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INDUSTRIES

making steelwork

Purlins

TECHNOLOGY

BW Purlins

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

Fire Restraint Wall System


Contents
Introduction .................................................................................................... 3
Design and Certification .................................................................... 4
Building Details

.........................................................................................

Purlins and Rails Z Section

......................................................

..........................................

10

.........................................................

12

......................................................................................

13

Purlins and Rails Cee Section


Eaves Beams E Section
Purlin Systems

........................................................................

14

Butt System

..................................................................................

16

Lap System

...................................................................................

17

Sleeved System

....................................................

18

.....................................................................................

19

BW Cleats & Packer Plates ......................................................

21

Purlin Ancillary Items & Accessories

22

Heavy End Bay System


Roof Variations

..............................

............

25

.............................................................................

27

Eaves Beam Ancillary Items & Accessories


Side Rail Systems

........................................................................

28

..................................................................................

29

Sleeved System
Butt System

Horizontal Cladding System

........................................

......................

32

..............................................................

34

Side Rail Ancillary Items & Accessories


BW Cleats and Riveting

30

..................................

35

........................................................

36

.................................................................................

37

Literature .....................................................................................................

38

Software and Detail Sheets

39

Door and Window Trimmer Cleats


Fire Restraint Wall System
Material Weights

.....................................................

TECHNOLOGY

About

technology

The material is steel, the technology is Surebuild. Lightweight,


load bearing framework for all applications industrial,
commercial, modular and domestic. The Surebuild name
reflects the ongoing product development, independent
testing and analysis, manufacturing speed and accuracy,
and overall cost effectiveness.

Surebuild solutions in steel


Surebuild is a registered Trademark of BW Industries Ltd.

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

BW Purlins

Fire Restraint Wall System


Introduction
The Company

Quality

Products

BW Industries is a privately
owned company providing
steel components for the
construction, manufacturing and
agricultural sectors from our
13,175m2 production facility.

BW Industries has a Quality Assurance


System which is accredited to BS EN
ISO 9001-2008 and that covers all
aspects of our operations, and is CE
approved.

The wide range of products


supplied by BW Industries may
be split into the following areas:

BW Industries are also suppliers


to the domestic market and
export to other countries
worldwide.
As a reflection of our clear
commitment we have gained
a leading position in the steel
sections industry by our
insistence without compromise,
that all components are of
high quality and are accurately
manufactured whilst remaining
cost effective.
Since its establishment in 1974,
BW Industries are proud to have
an excellent reputation in the
construction and manufacturing
sectors, established through
continued commitment and an
unrivalled service level.

BW Industries are committed to


supporting and developing sustainability
throughout all its departments.

Purlins, Sheeting Rails and


Eaves Beams
n Mezzanine Floors
n Structural Walls and Framing
n Surebuild Structural Framing
n Offsite Modular Buildings
n Cold Formed Framed Buildings
n Grainwalling
n Laser Punching and Notching

Steel is one of the most recycled


materials used in the world. Use of
recycled material does not compromise
the quality of new steel produced by it.

This brochure relates


specically to Purlins, Sheeting
Rails and Eaves Beams.

Our excellent personal service backed


up by commitment to quality ensures
that BW Industries achieve the highest
levels of customer satisfaction.

Sustainability

By addressing key issues such as


product design, CO2 emissions,
recycling of waste materials and
prudent use of all resources, BW
Industries take responsibility for
managing environmental issues.

BW Industries Purlin Division


carries out design and
manufacture of light steel pregalvanised steel purlins and
sheeting rails.
BW standard sections range
from 121mm to 341mm with
thicknesses from 1.2mm to 3mm
and the systems are available
in Zed or Cee section profiles
which are manufactured from
pre-galvanised steel coil with a
guaranteed yield strength of 450
N/mm2.
In addition we also offer bespoke
sections ranging from 50mm to
500mm with thicknesses from
0.5mm to 6mm, manufactured to
individual clients requirements.

BW Purlins

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

Fire Restraint Wall System


Design and Certication

Design Software

Detailing

Ordering and Manufacture

BW Industries have developed


software for the design of purlins,
eaves beams, sheeting rails and
mezzanine floor beams. This is
provided as an aid to designers and
specifiers to allow selection of the
optimum section.

BW Industries produce standard


detailing sheets which allow
detailers to order standard
sections and components.
The information on these sheets
is used to generate a CAM data
file which is then fed directly
into the manufacturing system.

In order to facilitate the ordering


process, BW Industries have
a range of standard drawings
and detail sheets which can be
completed by the client. These
are then used to prepare an
acknowledgment, which itemises
precisely what is required. The
information on drawings and detail
sheets is programmed into a cam
data file which is transmitted
directly to the rolling of fabrication
plant.

It has been developed following


extensive testing of sections
under the SCI (Steel Construction
Institute), which was undertaken
to accurately determine bending
capacities.
The software has been developed
by a chartered structural engineer
and has been independently
checked and verified by the SCI.
Fully comprehensive technical
support is available from our design
team.

Standard details are available


on a number of electronic
draughting packages such as
Autocad and Tekla.
BW Industries also have facilities
to produce detail drawings as
required for any project.
Non standard sections and
non standard hole sizes
and or punchings can be
accommodated on request.

Ancillary items are produced in


conjunction with the manufacture of
major components.
All major components are normally
ink jet printed to show what they
are and from which materials they
have been formed. This process
is so that there is a trail which
shows exactly what has been
manufactured.

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

BW Purlins

Fire Restraint Wall System


Design and Certication contd
Design
All of BW Industries steel section
property information and load
tables have been independently
assessed and verified under
the SCI Assessed Scheme
Calculation of the member
resistances. The section
properties are calculated in
accordance with BS-EN 1993-1-3
(Design of steel structures,, Part
1-3 General rules Supplementary
rules for cold-formed members and
sheeting BSI 2006).

CE Marking
BW Industries Limited
Factory Production Control was
third party assessed against
EN 1090-1:2009+A1 2011, by SGS
UK. We achieved accreditation to
EXC2 and standard ISO 14731 and
ISO 3834.

Certification
BW Industries have developed design software
based on the methodology in the relevant European
standards and extensive testing of their product range.
This information has been independently assessed
and approved by the SCI who are an internationally
recognized authority in the field of light gauge
steelwork design and construction.
BW Industries are pleased to display the SCI logo
and to confirm that their products have achieved
SCI Assessed status with the
appropriate certification.

This certification covers the


following products: Steel
Structural Purlins, Mezzanine Steel
Channels, Fabricated Structural
Steel Assemblies and SureBUILD
Engineered Wall Panels.

Dispatch and Supply


BW Industries have a team of
experienced personnel who hand
pick the items for dispatch and
load these onto the vehicles that
have been arranged for onward
transportation.
Depending on the end users
requirements, specialist vehicles
with on board lifting equipment can
be arranged to facilitate off-loading
at the delivery address.

