EPCOS Power Factor Correction Product Profile

Power Factor Correction
Product Profile 2001

Catalog
http://www.epcos.com
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Preview
General
Awareness of the necessity of
power quality is increasing, and
power factor correction (PFC) will
be implemented on a growing
scale in future. Enhancing power
quality improvement of power
factor saves costs and is a fast
return on investment.
In power distribution, in low- and
medium-voltage networks, PFC
focuses on the power flow (cos )
and the optimization of voltage
stability by generating reactive
power to improve voltage
quality and reliability at distribution level.
Power factor
Low power factor (cos )
Low cos results in
a higher energy consumption
and costs,
a less power distributed via the
network,
a power loss in the network,
a higher transformer losses,
a increased voltage drop in
power distribution networks.
EPCOS AG
How reactive power is

generated
Every electric load that works with
magnetic fields (motors, chokes,
transformers, inductive heating,
arc-welding generators) produces
a varying degree of electrical lag,
what is called inductance. This lag
of inductive loads maintains the
current sense (eg positive) for a
time even though the negativegoing voltage tries to reverse it.
This phase shift between current
and voltage is maintained, current
and voltage having opposite signs.
During this time, negative power
or energy is produced and fed
back into the network. When current and voltage have the same
sign again, the same amount of
energy is again needed to build
up the magnetic fields in inductive
Power factor improvement

Power factor improvement can be
achieved by
a compensation of reactive power
with capacitors,
a active compensation using
semiconductors,
a overexcited synchronous
machine (motor/generator).
loads. This magnetic reversal

energy is called reactive power.
In alternating voltage networks
(50/60 Hz) such a process repeats
50 or 60 times a second. So an
obvious solution is to briefly store
the magnetic reversal energy in
capacitors and relieve the network
(supply line) of this reactive
energy.
For this reason, automatic reactive
power compensation systems
(detuned/conventional) are installed
for larger loads like factory plants.
Such systems consist of a group of
capacitor units that can be cut in
and cut out and which are driven
and switched by a power factor
controller as determined by a
current transformer.
Types of PFC
(detuned or conventional)
a individual or fixed compensation (each reactive power
producer is individually compensated),
a group compensation (reactive
power producers connected as
a group and compensated as a
whole),
a central or automatic compensation (by a PFC system at a
central point),
a mixed compensation.
Contents
Fundamentals of power factor correction
What is power factor correction?

Benefits of power factor correction
Applications
Information about power capacitors
8
12
Design of capacitors
MKK/MKP technology
Self-healing
Vacuum impregnation
Overpressure disconnector
Definitions
Temperature class of capacitors to standard IEC 831-1
Enclosure of capacitors (IPxx)
Maximum admissible overcurrent
Maximum admissible overvoltage
Useful life
Application notes
Fuse protection
Switching
Discharging
Use in networks with harmonics
Installation
AC capacitors overview
16
Four AC capacitor series cover all requirements

for power factor correction and harmonics filtering
Overview PFC key components
18
EPCOS AG
PFC controller
20
PFC controller SIMEAS C

PFC controller PROPHI
22
25
Fuse
28
Fuse elements
3
Contactor
32
Capacitor contactors
4
Reactor
42
Antiresonance three-phase filter reactor

5
PFC capacitor
PhaseCap AC capacitors
PhaseCap HD AC capacitors
WindCap AC capacitors
PhiCap AC capacitors
SquareCap AC capacitors
MKV Cap AC capacitors
48
(525 kvar / premium)
(2.5 60 kvar / heavy duty)
(690, 800 V series)
(125 kvar / regular)
(high mechanical protection)
(70C ambient temperature)
Discharge reactor
88
Tables and formulas for PFC calculation
92
Installation and maintenance
97
Components selection table for detuned systems
EPCOS AG
50
60
65
70
80
86
101
Fundamentals of
Power Factor Correction
Capacitor bank with pre-loading capacitor contactors
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PEN
UN
Grid
Load
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2
2
FB2 FB3 FB1
L1 L2 L3
R2
K2
L1 L2 L3
R3
Rn
K3
Kn
T1 T2 T3
T1 T2 T3
T1 T2 T3
T1 T2 T3
L2
L2
L2
L2
C1
3
5
Fn
L1 L2 L3
R1
K1
F3
2
L1 L2 L3
F2
F1
C2
C3
1
L1
L3
Cn
2
L1
L3
L1
L2
L3
PEN
3
L1
L3
L1
L3
Steuerung / Control
Messung / Measurement
Blindleistungsregler / Power Factor Controller
(Capacitor Banks)
KLK1686-N
What is power factor

correction?
The rational use of electrical
energy calls for economical generation, transmission and distribution with little loss. That means
restricting all factors in electrical
networks that cause losses. One of
these factors is lagging reactive
power. Consumers in industrial
and public electrical networks are
primarily of an ohmic-inductive
nature.
The purpose of systems for power
factor correction in networks is to
compensate the generated lagging reactive power by leading
reactive power at defined nodes.
In this way impermissibly high
voltage drops and additional
ohmic losses are also avoided.
The necessary leading power is
produced by capacitors parallel to
the supply network, as close as

possible to the inductive consumer. Static capacitive compensation devices reduce the lagging
reactive power component transmitted over the network. If network conditions alter, the required
leading reactive power can be
matched in steps by adding and
taking out single power capacitors
(regulated PFC) to compensate the
lagging reactive power.
Key components
PFC controller
Modern PFC controllers are microprocessorized. The microprocessor
analyzes the signal from a current
transformer and produces switching commands to control the contactors that add or remove capacitor stages. Intelligent control by
microprocessorized PFC controllers
ensures an even utilization of
capacitor steps, minimized number
of switching operations and optimized life cycle.
Fuse
An HRC fuse or MCCB acts as a
safety device for shortcircuit
protection.
Capacitor contactor
Contactors are electromechanical
switching elements used to switch
capacitors or reactors and capacitors in standard or detuned PFC
systems. The switching operation
can be performed by mechanical
contacts or an electronic switch
(semiconductor). The latter solution is preferable if fast switching
is required for a sensitive load for
example.
EPCOS AG
Detuned capacitor bank with filter circuit reactors
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PEN
UN
Grid
Load
2
2
2
FB2 FB3 FB1
L1 L2 L3
L1 L2 L3
Fn F
K3
T1 T2 T3 1
T1 T2 T3 2
T1 T2 T3 3
L1 L2 L3
L1 L2 L3
L1 L2 L3
L2
Ln
T1 T2 T3
T1 T2 T3
L2
L2
L2
C2
C3
1
L3
L3
T1 T2 T3
C1
L1
L1 L2 L3
K2
L1
5
F3
K1
F2
F1
Cn
2
L1
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L2
L3
PEN
L3
3
L1
V
M
3~
PE
L3
Steuerung / Control
Messung / Measurement
Blindleistungsregler / Power Factor Controller
Reactor
(compensation and filtering)
Power distribution networks are
increasingly subjected to harmonic
pollution from modern power
electronic devices, socalled nonlinear loads, eg drives, uninterruptible power supplies, electronic
ballasts. Harmonics are dangerous
for capacitors connected in the
PFC circuit, especially if the capacitors operate at resonant frequency.
The series connection of reactor
and capacitor to detune the series
resonant frequency (the capacitor's resonant frequency) helps
to prevent capacitor damage.
Critical frequencies are the 5th and
7th harmonics (250 and 350 Hz).
Detuned capacitor banks also
decrease the harmonic distortion
level and clean the network.
EPCOS AG
KLK1687-W
Capacitor
Power factor correction capacitors
produce the necessary leading
reactive power to compensate
the lagging reactive power. PFC
capacitors should be capable of
withstanding high inrush currents
caused by switching operations
(> 100 * IN). If capacitors are
connected in parallel, ie as banks,
the inrush current will increase
( 150 * IN) because the charging
current comes from the grid as
well as from capacitors parallel to
the switched one.
Benefits of power factor
correction
a Amortization in eight to
24 months through lower
power costs
Power factor correction reduces
the reactive power in a system.
Power consumption and thus
power costs drop in proportion.
a Effective installation use

An improved power factor means
that an electrical installation works
more economically (higher effective power for the same apparent
power).
a Improved voltage quality
a Fewer voltage drops
a Optimum cable dimensioning
Cable cross-section can be
reduced with improvement of
power factor (less current). In
existing installations for instance,
extra or higher power can be
transmitted.
a Smaller transmission losses
The transmission and switching
devices carry less current, ie only
the effective power, meaning that
the ohmic losses in the leads are
reduced.
Applications
Power quality typical cases of line voltage disturbance
Phase Shift
[V]
Shortterm
interruption
Slow voltage
change
Flicker Voltage sags
Harmonics
High power quality
Temporary
overvoltage
+ 10 %
100 %
- 10 %
Lines (network)
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Load
Load
VN
IN
Load
Compensation
UPS & PFC
Line control
monitoring
EPCOS
PhaseCap
Possibilities of power quality change and terms used
Transient overvoltage
Temporary drop
Harmonic distortion
Temporary rise
Interruption
Commutation notch
Voltage fluctuation
EPCOS AG
Transformation
Arc furnace
~
SVC
Semiconductor,
fiber fabrication,
etc
DVR
Transformation
Hospital, computer
center, etc
SVC : static var compensator
DVR : dynamic var compensator
DUPS : dynamic UPS compensator
Voltage fluctuations (transient

overvoltage, up/down voltage
fluctuation, flicker)
These are mostly caused by the
power consumption of large loads
like welding machines and arc
furnaces, or by heavy power fluctuations. These random voltage
fluctuations are often also referred
to as flicker, because they are
noticeable as visible alterations in
lighting installations. They are not
EPCOS AG
only disturbing to the human eye,

they can also disrupt sensitive
production processes. On weak
networks, flicker can affect large
geographic areas. Dynamic voltage compensation is a possible
remedy.
Harmonic distortion is the result of
nonlinear loads and can also lead
to malfunction of the equipment
connected. Apparatus can be
damaged by resonant effects in
a network. Active and passive
filters offer protection against this
phenomenon.
DUPS
Commutation notches are usually

produced by power electronic
devices and can be reduced by
circuitry measures.
50 %
kWh meter
Apparent
power
Grid
Q
PFC
CNTRL.
X
50%
kvarh meter
Capacitors for
compensation
Conventional power factor correction
Harmonics
compensation
100 %
Active harmonics filter
PFC controller
Fuses
Capacitor
contactors
M
3
M
3
M
3
Reactors
Power factor correction system

with filter circuit reactors for reduction
of harmonics
10
PFC
capacitors
EPCOS AG
690 V
=
DC
690 V
Control board
with switch
690 Vac~20 kV
690Vac~20 kV
Step-up
transformer
WindCap
1...n steps
Converter controlled wind turbine
Capacitor bank
WindCap
Conventional controlled wind turbine
Reactor
Generator
WindCap
to damp
harmonic
distortion
Grid
Frequency converter
+Vdc/2
EMC
filter
Idc
Idc
Vdc
EMC
filter
Vdc/2
M
3~
Aluminum electrolytic capacitor

or MKK DC for DC link circuit
Harmonics filter
e.g. for 250 Hz,
350 Hz, 550 Hz
Filter ciruit reactor
WindCap
PhaseCap compensates
reactive current of motor
and reduces current
through converter and
cable
Harmonics filter in modern power electronics
EPCOS AG
11
Information about Power Capacitors

Section A
Section A
Metalization
Heavy edge
Capacitor
Windings
Without
EPCOS
wavy cut
Metal spraying
layer (Zn)
Metalization
Film and film-free
margin
Heavy
edge
Metalization
Cracks
possible
Metalization
Film and
film-free
margin
Metalization
EPCOS
wavy cut
Design of capacitors
a MKK/MKP technology
The broad field of application for
capacitors combined with physical
and economic considerations
creates the need for different
dielectric technologies.
When it comes to low-voltage
power factor correction, MKK/MKP
(metalized plastic film/polypropylene) has demonstrated that it is
currently the most suitable and
most economic technology. The
thickness of the dielectric differs as
a function of voltage rating. The
metalization (with zinc and aluminum as its major constituents)
and edge enhancement with
extra junctions or cross-profile
metalization play a significant role
in achieving high current handling
and stable capacitance at high
operating temperatures. Heavy
edged and special film cutting
12
Solid
contact
zone
Flame sprayed
contact area (Zn)
Large effective
contact area
technique (optimized combination

of wavy and smooth cuts) produces a maximum effective surface
for the metal spraying or contacting process (winding design). This
results in exceptional surge current
capability. The pinching effect on
the film edge of the winding the
cause of contact edge problems
is demonstrably eliminated in this
way.
a Self-healing
An electric breakdown is possible
as the result of thermal or electric
overload or at the end of service
life. This results in a small arc that
evaporates the metalization in the
region of the breakdown in a
matter of microseconds. The gas
pressure caused at this spot by the
high temperature blows the in the
meantime vaporous metalization
out of the breakdown region.
Which means that a non-conducting isolation region free of metalization is formed here.
Flame
spray
area
During and after the breakdown

the capacitor is fully functional. The
reduction in capacitance caused by
self-healing is less than 100 pF, ie of
an order that can only be verified
by a precision measuring instrument.
a Vacuum impregnation
The active winding elements are
heated and then dried for a
defined period. Impregnation (eg
by gas) is performed in a high
vacuum. In this way air and moisture are extracted from the inner
capacitor, and oxidation of the electrodes as well as partial discharges
are avoided. Afterwards capacitors
are hermetically sealed in cases (eg
aluminum). The elaborate process
ensures excellent capacitance
stability and long service life.
EPCOS AG
x
1
4
6
10
1
2
97
8
6
9 3
4
7
10
30 m
10 m
a Overpressure disconnector
Electrical components do not have
unlimited service life, that applies
to self-healing capacitors too. As
polypropylene type capacitors
seldom produce a pronounced
shortcircuit, fuses do not offer
reliable protection.
All capacitors featured in this catalog are consequently fitted with a
disconnector that responds to
overpressure. If numerous electric
breakdowns occur at the end of
2 4
10
93
5 4 2
10
1 Dielectric
2 Metalized electrodes
3 Material displacing shock wave
4 Air gap with metal vapor
5, 6 Plasma zone
7 Boundary layer between gas
phase dielectric and plasma
8 Breakdown channel
9 Gas phase dielectric
10 Zone of displaced metalization
and dielectric (isolating region)
service life or as the result of thermal or electric overload, the formation of gas produces a fast rise
in pressure inside the capacitor
case. With cylindrical cases this
causes a change in length
because of curvature of the lid or
stretching of the expansion bead.
Expansion beyond a certain
degree will separate the internal
wires and disconnect from the
line. Then the capacitor receives
no more energy and the development of gas stops.
To ensure full functionality of an

overpressure disconnector, its
elastic elements must not be
hindered, ie
connecting lines must be flexible
leads (cables),
there must be sufficient space
for expansion above the connections (stated for the different
models),
folding beads must not be
retained by clamps
Expansion top
Expansion
bead
Pressure
Solid
connected
EPCOS AG
Overpressure
disconnector activated
13
Definitions
Temperature classes
Temperature class
to IEC 831-1
Maximum
Temperature of surrounding air

max. mean for 24 h
max. mean for 1 year

25C
45C
35C
50C
40C
30C
55C
45C
35C
Type of capacitor enclosure

Enclosure
First digit
Second digit
IP00
No protection against finger touch and ingress

of solid foreign bodies
No protection against
ingress of water
IP20
Protection against finger touch and solid foreign bodies

