A1

a
b
c

Stipulations for proportioning

Grade designation
Type of cement
Maximum nominal size of aggregate

:
:
:

d
e
f
g
h
j
k

Minimum cement content

Maximum water-cement ratio
Workability
Exposure condition
Method of concrete placing
Degree of supervision
Type of aggregate

:
:
:
:
:
:
:

320
0.45
100
Severe
Manual
Good
crushed angular aggregate

m
n
p
p1
q
r

Maximum cement content

Chemical admixture type
Percentage of chemical admixture
Reduction in water content
Ratio of CA 1 to CA 2
Ratio of FA 1 to FA 2

:
:
:
:
:
:

450
Superplasticizer
1
15
1
1

A2
a
b
c
d
1)
2)
3)
4)
5)
e
1)
2)
3)
4)
f
1)
2)
3)
4)
g
1)

Test data for materials

Cement used
Specific gravity of cement
Chemical admixture
Specific gravity
Coarse aggregate I
Coarse aggregate II
Fine aggregate I
Fine aggregate II
Chemical admixture
Water absorption
Coarse aggregate I
Coarse aggregate II
Fine aggregate I
Fine aggregate II
Free (surface) moisture
Coarse aggregate I
Coarse aggregate II
Fine aggregate I
Fine aggregate II
Sieve analysis
Coarse aggregate I

M
OPC

OPC
:
:

30
43
20

43
3.15
Superplasticizer conforming to

:
:
:
:
:

2.615
0
2.74
0
1.145

:
:
:
:

0.16
0
0.5
0

:
:
:
:
:

nil
nil
nil
nil
Analysis of coarse
IS sieve sizes aggregate fraction
mm
I
40
20

100
68.44

16
12.5
10
4.75
2.36
2)

Coarse aggregate II

0
0
4.98
4.5
4.309

Analysis of coarse
IS sieve sizes aggregate fraction
mm
I
40
20
16
12.5
10
4.75
2.36

3)

Fine aggregate I and II combined

A3

Target strength for mix proportioning

f'ck

A4

Maximum water cement ratio

Adopted water cement ratio

A5

Selection of water content

A6

Water content for 100 mm slump

Adopted water content
Calculation of cement content
Cement content

A7

IS sieve sizes
10 mm
4.75 mm
2.36 mm
1.18 mm
600 micron
300 micron
150 micron

38.25 N/mm2
0.45
0.38
186 kg/m3
167.586 kg/m3
168 litre
442.11 kg/m3

Minimum cement content

320 kg/m3

Maximum cement content

450 kg/m3

Adopted cement content

Proportion of Vol of CA to FA

442.11 kg/m3
0.64

0
0
0
0
0
0
0

A8

A9

Corrected vol of CA and FA

Volume of CA
Volume of FA
Mix Calculations

0.66
0.66
0.34

Volume of cement

0.1404 m3

Volume of water

0.1680 m3

Volume of chemical admixture

0.0039 m3

Volume of all in aggregate

Mass of aggregates
CA 1
CA 2
FA
Mix Proportions

0.6878 m3
1194.25 kg
0.00 kg
633.21 kg

Cement

442.11 kg/m3

Water

168.00 kg/m3

Fine Aggregate 1

633.21 kg/m3

Fine Aggregate 2

0.00 kg/m3

Coarse Aggregate 1

1194.25 kg/m3

Coarse Aggregate 2

0.00 kg/m3

Chemical admixture

8.84 kg/m3

Cube 150x150x150
NO of cubes
Total volume
Cement
Water
Fine Aggregate 1
Fine Aggregate 2
Coarse Aggregate 1
20mm
10mm
Coarse Aggregate 2
20mm
10mm
Chemical admixture

0.003375
9
0.030375
13.43 kg
5.10 kg
19.23 kg
0.00 kg
36.28 kg
14.51 kg
21.77 kg
0.00 kg
0.00 kg
0.00 kg
0.27 kg

grade conforming to IS 8112

mm
kg/m3
mm

Slump

rushed angular aggregate

kg/m3
uperplasticizer
%
%

grade conforming to IS 8112

uperplasticizer conforming to IS 9103

percent
percent
percent
percent

Analysis of coarse
aggregate fraction Percentage of different fractions
II
I
II
Combined
Percent
Percent
Percent
100
40
60
100
100
27.376
60
87.376

Fraction I to Fraction II ratio

40

Conforms to table 2 of IS 3

0
0
86.28
4.97
0

0
0
1.992
1.8
1.7236

0
0
51.768
2.982
0

0
0
53.76
4.782
1.7236
Fraction I to Fraction II ratio
60

Analysis of coarse
aggregate fraction Percentage of different fractions
II
I
II
Combined
Percent
Percent
Percent
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Conforms to table 2 of IS 3

