY
TXD
RXD
RISK OF ELECTRIC SHOCK

DO NOT OPEN
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK,
DO NOT REMOVE COVER (OR BACK).
NO USER-SERVICEABLE PARTS INSIDE.
REFER SERVICING TO QUALIFIED SERVICE PERSONNEL.
This device complies with Part 15 of the FCC Rules. Operation is
subject to the following two conditions: (1) this device may not cause
harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.
Complies with Part 68, FCC Rules.
FCC Registration Number: DHUCAN-27064-MD-E
Ringer Equivalence: 0.6B
US Patent Office:
5650936, 5828576
Other patents pending
MADE IN CANADA
BY POWER MEASUREMENT LTD.
Hidden Labels
Another label is located under the meter outer cover; you must remove the outer
cover to see it. This label provides the option codes available on your meter. Refer
to www.pml.com for the list of ordering option codes. If you ordered the Ethernet
communications port this hidden label also contains the device MAC (Media
Access Control) address.
Environmental Considerations
In order for the device to operate properly environmental conditions must be
within the Environmental Conditions guidelines outlined in Environmental
Conditions on page 81.
Powering the Meter

The meter is normally powered by its phase voltage inputs (the voltage it is
measuring). The Auxiliary Power option allows the meter to receive power from
an independent supply, separate from the phase voltage inputs on the base of the
meter. A 6-foot (180-cm) cable with a standard North American three-prong wall
plug is provided. Wire color codes are as follows:
NOTE
If you choose Auxiliary Power
your meter is powered by this
source only. If the auxiliary
power fails the meter turns off
even if there is voltage on the
blades of the meter.
Pin / Function
Color
Aux Power GRND
Green
Aux Power N ()
White
Aux Power L (+)
Black
CAUTION: The auxiliary power input is not fused internally. An external 2A slow-blow fuse
is recommended.
A Low Voltage option is available as either a 3-Phase power supply (drawing from
the phase voltage inputs), or as the Auxiliary Power option (drawing from the
auxiliary power supply cable).
17
Connecting the Chassis Ground Connection
For power supply specifications refer to Power Supply on page 80.
Connecting the Chassis Ground Connection

A good low impedance chassis ground connection is essential for the meter surge
and transient protection circuitry to function effectively.
CAUTION: Hazardous voltages are present on the meter. The meter must be installed with
adequate chassis ground connection. Ground the meter BEFORE power is applied. Use
authorized utility procedures to install the ground connection before wiring. Failure to
properly connect the meter chassis ground voids the warranty.
NOTE
If you do not use a grounding
plate, thoroughly remove the
paint from the socket flange at
the point where the meter
ground strap makes contact.
Wire the ground to the earth ground using a dedicated AWG 12 (3.31 mm2) or
larger wire to a point where there is no voltage error due to distribution voltage
drops. DO NOT rely on metal door hinges as a ground path and ensure that the
socket ground wire is securely fastened to the socket.
The grounding connection with the meter is made by contacting the ground strap
on the back of the meter to a clean, unpainted grounded surface on the socket front
flange. Attach a grounding plate to the socket flange at the point where the ground
strap contacts the socket. Connect the grounding plate to the grounded source.
Front of Socket
Backplate of meter
Grounded surface
Ground strap
Connecting the Phase Voltage Inputs

Use AWG 12 to 14 wire (3.31 mm2 to 2.08 mm2) for all phase voltage socket jaw
connections. Phasing and polarity of the AC voltage inputs and the relationship is
critical to the correct operation of the unit. Protect all phase voltage sense leads by
breakers or fuses at the source.
The approximate voltage inputs autorange is described in Voltage Inputs on
page 79.
18
Connecting the Phase Current Inputs
NOTE
For high resistance grounded
systems use 3-Wire Delta configurations (with PTs or Direct).
Direct Connection
You can direct connect a 4-Wire system (Form 9 and Form 36) up to 277 VAC lineto-neutral. You cannot direct connect a 3-Wire system (Form 35S) meter (requires
the use of PTs). Potential transformers (PTs) are required depending on the nature
of the system being monitored and the voltage levels to be monitored.
Using Potential Transformers
C AUTION
All voltage connections to the
meter must be fused with a 2A
slow-blow fuse.
Use Potential Transformers (PTs) for Wye systems over 277 VAC line-to-neutral/
480 VAC line-to-line and all Delta systems. The burden applied to the PT
secondary is less than 0.01 VA.
Voltage Reference (Vref) Input Connection

The voltage reference terminal of the meter (Vref) is the reference for voltage
readings. A good low-impedance Vref connection is essential for accurate
measurement. The connection must be made using a dedicated AWG 14 wire
(2.08 mm2) to a point where there is no voltage error due to distribution voltage
drops.
Connecting the Phase Current Inputs

NOTE
For wiring diagrams see the
8000 Series ION meter Installation Leaflet that shipped with
the meter.
The meter uses CTs to sense the current in each phase of the power feed and
(optionally) in the neutral or ground conductor. Use AWG 12 to 14 (3.31 to
2.08 mm2) for all phase current socket jaw connections.
The current input specifications are described in Current Inputs on page 80.
I4 Current Input Connection (Optional)

The optional I4 connection is typically used to measure the current flow in the
neutral or ground conductor. The primary rating for the CT connected to the I4
input can be different from the three phase inputs since you can program the I4
input scaling independently.
Using Current Transformers
NOTE
The switchboard meter is compatible with Class 2 current
input.
The socket meter is compatible
with Class 20 current input.
The meter is compatible with current transformers (CT) with up to 20 Amp fullscale secondaries. The current input ratings of all polyphase inputs and the I4
input are equivalent. The CT secondary should have a burden capacity greater
than 3 VA. Instrument accuracy Class 1 accuracy or better is recommended.
Minimize the length of the CT cabling since long cabling contributes to inaccuracy.
Also, the CT burden rating must exceed the combined burden of the meter plus
cabling plus any other connected devices (burden is the amount of load being fed
by the CT measured in Volt-Amps). The meter burden rating is 0.15 VA at 20
Amps.
Current Overrange Capability

The meter measures continuous current levels up to 20 Amps RMS and
instantaneous values of up to 70 Amps Peak.
19
Mounting & Wiring the Socket Meter
Mounting & Wiring the Socket Meter

Prior to installation, examine the front panel label to verify that the stated form
factor and service type match your installed socket.
NOTE
Instructions on installing the
Switchboard version of the
meter are provided later in this
chapter.
If the meter requires servicing or field upgrading, you may need to disconnect and
remove the unit from the socket. Considering the following points before installing
the meter:
Protect all phase voltage sense leads at the source with breakers or fuses so
that the meter can be safely disconnected.
A CT (Current Transformer) shorting block must be built in to the socket so

that the meter current inputs can be safely disconnected without open
circuiting the CTs.
Route all communication and auxiliary power wiring to an accessible location

for easy disconnection.
Installation Summary
1.
Ensure the socket and meter current class ratings are compatible before
installation. Ensure that the socket has been wired correctly, and that the
enclosure accommodates the meter.
CAUTION: Place a switch or circuit breaker close to the meter. Clearly mark the switch or
circuit breaker as the disconnecting device for the meter.
TIP
Determine the types of revenue
sealing devices you want to use
before installing the meter.
2. If required, attach an anti-tamper seal through the outer cover of the meter to
seal the outer casing to the backplate (anti-tamper sealing methods are
discussed in the Anti-tamper Sealing Methods on page 40).
3.
If you have a socket with a lever, open the socket jaws.
4. Align the meter so that the chassis ground strap contacts the ground source on
the socket (refer to Connecting the Chassis Ground Connection on page 18
for details).
20
5.
Be sure the communications wiring from the back of the unit has a clear path
to any external devices. Feed any communications wiring through the socket
opening. If your socket is the "OPEN" type, hold the wiring to the side of the
meter before pushing it into the socket.
6.
Push the meter into the socket so that the back makes contact with the socket
flange. Ensure that the unit blades are firmly in place within the jaws of the
socket.
7.
Check that the ground strap has made contact with the grounded surface.
8.
Attach the socket-sealing ring and seal the Demand Reset switch if required.
9.
Connect external communications.
is recommended.
10. Verify the operation of the meter. Ensure that the meter communication LEDs
activate when the device is communicating.
The meter ground
strap (back of the
meter) must connect to a clean, unpainted
earthgrounded surface.
Examine the meter

label to verify that
the stated form factor and service type
match that of your
installed socket.
Socket
Ensure that the meter communication LEDs

activate when the device is communicating.
Refer to Verifying Communications on
page 59 for details.
21
Mounting & Wiring the Switchboard Meter

Remove the meter from the switchboard case and examine the front panel label to
verify that the stated service type matches that of your intended application.
1.
Review the unit dimensions (see the 8000 Series ION Meter Installation Leaflet
that shipped with the meter) and prepare a mounting hole for the switchboard
case.
2.
Place the switchboard case into the prepared mounting hole and attach the
mounting screws.
3.
Wire the phase voltages and currents to the terminal posts. Wiring diagrams
for the switchboard meter are in the 8000 Series ION Meter Installation Leaflet
that shipped with the meter.
4.
Ground the case by wiring the chassis ground. See Connecting the Chassis
Ground Connection on page 18.
5.
Wire the external communications. The communications wiring is located on

the rear of the case.
6.
Slide the meter into the case and lock the device into place with the chassis
levers.
7.
Push the shorting levers up. If applicable, energize the meter by plugging in
the Auxiliary Power.
is recommended.
NOTE
Anti-tamper sealing methods
are discussed in Security Features on page 33.
8.
Verify communications and operation. Verify that the WATT and VAR LEDs
are operating as expected, and check the communication LEDs are active when
the device is communicating.
9. If required, configure the device using the front panel buttons.

10. Place the case front door into position and tighten thumbscrew. Apply antitamper sealing to the thumbscrew or Demand Reset switch as required.
22
Using the Front Panel

The front panel of your meter lets you view system data or configure meter
settings. A scrollable display and three modes (NORM, ALT, and TEST) provides
easy access to meter functions.
This chapter describes the front panel, explains how to perform tests and set up
basic configuration options.
In this Chapter
Front
Data
Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
on the Front Panel Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Types of Front Panel Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Modes
of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Basic Operation (NORM Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Alternate Mode (ALT Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
TEST Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
23
Front Panel Features

Important features on the front panel of the meter include:
Display screen
LED (Light Emitting Diode) pulsers
Demand Reset switch
Optical port
Navigation buttons
Enter/ALT button
Master Reset and Test Mode buttons (concealed under the cover assembly)
VAR LED
Watt LED
Display Screen
Status Bar
Navigation Buttons
Enter/ALT button
Optical Port
Demand Reset switch
Display Screen
The meter uses a bright LCD (Liquid Crystal Display) screen so that displays can
be seen from a distance or in adverse lighting conditions.
In most cases, the display screen is divided into two sections:
Screen
Display information
Main Display
Displays meter data
Status Bar
Displays time, date, phase, quadrant and mode
During normal operation the main display area cycles through a series of displays.
Use the navigation buttons to step through the displays.
24
Navigation Buttons
The navigation buttons are the Up and Down arrow buttons, and the round Alt/
Enter button on the bottom of the meter. You use these buttons to view data or edit
the configuration of the meter.
LED Pulsers
Two LED pulsers are located near the top of the front panel and represent WATT
and VAR (Volt-Ampere Reactive). You can use Meter Shop software to configure
energy pulsing applications. Use Meter Shop software to change the LED pulsing
on the front panel of the meter.
Demand Reset Switch

The Demand Reset switch is located on the front of the meter external cover
assembly and is activated with the cover on or off. In most applications the
Demand Reset switch is sealed with an anti-tamper mechanism.
The Demand Reset switch resets the peak demand values logged in the meter.
When the meter is in TEST mode, the Demand Reset switch resets the test demand
parameters.
Optical Port
An optical port facilitates infrared communication with the meter. You can also
configure this port using Meter Shop software (See Communications Break-out
Cable on page 48).
Test Mode Button
NOTE
You can use communications
to put the meter in TEST mode
or perform Master Reset if your
meter is not hardware locked.
The Test Mode button is located under the external cover of the meter. While the
meter is in TEST mode it stops accumulating billable quantities. Your test energy
and demand measurements are accumulated in separate TEST mode registers.
Master Reset Button

Under the external cover assembly of the meter is the Master Reset button. It is
recessed into the faceplate to prevent accidental activation. You use the Master
Reset button to delete most accumulated values and all derived revenue
measurement from the meter (see table below).
Using the Master Reset button:
1.
Remove the cover assembly.
2.
Using a pin or similar device, press and hold the Master Reset button.
CAUTION: Wait one (1) minute after initiating the Master Reset to let the meter completely
reset parameters. This is important if you are powering down the meter after a Master
Reset.
25
Data on the Front Panel Display
Parameters affected by a Master Reset

The mode that the meter is in (NORM or TEST) defines the values that are reset.
Refer to the table below:
Meter Mode
NORM or ALT
Effects of Master Reset

The following parameters are reset to zero:
Energy and Demand
Peak Demand
Loss Calculation
Power Quality disturbance counters
Time of Use
The following are cleared:

Event Log
TEST
All Data Recorders
All Waveform Recorders
All TEST mode Energy and Demand measurements

are set to zero
Data on the Front Panel Display

The front panel of the meter displays real-time measurements and device
configuration functions. The front panel lets field personnel read various
measurements and view meter settings. You can also make settings changes using
the front panel buttons.
Configuring the front panel display:
1.
Press and hold the Alt/Enter button until the Setup menu appears.
2.
Scroll using the Up arrow key to Display Setup menu and press Alt/Enter.
In this setup menu you can change a variety of front panel display features.
Adjusting the contrast:

1.
Press and hold the Up and Down arrow buttons simultaneously
2.
When the contrast reaches the desired level release the buttons
The factory configured displays include:
numeric data screens
phasor diagrams
harmonics histograms
When powered up, the meter cycles through a series of display screens. This
section describes the contents of the factory configured display screen and shows
you how to use the buttons to access data and configured settings.
26
Types of Front Panel Displays

The front panel displays measurements, configured settings and configuration
data in various forms. Below is a description of the types of display screens.
NOTE
You can use Meter Shop software to turn off the Status Bar.
The Status Bar

The status bar runs along the bottom of the front panel display and contains
information about the following settings:
Current time in 24 hour format
Date
Voltage phases present. The labels and rotation of phases correspond to the
configuration of the power monitoring system. AB BC is for Delta configuration (35S forms), ABC is four wire Wye configurations (9S/36S forms).
Quadrant where the system power factor resides
Mode (NORM, ALT or TEST)
Time remaining in the Rolling Block Demand interval. If the interval has counted
to zero the letters EOI (End Of Interval) appear on the status bar. If the interval is
counting down then a time remaining indicator appears.
Main Display
Status Bar
Numeric Displays
All NORM mode data and some of the ALT mode display screens use numeric
displays. Numeric displays show up to four parameters at a time. If no numeric
values are available for a parameter N/A is displayed.
The units for basic measurements (i.e., voltage, current and power) are
automatically scaled. For example, 2, 000 Watts is displayed as 2 kW,
2, 000, 000 Watts is displayed as 2MW.
The front panel displays up to three decimal places. If more than three digits are
required you need to use Meter Shop software to display the data. A single
parameter with a timestamp can be displayed as below. The timestamp indicates
the time that the displayed parameter was last updated.
27
Event Log and Nameplate Displays

Event Logs and Nameplate displays appear in ALT mode and are organized in
tabular format. Nameplate displays show the following details:
The Event Log displays recent high priority events (see Data and Event Logging
on page 61):
Histogram Displays
Harmonic content is displayed in histogram format. The 2nd to the 63rd harmonics
(31st on the 8300 meter) are display in the histogram. The Total Harmonic
Distortion (THD) is displayed above the histogram.
Phasor Diagram Displays

Phase information is displayed in phasor diagram format except where a phase
vector is too small to be represented graphically. Phasor diagrams are
accompanied by tables that show magnitude and phase for each current and
voltage signal.
28
Modes of Operation
Modes of Operation
The meter has three modes of operation:
NORM
ALT
TEST
Both NORM and ALT are display modes that provide various power system data
and meter properties screens. TEST mode is used to perform diagnostics and
verify meter calibration and function.
Basic Operation (NORM Mode)

The meter defaults to NORM mode when it is powered up and remains in NORM
mode until you manually switch to ALT or TEST. The factory-configured NORM
mode screens display: kWh, kVARh, kVAh, Peak Demand Delivered, Peak
Demand Received, Demand Reset Count and All Segments.
The meter display cycles through each of these screens at a rate of five seconds per
screen. The display cycle is suspended when you use any of the front panel
buttons. The table below summarizes the type of information available in the
display screens:
Screen
Description
kWh, kVARh,
kVAh
These screens display kilo-Watt hours (kWh), KVAR hours, KVARh delivered and
received values
Peak Demand
Delivered/
Received
These screens display the maximum delivered/received kW value and a timestamp of when the peak occurred. These values are Sliding Window (Rolling
Block) demand calculation
Demand Reset
Count
This screen displays a count of the number of Demand Resets executed as well
as a timestamp of the latest Peak Demand Reset
All Segments
This is a screen test that is completely black if the screen is functioning properly
Alternate Mode (ALT Mode)

There are many display screens in ALT mode display that include: power system
data, billing information (with extensive Time of Use data), meter properties (such
as Nameplate information).
Viewing display modes:
1. Press the Alt/Enter button once to toggle between the NORM and ALT display
modes
2. Press the Up or Down arrow button to scroll back or forth through the displays
If no buttons are pressed the meter reverts back to NORM mode after five minutes.
29
Alternate Mode (ALT Mode)
The table below summarizes typical information available in the ALT display
screens:
Screen
Description
Nameplate Information
Owner
TAG1 and TAG2 from Factory module
Firmware revision number
Battery life indicator
The Owner and TAG registers are configured with PEGASYS and Meter Shop software
Demand Nameplate Information
Information for the current Sliding Window (Rolling Block) and Thermal demand settings:
CONFIG: Length of demand period x number of demand periods. Length of demand period.
UPDATE: Length of demand period. Always 1 second.
SYNC: Clock synchronization source. Always N/A.
MAX (kW): Maximum kW demand for both Sliding Window and Thermal settings. The value is a maximum
allowable demand level based on installed transformer configurations and nominal voltages and currents.
Event Log
Up to four recent high priority events (priority 255 only). The date, timestamp event description and event code
are displayed for each event. If more than four events are recorded the Event Log screen indicates additional
logs exist.
Phasor Diagram
Phasor diagrams and numeric values for each phase current and phase voltage.
Instantaneous Voltages,
Current, Power and
Demand
Average voltage, line-to-neutral and/or line-to-line voltage (depending on the meter service type), phase current and average current, kW total, kVAR total, kVA total and signed Power Factor total values, kW delivered
and received from the Sliding Window (Rolling Block) demand calculation
Number of Nines
A value that correlates with the amount of power available over a time period.
Flicker
A subjective measure of the amount of perceptible light flicker over a time period
Voltage Harmonics
Histograms of the per phase voltage harmonic content.
Current Harmonics
Histograms of the per phase current harmonic content.
Time of Use Rates, Seasons, kWh, Peak Demand
Valid TOU billing rate, seasons, kWh delivered and kW delivered for each TOU rate.
Previous Billing Period

kWh, Peak Demand
kWh delivered and kW delivered value for each TOU rate in the previous billing period.
Previous Season kWh,

Peak Demand
kWh delivered and the maximum kW values for each TOU rate in the previous billing season.
Previous Billing Period and

Previous Season kWh
kWh delivered and received values for each TOU rate in the previous billing period and billing season.
Previous Billing Period and

Previous Season Peak
Demand, kVARh, kVAR,
kVAh, kVA
Maximum kW received and kVARh, kVAR, kVAh, kVA delivered and received values in the previous billing
period and billing season.
NOTE: These screens vary depending on the firmware version you have on your meter
and how you have the displays configured.
30
TEST Mode
TEST Mode
TEST mode is used to verify meter calibration and function. The meter reads data
from a test power supply while these functions are performed.
All billing quantities that are recorded when the meter is in NORM and ALT
modes stop accumulating when the meter is in TEST mode and resume
accumulating when you exit TEST mode.
CAUTION: All TEST mode registers are reset to zero when you exit TEST mode.
The data gathered in TEST mode is sent to special TEST mode registers. The values
accumulated in the TEST mode registers are displayed on the front panel. You can
also use Meter Shop software to view these results.
Switching the meter to TEST mode:
There are two ways to switch the meter into TEST mode depending on the type of
meter you have:
Standard meter (without hardware lock): You need to use Meter Shop software, refer to the Meter Shop Getting Started Guide.
Standard hardware-locked meter: You must remove the cover from the meter
and press the TEST mode button. See The hardware-locked meter must be in
TEST mode before you can make any configuration settings. You must remove
the outer cover of the meter and press the TEST mode button on the front
panel. on page 39.
Once the meter is in TEST mode the front panel cycles through four TEST mode
display screens summarized below:
Screen
Description
kWh, kVARh, kVAh Test
Shows TEST mode kWh, kVARh, kVAh values delivered and received.
Instantaneous Demand Test
Shows TEST mode kW values delivered and received. Both quantities

are produced from a Sliding Window (Rolling Block) demand calculation. This value is reset if the Demand Reset switch is turned while the
meter is in TEST mode.
TEST Mode Time-out

If no front panel buttons are pressed the meter exits TEST mode and returns to
NORM mode after 30 minutes. The bottom right of the status bar indicates the
amount of time before TEST mode times out. This time-out indicator resets to
30 minutes each time you press any front panel button.
You can change the value of the TEST mode time-out using Meter Shop or the front
panel as follows:
31
TEST Mode
Changing the time-out default value:

1.
Enter the Setup menu by pressing and holding the Alt/Enter button.
2. Scroll through the menu items using the Up or Down arrow buttons until you
see DISPLAY OPTIONS.
3.
Press Alt/Enter.
The current TEST mode time-out is displayed.
4. Use the Up or Down arrow buttons to change the value of the highlighted digit.
5.
Press and hold the Up or Down arrow button to change the position of the
highlighted digit to highlight the next digit.
6.
When you have entered the new value press Alt/Enter.
7.
Select YES to confirm the change.
8.
Enter the meter password if required.
TEST Mode LED Energy Pulsing

There are two pairs of energy pulsing LEDs and InfraRed (IR) outputs above the
display screen. These LEDs and IR outputs provide an interface for checking the
calibration of instruments. The Kh label to the left of the display screen indicates
the factory-configured pulsing rate. You can change the LED pulsing frequency
using Meter Shop software.
32
Security Features
The 8000 Series ION meter provides multiple layers of security to safeguard the
meters configuration and logged data. Security prevents unauthorized users from
configuring the meter through the front panel, or through communications
software.
The main types of meter security are:
Standard Meter Security
Advanced Meter Security
Hardware Lock Security
Anti-tamper Sealing Methods
This chapter explains the safeguard methods with all security types.
In this Chapter
Overview
Standard
of Meter Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Meter Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Enabling and Disabling Password Security Check . . . . . . . . . . . . . . . . . . . . . 36

Resetting the Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Advanced
Meter Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Hardware
Locked Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Anti-tamper
Sealing Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
33
Overview of Meter Security
Overview of Meter Security

Standard meter security
NOTE
Meter Shop and PEGASYS
request password and access
levels when you launch the
application. You can only
make configuration changes to
the meter when you log on at
the Administrator level.
Anytime you make configuration changes to your meter, either through the front
panel or through communications, you must enter a password.
Advanced meter security
The advanced meter security system brings access-level security to the meter.
Using Meter Shop Vista you can configure multiple users, with different
passwords, and specify access rights. You can also set the meter so that no
configuration changes can be made through the front panel.
Hardware locking security
The optional hardware locking feature protects your revenue metering
information by disallowing configuration changes to the meter unless you remove
the cover and press the TEST mode button.
Anti-tamper sealing
Your meter can have a variety of seals on the outside of the meter to ensure against
tampering.
A meter can facilitate both software and hardware security methods so that you
must press the TEST mode button and enter a valid meter password to make
configuration changes. This configuration option must be specified when you
order your meter.
Time Synchronization Security Considerations

Be sure that the Time Sync Source setup register in the Clock module is set to a
secure communications port. By default this is set to COM3 (the optical port). Use
Meter Shop to disable time synchronization on all other ports.
34

Standard meter security lets you access basic setup through the front panel of the
meter and advanced setup through communications software such as Meter Shop.
You need to enter the meters password to make any configuration changes to your
meter using the front panel or through communications. If you enable Advanced
meter security your meter password is valid for use on the front panel of the meter
but not through communications (see Advanced Meter Security on page 38).
NOTE
If you enable Advanced meter
security and disallow front
panel configuration you cannot configure settings through
the front panel of the meter.
Refer to the Meter Shop Quick Reference Guide for information on configuring
Advanced Meter security.
This section describes password security options available from the front panel of
the meter. Step-by-step instructions are given to help you enter, or change the
meter password and disable (enable) the password security check on the front
panel of the meter.
Entering the Password

The first time you make a change to any setting you are presented with the
Password display. The factory configured password is zero (0).
NOTE
Once a valid meter password
is entered you do not have to
re-enter the password for other
changes unless you exit configuration.
Entering the password:

1. When you make configuration changes and are prompted for a password, enter
the number as follows:
a. To change the value of the highlighted digit use the Up and Down arrow
buttons.
b. To change the position of the cursor one space to the left, hold the Up arrow
button for about one second.
c. To change the position of the cursor one space to the right, hold the Down
arrow button for about one second.
2.
Security Features
When the correct password is displayed press Alt/Enter.
35
Enabling and Disabling Password Security Check
Changing the Password

You can use any eight-digit numeric password.
Modifying the password:
1.
Hold down the Alt/Enter button for about three seconds to enter the SETUP
menu.
2.
Scroll through the menu items using the Up or Down arrow buttons and
highlight SECURITY, press Alt/Enter.
3.
Scroll through the menu items using the Up or Down arrow button and
highlight MODIFY PASSWD, press Alt/Enter.
4.
If the display reads FAC DEFAULT enter the factory default password
of 0 (zero), otherwise enter the valid password and press Alt/Enter.
5. Enter the new password and press Alt/Enter. Select YES to confirm the change.
a. To change the value of the highlighted digit use the Up and Down arrow
buttons.
b. To change the position of the cursor one space to the left, hold the Up arrow
button for about one second.
c. To change the position of the cursor one space to the right, hold the Down
arrow button for about one second.
Enabling and Disabling Password Security Check

Disabling the password lets you configure the meter settings without being
prompted for a meter password.
CAUTION: Be sure to enable Password Security check on any meter in the field.
Disabling password security:

1.
Press and hold Alt/Enter to access the SETUP menu.
2.
Scroll through the menu using the Up or Down arrow button to select
SECURITY, press Alt/Enter.
3.
Scroll through the menu using the Up or Down arrow button to select
DISABLE SECURITY, press Alt/Enter.
4.
Select PROCEED and YES to confirm the change.