12.5 mm diameter
No protection against
ingress of water
IP41
Protection against tool touch and solid foreign bodies

1 mm diameter
Drip-water protection
IP54
Protection against tool touch and solid foreign bodies

1 mm diameter, protection against dust deposit
Splash water protection
Maximum admissible overvoltage

Frequency
50/60 Hz
Max. voltage
(Vrms)
Max. duration
Remarks
Line frequency
1.00*UN
Continuous duty
Highest mean during entire

operating time of capacitor;
exceptions (see below) are
admissible for times of < 24 h
Line frequency
1.10*UN
8 h daily
Line voltage fluctuations
Line frequency
1.15*UN
30 min daily
Line frequency
1.20*UN
5 min daily
Line frequency
1.30*UN
1 min daily
Line frequency
with harmonics
Such that current does not exceed maximum admissible figure (Imax. = 1.5 * IN)
Definitions
a Temperature class of capacitors
to standard IEC 831-1
Capacitors are divided into temperature classes. Each class is
represented by a number followed
by a letter, eg 40/D. The number
is the lowest ambient temperature
at which a capacitor may operate.
The upper limit temperature is
indicated by the letter (see table
above).
One should always remember that
the useful life of a capacitor
depends very much on temperature. Proper cooling of a capacitor
must ensure that the maximum
case temperature is not exceeded,
otherwise service life is degraded.
When configuring a circuit, one
should make sure that capacitors
are not subjected to heat from
adjacent components (reactors,
bus bars, etc). Forced cooling is
preferable for compact designs.
And it is highly inadvisable to
arrange capacitors directly above
reactors.
14
a Enclosure of capacitors (IPxx)

For different models there are
different types of enclosure. The
type of enclosure is indicated by a
designation consisting of the two
letters IP followed by two digits.
a Maximum admissible
overcurrent
The nominal current (IN) is the
current resulting for nominal
voltage (UN) and frequency (Hz),
excluding transients. The maximum admissible overcurrent (Imax)
of 1.5 * IN to IEC standard 831 is
maintained by all capacitors in
this catalog. The figures for overcurrent allow for the combined
effects of harmonics, overvoltage
and capacitance tolerance.
a Maximum admissible
overvoltage
Capacitors from EPCOS are suitable for operation on overvoltages
quoted by IEC 831 (see table).
a Useful life
The statistical useful life of power
capacitors is governed by the
following factors:
duration of overload,
ambient temperature and the
resulting case temperature,
maximum rms current and the
resulting case temperature,
maximum voltage.
The calculated service life of the
various series is stated for nominal
operating conditions. If components are stressed less than the
above IEC 831 factors, longer
useful life can be expected, and a
correspondingly shorter one if
nominal parameters are exceeded.
EPCOS AG
Application notes
a Fuse protection
Power capacitors can be protected
against shortcircuits by fuses or
magnetic shortcircuit releases.
Preferable are slow-blow, lowvoltage high-breaking-capacity
fuses. The fuse rating should be
1.6 to 1.8 times the nominal
current of the capacitor. Magnetic
shortcircuit releases should be
set to between 9 and 12 times
nominal current to prevent them
responding to high inrush
currents.
a Switching
When a capacitance is switched to
an AC system, the result is a resonant circuit damped to a greater
or lesser degree. In addition to the
nominal current, the capacitor
accepts a transient current that is
a multiple of (as many as 200
times) its nominal current. Fast
switching, low-bounce contactors
should be used, observing the
switching capacity for capacitive
currents stated by the producer.
Recommended are special capacitor contactors with leading contacts that feature precharging
resistors to damp inrush currents
(see chapter 3).
a Discharging
Capacitors must be discharged to
maximally 10% of nominal voltage
before cutting them in again.
This prevents an electric impulse
discharge in the application, influences the capacitor's useful life in
PFC systems, and protects against
electric shock. The capacitor must
be discharged to 75 V or less
within 3 min. There must not be
any switch, fuse or any other
disconnecting device in the circuit
between the power capacitor and
the discharging device. EPCOS
supplies capacitor discharge
resistors to all series, or alternatively discharge reactors (chapter 6)
be supplied.
a Use in networks with

harmonics
Harmonics are produced in the
operation of electric loads with a
nonlinear voltage/current characteristic (eg rectifiers and inverters
for drives, welding apparatus and
uninterruptible power supplies).
Harmonics are sinusoidal voltages
and currents with higher frequencies of a multiple of the 50 or
60 Hz line frequency. In lowvoltage three-phase systems the
5th and 7th harmonics are especially troublesome. Detuned capacitors should be used for power
factor correction in systems subject to harmonics. These represent

a series resonant circuit of power
capacitor and reactor. The circuit is
tuned so that the series resonant
frequency is below the harmonics
appearing in the system. This produces an inductive response to all
frequencies above the series resonant frequency, avoiding resonances with system inductances.
Depending on the selected series
resonant frequency, part of the
harmonic current is taken up by
the detuned power capacitors.
The remainder of the harmonic
current flows into the superordinate system. The use of detuned
power capacitors thus contributes
to reducing voltage distortion
through harmonics and lessens
the disturbing effect on proper
operation of other electric loads.
a Installation
Specifications like VDE 0100, VDE
0101, VDE 0560 part 4 and 46,
EN 60831 and IEC 831 apply to
the installation and operation of
power capacitors. They should be
sited in cool and well ventilated
locations away from other heatradiating elements. Natural heat
dissipation is generally sufficient
for cooling purposes if enough air
is able to flow to and away from
them and the capacitors are
spaced at least 50 mm apart.
Otherwise, in a less well ventilated
environment, forced cooling (fans)
will be necessary, scaled so that
the maximum admissible ambient
temperature is not exceeded.
EPCOS AG
15
AC Capacitors Overview
Four AC capacitor series cover all requirements
for power factor correction and harmonics filtering
Parameter
Power
PhaseCap,
PhaseCap HD
WindCap1)
QN
[kvar]
0.5...25
2.5...60
Nominal voltage
UN
[VAC]
220...535
230...800
Inrush current
IS
[A]
100 * IN
200 * IN
300 * IN (WindCap)
LCT/UCT [%]
25/D
(25...+55C)
25/D
(25...+55C)
Losses
QL
[W/kvar]
< 0.5
< 0.25
Relative humidity
Hrel
[%]
95 %
95 %
Protection
dual (SH, overpressure disc.)
triple (SH, overpressure disc., dry technology)
Impregnation
soft resin
inert gas
Useful life
DB(co)
100,000 h
115,000 h, 130,000h WindCap/PhaseCap HD
Connection
fast-on connector,
screw terminal
SIGUT,
safety terminal
Cooling
natural
natural
Case/shape
aluminum/cylindrical
Enclosure
IPxx
Temperature class
16
PhiCap
[h]
IP00
IP20, optionally IP54
Standard
IEC 831-1+2
IEC 831-1+2/96, cUL file # E96954
Application
PFC
PFC, detuned system,

filter capacitor for power electronics
EPCOS AG
SquareCap
MKV Cap
1.0...61.2
15 kvar
250...440
230690
200 * IN
300 * IN
25/C
(25...50C)
25...70C
< 0.5
< 0.5
95 %
95 %
dual (SH = self-healing, overpressure disc.)
dual (SH, overpressure disc.)
soft resin
oil
100,000 h
150,000 h
threaded bolt
screw terminal
natural
natural
steel/rectangular
IP41
IP00
IEC 831-1+2
IEC 831-1+2
PFC, fixed PFC for transformer, pole mounting

(outdoor-optional), high mechanical protection
PFC, harmonic filtering, sinus filter
EPCOS AG
17
18
EPCOS AG
Overview
Grid high voltage
Transformer
Network
condition
analyzer
and PFC (kvar)
on/off switch
Low voltage
Manual
PFC controller
General
PFC key
components
Automatic
PFC controller
Sr 20%
Load structure
PFC controller
Fuse
Contactor
Reactor
PFC capacitor
Discharge reactor
Protection
L&C bank
switch
M
3~
M
3~
Harmonics
suppression
Bypass
reactor
Phase shift
Discharge
reactor
EPCOS AG
19
20
EPCOS AG
Grid high voltage
Transformer
Network
condition
analyzer
and PFC (kvar)
on/off switch
Low voltage
Manual
PFC controller
General
PFC key
components
Automatic
PFC controller
Sr 20%
Load structure
PFC controller
Fuse
Contactor
Reactor
PFC capacitor
Discharge reactor
Protection
L&C bank
switch
M
3~
M
3~
Harmonics
suppression
Bypass
reactor
Phase shift
Discharge
reactor
EPCOS AG
21
PFC Controller SIMEAS C

a Principle
SIMEAS C is an automatic PFC
controller. The momentary power
factor of the system is compared
to the target power factor of the
controller. If the latter is not
achieved, capacitors are cut into
circuit.
The new SIMEAS C is used for
intelligent power factor correction
in the low-voltage sector. Its
innovative multifunction display
monitors all readings of the
controller besides producing
important information about the
condition of the network.
An integrated harmonics indication is a significant feature in
checking network pollution.
Ordering code
Controller
B 4406 6 - R 4 08 4- S 2 20
Optical Interface
B 4406 6 - R 9 00 1
3 in 1:
PFC controller
+ Multimeter
+ Harmonics analyzer
9.1.1. PFC controller SIMEAS C (6 outputs)

Features:
a Harmonics analyzer
a Intelligent control and multifunction display
for all major data at a glance
a Information on network condition
a Automatic C/k setting
a Four-quadrant operation
a Manual and automatic
a Ergonomic plus communication with PC on
optical RS-232-C interface
22
EPCOS AG
Technical Data
SIMEAS C
Standards
EN 50081-1; EN 50082-2; EN 61000-4-7; EN 61010-1;

DIN-VDE 0160
Measuring voltage
UN
[V]
230...690 V 15% 50/60 Hz
Supply (operating) voltage
UN
[U]
230 V 15 % 50/60 Hz
Power consumption
[VA]
2.6 VA
CT - current transformer
[A]
.../1 A or .../5 A max. 6 A (10.5 A)
Relay contact rating
UN
[V]
250 VAC / 30 V DC
(6-steps + alarm)
[A]
5A
Inrush current of relays
Imax.
[A]
max. 8 A
Useful life of relays
tDB(CO)
[h]
108 for I 0.6 A
Shortcircuit protection
ISC
[A]
6 A, quick-blow fuse
Opening response
(parameter setting)1)
[s]
3...99 s, standard = 3 s
Closing response
[s]
Fast load variation
[s]
delay 4 times set value for fast variation
Discharge time
Mounting position
upright (front)
Ambient temperature
UCT/LCT [C]
25C to +55C
Storage temperature
TST
[C]
25C to +75C
Barometric pressure
[kPQ]
75 to 106 kPa
Relative humidity
Hrel
[%]
Enclosure
Terminals
[mm2]
max. 1.5 mm2 without / 2.5 mm2 with shrink-on tube
Tightening torque
[Nm]
0.6 Nm
Dimensions H x W x D
[mm]
144 x 144 x 70 mm
Weight
[g]
setting
cos 1
cos 2
cos
785 g
0.8 ind to 0.98 cap, terminals 16/17
open = cos
closed = cos
(eg for nighttime operation)
No-volt release
40 to 95%
IP 54, terminals IP20/II (fully insulated)
[s]
1
2
approx. 20 ms
(protection against phase opposition)
C/k setting
Error signaling1)
automatic setting
Display accuracy
(Display)
V < 1.5% / P, Q, I < 3% / I, cos < 0.01

harmonics < 10%
Data storage
readings are backed up
[V]
NC, 250 Vac/50 Hz, 5 A, 30 Vdc
1) Parameters can be set by PC
EPCOS AG
23
PFC Controller SIMEAS
1 2
1
2
3
4
5
6
7
8
9
10
Supply
Import
Indication U, I, P, Q
Harmonics
C.T. ratios
Dimensions
Harmonics
Capacitive
Inductive
Capacitors in
circuit
11 Operating/
indication mode
11
10
98
B4406 - R4084 -S220

Power factor
controller
Alarm
7 1 2 3 4 5 6
Relays
max. 250 V, 5 A
8 9
6A
6A
Optical interface RS232

Measurement
200 700 V
50/60 Hz
Supply voltage
220 V 15%,
50/60 Hz
L1
l
6A
L2
L3
(Transformer)
N
6A
10
..../1 or 5A
6A
11
12
13
L1
24
14 15 16 17 open = cos1
closed = cos2
EPCOS AG
PFC Controller PROPHI

a Principle
The new, microprocessorized (fast
16 Bit processor) PROPHI is used
for power factor correction in the
low-voltage sector. It features intelligent control and an LCD display
with indication of harmonics and
numerous other parameters.
The single-phase, electronic

measuring system detects the
reactive and active component of
the network through the current
and voltage path. From this it
calculates the phase shift between
the fundamentals of current and
voltage and compares this to the
set target power factor.
If there are deviations, capacitor

stages are cut in and out by the
outputs. This contactor control is
optimized so that the desired cos
is achieved with minimum switching operations.
9.1.2. PFC controller PROPHI (3, 6, 12 outputs)

Features
a Automatic programming
a Display of V, I, f, Q, P, S, cos
a Display of all odd harmonics of 1 to 19 current and
voltage values
a Display of capacitor currents
a Display of switching operations per capacitor stage
a Display of total on time of each capacitor stage
a No-volt release within 20 ms
a Degree of detuning programmable for each stage
from 0 to 20%
a Setting of discharge time for all capacitor stages
a Individual programming of capacitor power
a Current transformer input for ../1 A and ../5 A
a Password protection
a Externally switched target cos
a Alarm output programmable for
undervoltage detection
overvoltage detection
low measurement current
exceeded measurement current
insufficient capacitor output
harmonics limits
over temperature
EPCOS AG
25
Technical data: PROPHI

Measuring circuit and
operating voltage
Uh
400 V standard, other voltages upon request
Relay outputs
3, 6, 12 outputs
Switching outputs
relay standard, transistor optional
Frequency of fundamental
45 Hz...65 Hz
Current measurement
up to 5 A (1 A) (x/1 A and x/5 A - CT)
Switching voltage
Umax.
max. 250 Vac
Switching capacity
Pmax.
max. 1000 W
Power consumption
Pmax.
max. 7 VA
Response current
10 mA
Overvoltage category
III
Soiling severity
Operating temperature
TOP
10C...+ 50C
Storage
TST
20C...+ 60C
Mounting position
random
Connection diagram/rear of controller
Prophi 3
26
Prophi 6
Prophi 12
EPCOS AG
0,01... 5 A
400 Vac standard
144
4
136
(other voltages
optional)
49
13 14
15 16
L2 L3
PE
6.3 A
k
... 5 A
L1
L2
L3
PE
Verbraucher/
Consumer
Load
KLK1688-5
Versions / Ordering codes

