Introduction

The information presented in this manual is intended for competent technical personnel to carry out service and
product support for the DJX series of DJ consoles. We assume that the reader is familiar with the related
electronic theory and audio terminology. And is able carry out servicing. Fault finding and repair of audio
equipment of this type. Service person should also be familiar with audio system. mains earthing and power
requirements. As well as handling precautions.
For information on the configuration, operation and application of DJX series range please refer to DJX series

USER GUIDE.

Service and Technical Support

Under normal condition the DJX series does not require maintenance or internal calibration. Any service work
required should be carried by qualified service person only.
We offer further product support throughout our network of approved dealer and service agents. To help provide
the most efficient service please keep a record of the console serial no. the date and place of purchase to be
quoted in any communication regarding this products.

Important Safety Instruction- Read First

Read Instruction: Retain this safety and operating instructions for future reference. Adhere to all
Power sources:
Power cord:

Ventilation:
Moisture:
Heat:
Environment:
Handling:

Servicing:
Installation:

warning printed here and on the console

Connect the console to a mains power only of the type described in the Service
manual and marked on the rear panel. The power source must provide a good ground
connection.
Use the power cord with sealed mains plug appropriate for your local mains supply as
provided with the console. If the plug does not fit into your outlet consult the
audio plus technical support department for assistance. Route the power cord so that
It not likely to be walked on, stretched or pinched by items placed upon or against it.
Do not obstruct the ventilation slots or position the console where the air flow require
for ventilation is impeded. If the console is to be operated in a rack unit or flight case
ensure that it is constructed to allow adequate ventilation.
To reduce the risk of the fire or electric shock do not expose the console to rain or
moisture or use it in damp or wet condition. Do not place container of liquids on it
this might spill into any opening.
Do not locate the console in a place subject to excessive heat or direct sunlight as this
could be a fire hazard, locate the console away from any equipment which produce
heat such as power supplies, power amplifier and heaters.
Protect from excessive dirt, heat and vibration when operating and storing. Avoid
tobacco ash, drinks slippage and smoke especially that associated with machines,
To prevent damage to the controls and cosmetics avoid placing heavy objects on the
control surface, scratching the surface with sharp objects. Or rough handling and
vibration. Protect the controls from the damage during transit. Use adequate packing
if you need to ship the unit.
Switch off the equipment and unplug the power cord immediately if it is exposed to
moisture, spilled liquid, object fallen into the opening, the power cord or plug become
damaged, during lightening storms, or if smoke odor or noise is noticed.
Install the console in accordance with the instruction printed in the User guide do not
connect the output of power amplifier directly to the console use audio connector and
plug only for their intended purpose.

SPECIFICATIONS
INPUT SENSITIVITY:
OUTPUT SENSITIVITY:
EQUALIZER:

MIC
PHONO
LINE
OUTPUT
RECORDING
TREBLE
MID
BASS

FREQUENCY RANGE:
DISTORTION(THD) :
SIGNAL TO NOISE RATIO (SNR):
TALKOVER:
HEADPHONES:
POWER SUPPLY:
DIMENSIONS:
WEIGHT:

-57.0 dBu
-43.0 dBu
0.0 dBu
0.0dB/10K
12.0dB/47K
LINE 12dB/10 KHz
MIC 10 dB/10 KHz
LINE 12 dB/1.5 KHz
MIC 10 dB/1.0 KHz
LINE 12dB/50 Hz
MIC 10 dB/100 Hz
3.0 dB@ 20 Hz-20 KHz
0.05%
MIC: -55dB
PHONO: -60dB
LINE: -75 dB
-60dB
1.5VOLT/400
240Vac @50 Hz
255 x 342 x62mm
1.9 KG.

Gain and Operating Levels

From the User Guide:

SOUND LEVEL SETTING:

Set the VU meter to cue and the select the channel to be set via the CUE SELECT switch. Set the GAIN in such
a way that the level on the VU-meter display about 0dB. Set the tone control as required. If necessary adjust the
GAIN again so that the VU-meter display once again about the 0dB.

MASTER SETTING:

The MASTER control is setting the total output level of both channels and the microphone to the amplifier. If
you want to monitor the output level to the amplifier on LED VU-meter, set the selector switch to MASTER. the
RCA connectors for the connection to the amplifier are located at the rear panel. They are identified as
MASTER. Next to the MASTER output is another stereo RCA connector marked REC for connection of the
output signal to a cassette or tape recorder.