Photograph of Zed Purlin undergoing load testing in the John Payne Building
Laboratory at Oxford Brookes University as witnessed and documented by the
SCI (Steel Construction Institute)

BW Purlins

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

Fire Restraint Wall System


Building Details

Fire Restraint Wall System


BW Rafter Stays
page 24

Fire Restraint Wall System


BW Apex Ties
page 22

Fire Restraint Wall System


BW Snaptite Anti-sag Tie
page 22

BW Zed Section

BW Diagonal Ties
page 8

page 33

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

BW Purlins

BW Cleat Details
page 21

Fire Restraint Wall System


BW Side Rail Supports
page 32

Fire Restraint Wall System


BW Purlin Assembly Details

BW Eaves Beams
page 12

page 13

BW Purlins

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

Fire Restraint Wall System


Purlins and Rails Z Section
Range
Top Flange

Top
p Lip
Top Hole
Gauge

Depth

Gauges mm

Z121

1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0

Z141

1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0

Z151

1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0

Z171

1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0 , 2.3 , 2.5

Z201

1.4 , 1.5 , 1.6 , 1.8 , 2.0 , 2.3 , 2.5

Z231

1.5 , 1.6 , 1.8 , 2.0 , 2.3 , 2.5

Z261

1.6 , 1.8 , 2.0 , 2.3 , 2.5 , 2.9

Z301

2.0 , 2.3 , 2.5 , 2.9

Z341

2.3 , 2.5 , 2.7 , 3.0

Range

Depth
mm

Top
Flange

Top Lip
mm

mm

Bottom Hole
Bottom Lip
Bottom
Flange

Use the
BW Building
Wizard
Software
for accurate
calculations

Bottom
Flange

Bottom
Lip

Top Hole
mm

Bottom
Hole

mm

mm

Z121

121

56

17

51

19

44

mm

42

Z141

141

56

17

51

19

44

42

Z151

151

56

17

51

19

44

42

Z171

171

67

17

62

19

44

42

Z201

201

67

17

62

19

44

42

Z231

231

78

17

71

19

44

42

Z261

261

82

17

74

19

44

42

Z301

301

92

19

84

21

44

42

Z341

341

102

21

94

23

44

42

n Designed in accordance with BS EN 1993-1-3


n Manufactured by cold roll forming of pre-hot dipped

galvanized strip to BS EN 10346 with minimum tensile


strength of 450 N/mm2 and Z275 coating
n Section ranges are referenced Z followed by three

digits being the overall depth in mm


n Individual sections are referenced Z followed by five

digits the first three being the overall depth in mm and


the final two being the gross material thickness in mm
multiplied by 10 - eg: a 171mm deep, 1.5mm gauge
purlin would be Z171/15

All holes are 14mm diameter unless stated otherwise.


All holes are punched in pairs on standard gauge lines.

Product information required when ordering


purlin section size

purlin overall length

A NEW INNOVATION FROM BW INDUSTRIES


TECHNOLOGY

INDUSTRIES
making steelwork

Building Wizard Software

The software package facilitates cost effective design of purlins, side rails and mezzanine floor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