Function / Ordering code:
B44066-
-RO301-J400
-R0602-J400
-R1203-J400
-R1203-J401
12
Relay outputs
12
Alarm output
Switchover target cos 1/2
RS-485 interface
Profibus DP
Modbus RTM
q included / not possible

Optional voltages: 110 V, 230 V, 440 V (+10/15%)
EPCOS AG
27
28
EPCOS AG
Grid high voltage
Transformer
Network
condition
analyzer
and PFC (kvar)
on/off switch
Low voltage
Manual
PFC controller
General
PFC key
components
Automatic
PFC controller
Sr 20%
Load structure
PFC controller
Fuse
Contactor
Reactor
PFC capacitor
Discharge reactor
Protection
L&C bank
switch
M
3~
M
3~
Harmonics
suppression
Bypass
reactor
Phase shift
Discharge
reactor
EPCOS AG
29
Fuse Elements
Equipment and systems need to
be safeguarded so that they present no danger to persons or the
environment in the event of a
defect or failure. This protection is
also important so that all the
functions of equipment or systems become available again as
fast as possible after a defect or
failure. Possible solutions are
fusible cutouts (exchangeable) or
automatic circuit-breakers.
Types of protection
Fuse elements must meet the
requirements of the major international standards and recommendations, eg IEC 947-1, 947-2, 947-3
and 947-4, EN 60947-1 and
60947-2, VDE 0660T107,
CSA C22.2, UL 1077 and JIS.
Equally important are those
standards concerning climatic
requirements.
HRC-Fuses
a HRC-fuses do not protect a capacitor against overload - they
are for short-circuit protection
only
a The HRC fuse rating should be
1.6 to 1.8 times nominal capacitor current
a Do not use HRC-fuses for
switching (risk of arcing!)
Personal protection
Integrated personal protection (eg
IP54) is defined by EN 60529 and
DIN 40050 and also applies to
fuse elements.
This also covers protection against
foreign bodies (graded by the first
digit) and the ingress of water and
moisture (second digit).
Application
Short circuit protection
Advantage:
a Easy replacement
30
EPCOS AG
HRC Fuse (Slow-blow-type)

Recommended fuse selection (cross-reference)
Fuse
Rated Power [kvar]
[A]
10
16
2.5
7.5
10
12.5
15
16.7
20
25
30
35
40
50
60
70
80
90
100 125
Cucable
mm2
h h h h
1.5
h h
2.5
20
2.5
25
35
h h h
50
10
63
16
80
25
h h
100
35
125
50
h h
160
70
200
95
h h
250
120
315
2 x 95
Circuit-breakers for equipment and system protection (overview)

Tripping systems
Electronic systems
a Controlled cutout
a Multiple trips
a Also with short to
ground protection
Thermomagnetic
systems
a Overload protection
(therm.)
a Adjustable cutout delay
on overload
a Long-delay release
a Multiple trips
Fusible cutout
a Interruption on
shortcircuit
a Single trip
(replacement of fuse
element is required)
Cutout delay on
shortcircuit
a long/short
a undelayed
a Multiple trips
EPCOS AG
31
32
EPCOS AG
Grid high voltage
Transformer
Network
condition
analyzer
and PFC (kvar)
on/off switch
Low voltage
Manual
PFC controller
General
PFC key
components
Automatic
PFC controller
Sr 20%
Load structure
PFC controller
Fuse
Contactor
Reactor
PFC capacitor
Discharge reactor
Protection
L&C bank
switch
M
3~
M
3~
Harmonics
suppression
Bypass
reactor
Phase shift
Discharge
reactor
EPCOS AG
33
Capacitor Contactors
Heavy Duty Series
a Principle
Only devices specially designed
for the purpose should be used to
switch PFC capacitors. Capacitor
contactors should be designed to
avoid contact bounce and the
resulting high transients. The
inrush currents must be limited to
less than the nominal current of
the contactor and the capacitor.
In modern PFC capacitors, high

power density and reduction of
losses have led to low inductance
and small series resistances.
Circuits of capacitors, especially
the parallel connection of capacitors that are already activated,
lead to extremely high inrush
currents (> 200 x IN). This has a
negative effect on the useful life
of both contactors and capacitors,
besides degrading the power
quality in a network.
In capacitor contactors with

precharging resistors, these
resistors are switched by leading
auxiliary contacts. The auxiliary
contacts close before the main
contacts and precharge the capacitor. This significantly reduces high
inrush currents on the capacitor.
Features
a Excellent damping of inrush current
a Improved power quality (eg avoidance
of voltage sags)
a Longer useful life of main contacts of
capacitor contactor
a Soft switching of capacitor and thus
better useful life
a Enhanced mean lifetime of PFC system
a Reduced ohmic losses
a Rugged terminals
a High temperature stability
34
EPCOS AG
Technical Data
AC-operation
Auxiliary switch
Control voltage
Ordering code
For usage in three-phase capacitor

equipments at temperature of 55C,
at 50/60 Hz voltage
230 V
kvar
400 V
kvar
525 V
kvar
690 V
kvar
normally open
(NO)
With screw terminal; for screw and snap

mounting on 35 mm rail
max. kvar output
8.5
15
20
25
230 V, 50/60 Hz
B44066-S1626-S001
32
32
230 V, 50/60 Hz
B44066-S1636-S001
65
65
230 V, 50/60 Hz
B44066-S1646-S001
max. kvar output

14
25
max. kvar output

29
50
a Description
AC operation to IEC 947, EN 60947 (VDE 0660).
The contactors are all-climate-proof and shockproof to DIN VDE 0106 part 100.
The auxiliary switch block snapped onto the capacitor contactor contains the three
leading normally open contacts with pre-charging resistors and a normal NO contact
for use in control circuit.
B44066-S1626-S001
L1 L2 L3
67
A1
43
A2
44
72
60
80
48
115
18
44
45
130
C1
KLK1689-D
B44066-S1646-S001
B44066-S1636-S001
170
145
116
91
17,5 17,5
42
18
38
64
100
160
130
51
123
73
22,5
18
38
104
124
150
22,5
94
68
7
8
60
70
EPCOS AG
45
55
183
KLK1690-G
8
159
KLK1698-C
35
Capacitor Contactors
Regular Series
Ordering code
Capacitor contactor for switching detuned and conventional
three-phase capacitors
a Principle
When a capacitance is switched
to an AC system, the result is a
resonant circuit damped to a
greater or lesser degree. In addition to the nominal current, the
capacitor accepts a transient current that is a multiple of (as many
as 200 times) its nominal current.
Fast switching, low-bounce contactors should be used.
Because of the leading contacts,
the inrush current spikes (reverse
charging operations) are limited or
damped by resistance wires. These
current spikes would lead to welding of the contactor's main contacts and they are also harmful for
the capacitors. Reduction of the
inrush currents also avoids transients and voltage sags.
B 4406 6 - S . . 1 0 - J 2 30
PFC Accessories
Contactor type
Leading contacts with a wiper

function are used in these capacitor contactors, ie each leading
contact is linked to the contactor
yoke by a permanent magnet. The
leading contacts close before the
main contacts and open when the
main contacts are with certainty
closed. This feature of the capacitor contactors guarantees effective, stable operation throughout
useful life. The single controlled
leading contacts also enhance
resistance to soiling during operation.
Aux. N/0
Coil voltage
The capacitor contactors are

suitable for direct switching of
low-inductance and low-loss capacitor banks (IEC 831, VDE 0560)
with or without detuning reactors.
They feature leading auxiliary
switches and damping resistors to
reduce peak inrush to < 70 * Iin
(inrush current).
The capacitor contactors are weld
resistant up to a possible peak
inrush current of 200 x Iin. The
backup fuses gL (gG) should be
scaled for 1.6 to 1.8 * Iin.
All capacitor contactors come with
an auxiliary contact (normally open).
Features
a Excellent damping of inrush current
a Improved power quality (eg avoidance
of voltage sags)
a Longer useful life of main contacts of
capacitor contactor
a Soft switching of capacitor and thus
better useful life
a Enhanced mean lifetime of PFC system
a Reduced ohmic losses
a Leading contacts with wiper function
36
EPCOS AG
Technical Data
New contactor types available middle of year 2001
Type
Main contacts
UIS
Rated insulation voltage UI
Admissible frequency of operation
Contact life
[VAC]
1/h
million
operations
B44066--J230
S3210
S5010
S1810
S2410
6902)
240
0,2
6902)
240
0,1
6902)
240
0,1
S6210
S7410
6902)
240
0,1
6902)
120
0,1
6902)
80
0,08
Cable cross section

solid or standard
[mm2]
1.56
2.525
2.525
650
650
650
flexible
[mm2]
1.54
2.516
2.516
435
435
435
flexible with mulicore cable end
[mm2]
1.54
2.516
2.516
435
435
435
0.851.1
0.851.1
0.851.1
0.851.1
0.851.1
0.851.1
6902)
6902)
6902)
6902)
6902)
6902)
Icoth [A]
16
10
10
10
10
10
Icoth [A]
12
Icoth [A]
12
Icoth [A]
Icoth [A]
25
20
20
20
20
20
NO/NC
1/0
1/0
1/0
1/0
1/0
1/0
Cables per clamp

Operating range of magnet coils
in multiples of control voltage
US
Auxiliary contacts1)
Rated insulation voltage UI
UIS
Rated current Ith

at ambient temperature
max. 40 C
max. 60 C
Utilization category AC15
220 to 240 V
380 to 440 V
Highest fuse rating
slow, gL (gG)
Auxiliary contacts1)
[VAC]
IEC 947-4-1, IEC 947-5-1, EN 60947-4-1, EN 60947-5-1, VDE 0660
Ordering codes
Type (new)
Capacitor power at ambient temperature, voltage, 50/60 Hz

380400 V
415440 V
660690 V
50 C
60 C
50 C
60 C
50 C
60 C
kvar
kvar
kvar
kvar
kvar
kvar
Current
50 C
A
60 C
A
Weight
kg
B44066-S1810-J230
12.5
12.5
13
13
20
20
18
18
0.34
B44066-S2410-J230
20
20
22
22
33
33
28
28
0.6
B44066-S3210-J230
25
25
27
27
41
41
35
35
0.6
B44066-S5010-J230
33.3
33.3
36
36
55
55
48
48
1.1
B44066-S6210-J230
50
50
53
53
82
82
72
72
1.1
B44066-S7410-J230
75
60
76
64
120
100
105
87
1.1
Type (current)
40 C
kvar
60 C
kvar
40 C
kvar
60 C
kvar
40 C
kvar
60 C
kvar
40 C
A
60 C
A
kg
B44066-S1610-J123
12.5
13
11
20
15
18
14
0.34
B44066-S2310-J123
20
16
22
17
33
28
28
24
0.62
B44066-S3010-J123
25
20
27
21
41
33
35
28
0.62
B44066-S4510-J1233)
33.3
30
36
31
55
50
48
45
1.0
B44066-S6010-J1233)
50
40
53
42
82
68
72
58
1.0
9.5
1) Aux contacts: NO = 1; NC = 0; for all contactor types

2) Applies to networks with grounded star point, overvoltage category I to IV, pollution severity 3 (industrial standard),
Vimp = 6 kv. Values for other conditions on request.
EPCOS AG
37
B44066-S1810-J230
98
35-36
94
~80
M3,5
59
49-50
6,5
45
40
KLK1700-S
B44066-S2410-J230, B44066-S3210-J230
117,5
113,5
35
~100
M3,5
74
65
60
4,5
M5
45
38
65
KLK1701-1
EPCOS AG
B44066-S5010-J230, B44066-S6210-J230, B44066-S7410-J230
50
128,5
5,5
~130
110
100
95
M3,5
M6
7,5
60
68
KLK1702-9
Connection Diagramm
L1 L2 L3
A1
A2
AUX
KLK1694-E
EPCOS AG
39
B44066-S1610-J123
6,5
1,5
35 - 36
~ 80
59
49 - 50
M3,5
45
40
94
98
KLK1691-P
B44066-S2310-J123, B44066-S3010-J123
~ 100
74
65
60
M4
4,5
45
55
65
113,5
117,5
KLK1692-X
40
EPCOS AG
B44066-S4510-J123, B44066-S6010-J123
5,5
M6
~ 130
110
95
100
M3,5
50
60
75
7,5
66
127,5
KLK1693-6
EPCOS AG
41
42
EPCOS AG
Grid high voltage
Transformer
Network
condition
analyzer
and PFC (kvar)
on/off switch
Low voltage
Manual
PFC controller
General
PFC key
components
Automatic
PFC controller
Sr 20%
Load structure
PFC controller
Fuse
Contactor
Reactor
PFC capacitor
Discharge reactor
Protection
L&C bank
switch
M
3~
M
3~
Harmonics
suppression
Bypass
reactor
Phase shift
Discharge
reactor
EPCOS AG
43
Antiresonance Three-Phase Filter Reactor

(Detuned systems)
a Principle
Electrical energy is a significant
production factor for industry,
and its efficient use should be a
primary objective. Reducing the
reactive current component by
PFC correction helps to save
energy.
The increasing use of modern
power electronic apparatus
(drives, uninterruptible power
supplies, etc) that produce nonlinear current influences and
loads the network with harmonics (line pollution).
The power factor correction or

capacitance of the power capacitor forms a resonant circuit in
conjunction with the feeding
transformer. Experience shows
that the self-resonant frequency of
this circuit lies typically between
250 and 500 Hz, ie in the region
of the 5th and 7th harmonics.
Resonance can lead to the following undesirable effects:
overloading of capacitors,
overloading of transformers and
transmission equipment,
interference with metering and
control systems, computers and
electrical gear,
resonance elevation, ie amplification of harmonics,
voltage distortion.
These resonance phenomena can

be avoided by connecting capacitors in series with filter reactors.
Detuned systems are scaled so
that the self-resonant frequency is
below the lowest line harmonic.
The detuned PFC system is purely
inductive seen by harmonics above
this frequency. For the 50 Hz line
frequency, the detuned system
acts purely capacitively, thus
correcting the reactive power.
9.2. Antiresonance three-phase filter reactor

Features
a High resistance to harmonics
a Very low losses
a High linearity to avoid choke tilt
a Low noise
a Simple mounting
a Long useful life
a Temperature protection (NC contact)
44
EPCOS AG
Technical Data
Filter reactors
Fundamental current
I1 = 1.06 * IN (50 Hz current of capacitor)
Harmonics
U3 = 0.5% UN (ED = 100%)

