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SERVICE MANUAL
AZ1-L Chassis
ORIGINAL MANUAL ISSUE DATE: 2/2010
Version
1.0
Date
Subject
9-888-291-01
Self Diagnosis
Supported model
SERVICE MANUAL
AZ1-L Chassis
9-888-291-01
MODEL LIST
MODEL
KDL-32EX407
COMMANDER
DESTINATION
RM-YD050
COLUMBIA
MODEL
KDL-40EX407
COMMANDER
DESTINATION
RM-YD050
COLUMBIA
TABLE OF CONTENTS
Specifications..................................................................................................................................................................................1
Warnings and Cautions ..................................................................................................................................................................3
Safety-Related Warning ..................................................................................................................................................................4
Safety Check-Out ............................................................................................................................................................................5
Self Diagnosis Functions ...............................................................................................................................................................7
SEC 1. Disassembly/Part Number Information ..........................................................................................................................11
1-1. Table-Top Stand Assembly Removal ...............................................................................................................................11
1-2. Rear Cover, Under Cover, Speaker Brackets and Loudspeakers Removal ................................................................... 12
1-3. Bottom Frame, Switch Unit, G2LE/G2HE (Power) Boards, Panel Supports,
BAL Board, Side Jack Bracket, LCD Panel and HLR Board Removal ........................................................................... 13
1-4. Cleaning the LCD Panel ................................................................................................................................................. 14
1-5. Screw Legend................................................................................................................................................................. 14
1-6. Connectors ..................................................................................................................................................................... 14
1-7. Accessories and Packaging ........................................................................................................................................... 15
1-8. Miscellaneous ................................................................................................................................................................ 15
1-9. Remote Commander ...................................................................................................................................................... 15
SEC 2. Service Adjustments ........................................................................................................................................................16
2-1. Accessing Service Adjustment Mode ............................................................................................................................. 16
2-1-1. Viewing the Service Menus ..................................................................................................................................17
2-1-2. Using the Remote Commander to View or Change Service Data ........................................................................18
2-2. Adjustments After Replacing the BAL Board .................................................................................................................. 18
2-2-1. Updating the Software ..........................................................................................................................................18
2-2-2. Selecting the Model ..............................................................................................................................................19
2-2-3. Selecting the Destination ......................................................................................................................................20
KDL-32EX407/40EX407
TABLE OF CONTENTS
2-2-4. Selecting the TV Color..........................................................................................................................................20
2-2-5. Verifying the Model and Panel Information ...........................................................................................................22
2-2-6. Reconnecting All Cables.......................................................................................................................................22
2-3. White Balance Adjustments ............................................................................................................................................ 23
2-4. Resetting the TV to Factory Condition ............................................................................................................................ 24
2-4-1. Resetting the TV to Factory Condition Using Service Mode ................................................................................24
SEC 3. Diagrams ...........................................................................................................................................................................25
3-1. Circuit Boards Location .................................................................................................................................................. 25
3-2. Block Diagram ................................................................................................................................................................ 26
KDL-32EX407/40EX407
ii
SPECIFICATIONS
Licensing Information
Sistema
Sistema de TV
Cobertura de canales
Sistema del panel
Salida de bocinas
HDMI IN 1/2/3/4
(Entrada HDMI 1/2/3/4)
AURICULAR
AUDIO OUT (Salida de audio)
DIGITAL AUDIO OUT
(OPTICAL)
(Salida de audio digital ptica)
PC IN (Entrada de PC)
PC/HDMI 4 AUDIO IN
(Entrada de audio de PC/HDMI 4)
USB
Tomas de entrada/salida
CABLE/ANTENNA
(Cable/Antena)
VIDEO IN 1/2/3
(Entrada de video 1/2/3)
COMPONENT IN 1/2
(Entrada de componente 1/2)
VIDEO / AUDIO
YPBPR (video componente)
Formato de seal: 480i, 480p, 720p, 1080i, 1080p (para los modelos series EX507/EX407)
AUDIO
HDMI: Video: 480i, 480p, 720p, 1080i, 1080p, 1080/24p (para los modelos series EX507/EX407)
Audio: PCM lineal de dos canales 32; 44,1 y 48 kHz, 16, 20 y 24 bits, Dolby Digital
HDMI:
AUDIO (HDMI IN 4)
Minitoma estreo
500 mVrms (tpico)
Seal de audio ptica digital PCM/Dolby Digital
AstroTV is software developed by TQTVD Software Ltd. that the norm of interactivity
of the Brazilian System of Digital TV Ginga implements NBR-15606
KDL-32EX407/40EX407
SPE C I F I C A T I O N S
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9.5 kg
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Screws(M5X16)(4)/Screws (M4x10)(3)
Connecting Cables/Support Belt Kit/Wall-Mount Bracket: SU-WL500
KDL-32EX407/40EX407
W A R N I N G S A N D CA U T I O N S
CAUTION
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CARRYING THE TV
arry the TV with the adequate number of people; larger size TVs require two or more people.