The meter password is now disabled.
36
Resetting the Password
Enabling password security:

1.
Follow the instructions, Modifying the password: on page 36.

When you use the MODIFY PASSWD setup menu to enable security,
FAC DEFAULT is displayed on the screen.
Resetting the Password

If you forget the meter password you can reset the password to the factory default
value of 0 (zero). To do this, you must put the meter in TEST mode.
If the meter has password security check disabled you can invoke TEST mode
using Meter Shop software.
NOTE: If password security check is enabled, or the meter has the hardware-lock option,
you must remove the outer cover on the meter and press the TEST mode button.
Resetting the password:

1.
Put the meter into TEST mode. see Switching the meter to TEST mode: on
page 31.
You may need to remove the outer cover to access the TEST mode button.
2. Once the meter is in TEST mode press and hold Alt/Enter and Demand Reset
simultaneously.
PASSWORD RESET PASSWORD SET TO DEFAULT appears on the display.
Now, password security is enabled and the meter password is set to 0 (zero).
Security Features
37

The Advanced meter security system lets you configure security access rights
through communications. Using Advanced meter security you can configure
different users, each with a unique password, and configurable access rights for
each user. Each enabled user is given rights to do any of the following:
NOTE
See the Meter Shop Quick Reference Guide for instructions
on how to setup Advanced
meter security.
Peak Demand Rest: reset any maximum demand parameters
Time Synchronization: set the meter time
Full Meter Configuration: configure programmable registers on the meter

(except Password Configuration)
Test Mode Enable: put the meter in TEST mode
Password Configuration: configure additional users with access rights and

passwords for Advanced meter security
The Advanced meter security system restricts user access through

communications. The meters standard password remains valid for front panel
configuration unless you disable it using Meter Shop software. Refer to Using the
Front Panel on page 23 for details on front panel programming. If you allow front
panel programming with Advanced meter security, it is recommended that you
change the meter password from the factory default.
In addition to the users that you can configure, the Advanced meter security
system has a Factory user. The Factory user is available for Customer Service
engineers to let them perform such functions as: factory initialization of the meter,
restore the meter template, adjust battery time, reset errors or passwords.
The Factory user is configured with full access rights by default. It is recommended
that you keep full Factory access enabled on your meter. Refer to the Meter Shop
Quick Reference Guide for full details on configuring Advanced meter security.
38
Hardware Locked Option
Hardware Locked Option

NOTE
Contact Customer Service for a
list of billing parameters that
are not configurable on hardware-locked meters unless the
meter is in TEST mode.
The hardware security feature is a hardware-locked ordering option and is factory

set. In order to make configuration changes of billing parameters to a hardwarelocked meter you must put the meter in TEST mode. The TEST mode button is
located under the anti-tamper sealed outer cover of the meter.
In certain countries the meter is no longer revenue certified if the hardware lock is
broken.
The hardware-locked meter must be in TEST mode before you can make any
configuration settings. You must remove the outer cover of the meter and press the
TEST mode button on the front panel.
Remove
the
outer cover and
press this button to
activate TEST mode.
NOTE: If you are communicating with the meter through the optical communications port
you must replace the cover and reconnect the optical coupler.
Security Features
39

The following anti-tamper methods are used with the meter:
Demand Reset Switch Seal
The Demand Reset switch is located on the front panel and may be sealed with a
wire or lock inserted through the side of the switch. You do not need to break this
seal if you remove the front cover.
Socket Seals
You can use a standard ANSI C12.7 type socket-sealing ring to hold the meter to
the socket. Remove the sealing ring first when removing the outer cover. Some
socket sealing rings have wire seals.
Outer Cover Seals
The outer cover of the meter is factor sealed to the backplate with a T-type seal.
Once the meter is installed this seal may not be accessible until you remove the
meter from the socket.
Socket sealing ring
Socket
Outer cover seal
Demand reset seal
40
Communications
Modes of communication between your meter and Meter Shop or third party
software can occur through:
serial communications (RS-232, RS-485)
Ethernet (10Base-T) (8400/8500 ION meters only)
modem links (telephone, wireless)
The I/O Expander provides I/O and serial communications interface for your
meter.
This chapter explains how to make use of the communication capabilities of the
8000 Series ION meter.
In this Chapter
Overview
Serial
of Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
RS-232 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

RS-485 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Communications Break-out Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Communications Wiring for the Switchboard Meter . . . . . . . . . . . . . . . . . . . .47
Ethernet
Connections (8400/8500 ION meters only) . . . . . . . . . . . . . . . . . . . . . 48
EtherGate (8400/8500 ION meters only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

Modem
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Internal Modem Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Using ModemGate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
European Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Time
Keeping and Time Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Line Frequency Timekeeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

GPS Time Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Time Synchronization Diagnostics and Event Logging . . . . . . . . . . . . . . . . . .55
Using
Telnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Using Hyperterminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

Verifying
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
41
Overview of Communications
Overview of Communications
The 8000 Series ION meter has many communications capabilities such as: internal
modem (and ModemGate), Ethernet (8400/8500 ION meters only) (and
EtherGate), European modem, Telnet, timekeeping and synchronization, third
party systems.
Your meter comes with the following Standard communication features: selectable
RS-232/RS-485 port, high-speed RS-485 port, IrDA optical port for
communications in the field. You also may have one or more of the Order Options:
third RS-485 port (8400/8500 ION meters only), 10Base-T Ethernet port (8400/8500
ION meters only), 33.6 kbps internal modem (either FCC or CTR-21 compliant)
Depending on the hardware options purchased, up to four separate ports can
communicate simultaneously. The meter supports the following communication
protocols:
ION (Integrated Object Network)
Modbus RTU
EtherGate (an Ethernet/RS-485

gateway) (8400/8500 ION meters
only)
Modbus TCP (8400/8500 ION

meters only)
ModemGate (a Modem/RS-485
gateway)
DNP 3.0
The meter can also be configured to precisely synchronize its internal clock from
an external source such as a GPS (Global Positioning System) signal.
Communications Options
Your meter communications options can be comprised of the following:
NOTE
Refer to www.pml.com for the
latest ordering information.
COM1: selectable RS-232/RS-485 port
COM2: dedicated RS-485 port OR 33.6 kbps internal modem (optional)
COM3: ANSI 12.13 Type II optical port
COM4: Optional RS-485 (8400/8500 ION meters only)
COM4: Ethernet 10Base-T Port (optional on 8400/8500 ION meters only)
Communications Accessories
The following Communications accessories are currently available as separate
products:
I/O Expander
The I/O Expander mates with the male Molex connector on the meter, provides
access to standard serial communications ports and provides I/O capabilities.
Refer to the I/O Expander Installation & Basic Setup Instructions for complete details
about this device.
42
Serial Connections
Communications Break-out Cable

The communications break-out cable mates with the male Molex connector on the
meter and is a pre-made cable that provides access to the standard serial
communications ports on the meter
Molex Extension Cables
The molex extension cables provide female to male cable that extends the molex
cable on the meter by either 5 or 15 feet (1.5 or 4.5 meters)
Optical Probe
The optical probe attaches to optical port on the front of the meter and allows onsite communications (e.g. laptop computer).
Serial Connections
Use a null-modem RS-232 cable to connect the meter to an external modem. One
end of the cable must be equipped with a Micro-Fit 3.0 Molex female connector for
mating with the Molex male connector on the meter.
Attach the Molex connector from the meter to
a break-out cable or the
I/O Expander.
local
modem
remote
modem
RS-232
Telephone
Network
meter with
external modem
nullmodem
workstation
Telephone
Network
remote
modem
NOTE
The RS-232 and RS-485 ports
at COM 1 are multiplexed you cannot use both ports
simultaneously.
Communications
RS-232/RS-485
converter
RS-485 chain of
meters and external
modem
If your meter is part of a PEGASYS power-monitoring network, configure your

local (internal or external) and remote (external only) modems with PEGASYS
software.
Extension Molex cables with a female Molex connectors are available from your
supplier. Maximum overall cable length is 50 feet (15.2 m). Pin assignments for the
Molex connector are provided on page 47.
43
RS-232 Connections
RS-232 Connections
Because of the wiring configuration between pins 2 and 3 the meter is considered
a DTE (Data Terminal Equipment) device. In order to communicate directly to a
PC you must use a null modem cable or the optional break-out cable (see,
Communications Break-out Cable on page 48).
DB25 Null Modem
Wiring Diagram
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
20
20
The Molex connector pin assignments are provided on page 47. See
Communications on page 84 for RS-232 technical specifications.
Optical Isolation voltage is 750 V peak for 10 seconds at 62 Hz. There is optical
isolation from all other inputs and outputs except COM 1, RS-485 port.
50 feet (15.2 m) max
null modem
RS-232
COM 1
DB9 female
Communications settings for the RS-232 port are accessible through the front panel
Setup menu (see Chapter 2) as well with ION Designer software.
RS-485 Connections
If you have not installed the I/O Expander or the communications break-out cable,
a custom cable is required to connect the D+ and D- pins from the male Molex
connector to the RS-485 data bus.
See Communications on page 84 for RS-485 specifications for COM 1 (and the
optional COM 2 and COM 4 dedicated RS-485).
Optical isolation is from all other inputs and outputs (the COM1, RS-485 port is not
isolated from the COM 1, RS-232 port). Isolation voltage is 750 V peak for 10
seconds at 60 Hz.
You can configure the RS-485 COM ports through the front panel Setup menu or
with ION Designer software.
44
RS-485 Connections
NOTE
The second RS-485 twisted pair
connection is either COM2,
COM4, or inactive:
If you have optional COM4
port, this pair is COM4
If you do not have optional

COM4 port, and have internal modem, this pair is inactive
Otherwise, this pair is

COM2.
Check the Communications

LEDs on the side of your meter
to see which options are on your
meter.
The break-out cable's, twisted pairs provide connections for both of the meters RS485 serial communications ports (see Communications Break-out Cable on
page 48). The first set is for COM1, RS-485 connections. The second set is for either
COM2 or COM4 RS-485 communications, depending on the options you ordered
for your meter; refer to the technical documentation for details. The wire colors
and their functions are as follows:
Pair
(for COM1)
Pair 2
(for either COM2/4)
Wire Color
Function
White
RS-485 COM1 Data +
Black
RS-485 COM1 Data -
Red
RS-485 COM2/4 Data +
Black
RS-485 COM2/4 Data -
Note that both pairs share the same shield.
You can connect up to 32 devices on a single RS-485 bus. The overall length of the
RS-485 cable connecting all devices cannot exceed 4000 feet (1219 m). Use a 120,
12.8 pf/ft cable.
Straight Line Topology
Wiring color codes for
the Molex cable are provided on page 47.
SHLD
SHLD
SHLD
RS-232 to
RS-485
Converter
Termination
RT Resistor
SHLD +
+
SHLD
SHLD
SHLD
+
RT
shield
Loop Topology
SHLD
RS-232 to
RS-485
Converter
Communications
SHLD
SHLD
SHLD
SHLD
Termination
Block
+
SHLD
SHLD
SHLD
45
RS-485 Connections
General Bus Wiring Considerations
NOTE
Ensure that length of the cable
connecting your meter to the
RS-485 bus is less than 15 ft
(4.5 m) and that you use a
good quality cable suitable for
RS-485 communications.
Wire devices connected on the bus including meters, converters, and other
instruments as follows:
The shield of each segment of the RS-485 cable must be connected to ground at
one end only.
Isolate cables as much as possible from sources of electrical noise.
Use an intermediate terminal strip to connect each device to the bus. This
allows for easy removal of a device for servicing if necessary.
Install a Watt termination resistor (RT) between the D+ and D- terminals of

the device at each end point of a straight-line bus. Match the resistor to the
nominal impedance of the RS-485 cable (consult the manufacturer documentation for the cable impedance value).
CAUTION: Do not connect ground to the shield at both ends of an RS-485 segment.
Doing so allows ground loop currents to flow in the shield, passing noise into the communications cable.
RS-485 Connection Methods to Avoid

Avoid connections that cause a branch in the main RS-485 bus. Star and tee
methods (see below) can cause signal reflections and interference. Do not connect
more than two cables at any connection point on the RS-485 bus. This includes
connection points on instruments, converters, and terminal strips. Following this
guideline ensures that you avoid both star and tee connections.
Avoid
3-way Star
connection point
Avoid
3-way T
connection point
46
RS-485 Connections
Molex Micro-Fit 3.0 Pin Assignments