U5 = 5.0% UN (ED = 100%)
U7 = 5.0% UN (ED = 100%)
Thermal stress
Ith = 1.05 * Irms
Linearity
Ilin = 1.2 * (I1+I3+I5+I7); > 0.95 * LN
Temperature protection
microswitch (NC)
Three-phase filter reactors to VDE 0550 / VDE 0532

Frequency
50 Hz
Voltage
400 V (other voltages upon request)
Output
5 to 100 kvar (other voltages upon request)
Detuning
5.67%, 7%, 14%
Cooling
natural
Ambient temperature
40C
Class of protection
Enclosure
IP00
Approval
V = 400 V, f = 50 Hz, p = 5.67% (fr = 210 Hz)

Power
I1
Irms
Ilin
Loss
Weight Drawing
number
Terminal
Product
kvar
mH
kg
94
6.12
7.65
8.77
15.9
53
3.4
1a
4 mm2 Kl.
B44066-D5005-S400
6.2
116
4.94
9.49
10.9
19.8
62
4.6
1b
4 mm2 Kl.
B44066-D5006-S400
7.5
141
4.08
11.5
13.2
23.9
62
5.0
1b
4 mm2 Kl.
B44066-D5007-S400
1c
10
mm2
Kl.
B44066-D5010-S400
10
mm2
Kl.
B44066-D5012-S400
10
mm2
Kl.
B44066-D5015-S400
10
mm2
Kl.
B44066-D5020-S400
10
mm2
10
12.5
15
20
EPCOS AG
Y
Inductance
capacitance
188
235
281
375
3.06
2.45
2.04
1.53
15.3
19.1
23.0
30.6
17.6
21.9
26.3
35.1
31.9
39.8
47.8
63.7
64
89
89
100
6.4
8.4
9.3
13
Type
Ordering code
1d
1d
1e
25
469
1.22
38.3
43.9
79.7
130
17
1f
Kl.
B44066-D5025-S400
30
563
1.02
45.9
52.6
95.6
164
18
3a
M6 Cu-flat
B44066-D5030-S400
40
750
0.765
61.2
70.2
127
220
23
3b
M6 Al-flat
B44066-D5040-S400
50
938
0.612
76.5
87.7
159
290
31
3c
M6 Al-flat
B44066-D5050-S400
60
1126
0.510
91.8
105
191
290
32
3c
M8 Al-flat
B44066-D5060-S400
100
1876
0.306
153
175
319
390
47
3d
M8 Al-flat
B44066-D5100-S400
45
V = 400 V, f = 50 Hz, p = 7% (fr = 189 Hz)

Power
Y
Inductance
capacitance
I1
Irms
Ilin
Loss
Weight Drawing
number
Terminal
Product
kvar
mH
kg
Type
Ordering code
92.5
7.66
7.65
8.03
13.4
52
3.3
1a
4 mm2 Kl.
B44066-D7005-S400
6.2
115
6.18
9.49
9.96
16.6
52
4.0
1a
4 mm2 Kl.
B44066-D7006-S400
7.5
139
5.11
11.5
12.1
20.0
61
4.8
1b
4 mm2 Kl.
B44066-D7007-S400
10
185
3.83
15.3
16.1
26.7
73
5.9
1c
10 mm2 Kl.
B44066-D7010-S400
12.5
231
3.07
19.1
20.1
33.4
87
8.1
1d
10 mm2 Kl.
B44066-D7012-S400
15
277
2.56
23.0
24.1
40.1
87
8.8
1d
10 mm2 Kl.
B44066-D7015-S400
20
370
1.92
30.6
32.1
53.4
100
12
1e
10 mm2 Kl.
B44066-D7020-S400
25
462
1.53
38.3
40.2
66.8
120
16
1f
10 mm2 Kl.
B44066-D7025-S400
30
555
1.28
45.9
48.2
80.1
120
17
1f
10 mm2 Kl.
B44066-D7030-S400
40
740
0.958
61.2
64.3
107
210
23
3b
M6 Al-flat
B44066-D7040-S400
50
925
0.766
76.5
80.3
133
210
24
3b
M6 Al-flat
B44066-D7050-S400
60
1110
0.639
91.8
96.4
160
270
31
3c
M6 Al-flat
B44066-D7060-S400
100
1850
0.383
153
161
267
370
46
3d
M8 Al-flat
B44066-D7100-S400
Terminal
Product
V = 400 V, f = 50 Hz, p = 14% (fr = 135 Hz)

Power
46
Y
Inductance
capacitance
I1
Irms
Ilin
Loss
Weight Drawing
number
kvar
mH
kg
Type
Ordering code
85.5
16.6
7.65
7.69
10.8
61
5.1
1b
4 mm2 Kl.
B44066-D1405-S400
6.2
106
13.4
9.49
9.54
13.4
72
6.1
1c
4 mm2 Kl.
B44066-D1406-S400
7.5
128
11.1
11.5
11.5
16.2
87
8.1
1d
4 mm2 Kl.
B44066-D1407-S400
10
171
8.23
15.3
15.4
21.6
87
9.4
1d
10 mm2 Kl.
B44066-D1410-S400
12.5
214
6.63
19.1
19.2
27.0
100
1e
10 mm2 Kl.
B44066-D1412-S400
15
257
5.53
23.0
23.1
32.4
120
16
1f
10 mm2 Kl.
B44066-D1415-S400
20
342
4.14
30.6
30.8
43.2
120
18
1f
10 mm2 Kl.
B44066-D1420-S400
25
428
3.32
38.3
38.5
54.0
210
25
2a
10 mm2 Kl.
B44066-D1425-S400
30
513
2.76
45.9
46.2
64.8
210
26
2a
10 mm2 Kl.
B44066-D1430-S400
40
684
2.07
61.2
61.6
86.4
220
32
3c
M6 Al-flat
B44066-D1440-S400
50
855
1.66
76.5
76.9
108
340
34
3c
M6 Al-flat
B44066-D1450-S400
60
1026
1.38
91.8
92.3
130
370
46
3d
M6 Al-flat
B44066-D1460-S400
100
1710
0.829
153
154
216
450
62
3e
M8 Cu-flat
B44066-D1499-S400
EPCOS AG
Drawing 1
b1
d1
d2
d3
l1
l2
n1
n2
n3
n4
73
5.8
11
M5
max
max
max
60
159
150
178
49
113
53
166
88
5.8
11
99
13
M5
67
M6
62
159
150
178
64
113
68
166
181
182
219
56
136
69
119
13
M6
201
72
181
182
219
76
136
89
201
107
13
M6
66
221
228
267
70
176
77
249
131
13
M6
79
221
228
267
94
176
101
249
Insulation class B: 130C
Drawing 2
b1
d1
162
d2
10
d3
l1
max
max
max
l2
l4
n1
n2
18
M8
108
291
264
220
270
101
200
d2
d3
l1
l2
l4
n1
n2
max
max
max
Insulation class H: 180C
Drawing 3
b1
d1
131
12
M6
103
210
228
190
94
176
162
10
18
M8
114
248
264
220
270
101
200
167
10
18
M8
136
269
300
250
300
118
224
167
10
18
M8
128
321
360
300
350
138
264
174
12
18
M10
171
385
405
350
410
141
316
Insulation class H: 180C
Drawing 1
Drawing 2
e
d1
d2
d1
d2
n2
n1
n2
n1
n4
n3
b1
b1
KLK1704-Q
KLK1703-H
Drawing 3
e
d1
EPCOS AG
d2
n2
n1
b1
KLK1705-Y
47
48
EPCOS AG
Grid high voltage
Transformer
Network
condition
analyzer
and PFC (kvar)
on/off switch
Low voltage
Manual
PFC controller
General
PFC key
components
Automatic
PFC controller
Sr 20%
Load structure
PFC controller
Fuse
Contactor
Reactor
PFC capacitor
Discharge reactor
Protection
L&C bank
switch
M
3~
M
3~
Harmonics
suppression
Bypass
reactor
Phase shift
Discharge
reactor
EPCOS AG
49
PhaseCap AC Capacitors
General
PhaseCap capacitors in cylindrical
aluminum cases were designed
for power factor correction in
low-voltage plant. Loads like
motors and transformers consume
active power as well as reactive
power. Generators, supply cables
and other electrical distribution
equipment, in turn, should be
relieved of reactive power. The
MKK (metalized plastic compact)
AC series (> 2.5 to 30 kvar) is
intended to increase packing density per bank and cut component
costs. Improved thermal response
and simplified installation are
advantages of the cylindrical
aluminum case.
Type Number Decoding System

PhaseCap Capacitor
Type
Revision
Total
Capacitance
Capacitance
Tolerance
SIGUT
Terminal
B 2566 7 - A 4 49 7- A 3 75
107
(49 x 107
= 495 F)
PhaseCap Standard
MKK AC
Standard A
Special S
Rated voltage AC 230 V
400 V
415 V, 440 V, 480 V
525 V
690 V
2
3
4
5
6
Applications
a Automatic PFC equipment,
capacitor banks
a Individual fixed PFC
(eg motors, transformers,
lighting)
a Group fixed PFC
a Tuned and detuned
capacitor banks
a Harmonic trap applications
(eg UPS, frequency drives
and converters)
Capacitance
value
3 x 165 F =
495 F
(16 mm2)
Number,
NA
1 Single-phase
3 Three-phase
A 5% /+10% (standard)
J +/5%
Features
Electrical
a Long useful life
a High pulse current withstand capability (200 * IN)
a Corona-free
Mechanical and
maintenance
a Reduced mounting costs
a Maintenance-free
Safety
a Dry design
a Self-healing
a Non-flammable
a Touch-proof terminals
a Longterm approved
Environment
a Easy disposal
a Non-polluting
a PCB-free
50
EPCOS AG
Technical Data
Standards IEC 831-1/96, IEC 831-2/95, EN 60831-1+2/96, VDE 560-46+47 3/95
Overvoltage
Umax
UN + 10% (up to 8 h daily) / UN + 15% (up to 30 min daily) /

UN + 30% (up to 1 min)
Overcurrent
Imax
1.3 * IN; in certain cases higher (see table)
Inrush current
IS
200 * IN
Losses (dielectric)
< 0.25 W/kvar
Capacitance tolerance
5%
Test voltage, terminal/terminal
UTT
2.15 * UN1, AC, 10 s
Test voltage, terminal/case
UTC
up to UN 660 V: 3000 Vac, 10 s; above UN = 660 V: 6000 Vac, 10 s
Useful life
t LD(Co)
115,000 h
Ambient temperature
LCT/
UCT
40%/D, max. 55C, with forced cooling higher ambient

temperature possible; in some cases different temperature category
for 60 Hz (see table)
Hrel
max. 95%
Cooling
Humidity
Altitude
4000 m above sea level
Mounting position
random
Mounting and grounding
threaded M12 stud on bottom of case
Safety
dry technology, overpressure disconnector, self-healing
Discharge resistors
discharge module included
Case
extruded aluminum
Enclosure
IP20, indoor mounting (optionally with lid for IP54)
Dielectric
polypropylene film
Impregnation
non-PCB, inert gas
Terminals
dual, three-way SIGUT terminal strip with electric shock protection

(VDE 0106 part 100), max. 16 mm2 cable cross-section
Certification
cUL file # E96954
The compact PhaseCap capacitor is

a self-healing, metalized polypropylene film capacitor. The currentcarrying metal layer (electrode) is
vapor-deposited onto one side of
the film.
Compact design low height,
weight and volume
Three electrically separated, partial
capacitors are wound concentrically in a single operation onto an
insulated metal core tube, which
guarantees excellent winding precision. The electrodes are connected by metal spraying the face end
of the winding element. The partial
capacitors are star, delta or series
connected.
EPCOS AG
natural or forced
The compact MKK winding elements are housed in a cylindrical

aluminum case and hermetically
sealed by a press-rolled metal lid.
Triple safety system
a Dry technology: instead of a
liquid impregnating agent, the
capacitor is filled with gas. So
there is no risk of fire caused by
spurting or leaking oil. Dry
design is a must for ecologically
sensitive applications and insurance follow-up.
a Self-healing: the capacitor repairs
itself after overload.
a Overpressure disconnector: this
prevents the capacitor from
bursting at the end of its useful
life or through electrical or
thermal overload.
Innovative and reliable SIGUT

connection technology
SIGUT terminals ensure reliable and
straightforward connection, even in
a parallel capacitor circuit, with
benefits like
a simplified parallel connection of
input ends in series,
a protection against electric shock
hazard (IP20/IP54 to VDE 0106
part 100),
a additional connection of
discharge resistors for extra
reliability and safety,
a clamping device to prevent
loosening of screws,
a cable cross-sections up to
16 mm2.
51
Extended useful life of

115,000 operating hours
After a long drying phase in a high
vacuum to eliminate moisture from
the active element, the capacitor is
impregnated. The case is filled with
inert gas and sealed. Then routine
test are performed for gas leakage.
This production process helps to
avoid oxidation and partial discharges (corona effect), promoting
capacitance stability over an
extremely long period, an essential
in filter circuit applications.
High inrush current withstand

capability is crucial
Capacitors used for power factor
correction undergo a lot of switching operations. The high inrush
currents that go along with this
must be handled without degrading useful life. The pulse strength
of this technology comes in particular from the enlarged, sensitive
contact area (improved metal
spraying). The breakthrough came
with a Siemens patent called the
wavy cut, plus heavy edge film
design. PhaseCap capacitors can
easily handle inrush currents of up
to 200 times rated current.
And where it is crucial

a Parallel connection of capacitors
a Non-detuned capacitors
a Capacitor banks using standard
contactors
a Restoration after voltage
interruptions and brownouts
Overpressure disconnector (tear-off fuse)
Terminal block
Compact winding
with C 1,2,3
Connected
Detail A
52
Overpressure tear-off fuse
Disconnected
Detail B
EPCOS AG
Dimensional Drawings
Capacitor
Protective case for capacitor

l3
68.5
50.5
15.5
h +40
Marking
24
16+1
27
Torque
T = 10 Nm
M12
17
Impregnating hole
19.60.5
Torque
T = 1.2 Nm
l2
16.80,5
l1
KLK1393-M
Creepage distance 12.7 mm min.