Section
Reference

Weight
kg/m

Z12113

2.59

Z12114

2.78

Z12115

Second Moment of Area


Major Axis
cm4

Section Modulus

BW Purlins

Radius of Gyration

Moment
Capacity

Minor Axis
cm4

Major Axis
cm3

Minor Axis
cm3

Major Axis
cm

Minor Axis
cm

Major Axis
kNm

74.01

23.05

12.07

4.24

4.81

2.68

5.03

79.39

24.66

12.94

4.54

4.80

2.67

5.72

2.97

84.70

26.23

13.81

4.83

4.79

2.67

6.40

Z12116

3.16

89.93

27.78

14.66

5.12

4.78

2.66

7.08

Z12118

3.53

100.20

30.77

16.34

5.68

4.77

2.64

8.40

Z12120

3.89

110.18

33.64

17.97

6.22

4.75

2.62

9.68

Z14113

2.79

105.74

23.12

14.81

4.24

5.53

2.59

6.17

Z14114

3.00

113.48

24.73

15.90

4.54

5.52

2.58

7.02

Z14115

3.20

121.13

26.32

16.97

4.84

5.51

2.57

7.87

Z14116

3.41

128.69

27.87

18.03

5.13

5.51

2.56

8.70

Z14118

3.81

143.52

30.89

20.11

5.70

5.49

2.55

10.33

Z14120

4.21

157.99

33.79

22.13

6.24

5.47

2.53

11.93

Z15113

2.89

124.17

23.14

16.25

4.25

5.89

2.54

6.77

Z15114

3.11

133.29

24.76

17.45

4.55

5.88

2.53

7.71

Z15115

3.32

142.31

26.35

18.63

4.84

5.87

2.53

8.63

Z15116

3.53

151.22

27.91

19.79

5.13

5.86

2.52

9.55

Z15118

3.95

168.72

30.94

22.08

5.70

5.84

2.50

11.35

Z15120

4.36

185.81

33.85

24.32

6.25

5.83

2.49

13.11

Z17113

3.32

186.23

37.64

21.56

5.75

6.73

3.03

7.54

Z17114

3.57

200.06

40.33

23.16

6.16

6.72

3.02

8.79

Z17115

3.82

213.74

42.97

24.75

6.57

6.71

3.01

10.04

Z17116

4.06

227.29

45.57

26.31

6.97

6.70

3.00

11.27

Z17118

4.54

253.96

50.64

29.40

7.76

6.69

2.99

13.69

Z17120

5.02

280.09

55.54

32.43

8.52

6.67

2.97

16.07

Z17123

5.73

318.27

62.59

36.85

9.63

6.65

2.95

19.55

Z17125

6.20

343.04

67.09

39.71

10.33

6.63

2.93

21.81

Z20114

3.90

292.20

40.43

28.81

6.17

7.77

2.89

10.94

Z20115

4.17

312.31

43.09

30.79

6.58

7.76

2.88

12.49

Z20116

4.44

332.25

45.70

32.76

6.98

7.76

2.88

14.03

Z20118

4.97

371.56

50.81

36.63

7.78

7.74

2.86

17.06

Z20120

5.50

410.14

55.75

40.44

8.55

7.72

2.85

20.04

Z20123

6.28

466.64

62.86

46.01

9.66

7.69

2.82

24.41

Z20125

6.79

503.41

67.41

49.63

10.37

7.68

2.81

27.25

Z23115

4.76

472.25

63.17

40.37

8.30

8.94

3.27

14.03

Z23116

5.06

502.66

67.06

42.97

8.82

8.93

3.26

16.07

Z23118

5.67

562.75

74.68

48.10

9.84

8.91

3.25

20.09

Z23120

6.28

621.87

82.09

53.16

10.83

8.89

3.23

24.05

Z23123

7.18

708.72

92.81

60.58

12.27

8.87

3.21

29.87

Z23125

7.77

765.42

99.70

65.43

13.19

8.85

3.19

33.68

Z26116

5.53

689.05

75.94

52.07

9.51

10.01

3.32

18.45

Z26118

6.20

771.92

84.63

58.34

10.61

9.99

3.31

23.35

Z26120

6.86

853.56

93.09

64.51

11.68

9.97

3.29

28.17

Z26123

7.85

973.74

105.36

73.59

13.25

9.94

3.27

35.29

Z26125

8.50

1052.34

113.26

79.53

14.26

9.92

3.26

39.94

Z26129

9.78

1205.94

128.40

91.13

16.21

9.89

3.23

49.04

Z30120

7.87

1299.79

134.69

85.32

15.02

11.49

3.70

33.92

Z30123

9.00

1484.83

152.78

97.47

17.06

11.46

3.68

43.42

Z30125

9.75

1606.17

164.48

105.43

18.39

11.45

3.66

49.65

Z30129

11.24

1844.04

187.04

121.05

20.96

11.41

3.63

61.87

Z34123

10.16

2149.05

212.63

124.69

21.36

12.99

4.08

51.30

Z34125

11.01

2326.33

229.18

134.98

23.04

12.97

4.07

59.34

Z34127

11.86

2501.54

245.38

145.14

24.70

12.95

4.06

67.29

Z34130

13.12

2760.50

269.04

160.16

27.12

12.92

4.03

79.05

BW Purlins

10

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

Fire Restraint Wall System


Purlins and Rails Cee Section
Range
Flange
Lip
Hole
Gauge

Depth

C121

1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0

C141

1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0

C151

1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0

C171

1.3 , 1.4 , 1.5 , 1.6 , 1.8 , 2.0 , 2.3 , 2.5

C201

1.4 , 1.5 , 1.6 , 1.8 , 2.0 , 2.3 , 2.5

C231

1.5 , 1.6 , 1.8 , 2.0 , 2.3 , 2.5

C261

1.6 , 1.8 , 2.0 , 2.3 , 2.5 , 2.9

C301

2.0 , 2.3 , 2.5 , 2.9

C341

2.3 , 2.5 , 2.7 , 3.0

Range

Hole
Lip

Gauges mm

Depth

Flange

Lip

Hole

mm

mm

mm

mm

C121

121

54

17

43

C141

141

54

17

43

C151

151

54

17

43

C171

171

66

17

43

C201

201

66

17

43

C231

231

75

17

43

C261

261

79

17

43

C301

301

89

19

43

C341

341

99

21

43

Use the
BW Building
Wizard
Software
for accurate
calculations

n Designed in accordance with BS EN 1993-1-3


n Manufactured by cold roll forming of pre-hot dipped

galvanized strip to BS EN 10346 with minimum tensile


strength of 450 N/mm2 and Z275 coating
n Section ranges are referenced C followed by three

digits being the overall depth in mm


n Individual sections are referenced C followed by five

digits the first three being the overall depth in mm and


the final two being the gross material thickness in mm
multiplied by 10 - eg: a 171mm deep, 1.5mm gauge
purlin would be C171/15

All holes are 14mm diameter unless stated otherwise.


All holes are punched in pairs on standard gauge lines.

Product information required when ordering


purlin section size

purlin overall length

A NEW INNOVATION FROM BW INDUSTRIES


TECHNOLOGY

INDUSTRIES
making steelwork

Building Wizard Software

The software package facilitates cost effective design of purlins, side rails and mezzanine floor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.

