Escolar Documentos
Profissional Documentos
Cultura Documentos
Construccin
IMPORTANT:
Any safety provisions as directed by the appropriate governing
agencies must be observed when using our products.
The pictures in this brochure are snapshots of situations at
different stages of assembly, and therefore are not complete
images. For the purpose of safety, they should not be deemed
as definitive.
All of the indications regarding safety and operations
contained in this brochure, and the data on stress and loads
should be respected. ULMA Construccins Technical
Department must be consulted anytime that field changes
alter our equipment installation drawings.
Our equipment is designed to work with accessories and
elements made by our company only. Combining such
equipment with other systems is not only dangerous but also
voids any or all our warrantees.
The company reserves the right to introduce any modifications
deemed necessary for the technical development of the
product.
Product description
Assembly, use and disassembly
Solutions
Handling and maintenance conditions
Legal and standard references on health and safety
in the workplace and environmental risks
Components and accessories
ULMA Construccin addresses
Our products
Safety note
Control note
Warning note
Information note
Product description
Bet for new materials
The LGR is a light vertical formwork system created for framing rectangular
columns, and it is focused toward residential building. This system is comprised
of a range of handset panels in all existing sizes.
The constant research of ULMA Construccin has led to bet for new materials
like plastic. This type of product used in LGR formwork offers advantages to the
customer-operator and environment: increases durability and the life of the
formwork, reduces weight and facilitates its manipulation, is recyclable ...
Main features:
Rectangular columns framing system composed of light handset panels.
The panels shuttering face is made of plastic. The board is riveted to
the metal frame, providing lightweight to the panels and excellent
finishing.
Fixing elements are integrated in the panel and they cannot be lost.
These elements solve the union between panels in a simple way.
Reduced number of components.
Permits pouring dwarf walls joining laterally the panels using clamps.
Robust system, metallic frame with reinforced corners, which guarantees a
longer useful life for the panels.
Maximum allowable concrete pressure: 80 kN/m2. Up to a height of 3 m, it
is not necessary to control the pouring speed.
Range of system:
Panel heights: 3 m, 1 m and 0.5 m.
Width range: 0.7 m and 0.5 m.
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Construccin
ULMA Construccin has developed the ideal product for maximum efficiency and economy of work in the
implementation of columns and dwarf walls: LGR Column Formwork.
Panels:
A product with long life
L
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Lift ring
Reinforce corner
element
F
Detail F
A
Riveted plastic
board
B
Detail A
Metal frame
Tubular rib
Sliding nut
C
Multipunched
rib
Detail C
D
Hollow for
crow bar
Bolt
Detail E
Detail D
L Panels description
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Lifting:
Elevation with security and safety
Lifting hook
L The Lifting hook must be used following the advices and instructions of
ULMA Construccin
L
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Stabilizing system:
Guaranteed balance
Elements used during panel assembly to stabilize them
against wind loads and to plumb the formwork once it
is assembled. The system uses adjustable props to
support both tensile and compression stresses.
L Stabilizing system
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Construccin
Stabilization settings:
FORMWORK HEIGHT
3m
H = 2.4 m
L = 2.7 m
3.5 m
H = 2.6 m
L = 2.9 m
DRAWING
4m
H = 0.5 m
L = 1.7 m
H = 3.1 m
L = 3.3 m
4.5 m
H = 0.5 m
H = 0.6 m
H = 3.1 m
L = 3.4 m
5m
H = 0.5 m
H = 1.6 m
H = 3.5 m
L = 3.85 m
Chamfer strip
Sharp edges on the columns can be avoided by using Chamfer strips. This is a plastic component that is placed between
two panels joined together at 90 angles; it is not necessary to nail it to the plywood because its special shape allows it to
brace the profile. It also has slotted holes necessary to permit passing the Bolt through the lateral holes of the panel.
L The positioning of the Chamfer strip to the panel is made without any
additional element
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Construccin
Manual assembly
The assembly process described below refers to a column formwork assembly manipulated without crane. It may vary
depending on the required geometry:
L Fixing detail
1 Position one panel perpendicular to another (in an L shape), facing the lateral profile holes to the multipunched
L
rib holes.