Clearance
9.6 mm min.
KLK1392-E
Mounting
Toothed washer
J 12.5 DIN 6797
Protective cover for terminal
Hex nut
BM 12 DIN 439
or
d 1
22
18
21
1)
54
Nut C61010-A415-C15
Cable gland
SW17
d 2
KLK1394-V
1)
EPCOS AG
KLK1645
Perforation for second cable gland
53
Three-phase capacitors: rated voltage 230 Vac, 50/60 Hz, delta connection
CN
dxh
Weight
Product / Type
Output
kvar
50 Hz
IN
A
Output
kvar
60 Hz
IN
A
mm
in
kg
lb
Ordering code
2.5
6.3
3.0
7.5
3*50
121*164
4.76*6.46
1.2
2.6
MKK230-D-02.5-01
B25667-A2157-A375
5.0
13.1
6.3
15.7
3*104
121*164
4.76*6.46
1.3
2.8
MKK230-D-05-01
B25667-A2317-A375
7.5
18.8
9.0
22.6
3*150
121*164
4.76*6.46
1.3
2.8
MKK230-D-07.5-01
B25667-A2457-A375
10.4
26.1
12.5
31.4
3*209
121*164
4.76*6.46
1.5
3.3
MKK230-D-10-01
B25667-A2627-A375
12.5
31.4
15.01)
38.21)
3*250
121*200
4.76*7.87
1.7
3.7
MKK230-D-12.5-01
B25667-A2757-A375
5.0
7.2
6.0
8.7
3*33
121*164
4.76*6.46
1.2
2.6
MKK400-D-05-01
B25667-A3996-A375
6.3
9.0
7.5
10.8
3*42
121*164
4.76*6.46
1.2
2.6
MKK400-D-06.3-01
B25667-A3127-A375
7.5
10.8
9.0
13.0
3*50
121*164
4.76*6.46
1.2
2.6
MKK400-D-07.5-01
B25667-A3147-A375
8.3
12.0
10.0
14.5
3*55
121*164
4.76*6.46
1.3
2.8
MKK400-D-08.3-01
B25667-A3167-A375
10.4
15.0
12.5
18.0
3*69
121*164
4.76*6.46
1.3
2.8
MKK400-D-10-01
B25667-A3207-A375
12.5
18.0
15.0
21.7
3*83
121*164
4.76*6.46
1.3
2.8
MKK400-D-12.5-01
B25667-A3247-A375
15.0
21.7
18.0
26.0
3*100
121*164
4.76*6.46
1.5
3.3
MKK400-D-15-01
B25667-A3297-A375
16.7
24.0
20.0
28.9
3*111
121*200
4.76*7.87
1.6
3.5
MKK400-D-16.7-01
B25667-A3337-A375
20.8
30.0
25.0
36.0
3*138
142*200
5.59*7.87
2.0
4.4
MKK400-D-20-01
B25667-A3417-A375
25.0
36.0
30.0
39.41)
3*166
142*200
5.59*7.87
2.2
4.8
MKK400-D-25-01
B25667-A3497-A375
1) Temperature class deviation -40/B max. 45C
54
EPCOS AG
CN
dxh
Weight
Product / Type
Output
kvar
50 Hz
IN
A
Output
kvar
60 Hz
IN
A
mm
in
kg
lb
Ordering code
5.0
7.0
6.0
8.4
3*31
121*164
4.76*6.46
1.2
2.6
MKK415-D-05-01
B25667-A4926-A375
6.3
8.7
7.5
10.4
3*39
121*164
4.76*6.46
1.2
2.6
MKK415-D-06.3-01
B25667-A4117-A375
10.4
14.5
12.5
17.4
3*64
121*164
4.76*6.46
1.2
2.6
MKK415-D-10-01
B25667-A4197-A375
12.5
17.4
15.0
20.9
3*77
121*164
4.76*6.46
1.3
2.8
MKK415-D-12.5-01
B25667-A4237-A375
15.0
20.9
18.0
25.1
3*93
121*164
4.76*6.46
1.4
3.0
MKK415-D-15-01
B25667-A4277-A375
16.7
23.3
20.0
27.9
3*103
121*164
4.76*6.46
1.5
3.3
MKK415-D-16.7-01
B25667-A4307-A375
20.8
29.0
25.01)
34.81)
3*128
121*200
4.76*7.87
1.7
3.7
MKK415-D-20-01
B25667-A4387-A375
25.0
34.8
30.01)
41.81)
3*154
142*200
5.59*7.87
2.1
4.6
MKK415-D-25-01
B25667-A4467-A375
5.0
6.6
6.0
7.9
3*27
121*164
4.76*6.46
1.2
2.6
MKK440-D-05-01
B25667-A4826-A375
7.5
9.9
9.0
11.8
3*41
121*164
4.76*6.46
1.2
2.6
MKK440-D-07.5-01
B25667-A4127-A375
10.4
13.7
12.5
16.4
3*57
121*164
4.76*6.46
1.3
2.9
MKK440-D-10-01
B25667-A4177-A375
11.2
14.7
13.4
17.7
3*61
121*164
4.76*6.46
1.4
3.1
MKK440-D-11.2-01
B25667-A4187-A375
12.5
16.4
15.0
19.7
3*69
121*164
4.76*6.46
1.4
3.0
MKK440-D-12.5-01
B25667-A4207-A375
14.2
18.7
17.0
22.4
3*78
121*164
4.76*6.46
1.5
3.3
MKK440-D-14.2-01
B25667-A4237-A365
15.0
19.7
18.0
23.6
3*82
121*164
4.76*6.46
1.6
3.5
MKK440-D-15-01
B25667-A4247-A375
16.7
21.9
20.0
26.3
3*92
121*200
4.76*7.87
1.7
3.7
MKK440-D-16.7-01
B25667-A4277-A365
18.8
24.7
22.6
29.6
3*103
142*200
5.59*7.87
2.0
4.4
MKK440-D-18.8-01
B25667-A4307-A365
20.8
27.3
25.0
32.8
3*114
142*200
5.59*7.87
2.1
4.6
MKK440-D-20-01
B25667-A4347-A375
25.0
32.8
30.01)
39.41)
3*137
142*200
5.59*7.87
2.3
5.1
MKK440-D-25-01
B25667-A4417-A375
28.15
37.0
33.81)
44.41)
3*154
142*200
5.59*7.87
2.5
5.5
MKK440-D-28-01
B25667-A4467-A365
EPCOS AG
55
CN
dxh
Weight
Product / Type
Output
kvar
50 Hz
IN
A
Output
kvar
60 Hz
IN
A
mm
in
kg
lb
Ordering code
5.0
6.0
6.0
7.2
3*23
121*164
4.76*6.46
1.1
2.4
MKK480-D-05-01
B25667-A4696-A375
6.25
7.5
7.5
9.0
3*29
121*164
4.76*6.46
1.2
2.6
MKK480-D-06.3-01
B25667-A4866-A375
7.5
9.0
9.0
10.8
3*35
121*164
4.76*6.46
1.2
2.6
MKK480-D-07.5-01
B25667-A4107-A375
8.33
10.0
10.0
12.0
3*38
121*164
4.76*6.46
1.2
2.6
MKK480-D-08.3-01
B25667-A4117-A365
10.4
12.5
12.5
15.0
3*48
121*164
4.76*6.46
1.3
2.9
MKK480-D-10-01
B25667-A4147-A375
12.5
15.1
15.0
18.1
3*58
121*164
4.76*6.46
1.5
3.3
MKK480-D-12.5-01
B25667-A4177-A365
15
18.1
18.0
21.7
3*69
121*200
4.76*7.87
1.7
3.7
MKK480-D-15-01
B25667-A4207-A365
16.7
20.0
20.1
24.0
3*77
121*200
4.76*7.87
1.8
3.9
MKK480-D-16.7-01
B25667-A4237-A355
20.8
25.0
25.0
30.1
3*96
142*200
5.59*7.87
2.2
4.8
MKK480-D-20-01
B25667-A4287-A375
25.0
30.0
30.01)
36.11)
3*115
142*200
5.59*7.87
2.4
5.3
MKK480-D-25-01
B25667-A4347-A365
6.3
6.9
7.5
8.3
3*24
121*164
4.76*6.46
1.1
2.4
MKK525-D-06.25-01
B25667-A5726-A375
8.3
9.2
10.0
11.0
3*32
121*164
4.76*6.46
1.2
2.6
MKK525-D-08.3-01
B25667-A5966-A375
10.4
11.5
12.5
13.7
3*40
121*164
4.76*6.46
1.4
3.0
MKK525-D-10-01
B25667-A5127-A375
12.5
13.8
15.0
16.5
3*48
121*164
4.76*6.46
1.5
3.3
MKK525-D-12.5-01
B25667-A5147-A375
15.0
16.5
18.0
19.8
3*58
121*200
4.76*7.87
1.7
3.7
MKK525-D-15-01
B25667-A5177-A375
16.7
18.4
20.0
22.1
3*64
121*200
4.76*7.87
1.8
3.9
MKK525-D-16.7-01
B25667-A5197-A375
20.8
22.9
25.0
27.5
3*80
142*200
5.59*7.87
2.2
4.8
MKK525-D-20-01
B25667-A5247-A375
25.0
27.5
30.01)
33.01)
3*96
142*200
5.59*7.87
2.5
5.5
MKK525-D-25-01
B25667-A5287-A375
56
EPCOS AG
Three-phase capacitors: rated voltage 690 Vac, 50/60 Hz, star connection
CN
dxh
Weight
Product / Type
Output
kvar
50 Hz
IN
A
Output
kvar
60 Hz
IN
A
mm
in
kg
lb
Ordering code
5.0
4.2
6.0
3*33
121*164
4.76*6.46
1.2
2.6
MKK690-Y-05-01
B25667-A6996-A375
10.0
8.4
12.5
10.5
3*70
121*164
4.76*6.46
1.3
2.8
MKK690-Y-10-01
B25667-A6207-A375
12.5
10.5
15.0
12.5
3*84
121*164
4.76*6.46
1.4
3.0
MKK690-Y-12.5-01
B25667-A6257-A375
15.0
12.6
18.0
15
3*100
121*164
4.76*6.46
1.5
3.3
MKK690-Y-15-01
B25667-A6307-A375
20.8
17.4
25.0
21
3*139
142*200
5.59*7.87
2.0
4.4
MKK690-Y-20-01
B25667-A6417-A375
25.0
21.0
30.01)
251)
3*167
142*200
5.59*7.87
2.2
4.8
MKK690-Y-25-01
B25667-A6507-A375
Three-phase capacitors: rated voltage 740 Vac, 50/60 Hz, star connection
14.2
10.9
16.8
13.1
3 * 82.5
121 * 200
4.76 * 7.87
1.8
3.97
MKK740-Y-14-01
B25667-A7247-A375
26.8
20.9
32.2
25.1
3 * 155
142 * 200
5.59 * 7.87
2.5
5.51
MKK740-Y-26.8-01
B25667-A7467-A375
Discharge Resistors
Discharge
Resistor
Set
KLK1685-F
EPCOS AG
57
Single-phase capacitors: rated voltage 230 Vac, 50/60 Hz

CN
dxh
Weight
Product / Type
Output
kvar
50 Hz
IN
A
Output
kvar
60 Hz
IN
A
mm
in
kg
lb
Ordering code
2.5
10.9
3.0
13.0
150
121*164
4.76*6.46
1.1
2.4
MKK230-I-02.5-01
B25667-A2157-A175
3.3
14.5
4.0
17.4
200
121*164
4.76*6.46
1.1
2.4
MKK230-I-03.3-01
B25667-A2207-A175
5.2
22.6
6.2
27.0
313
121*164
4.76*6.46
1.1
2.4
MKK230-I-05-01
B25667-A2317-A175
8.33
36.2
10.0
44.0
502
121*164
4.76*6.46
1.3
2.8
MKK230-I-08.3-01
B25667-A2507-A175

5.0
12.5
6.0
15.0
100
121*164
4.76*6.46
1.1
2.4
MKK400-I-05-01
B25667-A3107-A175
6.3
15.6
7.5
18.8
124
121*164
4.76*6.46
1.1
2.4
MKK400-I-06.25-01
B25667-A3127-A175
7.5
18.8
9.0
22.5
149
121*164
4.76*6.46
1.1
2.4
MKK400-I-07.5-01
B25667-A3147-A175
8.3
20.8
10.0
25.0
166
121*164
4.76*6.46
1.1
2.4
MKK400-I-08.3-01
B25667-A3167-A175
10.4
26.0
12.5
31.2
207
121*164
4.76*6.46
1.2
2.6
MKK400-I-10.4-01
B25667-A3207-A175
12.5
31.2
15.0
37.5
249
121*164
4.76*6.46
1.3
2.8
MKK400-I-12.5-01
B25667-A3247-A175

6.5
12.4
7.8
14.9
75
121*164
4.76*6.46
1.1
2.4
MKK525-I-06.5-01
B25667-A5756-A175
8.3
15.9
10.0
19.0
96
121*164
4.76*6.46
1.2
2.6
MKK525-I-08.3-01
B25667-A5966-A175
10
19.0
12.0
22.9
116
121*164
4.76*6.46
1.3
2.8
MKK525-I-10-01
B25667-A5117-A175
12.5
23.8
15.0
28.6
144
121*164
4.76*6.46
1.5
3.3
MKK525-I-12.5-01
B25667-A5147-A175
15
28.6
18.0
34.3
173
121*200
4.76*7.87
1.7
3.7
MKK525-I-15-01
B25667-A5177-A175
18.6
36.0
22.3
43.0
215
142*200
5.59*7.87
2.0
4.4
MKK525-I-18.6-01
B25667-A5217-A175
58
EPCOS AG
Plastic protective case for capacitor

Capacitor
For cable gland
Cable diameter outside
Dimensions
l1
l2
l3
mm
mm
mm
in
in
inch
Product / Type
h
Ordering code
121*164
4.76*6.46
IP54
9 - 13
0.35 - 0.51
134 110 177 243

5.28 4.33 6.97 9.57
B44066-X9122
121*200 / 142*200
4.76*7.87 / 5.59*7.87
IP54
10 - 18
0.39 - 0.71
154.5 130.5 186 280

6.08 5.14 7.32 11.0
B44066-X9142
PhaseCap capacitors with other rated voltages and capacitances available on request.
Plastic protective cover for terminal

Capacitor
For cable gland
Cable diameter outside
Dimensions
Product / Type
d2
d1
mm
mm
mm
in
in
in
Ordering code
121*164
4.76*6.46
PG 13,5
9 - 13
0.35 - 0.51
116
4.56
125
4.92
B44066-K1211
121*200
4.76*7.87
PG 16
10 - 14
0.39 - 0.55
116
4.56
125
4.92
B44066-K1212
142*200
5.59*7.87
PG 21
14 - 18
0.55 - 0.71
137
5.39
145
5.70
B44066-K1421
a Capacitors with other voltages,

frequencies, output power, not listed
available on request
a Discharge resistors are included in

shipment
a Capacitor packing units (quantities):
Capacitor
Packing unit
mm
pcs per box
in
EPCOS AG
121
4.76
142
5.59
59
PhaseCap HD AC Capacitors
Heavy Duty Type
General
The new PhaseCap HD series is a
follow-on development of the MKK
AC series, covering the power
range above 25 through 60 kvar
with just one capacitor in a
cylindrical aluminum case. The
PhaseCap HD is especially intended for heavy-duty industrial applications with extreme demands for
useful life, constant capacitance
and high inrush current withdstand
capability.
Such applications require typical
power steps of 25 or 50 kvar
switched by a PFC controller via
each capacitor contactor. The former series was limited to 25 kvar.
The new MKK AC series was developed to increase packing density
per bank and cut component
costs.

