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Pressure Bar
High Strain Rate
Material Testing
SAMPLE MATERIALS
SPECIMEN
i
INCIDENT BAR
TRANSMISSION BAR
Io
r
i = initial pulse
r = reflected pulse
Positive x
Direction
t = transmitted pulse
I o = specimen length
TENSILE SPECIMEN
APPROXIMATELY:
REL, Inc. manufactures steel and polymer Split Hopkinson Pressure Bar
systems that are configurable to test compression, tension and torsion
samples. Sample sizes can range in diameter from 0.125" up to 3.000"
and consist of a variety of materials, including:
Metal Alloys
Composite and Ceramics
COMPRESSION
SPLIT HOPKINSON
PRESSURE BAR
DESIGN
SPLIT HOPKINSON
PRESSURE BAR
OPERATION
The purpose of Split Hopkinson Pressure Bar
testing is to obtain high strain rate material
properties.
( A ) To initiate high strain rate testing of a
material, a specimen is loaded between the
incident and transmission bars. ( B ) Next,
the striker bar launcher is pressurized with
helium or nitrogen. When fired, the launcher
releases the gas and propels a striker bar
into the end of the incident bar. The collision
creates a compression pulse, or stress wave,
that propagates through the bar toward the
specimen. (C) The incident wave is recorded
by the incident strain gauge. Once the wave
reaches the specimen, it splits into two
smaller waves. ( D ) The transmitted wave
travels through the specimen and into the
transmission bar where the energy is
recorded by the transmission strain gauge.
The second wave is reflected away from
the specimen and travels back down the
incident bar. (E) At the end of the Split Hopkinson Pressure Bar, a stop bar absorbs the
impact of the transmission bar to complete
the test. (F) Both strain gauges measure the
strain duration and amplification in the bars.
The reflected (tensile pulse) recorded by the
incidence strain gauge is used to calculate
strain. The portion of the compression pulse
that continues through the specimen is
recorded by the transmission gauge and
is used to calculate stress. Data from the
strain gauges is routed through amplifiers
and an oscilloscope to a laptop computer
where it is stored.
OSCILLOSCOPE GRAPH
Figure 1 shows how a typical oscilloscope
output graph is displayed on a computer.
The incident wave, transmitted wave and
reflected wave are simultaneously collected
and presented in a graph of Voltage (y-axis)
versus Time (x-axis).
BAR SUPPORT
The incident, transmission and stop bars
are precision aligned using a series of bar
supports. Each bar support moves laterally
along an alignment key and is secured to the
mounting rail using built-in screw clamps.
To further assist with leveling, the supports
glide on top of a blanchard ground surface.
Proper bar alignment is critical for obtaining
accurate test results and minimizes the
amount of noise in your recorded data.
DYNAMIC
STRAIN GAUGE
REL uses high-precision
bonded resistance strain
gauges to capture energy
from stress waves. The
gauges are adhered to
the surface of the incident
and transmission bars.
Signals transmitted from
the bar to the gauge are
captured and converted
by RELs proprietary data
acquisition system.
STRIKER BARS
Striker bars can be made
from steel or polymers and
supplied at different diameters (0.25" up to 3" or
custom) and lengths (3" up to 24"). Various length
striker bars will produce different loading durations.
LAUNCHER CONTROLS
The striker bar launcher controls include
a gas fill valve (yellow handle), gas release valve (silver lever) and a breech
load adjustment control (large black dial).
Turning the dial moves a positioning rod
inside of the launcher, which pushes the
striker bar forward in the breech.
EQUIPMENT SPECIFICATIONS
SYSTEM FLEXIBILITY
- System Type (Compression, Tension or Torsion)
- System Material Construction (Steel, Polymer, etc.)
- Total Length of System
- Incident, Compression and Stop Bar Diameter
- Incident, Compression and Stop Bar Length
- Striker Bar Diameter and Length
- Striker Bar Launcher Pressure Range Requirement
* REL Split Hopkinson Pressure Bar dimensions shown for example compression
design only. Complete system build requirements will determine final dimensions
and equipment specifications.
REL, Inc. reserves the right, under its Continuous Improvement Policy, to change
construction or design details and furnish product when so altered without
reference to illustrations or specifications used herein.
Copyright 2012 REL, Inc. All rights reserved.
MATERIAL TESTING
AND ANALYSIS
REL, Inc. offers comprehensive
Split Hopkinson Pressure Bar testing
with complete material analysis.
For more information, contact
an REL material specialist at
(906) 337-3018 or visit the
company web site at
www.relinc.net
REL, Inc.
57640 North Eleventh Street | Calumet, MI 49913
906.337.3018 tel 906.337.2930 fax rel@relinc.net
www.relinc.net