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AbstractThe design of an overhead crane with a double box girder has been investigated and a study of a crane with 10 ton
capacity and 12 m span length has been conducted.It is not possible for the real experimental studies to take into consideration
the influence of the connections between the main beams and the rest parts of the construction, the influence of the longitudinal
and transverse ribbings as well as the influence of the supports on the overall stressed state of the construction. Moreover, the
researches that use for the majority of the test cases different strain measurement sturn out to be quite hard and expensive. All
these problems could be solved successfully by the use of computer modelling procedures. It is possible to perform 2D or 3D
computer studies. The 2D computer studies give idea of the planar behaviour of the construction and lack the opportunity of
showing the influence of supports or the connections of the construction. It is only the 3D models that could satisfy all the
requirements for examining the general stressed state of the carrying metal construction. With regard to this, the creation of
3-D models for researching and analysing the behaviour of an overhead crane, becomes the main goal of the present workIn the
initial phase of the study, conventional design calculations proposed by Indian Standard Rules were performed. The crane
design was modelled with solids Loads and boundary conditions were applied to solid model. Assign material to the solid
model. Finite Element meshes were generated from the solid model. After a comparison of the finite element analyses, and the
conventional calculations, the analysis was found to give the most realistic results. As a result of this study, a design
optimization method for an overhead crane is proposed.
I.
INTRODUCTION
8
9
10
11
INTRODUCTION TO FINITE
ELEMENT METHOD
15M/min
4M/min
1.5
1695 Kg/cm2
III.
V.
SAMPLE CALCULATIONS
Design Considerations
Rated Capacity
Self-Weight of Crane
Self-Weight of Trolley
Span
Maximum Wheel Load
Trolley Wheel Centre to Centre
Long Travel Speed
10000 Kg
11250 Kg
2500 Kg
12 Meter
5000 Kg
2 Meter
10M/min
depicted in Fig.4
Wd=1.5 x 10000=15000Kg=147.150KN
Wcr=0.75 x Wd=11250Kg=110KN
Wwm=1.07 x
Wd+Wt
4
147.150+37
= 1.07 x
4
=49 KN per wheel
M1=
(Wd+Wt) x{S-Tc/2}2
8xS
Wg x S
8
=1.1 x
62 x 12000
8
=102 KN-mm
Mmax=M1+M2+M3=347977 KN-mm
Z=
b =
VI.
Ix-x
500
Mmax
Z
=
=
3909430000
500
347977000
7818860
=7818860mm3
CONCLUSION
VII.
REFERENCES
[1]
[2]
[3]
[4]
[5]