Insert the bolts in the panel holes in accordance with the column dimensions to be obtained. Tighten the nuts.
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Construccin
equipment.
begin.
Release the Bolts and the nuts to dismantle the
panels.
Perform maintenance work and cleaning on the
panels.
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Solutions
The right product for column
geometries
Columns
The LGR panel can be used to frame columns of varying
cross sections (from 15 cm to 60 cm per side), it is
adjustable up to 5 cm.
These column panels have several ribs with holes,
punched every 5 cm, through which the Bolts are
inserted. Depending on the hole used, the column
dimensions will vary.
PANEL WIDTH
0.7 m Panel
0.5 m Panel
300 x 300
150 x 150
600 x 600
400 x 400
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Dwarf walls
To execute columns with a cross section larger than
60 cm, the panels must be joined laterally using Clamps.
In these cases, the height of the dwarf walls is limited
to a maximum of 5 m (always positioning the small
panels below). The panels must be joined face to face
using intermediate 15 Tie rods.
For the tying system, besides using these Tie rods, it is
possible to use Sliding nuts incorporated in the panel's
multipunched rib or the Plate washer nut 15, supported
on the outside of the multipunched ribs. To permit
recovering material and reusing it, the rods are
protected by plastic Spacer tubes 22/25 that are
inserted between panels supported on cones.
PANELS WIDTH
0.7 + 0.7 m
0.7 + 0.5 m
0.5 + 0.7 m
0.5 + 0.5 m
1000
850
800
650
1300
1100
1100
900
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Construccin
L Walkway bracket
fixing detail
N clamps in height
LGR panel 3 m
5 clamps
LGR panel 1 m
2 clamps
1 clamps
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Construccin
Formwork
For stacking formwork panels on the ground, frames will be placed
on planks or similar materials and distributed to avoid any damage,
facilitating organization, cleanliness and posterior distribution of the
panels to their assembly positions.
All gang positioning and assembly processes will be performed
following safe work procedures.
They will be levelled and stabilized properly depending on the terrain
and/or weather conditions.
New gang shall not be mounted in the working area until the previous
gang has been properly secured.
Do not leave any element partially assembled.
The working platforms should never be overloaded. Only elements
required for fluid work flow should be stacked on them.
20
Construccin
Assure proper tying between the nut and the bolt so as to make
sure that no grout is lost through the joints.
Make sure that all the plate washer nuts are properly tightened,
the push-pull props are properly placed and tightened and the
push-pull prop shoes are correctly tied to the ground.
Respect the maximum pressures of the formwork system
(according to product instructions).
The formwork surfaces should be checked and cleaned before
pouring concrete.
Release agent should be applied to a cloth or brush and used to
clean the panels after each use. Do not use wire brushes that
could damage the film on the plywood.
In general, it is not recommended to use nails, screws or similar
fasteners.
Panels should always be stored after their last use at the
construction site. Before stacking the panels, they must be
cleaned. Then, they should be stacked by placing a wooden piece
between one panel and the next. They should be kept off the
ground by stacking them on supports that are levelled, and they
should be stored under a roof.
Release agent
Release agent should be used to keep concrete from sticking to the
formwork, thus increasing number of times a panel can be used.
The release agent plays an important role in assuring the quality of
the concrete surface. It serves the purpose of assuring there are no
surface holes and that colour is uniform.
It should be applied uniformly and in thin coats at all times. Usage
and correct use guidelines should be taken into account at all times.
The panel surfaces should be cleaned carefully before applying the
release agent.
It is recommended to clean the metal frame and apply the release
agent to the frame every 4 or 5 pourings.
Pouring
It is recommended to pour the concrete from the lowest possible
height; never higher than 2 m if it is not poured through a conduit,
pipe or other pouring accessory. It is convenient to pour as close as
possible to the base, without pouring directly against the formwork
at a single point.
The condition of the formwork will be overseen while pouring
concrete. Pouring will be stopped if any incident is detected.
Do not permit concrete to splash on the high sides of the panels so
as to assure that it does not cause stains.