orrect hand placement while carrying the TV is very important for safety and to avoid
damage.
WARNING!!
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KDL-32EX407/40EX407
SAFETY- R ELATED W A R N I N G
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
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KDL-32EX407/40EX407
SAFETY CHECK- O UT
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To Exposed Metal
Parts on Set
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CNN VJG KPUWNCVQTU
AC
Voltmeter
(0.75V)
0.15 F
Earth Ground
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KDL-32EX407/40EX407
SAFETY CHECK - O UT
LEAKAGE TEST
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FKIKVCN
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
KDL-32EX407/40EX407
SELF DI A G N O S I S FUNCTIONS
Self Diagnosis
Supported model
KDL-32EX407/40EX407
'LDJQRVWLF ,WHP
'HVFULSWLRQ
RGB Sensor ACK Error
DC Alert
DTT Error
Audio Error Detection
Panel Balancer Error
TCON Error
HFR Error
Panel ID NVM Error
Backlight Error
Temperature Error
Fan Error
(Not used in these models)
3
4
5
6
7
3RVVLEOH /RFDWLRQ
NA
G2LE (Power) Board (KDL-32EX407 Only)
G2HE (Power) Board (KDL-40EX407 Only)
BAL Board
BAL (Main) Board
G2LE (Power) Board (KDL-32EX407 Only)
G2HE (Power) Board (KDL-40EX407 Only)
BAL (Main) Board (KDL-40EX407 Only)
BAL (Main) Board
LCD Panel
TCON Control MT Board
BAL (Main) Board
BAL (Main) Board
NA
Ambient Sensor/
(IR) Infrared Receiver
KDL-32EX407/40EX407
Picture Off /
Timer LED
Standby LED
Power LED
SELF DI A G N O S I S FUNCTIONS
VIEWING THE SELF CHECK DIAGNOSTIC LIST
(QT GTTQTU YKVJ U[ORVQOU UWEJ CU QRQYGT UQOGVKOGU UJWVU QHHR QT QUETGGP UQOGVKOGU IQGU QWVR VJCV ECPPQV DG EQPTOGF KV KU RQUUKDNG VQ
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&+52.#;
%JCPPGN 5
219'4
8QNWOG
0 0 2 MA I N P
0 0 3 D C_ ALERT1
0 0 4 D C_ ALERT2
0 0 6 BL
0 0 7 TEM P
0 0 9 FA N
12345-00333-06789
Panel operation time by hour (MAX:65535)
Boot count (MAX:65535)
Total operation time by hour (MAX:65535)
KDL-32EX407/40EX407
SELF DI A G N O S I S FUNCTIONS
CLEARING THE SELF CHECK DIAGNOSTIC LIST
5KPEG VJG FKCIPQUVKE TGUWNVU FKURNC[GF QP VJG UETGGP CTG PQV CWVQOCVKECNN[ ENGCTGF CNYC[U EJGEM VJG UGNH FKCIPQUVKE UETGGP CHVGT [QW JCXG
EQORNGVGF VJG TGRCKTU VQ DG UWTG [QW JCXG ENGCTGF VJG TGUWNV FKURNC[ VQ Q R
'TTQT JKUVQT[ CPF 'TTQT EQWPV 2TGUU VJG %JCPPGN 8
2CPGN QRGTCVKQP VKOG 2TGUU VJG %JCPPGN 7
%JCPPGN
%JCPPGN
KDL-32EX407/40EX407
10
(Check the Sony Electronics Service Information website for any additional service related issues for this model.)