HEADPHONE SECTION:

The head phone section is fitted with 6.3 mm stereo jack that is located on top and on front panel of the unit
chooses the socket which is more convenient. ONLY CONNECT ONE HEADPHONE the CUE SELECT
switch allows to choose if you wish to listen to channel 1 or 2 or both via the headphone. The CUE LEVEL
control sets the output level to the headphones. The SPLI/NORM control determines the LEFT/RIGHT split of
the master volume and the CUE volume. EXAMPLE: if the switch is completely set to the left. The master and
the CUE volume are both audible at the same time is set to the right, only the CUE signals is audible.

A final note .. The human ear is a remarkable organ with the ability to compress or shut down when
sound levels become too high. Do not interpret this natural response as a reason to turn the system volume up
further! As the session wears on ear fatigue may set in, and the speaker cones may become
Hot so reducing the effectiveness of the system and listeners to gain nay benefit from increased volume.




 




SERVICE TOOLS
The tools required to service the DJX series DJ mixer are standard to an electronic service workshop and are
easily obtainable. The following items are necessary for disassembly and service access:
1.
2.
3.
4.
5.
6.
7.
8.

Philips #1 and #2 screwdrivers and good quality hand tools

A set of short medium bristled artist or horse hair brushes.
Methanol alcohol or non corrosive, non lubricant solvent.
Digital multimeter with 20 KHz Band width.
Power supply with 200 watts series lamp on socket, along with a shorting switch for the lamp.
60/40 solder wire.
Desoldering wick for removal of solder from PCB (Clean PCB).
25/35 watt solderon soldering iron.

REPLACEMNET OF CROSSFADER

Due to the intensive use of this control. the crossover fader needs replacement after some time. This is very easy
and requires no soldering to remove the two screw on the cross fader via a crosshead screwdriver. Lift off the
control from the mixer and disconnect it. Push the connector on the new cross fader (This can only be done one
way). Insert the cross fader panel back into the mixer and fasten the two screws.

BLOCK DIAGRAM - DJX 300 MK I

Connector type
RCA PHONO pin connector
TRS input connector: Tip= Hot (+), Ring = Cold (-), Sleeve = GND

Input Connection

MIC IN
Stereo LINE IN
Stereo PHONO IN

Output Connection
MIX Out L, R
REC Out L, R
HEAD PHONES

Type
JACK
PHONO JACK
PHONO JACK
Type
PHONO JACK
PHONO JACK
TRS JACK

Impedance
2K OHMS
10K OHMS
47K OHMS
Impedance
10K OHMS
47 K OHMS
400 OHMS

Sensitivity
-54dBu
775mV RMS (0dBu)
3.8 mV (-46dBu)
Level
0dBu (775mv rms)
12.0 dBu
1.5Volt

INSTALLATION
EARTHING

The connection to earth (Ground) in an audio system is important for two reasons:
1. SAFETY To protect the operator form high voltage electric shock.
2. AUDIO PERFORMANCE To minimize the effect of earth (Ground) loops which result in audible
hum and buzz, and to shield the audio signals from interference.
For safety it is important that all equipment earths are connected to mains earth so that exposed metal parts are
prevented from carrying high voltage which can injure or even kill the operator, It is recommended that the
system engineer check the continuity of the safety earth from all points in the system including microphone
bodies, turntable chassis, equipment cases and so.
The same earth is also used to shield audio cables from external interference such as the hum field associated
with power transformers, lighting dimmer buzz and computer radiation. Problems arise when the signal sees
more than one path to mains earth. An earth loop (Ground Loop) results causing current to flow between the
different earth paths. This condition is usually detected as a mains frequency audible hum or buzz.
To ensure see and trouble-free operation we recommend the following:

Have your mains system checked by a qualified electrician- if the supply earthing is solid to start

with you are less likely to experience problem.