1
The table below describes the pin functions on the Molex connector. The Molex
cable carries serial communications signals as well as I/O signals to the I/O
Expander. The functions of Pin 1 and Pin 2 depend on the variety of COM Card
and communications options ordered with your meter.
23
24
Pin
Wire Colors
(Main Color/Stripe)
Function
White/Blue
COM 2 Data+ or COM 4 Data+ or inactive (see Note)
Blue/White
COM 2 Data or COM 4 Data or inactive (see Note)
Black/Blue
For I/O ExpanderDo not Use
Black
COM 1 RS-232 CTS
White
COM 1 RS-232 CD
Red
COM 1 RS-232 RXD
Green
COM 1 RS-232 TXD
Brown
COM 1 RS-232 DTR
Blue
COM 1 RS-232 RTS
10
Orange
COM 1 RS-232 Ground (isolated)
11
Red/Blue
COM 1 RS-485 Data+
12
Blue/Red
COM 1 RS-485 Data
13
N/A
Common RS-485 Shield
14
Two wires: Black/Orange,

Black/Green
N/A Do not Use
15
White/Orange
16
Orange/White
17
White/Green
18
Green/White
19
White/Brown
20
Brown/White
21
White/Grey
22
Grey/White
23
Red/Blue
24
Two wires: Red/Orange, Red/

Green
Molex Connector
NOTE
If the COM4 port is present,
pins 1 and 2 are COM4; if
COM4 and the internal
modem are not present, these
pins are COM2; otherwise they
are inactive.
Check the Communications
LEDs on the side of your meter
to verify which communications options are present.
Communications
47

A communications break-out cable facilitates communications connections by
connecting to the Molex male connector on your meter. The cable splits to a
standard DB9 female connector and two RS-485 shielded, twisted pairs. Cable
length is 152 cm (5 feet).
Molex male from
the meter
RS-485 twisted
pairs
DB9 female
connector
RS-485 shield
DB9 (Serial) Pin Assignments

The following diagram shows the pin assignments of the optional break-out cable
female DB9 connector.
DB9 Female Connector Pins

5
Break-out Cable
DB9 Pin Number
DCE Function
Not Connected
TXD
Transmit Data (out of device)
RXD
Receive Data (into device)
Not Connected
Ground
Ground
DTR
Data Terminal Ready
CTS
Clear To Send
RTS
Request To Send
48
Description
Not Connected
Communications Wiring for the Switchboard Meter
Optical Port Connections

The infrared port on your meter is compatible with standard magnetic optical
communications couplers (ANSI C12.13 Type II).
The port can communicate real-time measurements via ION, DNP3.0, or Modbus
RTU protocols to a laptop computer or similar device. The optical magnetic
coupler is purchased separately. Contact your supplier for a list of recommended
opto-couplers.
You can configure the optical port communications settings with the front panel or
with ION Designer software. See Communications on page 84 for specifications.
Communications Wiring for the Switchboard Meter

The communications connections the switchboard meter are as follows:
Switchboard
Wire Cluster
36
Molex DO NOT USE
18
* Pin 2
* Pin 1
Pin 23
Pin 24
Male Molex
Micro-Fit 3.0
Molex Pin 13
Molex Pin 12
Molex Pin 11
Molex Pin 10
Molex Pin 9
Molex Pin 8
Molex Pin 7
Molex Pin 6
Molex Pin 5
Molex Pin 4
COM1 Shield
COM1 DataCOM1 Data+
COM1 GRND
COM1 RTS
COM1 DTR
COM1 TXD
COM1 RXD
COM1 CD
COM1 CTS
* Pins 1 and 2 of the Molex are either COM2, COM4, or inactive: if you have the optional
COM4 port, these pins are COM4; if you do not have the optional COM4 port, and have the
internal modem, these pins are inactive; otherwise, these pins are COM2. Check the
Communications LEDs on the side of your Type 8500 to see which options are on your meter.
Communications
Aux Power L(+)

Aux Power N (-)
Aux Power GRND
Standard
Wall Plug
Male RJ31
Pin 1 Ring (Out)

Pin 4 Ring (In)
Pin 5 Tip (In)
Pin 8 Tip (Out)
[Wh/Blu] RJ31 Pin 1
[N/A]
[Blu/R]
[R/Blu]
[Orange]
[Blue]
[Brown]
[Green]
[Red]
[White]
[Black]
*Molex Pin 2 COM2/4 Data - [Blu/Wh]

*Molex Pin 1 COM2/4 Data+ [Wh/Blu]
[Black]
[White]
[Green]
[Blue]
[Orange]
[Wh\Or]
RJ31 Pin 8
RJ31 Pin 5
RJ11 Pin 4
RJ31 Pin 4
RJ11 Pin 3
[Wh/Grn]
[Green]
[Wh/Br]
[Brown]
RJ45 Pin1
RJ45 Pin2
RJ45 Pin3
RJ45 Pin6
Male RJ11
Pin 3 Ring
Pin 4 Tip
Male RJ45
Pin 1
Pin 2
Pin 3
Pin 6
Trans Data+
Trans Data Rec Data+
Rec Data -
19
49
Ethernet Connections (8400/8500 ION meters only)
Ethernet Connections (8400/8500 ION meters only)

The 10BaseT Ethernet port is an order option. Connections are made via the RJ45
modular jack on the rear of the unit. Use high quality Category 3, 4 or 5 UTP cable
(RJ-45 female to RJ-45 male) if you require an extension.
You can configure the Ethernet port communications settings with the front panel
or with ION Designer software. Specifications for the Ethernet port are as follows:
NOTE
Specification
Value
Data Rate
10 Mbps
Duplex
Half
The unit ID for Modbus over

Ethernet is 100.
Supported Protocols
& corresponding TCP port
Isolation
ION:
Modbus RTU:
Modbus TCP:
Telnet:
EtherGate:
Port 7700
Port 7701
Port 502
Port 23
Port 7801 (COM 1) or 7802 (COM 2)
Transformer isolated to 1500 VAC RMS / 2250 VDC
The pin-outs for the Ethernet RJ-45 connector are as follows:

1
8
RJ-45
50
Pin
Wire Colors (Main Color/Stripe)
Function
White/Green
Transmit Data +
Green
Transmit Data
White/Brown
Receive Data +
Brown
Receive Data
EtherGate (8400/8500 ION meters only)
EtherGate (8400/8500 ION meters only)
NOTE
If you have the optional internal modem, COM2 is
unavailable for EtherGate
applications
EtherGate protocol is a powerful communications tool that allows the meter to act
as an Ethernet gateway. The gating transfers data directly between Ethernet and
RS-485 (or RS-232) networks. The EtherGate protocol can be on a serial port in
place of ION, Modbus RTU or DNP 3.0 protocols.
Once the chain of RS-485 devices is installed, use ION Designer or the front panel
to change the Protocol setting of the serial gateway port to EtherGate. The transfer
of data between ports is then handled automatically.
Communicating THROUGH the meter:
1.
To communicate to the devices on the RS-485 loop, use Network Builder to

create a Gateway Site and add the devices to it.
2.
Once you have created a Gateway Site add each of the devices on the RS-485
loop to it (but not the meter itself).
3.
When configuring the Gateway Site Enter the following:

a. IP address of the meter
b. IP Service Port to match the COM port you are using:
7801=EtherGate IP service port on COM1
7802=EtherGate IP service port on COM2
NOTE: In the above configuration you communicate with the devices in the RS-485 loop
through the meter. You cannot communication directly with the meter unless you add it to
an additional Ethernet Site.
Communicating directly TO the meter:

1. If an Ethernet Site does not already exist create one under the workstation that
resides on the Ethernet network using Network Builder.
2.
Add the meter to the Ethernet Site and enter the following:
IP address of the meter (it must match the IP address of the Gateway Site. The
IP Service Port number: 7701
Modem Connections
The meter has an internal modem option. The internal modem is accessed through
COM2 and supports all standard modem protocols at transmission rates from 300
bps to 33600 bps. Data received by the modem is transferred to one of the RS-485
ports on the meter. The internal modem can be shared by up to 31 devices on an
RS-485 chain. If you have multiple meters linked on an RS-485 loop only the first
meter requires an internal modem. This setup is referred to as a ModemGate.
Communications
51
Internal Modem Connections
NOTE: When the meter is equipped with the ION Alert module, the modem can initiate
calls. Paging is supported through numeric paging and the TAP1 protocol. See the
PEGASYS Administrators Guide for details on managing modem connections, setting
up periodic dial-out and configuring remote site event notification.
Internal Modem Connections

The 33.6 kbps internal modem is an order option. It is available with a standard sixpin RJ-11 phone plug, or an eight-pin RJ-31. You can configure the settings of the
internal modem with the front panel or with ION Designer software.
modem
meter with internal

modem option
Telephone
Network
workstation
RJ-11 Connector
The RJ-11 plug mates with a standard RJ-11 phone jack.
1
6
Pin
Function
White\Orange
Ring
Orange
Tip
RJ-11
RJ-31 Connector
When connected to an RJ-31 jack, the meter monitors the phone line and
disconnects the internal modem when the phone line is in use by another device
(such as a standard telephone).
1
Pin
8
RJ-31
Function
White\Blue
Ring (Out) connect to other devices
White\Orange
Ring (In) from Telephone Co.
Orange
Tip (In) from Telephone Co.
Blue
Tip (Out) connect to other devices
Using ModemGate
The meter supports ModemGate which is a powerful communications tool that
allows devices connected to the meter to communicate through the internal
modem of the meter.
52
Using ModemGate
The ModemGate feature creates a communications connection between the

telephone network and an RS-485 network of devices; these devices are connected
to the COM1 or the optional COM4 port. All data received by the internal modem
is automatically transferred to the RS-485 loop connected to the gateway port
(COM1 or COM4).
The baud rate used between connected modems is independent of the internal
baud rate used for communication between the meter and its modem.
NOTE
You cannot have ModemGate
protocol enabled on both
COM1 and COM4 ports
simultaneously.
Wire a serial connection between one or more meters and the meter COM port
hosting the ModemGate (COM1 or COM4). You can make ModemGate
connections through an RS-232 cable to a single device, or through an RS-485
shielded twisted pair cable to multiple devices.
Configuring the meter for ModemGate:
1. Once the meter is installed and the internal modem is connected use the front
panel or Meter Shop software to set up the internal modem and the serial
communications port (COM1 or COM4) that are the ModemGate. The default
for these ports is:
COM modules
Setting
Default
COM1
(Standard RS-232/485 port)
Comm Mode
RS-485
COM2 (Modem Port)
COM4
(Optional dedicated RS-485 port)
Baud Rate
9600
Unit ID
100
Protocol
ION
Baud Rate
9600
Unit ID
101
Protocol
ION
Modem Init Strings
AT&F
Baud Rate
9600
Unit ID
103
Protocol
ION
2. Set the internal modem COM2 baud rate, Unit ID and protocol. The baud rate
must be the same as the port hosting the gateway and all the devices connected
to the gateway.
3.
Set the protocol of the port hosting the gateway to MODEMGATE (either
COM1 or COM4). You must also set the Baud Rate to the same as the modem
baud (COM2) rate.
NOTE: Each device on the ModemGate serial port must have the same baud rate as the
ModemGate port (see below).
Configuring devices connected to the ModemGate:

1. Ensure each device connected to the meter has the same baud rate as the meter
ModemGate port (either COM1 or COM4).
2.
Communications
Ensure each device connected on the RS-485 network (including the meter
modem) has a unique Unit ID number. Make a record of your changes.
53
European Modem
3.
Ensure RS-485 is selected for connections to multiple devices along the same
bus.
NOTE: In order to configure the dial-in connection the system administrator requires the
serial baud rate of the modem site and a record of the Unit ID numbers for every device.
Adding ModemGated meters to the network:

1. Once you have created a Modem Site, add the meter and all devices connected
to the ModemGate port using Network Builder software.
2.
Ensure each meter on the modem Site has a unique Unit ID number (the
technician who installed the meter at the remote site should provide you with
this information).
European Modem
The European modem is a 33.6kbps internal modem and is capable of using all
standard modem protocols from 300 bps to 33600 bps to answer or initiate data
calls on European telephone exchanges.
With the ModemGate feature, the European modem allows communications with
multiple devices at the same remote location.
Installing the European Modem

Connection to the European modem is made via an RJ-11 connector located on the
meter. Connect the meter to the telephone network with a telephone cord. You
may require an adapter to interface with your particular telephone line connection.
The adapter type depends on the telephone line standards in your country or
region (several standards may be in use in the same country).
Configuring the European Modem
NOTE
The European mode does not
support pulse dialing.
For most situations the factory default settings let you connect to the modem. All
of the European modem settings are accessible via software communications. You
can also access some of these settings using the front panel.
CAUTION: This modem must be the only device on the telephone line. Attaching devices
on the same line may cause one or more of the devices to operate incorrectly
54
Time Keeping and Time Synchronization
Adjusting the Modem Initialization String