A
B
4
7
3
5
REF. NO.
Soft Cloth
KDL-32EX407/40EX407
PART NO.
X-2514-986-1
X-2514-987-1
4-158-391-01
4-158-374-01
4-174-813-01
4-158-401-01
DESCRIPTION
[ASSEMBLY INCLUDES]
[2-3]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
4-174-808-01
4-158-355-01
6
7
4-159-298-01
SCREW, +PSW M4X10
2-580-608-01
SCREW, +PSW M5X16
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
For product protection and safety reasons, Sony strongly recommends
that you use the screws provided with the TV
CAUTION: These screws cannot be used to secure the TV to
the Wall Mount Brackets
2-580-608-01
NECK (M3B)
(KDL-32EX407 ONLY)
NECK (ML3B)
(KDL-40EX407 ONLY)
11
1-2. REAR COVER, UNDER COVER, SPEAKER BRACKETS AND LOUDSPEAKERS REMOVAL
A Remove screws from Rear Cover
10 from KDL-32EX407 ONLY
(Check the Sony Electronics Service Information website for any additional service related issues for this model.)
54
55
53
56
57
52
M
K
51
REF. NO.
J
B
PART NO.
51
4-172-264-01
51
4-167-455-01
52
53
3-297-324-02
4-166-138-01
53
4-166-136-01
54
4-167-326-01
KDL-32EX407 Only
KDL-40EX407 Only
F
C
KDL-32EX407 Only
KDL-40EX407 Only
KDL-32EX407/40EX407
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
55
4-166-134-01
55
4-166-132-01
56
57
1-858-364-22
4-166-133-01
57
4-166-131-01
2-580-640-01
2-580-595-01
7-685-648-79
4-159-298-01
DESCRIPTION
[ASSEMBLY INCLUDES]
BRACKET, SP (32R)
(KDL-32EX407 ONLY)
BRACKET, SP (40R)
(KDL-40EX407 ONLY)
LOUDSPEAKER
BRACKET, SP (32L)
(KDL-32EX407 ONLY)
BRACKET, SP (40L)
(KDL-40EX407 ONLY)
SCREW, +BVTP 4X16 TYPE2 IT-3
SCREW, +PSW M3X12
(KDL-32EX407 ONLY)
SCREW +BVTP 3X12 TYPE2 IT-3
SCREW, +PSW M4X10
12
(Check the Sony Electronics Service Information website for any additional service related issues for this model.)
101
E Remove 2 screws from Bottom Frame to detach from Bezel Assembly (KDL-40EX407 ONLY)
F Remove 2 screws from Bottom Frame to detach from LCD Panel
G Remove 4 screws from G2LE/G2HE (Power) Boards
H Disconnect 4 connectors from G2LE/G2HE (Power) Boards
102
108
107
103
104
106
105
Mini Card
Spacer
REF. NO.
H
G
M
D
PART NO.
101
4-166-126-11
101
4-166-126-01
DESCRIPTION
[ASSEMBLY INCLUDES]
SUPPORT, PANEL
(KDL-32EX407 ONLY)
SUPPORT, PANEL
(KDL-40EX407 ONLY)
102
X-2547-547-1
102
X-2547-548-1
103
104
A-1753-637-A
HLR BOARD, MOUNTED
N/A
LCD PANEL
FOR ALL SUPPORT, PANEL PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
4-175-711-01
BRACKET, SIDE JACK
REF. NO.
PART NO.
