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Article history:
Received 9 April 2014
Accepted 17 February 2015
Available online 25 February 2015
The nonlinear buckling analysis of drill string in a rigid well is presented in this paper. Considering
effects of friction and boundary constraints, this problem could be taken as a model of a rod laterally
constrained in a rigid cylinder (horizontal, oblique and vertical rigid cylinder could be included). After
introducing a new variable, the resulting coupled nonlinear integraldifferential equations are successfully solved by employing the extended system shooting method. Examples with various friction
coefcients and combinations of boundary conditions are proposed. It is found that the axial frictional
force plays a more signicant part on buckling load for horizontal well than vertical one. Compared to
experimental data or results obtained by using the discrete singular convolution algorithm (DSC) and the
nite element method (FEM), the accuracy of the formulations and solution procedures, is veried.
Whats more, the nonlinear buckling behaviors of two instances of vertical scientic wells are analyzed.
The present results are useful for practical design applications related to calculation of buckling loads
and selection of bottom hole assembly (BHA) elements.
& 2015 Elsevier B.V. All rights reserved.
Keywords:
Buckling
Horizontal well
Friction
Shooting method
Drill string
1. Introduction
This study of the structural buckling behavior of drill pipes is
motivated by interest in many aspects of petroleum engineering
(such as the functions of pipes, safety and surveying accuracy of
down-hole instruments, etc.). Because of the high frequency of
drill string failure, drill string lock-up, and casing wear, the
stability of drill string has been a serious problem in oil/gas eld
operations for many years (Gulyayev et al., 2009; Tan and Gan,
2009). On the other hand, with the development of drilling
technology, oil/gas and deep continental scientic drilling wells
become very long currently, even more than ten kilometers.
Furthermore, some oil/gas and deep continental scientic drilling
wells may have very complex geometrical congurations, such
that parts of wells may be inclined, vertical, horizontal, just plane
curved, and even 3-D curved. Therefore, it is important and
meaningful to investigate the buckling behavior of drill string for
the science and technologies in petroleum engineering, deep
continental scientic drilling and other related elds.
n
Corresponding author at: College of Construction Engineering, Jilin University,
Changchun 130026, PR China.
E-mail addresses: yuyongping@jlu.edu.cn, yuypjlu@berkeley.edu (Y. Yu).
http://dx.doi.org/10.1016/j.petrol.2015.02.026
0920-4105/& 2015 Elsevier B.V. All rights reserved.
Y. Sun et al. / Journal of Petroleum Science and Engineering 128 (2015) 4452
local methods (such as the nite element method), and the global
method (such as the differential quadrature method). By using the
discrete singular convolution (DSC) algorithm, Wang and Yuan
(2012) investigate the effects of friction and boundary constraints
on the nonlinear buckling behavior of a relatively short rod
constrained in a rigid horizontal cylinder and subjected to axial
compression, gravitational and frictional loads. A modied version
of DSC-based iterative scheme is presented to solve the coupled
nonlinear integraldifferential equations. They conclude that effects of friction on the buckling behavior are strongly depended on
the boundary conditions for short drill pipes.
The purpose of this paper is to investigate the nonlinear buckling analysis of drill string in a rigid well by using the extended
system shooting method. The accuracy of the formulations and
solution procedures is veried, compared to experimental data or
results obtained by using the DSC and FEM. Through analyzing the
buckling deformation of drill strings in two specic wells, we nd
that the axial frictional force plays a less signicant part on
buckling loads for vertical well than horizontal one. The present
results are useful for practical design applications related to
calculation of buckling loads and selection of bottom hole assembly (BHA) elements.
45
ds
ds ds2
r
ds
ds
W n Fr
d
ds
2
q cos sin EIr
d
ds
4
0
S S
0 L 0 0 L 0
SC
0 L 0 0 L 0
C S
0 L 0 0 0 L 0
CC
d
ds
ds
>
>
>
>
>
>
0 >
: ; :
;
;
: 1 1r 2 d2 >
w
0
s0
2
ds
Q sin sin 0
Z
N qS cos
Fig. 1. Sketch of a drill string in a rigid well (including horizontal and vertical
wells).