If concrete is poured from a bucket, special care should be taken to
avoid hitting the formwork with the bucket and to avoid exceeding
the cranes load limit.
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Handling conditions
Proper storage of components is a fundamental necessity for their
preservation.
Optimal storage conditions are the following:
- Place the pieces of the same type and dimensions on or in
elements that have been exclusively designed for them (baskets,
pallets, boxes, etc.).
- In order to avoid part deformation, do not strap the metal strips
too tightly.
- Apply the metal strips sufficiently tight to assure the parts cannot
move.
- Use protectors to guard the components from the excessive
pressure exerted by the metal strips.
- Do not permit parts to hit against one another while the material
is being moved.
Repairing
ULMA Construccin has specific equipments for cleaning, repairing
panels and replacing board.
Lifting hook
The Lifting hook should be used in a way it does not put in danger
the integrity of people.
The Lifting hook cannot be used in applications not described in the
Users Guide.
The Lifting hook can only be used to raise panels and gangs for
systems specifically designed by ULMA Construccin, LGR in this
case. It will never be used for other applications or other formwork
systems.
In case the Lifting hook does not work properly, it will have to be
taken back immediately to be repaired.
The Lifting hook must not suffer strong knocks and excessive
crushing during its handling, storage, transport and, mainly,
when shifting the Panel from these Brackets.
The Lifting hook will remain in a place protected from the
atmospheric and aggressive agents to avoid its deterioration.
In case anyone who manipulates the Lifting hook notices any
deterioration in it, he/she will immediately take it back to have it
repaired.
The revision and reparation of the Lifting hook will be carried out
by the staff authorised by the manufacturer.
23
Construccin
Make sure that the used wire rope slings to raise the panels are
placed in a symmetric way.
Check visually the state of the Lifting hook before any use,
discarding it if any problem.
In long term jobsites the components will be revised periodically
(every six months) by qualified personnel.
Never stay under the lifted load.
Panels will be raised slowly, avoiding sudden movements. When
raising the panel do not stay near it. Lift it some centimetres and
check the correct placement of the slings.
If the Lifting hooks are not working properly, the panel will be
placed on the ground and all the mistakes will be corrected.
If the load has to be guided, cords and other auxiliary means will
be used. These means will be placed in the panel in advance.
If the crane operator does not have visual control of the whole
course, the displacement labours of the panels will be guided by
someone qualified to do it. Never guide the load with the hand.
Gloves and safety boots with metallic toecap will always be used
for hand and feet protection when placing Lifting hook and raising
panels. A helmet will always be used to protect the head.
Handlings will be carried out in places with enough visibility (more
than 100 Lux).
Checking instructions
The hook must be verified at least once a year by qualified personnel from ULMA Construccin or, by someone that
has been previously qualified and authorised by ULMA Construccin.
For the overhaul of the Lifting hook check the parts specified in the next table:
CONTROL TYPE
COMPONENT
FAULT
REVISION FREQUENCY
CRITICAL YES / NO
REPAIR
Yes
Scrap
Staple
Deflection or excessive
erosion
Yes
Scrap
Yes
Replace
components
Spring
Missing component
No
Replace
components
Identification plate
Missing component
No
Replace
components
Surface appearance
No
Clean
Visual
The self-blocking nut and hexagonal screw are for single use, so long as these elements are released, these
should be replaced by new ones.
24
Construccin
Signed
Signed
Code: 9057200
Name: HEXAGONAL NUT M20 DIN985-8 ZINC COATED
Aitor Ayastuy
Chairman
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Construccin
74.26
58.4
WEIGHT (kg)
CODE
16.9
12.9
1856075
1856080
1920835
NEVI Clamp
3.96
1920851
0.45
1856061
CODE
LGR Panel
1856050
1856065
LGR Panel
LGR Panel
LGR Panel 1 x 0.7
LGR Panel 1 x 0.5
29.5
22.6
1856060
1856070
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Construccin
Stabilizing
CODE
1.5
1856140
10.3
1856130
19.7
Hexagonal nut 15
0.4
0.22
CODE
12.2
1861094
1.7
0230100
1.4
1900256
0.3
7230455
0.006
7230264
0.3
9165401
Hexagonal nut
M20 DIN985-8
zinc coated
0.06
9057200
1856120
ETALLE C
Panel bolt
WEIGHT (kg)
1861122
7238001
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Construccin
Production Plant
ULMA C y E, S. Coop.