107
1-474-200-11
KDL-32EX407/40EX407
105
[ASSEMBLY INCLUDES]
1-487-725-11
107
1-474-202-21
2-580-640-01
2-580-592-01
4-159-298-01
DESCRIPTION
106
A-1769-679-A
BAL BOARD, COMPLETE
NOTE: For BAL Board replacement, please refer to section 2-4. Adjustments after
Replacing the BAL Board.
NOTE: Final software is not installed on this BAL Board. Install the update after replacing
this board using the instructions provided with the software.
108
13
(Check the Sony Electronics Service Information website for any additional service related issues for this model.)
o Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
o If using a chemically pretreated cloth, please follow the instruction provided on the package.
1-6. CONNECTORS
o Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
o Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
INV
154
TCON
CN6402
153
CN2600
KDL-32EX407
`
a
d
e
j
h
P/N
2-580-640-01
2-580-595-01
7-685-648-79
2-580-608-01
2-580-592-01
4-159-298-01
DISCRIPTION
SCREW, +BVTP 4X16 TYPE2 IT-3
SCREW, +PSW M3X12
SCREW, +BVTP 3X12 TYPE2 IT-3
SCREW, +PSW M5X16
SCREW, +PSW M3X8
SCREW, +PSW M4X10
REMARKS
RC(10), SPKR BRKT LEFT(1), SPKR BRKT RIGHT(1)
RC TOP-CENTER(2)
RC to SIDE JACK(1), RC to TRMNL AREA(1), SPKR-L(2), SPKR-R(2)
TABLE-TOP STAND(4)
G2LE(4), BAL(4)
UNDER COVER(1), BTM FRAME(2), NECK to BASE(3)
CN6401
SWITCH UNIT
BAL
152
CN4300
CN3800
G2LE/G2HE
CN2561
CN2602
151
SP
SP
HLR
KDL-40EX407
`
a
d
e
j
h
P/N
2-580-640-01
2-580-595-01
7-685-648-79
2-580-608-01
2-580-592-01
4-159-298-01
DISCRIPTION
SCREW, +BVTP 4X16 TYPE2 IT-3
SCREW, +PSW M3X12
SCREW, +BVTP 3X12 TYPE2 IT-3
SCREW, +PSW M5X16
SCREW, +PSW M3X8
SCREW, +PSW M4X10
KDL-32EX407/40EX407
REMARKS
TOTAL
RC(8), SPKR BRKT LEFT(1), SPKR BRKT RIGHT(1), BTM FRM to BEZ ASSY(2)
12
NOT IN THIS MODEL
0
RC to SIDE JACK(1), RC to TRMNL AREA(1), SPKR-L(2), SPKR-R(2)
6
TABLE-TOP STAND(4)
4
G2HE(4), BAL(4)
8
RC TOP-CENTER(2), RC BTM-CENTER(2), UNDER COVER(1), BTM FRM(2), NECK to BASE(3)
10
REF. NO.
PART NO.
151
1-910-101-28
151
1-910-101-30
152
1-910-060-07
152
1-910-060-15
DESCRIPTION
[ASSEMBLY INCLUDES]
HARNESS ASSEMBLY
(KDL-32EX407 ONLY)
HARNESS ASSEMBLY
(KDL-40EX407 ONLY)
CONNECTOR ASSEMBLY 15P
(KDL-32EX407 ONLY)
CONNECTOR ASSEMBLY 15P
(KDL-40EX407 ONLY)
REF. NO.
PART NO.
153
1-837-516-11
153
1-837-520-11
154
1-910-060-08
154
1-910-060-16
DESCRIPTION
[ASSEMBLY INCLUDES]
14
FLYER, SAFETY
MANUAL, INSTRUCTION
SUPPLEMENT(STAND INSTALLATION)
SUPPORT BELT KIT
0,6&(//$1(286
!