10
S
!
Nd 0 2 0 4 Q cos sin 0
0 2 0 2 0
S S
11
12
46
Y. Sun et al. / Journal of Petroleum Science and Engineering 128 (2015) 4452
0 2 0 0 2 0
SC
13
0 2 0 0 2 0
CS
14
0 2 0 0 0 2 0
CC
15
9
8 9 8 cos
>
>
>
>
=
<
<u >
= >
v
Rsinh
i
>
> S
>
> >
2
2
: ;
;
: 0 1 12J 0 dJ >
w
16
where
S
N
2s
;
L
W n L4
4
2 EIr
2r
;
L
; q
qL3
2 3 EI
P
PL2
2 ;
P cr
4 EI
u
;u ;
r
v
v ;
r
qL4
2 4 EIr
w
;
r
2r
L
17
Nd:
18
0
0 2
u0 0 sin
v0 0 cos
1 1
w0 J 0 2
J 2
0 0;
0 0 ;
u0 1;
0 0;
u0 1;
0 0;
u0 1;
0 0;
u0 1;
0 0;
"
2 ; 2
00 2 ; 00 2
26
n
dS
Eqs. (19) and (20) with respect to ; and , respectively, the
following IVPs for derivatives s; s, s; s could be
obtained:
h
i
2
4 qS cos 60 00
q cos 120 00 0 0 Q cos sin
0
0 0
h
i
4 qS cos 60 2 00 q cos 120 00 0 0
0
Q cos sin 0 0
h
i
0 20 0 qS cos 20 2
0 2 Q sin sin 0
h
i
0 20 0 qS cos 20 2
2
0 ; 0 v0 w0 0;
0 0;
0 ;
22
0 ; 0 v0 w0 0;
C C2 2 0
00 0 1;
000
0 0 0
27
21
0 ; 0 v0 w0 0;
C S2 2 0
0 ;
20
0 ; 0 v0 w0 0;
S C2 2 0
0 0 0;
where
25
0 Q sin sin 0
0 0; 0 0 1; 00 0 000
0 0 0
19
0 0 0;
mk mk 1 Fm mk 1 ; 1 Fmk 1 ; ;
0 0 0 0;
S S2 2 0
0 0 ;
Fm mk 1 ;
3. Solution method
:
24
2; m;
0
23
Y. Sun et al. / Journal of Petroleum Science and Engineering 128 (2015) 4452
47
Fig. 3. Comparisons of obtained by the present method, the DSC and FEM.
Fig. 2. Comparisons of critical linear buckling loads P Lcr obtained by the present and
the DSC method for various friction coefcients.
48
Y. Sun et al. / Journal of Petroleum Science and Engineering 128 (2015) 4452
Table 1
The parameters of the BHA of the SW well.
Element name of the BHA
=mm
30
1020
3100
0.5
9.5
40.0
150
133.0
139.7
40
31
23.8
750
3100
10
40.0
127
139.7
25.4
23.8
Note that the weight of the BHA is 8t, the length is 100 m.
Fig. 8. Buckling congurations of drill string at P 80 N, 0:4: (a), SS; (b), SC; (c), CS; (d), CC.
Thickness
Y. Sun et al. / Journal of Petroleum Science and Engineering 128 (2015) 4452
49
Fig. 10. Comparisons of corresponding with the rst three post buckling
equilibrium paths for SS (P 0, 0:4).
Fig. 11. Comparisons of W n corresponding with the rst three post buckling
equilibrium paths for SS (P 0, 0:4).
Fig. 12. Comparisons of f corresponding with the rst three post buckling
equilibrium paths for SS (P 0, 0:4).