11

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

Section
Reference

Weight
kg/m

C12113
C12114

Second Moment of Area

Section Modulus

BW Purlins

Radius of Gyration

Moment
Capacity

Major Axis
cm4

Minor Axis
cm4

Major Axis
cm3

Minor Axis
cm3

Major Axis
cm

Minor Axis
cm

Major Axis
kNm

2.58

74.01

13.36

12.23

3.72

4.82

2.05

5.25

2.77

79.39

14.30

13.12

3.98

4.81

2.04

5.95

C12115

2.96

84.70

15.22

14.00

4.24

4.80

2.03

6.64

C12116

3.14

89.94

16.12

14.87

4.49

4.79

2.03

7.32

C12118

3.51

100.20

17.87

16.56

4.98

4.78

2.02

8.66

C12120

3.88

110.18

19.56

18.21

5.45

4.76

2.01

9.96

C14113

2.78

105.67

14.08

14.99

3.79

5.54

2.02

6.43

C14114

2.99

113.41

15.08

16.09

4.06

5.53

2.02

7.29

C14115

3.19

121.05

16.05

17.17

4.32

5.52

2.01

8.14

C14116

3.39

128.60

17.01

18.24

4.58

5.51

2.01

8.98

C14118

3.80

143.42

18.87

20.34

5.08

5.50

1.99

10.63

C14120

4.19

157.87

20.66

22.39

5.57

5.48

1.98

12.24

C15113

2.88

124.06

14.41

16.43

3.82

5.90

2.01

7.05

C15114

3.10

133.17

15.43

17.64

4.09

5.89

2.00

7.99

C15115

3.31

142.18

16.42

18.83

4.36

5.88

2.00

8.93

C15116

3.52

151.08

17.40

20.01

4.62

5.87

1.99

9.85

C15118

3.94

168.56

19.31

22.33

5.12

5.85

1.98

11.67

C15120

4.35

185.63

21.15

24.59

5.61

5.84

1.97

13.44

C17113

3.33

187.81

24.25

21.97

5.23

6.75

2.42

7.81

C17114

3.58

201.75

25.99

23.60

5.61

6.74

2.42

9.09

C17115

3.83

215.56

27.71

25.21

5.98

6.73

2.41

10.36

C17116

4.07

229.22

29.40

26.81

6.34

6.72

2.41

11.61

C17118

4.56

256.13

32.70

29.96

7.06

6.71

2.40

14.08

C17120

5.04

282.49

35.90

33.04

7.75

6.69

2.38

16.51

C17123

5.75

321.00

40.52

37.54

8.75

6.66

2.37

20.05

C17125

6.22

346.00

43.47

40.47

9.39

6.65

2.36

22.35

C20114

3.91

294.41

27.36

29.29

5.71

7.79

2.38

11.29

C20115

4.18

314.69

29.17

31.31

6.09

7.78

2.37

12.86

C20116

4.45

334.77

30.96

33.31

6.46

7.77

2.36

14.43

C20118

4.98

374.39

34.45

37.25

7.19

7.76

2.35

17.51

C20120

5.51

413.27

37.84

41.12

7.90

7.74

2.34

20.54

C20123

6.29

470.23

42.73

46.79

8.93

7.71

2.32

24.98

C20125

6.81

507.29

45.87

50.48

9.59

7.69

2.31

27.88

C23115

4.75

471.52

41.54

40.82

7.53

8.94

2.65

14.84

C23116

5.05

501.88

44.12

43.45

7.99

8.93

2.65

16.89

C23118

5.66

561.86

49.17

48.65

8.91

8.92

2.64

20.96

C23120

6.26

620.87

54.09

53.75

9.80

8.90

2.63

24.96

C23123

7.16

707.56

61.22

61.26

11.10

8.87

2.61

30.83

C23125

7.75

764.15

65.81

66.16

11.94

8.85

2.60

34.67

C26116

5.53

690.54

51.97

52.92

8.78

10.02

2.75

19.53

C26118

6.20

773.59

57.96

59.28

9.80

10.00

2.74

24.50

C26120

6.86

855.41

63.80

65.55

10.79

9.98

2.73

29.40

C26123

7.85

975.84

72.28

74.78

12.23

9.95

2.71

36.62

C26125

8.50

1054.61

77.76

80.81

13.16

9.93

2.70

41.34

C26129

9.78

1208.52

88.29

92.61

14.95

9.90

2.68

50.58

C30120

7.80

1288.47

89.43

85.61

13.25

11.49

3.03

35.04

C30123

8.93

1471.76

101.51

97.79

15.04

11.46

3.01

44.56

C30125

9.75

1609.07

113.51

106.92

16.96

11.46

3.04

51.35

C30129

11.24

1847.36

129.25

122.75

19.32

11.42

3.02

63.74

C34123

10.16

2152.39

147.22

126.24

19.69

13.00

3.40

53.23

C34125

11.01

2329.94

158.77

136.65

21.24

12.98

3.39

61.36

C34127

11.86

2505.42

170.10

146.95

22.76

12.96

3.38

69.40

C34130

13.12

2764.77

186.66

162.16

24.98

12.93

3.36

81.29

BW Purlins

12

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Fire Restraint Wall System


Eaves Beams E Section

Flang

Lip

Angle of Top Flange


from 0 to 20 degrees

Range

Gauges mm

E195

2.0, 2.4, 3.0

E235

2.0, 2.4, 3.0

E300

2.0, 2.4, 3.0

E360

2.0, 2.4, 3.0

Range

Depth Holes

Depth

Flange

Lip

Holes

mm

mm

mm

mm

E195

195

90

20

65

E235

235

90

20

105

E300

300

90

20

170

E360

360

90

20

230

Gauge

Use the
BW Building
Wizard
Software
for accurate
calculations

n Designed in accordance with BS EN 1993-1-3

Lip

n Manufactured by cold roll forming of pre-hot

dipped galvanized strip to BS EN 10346 with


minimum tensile strength of 450 N/mm2 and
Z275 coating
n Section ranges are referenced E followed by

three digits being the overall depth in mm


n Individual sections are referenced E followed by five digits the

first three being the overall depth in mm and the final two being
the gross material thickness in mm multiplied by 10 - eg: a 195mm
deep, 2.0mm gauge eaves beam would be E195/20

Section
Reference

Weight
kg/m

19520

6.26

19524

7.46

19530

Second Moment of Area


Major Axis
cm4

Section Modulus

Radius of Gyration

Moment
Capacity

Minor Axis
cm4

Major Axis
cm3

Minor Axis
cm3

Major Axis
cm

Minor Axis
cm

Major Axis
kNm

478.52

84.57

49.08

13.69

7.81

3.28

19.89

567.16

99.63

58.17

16.14

7.78

3.26

27.06

9.21

694.53

120.88

71.23

19.58

7.73

3.22

37.38

23520

6.89

736.90

89.97

62.71

14.02

9.24

3.23

25.42

23524

8.21

874.75

106.07

74.45

16.53

9.21

3.21

34.64

23530

10.15

1073.74

128.84

91.38

20.08

9.16

3.17

47.95

30020

7.91

1307.16

97.00

87.14

14.40

11.49

3.13

35.32

30024

9.44

1554.59

114.45

103.64

17.00

11.45

3.11

48.22

30030

11.68

1913.67

139.20

127.58

20.70

11.40

3.07

66.94

36020

8.85

2019.15

102.10

112.18

14.67

13.50

3.04

45.47

36024

10.57

2404.43

120.54

133.58

17.33

13.46

3.01

62.15

36030

13.09

2965.60

146.74

164.76

21.11

13.40

2.98

86.45

All holes are 14mm diameter unless stated otherwise.


Web holes can be counter formed or plain.
Packer plates can be supplied.
*Indented web Eaves Beams can be supplied on request (a maximum length applies).
A NEW INNOVATION FROM BW INDUSTRIES
TECHNOLOGY

INDUSTRIES
making steelwork

Building Wizard Software

The software package facilitates cost effective design of purlins, side rails and mezzanine floor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

13

BW Purlins

Fire Restraint Wall System


Purlin Systems
BW Industries produce four types of Purlin Systems, Sleeved, Butt,
Lap and Heavy End Bay these are detailed over the next few pages

Sleeved PAGE 14

Butt PAGE 16

Lap PAGE 17

Heavy End Bay PAGE 18

BW Purlins

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Fire Restraint Wall System


Purlins Sleeved System
Single Span

Double Span

The sleeved purlin system is suitable for buildings with two


or more bays and utilises single span length purlins with
sleeves. The sleeves are formed from the same section as
the purlins but are installed inverted.

The sleeves, which achieve a high degree of continuity over the


purlin supports are fitted at all penultimate rafter connections and
staggered on all internal bays, allow economy of purlin section
selection.
The system can be used for single span purlins and for double
span purlins.

15

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BW Purlins

Fire Restraint Wall System


Sleeved System contd
BW Z Section Sleeves
Range

Depth
mm

Top
Flange

Top Lip
mm

mm

Bottom
Flange

Bottom
Lip

Hole
Ctrs.

mm

mm

mm

Length
mm

Z121

121

51

19

56

17

220

574

Z141

141

51

19

56

17

240

614

Z151

151

51

19

56

17

265

664

Z171

171

62

19

67

17

290

714

Z201

201

62

19

67

17

350

834

Z231

231

71

19

78

17

410

954

Z261

261

74

19

82

17

460

1054

Z301

301

84

21

92

19

600

1334

Z341

341

94

23

102

21

750

1634

All holes are 14mm diameter unless stated otherwise.


All holes are punched in pairs on standard gauge lines.

Product information required when ordering


purlin section size

purlin overall length

number of sleeves

BW Cee Section Sleeves


Range

Depth

Flange

Gauge

Hole

mm

mm

mm

mm

Hole
Ctrs.

Length
mm

mm

C121

125

54

2.0

45

220

574

C141

145

54

2.0

45

240

614

C151

155

54

2.0

45

265

664

C171

176

66

2.5

46

290

714

C201

206

66

2.5

46

350

834

C231

236

75

2.5

46

410

954

C261

267

79

2.9

47

460

1054

C301

307

89

2.9

47

600

1334

C341

347

99

3.0

47

750

1634

All holes are 14mm diameter unless stated otherwise.


All holes are punched in pairs on standard gauge lines.
*Cee Sleeves wrap around rail.

Product information required when ordering


side rail section size

side rail overall length

BW Z Section Standard Hole Details Sleeved


Holes for purlin ties at mid-span or one third and two thirds span points.
Holes for purlin ties are 18mm diameter.

BW Purlins

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Fire Restraint Wall System


Butt System
Purlins Butt System

The butted purlin system is suitable for all building types but is
primarily used in single span applications.
It is the simplest purlin system and can be used in inset and
oversail configurations.
Non standard end configurations can be accommodated
as required.

BW Z Section Standard Hole Details


Non-continuous

BW Z Section Standard Hole Details Double


Spanning Butt-jointed

Holes for purlin ties at mid-span or one third and two thirds
span points.
Length of purlin is span less 6mm.
Holes for purlin ties are 18mm diameter.

Holes for purlin ties at mid-span or one third and two thirds
span points.
Length of left hand span plus length of right hand span less 6mm.
Holes for purlin ties are 18mm diameter.

Use the
BW Building
Wizard
Software
for accurate
calculations

All holes are 14mm diameter unless stated otherwise.


All holes are punched in pairs on standard gauge lines.