Ps. Otadui, 3 - P.O. Box 13
20560 OATI (Guipzcoa)
SPAIN
Phone: + 34 943 034900
Fax: + 34 943 034920
www.ulma-c.com
ULMA Worldwide
EUROPE
Germany
ULMA Betonschalungen
und Gerste GmbH
Paul-Ehrlich-Strae 8
D-63322 RDERMARK
Phone: + 49 6074 9294 0
Fax: + 49 6074 9294 101
www.ulma-c.de
Nordwest Branch
Stresemannallee 4c
D-41460 NEUSS
Phone: + 49 2131 40201 0
Fax: + 49 2131 40201 99
Sdwest Branch
Manfred - Wrner - Str. 115
D-73037 GPPINGEN
Phone: + 49 7161 50608 42
Fax: + 49 7161 50608 43
France
ULMA, S.A.R.L.
27, rue Gustave Eiffel
Z.I. de la Marinire
91070 BONDOUFLE
Phone: + 33 1 69 11 54 50
Fax: + 33 1 69 11 54 54
www.ulma-c.fr
Tarnos Branch
40, rue de lIndustrie
Z.I. de Tarnos
40220 TARNOS
Phone: + 33 5 59 64 44 45
Fax: + 33 5 59 64 44 84
Lons Branch
9, Avenue Larregain
Z.I. du Monhauba
64140 LONS
Phone: + 33 5 59 62 71 97
Fax: + 33 5 59 13 84 33
Eguilles Branch
50, alle Meulire
Z.I. - Route de Berre
13510 EGUILLES
Phone: + 33 4 42 64 62 30
Fax: + 33 4 42 64 62 31
Italy
ALPI, S.P.A.
Zona Industriale Est
I-39035 MONGUELFO (BZ)
Phone: + 39 0474 947 400
Fax: + 39 0474 947 499
www.alpionline.net
Kazakhstan
ULMA Kazakhstan
01000 ASTANA
6/2, Tashenova St. 4th floor, offices 7,9
Phone:/Fax: + 7 7172 58 05 19
Phone: + 7 7172 37 93 48
www.ulma-c.kz
Poland
ULMA Construccion Polska S.A.
03-115 WARSAW
ul. Klasykw 10
Phone: + 48 22 506 70 00
Fax: + 48 22 814 31 31
www.ulma-c.pl
WSCHD REGION
WARSZAWA Branch
Warszawa Office
03-197 WARSAW
ul. Laurowa 39
Phone: + 48 22 506 72 50
Fax: + 48 22 747 19 16
Olsztyn Office
10-467 OLSZTYN
ul. Sprztowa 3, lok. 18
Phone: + 48 89 537 73 10
Fax: + 48 89 532 04 95
LUBLIN Branch
Lublin Office
20-327 LUBLIN
ul. Wroska 2
Phone: + 48 81 749 72 90
Fax: + 48 81 744 04 90
Biaystok Office
15-100 BIAYSTOK
ul. 1. Armii Wojska Polskiego 9, lok. 203
Phone: + 48 85 676 73 00
Fax: + 48 85 675 06 53
28
Construccin
ZACHD REGION
POZNA Branch
61-317 POZNA
ul. Ostrowska 484
Phone: + 48 61 838 75 30
Fax: + 48 61 863 01 60
Nowa Sl Office
67-100 NOWA SL
ul. Kociuszki 29
Phone: + 48 68 376 77 60
Fax: + 48 68 387 02 21 wew. 357
POUDNIE REGION
BYDGOSZCZ Branch
KRAKW Branch
Bydgoszcz Office
85-739 BYDGOSZCZ
ul. Fordoska 199
Phone: + 48 52 323 76 80
Fax: + 48 52 345 25 65
Krakw Office
31-670 KRAKW
ul. Powstacw 66
Phone: + 48 12 620 73 70
Fax: + 48 12 647 34 22
Szczecin Office
70-676 SZCZECIN
ul. Gerarda Merkatora 7
Phone: + 48 91 485 77 30
Fax: + 48 91 462 53 11
Katowice Office
40-203 KATOWICE
al. Rodzieskiego 188b
Phone: + 48 32 356 74 80
Fax: + 48 32 353 33 90
GDASK Branch
80-298 GDASK
ul. Budowlanych 27
Phone: + 48 58 522 78 00
Fax: + 48 58 667 02 04
D Branch
94-250 D
ul. niwna 4/8
Phone: + 48 42 666 73 20
Fax: + 48 42 650 03 25
WROCAW Branch
Portugal
ULMA Portugal Lda.