In a few cases you may need to adjust the default modem initialization string
before the modem operates correctly. The table below shows strings that you can
add to the end of your modem configuration string setup register. For other
problems please contact Customer Service.
Problem
Add to Modem Initialization String
No answer (modem does not detect ring tone)
*NC70
Does not dial (modem does not detect dial tone)
In order of preference: *NC70, *NC70X0, *NC8

(Italy)
Does not detect busy signal
*NC70
Time Keeping and Time Synchronization

The ION Clock module controls the 8000 Series ION meters internal clock; by
default, the meter uses the measured line frequency to calculate time. The clock can
also be set to synchronize by internal crystal, or with an external source, such as a
GPS signal or PEGASYS time synchronization signal.
Time synchronization lets you synchronize the internal clocks of a single ION
meter, or multiple networked devices. When your meters clocks are
synchronized, all data logs have timestamps that are relative to a uniform time
base. This lets you perform accurate energy recording, sequence-of-events and
power quality analyses.
Communications Settings Used for Time Synchronization
NOTE
Time synchronization accuracy
cannot be guaranteed on
Ethernet networks. You cannot use GPS Time Synchronization with Ethernet networks.
Time synchronization signals from third party software (such as MV-90),

PEGASYS, Meter Shop or a GPS receiver are received through the communications
ports on the 8000 Series ION meter. Signals can be received on the meters COM 1
RS-232/RS-485 port, the COM 2 RS-485 or optional internal modem, the COM 3
optical port, or the optional 10Base-T Ethernet port (GPS Time Synchronization
cannot be used with the Ethernet port).
You can time synchronize using ION and DNP 3.0 protocols (note that DNP 3.0 can
be used on only one communications port per meter). GPS time synchronization
uses special protocols defined for the type of GPS receiver you are using.
Line Frequency Timekeeping

When the clock is set to monitor the line frequency, the 8000 Series ION meter
auto-corrects the clock based on the measured line frequency. Over a long period
of time, this form of time keeping is highly accurate. If a power outage occurs, the
clock automatically synchronizes with the meters internal crystal until power is
restored. Once the power is restored, the clock once again synchronizes with the
line frequency. This method provides long-term time accuracy with the utility. By
default, the 8000 Series ION meter is set to synchronize with the line frequency.
Communications
55
GPS Time Synchronization
Configuring for Internal Timekeeping

Use Meter Shop Vista to configure time synchronization.
GPS Time Synchronization

During normal operation of a GPS timesynching system, time signals are sent out
periodically, and each 8000 Series ION meter continually assesses its ability to
remain synchronized with the incoming broadcasts. Over a brief period of time the
8000 Series ION meter learns how its internal timing differs from that of the
broadcast source, and adjusts its timekeeping to compensate. You can achieve very
accurate time synchronization with this method.
Using a GPS receiver, the meter can be synchronized to within 1ms of Universal
Coordinated Time (UTC), or within 2ms (typical) of other 8000 Series ION meter
meters on the network. Use GPS receivers at each Site if you require time
synchronization of your 8000 Series ION meter meters to be within 1ms of UTC.
GPS Receiver
RS-232 / RS-485
Converter
Networked meters
Use either RS-232 or RS-485 networks for GPS time synchronization; RS-485 is
recommended if more than two meters are being synchronized. (Ethernet cannot
be used for GPS time synchronization.) If your GPS receivers output is RS-232, use
an RS-232/RS-485 converter that does not buffer communications.
The following GPS receivers are supported (check with Customer Service for a
complete list):
56
GPS Receiver
Comm Module Protocol Register Setting
True Time XL-DC series
GPS:TRUETIME/DATUM
Datum ExacTime Series
GPS:TRUETIME/DATUM
Arbiter 1092
GPS:ARBITER
Clark and Associates GPS-200-ASCII
GPS:TRUETIME/DATUM
Time Synchronization Diagnostics and Event Logging
Configuring for GPS Time Synchronization

To implement GPS time synchronization, use ION Designer to configure the Clock
module and the Communications module:
Set the Clock Modules Clock Source setup register to COMMS.
Specify which port receives time synchronization signals by setting the Time
Sync Source setup register in the 8000 Series ION meters Clock module. Only
signals received on the port specified are used for synchronization.
Specify the receiver you want to use by selecting it from the Protocol setup register in the receiving ports Communications module (see table above).
You may need to modify the Time Sync Type setup register if a DNP Master is
sending time broadcasts in local time.
Time Synchronization Diagnostics and Event Logging

The 8000 Series ION meters Diagnostics module includes five output registers that
provide time synchronization diagnostics. Refer to the 8000 Series ION meter
Diagnostics module description in the ION Reference. Events are logged by the 8000
Series ION meters Clock module, Communications modules and Diagnostics
module in response to time synchronization events. The following events appear
in the Event Log:
Time sync acquired generated when the first time sync signal is received
(Diagnostics modules Time Sync Status register goes ON).
Time sync lost generated if no time sync signals are received in two times
the average interval of the last five signals (Diagnostics modules Time Sync
Status register goes OFF).
GPS locked generated when the GPS receiver locks onto a time source
(Diagnostics modules GPS Status register goes ON).
GPS unlocked generated when the GPS receiver loses its lock on a time
source (Diagnostics modules GPS Status register goes OFF).
Time set generated when a time synchronization signal is interpreted as a

time set, and the meters clock is reset. Two events are recorded; one with the
timestamp before the clock was set, and one with the timestamp after the clock
was set.
Using Telnet
NOTE
Use Telnet if your meter has
Ethernet capabilities. Otherwise
use
Hyperterminal
(page 59) if you need to connect serially.
Communications
You can access the meter settings through a Telnet application such as Microsoft
Telnet. A Telnet session lets you:
configure the Ethernet communications module
display Ethernet statistics
clear the front panel event log display on the meter
57
Using Telnet
Starting a Telnet session:

1. Choose Run... from the Windows NT Start menu and enter the word telnet.
2. To connect to the meter choose Connect from the main menu and select Remote
System...
3.
Enter the IP address in the Host Name box.

NOTE: The IP address must match the IP address setup register in the Ethernet communications module.
4.
Enter the Port value of 23
5. Enter the meter type (such as 8400) as the Login depending on the type of meter
you have. Enter the password.
NOTE: If 10 incorrect passwords are entered in succession the Telnet access locks-out for 24
hours or until the security features are disabled using front panel of the meter.
Telnet Menus
The main Telnet menu has five options:
Menu Option
Description
Logout (0)
Logs out of meter and ends Telnet session
Ethernet Settings (1)
You can view the current communication settings or

configure the IP address, Subnet mask and Gateway address
Ethernet Stats (2)
You can display Ethernet statistics or view an Ethernet collision histogram or reset the statistics
Meter Clear Functions (3)
Clears the event log display on the front panel of

the meter. See Data and Event Logging on
page 61
Factory Login (4)
Reserved for Customer Service
Switch to Debug Parser (9)
Contains a range of factory commands
Display this menu (?)
Displays menu options
Accessing the Telnet menus:
58
1.
Type a question mark (?) at the command prompt.
2.
Type the number corresponding to the menu item.
Using Hyperterminal
Using Hyperterminal
You can access the Debug Parser using Windows Hyperterminal if your meter
does not have Ethernet capability.
Using Hyperterminal:
NOTE
The protocol on the meter must
be set to FACTORY.
1.
Launch Hyperterminal from the Start > Accessories > Hyperterminal menu.
2.
Press Enter twice.
3. Enter the meter type (such as 8400) as the Login depending on the type of meter
you have. Enter the password. Your menu options are displayed.
Verifying Communications
Once the meter is installed and some basic settings are made, you should see:
The front panel display screen scrolls through power system data. Each screen
is displayed for approximately five seconds before scrolling to the next screen.
Two LEDs on the front panel, labelled WATT and VAR, that blink intermittently. These LEDs energy pulse at a rate specified in the Kt box on the front
panel label.
If the device does not operate as described above, contact Customer Service.
The meter has a set of LEDs that verify communications. These LEDs are visible
through opening in the EMI (ElectroMagnetic Interference) shield on the bottom
front of the meter. Each COM port present on your meter has two LEDs associated
with it. The communications LEDs blink as data is transmitted or received.
Specifics are provided in the table below:
COM Port
LED Colors
COM1
Red
LED Label and Description

TXD: Transmit on COM1
RXD: Receive on COM1
TXD: Transmit on COM2
TXD
RXD
TXD
RXD
RI
COM2
Red
RXD: Receive on COM2
RI: Ring Indicate on optional internal modem (incoming call)
CD
LINK
ACTIVITY
TXD
RXD
MODEM
Green
CD: Carrier Detect on optional internal modem
LINK: Ethernet link detected
10 BASE T
Yellow
ACTIVITY: Rx/Tx Ethernet activity
TXD: Transmit on optional COM4
COM4
Red
RXD: Receive on optional COM4
Communications
59
Verifying Communications
Connections to the I/O ports are made via captured-wire connectors on the
I/O Expander. The ION modules that control these I/O ports are located in the
meter.
The ION Digital Input, Pulser, and Digital Output modules control the I/O ports
on the I/O Expander. These modules are configured using Meter Shop ION
Designer. Advanced knowledge of the ION Architecture is required to create and
configure the ION modules that control the I/O ports. Refer to the I/O Expander
Installation and Setup instructions for details.
60
6
NOTE
Meter Shop software does not
include a database. You must
use PEGASYS software or a
third party application to log
data and events that the meter
records.
Data and Event Logging

The 8000 Series ION meter includes powerful data and event logging capabilities.
Data and event logs recorded by the meter are prioritized and stored on-board for
subsequent retrieval by the PEGASYS Log Server (or other third party
application). Once retrieved, all data is stored in the PEGASYS database, and can
be viewed and analyzed using the PEGASYS Vista and Report Generator
applications.
This chapter summarizes the factory-configured data logging functions of the
meter and describes the meter event logging capabilities. Retrieving logs with the
front panel event log display and PEGASYS software is also discussed.
In this Chapter
Overview
Data
of Default Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Event
Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Front Panel Event Log Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

Clearing the Front Panel Event Log Display . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Retrieving Data and Event Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
61
Overview of Default Logging
Overview of Default Logging

The meter ships with a comprehensive data logging configuration including one
data recorder configured to interoperate with UTS MV-90 billing software.
You can view internal meter events by accessing the meter using PEGASYS
software. You can view critical events on the front panel display of the meter. You
use a Telnet connection to clear the front panel critical event display.
The standard configuration of the meter includes many data recorders configured
to log various power system data. The following sections describe each Data
Recorder, and the parameters they log.
Data Logging
Revenue Log
The Revenue Log (Data Recorder #1) is configured for use with UTS MV-90 billing
software. It is located in the Revenue framework, inside the Energy framework
folder inside the Advanced Configuration folder. The default values logged by the
Revenue Log are available from Customer Service.
Refer to MV-90 Compatibility on page 75 before changing configuration.
Historic Data Logging (8500 ION only)

Three data recorders are used to record standard power system quantities, such as
phase current, phase voltage and power factor. These recorders, labeled Hist Mean
Log, Hist High Log, and Hist Low Log, are located in the Historic Data Logging
framework folder inside the Advanced Configuration folder. These data recorders,
by default, log ION output register values for voltage, current, Watts, VA, VAR,
power factor and frequency (historical mean, high and low for all values). For
descriptions of the parameters, see the ION Reference Manual or contact Customer
Service.
Harmonics Logging (8500 ION only)

Two recorders provide various harmonics logs, including K-factor and Total
Harmonics Distortion. These recorders, labeled Harm Mean Log and Harm High
Log, are located in the Harmonics Logging framework folder inside the Advanced
Configuration folder. These data recorders, by default, log mean and high Total
Harmonic Distortion for voltage, K Factor, and current. For descriptions of the
parameters, see the ION Reference Manual or contact Customer Service.
Transient (8500 ION only) and Sag/Swell Logging

Two waveform recorders (8500 only) provide details of these power quality
events. These recorders are located in the Power Quality Logging framework
folder inside the Advanced Configuration folder. These data recorders, by default,
log sag/swell and transient values for voltage and PT and CT transients.
62
Event Logging
PEGASYS Reporting (8400/8500 ION meters only)
NOTE
If you have PEGASYS software
all of your resource information is found at www.pml.com
One recorder is configured to provide power system data for the PEGASYS Report
Generator. This recorder (labeled Egy Dmd Log) is located in the PEGASYS
Reporting framework folder inside the Revenue folder inside the Advanced
Configuration folder.
If any input links to this module are changed, the PEGASYS Report Generator is
not able to create reports from the device logs.
Loss Log (8400/8500 ION meters only)

One recorder is configured to record loss values (transformer and line loss values).
It is located in the Revenue framework, inside the Energy framework folder, inside
the Advanced Configuration folder. For descriptions of the parameters contact
Customer Service.
Time of Use Logging (8400/8500 ION meters only)

Six data recorders are used to record energy and demand values based on the rates
set in the Time of Use module. These recorders can be found in the Time of Use
framework, and are labeled as follows: TOU kWh Log, TOU kVA(R)h Log, TU
kW/VAR sd Log, TOU kW/VAR td Log, TOU kVA sd Log, and TOU kVA td Log.
These data recorders, by default, log received and delivered values for kWh,
kVARh, kW and kVA. For descriptions of the parameters contact Customer
Service.
Changing the Parameters that are Logged

