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MEMS Devices:
Process Integration
K.N.Bhat
CeNSE / ECE, Indian Institute of Science
Bangalore-560 012
Email : knbhat@gmail.com
1
Displacement
Force, F
Fixed electrode
F Ma kx
x , is a measure of acceleration a
Sensitivity =
x M
a
k
BESOI Process
(Bond and Etch nack SOI)
Etch-back
SOI layer
BOX
Bonding
Silicon Substrate
Accelerometer fabrication
1. SOI Wafer
Beam
Si (10 m)
SiO2 (1 m)
Bulk Si
8
Beam
Si (10 m)
SiO2 (1 m)
Bulk Si
9
Thickness =14.45 m
10
Vibration test result obtained on silicon microaccelerometer fabricated with SOI wafer processing
fabricated as part of E3-222 course in the lab at CEN
IISc Bangalore
Mass=0.6456 x10-8 kg
Natural frequency,
11
50m
13
Undercutting Of Convex
Corners is present
Undercutting Of Convex
Corners is Absent
14
1.15 mm
6mm
.1mm
. 52mm
1mm
.52mm
1mm
. 52
mm
.52mm
.2mm
.2mm
UZ 1
UZ 2
UZ3
15
0.030
Deflection (m)
Deflection (m)
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0.0
UZ1
10
0.020
UZ2
0.015
0.010
0.005
0.000
0
12
Frequency (KHz)
10
0.30
20
30
Frequency (KHz)
40
0.25
Deflection (m)
Deflection versus
Frequency (dynamic
analysis) of the
devices UZ1, UZ2 and
UZ3
0.025
0.20
UZ3
0.15
0.10
0.05
0.00
8 10 12 1614 16
Frequency (KHz)
UZ1
Deflection(m)
0.06
M
x
a
k
0.05
0.04
0.03
UZ3
0.02
0.01
UZ2
0.00
0
10
12
14
16
Acceleratio n(G )
17
18
19
SiO2 Masking
layer
Silicon
micro tip
20
21
Piezoresistive Sensors
They make use of the change in R due to the change in their
physical dimensions and carrier mobility when subjected to strain.
Vo
R+R
Vin
Vo
Sensitivity S
P
Gauge factor G R
R
V0
Vo
R
R - R
Strain
R - R
R+R
V in G V in G ( K P ) V in
R
22
P=3 Bar
400
300
-250
200
100
l
250
0
-3 0 0
-2 0 0
W X L
-1 0 0
0
-1 0 0
500x500 m
500x625 m
500x750 m
500x875 m
500x1000 m
-2 0 0
100
200
300
D istan ce in m
ANSYS simulation
23
Stress in N/mm
350
300
250
200
L
150
W
100
50
400
500
600
700
800
900
1000
1100
24
Transverse stress
at the centre
-60
Stress in N/mm
-80
-100
-120
-140
Longitudinal stress
at the centre
-160
-180
-200
400
500
600
700
800
900
1000
25
GAUGE FACTOR
1 to 5
2
80 to 200
30
26
R4
R1
R2
R3
N- type
Silicon
Fluid Pressure - P
Top View of
resistor and metal
interconnection
R1 R 2 R 3 R 4 R
R
V0 Vin
R
R2
R1
Vin
R4
- Vo +
R
R27 3
Lithography
(100) Si
Photo-mask
PPR
SiO2
SiO2
(100) Si
230 m
SiO2
4. Dip in a developer to dissolve
PPR from the exposed regions
PPR
SiO2
(100) Si
SiO2
230 m
SiO2
(100) Si
SiO2
230 m
28
SiO2
(100) Si
230 m
SiO2
(100) Si
(100) Si
230 m
SiO2
230 m
SiO2
29
811 m
(100) Si
SiO2
Etch the oxide fully
in BHF and then
clean by immersing
the wafer into 1:3
mixture of H2O2 and
H2SO4 (Piranha
Solution ) for 15
minutes
230 m
500m
220m
230 m
SiO2
30
Top view of
the wafer
We can not see the location of the diaphragm looking from the top
Cross section
31
32
IR or backside alignment to position the resistor mask
33
IR light or backside alignment to position the resistor mask
34
35
N-Type
diaphragm
R1
R4
R3
R2
36
Merits
1.Oxide isolation
2. Temperature coefficient
of resistivity can be
tailored to zero by doping
Step-2 Thermal
oxidation
Step-3 Backside
Lithography and
KOH etching
Step-7 Metal
Step-6 Aligned polySi
deposition , patterning
patterning
(Top View)
diaphragm
38
Polysilicon Resistors
SOI
BOX
39
R2
R1
pressure sensor
Schematic
Metal
Interconnection
Membrane
Vin
- Vo +
R4
R3
Resistor
VIN
Membrane
outline
VOUT2
VOUT1
Polysilicon
resistor
Gnd
42
43
Microphotograph of the
Pressure Sensor chip
Wire bonding
Pressure port
Metal pad
Poly resistor
44
45
Sensitivity ( mV /V / bar )
3.7 % change
6
5
4
3
2
1
30
40
10% change
50
Temperature C
60
70
46
3.Oceanography-CTD sensor
for Marine Engg (NPOL , Kochin)
4. Air pressure and flow in the
ignition system of automobile
2.Mapping pressure
across the aerofoil
47
48
Gate oxide of 50 nm
Gate poly (n+)
PECVD oxide
N+
N+
N+
Drain 1
Source
Drain 2
49
RD1
RD2
-VOUT+
VDD = 10V
RD = 10 k
RS = 4 k
R = 1k
RS
50
SOUT +
VOUT -
VDD
Masks
1.Membrane
2.Active area
3.Implantation
4.Poly
5.Phosphorous
6.Contact
GND
SOUT -
GND
VOUT +
7. Metal
51
52
S1
VD1
Gnd
S2
Gnd
VDD
VD2
53
Al Wire bonding
54
header
Pressure port
55
Output ( mV )
2000
1000
sensor output
500
0
0
Pressure ( bar )
7
56
Contents
1. Introduction
2.Micro Sensors, Actuators, Systems and
Smart Materials: An Overview
3.Micromachining Technologies
4.Modeling of Solids in Microsystems
5.Finite Element Method
6.Modeling of Coupled Electromechanical
Systems
7.Electronics Circuits and Control for
Micro and Smart Systems
8.Integration of Micro and Smart Systems
9.Scaling Effects in Microsystems
July 2010
57
PDMS
Micropump
PDMS
based Micropump
MTech
project
work by
Swathi
Cross section at AA
58
Spin SU-8
Peel PDMS
Pattern SU-8
59
60
61
62
Thank You
63