1-837-452-11
7-632-452-24
5(027( &200$1'(5
1-487-833-11
KDL-32EX407/40EX407
15
DISPLAY
Volume +
POWER
DISPLAY
Onscreen cursor
and select button
DIGITAL
SERVICE
001 OP
000 VERS
---
POWER
<MAIN>
DM1.301J00AA
M2.105C
DD1.016J00AA
(DM1.3 01J00AA)
WP00.521J00AA
ID25C73683
PID506A0000
WF:2.0.0.99
WF:0B
Camera FW
Camera FW
<SUB>
SM1.010W00AA
SB1.000W00AA
SD1.010W00AA
RF01.05
ID1C117081
LTY550HJ01
<BEM>
BM1.012W00LU
BB1.000W00LU
BD1.011J46LUX
---.---------
VOLUME+
RM-YD050
KDL-32EX407/40EX407
16
SERVICE ADJUSTMENTS
2-1-1. VIEWING THE SERVICE MENUS
Use the Remote Commander to view the Digital, Chassis and Sub
Service Menus and their options.
3. To display the Service Menu that contains the Category you
want to adjust, press JUMP or OPTIONS on the Remote
Commander.
Item number
CHASSIS
000
000
SERVICE
CXD2813R
H_DET_NOSIG_CNT 1
Category number
Item name
Category name
Data
SERVICE
001 OP
000 VERS
---
<MAIN>
DM1.301J00AA
M2.105C
DD1.016J00AA
(DM1.3 01J00AA)
WP00.521J00AA
ID25C73683
PID506A0000
WF:2.0.0.99
WF:0B
Camera FW
Camera FW
<SUB>
SM1.010W00AA
SB1.000W00AA
SD1.010W00AA
RF01.05
ID1C117081
LTY550HJ01
<BEM>
BM1.012W00LU
BB1.000W00LU
BD1.011J46LUX
---.---------
press JUMP
or OPTIONS
CHASSIS
000
000
KDL-32EX407/40EX407
CXD2813R
H_DET_NOSIG_CNT 1
17
SERVICE ADJUSTMENTS
2-1-2. USING THE REMOTE COMMANDER TO VIEW OR
CHANGE SERVICE DATA
Use the buttons on the Remote Commander to access the Service
Menu items and adjust the Data Values.
DISPLAY
Channel
Volume +
POWER
;
;
;
;
;
;
Instructions for updating the software are included with the software
package. After completing the software update, proceed to Selecting the
Model.
KDL-32EX407/40EX407
18
SERVICE ADJUSTMENTS
2-2-2. SELECTING THE MODEL
After replacing the BAL Board or LCD Panel, go into Service Mode to set
the Model data value.
DIGITAL
002 MODEL
000 SEG
SERVICE
01 : 3a-2
DISPLAY
Channel 5
Volume +
POWER
SERVICE
001 OP
000 VERS
---
<MAIN>
DM1.301J00AA
M2.105C
DD1.016J00AA
(DM1.3 01J00AA)
WP00.521J00AA
ID25C73683
PID506A0000
WF:2.0.0.99
WF:0B
Camera FW
Camera FW
<SUB>
SM1.010W00AA
SB1.000W00AA
SD1.010W00AA
RF01.05
ID1C117081
LTY550HJ01
Chassis
Model Name
AZ1-L
AZ1-L
KDL-32EX407
KDL-40EX407
DIGITAL
002 MODEL
000 SEG
13
3a-2
13
3a-2
SERVICE
13: 3a-2
Code Name
Data Value
<BEM>
BM1.012W00LU
BB1.000W00LU
BD1.011J46LUX
---.---------
KDL-32EX407/40EX407
19
SERVICE ADJUSTMENTS
2-2-3. SELECTING THE DESTINATION
After replacing the BAL Board or the LCD Panel, the destination location
must be set.