The factory configured meter logs a comprehensive set of energy, power and
harmonics parameters. Adding or deleting log parameters is an advanced
procedure that requires changing links between modules using ION Designer.
Once you are comfortable editing module links, change logged parameters by
linking the output registers you want logged to the inputs of an ION Data
Recorder module.
Event Logging
Events produced by the various ION modules in the meter are prioritized and
grouped to facilitate custom logging. Each event has a priority group number
assigned to it, based on its type and severity.
ION Event Priority Groups

Some Event Groups are pre-set with a Priority Number as shown in the table
below. You can also define your own priority number to some modules. Priority
numbers from 128-191 appear in the global even log viewer in PEGASYS. Priority
numbers from 192-255 are logged, initiate a beep and cause the window to flash.
63
Front Panel Event Log Display
You can customize these responses to display messages or perform netsend

messages, for example.
Event Group
Description
Priority Number
Reset
Module reset or re-synchronized
Setup Change
Module setup changes (setup register changes, label

changes, input handle changes)
10
Input Register
Change
Inputs of certain modules change value (i.e. input to And/

Or module changes)
15
I/O State Change
I/O state changes (i.e. relay closes)
20
Information
Module produces important user information
25
Warning
Module produces a warning
30
Failure
A failure has occurred
255
The Event Log Controller module lets you set a priority cutoff for event logging.
Any events with a priority number greater than the cutoff value are logged, and
events with lower priorities are discarded. See the individual module descriptions
and the Event Log Controller module description in the ION Reference.
Meter Events
Some events are not produced by a specific module; they are generated internally
by the meter. Examples of these events and the associated priority levels are as
follows.
Event Group
Description
Priority Number
Warning
Factory initialize performed
30
Firmware upgrade performed

Memory upgrade performed
Device power-up
Device power-down
Failure
A critical failure has occurred
255
Front Panel Event Log Display

The meter displays up to four critical events on the front panel display. Only
events with a priority of 255 (the highest priority) are displayed. If more than four
critical events have been logged, the meter displays the first three and a message
that indicates you need to view the event log through communications.
64
Clearing the Front Panel Event Log Display
If a critical error occurs that could compromise proper operation of billing

functions, the meter locks the front panel screen, and display a Diagnostic Event
message with an error code. If this occurs, contact Customer Service.
If the error does not threaten billing information, normal front panel display
scrolling continues unaffected. You have to access the event log display screen
manually to see if any non-fatal errors have occurred.
Viewing the event log display screen:
1.
Press the ALT/Enter button on the front panel to enter ALT mode.
2. Press either the Up or Down arrow button until the event log display is shown.
Each event is shown with the date and time it occurred, and a code for the
event type.
Clearing the Front Panel Event Log Display

The event log display screen can only be cleared either with a Master Reset or
through a Telnet session with the meter using an Ethernet connection. If you are
connected serially use Hyperterminal. See Using Hyperterminal on page 59.
For information on Master Reset see Master Reset Button on page 25. You can
also perform Master Reset using Meter Shop software.
Clearing the display:
1. Initiate a Telnet session (see Using Telnet on page 57) and enter the meter IP
address and a Port number of 7700.
2.
Logon with the user name 8500, 8400 or 8300 depending on your meter type.
Enter the meter password (0 by default), then type in ? for a list of options.
3. Type the number that corresponds to the Meter Clear Functions menu to view
the menu items.
4.
Type the number 1 to execute the clear function and reset the front panel
event log display.
65
Retrieving Data and Event Logs
Retrieving Data and Event Logs

PEGASYS software is used to retrieve, store and analyze the data and event logs
recorded by the meter for any 8000 Series ION meter in a PEGASYS network.
Logged data is retrieved and stored in the PEGASYS database automatically when
the PEGASYS Log Server connects to the meter. Refer to the PEGASYS
Administrators Guide or contact Customer Service if you need assistance
configuring or using PEGASYS software.
PEGASYS Vista and the PEGASYS Report Generator are used to analyze the data
stored in the PEGASYS database. Vista provides global, data log and event log
viewers that can display some or all of the historical data from the meter. The
Report Generator lets you create preconfigured or custom database reports.
66
Maintenance and Servicing

The 8000 Series ION meter does not require disassembly or regular servicing of
internal components. However, you may need to change the battery in the meter.
It is also common practice to test installed meters occasionally to ensure accurate
billing.
This chapter describes how access internal components and verify accuracy of the
meter.
In this Chapter
Removing
the Outer Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Removing
Internal Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Disassembling
Replacing
the Switchboard Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Calibration
Testing Equipment Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .66
Using Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Testing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Test Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Upgrading
Meter Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
67
Removing the Outer Cover
Removing the Outer Cover

NOTE
Many types of sockets have
levers that must be pulled
before the meter blades are
released and/or short the current transformers.
If the meter has a socket sealing ring or other anti-tamper sealing device you may
need to disconnect the meter from the socket before removing the outer cover.
Removing the meter from the socket breaks the power source to the meter but all
configuration settings are retained next time the meter is powered up.
Removing the outer cover:
1.
Remove the socket-sealing ring (if applicable).
2.
Disconnect the meter from the socket. Use both hands and pull the meter
slowly towards you.
Socket
Socket sealing ring
Anit-tamper cover seal
3. Remove any anti-tamper sealing device located at the base of the meter. These
devices seal the meter cover to the backplate.
4.
68
Remove the plastic cover from the meter by turning it one-quarter

counterclockwise and then pull it off.
Removing Internal Boards

Be sure the meter is not powered and all communications wiring is disconnected
before attempting to disassemble the meter.
CAUTION: Be sure to wear an anti-static wrist strap. Components in the meter are
extremely sensitive to electro-static discharge. Failure to observe ESD (Electro Static Discharge) procedures void the meter warranty.
Removing an internal board:

1.
Remove the front cover of the meter. See Removing the Outer Cover on
page 68.
2. Remove the two Phillips screws that hold the EMI (Electromagnetic Interface)
shield in place and carefully slide the shield off.
3.
Disconnect the communications ground wire by carefully pulling it through

the bottom cover of the meter. The communications ground wire is attached to
the internal communications board.
4. Remove the four Phillips screws that attach the bottom cover to the top section
of the meter and pull off the bottom cover.
C AUTION
Do not disconnect the communications ground wire from the
terminal on the outside of the
meter.
Carefully pull the communication ground wire through

bottom cover
Bottom cover
5.
Carefully disconnect all of the wires that connect the internal board to the
meter.
69
Disconnect wires from

board terminals
Carefully disconnect
all wires from cards.
6.
Each board is shielded with two thin, black flexible plates (not shown).
Carefully pull out the board with these black shields.
NOTE: The Switcher and Filter board components are interlocked inside the meter. These
boards must be removed at the same time. You can separate them once they are
removed from the meter. Contact your supplier if you want to remove the PC board.
PC board
Communications board
Switcher board
Power board
Measurement board
70
Disassembling the Switchboard Meter
Disassembling the Switchboard Meter

Your meter does not require disassembly or servicing of internal components and
you do not need to access internal components to calibrate the meter. If you need
to disassemble the meter for some other reason follow the steps below.
CAUTION: Only disassemble the meter if you are qualified and properly trained.
The components inside the meter are extremely sensitive to electro-static discharge.
Always wear an anti-static wrist strap when working inside the meter. Failure to use
proper equipment and procedures voids the meter warranty.
Disassembling the switchboard meter:

1.
Pull the 5-pin connector from the connected housing near the bottom of the
chassis.
2.
Remove the four Phillips screws that hold the meter to the chassis. Carefully
pull the meter from the chassis. Many wires connect from the meters CTs to
the chassis; do not disconnect these wires.
3. Remove the two Phillips screws holding the bottom support plate to the meter.
4. Remove the two Phillips screws that hold the bottom cover plate to the meter.
Carefully remove the meter.
5.
Remove the cover plate.
Meter
Switchboard chassis
5
Cover plate
4
Support plate
5-pin connector
71
Replacing the Battery
Replacing the Battery

The battery in the meter keeps the real time clock running when the meter looses
all primary power (loss of three phases). It runs the clock for about four years
assuming that the battery was fresh when installed. When the meter is fully
powered all battery drain is effectively eliminated and the battery life is the rated
shelf life which is a minimum of 10 years.
Replace the battery if the meter has been sitting for a couple of years without
power. If the meter will be without power for an extended period of time you
should disconnect the battery cable so that the battery maintains the 10-year shelf
life.
Replacing the battery:
1.
Remove the cover of the meter.
2. Remove the two Phillips screws that hold the EMI (Electromagnetic Interface)
shield in place and carefully slide the shield off.
3.
Carefully disconnect the battery wire from the meter and remove the battery
from the housing.
4. Place the new 3.6V Utility Meter LI battery in the housing and connect the wire
to the meter.
72
5.
Replace the EMI shield and the two Phillips screws.
6.
Replace the cover of the meter.
Calibration Testing Equipment Requirements
Calibration Testing Equipment Requirements

Although different meter shops use different methods for testing revenue meters,
most test equipment requirements are similar. The sections below provide some
test equipment guidelines for verifying the calibration of your 8000 Series ION
meter.
Test Socket
Ensure that the test socket for the meter or the mounting device is wired properly
(See Installation and Wiring on page 15). The current and voltage transformers
must be accurately rated and must perform within specifications to provide
accurate results.
The power that energizes the meter from the socket must be reliable and provide
the rated voltage of the meter, Unity Power Factor, Lagging Power Factor of 0.0
(for VARh testing) or 0.5.
Environment
The meter should be tested at the same temperature as the testing equipment. The
ideal temperature is about 22oC (72oF).
Test Loads
Your test load device or other loading circuit must be set within the current
capacity ranges for the meter.
Control Equipment
Control equipment is required for counting and timing the pulse outputs from the
front panel LEDs. Most standard test benches have armatures with infrared
sensors used for this purpose.
Ensure the accuracy and precision of any measurement equipment you use (i.e.,
Voltmeters, Ammeters, Power Factor meters).
Using Test Mode

NOTE
If you have a hardware-locked
meter you must remove the
cover and manually press the
TEST mode button. If your
meter is not hardware-locked
use Meter Shop software to put
the meter in TEST mode.
When the meter is in TEST mode it does not accumulate billable quantities. The test
measurements collected by the meter are sent to different registers so that the
billing quantities are not changed. When you exit TEST mode all test
measurements are reset to zero. The values shown on the TEST mode display
screens include:
Values
Description
kWh del T, kWh rec T
Test values of kWh delivered and kWh received
kVAR del T, kVARh rec T
Test values of kVARh delivered and kVARh received
kVAh del T, kVAh rec T
Test values of kVAh delivered and kVAh received
kW SD del T, kW SD rec T
Instantaneous Rolling Block (Sliding Window)

Demand delivered and received
73
Testing Procedure
Testing Procedure
The following are guidelines for testing the meter. Your meter shop may have
specific testing methods:
1.
Install the meter into the test socket (refer to Test Socket on page 73)
2. Place the meter into the test standard measuring device. Ensure all voltages are
in parallel with the meter being tested and all currents in series.
TIP
3.
Connect the control equipment used for switching the voltage to the test
standard device.
4.
Connect the control equipment used for counting the standard output pulses.
5.
Apply the rated current and voltage to the to the terminals of the meter.
6.
After the test equipment powers up the meter and before performing the
calibration verification test, apply voltage for at least 20 seconds. The warmup allows the internal circuity and capacitors to stabilize.
7.
Put the meter into TEST mode.
If the outer cover is still on the

meter, align the meter sensor
just off perpendicular to the
LEDs. This reduces reflections
from the outer cover.
NOTE: If you have a hardware-locked meter you must remove the outer cover and press
the TEST mode button.
8.
Align the infrared sensor on the standard test bench armature over the
appropriate front panel LED pulser.
9.
Perform testing on the test points (See Watt-Hour Testing on page 75 and
VAR-Hour Testing on page 76).
Run each test point for at least five seconds to allow an adequate number of
pulses to be read by the test bench equipment. Allow three seconds of dwell
time between test points.
74
Test Settings
Test Settings
When testing the meter it is important to ensure the test parameters are suited to
your testing methods. You may need to set the front panel LED pulse rate and the
test mode timeout.
LED Pulser Settings

The two LEDs on the front panel are preconfigured for energy pulsing. The
adjacent smaller infrared outputs are connected to the LEDs and pulse at the same
rate.
NOTE
The Kt setup register units for
the kWh Calibration Pulser are
in Watt-hours
The LED pulse rate is adjusted in the Kt setup register in the Calibration Pulser
module in Meter Shop software. The value entered defines how much energy the
module accumulates before a pulse is sent to the hardware channel. The front
panel WATT and VAR LEDs are factory set to the same pulse rate. The default Kt
value is shown on the front panel label of the meter and depends on the Form
Factor that the meter services and are summarized below:
Form Factor
Default pulse rate for WATT LED
Default pulse rate for VAR LED (Kt)
9S, 39S, 36S,