Product information required when ordering


purlin section size

purlin overall length

A NEW INNOVATION FROM BW INDUSTRIES


TECHNOLOGY

INDUSTRIES
making steelwork

Building Wizard Software

The software package facilitates cost effective design of purlins, side rails and mezzanine floor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

17

BW Purlins

Fire Restraint Wall System


Lap System
Purlins Lap System

The lap system is a further variation of the sleeved system which


is suitable for buildings with five or more bays. Extended single
span purlins are alternatively inverted and overlapped with each
other.
The lapped section has the benefit of achieving a high degree of
continuity over the purlin supports thus allowing economic section
selection.
The avoidance of sleeves means that there are fewer system
components leading to reduced site erection time.

End Bay Purlin

Inner Bay Purlin

Penultimate Bay Purlin

Hole centres to end bay purlins are End Centres as shown


in the table below.
Hole centres to left hand end of penultimate bay purlins are
End Centres , holes to right hand end of penultimate bay
purlins are Centres as shown in the table below.
Hole centres to inner bay purlins are Centres as shown in
the table below

Range

Centres

End Centres

Z121

420

630

Z141

460

690

Z151

470

705

Z171

500

750

Z201

560

840

Z231

640

960

Z261

740

1110

Z301

860

1290

Z341

1020

1530

The lapped system is only suitable for Zed purlin sections


All holes are 14mm diameter unless stated otherwise.
All holes are punched in pairs on standard gauge lines.

Product information required when ordering


purlin section size

purlin overall length

BW Purlins

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Fire Restraint Wall System


Heavy End Bay System
Purlins Heavy End Bay System

The heavy end bay system is a variation of the sleeved system which
is suitable for buildings with five or more bays.
Heavier gauge sections are fitted to the end bays with corresponding
heavy gauge sleeves to all penultimate rafter connections.
Inner bay purlins are of lighter gauge as are the inner bay sleeves
which are fitted at every connection.

BW Z Section Standard Hole Details

The system can be used with double span inner bay purlins with
fewer inner sleeves.

Holes for purlin ties at mid-span or one third and two thirds span points.
Holes for purlin ties are 18mm diameter.

BW Z Section Heavy End Bay Sleeves


Range

Depth
mm

Top
Flange

Top Lip
mm

mm

Bottom
Flange

Bottom
Lip

Hole
Ctrs.

mm

mm

mm

Length
mm

Z121

121

51

19

56

17

270

674

Z141

141

51

19

56

17

290

714

Z151

151

51

19

56

17

315

764

Z171

171

62

19

67

17

340

814

Z201

201

62

19

67

17

400

934

Z231

231

71

19

78

17

460

1054

Z261

261

74

19

82

17

510

1154

Z301

301

84

21

92

19

650

1434

Z341

341

94

23

102

21

800

1734

All holes are 14mm diameter unless stated otherwise.


All holes are punched in pairs on standard gauge lines.

Product information required when ordering


purlin centre

span hole centres

number of sleeves

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

19

BW Purlins

Fire Restraint Wall System


Roof Variations
Monopitch Roof

Use the
BW Building
Wizard
Software
for accurate
calculations

For monopitch and other roofs where there is no restraint to the


ridge purlin via apex ties an equivalent anchor must be used
(ie threaded bar). This may take the form of a simple tie to a
substantial ridge beam or alternatively by a combination of struts
and diagonal bracing between the top two purlins.
Restraints should be used at mid-span for purlin spans greater than
3.5m and at third points of span for purlin spans greater than 7.5m.
For long roof slopes additional diagonal bracing may be required
depending on sheeting.

Tiled/Mansard Roof

These types of roof covering may cause bending about both


axes of the roof purlins due to their weight. In order to provide
adequate restraint roof ties should be used in lieu of anti sag ties.
The ridge purlins should be tied using a rigid apex strut. Diagonal
bracing wires are required between the top two purlins. Additional
diagonal bracing will be required for every 6m length
of roof slope.
The struts should be arranged such that the maximum
unrestrained purlin length is restricted to 2m.
The timber rafters should be joined across the apex or be fixed
to a ridge board.

BW Purlins

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Fire Restraint Wall System


Roof Variations contd
Non-restraining Cladding to Roof

Many modern cladding systems do not provide


adequate lateral restraint to the top flange of the
purlins. In this situation it is necessary to replace the
standard anti-sag ties with angle strut braces.
The struts should be arranged such that the maximum
unrestrained purlin length is restricted to 2m.

Steep Roof

For roof pitches greater than 25 diagonal bracing


should always be provided.
These diagonal wires used in conjunction with angle
strut sag bars allow for bending about both axes of
the purlin.
Rigid apex ties are also required.

A NEW INNOVATION FROM BW INDUSTRIES


TECHNOLOGY

INDUSTRIES
making steelwork

Building Wizard Software

The software package facilitates cost effective design of purlins, side rails and mezzanine floor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.

BW Purlins

21

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Fire Restraint Wall System


BW Cleats & Packer Plates
BW offer a range of standard cleats for attaching the purlin to the main steelwork

BW Cleats Bolt-on-type

BW Cleats Bolt-on-type with stiffener


130

130
30

30
30

70
30
B
B

65

65

35
30

30
D

Range

mm

mm

mm

mm

mm

Z121

110

25

35

50

Z141

130

25

55

50

Z151

140

25

65

50

Z171

160

25

85

Z201

190

25

115

Type

mm

mm

mm

mm

mm

Z231

220

25

145

50

Z261

250

25

175

50

Z301

290

25

215

50

50

Z341

330

25

255

50

50

All holes are 14mm diameter. Finish: galvanised or primer paint.


All dimensions in millimetres

All holes are 14mm diameter. Finish: galvanised or primer paint.


All dimensions in millimetres

Alternative bolt on type cleats can be supplied in either Flat Plate


Form or Angle (excluding bottom flange holes).

Alternative weld on cleats can be supplied without baseplate.

Packer Plates
Finish: galvanised or primer paint. All dimensions in millimetres

30

30

Rail Packers

60
30
30

Rail
Type

ALL

Gauge
Lines*

PJR Packers
Rail
Type

Gauge
Lines*

55

141

55

151

65

151

65

171

85

171

85

201

115

201

115

231

145

231

145

Hole
Centres*

261

175

261

175

301

215

301

215

70

341

255

341

255

*used to accept counter formed holes

100
70

141

Eaves Beam Packers


Range

30

30

30

DTW Packer
6mm thick,
36 diameter
hole

*used when side rail supports are at 3rd points

30
30

SRS Packer
6mm thick,
36 diameter
hole

45

45

PJR Packer
6mm thick, 36 diameter holes

60
30
30

Rail and Eaves Beam Packer


6mm thick, 36 diameter holes

BW Purlins

22

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Fire Restraint Wall System


Purlin Ancillary Items & Accessories
NOTE: When ordering ancillary items, please ensure the correct production details are given for each item. It is our intent to avoid any
unnecessary delay or error, which misleading information may cause.