50
Y. Sun et al. / Journal of Petroleum Science and Engineering 128 (2015) 4452
Fig. 13. Buckling congurations of drill string corresponding with the rst three post buckling equilibrium paths for SS (P 0, 0:4): (a), the rst equilibrium path;
(b), the second equilibrium path; (c), the third equilibrium path.
Table 2
The parameters of the drill string for impregnated diamond core bit.
Values of the parameters of the drill string
Thickness =mm
25.4
34.9
127
95
524
127
75
653
2:33412 106
11:5
0
2:57131 106
11:5
0
Fig. 15. Comparisons of W n of the drill strings with two different wall thickness for
SS (P 0, 0:4).
Fig. 14. Comparisons of of the drill strings with two different wall thickness for
SS (P 0, 0:4).
pressure 50 kN), and the same outside diameter of the drill string
d 127 mm. Via calculating, the values of the parameters the two
different wall thickness drill strings for impregnated diamond core
bit are listed in Table 2.
For P 0 (i.e. the top end of the BHA is the position of the
neutral point), the post buckling deformation , the contact force
per unit length of the drill string W n , and the frictional force f , and
the 3-D post buckling congurations of two different wall thickness ( 25:4 mmand 34:9 mm) drill strings are displayed in
Figs. 1417, respectively.
The maximum deformation max of the drill string with wall
thickness 25:4 mm is beyond 1.5 times of the drill string with
Y. Sun et al. / Journal of Petroleum Science and Engineering 128 (2015) 4452
Fig. 16. Comparisons of f of the drill strings with two different wall thickness for
SS (P 0, 0:4).
51
Fig. 18. Post-buckling mode of the oblique drill strings for SS (P 800 N).
4.4. Example IV
Consider the buckling of an oblique drill string, the geometrical and material parameters are =4, r 0:01727 m, L
21:34 m, q 13:2 N=m, EI 343:3498 Nm2 (Munteanu and
Barraco, 2008). The value of compressive load is given as
P 800 N. In this section, the buckling behavior of an oblique drill
string is analyzed by employing the above model, for only the SS
boundary condition. For various values of the coefcient of friction, the
angles , and congures of the drill string are shown in Figs. 18 and 19,
respectively.
As could be seen from Fig. 18, the friction load has a
signicantly effect on the post-buckling mode . The maximum
value j max j decreases with the increase of , its value is about
0:4363 rad for 0:0, while the value is 0:2223 rad for 0:4.
The relative error of j max j , with respect to the one for 0:0,
reaches about 49:0%. Similarly, one could nd that the friction
load plays important roles on the post-buckling congure of the
oblique drill string, from Fig. 19. With the increase of , the level
of post-buckling congure becomes less severe. Specically, the
maximum values j vmax j are 0:7298 cm, 0:5844 cm, 0:3808 cm,
for 0:0, 0:2, 0:4, respectively. While the relative errors
of j max j , with respect to the one for 0:0, are about 19:9%,
47:8%, respectively.
5. Conclusions
Fig. 17. Buckling congurations of the drill strings with two different wall
thickness for SS (P 0, 0:4): (a), for 25:4 mm; (b), for 34:9 mm.
wall thickness 34:9 mm; while the 3-D post buckling conguration of the wall thickness 25:4 mm drill strings is more
serious than the wall thickness 34:9 mm one. From these
gures, given drill pressure, one could conclude that adopting
thicker wall drill string could make smaller buckling deformation
for the same out diameter of the drill string, even for including the
effect of friction load.
52
Y. Sun et al. / Journal of Petroleum Science and Engineering 128 (2015) 4452
Fig. 19. Post-buckling congurations of the oblique drill strings for SS (P 800 N): (a) for 0:0; (b) for 0:2; (c) for 0:4.
Acknowledgments
The work described in this paper is supported by the National
Natural Science Foundation of China (Grant no. 11402095), International S&T Cooperation Program of China (Grant no. 2013D
FR70490), and Innovative Project of Scientic Forefront and Interdisciplinary of Jilin University (Grant no. 2013ZY14).
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