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Applic:
Issue No:
Date:
Pumps covered:
Vista T2359
1
00/00/00
9320A070G 9320A071G 9320A072G 9320A073G 9320A074G 9320A075G
PUMP SPECIFICATION
Rotation:
Governor type:
Gov. Link Length:
Gov. Link Length:
(DP210 Workshop Manual Section 4.6.4)
Plunger Diameter:
Drive Type:
Transfer pressure:
Viscosity compensating device in end plate.
Cambox pressurising valve.
Servo Advance with:
- Speed advance, LLA & CA
Torque trimmer.
Boost control.
Solenoid voltage:
OEM Code:
Clockwise.
Mechanical all-speed.
41.5 0.5 mm.
10.1 0.5 mm.
7.0 mm (4 off).
Supported shaft.
adjustable.
HA3000/HA2500/HA700/AVM/PGM
ISO 4113 at 40 2C.
5.0 psi
0.0 psi
YDB286 (BDL0S6844)
172 + 3 - 0 bar.
ISO 7440 + YDB288 Edge filter assy.
6 x 1.8 x 450 mm
PRE-TEST NOTES
Screw transfer pressure adjuster fully out and then
1.0 turns in before commencing test.
CA solenoid to be de-energised unless otherwise stated.
Torque trimmer plug to be wound out until thread appears.
Boost control initial shimming:
1.4 mm.
Boost stroke :
Latch valve adjuster, if fitted, screw fully in then
8 turns out
Turn light load adjuster valve fully in ,then 2 turns out.
Operation
1.
Priming
S/C
RPM Requirements
Obtain delivery from all
(C) 200
injectors
and backleak.
Close throttle.
Stabilise. Cycle speed between 100 to 400
rpm 5 times.
Set boost pressure to 15.0 psi.
Open throttle.
2.
3.
4.
Stabilise. Cycle speed between 100 to
1230 rpm 5 times.
Stabilise and run at 1100 rpm until
backleak temperature
is 38C min.
5.
6.
7.
Transfer
Press.
Delivery
Governor
Back
leakage.
Cambox
Press.
Transfer
Press.
(C) 1100
Transfer
Press.
Transfer
Press
Advance
Advance
Advance
Advance
(S)
(C)
(C)
(C)
Advance
De-energise CA solenoid.
15.
Advance -
(S) 1100
Light load
17.
18.
21.
Torque
Trimmer
Torque
Trimmer
CPS
Torque
Trimmer
CPS
(S) 1100
(S) 690
23.
24.
25.
Torque
Trimmer
CPS
Torque
Trimmer
CPS
Torque
Trimmer
CPS
Torque
Trimmer
CPS
(C) 625
Torque
Trimmer
(C) 1100
CPS
Set boost pressure to 9.5 psi.
27.
Torque
Trimmer
CPS
Torque
Trimmer
CPS
Latch Valve
/C) 250 CPS = -2.0 to -6.0 mm
(S
If incorrect, adjust LV preload
& repeat test
31.
Torque
Trimmer
CPS
Torque
Trimmer
CPS
Shut-off Solenoid
(C) 280
34.
35.
Stop test machine.
Fit Max Fuel adjuster tool
Open throttle.
Set boost pressure to 15.0 psi.
Delivery
36.
Max.
Delivery
37.
Delivery
(C)
38.
39.
40.
41.
Delivery
Governor
Gov. cut-off
Delivery
(C)
(S)
(C)
(C)
42.
Dynamic
timing
speed
.
ISO OVERCHECK PROCEDURE
.
The Overcheck section of this plan has
been developed in
conjunction with the Original Equipment
Manufacturer.
Providing all values are achieved, the
pump settings will
maintain the original homologated engine
performance. Failure to
attain any one of the values will indicate a
pump setting or
function failure and require further
investigation.
.
PRE-OVERCHECK NOTES
Dynamic timing - record zero angle (refer to DT339)
Drive shaft lock bolt to remain locked
until zero angle
recorded.
CA advance motor to be de-energised
unless otherwise stated.
No adjustments to be made unless
otherwise stated.
Close throttle.
Stabilise. Cycle speed between 100 to 400
rpm 5 times.
Set boost pressure to 15.0 psi.
Open throttle.
Stabilise. Cycle speed between 100 to
1240 rpm 5 times.
Advance
Advance
Advance
46.
Advance -
Light load
Advance
Light load
47.
48.
Stop test machine.
Energise CA solenoid.
49.
De-energise CA solenoid.
Open throttle.
Fit CPS tool
Set boost pressure to 15.0 psi.
50.
51.
52.
Advance -
Torque
Trimmer
Torque
Trimmer
CPS
Torque
Trimmer
CPS
Shut-off Solenoid
(S) 1100
58.
Delivery
Delivery
Delivery
(C) 1100
Dynamic
timing
speed