BW Snaptite
Purlin Anti-sag Ties

Anti-sag Tie for 18mm dia


purlin holes
n BW Snaptite Ties also prevent the purlin from rotating during

installation whilst assisting with restraining the bottom flange


against wind uplift. The rigidity of the purlin is greatly enhanced
once the roof sheeting is installed
n BW Snaptite Anti-sag Ties should be fitted when a purlin span is

in excess of 4.6m so that the laterally unsupported length does


not exceed 3.8m. For Z301 & Z341 Purlins use sheeting rail type
angle braces (as diagram) above.

Roof pitch 4 to 10
Fix Snaptite Anti-sag Ties top hole to bottom hole to prevent
purlin from rolling forwards

Detail of BW Snaptite
Anti-sag Tie when xed
n In some cases Anti-sag Ties are not required for roof pitches

above 4 degrees. This can require that temporary props/


bars are used until the sheeting is fixed. The maximum spans
without ties are:
Z141, Z151, Z171, Z201 .......................................... up to 6.1m
Z231 ............................................................................ up to 7.1m
Z261 ............................................................................. up to 7.6m
Z301, Z341 ................................................................. up to 8.1m

Product information required when ordering


purlin centre dimension only

Roof pitch above 10


Fix Snaptite Anti-sag Ties bottom hole to top hole to prevent
purlin from rolling backwards

Apex Ties
Apex Ties are used to offer rigid restraint on pitched roofs. Used
in conjunction with anti-sag ties to give perpendicular support to
the purlins.
Apex Ties connect the two uppermost purlins across the ridge
and are usually 12mm screwed rod.
Apex Ties are cranked at centre point. M12 threaded Rod BZP with
M12 Nuts & M12 Flat Washers. 14mm diameter holes required in
purlins to take these ties.

Product information required when ordering


purlin to apex dimension and roof pitch

23

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BW Purlins

Fire Restraint Wall System


Purlin Ancillary Items & Accessories contd
Roof Ties
45 x 45 Angle 2mm Galvanised with 2 No. End Brackets. 14mm dia holes required in
purlins to take these ties.
Hole centres required to take these ties
Purlin Ref

141

151

171

201

231

261

301

341

Hole Centres

56

66

86

116

146

176

216

256

All dimensions in millimetres

The above Roof Ties should be used for pitches below 4 and purlin spacing exceeding
2.5m. These can also be used instead of Eaves Ties.
Where the roof slope is longer than 18m we would recommend the use of the Roof Ties
c/w the diagonal tie system within the roof slope.

Product information required when ordering


purlin centre dimension
top purlin type
bottom purlin type

Apex Roof Ties

Diagonal Ties

Apex roof ties are used in conjunction with above roof ties.

For use with the above Roof Ties.

Material: 45x45x2mm angle with 2 no. end brackets.

5mm diameter Galvanised Wire Rope with 2 No. 40 x 8mm


Flat Bar End Brackets.

14mm dia holes required in purlins to take these ties.

14mm dia holes required in purlins to take these wires.

Product information required when ordering


roof pitch

apex dimensions

purlin type

Product information required when ordering


purlin centre

span hole centres

BW Purlins

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Fire Restraint Wall System


Purlin Ancillary Items & Accessories contd
Available in 2 sizes. Both supplied from stock in 6 metre plain
Unpunched lengths.

Cleader Rail

Small
45x45mm Angle 2mm Galvanised for use where purlin centres
are up to 1.8m
Large
100x100mm Angle 2mm Galvanised for use where purlin
centres are over 1.8m
BW Cleader rail is fixed to the end of the purlins to carry vertical
cladding. A 6mm gap is recommended for joints in the Cleader
Rail. A Jointing Cleat to be used where required not supplied
by BW (Size suggested 70x60x3mm 50mm long) or simply
overlap by approx 28mm.
*Non-standard cleader can be supplied on request
(c/w holes if required) *

Product information required when ordering


size of cleader required

Rafter/Stanchion Stays
Use the
BW Building
Wizard
Software
for accurate
calculations

To securely fix the purlin to the main steelwork frame, stays are used,
fixed as shown by 2 pre-punched 14mm diameter holes.
Detail consists of: L x 45 x 45 x 2 Galv. Steel

Product information required when ordering


hole centre dimension

A NEW INNOVATION FROM BW INDUSTRIES


TECHNOLOGY

INDUSTRIES
making steelwork

Building Wizard Software

The software package facilitates cost effective design of purlins, side rails and mezzanine floor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

25

BW Purlins

Fire Restraint Wall System


Eaves Beam Ancillary Items & Accessories
Eaves Beam Cleat

Welding position of Eaves


Beam Cleat to Stanchion

Eaves Beam Cleat is used for the main stanchion connection to


eaves beam.

Product information required when ordering


length

eaves beam type

Eaves Beam Cleat Stiffening Bracket

Fixing position of Eaves


Beam Cleat to Stanchion

Eaves Beam Stiffening Brackets are bolted inside the Eaves Beam
to offer a fixing point for the Eaves Tie Fixing Bracket.
6mm mild steel plate, hot dip galvanised after manufacture,
pre-punched with 4 No. 14mm diameter holes.

Product information required when ordering


eaves beam type

BW Purlins

26

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Fire Restraint Wall System


Eaves Beam Ancillary Items & Accessories contd
BW Eaves Tie with End Brackets
BW Eaves tie with end brackets connects the
Eaves Beam to the Bottom Purlin.
Comprising:
45x45x2mm galvanised angle with end brackets
factory fitted to preset angle.
Eaves Beam and Bottom Purlin punched at 14mm
diameter to accept Eaves Ties.

Use the
BW Building
Wizard
Software
for accurate
calculations

End Bracket

6mm mild steel hot dip galvanised. Can be fixed to Eaves


Beam through web or flange dependant on angle of Eaves Tie.

Product information required when ordering


eaves beam type

purlin pitch

A NEW INNOVATION FROM BW INDUSTRIES


TECHNOLOGY

INDUSTRIES
making steelwork

Building Wizard Software

The software package facilitates cost effective design of purlins, side rails and mezzanine floor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

Fire Restraint Wall System


Side Rail Systems
BW Industries produce three types of Side Rail Systems, Sleeved,
Butt and Horizontal these are detailed over the next few pages

Sleeved PAGE 28

Horizontal Cladding PAGE 30

Butt PAGE 29

27

BW Purlins

BW Purlins

28

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Sleeved System
Side Rails Sleeved System

The sleeved side rail system is suitable for buildings with two or
more bays and utilizes single span length side rails with sleeves.
The sleeves are formed from plain channel section ie without lips.
The sleeves, which achieve a high degree of continuity over the
side rail supports are fitted at all penultimate column connections
and staggered on internal bays, allow economy of side rail

section selection.
The system can be used for single span side rails and for double
span side rails.
Sides rails can be supplied in Zeds also

Use the
BW Building
Wizard
Software
for accurate
calculations

BW C Section Standard Hole Details

Holes for side rail struts at mid-span or one third and two thirds
span points.

BW Cee Section Sleeves


Range

Depth

Flange

Gauge

Hole

mm

mm

mm

mm

Hole
Ctrs.

Length
mm

mm

C121

125

54

2.0

45

220

574

C141

145

54

2.0

45

240

614

C151

155

54

2.0

45

265

664

C171

176

66

2.5

46

290

714

C201

206

66

2.5

46

350

834

C231

236

75

2.5

46

410

954

C261

267

79

2.9

47

460

1054

C301

307

89

2.9

47

600

1334

C341

347

99

3.0

47

750

1634

All holes are 14mm diameter unless stated otherwise.