Zona Industrial - Rua A, s/n
Vale de Figueira
2695 SO JOO DA TALHA - LISBON
Phone: + 351 219 947 850
Fax: + 351 219 558 022
www.ulma-c.pt
Wrocaw Office
50-541 WROCAW
ul. Armii Krajowej 53
Phone: + 48 71 391 76 30
Fax: + 48 71 367 30 90
Porto Branch
Zona Industrial da Feiteira
Rua das Casas Queimadas
717 Grij
4415-439 VILA NOVA DE GAIA
PORTO
Phone: + 351 227 418 820
Fax: + 351 227 418 829
Ukraine
ULMA Formwork Ukraine Ltd.
01013 KIEV
3, Derevoobrobna St.
Phone: + 380 44 255 14 92
Fax: + 380 44 255 14 94
www.ulma-c.com
Czech Republic
ULMA Construccin CZ, s.r.o.
Prmyslov 1009
294 71 BENTKY NAD JIZEROU
Phone: + 420 326 910 600
Fax: + 420 326 910 601
www.ulma-c.com
Slovak Republic
ULMA Construccion SK, s.r.o.
Rybnin 38/K
831 06 BRATISLAVA
Phone: + 421 2 4910 2911 - 13, 18
Fax: + 421 2 4910 2922
www.ulma-c.com
Romania
ULMA Cofraje s.r.l.
Sos Chitilei, 200
012405 - Sector 1 - BUCHAREST
Phone: + 40 31 425 13 22/23
Fax: + 40 31 425 13 24
www.ulma-c.ro
29
Construccin
Production Plant
ULMA C y E, S. Coop.
Ps. Otadui, 3 - P.O. Box 13
20560 OATI (Guipzcoa)
SPAIN
Phone: + 34 943 034900
Fax: + 34 943 034920
www.ulma-c.com
ULMA Worldwide
AMERICA
Argentina
ULMA Andamios y
Encofrados Argentina, S.A.
Bernardo de Irigoyen 722 6A
CP1072AAP CAPITAL FEDERAL
Phone/Fax: + 541 14 3425132
www.ulma-c.com.ar
Brazil
ULMA Brasil - Frmas e
Escoramentos Ltda.
Rua Joo Dias Ribeiro, 210
Jd. Sagrado Corao de Jesus
Itapevi - SP
CEP: 06693-810
Phone/Fax: + 55 11 3883 1300
www.ulma-c.com.br
Rio de Janeiro Branch
Rua Sargento Silva Nunes, 137
Ramos - Rio de Janeiro - RJ
CEP: 21040-231
Phone/Fax: + 55 21 2560 2757
Phone/Fax: + 55 21 2560 5541
Centro-Oeste Branch
Quadra 3, Lotes 680/700
Setor Industrial Leste
Gama - Brasilia DF
CEP: 72445-030
Phone/Fax: + 55 61 3556 6226
Salvador Branch
Travessa Dois de Fevereiro, 145
Centro - Lauro de Freitas - BA
CEP: 42700-000
Phone/Fax: + 55 71 3288 2003
Sul Branch
Rua Dr. Joo Incio, 195/199
Navegantes - Poa RS
CEP: 90230-180
Phone/Fax: + 55 51 3337 1003
Chile
ULMA Chile - Andamios y
Moldajes, S.A.