DIGITAL
002 MODEL
001 DEST
SERVICE
21: CO (TW grp)
Destination
Data Value
SERVICE
13 : 3a-2
SERVICE
GROUP
TW grp
DESTINATION
CODE
TW
CO
KDL-32EX407/40EX407
DATA
VALUE
6
21
SUB
000
000
SERVICE
TESTPT
SG_PTN_SEL
DESTINATION
TAIWAN
COLOMBIA
20
SERVICE ADJUSTMENTS
SUB
003
000
SERVICE
GAISO
VARIATION
SUB
003
000
SERVICE
GAISO
VARIATION
Data Value
MODEL
COLOR VARIATIONS
Code
Name
Bezel
Front
Material
Color
DATA
VALUE
GAISO
Glossy Gun
metallic
smoke
(Back print)
RED/BLUE
Glossy Brown
black
KDL-32EX407
KDL-40EX407
clear
3a-2
none
white
KDL-32EX407/40EX407
clear
(Back print)
Glossy Silver
(Back print)
Matt Gun
metallic
(Front paint)
Matt Silver
(Front paint)
Glossy Silver
(Back print)
Glossy Pink
(Back print)
21
SERVICE ADJUSTMENTS
2-2-5. VERIFYING THE MODEL AND PANEL INFORMATION
After saving the changes to the service data, verify the information.
1. TV must be in standby mode. (Power off).
2. Access Service Mode.
Press the following buttons on the Remote Commander
within a second of each other:
DISPLAY
Channel 5
Volume +
POWER
25973309
25973315
25973309
25973315
25973317
25973318
25973317
25973318
54720000
54720000
54720000
54720000
54720000
54720000
54720000
54720000
Panel Code
LTY(Z)320HM01
T315HW04 V0
LTY(Z)320HM01
T315HW04 V0
LTY(Z)400HM01
T400HW03 V0
LTY(Z)400HM01
T400HW03 V0
Code
Name
3a-2
3a-2
3a-2
3a-2
3a-2
3a-2
3a-2
3a-2
Model ID
Product ID
DIGITAL
SERVICE
001 OP
000 VERS
---
<MAIN>
DM1.301J00AA
M2.105C
DD1.016J00AA
(DM1.3 01J00AA)
WP00.521J00AA
ID25973309
PID54720000
WF:2.0.0.99
WF:0B
Camera FW
Camera FW
KDL-32EX407/40EX407
<SUB>
SM1.010W00AA
SB1.000W00AA
SD1.010W00AA
RF01.05
ID1C117081
LTY(Z)320HM01
<BEM>
BM1.012W00LU
BB1.000W00LU
BD1.011J46LUX
---.---------
After completing the changes to service mode, reconnect all the cables
(RF, External input, Ethernet, etc.) to the TV then verify the TV set picture.
If necessary, proceed to White Balance Adjustments.
Panel
Code
22
SERVICE ADJUSTMENTS
2-3. WHITE BALANCE ADJUSTMENTS
White Balance adjustment data is located on the Digital Service Menu.
1. TV must be in Standby Mode. (POWER off).
2. Press the following buttons on the Remote Commander
within a second of each other:
DISPLAY
Channel 5
Volume +
POWER
SERVICE
WB
*1 R_DRV 128
DIGITAL
2 G_DRV 128
SERVICE
006 WB
3 B_DRV 128
4 R_BKG 128
Gain
0: x 0.5, 128: x 1, 255: x1.5
5 G_BKG 128
Offset
6 B_BKG 128
128: offset 0
7.
KDL-32EX407/40EX407
23
SERVICE ADJUSTMENTS
2-4. RESETTING THE TV TO FACTORY CONDITION
Use the following instructions to restore the User Adjustments
and Channel Memory settings to the preset factory conditions.
1.
TIMER
Standby
POWER
8. Cycle AC Power (Unplug and Plug AC Cord from the AC
Outlet).
9. The set restarts and displays the Initial Setup screen.
This may take several minutes.
KDL-32EX407/40EX407
24
SEC 3. DIAGRAMS
3-1. CIRCUIT BOARDS LOCATION
BAL
HLR
KDL-32EX407/40EX407
SWITCH UNIT
25
DIAGRAMS
3-2. BLOCK DIAGRAM
KDL-32EX407/40EX407
26
KDL-32EX407/40EX407
English
2010BJ74WEB-1
Printed in USA
2010.2
27