All holes are punched in pairs on standard gauge lines.

Product information required when ordering


side rail section size

side rail overall length

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29

BW Purlins

Fire Restraint Wall System


Butt System
Side Rails Butt System

The butted side rail system is suitable for all building types but is
primarily used in single span applications.
It is the simplest side rail system and can be used in inset and
oversail configurations.

BW C Section Standard Hole Details


Non-continuous

Non-standard end configurations can be accommodated as


required.

Use the
BW Building
Wizard
Software
for accurate
calculations

Holes for side rail struts at mid-span or one third and two thirds
span points.
Length of side rail is span less 6mm.

BW C Section Standard Hole Details


Double Spanning Butt-jointed

Holes for side rail struts at mid-span or one third and two thirds
span points.
Length of side rail is span less 6mm.

A NEW INNOVATION FROM BW INDUSTRIES


TECHNOLOGY

INDUSTRIES
making steelwork

Building Wizard Software

The software package facilitates cost effective design of purlins, side rails and mezzanine floor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.

BW Purlins

30

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Fire Restraint Wall System


Horizontal Cladding System
Panel Joint Rail

15

15

Panel Joint rails are used to provide support for


horizontally spanning cladding systems.
The rails have a large fixing face to accommodate the
ends of two panels at joint positions.

105

Rails are fixed at the top and bottom via cleats which are
bolted to the sheeting rails.

45

Product information required when ordering


140

panel joint rail overall length

cleat protrusion

Panel Joint Rail Cee Section


Flange
Lip
Holes

Lip

Range

Depth
mm

PJR140

1.6, 2.0

Range

Depth
mm

Depth

Top
Flange

Top Lip
mm

mm

PJR140

140

Range

Depth

95

17

Top
Flange

Top Lip

Bottom Bottom
Flange
Lip
mm

mm

95

17

Holes
mm

35

Flange

Panel Joint Rail G Section


Flange
Lip
Holes

mm

G140

1.6, 2.0

Range

Depth

Lip
mm

Depth

mm

G140
Flange

mm

140

105

15

Bottom Bottom
Flange
Lip
mm

mm

45

15

Holes
mm

35

31

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BW Purlins

Fire Restraint Wall System


Horizontal Cladding System contd
Detail for C Section
Sheeting Rails

Detail for Z Section


Sheeting Rails
Panel joint rails can be used in
lieu of side rail supports where
appropriate.

Panel joint rails are formed from 1.6mm thick


material for rail centres up to 2m for rail centres
over 2m use 2mm thick panel joint rails.

There is an allowance of 10mm clearance


above and below panel joint rail between
sheeting rails.

Standard Cleat Details


Cleats can be supplied loose, or riveted to the panel joint rails (both Cee and
G sections) using 6.5 hurlock rivets (see page 34 for fixing details)
non-standard cleats can be manufactured to clients specication
Sheeting Rail

Cleat Width

Long Cleat

Short Cleat

Base

Width, mm

mm

Depth, mm

Depth, mm

Width, mm

141
151
171
201
231
261
301
341

100
110
130
150
190
220
260
295

165
165
175
175
185
190
200
210

110
110
110
110
110
110
110
110

89
89
101
101
110
114
124
134

All dimensions in millimetres. Manufactured from 3mm pre-galvanised material.

Product information required when ordering


number of cleats

BW Purlins

32

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Fire Restraint Wall System


Side Rail Ancillary & Accessories
BW Restraint or Supporting ancillaries are incorporated to reduce loading deformation of the side rails and assist in strengthening the
overall structure when loads are supplied. All loading conditions are specifically calculated, only use BW Products illustrated to ensure
correct stability under wind pressure and suction loads.

BW Side Rail Supports


BW side rail supports are manufactured from hot dipped galvanised steel (angle section 45x45x2mm)
For Z141 & Z151 Rails

Support Cleat Hole Centres Face to Face


with Rails. It is recommended that the two
lower rails are fixed first and aligned before
the remaining rails are installed.

For Z171,Z201, Z231, Z261, Z301,


Z341 Rails

Special Fixing to Eaves Beam

Hole centres in End Brackets


Rail Type

Z141

Z151

Z171

Z201

Z231

Z261

Z301

Z341

Centres

56

66

86

116

146

176

216

256

All dimensions in millimetres

BW Clamp Plate

Product information required when ordering


rail centres

Clamp Plate fitted under the bottom side rail only, to


accept the side rail support and tie brackets, if necessary.

3mm Galvanised
14mm Diameter Holes

Product information required when ordering


rail type

top & bottom rail type

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33

BW Purlins

Fire Restraint Wall System


Side Rail Ancillary & Accessories contd
Diagonal Ties
Diagonal Tie Bracket fitted on top of Cleat
to the hole nearest to the cladding and
sandwiched between the Side Rail and the
Side Rail Support.

Detail
Deta
etail A
Detail
etail
ail B
Detail
D
etail C

Side rail support struts fitted at a 1/3 points


(equidistant) with one diagonal tie for bay
from 6.1m10m max. (in accordance with
BS5950).
Side rail support struts fitted at a midpoint
with two diagonal ties, for bays from 3.2m
to 6.1m maximum (In accordance with
BS5950).
Tie end bracket secured on the underside of
the rail support cleat.
For use with side rail supports 5mm
Galvanised wire rope, adjustable within a
range of 50mm at each end. Diagonal ties
should be fitted where required such that
the angle is within the range of 25-65.
If the angle is less than 25 additional side
rail supports are required.

HOLE CENTRES (DIM A)

RAFTER OR
STANCHION

ZED
CENTRES
(DIM B)

End Bracket

Product information required when ordering


hole centres (DIM A)

rail centres (DIM B)

Use the
BW Building
Wizard
Software
for accurate
calculations

BW Purlins

34

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Fire Restraint Wall System


BW Cleats and Riveting
Sheeting Rails and Panel Joint
Rails (both G & Cee Sections) can
be supplied complete with riveted
cleated ends.
C Section sheeting rails are supplied
according to the table below Cleats
are supplied to match.

Section

141
151
171
201
231
261
301
341

40.5
45.5
55.5
70.5
85.5
100.5
120.5
140.5

Varies
60
25

Varies

45

Varies

All dimensions in millimetres.

Product information required when ordering


cleat protrusion

end hole/slot position in cleat

60

25
45

Sheeting Rail

60

45
25

We can also manufacture rails with auto-formed ends (manufactured to individual client specication)

Sheeting Rail

Cleats fix to Cee Sections with 6.5 Hurlock Rivets

BW Purlins

35

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Fire Restraint Wall System


Door and Window Trimmer Cleats
Door and Window Trimming
Cee Section members are ideal for framing
doors and windows.
When the sections are arranged so that the
web is orientated towards the opening, a
flush surface is able to accept fixing of the
door and window frames.
The flush surface is achieved by using either
flush rivets or counterformed holes and
packer plates, in conjunction with standard
trimmer cleats which are sized to suit the
sheeting rail section being used.