Percentage passing
100
94.38
88.36
73.026
42.53
11.84
1.36

Conforms to table 2 of IS 3

s
difference in slump
Percentage increase

sub angular aggregate

gravel
0

difference in w/c ratio

0.12

2.4
0.664

1
1.43225
2.701274

15.44
5.87
22.12
0.00
41.72
16.69
25.03
0.00
0.00
0.00
0.31

0.38

raction I to Fraction II ratio

60

Conforms to table 2 of IS 383

Percentage passing for graded aggregate of nominal size

40
20
16
12.5
mm
mm
mm
mm
Percent
Percent
Percent
Percent
0
1
0
0
0
0
0
0

0
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
0
0
0
0
0
0
0
0
Percentage passing for graded aggregate of nominal size
40
20
16
12.5
mm
mm
mm
mm
Percent
Percent
Percent
Percent
0
0
0
0
0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
0
Percentage passing for
Grading zone
I
II
III
IV
Percent
Percent
Percent
Percent
1
1
1
1
1
1
1
0
1
1
1
0
0
1
0
0
0
1
0
0
1
1
0
0
1
1
1
1
0
1
0
0

raction I to Fraction II ratio

40
Conforms to table 2 of IS 383
1

Conforms to table 2 of IS 383

ZONE II

50
0.06
320
rounded gravel
0

reduction in water content due use of superplastizer

15 %

pumping
0

aggregate of nominal size

Percentage passing for graded aggregate of nominal size

40
20
16
12.5
mm
mm
mm
mm
Percent
Percent
Percent
Percent
95 to 100
100
30 to 70 95 to 100
100
100

90 to 100
10 to 35
0 to 5

25 to 55
0 to 10

30 to 70
0 to 10

90 to 100
40 to 85
0 to 10

aggregate of nominal size

e of superplastizer

Percentage passing for

Grading zone
I
II
III
IV
Percent
Percent
Percent
Percent
100
100
100
100
90 to 100 90 to 100 90 to 100 95 to 100
60 to 95 75 to 100 85 to 100 95 to 100
30 to 70 55 to 90 75 to 100 90 to 100
15 to 34 35 to 59 60 to 79 80 to 100
5 to 20
8 to 30
12 to 49 15 to 50
0 to 10
0 to 10
0 to 10
0 to 15

T5 IS456
Sl. No

Exposure Minimum ce
Maximum fr
Minimum grade of concrete
1 Mild
300
0.55 M20
2 Moderate
300
0.5 M25
3 Severe

320

0.45 M30

4 Very sever
340
5 Extreme
360
T2 10262 Nominal maximum

0.45 M35
0.4 M40

Sl. No

size of aggregate

Maximum water
content

10

208

20

186

3
40
T3 IS 102 Nominal maximum
size of aggregate

165
Vol. CA/FA

Sl. No

Nominal maximum
size of aggregate Zone I
Zone
1
10
0.5
2
20
0.66
3
40
0.75

II
Zone
0.48
0.64
0.73

III
0.46
0.64
0.71

ade of concrete

A/FA

Zone IV
0.44
0.6
0.69

A1
a
b
b1
b2
b3
c

Stipulations for proportioning

Grade designation
Type of cement
Mineral admixture
Percentage of mineral admixture
Percentage increase in cement
Maximum nominal size of aggregate

:
:
:
:
:
:

d
e
f
g
h
j
k

Minimum cement content

Maximum water-cement ratio
Workability
Exposure condition
Method of concrete placing
Degree of supervision
Type of aggregate

:
:
:
:
:
:
:

320
0.45
100
Severe
Pumping
Good
crushed angular aggregate

m
n
p
q
r

Maximum cement content

Chemical admixture type
Percentage of chemical admixture
Ratio of CA 1 to CA 2
Ratio of FA 1 to FA 2

:
:
:
:
:

450
Superplasticizer
2
1
1

A2
a
b
b1
c
d
1)
2)
3)
4)
5)
e
1)
2)
3)
4)
f
1)
2)
3)
4)
g
1)

Test data for materials

Cement used
Specific gravity of cement
Specific gravity of fly ash
Chemical admixture
Specific gravity
Coarse aggregate I
Coarse aggregate II
Fine aggregate I
Fine aggregate II
Chemical admixture
Water absorption
Coarse aggregate I
Coarse aggregate II
Fine aggregate I
Fine aggregate II
Free (surface) moisture
Coarse aggregate I
Coarse aggregate II
Fine aggregate I
Fine aggregate II
Sieve analysis
Coarse aggregate I

