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Applic:
Issue No:
Date:
Pumps covered:
PUMP SPECIFICATION
Rotation:
Governor type:
Gov. Link Length:
Gov. Link Length:
(DP210 Workshop Manual Section 4.6.4)
Plunger Diameter:
Drive Type:
Transfer pressure:
Viscosity compensating device in end plate.
Cambox pressurising valve.
Servo Advance with:
- Speed advance, LLA & CA
Torque trimmer.
Solenoid voltage:
OEM Code:
Clockwise.
Mechanical all-speed.
41.5 0.5 mm.
10.1 0.5 mm.
7.0 mm (4 off).
Supported shaft.
adjustable.
HA3000/HA2500/HA700/AVM/PGM
ISO 4113 at 40 2C.
5.0 psi
0.0 psi
YDB286 (BDL0S6844)
172 + 3 - 0 bar.
ISO 7440 + YDB288 Edge filter assy.
6 x 1.8 x 450 mm
PRE-TEST NOTES
Screw transfer pressure adjuster fully out and then
1.0 turns in before commencing test.
CA solenoid to be de-energised unless otherwise stated.
Torque trimmer plug to be wound out until thread appears.
Latch valve adjuster, if fitted, screw fully in then
8 turns out
Operation
1.
Priming
S/C
RPM Requirements
Obtain delivery from all
(C) 200
injectors
and backleak.
Close throttle.
Stabilise. Cycle speed between 100 to 400
rpm 5 times.
Open throttle.
2.
3.
4.
Stabilise. Cycle speed between 100 to
1230 rpm 5 times.
Stabilise and run at 1100 rpm until
backleak temperature
is 38C min.
5.
6.
7.
Transfer
Press.
Delivery
Governor
Back
leakage.
Cambox
Press.
Transfer
Press.
(C) 1100
Transfer
Press.
Transfer
Press
Advance
Advance
Advance
Advance
(S)
(C)
(C)
(C)
Advance
Advance -
Light load
17.
18.
Open throttle.
Stop test machine.
Fit CPS tool
19.
20.
21.
Torque
Trimmer
Torque
Trimmer
CPS
Torque
Trimmer
CPS
(S) 1100
23.
24.
Torque
Trimmer
CPS
Torque
Trimmer
CPS
Torque
Trimmer
CPS
(C) 725
Latch Valve
/C) 250 CPS = -0.4 to -2.0 mm
(S
If incorrect, adjust LV preload
& repeat test
27.
Torque
Trimmer
CPS
Torque
Trimmer
(C) 280
CPS
If incorrect or adjusted, stop machine and
repeat from test (25).
28.
Delivery
29.
Shut-off Solenoid
30.
31.
Stop test machine.
Fit Max Fuel adjuster tool
Open throttle.
Delivery
32.
Max.
Delivery
33.
Delivery
(C)
34.
35.
36.
37.
Delivery
Governor
Gov. cut-off
Delivery
(C)
(S)
(C)
(C)
38.
Dynamic
timing
speed
.
ISO OVERCHECK PROCEDURE
.
The Overcheck section of this plan has
been developed in
conjunction with the Original Equipment
Manufacturer.
Providing all values are achieved, the
pump settings will
maintain the original homologated engine
performance. Failure to
attain any one of the values will indicate a
pump setting or
function failure and require further
investigation.
.
PRE-OVERCHECK NOTES
Dynamic timing - record zero angle (refer to DT339)
Drive shaft lock bolt to remain locked
until zero angle
recorded.
CA advance motor to be de-energised
unless otherwise stated.
No adjustments to be made unless
otherwise stated.
Close throttle.
Stabilise. Cycle speed between 100 to 500
rpm 3 times.
Open throttle.
Stabilise. Cycle speed between 100 to
1250 rpm 5 times.
Stabilise and run at 1100 rpm until
backleak temperature
is 38C min.
39.
Advance
40.
Advance
41.
Light load
Advance
42.
43.
Stop test machine.
Energise CA solenoid.
44.
De-energise CA solenoid.
Open throttle.
Fit CPS tool
45.
46.
47.
Advance -
Torque
Trimmer
Torque
Trimmer
CPS
Torque
Trimmer
CPS
Open throttle.
49.
Delivery
50.
Shut-off Solenoid
Delivery