76S meters
1.8 Watts per pulse
1.8 VARs per pulse
35S meters
1.2 Watts per pulse
1.2 VARs per pulse
Configuring other energy pulsing applications:

To configure the LED outputs for other energy pulsing applications such as kVAh,
for example:
1.
Open the meter using ION Designer software.
2.
Create a link from the output of the MU Power Meter module to the Source
input of the Cal Pulser module.
Consult the ION Reference manual for more information on this module.
NOTE
If the maximum pulse rate is
exceeded the WATT LED
remains on (does not blink).
Watt-Hour Testing
It is common practice to test three Watt-hour test points:
Watt-hour Test Point
Specifications
Full Load
100% of the rated current, test voltage and rated frequency at unity
power factor. The rated test current is found on the 8000 Series ION
meter front panel label.
Light Load
10% of the rated current, test voltage and rated frequency at unity
power factor.
Lagging Power Factor
100% of the rated current, test voltage and rated frequency at 0.50
lagging power factor (current lagging voltage by 60o phase angle).
75
Upgrading Meter Firmware
VAR-Hour Testing
It is common practice to test two VAR-hour test points:
VAR-hour Test Point
Specifications
Full Load
lagging power factor. The rated test current is found on the meter
front panel label.
Light Load
power factor.
Upgrading Meter Firmware

You can upgrade the firmware on your meter without changing any physical
hardware. There is an Upgrade software utility that ships with both Meter Shop
and PEGASYS software. Instructions for use are found in the Meter Shop Quick
Reference Guide and in the online help.
76
Technical Specifications
This chapter describes the technical specifications of the 8000 Series ION
meters.
In this Chapter
Technical
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Measurements Steady State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Voltage Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Current Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Environmental Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Waveform Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Logging Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Solid State Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Real Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Internal Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Data Recording Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Modems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
77
This section provides updated technical measurements that include the Class 20
(5 Amp nominal, 20 Amp maximum input) and Class 2 (1 Amp nominal, 10 Amp
maximum input) models. Note that Class 2 meters are only available in the
Switchboard models (not the socket meters).
All specifications are subject to change without notice.
Measurements Steady State

Form 9S/36S, plus 39S/76S available on 8400/8500 ION meters:
steady state:
w/ standard supply:
120-277 (+/- 15%) VLN rms
w/ low voltage:
57.7-69.3 (+/- 15%) VLN rms
w/ aux. power:
57.7-277 (+/- 15%) VLN rms
overload:
w/ standard supply:
120-277 (+/- 20%) VLN rms
w/ low voltage:
57.7-69.3 (+/- 20%) VLN rms
w/ auxiliary power:
625 VLN rms, or 900 VLNpk.
Form 35S:
steady state:
w/ standard supply
120-480 (+/- 15%) VLL rms
w/ aux power:
57.7-480 (+/- 15%) VLL rms
overload:
w/ standard supply
120-480 (+/- 20%) VLL rms
w/ auxiliary power:
625 VLL rms, or 900 VLLpk.
Starting Current:
Class 2:
0.001 A rms
Class 20:
0.005 A rms
Rating Class:
78
Class 2:
10 mA 10 A rms
Class 20:
150 ma 20 A rms
Accuracy
Accuracy
Meets IEC 687 Class 0.2S, ANSI C12.1-1995/ C12.16-1991/C12.20-1998 Class 0.2.
Parameter
Accuracy (% reading)
1 second
Register Bounds
1 second
Voltage (l-l) (l-n)
0.1%
0 to 1x106 V
Frequency
0.01%
47 to 63 Hz
Current (I1, I2, I3)
0.1%
0 to 1x106 A
Current (I4, I5)
0.4%
0 to 1x106 A
kW, kVAR, kVA*
class 0.2*
0 to
3.3x107
kWh, kVARh, kVAh*
class 0.2*
0 to
1037
kW, kVA Demands
class 0.2*
Power Factor @ Utility PF
0.5%
-0.01 to -100.00, 100.00 to 0.01
Harmonics (to 63)
1% Full Scale
0.0001 to 100.00
K Factor
5% Full Scale
0 to 1x106
Crest Factor
1% Full Scale
0 to 10
* Refer to Standards Compliance on page 86.
Voltage Inputs
Inputs:
Va, Vb, Vc, Vref (9S/39S)
Vab, Vcb, Vref (35S)
Va, Vc, Vref (36S/76S)
Form 9S/36S/39S/76S
steady state:
w/ standard supply
120-277 (+/- 15%) VLN rms
w/ low voltage:
57.7-69.3 (+/- 15%) VLN rms
w/ auxiliary power:
57.7-277 (+/- 15%) VLN rms
overload:
w/ standard supply
120-277 (+/- 20%) VLN rms
w/ low voltage:
57.7-69.3 (+/- 20%) VLN rms
w/ auxiliary power:
625 VLN rms, or 900 VLNpk.
79
Current Inputs
Form 35S
steady state:
w/ standard supply
120-480 (+/- 15%) VLL rms
w/ auxiliary power:
57.7-480 (+/- 15%) VLL rms
overload:
w/ standard supply:
120-480 (+/- 20%) VLL rms
w/ auxiliary power:
625 VLL rms, or 900 VLLpk.
All Form Factors

Dielectric Withstand:
Surge withstand:
Impedance:
2500 Vrms, 60 Hz, for 1 minute

6kV peak (1.2/50 uS) voltage surge L-L and L-GND
Common and Tranverse modes. ANSI C62.41
5 M ohm/phase
Current Inputs
Inputs:
Ia, Ib, Ic, Ineutral (Ineutral on FM39S, FM76S only)
Class 2 Inputs:
Rated Inputs:
Overload:
1/10 A RMS. (1A nominal, 10A maximum)

50 A RMS for 1 second, non-recurring.
Class 20 Inputs:
Rated Inputs:
Overload:
5/20 A RMS. (5A nominal, 20A maximum)

500 A RMS for 1 second, non-recurring.
Class 2 and Class 20 Inputs:

Dielectric Withstand:
2500 Vrms, 60 Hz, for 1 minute
Surge withstand:
6kV peak (1.2/50 uS) voltage surge L-L and L-GND

Common and Tranverse modes.
Starting Current:
Class 2:
Class 20:
0.001 A RMS
0.005 A RMS
Burden:
Class 2:
Class 20:
0.15 VA @ 2A
0.15 VA @ 20A
Power Supply
4.1 Standard Power Supply:
Type:
Burden:
80
3-Phase supply, drawing of the voltage inputs.

Typical:
Max:
3 W, 5 VA / phase (3-Phase operation)

4W, 6.6 VA / phase (3-Phase operation)
Form 9S/36S/39S/76S:
120-277 (+/- 20%) VLN rms, 47-63 Hz
Form 35S:
120-480 (+/- 20%) VLL rms, 47-63 Hz
Environmental Conditions
Ride-through:
Surge withstand:
Min: 100ms (6 cycles @ 60 Hz @ 96 VAC)

6kV/0.5kA peak (100 kHz Ring Wave) ANSI C62.41
6kV/3kA peak (1.2/50-8/20 uS) voltage surge L-L
and L-GND. ANSI C62.41.
4.2 Low Voltage Power Supply:

Type:
3-Phase supply, drawing of the voltage inputs.
Burden:
Typical: 3 W, 5 VA / phase (3-Phase operation)

Max: 4W, 6.6 VA / phase (3-Phase operation)
Form 9S/36S/39S/76S:
Form 35S:
Ride-through:
Surge withstand:
57.7-69.3 (+/- 20%) VLN rms, 47-63 Hz

NOT SUPPORTED
Min:
100ms (6 cycles @ 60 Hz @ 46 VAC)

4.3 Auxiliary Power Pigtail with Standard Supply:

Type:
With standard supply:
Burden:
Ride-through:
Surge withstand:
1-Phase supply, powered through external cable with

Grounded U-Plug
AC:
DC:
120-277 (+/- 20%) VLN rms, 47-63 Hz

168-330 (+/- 20%) VDC
Typical:
Max:
10VA
20VA
Min:
100ms (6 cycles @ 60 Hz @ 96 VAC)

4.4 Auxiliary Power Pigtail with Low Voltage Supply:

Type:
With standard supply:
Burden:
Ride-through:
Surge withstand:
1-Phase supply, powered through external cable with

Grounded U-Plug
AC:
DC:
57-120 (+/- 15%) VLN rms, 47-63 Hz

80-160 (+/- 20%) VDC
Typical:
10VA, Max: 20VA
Min:
100ms (6 cycles @ 60 Hz @ 46 VAC)

Environmental Conditions
Location:
Operating:
Storage:
Outdoor use
-40 to +85 C (Inside cover)
-40 to +85 C
81
Waveform Recording
Accuracy over temp:

Humidity:
100 ppm/K (250 mA 20A, PF=1.0)

5 to 95% non-condensing
Waveform Recording
Sampling Resolution:
Resolution:
8500 Meter: 256 samples/cycle

13 bits for each input range.
Logging Capacity
The following table summarizes the default recording depths of the various Data
recorders and Waveform recorders in the meter.
8300 ION
Default Depth
8400 ION
Default Depth
8500 ION
Default Depth
Revenue Log
3360
3360
3360
Loss Log
N/A
3360
3360
EgyDmd Log
N/A
1350
3360
Time of Use Logs
TOU Logs
N/A
50
50
Historic Logs
Hist Logs
N/A
N/A
3360
Harmonic Logs
Harm Logs
N/A
N/A
840
Disturbance Recorders
Transient Log
N/A
N/A
100
Sag/Swell Log
100
100
100
Log Types
Energy Logs
The default settings allow for a maximum time logging capacity of about 35 days
for the 8000 Series ION meters.
Digital Inputs
8 Inputs:
Minimum pulse width:

Max input transition rate:
Scan Time:
Timing resolution:
Isolation:
S1 - S8, SCOM (Supported through I/O Expander)

Self-excited, dry contact sensing, no external voltage
required. +30 VDC differential between SCOM and
S1 through S8 inputs. Or 24-130 VDC externally
excited.
20 ms
50 transitions/s for each input
20 ms
1 ms, with 2 ms accuracy
1000 Vrms, 60 Hz for 1 minute (to meter)
Solid State Outputs

8 Solid State Outputs:
Max. Load Voltage:
82
C-1, C-2, C-3, C-4 (Form C) - Supported through I/O

Expander; A-1, A-2, A-3, A-4 (Form A) - Supported
through I/O Expander
200 VAC/DC
Analog Outputs
Max. Load Current:
100 mA
On Resistance:
30 ohms (typical), 50 ohms (max)
Off Resistance:
400M ohms (minimum)
Isolation:
Update rate:
3750 Vrms, 60 Hz for 1 minute (to meter), 1000 Vrms,

60 Hz for 1 minute (between outputs)
20 ms
Max output transition rate: 50 transitions/s
Analog Outputs
4 Analog Outputs:
Output range:
Max. Load:
Overload:
Isolation:
Accuracy:
Accuracy drift:
Resolution:
Update rate:
Supported through I/O Expander

0 - 20 mA (scalable to 4 - 20 mA) or
-1 - +1 mA (scalable to 0 1 mA)
500 ohms (0-20 mA), 10K ohms (-1 to +1 mA)
Outputs can be shorted to ground without causing
damage
3750 Vrms, 60 Hz for 1 minute (to meter),
2000 Vrms, 60 Hz for 1 minute (to power supply and
ground)
+/- 0.3% (% of Reading) @ 23 C
100 ppm/K
12 bits
1 second
Real Time Clock

Operating modes:
Resolution:
Time format:
Daylight Savings Time:
Accuracy:
Sync to internal crystal, sync to external source (i.e.

GPS). Sync to line frequency (default).
Year, Month, Day, Hours, Minutes, Seconds,
Milliseconds
Universal Coordinated Time (UTC). Time can be
displayed in local time based on itemizing settings.
Supported based on user programmable 20 year
calendar.
Sync to internal crystal: 25ppm typical, 100 ppm max
Sync to line frequency: < 10 ppm when synced to ISO
grid frequency
Carry through:
3.6V Lithium battery provides power during outage

conditions
83
Battery
Battery
Purpose:
Chemical System:
Rated voltage:
A 3.6V lithium cell is used to maintain the real time

clock while operating power has been removed from
the meter
Lithium
3.6V
Capacity:
0.95 Ah (nominal @ 1mA to 2V). (> 4 years when

connected to meter and operating power removed)
Shelf life:
In excess of 10 years from date code printed on

battery.
Operating Temp:
Disposal:
Safety:
Recommended battery:
-55 C to +85 C
Environmentally safe.
UL Recognized. Fire, Explosion and severe burn
hazard. Do not recharge, disassemble, heat above
100 C, incinerate or expose contents to water.
Tadiran Lithium, Model #TL-5276/W (Utility
Metering Memory Backup Battery)
Communications
COM1:
Interface:
Baud Rates:
Duplex:
Protocols:
location:
RS-232E (DTE) or RS-485 (shielded twisted pair)

300 115,200 bps (RS485 limited to 57,600 bps)
Full (RS232E), Half (RS485)
ION 2.0, Modbus/RTU, DNP 3.0, GPS:TRUETIME
DATUM1, GPS:ARBITER1, ETHERGATE2,
MODEMGATE2, FACTORY
Pigtail
COM2:
Interface:
Baud Rates:
Duplex:
RS-485, shielded twisted pair, or 33.6 Kbps internal

modem
300 115,200 bps (RS485 limited to 57,600 bps)
Half
Protocols:

MODEMGATE2, FACTORY
Location:
Pigtail
Interface:
ANSI C12.13 Type 2 Optical Port
COM3:
Baud Rates:
84
300 19200 bps
Internal Modem
Duplex:
Half
Protocols:
ION 2.0, Modbus/RTU, DNP 3.0, FACTORY
Location:
Front of Meter
COM4: (optional3)
Interface:
Baud Rates:
Duplex:
RS-485, shielded twisted pair

300 115,200 bps
Half
Protocols:

MODEMGATE2, FACTORY
Location:
Pigtail
NETWORK (8400/8500 ION meters only):

Interface:
IEEE 802.3-1993, ISO/IEC 8802-3:1993 (Ethernet)

10BASE-T
Cabling:
Unshielded twisted-pair cable,0.5 mm (24 AWG).