Vizcaya n 325 - Pudahuel
(Ruta 68, Camino Noviciado)
SANTIAGO
Phone: + 56 2 5990530
Fax: + 56 2 5990535
www.ulma-c.cl
Norte Branch
General Borgoa 934 of. 70
ANTOFAGASTA
Phone: + 56 5 5246770
Fax: + 56 5 5246960
Sur Branch
OHiggins 940 of. 904
CONCEPCIN
Phone: + 56 4 12522930
Fax: + 56 4 12228321
USA
ULMA Form Works, Inc.
58 Fifth Avenue
Hawthorne - NEW JERSEY 07506
Phone: + 1 973 636 2040
Fax: + 1 973 636 2045
www.ulma-c.us
Mexico
ULMA Cimbras y Andamios
de Mxico S.A. de C.V.
Va Gustavo Baz Prada 2160
Acceso 5
54060 Col. La Loma
TLALNEPANTLA
(Mexico State)
Phone: + 52 55 5361 6783
Fax: + 52 55 2628 3549
www.ulma-c.com.mx
Peru
ULMA Encofrados Per, S.A.
Av. Argentina 2882
LIMA
Phone: + 51 1 613 6700
Fax: + 51 1 613 6710
www.ulma-c.com.pe
ASIA-AFRICA
P.R. China
ULMA Formworks China R.O.
#1009 Fortunegate Mall
1701 West Beijing Road
SHANGHAI, 200040
Phone: + 86 21 62887070
Fax: + 86 21 62885980
www.ulma-c.com
UAE
ULMA Formworks UAE L.L.C.
Plot No. 597- 547
Dubai investments Park
P.O. Box. 282286
DUBAI
Phone: + 971 4 8858208
Fax: + 971 4 8858209
www.ulma-c.com
Singapore
ULMA Formwork
Singapore PTE. LTD.
2 Senoko Way
758027 SINGAPORE
Phone: + 65 6758 2338
Fax: + 65 6758 8523
www.ulma-c.com
Norte Branch
Ctra. Pomalca, km 2,7
Chiclayo - LAMBAYEQUE
Phone: + 51 7 460 8181
Fax: + 51 7 460 8182
30
Construccin
ULMA in Spain
ANDALUCA Branch
CASTILLA Branch
GALICIA Branch
LEVANTE Branch
ARAGN Branch
Pol. Ind. El Pradillo II
Aneto, 2 - Parcela 23
50690 PEDROLA (Zaragoza)
Phone: 976 654645
Fax: 976 654635
CANARIAS Branch
Pol. Ind. Las Majoreras
Los Llanillos, 33
35259 INGENIO (Las Palmas)
Phone: 928 789212
Fax: 928 789538
Pol. Ind. Valle de Gimar
Manzana XIII - Parcelas 21 y 22
38509 GIMAR (Tenerife)
Phone: 922 505020
Fax: 922 501101
NORTE Branch
Pol. Ind. Goiain
Av. San Blas, 1
01170 LEGUTIANO (lava)
Phone: 945 001100
Fax: 945 001111
Iturritxualde, 3
48160 DERIO (Vizcaya)
Phone: 94 4521425
Fax: 94 4522468
CENTRO Branch
Pol. Ind. Sur
28863 COBEA (Madrid)
Phone: 91 6523199
Fax: 91 6528828
Ctra. N-401 Madrid-C. Real, km 87
45110 AJOFRN (Toledo)
Phone: 925 011000
Fax: 925 011008
31
Construccin
Our products
Vertical Formworks
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A system for large works and
high performance
Circular Sheet
Formwork BIRA
Formwork system designed
for circular wall
configurations
ENKOFORM V-100
Bracing System
Wall and Column Formwork
with Steel Walers and Timber
Beams
COMAIN Hand-held
Formwork
Modular Formwork that is
light and easy to handle by a
single person
Formwork Climbing
Systems
Climbing and self-climbing
systems for any height
32
Construccin
Notes
33
Construccin
Notes
34
Construccin
E00CBS13
ULMA C y E, S. Coop.
Ps. Otadui, 3-P.O.Box 13
20560 OATI (Guipzcoa)
SPAIN
Phone: + 34 943 034900
Fax: + 34 943 034920
ww w.ulma-c.com