PhaseCap HD Capacitor
Type
Revision
Total
Capacitance
Capacitance
Tolerance
SIGUT
Terminal
B 2566 9 - A 5 46 7- J 3 75
PhaseCap HD
MKK AC
Standard A
Special S
Rated voltage AC 400 V 3
440 V 4
525 V 5
107
(46 x 107
= 462 F)
Capacitance
value
3 x 154 F =
462 F
(16 or
25 mm2)
Number,
NA
Three-phase
A 5% /+10%
J +/5%
This is a first-time implementation

of 60 kvar with only one capacitor
in a cylindrical aluminum case,
improving thermal response and
simplifying installation.
Applications
a Power factor correction
a Detuned capacitor banks
a Wind turbine systems
a AC power electronics
a Uninterruptible power
supplies
a Filtering harmonics in
modern power electronic
applications
Features
Electrical
a Up to 60 kvar per case
a Extremely low loss
a High pulse current withstand capability (200 * IN)
a Corona-free
Mechanical and
maintenance
a Maintenance-free
Safety
a Dry design
a Self-healing
a Non-flammable
a Touch-proof terminals
a Longterm approved
Environment
a Easy disposal
a Non-polluting
a PCB-free
60
EPCOS AG
Technical Data
Standards IEC 831-1/96, IEC 831-2/95, EN 60831-1+2/96, VDE 560-46+47 3/95
Overvoltage
Umax

UN + 30% (up to 1 min)
Overcurrent
Imax
Inrush current
IS
200 * IN
Losses (dielectric)
< 0.2 W/kvar
5%
UTT
2.15 * UN1, AC, 10 s
UTC
up to UN 660 V: 3000 Vac, 10 s
Useful life
t LD(Co)
130,000 h
Ambient temperature
LCT/
UCT

temperature possible; in some cases different temperature category
for 60 Hz (see table)
Hrel
max. 95%
Cooling
Humidity
Altitude
4000 m asl (above sea level)
Mounting position
upright
Safety
Discharge resistors
Case
extruded aluminum
Enclosure
Dielectric
polypropylene film
Impregnation
non-PCB, inert gas
Terminals

(VDE 0106 part 100), max. 35 mm2 cable cross-section

design. PhaseCap HD capacitors
can easily handle inrush currents of
up to 200 times rated current.
EPCOS AG
natural or forced

contactors

impregnated. The case is filled with
inert gas and sealed. Then routine
test are performed for gas leakage.
extremely long period, an essential
in filter circuit applications.
61
The compact PhaseCap HD capacitor is a self-healing, metalized

polypropylene film capacitor.
The current-carrying metal layer
(electrode) is vapor-deposited onto
one side of the film.
weight and volume
The entire capacitor is composed of
three single-phase element stacks.
The electrodes are connected by
metal spraying the face ends of the
winding elements. The capacitor
elements are delta connected. The
winding elements are housed in a
cylindrical aluminum case and
hermetically sealed by a press-rolled
metal lid.

liquid impregnating agent, the
capacitor is filled with gas. So
there is no risk of fire caused by
spurting or leaking oil. Dry
design is a must for ecologically
sensitive applications and insurance follow-up.
a Self-healing: the capacitor
repairs itself after overload.
thermal overload

straightforward connection, even
in a parallel capacitor circuit, with
benefits like
input ends in series,
a protection against electric
shock hazard (IP20 to VDE 0106
part 100),
a additional connection of discharge resistors for extra reliability and safety,
35 mm2.
Terminal block
Compact winding
with C 1,2,3
Connected
Disconnected
tear-off fuse disconnected
Detail A
62
Detail B
EPCOS AG
MKK 400 Series (suitable also for 415 V with 7.6% higher output)
50 Hz
60 Hz
Ir (40) 2)
CN
dxh
Weight
Product / Type
Output
kvar
IN
A
Output
kvar
IN
A
mm
in
kg
lb
Ordering code
30
43
36
52
100
3*199
142*280
5.59*11
4
8.8
MKK400-D-30-21
B25669-A3596-J375
35
51
42
60
100
3*232
142*280
5.59*11
4
8.8
MKK400-D-35-21
B25669-A3696-J375
37.5
54
45
65
100
3*249
142*317
5.59*12.5
4.4
9.7
MKK400-D-37.5-21
B25669-A3746-J375
40
58
48
69
100
3*265
142*317
5.59*12.5
4,4
9.7
MKK400-D-40-21
B25669-A3796-J375
50
72
60 1)
871)
100
3*332
142*355
5.59*14
4.7
10.3
MKK400-D-50-21
B25669-A3996-J375
MKK 440 Series

28
37
33.6
44
100
3*154
142*280
5.59*11
4.0
8.8
MKK440-D-28-21
B25669-A4467-J375
30
39
36
47
100
3*164
142*280
5.59*11
4.0
8.8
MKK440-D-30-21
B25669-A4497-J375
35
46
42
55
100
3*192
142*317
5.59*12.5
4.4
9.7
MKK440-D-35-21
B25669-A4577-J375
37.5
49
45
59
100
3*206
142*317
5.59*12.5
4.4
9.7
MKK440-D-37.5-21
B25669-A4617-J375
40
52
48
63
100
3*219
142*317
5.59*12.5
4.4
9.7
MKK440-D-40-21
B25669-A4657-J375
50
66
60 1)
79 1)
100
3*274
142*355
5.59*14
4.7
10.3
MKK440-D-50-21
B25669-A4827-J375
MKK 480 Series

31
37
37
44
100
3*143
142*317
5.59*12.48
4.4
9.7
MKK480-D-31-21
B25669-A4427-J375
35
42
42
50
100
3*161
142*317
5.59*12.48
4.4
9.7
MKK480-D-35-21
B25669-A4487-J375
42
50
50
60
100
3*193
142*355
5.59*13.98
4.7
10.4
MKK480-D-42-21
B25669-A4577-J365
MKK 525 Series

30
33
36
40
95
3*116
142*280
5.59*11
4.0
8.8
MKK525-D-30-21
B25669-A5347-J375
35
39
42
46
95
3*135
142*317
5.59*12.5
4.4
9.7
MKK525-D-35-21
B25669-A5407-J375
37.5
41
45
50
95
3*145
142*317
5.59*12.5
4.4
9.7
MKK525-D-37.5-21
B25669-A5437-J375
40
44
48
53
95
3*154
142*355
5.59*14
4.7
10.3
MKK525-D-40-21
B25669-A5467-J375
1) Temperature class deviation 25C/B max. 45C
EPCOS AG
Other voltages, frequencies, outputs upon request.
63
For capacitor diameter
For cable diameter outside
Product / Type
mm
For cable gland
mm
Ordering code
inch
inch
142
5.59
PG 21
Capacitor
1418
0.550.71
B44066-K1422

d 1
Cable gland
50.5
d 2
1)
16+1
h +51
211)
64
Marking
M12
KLK1645
Torque
T = 10 Nm
Impregnating hole
32 0.5
d (1421.5)
Torque
T = 2.5 Nm
KLK1393-M
24 0.5
Creepage distance 15 mm min.

Clearance
12 mm min.
Mounting
Toothed washer
J 12.5 DIN 6797
Hex nut
BM 12 DIN 439
or
22
18
Nut C61010-A415-C15
SW17
64
KLK1394-V
EPCOS AG
WindCap AC Capacitors
for Wind Turbine
General
WindCap heavy-duty AC capacitors in cylindrical aluminum cases
were specially designed for power
factor correction and harmonics
filtering in wind turbine and industrial applications with extreme
requirements for reliability and life
cycle.
The new WindCap series demonstrates excellent performance in
tough conditions like fast changing load, brownouts, voltage
interruptions and increasing
harmonic distortion on the grid.
Highest reliability and minimized
life cycle cost achieved by an
extended service life of 130,000
hours.

WindCap HD Capacitor
Type
Revision
Total
Capacitance
Capacitance
Tolerance
SIGUT
Terminal
B 2566 8 - A 6 10 7- A 3 75
WindCap HD
MKK AC
Standard A
Special S
Rated voltage AC 690 V 6
800 V 7
Wind turbine generators have a

power factor < 1, meaning that
producers have to add power
factor correction to improve performance.
107
(10 x 107
= 102 F)
Capacitance
value
3 x 34 F =
102 F
(16 mm2)
Number,
NA
Three-phase
J +/5%
WindCap capacitors provide relief

from reactive power and reduce
ohmic losses in transformers,
supply cables and other electrical
distribution equipment.
WindCap heavy-duty capacitors for power factor

correction and filtering harmonic currents
a Wind turbine generator applications
a Industrial applications with heavily distorted electrical networks
a Harmonics filtering in modern power electronics
Features
Electrical
a Extremely low loss
a High pulse current
withstand capability
(up to 300 * IN)
a Corona-free
Mechanical and
maintenance
a Any mounting position
a Maintenance-free
EPCOS AG
Safety
a Dry design
a Self-healing
a Non-flammable
a Touch-proof terminals (IP 20)
a Long-term approved
MKK AC design & technology
Environment
a Easy disposal
a Non-polluting
(dry technology)
a PCB-free product
65
Technical Data
Standards IEC 831-1+2/88, EN 60831-1+2/93, VDE 560-46+47 3/95
Overvoltage
Umax

UN + 20% (up to 1 min) / UN + 30% (up to 1 min)
Overcurrent
Imax
Inrush current
IS
300 * IN
Losses (dielectric)
< 0.2 W/kvar
5%
UTT
2.15 * UN1, AC, 10 s
UTC
6000 Vac, 10 s
Useful life
t LD(Co)
130,000 h
Ambient temperature
LCT/
UCT

temperature possible
Hrel
max. 95%
Cooling
Humidity
natural or forced
Altitude
Mounting position
random
Safety
Discharge resistors
Case
extruded aluminum
Enclosure
Dielectric
polypropylene film
Impregnation
non-PCB, inert gas
Terminals

(VDE 0106 part 100)
Detailed data sheets upon request or on Internet: www.epcos.com
The compact WindCap capacitor

is a self-healing, metalized polypropylene film capacitor using
MKK technology with self-healing
properties. The current-carrying
metal layer (electrode) is vapordeposited onto one side of the film
weight and volume
Three electrically separated capacitor elements are wound concentrically in a single operation onto an
insulated metal core tube, which
guarantees excellent winding precision. The electrodes are connected by metal spraying the face ends
of the winding elements. The
capacitor elements are delta connected (also at 690 and 800 V) to
minimize losses.
66
The compact winding elements are

housed in a cylindrical aluminum
case and hermetically sealed by a
press-rolled metal lid.
liquid impregnating agent like oil
or PCB, the capacitor is filled
with gas. So there is no risk of
fire caused by spurting or leaking oil. Dry design is a must for
ecologically sensitive applications
and insurance follow-up.
itself after overload.
thermal overload.

straightforward connection, even
in a parallel capacitor circuit, with
benefits like
capacitors,
a protection against electric shock
hazard (IP20 to VDE 0106 part
100),
a additional connection of discharge resistors for extra reliability and safety,
16 mm2.
EPCOS AG

design. WindCap capacitors can
easily handle inrush currents of
up to 300 times rated current.

contactors

After a long drying phase in a
high vacuum to eliminate moisture from the active element, the
capacitor is impregnated. The case
is filled with inert gas and sealed.
Then routine test are performed
for gas leakage.
extremely long period, an essential in filter circuit applications.
Terminal block
Compact winding
with C 1,2,3
Connected
Detail A
EPCOS AG
Overpressure tear-off fuse
Disconnected
Detail B
67
50 Hz
60 Hz
Ir (40) 1)
CN
dxh
Weight
Product / Type
Output
kvar
IN
A
Output
kvar
IN
A
mm
in
kg
lb
Ordering code
4.2
20
3*11
121.6*164
4.79*6.46
1.3
2.9
MKK690-D-05-11
B25668-A6336-A375
7.5
6.3
7.5
20
3*17
121.6*164
4.79*6.46
1.3
2.9
MKK690-D-07.5-11
B25668-A6506-A375
10
8.4
12
10.1
25
3*23
121.6*164
4.79*6.46
1.5
3.3
MKK690-D-10-11
B25668-A6676-A375
12.5
10.5
15
12.6
30
3*28
121.6*164
4.79*6.46
1.4
3.1
MKK690-D-12.5-11
B25668-A6836-A375
15
12.6
18
15.1
30
3*34
121.6*164
4.79*6.46
1.5
3.3
MKK690-D-15-11
B25668-A6107-A375
20.8
17.5
25
21
40
3*47
142*200
5.59*7.87
2.0
4.4
MKK690-D-20-11
B25668-A6137-A375
25
21
30
25.1
40
3*56
142*200
5.59*7.87
2.2
4.9
MKK690-D-25-11
B25668-A6167-A375
5
3.6
4.3
20
3*8
121.6*164
4.79*6.46
1.2
2.6
MKK800-D-5-11
B25668-A7246-A375
7.5
5.4
6.5
20
3*12
121.6*164
4.79*6.46
1.2
2.6
MKK800-D-7.5-11
B25668-A7376-A375
10
7.2
12
8.7
20
3*17
121.6*164
4.79*6.46
1.3
2.9
MKK800-D-10-11
B25668-A7496-A375
12.5
9.0
15
11.0
25
3*21
121.6*164
4.79*6.46
1.4
3.1
MKK800-D-12.5-11
B25668-A7626-A375
15
11.0
18
13.0
30
3*25
121.6*164
4.79*6.46
1.5
3.3
MKK800-D-15-11
B25668-A7746-A375
20
14.5
24
17.3
35
3*33
142*200
5.59*7.87
2.0
4.4
MKK800-D-20-11
B25668-A7996-A375
25
18.0
30
22
35
3*41
142*200
5.59*7.87
2.3
5
MKK800-D-25-11
B25668-A7127-A375
28
20
33
24
40
3*46
142*200
5.59*7.87
2.4
5.3
MKK800-D-28-11
B25668-A7137-A375
Plastic protective case for capacitor

For
Degree
capacitor diameter of protection
mm
in
l1 x h
l3
l2
Weight
Product
mm
in
mm
in
mm
in
kg
lb
Ordering code
121*164
4.76*6.46
IP54
134 x 243
5.3 x 49.6
177
7.0
110
4.33
0.3
0.66
B44066-X9122
121*200
4.76*7.87
IP54
154 x 280
6.1 x 11.0
186
7.3
130.5
5.2
0.6
1.32
B44066-X9142
142*200
5.99*7.87
IP54
154 x 280
6.1 x 11.0
186
7.3
130.5
5.2
0.6
1.32
B44066-X9142