M
OPC
Fly ash

30
10
20

OPC
:
:

40
43

43
3.15
2.2
Superplasticizer conforming to

:
:
:
:
:

2.74
0
2.74
0
1.145

:
:
:
:

0.5
0
1
0

:
:
:
:
:

nil
nil
nil
nil
Analysis of coarse
IS sieve sizes aggregate fraction
mm
I

40
20
16
12.5
10
4.75
2.36
2)

Coarse aggregate II

100
100
0
0
0
0
0

Analysis of coarse
IS sieve sizes aggregate fraction
mm
I
40
20
16
12.5
10
4.75
2.36

3)

Fine aggregate I and II combined

A3

Target strength for mix proportioning

f'ck

IS sieve sizes
10 mm
4.75 mm
2.36 mm
1.18 mm
600 micron
300 micron
150 micron

48.25 N/mm2
0.45
0.45

A4

Maximum water cement ratio

Adopted water cement ratio

A5

Selection of water content

197.16 kg/m3
197 litre

A6

Water content for 100 mm slump

Adopted water content
Calculation of cement and fly ash content
Cementitious content

481.56 kg/m3

Minimum cementitious content

186 kg/m3

320 kg/m3

0
0
0
0
0
0
0

Maximum cementitious content

A7

A8

A9

450 kg/m3

Adopted cement content

346.50 kg/m3

Fly ash content

Proportion of Vol of CA to FA
Corrected vol of CA and FA
Volume of CA
Volume of FA
Mix Calculations

148.50 kg/m3
0.64
0.55
0.55
0.45

Volume of cement

0.1100 m3

Volume of fly ash

0.0675 m3

Volume of water

0.1970 m3

Volume of chemical admixture

0.0061 m3

Volume of all in aggregate

Mass of aggregates
CA 1
CA 2
FA
Mix Proportions

0.6194 m3

Cement

346.50 kg/m3

Fly ash

148.50 kg/m3

Water

197.00 kg/m3

Fine Aggregate 1

762.42 kg/m3

Fine Aggregate 2

0.00 kg/m3

934.87 kg
0.00 kg
762.42 kg

Coarse Aggregate 1

934.87 kg/m3

Coarse Aggregate 2

0.00 kg/m3

Chemical admixture

6.93 kg/m3

grade conforming to IS 8112

conforming to IS 3812 (Part 1)
%
%
mm
kg/m3
mm

Slump

rushed angular aggregate

kg/m3
uperplasticizer
%

grade conforming to IS 8112

uperplasticizer conforming to IS 9103

percent
percent
percent
percent

Analysis of coarse
aggregate fraction Percentage of different fractions
II
I
II
Combined

Fraction I to Fraction II ratio

60
40

Percent
100
100
0
0
71.2
9.4
0

Percent
60
60
0
0
0
0
0

Percent
40
100
40
100
0
0
0
0
28.48
28.48
3.76
3.76
0
0

Analysis of coarse
aggregate fraction Percentage of different fractions
II
I
II
Combined
Percent
Percent
Percent
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Percentage passing
100
95
76
60
40
15
5

Conforms to table 2 of IS 383

1

Fraction I to Fraction II ratio

60
40
Conforms to table 2 of IS 383
1

Conforms to table 2 of IS 383

ZONE II

s
5
difference in slump
Percentage increase

50
0.06
320

sub angulagravel
0

rounded gravel
0
0

difference

-0.14
-2.8 pumping
0.612
-0.1

Percentage passing for graded aggregate of nominal size

40
20
16
12.5
mm
mm
mm
mm

Percentage passing for graded aggreg

40
20
mm
mm

Percent

Percent

Percent

Percent

0
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
Percentage passing for graded aggregate of nominal size
40
20
16
12.5
mm
mm
mm
mm
Percent
Percent
Percent
Percent
0
0
0
0
0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
0
Percentage passing for
Grading zone
I
II
III
IV
Percent
Percent
Percent
Percent
1
1
1
1
1
1
1
1
1
1
0
0
1
1
0
0
0
1
0
0
1
1
1
1
1
1
1
1
0
1
0
0

Percent
Percent
95 to 100
100
30 to 70 95 to 100

10 to 35
0 to 5

25 to 55
0 to 10

Percentage passing for

Grading zone
I
II
Percent
Percent
100
100
90 to 100 90 to 100
60 to 95 75 to 100
30 to 70 55 to 90
15 to 34 35 to 59
5 to 20
8 to 30
0 to 10
0 to 10