DO not remove the earth connection form the console mains plug- the console is connected to
mains earth through the power cable to ensure your safety. Audio 0v is connected to the console
chassis internally. If problems are encountered with earth loops operate the audio Ground Lift
switches on connected equipment accordingly, or disconnect the cable screens at one end, usually at the
destination.
Make sure that turntables are correctly earthed: A chassis earth terminal is provided on the console
rear panel to connect to turntable earth straps.
Deal with ground loops: Should you experience hum or buzz caused by ground loops. Check first
each piece of equipment has its own separate path to ground. if so, operate ground lift switches on
connected equipment in accordance with the instruction manuals. Alternatively disconnect the cable
screen at the destination end only. This breaks the offending loop while still maintaining the signal
shielding down the length of the cable.
Use low impedance source: As such as microphone and live level equipment rated 200 ohms or less to
reduce susceptibility to interference. The console outputs are designed to operate at very low
impedance to minimize interference problem.
Route cables to avoid interference: To avoid interference pickup keep audio cables away from mains
power units and cables, thyristor dimmer units or computer equipment. Where this cannot be avoided,
cross the cables at right minimize interference.
Use good quality cable and connector and check for correct wiring and reliable solder joints. Allows
sufficient cable loop to prevent damage through stretching.

SPARE PARTS ORDER

ORDER NO

SMSWTSGS005
SMRESVRS049
SMRESVSS016
SMTFRTFS027
SMMISSXS050
SM SWTPS002
SMCONSCS008
SMRESVRS050
SMSWTSGS004
SMRESVRS052
CTHRDKBS001
SMRESVRS035
SMMIXKBS001
SMRESVSS012
SMRESVRS051
SMMIXPAS064
SMMIXPAS065

DESCRIPTION

Cue Switch Selector DJX-300

Cue level/Master Rotary Control for DJX-300 MK I
Treble/Mid/Bass/Split Ctrl for Mic Ch. DJX-300 MK I
Transformer of DJX-300 MK I
Top Panel for DJX-300 MK I
On/ off switch for DJX-300 MK I
Microphone Socket for DJX-300 MK I
Mic Level Rotary Control for DJX-300 MK I
Master/phono line Cue Switch for DJX-300 MK I
Line Gain Control for DJX-300 MK I
Cue Switch Knob for DJX-300 MK I
Cross Faders for DJX-300 MK I
Cross fader knob for DJX-300 MK I
Channel Faders for DJX-300 MK I
Treble/Mid/Bass-Stereo Control for Line Channel-DJX-300 MK I
Main PCB for DJX-300 MK I
Input Jack PCB for DJX-300 MK I

BLOCK DIAGRAM OF IC USAGE

(THIS IC USED FOR INPUT AND OUTPUT STAGE OF MIXER LIKE MIC, LINE, PHONO INPUT,
MASTER AND BOOTH OUTPUT).

BA 4560 IC

BARGRAPH IC LM339

VOLTAGE CHART
Mains Transformer

Main Input Fuse- 50 mA

Primary = 230 volt Ac
Secondary1= 13.10 Volt AC 0 13.10 Volt AC
DC output Unregulated= 13.46 0 -13.46 Volt

LINE/PHONO INPUT BOARD

IC no.1,2,3,4 are BA 4560.

IC pin no.
Pin no. 1
Pin no. 2
Pin no. 3
Pin no. 4
Pin no. 5
Pin no. 6
Pin no. 7
Pin no. 8

IC no.1

IC no.2

 no.3
IC

 no.4
IC






























































 


 


 


 

MAIN INPUT BOARD

IC pin no.

IC no.1

IC no.2

IC pin no.

IC no.9

IC no.10

Pin no. 1
Pin no. 2
Pin no. 3
Pin no. 4
Pin no. 5
Pin no. 6
Pin no. 7
Pin no. 8

Pin no. 1
Pin no. 2
Pin no. 3
Pin no. 4
Pin no. 5
Pin no. 6
Pin no. 7
Pin no. 8

0
0
0
-13.56
0
0
0
13.56
0
0
0
-13.44
0
0
0
13.48

0
0
0
-13.56
0
0
0
13.56
0
0
0
-13.44
0
0
0
13.44

IC no.3

0
0
0
-13.56
0
0
0
13.56

IC no.12

IC no.4

0
0
0
-13.44
0
0
0
13.44

0
0
0
-13.56
0
0
0
13.48

IC no.5

IC no.13

0
0
0
-13.44
0
0
0
13.44

0
0
0
-13.54
0
0
0
13.46

IC no.6

0
0
0
-13.54
0
0
0
13.46

IC no.14

0
0
0
-13.44
0
0
0
13.43

IC no.7

0
0
0
-13.49
0
0
0
13.48

IC no.15

0
0
0
-13.44
0
0
0
13.43

IC no.8

0
0
0
-13.49
0
0
0
13.49

IC no.16

0
0
0
-13.44
0
0
0
13.44

DISPLAY BARGRAPH OF MAIN BORAD IC LM339

IC pin no.
Pin no. 1
Pin no. 2
Pin no. 3
Pin no. 4
Pin no. 5
Pin no. 6
Pin no. 7
Pin no. 8
Pin no. 9
Pin no. 10
Pin no. 11
Pin no. 12
Pin no. 13
Pin no. 14