For
capacitor diameter
For
cable gland
mm
in
1)
68
For cable
diameter outside
d1
d2
Product
mm
in
mm
in
mm
in
Ordering code
121*164
4.76*6.46
PG 13.5
913
0.350.51
116
4.6
125
4.93
B44066-K1211
121*200
4.76*7.87
PG 16
1014
0.390.56
116
4.6
125
4.93
B44066-K1212
142*200
5.59*7.87
PG 21
1418
0.550.71
137
5.4
145
5.7
B44066-K1421
Ir (40) = rms current at TA = 40C, UN , 100% duty cycle

EPCOS AG
Capacitor
Protective case for capacitor

l3
15.5
h +40
50.5
68.5
Marking
24
16+1
27
Torque
T = 10 Nm
M12
17
Impregnating hole
19.60.5
Torque
T = 1.2 Nm
l2
l1
KLK1393-M
16.80,5
Creepage distance 12.7 mm min.
Clearance
9.6 mm min.
KLK1392-E
Mounting
Toothed washer
J 12.5 DIN 6797
Hex nut
BM 12 DIN 439
or
d 1
Cable gland
22
18
21
1)
54
Nut C61010-A415-C15
SW17
d 2
KLK1394-V
1)
KLK1645
NEW
(suitable also for 600 V with 8.8% higher output)
Ir (40) 1)
CN
dxh
Weight
Product / Type
Output
kvar
IN
A
Output
kvar
IN
A
mm
in
kg
lb
Ordering code
10.4
9.2
12.5
10.8
25
3*33.4
121.6*164
4.79*6.46
1.4
3.1
MKK600-D-11.3-11
B25668-A5107-J375
16.7
15.2
20.0
17.5
40
3*53.5
142*200
5.59*7.87
2.0
4.4
MKK600-D-18.2-11
B25668-A5167-J375
20.8
18.9
25.0
21.7
40
3*66.9
142*200
5.59*7.87
2.3
5.1
MKK690-D-22.7-11
B25668-A5207-J375
50 Hz
1)
EPCOS AG
60 Hz
Ir (40) = rms current at TA = 40C, UN , 100% duty cycle
69
PhiCap AC Capacitors
General
PhiCap is an approved and reliable
MKP (metalized polypropylene)
capacitor series for AC applications. The power range is 0.5 to
25 kvar for three phase or 0.7 to
5 kvar per single capacitor.
The PhiCap capacitor is especially
intended for power factor correction in industrial and semi-industrial applications. These capacitors
are manufactured using metalized
polypropylene film as the dielectric and housed in a cylindrical
aluminum case.

7.5 kvar Output power
PhiCap Capacitor
Type
Revision
B 3234 4 - B 4 07 1- A 5 40
1/2 =
50/60 Hz
Phase
Three-phase 4
Three-phase 3
Single-phase 0
2
3
4
5
B32344-B4071-A540 (7.5 kvar 5%/+10%

440 Vac three-phase 50/60 Hz)
Applications
a Automatic capacitor banks
a Fixed PFC, eg motor
compensation
a AC power electronics
a Uninterruptible power
supplies
a Drive engineering
=
=
=
=
5% /
+10%
Rated voltage AC
200 +
300 +
400 +
500 +

00
10
20
30
40
80
=
=
=
=
=
=
00
15
20/25
30
40
80
Features
Electrical
a Up to 25 kvar per case for
three-phase applications
a Up to 5 kvar per case for
single-phase applications
a Long useful life 100,000 h
(up to 100 * IN)
Mechanical and
maintenance
a Reduced mounting costs,
easy installation and connection
a Low weight and compact
a Any mounting position
except upside down
a Maintenance-free
Safety
a Self-healing
Environment
a Non-polluting
a PCB-free
70
EPCOS AG
Technical Data
Standards IEC 60831-1 and IEC 60831-2/96
Overvoltage
Umax

UN + 20% (up to 5 min) / UN + 30% (up to 1 min 200 times during
useful life)
Overcurrent
Imax
1.3 * IN
Inrush current
IS
100 * IN
Frequency
50/60 Hz
Losses (dielectric)
< 0.5 W/kvar
5% / +10%
UTT
2.15 * UN1, AC, 2 s
UTC
3000 Vac, 10 s
Useful life
t LD(Co)
100,000 h
Ambient temperature
LCT/
UCT
25%/D, max. 55C
Hrel
max. 95%
Cooling
Humidity
Altitude
Mounting position
random except upside down
threaded M12 stud (10 Nm) for case dia. 53 mm, M8 (4 Nm) for
case dia. 53 mm
Safety
overpressure disconnector, self-healing
Discharge resistors
Case
extruded aluminum
Enclosure
IP20, indoor mounting (optional IP32)
Dielectric
polypropylene film
Impregnation
non-PCB, vegetable oil based resin
Terminals
screw terminals for B32344, fast-on terminals for B32340

and B32343
Certification
UL for B32340 up to 450 Vac, UL pending for other series

of this technology comes in particular from the enlarged contact area
(heavy edge metalization) and
metal sprayed contact (face side of
winding element).
EPCOS AG
natural or forced

contactors
Useful life up to
filled with biodegradable soft resin.
avoid oxidation and partial discharges, promoting capacitance
stability over a long period.
71
PhiCap is a self-healing, metalized

polypropylene film capacitor. The
current carrying AlZn metal layer
(the best alloy for an electrode)
is vapor-deposited onto one side
of the film, the surface of the
dielectric.
Compact design low weight
and volume
The entire three-phase capacitor is
composed of three single-phase
element stacks. The electrodes are
connected by metal spraying the
face ends of the winding elements.
The winding elements are encapsulated in a cylindrical aluminum case
and hermetically sealed by a pressrolled metal lid or plastic disk with
fast-on terminals.
Dual safety system

itself after overload. Self-healing
capability prevents permanent
dielectric breakdown in the
event of sporadic voltage surges,
overcurrent or overtemperature.
life or through electrical or thermal overload. In the event of
permanent self-healing attempts
caused by repetitive, very high
peak voltages or other overload,
there can be permanent breakdown. The safety switching
device is then activated and disconnects the capacitor winding
elements from the power source
by an internal pressure increase
(expansion of the capacitor case).
Design tip
Because of the increase in capacitor
height on breakdown, it is necessary to provide enough clearance
above the capacitor terminals.
Connection technology
a Simplified parallel connection of
capacitors (double fast-on terminal or double wire clamping
screw terminals).
a Discharge resistors already
mounted; standard for extra
reliability and safety.
a Cable connection layout (terminals) for secure, safe clamping of
required cable cross-section.

Disconnected
Double fast-on
terminal
Connected
Winding
C 1, 2, 3
Detail B
Detail A
72
EPCOS AG
PhiCap selection
When specifying and selecting
capacitors for PFC, there are several
factors affecting peformance and
useful life:
a Voltage,
a Harmonics,
a Temperature,
a Load (overcurrent),
a Inrush current.
Permanent overvoltage shortens the
useful life of a capacitor. The capacitor's nominal voltage must be equal
to or greater than the operating
voltage of the circuit the capacitor
will be connected to.
Harmonics produce overvoltage
and overcurrent on capacitors. If the
total harmonic distortion level for
voltage exceeds 5% for example,
serious damage can be caused by
During the switching process, thermal and electrodynamic stress is

produced by transient overcurrents
of high amplitude and frequency
and may damage the system.
Operation of capacitors above the
Capacitor contactors with prechargupper category temperature will
accelerate degradation of the dielec- ing resistors or series inductance
tric and shorten the capacitor's use- (twinned cables between contactor
and capacitor) will avoid excessive
ful life.
transient currents.
Residual voltage should not exceed
10% of rated voltage when
reswitching capacitors. During the
charging period of capacitors the
current is very high in automatic
capacitor banks it is very likely that
discharged capacitors will be connected to charged ones already connected to the grid. In such cases the
maximum admissible transient peak
current is 100 * IN.
circuit resonance. In such cases,
series reactors (detuning) are recommended.
50 Hz
EPCOS AG
Imax, RMS
CN
dxh
Weight
Product / Type
Output
kvar
IN
A
Output
kvar
60 Hz
IN
A
mm
in
kg
lb
Ordering code
0.4
1.1
0.5
1.3
1.7
3*9.0
53*117
2.09*4.61
0.30
0.66
B32343-C2001-A520
0.6
1.6
0.75
2.0
2.6
3*13.5
53*117
2.09*4.61
0.30
0.66
B32343-C2001-A720
0.8
2.2
1.0
2.6
3.4
3*18.5
53*117
2.09*4.61
0.30
0.66
B32343-C2011-A020
1.2
3.3
1.5
4.0
5.2
3*27.5
63.5*132
2.5*5.2
0.40
0.88
B32343-C2011-A520
1.7
4.4
2.0
5.2
6.8
3*36.5
79.5*135
3.13*5.31
0.60
1.32
B32344-B2021-A020
2.1
5.5
2.5
6.6
8.6
3*45.5
79.5*135
3.13*5.31
0.75
1.65
B32344-B2021-A520
4.2
10.9
5.0
13.1
17
3*91.5
89.5*270
3.52*10.63
1.7
3.74
B32344-B2051-A020
6.3
16.4
7.5
19.7
25.6
3*137.0
89.5*270
3.52*10.63
2.1
4.62
B32344-B2071-A520
8.3
21.8
10.0
26.3
34.2
3*182.5
89.5*345
3.52*13.58
2.1
4.62
B32344-B2101-A020
73
Capacitor series B32344

Creepage distance
9.6 mm
Clearance
12.7 mm
Diameter ()
79.5 mm / 89.5 mm
Expansion
max. 13 mm
Mounting
Torque
M12
M5
T =10 Nm
T = 2.5 Nm
Toothed washer
J12.5 DIN 6797
Hex nut
or
BM12 DIN 439