T5 IS456
Sl. No

Exposure
1 Mild
2 Moderate
3 Severe

4 Very sever
5 Extreme
T2 10262 Nominal maximum
Sl. No

size of aggregate
1

2
3
T3 IS 102 Nominal maximum
Sl. No
size of aggregate
1
10
2
20
3
40

passing for graded aggregate of nominal size

16
12.5
mm
mm

Percent

Percent

100
90 to 100
30 to 70
0 to 10

100
90 to 100
40 to 85
0 to 10

ercentage passing for

Grading zone
III
IV
Percent
Percent
100
100
90 to 100 95 to 100
85 to 100 95 to 100
75 to 100 90 to 100
60 to 79 80 to 100
12 to 49 15 to 50
0 to 10
0 to 15

Minimum ce
Maximum fr
Minimum grade of concrete
300
0.55 M20
300
0.5 M25
320

0.45 M30

340
360

0.45 M35
0.4 M40

Nominal maximum
size of aggregate
10

Maximum water
content
208

20

186

40

165
Vol. CA/FA
Zone II
Zone III
Zone IV
0.5
0.48
0.46
0.44
0.66
0.64
0.62
0.6
0.75
0.73
0.71
0.69

Nominal maximum
size of aggregate Zone I

A1
a
b
b1
b2
b3
c

Stipulations for proportioning

Grade designation
Type of cement
Mineral admixture
Percentage of mineral admixture
Percentage increase in cement
Maximum nominal size of aggregate

:
:
:
:
:
:

d
e
f
g
h
j
k

Minimum cement content

Maximum water-cement ratio
Workability
Exposure condition
Method of concrete placing
Degree of supervision
Type of aggregate

:
:
:
:
:
:
:

320
0.45
100
Severe
Manual
Good
crushed angular aggregate

m
n
p
p1
q
r

Maximum cement content

Chemical admixture type
Percentage of chemical admixture
Reduction in water content
Ratio of CA 1 to CA 2
Ratio of FA 1 to FA 2

:
:
:
:
:
:

450
Superplasticizer
2
15
1
1

A2
a
b
b1
c
d
1)
2)
3)
4)
5)
e
1)
2)
3)
4)
f
1)
2)
3)
4)
g
1)

Test data for materials

Cement used
Specific gravity of cement
Specific gravity of fly ash
Chemical admixture
Specific gravity
Coarse aggregate I
Coarse aggregate II
Fine aggregate I
Fine aggregate II
Chemical admixture
Water absorption
Coarse aggregate I
Coarse aggregate II
Fine aggregate I
Fine aggregate II
Free (surface) moisture
Coarse aggregate I
Coarse aggregate II
Fine aggregate I
Fine aggregate II
Sieve analysis
Coarse aggregate I

M
OPC

30
43
Fly ash
30
10
20

OPC
:
:

43
3.15
2.2
Superplasticizer conforming to

:
:
:
:
:

2.72
0
2.7
0
1.145

:
:
:
:

0.5
0
1.5
0

:
:
:
:

nil
nil
nil
nil

:
IS sieve sizes

Analysis of coarse
aggregate fraction

mm

I
40
20
16
12.5
10
4.75
2.36

2)

Coarse aggregate II

100
100
0
0
0
0
0

Analysis of coarse
IS sieve sizes aggregate fraction
mm
I
40
20
16
12.5
10
4.75
2.36

3)

Fine aggregate I and II combined

A3

Target strength for mix proportioning

f'ck

A4

Maximum water cement ratio

Adopted water cement ratio

A5

Selection of water content

A6

Water content for 100 mm slump

Adopted water content
Calculation of cement content
Cement content

IS sieve sizes
10 mm
4.75 mm
2.36 mm
1.18 mm
600 micron
300 micron
150 micron

38.25 N/mm2
0.45
0.45
186 kg/m3
167.586 kg/m3
168 litre
373.33 kg/m3

0
0
0
0
0
0
0

A7

A8

A9

Minimum cement content

320 kg/m3

Maximum cement content

450 kg/m3

Adopted cement content

287.47 kg/m3

Fly ash content

Proportion of Vol of CA to FA
Corrected vol of CA and FA
Volume of CA
Volume of FA
Mix Calculations