Max. segment length: 100 m
Connectors:
Data rates:
Protocols:
RJ45
10 Mbps, half duplex
TCP/IP, Telnet, PML ION, Modbus TCP
Notes:
1
GPS protocols supported in firmware revision V203 or later.
MODEMGATE, ETHERGATE protocols supported in firmware revision V205

or later.
COM4 is an ordering option for 8400/8500 meters and requires firmware

revision V205 or later.
Internal Modem
Data Rate:
Error Correction:
Data Compression:
Interface:
Governmental Approvals:
300 bps 33.6 kbps (V.34, V.32 bis, V.32, V.22 bis,
V.22 A/B, V.23, V.21, Bell 212A, Bell 103) Automatic
data rate detection is supported
V.42 LAPM, MNP 2-4, MNP 10
V.42 bis/MNP 5
RJ11 (Tip & Ring), or RJ31 with offhook detection.
FCC Part 68 (USA), Industry Canada CS-03 (CAN)
CTR-21 (Europe model only)
85
Display
Display
Type:
Resolution:
Size:
Temperature:
Backlight:
Backlight timeout:
Standards Compliance:
FSTN Liquid Crystal Display (LCD)

240 x 67 pixels
72 (H) x 32 (W) mm
Display is operational from 20 C to +60 C
LED (Green)
0 (always on) 120 min
Meets ANSI C12.16-1991, IEC 687
Packaging
Socket meters:
Switchboard Case:
Sealing/Cover:
Weatherproof:
Base Finish:
Cover Finish:
Depth:
FM9S, FM35S, FM36S, FM39S, FM76S (ANSI C12.10

1997)
(FT-21 style) FM9, FM35, FM36
ANSI C12.1-1995/ANSI C12.10-1997/ANSI C12.16
1991
Dustproof, raintight (as per UL50-1987 raintightness
test), designed for outdoor applications
Reinforced plastic UV and Corrosion resistant
(Class II)
Polycarbonate, UV and Corrosion resistant (Class II)
See unit dimensions in Chapter 1.
Standards Compliance
Safety/Construction:
ANSI C12.20-19981
ISO MTR1-964
American National Standard for Electricity Meters

0.2 and 0.5 Accuracy Classes
Engineering Specifications for Polyphase Solid-State
Electricity Meters for Use on the ISO Grid.
Electromagnetic Immunity:
IEEE C.37-90.1-1989
86
IEEE Standard Surge Withstand Capability (SWC)

Tests for Protective Relays and Relay Systems (ANSI)
(All inputs except for the network communication
port) ANSI C12.20-19981American National
Standard for Electricity Meters 0.2 and 0.5 Accuracy
Classes
IEC1000-4-2 (EN61000-4-2/IEC801-2)
Electrostatic Discharge (B)
IEC1000-4-3 (EN61000-4-3/IEC801-3)
Radiated EM Field Immunity (A)
IEC1000-4-4 (EN61000-4-4/IEC801-4)
Electric Fast Transient (B)
IEC1000-4-5 (EN61000-4-5/IEC801-5)
Surge Immunity (B)4
Data Recording Capacity
IEC1000-4-6 (EN61000-4-6/IEC801-6)
Conducted Immunity3
ANSI C62.411
Surge Immunity
Electromagnetic Emission:
FCC Part 15 Subpart B, Class A3, Class A Digital Device, Radiated
Emissions
IEC687 Compliance:
IEC687 S0.2 (rated current 5A, CL20 meter)6, (rated current 1A, 2A, CL2
meter)7
ANSI Compliance:
ANSI C12.20 CA0.2 (CL20 meter) 8
Modem:
FCC Part 681
Industry Canada CS-031
CTR-21 (European Modem only)
Approvals:
CAN3-C17-M845
ISO MTR1-964
Industry Canada (Notice of Approval #: AE-0924)

Engineering Specification for Polyphase Solid-State
Electricity Meters for Use on the ISO Grid.
Miscellaneous:
Optical Communications Port:ANSI C12.13-1991 Type 2, or IEC1107:1992
Quality Assurance:
ISO 9002-19942
Certified by MET Laboratories Inc., 914 W. Patapsco Avenue,

Baltimore, MD 21230
Certified by QMI, Registration Cert #002188
Certified by ACME
Certified by American Electric Power (AEP)
Certified by Industry Canada
Tested by KEMA Registered Quality B.V. Utrechtseweg 310, 6812 AR, Arnhem, The
Netherlands, IEC687 section 4.6.1, 4.6.2, 4.6.3 tested by American Electric Power (AEP)
Tested by Power Measurement Ltd.
Tested by MET Laboratories Inc., 914 W. Patapsco Avenue, Baltimore, MD 21230
Data Recording Capacity
8300 ION meter:
512kB Total (32 channels)
8400 ION meter:
1MB Total (160 channels)
8500 ION meter:
4MB Total (640 channels)
87
Modems
Modems
FCC Modems are approved to FCC Part 68 (U.S), and Industry Canada CS03
(Canada).
CE Modems are approved to CTR21. Note: The 8300/8400/8500 are CE approved
products.
88
Index
A
Accuracy 79
add ModemGated meters to the network 54
adjust the contrast 26
Advanced Meter Security 38
ALT Mode 29
Alternate Mode 29
Analog Outputs 83
Anti-tamper Sealing Methods 40
B
Basic Meter Types 16
Basic Operation 29
Battery 84
Replacing the 72
Break-out Cable 43
Break-out Cable DB9 Pin Number 48
C
Calibration Testing 73
Control Equipment 73
Environment 73
Test Loads 73
Test Socket 73
change the time-out default value 32
Changing the Password 36
Chassis Ground Connection 18
communicate directly TO the meter 51
communicate THROUGH the meter 51
Communications 84
Communications Accessories
Communications Break-out Cable 43
I/O Expander 42
Communications Break-out Cable 48
Communications Options 12
Communications Options Overview 42
configure devices connected to ModemGate 53
configure other energy pulsing applications 75
configure the meter for ModemGate 53
Current Inputs 80
Current Overrange Capability 19
Current Transformers 19
Customer Service and Training 13
changing logged parameters 63

retrieving logs 66
Data Display and Analysis Tools 10
Data on the Front Panel Display 26
Data Recording Capacity 87
DB9 (Serial) Pin Assignments 48
DB9 Female Connector Pins 48
Demand Reset Switch 25
Demand Reset Switch Seal 40
Diagnostic Event 65
Digital Inputs 82
Direct Connection 19
disable password security 36
Display 86
Display Screen
adjust contrast 24
E
Effects of Master Reset 26
Enabling and Disabling
Password Security Check 36
Entering the Password 35
Environmental Conditions 81
Ethernet Connections 50
Ethernet RJ-45 connector 50
European Modem 54
Modem Initialization String 55
event
event log displays 63
priority groups 63
Event Log and Nameplate Displays 28
External Labels 16
F
Factory password 38
Front Panel 10
front panel
event log display 64
Front Panel Features 24
Front Panel Label 16
G
General Bus Wiring Considerations 46
getting more information 13
GPS 55, 56
GPS Time Synchronization 56
D
data and event logging
INDEX
89
Hardware Locked Option 39

Hardware-Lock Security 39
Harmonics Logging 62
Hidden Labels 17
Histogram Displays 28
Historic Data Logging 62
Hyperterminal 59
Optical Port 25
Optical Port Connections 49
Optical Probe 43
Other Labels 17
Outer Cover
Removing the 68
Outer Cover Seals 40
I/O Expander 12, 42

I4 Current Input Connection 19
socket meter 20
switchboard meter 22
Internal Boards
removing 69
Internal Modem 85
Internal Modem Connections 52
Internal Timekeeping 56
ION events 63
ION Modules Supported 82
Packaging 86
Parameters affected by a Master Reset 26
Password Security Check 36
PEGASYS Reporting 63
PEGASYS Software 11
Phase Current Inputs 19
Phase Voltage Inputs 18
Phasor Diagram Displays 28
Potential Transformers 19
Power Supply 80
Powering the Meter 17
priority groups, ION events 63
Protocols 11
L
LED Pulsers 25
LED pulsing setup 25
Line Frequency Timekeeping 55
Logging Capacity 82
Loss Log 63
M
Master Reset Button 25
Measurements
Steady State 78
Meter Security 34
Meter Shop Software 11
Modem Connections 51
ModemGate 52
Modems 88
Modes of Operation 29
modify the password 36
Molex Extension Cables 43
Molex Micro-Fit 3.0 Pin Assignments 47
Mounting & Wiring the Socket Meter 20
22
N
Navigation Buttons 25
NORM Mode 29
Numeric Displays 27
90
R
Real Time Clock 83
remove an internal board 69
remove the outer cover 68
replace the battery 72
Resetting the Password 37
Retrieving Data and Event Logs 66
Revenue Log 62
RJ-11 Connector 52
RJ-31 Connector 52
RS-232 Connections 44
RS-485 Connection Methods to Avoid 46
RS-485 Connections 44
S
Sag/Swell Logging 62
SCADA 9
Serial Connections 43
Socket meter 16
Socket Seals 40
Solid State Outputs 82
Standard Meter Security 35
Standards Compliance 86
Status Bar 27
Supervisory Control and Data Acquisition
(SCADA) 9
switch the meter to TEST mode 31
Switchboard meter 16
T
Technical Specifications 78
Telnet 57
Telnet Menus 58
TEST Mode 31
Test Mode
using 73
Test Mode Button 25
TEST Mode LED Energy Pulsing 32
TEST Mode Time-out 31
Test Settings 75
LED Pulser Settings 75
VAR-Hour Testing 76
Watt-Hour Testing 75
Testing Procedure 74
Time
synchronization 57
Time Keeping 55
Time of Use Logging 63
Time Synchronization 55
Time Synchronization Diagnostics 57
Time Synchronization Security Considerations 34
Transient logging 62
Types of Front Panel Displays 27
U
using this guide 13
V
Verifying Communications 59
Voltage Inputs 79
Voltage Reference (Vref) Input Connection
19
W
Waveform Recording 82
INDEX
91
_ea
Revision Date: March 1, 2001

8000series Users Guide

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8000 Series Meter

World Wide Web

2195 Keating Cross Road

Asia & Pacific

7/16 Ledgar Road

Industry Canada Ring Equivalence Number Notice

Network Compatibility Notice

Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Data and Event Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Maintenance and Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

8000 Series ION Meter Users Guide

Removing Internal Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

8000 Series ION Meter Users Guide

Power Quality and Standards Compliance Monitoring

SCADA (Supervisory Control and Data Acquisition)

The Factory-Configured Meter

The 8000 Series ION Meter in a Power Monitoring System

Data Display and Analysis Tools

8000 Series ION Meter Users Guide

managing your power monitoring network

analysing real-time and logged data

generating power system reports

creating custom functionality at the meter level

PEGASYS is recommended for all power monitoring systems where advanced

performing basic meter setup

verifying meter calibration and measurements

viewing real-time and reset accumulated values

designing and archiving custom templates

installing templates into meters

Modbus RTU, and TCP

MV-90 translation system

COM 1: selectable RS-232/RS-485 port

COM 2: high-speed RS-485 port

COM 3: IrDA optical port for communications in the field

Order options include:

order the internal

10Base-T Ethernet port (8400/8500 ION meters only)

COM 2: 33.6 kbps internal modem (either FCC or CTR-21 compliant)

Your meter supports the following communication protocols:

ION (Integrated Object Network)

Modbus TCP (8400/8500 ION meters only)

EtherGate (an Ethernet/RS-485 gateway) (8400/8500 ION meters only)

ModemGate (a Modem/RS-485 gateway)

GPS (Global Positioning System)

four mechanical Form C relays

either four solid-state Form A relays, or four analog outputs

8000 Series ION Meter Users Guide

Using this Guide

Using this Guide

Getting More Information

Customer Service and Training

Installation and Wiring

Meter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

& Wiring the Socket Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

& Wiring the Switchboard Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Basic Meter Types

Basic Meter Types

Front Panel Label

Class 0.2 Accuracy

Form Factor diagram

Serial Number and

8000 Series ION Meter Users Guide

The LEDs indicate the COM ports

RISK OF ELECTRIC SHOCK