IC no.17

-13.54
-13.18
13.46
0.1
0
0.39
0
0.15
0
0.29
0
-13.45
-13.49
-13.34

IC no.18

-13.4
-13.44
13.46
0.81
0
1.22
0
0
0.01
1.22
0
-13.52
-13.15
-13.54

IC no.19

-13.54
-13.55
13.49
0.27
0
0.55
0
0.38
0
0.1
0
-13.43
-13.08
-13.54

RIGHTR

J3:A

LEFTL

-15dB I/P

RIGHTR

J3:B

GND

GND

-50dB I/P

FB12

FERITE BEAD

FB11

FERITE BEAD

FB10

FERITE BEAD

FB9

FERITE BEAD

GND

C70

GND

C77

LEFTL

100pF

100pF

GND

100pF

GND

100pF

100K

GND

R56

GND

R62

GND

R68

GND

R73

C84

C89

C75

10uF/63V

C68

C82

10uF/63V

C87

10uF/63V

10uF/63V

100K

100K

100K

+
10K

GND

R57
+

GND

R63
GND

R69
GND

R74

GND

GND

GND

C85
GND

10K

910R
10uF/35V

R59
R71
+

10K

C71
C78

R65
+

10K

R76

C91

22pF

LINK

R77

+15V

4
7

IC7:B

4560-SIL

C86

22pF

LINK

-15V

4560-SIL
IC7:A

R72

-15V

C81

C80

C79

+15V

51K
1.5nF

R67

IC6:B

4560-SIL

22pF

+15V

750K

-15V

6.8nF

R66

C73

C72
C74

51K
1.5nF

R61

IC6:A

4560-SIL

22pF

-15V

750K

6.8nF

R60

+15V

C88

10uF/63V

C83

10uF/63V

C76

10uF/63V

C69

10uF/63V

GND

10K

GND

10K

GND

10K

910R
10uF/35V
N.F.
N.F.
N.F.
N.F.

C90

R58
R64
R70
GND

R75

+
10K

+
+

1
2
3

PHONO-3(L)
GND
PHONO-3(R)

-15dB O/P

TO FADER PCB CON6

LINE-3(L)
GND
LINE-3(R)

-15dB O/P

TO FADER PCB CON6

CON7

1
2
3

CON6

DES' BY
APPD'BY

PCBNO

MODEL
0006034-1

DJX-300 MK I

14/08/2000
DM3JACK.S04

Rev
Drawn by:- Shrikant
Sheet
4 Of 6

0006035

SCHEMATIC OF PHONO IN
Drg.Number:Date:Filename:-

Size

Title:-

MK I

MK I

MK I

MK I

MK I

No power is coming on
If the power supply fuse found ok
If the mains transformer is found ok
If fader control varied the bargraph is also varied and humming
output.
While varied the gain control the DC outout varied
While varied EQ control the bargraph also varied
If bargraph is not working
If IC 16 is ok and still the bar graph is not working
If the R 146 ok and still bargraph LED not glowing
If DC on output stage
If CUE output stage is not working or humming output
While the CUE control varied the output get humming

FAULT

Please check the DC offset of IC pin no 1 and 7 (IC 3)

Please check the DC off set of pin no 1 and 7 (IC 7)
Please check the IC 16 may not working so please replace
Please check the R146 (180 ohms)
Please check the IC 17, 18, 19 (LM339) or the LED May be open, please replace.
Please check the output stage
Please check or replace IC 4 and IC 5 may be faulty please replace the ic
Please check or replace IC 46 may be faulty please replace the ic

Please check the input power supply fuse

Please check the mains transformer
Please check rectifier circuit and regulator circuits
Please check the input stage IC and output stage may be voltage is appear

HOW TO REPAIR