123.20 kg/m3
0.64
0.65
0.65
0.35

Volume of cement

0.0913 m3

Volume of fly ash

0.0560 m3

Volume of water

0.1680 m3

Volume of chemical admixture

0.0050 m3

Volume of all in aggregate

Mass of aggregates
CA 1
CA 2
FA
Mix Proportions

0.6797 m3
1201.74 kg
0.00 kg
642.33 kg

Cement
Fly ash

287.47 kg/m3
123.20

Water

168.00 kg/m3

Fine Aggregate 1

642.33 kg/m3

Fine Aggregate 2

0.00 kg/m3

Coarse Aggregate 1

1201.74 kg/m3

Coarse Aggregate 2

0.00 kg/m3

Chemical admixture

5.75 kg/m3

Cube 150x150x150
NO of cubes
Total volume
Cement
Fly ash
Water
Fine Aggregate 1
Fine Aggregate 2
Coarse Aggregate 1
20mm
10mm
Coarse Aggregate 2
20mm
10mm
Chemical admixture

0.003375
9
0.030375
8.73 kg
3.74 kg
5.10 kg
19.51 kg
0.00 kg
36.50 kg
18.25 kg
18.25 kg
0.00 kg
0.00 kg
0.00 kg
0.17 kg

grade conforming to IS 8112

conforming to IS 3812 (Part 1)
%
%
mm
kg/m3
mm

Slump

rushed angular aggregate

kg/m3
uperplasticizer
%
%

grade conforming to IS 8112

uperplasticizer conforming to IS 9103

percent
percent
percent
percent

Analysis of coarse
aggregate fraction Percentage of different fractions

Fraction I to Fraction II ratio

50
50

II

I
Percent
100
100
0
0
71.2
9.4
0

II
Percent
50
50
0
0
0
0
0

Combined
Percent
50
100
50
100
0
0
0
0
35.6
35.6
4.7
4.7
0
0

Analysis of coarse
aggregate fraction Percentage of different fractions
II
I
II
Combined
Percent
Percent
Percent
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Percentage passing
100
97
95
87.31
72.93
28.87
5.09

Conforms to table 2 of IS 383

1

Fraction I to Fraction II ratio

60
40
Conforms to table 2 of IS 383
1

Conforms to table 2 of IS 383

ZONE III

s
5
difference in slump
Percentage increase

50
0.06
320

sub angulagravel
0

rounded gravel
0
0

difference

1.564127
2.926325

115%
10.04 kg
4.30 kg
5.87 kg
22.44 kg
0.00 kg
41.98 kg
20.99 kg
20.99 kg
0.00 kg
0.00 kg
0.00 kg
0.20 kg

0.409091

0.05
1 pumping
0.65
0

Percentage passing for graded aggregate of nominal size

40
20
16
12.5

Percentage passing for graded aggreg

40
20

mm
Percent

mm
Percent

mm
Percent

mm
Percent

0
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
Percentage passing for graded aggregate of nominal size
40
20
16
12.5
mm
mm
mm
mm
Percent
Percent
Percent
Percent
0
0
0
0
0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
0
Percentage passing for
Grading zone
I
II
III
IV
Percent
Percent
Percent
Percent
1
1
1
1
1
1
1
1
1
1
1
1
0
1
1
0
0
0
1
0
0
1
1
1
1
1
1
1
0
0
1
0

mm
mm
Percent
Percent
95 to 100
100
30 to 70 95 to 100

10 to 35
0 to 5

25 to 55
0 to 10

Percentage passing for

Grading zone
I
II
Percent
Percent
100
100
90 to 100 90 to 100
60 to 95 75 to 100
30 to 70 55 to 90
15 to 34 35 to 59
5 to 20
8 to 30
0 to 10
0 to 10

T5 IS456
Sl. No

Exposure
1 Mild
2 Moderate
3 Severe

reduction in water content due use of superplastizer

15 %

4 Very sever
5 Extreme
T2 10262 Nominal maximum
Sl. No

size of aggregate

1
2
3
T3 IS 102 Nominal maximum
Sl. No
size of aggregate
1
10
2
20
3
40

passing for graded aggregate of nominal size

16
12.5

mm
Percent

mm
Percent

100
90 to 100
30 to 70
0 to 10

100
90 to 100
40 to 85
0 to 10

ercentage passing for

Grading zone
III
IV
Percent
Percent
100
100
90 to 100 95 to 100
85 to 100 95 to 100
75 to 100 90 to 100
60 to 79 80 to 100
12 to 49 15 to 50
0 to 10
0 to 15

Minimum ce
Maximum fr
Minimum grade of concrete
300
0.55 M20
300
0.5 M25
320

0.45 M30

340
360

0.45 M35
0.4 M40

Nominal maximum
size of aggregate

Maximum water
content

10

208

20

186

40

165
Vol. CA/FA
Zone II
Zone III
Zone IV
0.5
0.48
0.46
0.44
0.66
0.64
0.64
0.6
0.75
0.73
0.71
0.69

Nominal maximum
size of aggregate Zone I