Window Head
Door Head

Window Jamb

Window Jamb
Door Jamb

Cleats are either long reach or short reach


depending on cee section orientation.
Long reach cleats are required when the
web is not orientated towards the opening
and for jamb to rail connections.

Window Sill
Door Jamb

Short reach cleats are required when the


web is orientated towards the opening.

Use the
BW Building
Wizard
Software
for accurate
calculations

Door and Window Trimmer Cleats


Sheeting Rail

Cleat Width

Long Cleat

Short Cleat

Base

Width, mm

mm

Depth, mm

Depth, mm

Width, mm

141
151
171
201
231
261
301
341

100
110
130
150
190
220
260
295

165
165
175
175
185
190
200
210

110
110
110
110
110
110
110
110

89
89
101
101
110
114
124
134

All dimensions in millimetres.


Manufactured from 3mm pre-galvanised material.

Product information required when ordering


number of cleats

A NEW INNOVATION FROM BW INDUSTRIES


TECHNOLOGY

INDUSTRIES
making steelwork

Building Wizard Software

The software package facilitates cost effective design of purlins, side rails and mezzanine floor beams all in accordance with
current standards. An integral database allows for quick and accurate assessment of loadings including wind load and snow
load for all locations in the United Kingdom and Ireland. This all in one application enables production of detailed reports for
submission to any checking authority. See our website or contact our sales team to request the latest version.

BW Purlins

36

TEL 01262 400088 EMAIL sales@bw-industries.co.uk WEB www.bw-industries.co.uk

Fire Restraint Wall System


Fire Restraint Wall System
In certain applications it is necessary to include fire protection to some or all of the perimeter walls around the building. There are many fire
resistant wall cladding systems which are available today.

Fixing system 1

Fixing system 2

Outside Columns

Butt/Non-Continuous Rail Arrangement, normally fixed outside


the columns, but can also be fitted between the columns. Allow
60mm gap at rail joint for expansion.

Inside Columns

Sleeved Rail Arrangement. Alternate sleeve butt/non-continuous


connection to column, even number of bays. When odd bays occur,
use the special sleeve. Allow 60mm gap at rail joints for expansion.

Firewall Sleeves
General Notes
The rail or cleat is slotted longitudinally (14mm x 50mm) on the
standard gauge lines. 60mm gap required between ends of rails.
Fixing bolts to all joints must be fitted with a combustible washer.
This will collapse under fire conditions, to allow movement for the
rail to expand.
The period of resistance is solely dependent on the cladding
material used, and the type of construction. A certificate should be
obtained from the cladding supplier.
All primary structural steelwork, supporting the rails and cladding,
should be fire protected.
Standard Gauge Lines
Type

Offset

141

43

56

240

686

151

43

66

265

736

171

43

86

290

786

201

43

116

350

906

231

43

146

410

1026

261

43

176

460

1126

301

43

216

600

1406

341

43

256

750

1706

All dimensions in millimetres

Gauge Lines Hole Centres

Length

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37

BW Purlins

Fire Restraint Wall System


Material Weights
Material
Thickness
mm

Weight
kg/m2

Steel Cladding

Material
Thickness
mm

Weight
kg/m2

Woodwool Deck
0.3

3.1

Channel Reinforcement

50

30.0

0.4

3.6

Channel Reinforcement

75

45.0

0.5

4.8

Screed

0.55

5.5

Sand/Cement

25

60.0

0.6

6.2

Vermiculite

25

12.2

0.7

7.1

12

26.5

0.55

1.9

25

55.0

0.7

2.4

0.9

3.1

Mineral Surfaced Bitumen

1.2

4.1

3 Layers including Chippings

0.4

4.0

0.45

4.6

Asphalt

Aluminium Cladding

Steel Liner Panels

Bitumen Roong Felts


3.5
30.0

Chippings
20.0
Timber Boarding

Fibre-Cement Single Skin


Standard three

14.7

Standard six

16.0

Profile 6

17.0

30.0

Profile 6
(including insulation and battens)

32.0

7.1

12

7.1

13

9.0

20

14.0

Plywood

Fibre-Cement Double Skin


Profile 6
(including insulation and battens)

12
Chipboard

Tile Weights

Panel sheet
(including insulation and battens)

27.1

Composite Cladding

Plain Tiles (Concrete or Clay)

71.4

Interlocking

56.1

Natural Slate

30.6

Resin

17.3

Blockwork

28mm Foam

0.55

9.7

46mm Foam

0.55

10.3

Concrete , Solid
(Stone Aggregates)

28mm Foam

0.7

11.0

Concrete , Hollow

25

34.7

46mm Foam

0.7

11.7

Aerated

25

15.0

25

55.0

Sedum/Green Roof

Over Purlin Linings


Glass wool

60

0.7

Decking

Glass wool

80

0.9

Waterproof Membrane

24.2

Aeroliner

30

1.6

Insulation

Aeroliner

50

2.2

Roof Barrier

Plasterboard

10

8.3

Drainage Layer

40.0

Plasterboard

12

11.2

Sedum/Green Mat

44.0

Fibre board

12

4.4

Fibre insulating board

10

7.9

4.5
35.0
4.5

Lead
2.5

The weights shown are for general guidance only and


BW Industries accept no responsibility for the accuracy
of the information. Where exact weights are required
reference should be made to the material manufacturer.

30.0

BW Purlins

38

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Fire Restraint Wall System


Literature
Other publications
A range of other publications
for cold rolled sections
including safe load tables are
available on our website.

To download brochures from


our website please visit
www.bw-industries.co.uk/downloads-brochures

39

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BW Purlins

Fire Restraint Wall System


Software and Detail Sheets
BW Building Wizard
Software
The software package facilitates cost
effective design of purlins, side rails
and mezzanine oor beams all in
accordance with current standards.
An integral database allows for quick
and accurate assessment of loadings
including wind load and snow load for
all locations in the United Kingdom
and Ireland. This all in one application
enables production of detailed reports
for submission to any checking
authority.

The Building Wizard Software is available


to download from our website at
www.bw-industries.co.uk/downloads-software

TECHNOLOGY

A NEW INNOVA
TION FROM BW

INDUSTRIES

See our website or contact our sales


team to request the latest version.
INDUSTRIES

making steelwork

Building Wizard So
ftware
BW

Detail sheets
A full range of detail sheets
are available on request or to
download from our website at
www.bw-industries.co.uk

Industries 2011

17

BW INDUSTRIES
Carnaby Industrial Estate
Carnaby, Bridlington
East Yorks. YO15 3QY
TEL 01262 400088
FAX 01262 401110
EMAIL sales@bw-industries.co.uk
WEB www.bw-industries.co.uk

We reserve the right to alter and amend specifications shown at any time
without prior notice. All dimensions are nominal. Care has been taken that
the contents of this publication are accurate. However BW Industries Ltd.
and its associated companies do not accept responsibility for errors or
information found to be misleading and accept no liabilities whatsoever
in respect thereof. The contents of this publication are meant as a general
introduction to our products and any purchaser, specifier or user retains
the entire responsibility for satisfying themselves, independently of anything
herein, as to the suitability or fitness for purpose of any BW Industries Ltd.
products, services or systems. Our normal terms & conditions of business
apply to any order (A copy will be supplied upon request.) December 2015

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