C61010-A415-C15
50 Hz
74
Imax, RMS
CN
dxh
Weight
Product / Type
Output
kvar
IN
A
Output
kvar
60 Hz
IN
A
mm
in
kg
lb
Ordering code
0.5
1.3
0.6
1.6
1.7
3*10.0
53*117
2.09*4.61
0.30
0.66
B32343-C2002-A530
0.7
1.9
0.9
2.3
2.5
3*15.0
53*117
2.09*4.61
0.30
0.66
B32343-C2002-A730
1.0
2.5
1.2
3.3
3*20.0
63.5*132
2.5*5.20
0.30
0.66
B32343-C2012-A030
1.5
3.8
1.8
4.6
4.9
3*30.0
63.5*132
2.5*5.20
0.40
0.88
B32343-C2012-A530
2.5
6.3
3.0
7.6
8.2
3*50.0
79.5*195
3.13*7.68
0.60
1.32
B32344-B2022-A530
5.0
12.6
6.0
15.1
16.4
3*100
89.5*270
3.52*10.63
1.7
3.74
B32344-B2052-A030
7.5
18.8
9.0
22.6
24.4
3*150
89.5*270
3.52*10.63
2.1
4.62
B32344-B2072-A530
10.0
25.1
12.0
30.2
32.6
3*200
89.5*345
3.52*13.58
2.1
4.62
B32344-B2102-A030
EPCOS AG
50 Hz
60 Hz
Imax, RMS
CN
dxh
Weight
Product / Type
Ordering code
Output
kvar
IN
A
Output
kvar
IN
A
mm
in
kg
lb
0.8
1.3
1.0
1.5
2.0
3*6.0
53*117
2.09*4.61
0.30
0.66
B32343-C3011-A080
1.3
1.9
1.5
2.3
3.0
3*9.0
53*117
2.09*4.61
0.30
0.66
B32343-C3011-A580
1.7
2.5
2.0
3.0
3.9
3*12.5
63.5*132
2.5*5.2
0.40
0.88
B32343-C3021-A080
2.1
3.2
2.5
3.8
4.9
3*15.5
63.5*132
2.5*5.2
0.40
0.88
B32343-C3021-A580
4.2
6.3
5.0
7.6
9.9
3*31.0
63.5*132
2.5*5.2
0.40
0.88
B32343-C3051-A080
6.3
9.5
7.5
11.4
14.8
3*46.0
79.5*195
3.13*7.68
0.60
1.32
B32344-B3071-A580
8.3
12.7
10.0
15.2
19.8
3*61.0
79.2*195
3.11*7.68
0.90
1.98
B32344-B3101-A080
10.4
15.8
12.5
19.0
24.7
3*76.5
89.5*270
3.52*10.63
1.30
2.86
B32344-B3121-A580
12.5
19.0
15.0
22.8
29.6
3*92.0
89.5*270
3.52*10.63
1.7
3.74
B32344-B3151-A080
16.7
25.3
20.0
30.4
39.5
3*122.5
89.5*345
3.52*13.58
2.1
4.62
B32344-B3201-A080
20.8
31.6
25.0
37.9
49.3
3*153.0
89.5*345
3.52*13.58
2.1
4.62
B32344-B3251-A080
EPCOS AG
1.0
1.4
1.2
1.7
1.8
3*7.0
53*117
2.09*4.61
0.30
0.66
B32343-C4012-A000
1.5
2.2
1.8
2.6
2.9
3*10.0
53*117
2.09*4.61
0.30
0.66
B32343-C4012-A500
2.0
2.9
2.4
3.5
3.8
3*13.5
63.5*132
2.5*5.20
0.40
0.88
B32343-C4022-A000
2.5
3.6
3.0
4.3
4.7
3*17.0
63.5*132
2.5*5.20
0.40
0.88
B32343-C4022-A500
5.0
7.2
6.0
8.6
9.4
3*33.5
63.5*132
2.5*5.20
0.40
0.88
B32343-C4052-A000
6.3
9.1
7.5
10.8
14.0
3*42.0
79.5*195
3.13*7.68
0.60
1.32
B32344-B4071-A500
7.5
10.9
9.0
13.1
14.2
3*50.0
79.2*195
3.11*7.68
0.90
1.98
B32344-B4072-A500
8.3
12.0
10.0
14.4
18.7
3*55.0
79.5*195
3.13*7.68
0.90
1.98
B32344-B4101-A000
10.0
14.4
12.0
17.3
18.7
3*66.5
89.5*195
3.52*7.68
0.90
1.98
B32344-B4102-A000
12.5
18.1
15.0
21.7
23.5
3*83.0
89.5*270
3.52*10.63
1.30
2.86
B32344-B4122-A500
15.0
21.7
18.0
26.0
28.2
3*99.5
89.5*270
3.52*10.63
1.70
2.74
B32344-B4152-A000
20.0
28.9
24.0
34.7
37.6
3*132.5
89.5*345
3.52*13.58
2.10
4.62
B32344-B4202-A000
25.0
36.1
30.0
43.3
46.9
3*166.0
89.5*345
3.52*13.58
2.10
4.62
B32344-B4252-A000
75
50 Hz
60 Hz
Imax, RMS
CN
dxh
Weight
Product / Type
Ordering code
Output
kvar
IN
A
Output
kvar
IN
A
mm
in
kg
lb
1.0
1.4
1.2
1.6
1.8
3*6.0
53*117
2.09*4.61
0.30
0.66
B32343-C4012-A010
1.5
2.1
1.8
2.4
2.7
3*9.0
53*117
2.09*4.61
0.30
0.66
B32343-C4012-A510
2.0
2.8
2.4
3.4
3.6
3*12.5
53*117
2.09*4.61
0.40
0.88
B32343-C4022-A010
2.5
3.5
3.0
4.2
4.5
3*15.5
63.5*132
2.5*5.2
0.40
0.88
B32343-C4022-A510
5.0
7.0
6.0
8.4
9.1
3*31.0
63.5*154
2.5*5.2
0.40
0.88
B32343-C4052-A010
6.3
8.8
7.5
10.6
13.8
3*39.0
79.5*195
3.13*7.68
0.60
1.32
B32344-B4071-A510
7.5
10.4
9.0
12.5
13.5
3*46.0
79.5*195
3.13*7.68
0.60
1.32
B32344-B4072-A510
10.0
13.9
12.0
16.7
18.1
3*61.5
89.5*195
3.52*7.68
0.80
1.76
B32344-B4102-A010
12.5
17.4
15.0
20.9
22.6
3*77.0
89.5*270
3.52*10.63
1.30
2.86
B32344-B4122-A510
15.0
20.9
18.0
25.1
27.2
3*92.5
89.5*270
3.52*10.63
1.30
2.86
B32344-B4152-A010
20.0
27.8
24.0
33.0
36.2
3*123.0
89.5*345
3.52*13.58
2.10
4.62
B32344-B4202-A010
25.0
34.8
30.0
41.7
45.3
3*154.0
89.5*345
3.52*13.58
2.10
4.62
B32344-B4252-A010
76
0.9
1.2
1.0
1.3
1.7
3*5.0
53*117
2.09*4.61
0.30
0.66
B32343-C4011-A040
1.0
1.3
1.2
1.6
2.0
3*5.5
53*117
2.09*4.61
0.30
0.66
B32343-C4012-A040
1.2
1.6
1.5
2.0
2.6
3*7.0
53*117
2.09*4.61
0.30
0.66
B32343-C4011-A540
1.5
2.0
1.8
2.3
2.9
3*8.0
53*117
2.09*4.61
0.30
0.66
B32343-C4012-A540
2.1
2.7
2.5
3.3
4.3
3*11.5
53*117
2.09*4.61
0.40
0.88
B32343-C4021-A540
2.5
3.3
3.0
3.9
5.0
3*13.5
63.5*132
2.5*5.05
0.30
0.66
B32343-C4022-A540
4.2
5.5
5.0
6.6
8.5
3*23.0
63.5*132
2.5*5.05
0.40
0.88
B32343-C4051-A040
5.0
6.5
6.0
7.8
8.5
3*27.5
63.5*154
2.5*6.06
0.50
1.10
B32343-C4052-A040
6.3
8.2
7.5
9.9
13.0
3*34.0
79.5*195
3.13*7.68
0.70
1.54
B32344-B4071-A540
7.5
9.8
9.0
11.8
12.7
3*41.0
79.5*195
3.13*7.68
0.80
1.76
B32344-B4072-A540
8.3
10.9
10.0
14.4
18.7
3*45.5
79.5*195
3.13*7.68
0.90
1.98
B32344-B4101-A040
10.0
13.1
12.0
15.7
20.4
3*55.0
89.5*195
3.52*7.68
1.10
2.42
B32344-B4102-A040
10.4
13.6
12.5
16.4
21.3
3*57.0
89.5*270
3.52*10.63
1.70
3.74
B32344-B4121-A540
12.5
16.4
15.0
19.7
25.6
3*68.5
89.5*270
3.52*10.63
1.70
3.74
B32344-B4151-A040
15.0
19.7
18.0
23.6
30.6
3*82.0
89.5*270
3.52*10.63
1.70
3.74
B32344-B4152-A040
16.7
21.9
20.0
26.3
34.2
3*91.5
89.5*345
3.52*13.58
2.10
4.62
B32344-B4201-A040
20.8
27.3
25.0
32.8
42.6
3*114.0
89.5*345
3.52*13.58
2.10
4.62
B32344-B4251-A040
25.0
31.9
30.0
38.4
51.2
3*138.0
94.0*345
3.70*13.58
B32344-B4252-A040
EPCOS AG
50 Hz
60 Hz
Imax, RMS
CN
dxh
Weight
Product / Type
Ordering code
Output
kvar
IN
A
Output
kvar
IN
A
mm
in
kg
lb
1.0
1.2
1.2
1.4
1.6
3*4.5
53*117
2.09*4.61
0.30
0.66
B32343-C4012-A080
1.5
1.8
1.8
2.2
2.3
3*7.0
63.5*132
2.5*5.2
0.40
0.88
B32343-C4012-A580
2.0
2.4
2.4
2.9
3.1
3*9.0
63.5*132
2.5*5.2
0.40
0.88
B32343-C4022-A080
2.5
3.0
3.0
3.6
3.9
3*11.5
63.5*132
2.5*5.2
0.40
0.88
B32343-C4022-A580
5.0
6.0
6.0
7.2
7.8
3*23.0
79.5*195
3.13*7.68
0.80
1.76
B32344-B4052-A080
6.3
7.6
7.5
9.1
11.8
3*29.0
89.5*270
3.52*10.63
1.30
2.86
B32344-B4071-A580
7.5
9.1
8.9
10.8
11.8
3*34.5
89.5*270
3.52*10.63
1.30
2.86
B32344-B4072-A580
8.3
10.1
10.0
12.1
15.7
3*34.5
89.5*270
3.52*10.63
1.70
3.74
B32344-B4101-A080
10.4
12.5
12.5
15.0
19.5
3*48.0
89.5*345
3.52*13.58
2.10
4.62
B32344-B4121-A580
12.5
15.0
15.0
18.0
23.4
3*57.5
89.5*345
3.52*13.58
2.10
4.62
B32344-B4151-A080

Creepage distance
10.5 mm ( 53)
10.0 mm ( 63.5)
Clearance
13.0 mm ( 53)
16.5 mm ( 63.5)
Diameter ()
53 mm
63.5 mm
Expansion
max. 12 mm
Mounting
Torque
EPCOS AG
M12 ( 63.5 mm)
M8 ( 53 mm)
T =10 Nm
T = 4 Nm
Toothed washer
J12.5 DIN 6797
J8.0 DIN 6797
Hex nut
or
BM12 DIN 439

C61010-A415-C15
BM 8 DIN 439
77
50 Hz
60 Hz
Imax, RMS
CN
dxh
Weight
Product / Type
Ordering code
Output
kvar
IN
A
Output
kvar
IN
A
mm
in
kg
lb
1.0
1.1
1.2
1.3
1.4
3*4.0
53*117
2.09*4.61
0.30
0.66
B32343-C5012-A020
1.5
1.6
1.8
2.0
2.1
3*5.5
53*117
2.09*4.61
0.30
0.66
B32343-C5012-A520
2.0
2.2
2.4
2.6
2.8
3*7.5
63.5*132
2.5*5.20
0.40
0.88
B32343-C5022-A020
2.5
2.7
2.7
3.0
3.5
3*9.5
63.5*132
2.5*5.20
0.40
0.88
B32343-C5022-A520
6.3
6.9
7.5
8.3
10.8
3*24.0
79.5*195
3.13*7.68
0.80
1.76
B32344-B5071-A520
8.3
9.2
10.0
11.0
14.3
3*32.0
89.5*270
3.52*10.63
1.30
2.86
B32344-B5101-A020
10.4
11.5
12.5
13.7
17.8
3*48.0
89.5*345
3.52*13.58
2.10
4.62
B32344-B5121-A520
12.5
13.7
15.0
16.5
21.5
3*48.0
89.5*345
3.52*13.58
2.10
4.62
B32344-B5151-A020
16.7
18.3
20.0
22.5
28.6
3*64.0
89.5*345
3.52*13.58
2.10
4.62
B32344-B5201-A020

0.7
3.1
0.8
3.8
4.9
45.5
63.5*109
2.5*4.30
0.30
0.66
B32340-C2001-A820
1.4
6.3
1.7
7.6
9.9
91.5
63.5*145
2.5*5.71
0.40
0.88
B32340-C2011-A720
2.1
9.5
2.5
11.4
14.8
137.0
63.5*145
2.5*5.71
0.50
1.10
B32340-C2021-A520

0.8
3.6
1.0
4.3
5.5
50.0
63.5*109
2.5*4.30
0.30
0.66
B32340-C2002-A830
1.7
7.2
2.0
8.7
11.3
100.5
63.5*145
2.5*5.71
0.40
0.88
B32340-C2012-A730
2.5
10.9
3.0
13.1
17.0
150.5
63.5*145
2.5*5.71
0.50
1.10
B32340-C2022-A530

0.7
1.8
0.8
2.2
2.9
15.5
63.5*72
2.5*2.83
0.30
0.66
B32340-C3001-A880
1.4
3.6
1.7
4.4
5.7
31.0
63.5*72
2.5*2.83
0.30
0.66
B32340-C3011-A780
2.1
5.5
2.5
6.6
8.6
46.0
63.5*109
2.5*4.30
0.40
0.88
B32340-C3021-A580
2.8
7.4
3.3
8.9
11.6
62.0
63.5*109
2.5*4.30
0.40
0.88
B32340-C3031-A380
4.2
10.9
5.0
13.1
17.0
91.5
63.5*145
2.5*5.71
0.40
0.88
B32340-C3051-A080
78
1.7
4.2
2.0
5.0
5.5
33.5
63.5*72
2.5*2.83
0.30
0.66
B32340-C4012-A700
2.5
6.3
3.0
7.5
8.2
50.0
63.5*109
2.5*4.30
0.40
0.88
B32340-C4022-A500
3.3
8.4
4.0
10.0
10.9
66.5
63.5*109
2.5*4.30
0.40
0.88
B32340-C4032-A300
4.2
10.4
5.0
12.5
16.2
83.0
63.5*145
2.5*5.71
0.40
0.88
B32340-C4051-A000
5.0
12.4
6.0
15.0
16.2
99.0
63.5*145
2.5*5.71
0.50
1.10
B32340-C4052-A000
EPCOS AG

50 Hz
60 Hz
Imax, RMS
CN
dxh
Weight
Product / Type
Ordering code
Output
kvar
IN
A
Output
kvar
IN
A
mm
in
kg
lb
0.7
1.6
0.8
1.9
2.5
11.5
63.5*72
2.5*2.83
0.30
0.66
B32340-C4001-A840
1.4
3.2
1.7
3.8
4.9
23.0
63.5*72
2.5*2.67
0.30
0.66
B32340-C4011-A740
2.1
4.7
2.5
5.7
7.4
34.5
63.5*109
2.5*4.30
0.50
1.10
B32340-C4021-A540
2.8
6.4
3.3
7.6
9.9
46.0
63.5*109
2.5*4.30
0.50
1.10
B32340-C4031-A340
3.3
7.6
4.0
9.1
9.9
55.0
63.5*145
2.5*5.71
0.50
1.10
B32340-C4032-A340
4.2
9.5
5.0
11.4
14.8
68.5
63.5*145
2.5*5.71
0.50
1.10
B32340-C4051-A040

0.7
1.5
0.8
1.7
2.2
9.6
63.5*109
2.5*4.30
0.30
0.66
B32340-C4001-A880
1.4
2.9
1.7
3.5
4.6
19.25
63.5*109
2.5*4.30
0.30
0.66
B32340-C4011-A780
2.1
4.3
2.5
5.2
6.8
28.8
63.5*109
2.5*4.30
0.50
1.10
B32340-C4021-A580
2.8
5.8
3.3
6.9
9.0
38.5
63.5*145
2.5*5.71
0.50
1.10
B32340-C4031-A380

1.4
2.6
1.7
3.1
4.0
15.5
63.5*109
2.5*4.13
0.30
0.66
B32340-C5011-A730
2.8
5.2
3.3
6.2
8.1
31.0
63.5*145
2.5*5.67
0.50
1.10
B32340-C5031-A330

Creepage distance
10.0 mm
Clearance
16.5 mm
Diameter ()
63.5 mm
Expansion
max. 12 mm
Mounting
M12
EPCOS AG
Torque
T =10 Nm
Toothed washer
J12.5 DIN 6797
Hex nut
or
BM12 DIN 439

C61010-A415-C15
79
SquareCap AC Capacitors
General
The SquareCap (metalized
polypropylene) capacitor series is
designed for power factor correction in low-voltage plants.
The power range is 1 through
60 kvar for a single capacitor
container. PFC capacitor modules
are available for single- or threephase applications in regular or
heavy-duty design. Modules
contain the required number of
single-phase capacitors in delta
connection. The capacitors are
housed in a single rectangular
steel case and are connected to
three offset screw terminals (terminal block). This construction
enables simple and inexpensive
installation on site and saves
inventory costs on spares.

MKP AC Capacitor
Type
Capacitance
Tolerance
Revision
Modules/
Bank
B 3245 7 - A 5 01 0- T 5 21
SquareCap
Regular Duty Single-phase
Three-phase
Heavy Duty Single-phase
Three-phase
T = 0/+10%
V = 5/+10%
6
7
8
9

370 V
415 V
440 V
1
3
4
5
Applications
a Automatic PFC systems
(capacitor banks)
a Fixed PFC (motors,
transformers, lighting)
a Group fixed PFC
a Outdoor version available
a For highest mechanical
protection requirements
Output Power in
kvar
010 = 10 kvar
total = 10.5 kvar
e.g.
150 = 150.0 kvar
1 = one/
bank
2 = more/
bank
1 = 50 Hz
2 = 60 Hz
5 (= 0.5 kvar)
0 (= 0.0 kvar)
Features
Electrical
a Long useful life
(80,000/100,000 h)
Mechanical and
maintenance
a Suitable for pole and floor
mounting
a Easy installation and
connection
a Easy maintenance and
replacement
Safety
a Self-healing
a Polyurethane resin
impregnation
Environment
a PCB-free
a Non-polluting
80
EPCOS AG
Technical Data
Overvoltage
Umax
UN + 10% (IEC 831-1/2), 1.3 * UN for heavy duty
Overcurrent
Imax
1.3 * IN (IEC 831-1/2), 1.5 * UN for HD
Inrush current
IS
100 * IN, (200 * IN for HD)
Losses (dielectric)
< 0.5 W/kvar (single-phase)
Rated frequency
50 Hz / 60 Hz
5% / +10%
UTT
1.15 * UN1, AC, 10 s
UTC
up to UN 660 V: 3000 Vac, 10 s; above UN = 660 V: 6000 Vac, 10 s
Useful life
t LD(Co)
80,000 h (100,000 h for HD)
Ambient temperature
LCT/
UCT
25%/D
+25C
Hrel
max. 95%
Cooling
Humidity
Altitude
natural or forced
Mounting position
upright
1 to 5 kvar (dia. 8 mm) / 6 to 15 kvar (dia. 8 * 10 mm) /

16 to 50 kvar (dia. 8 * 15 mm)
Safety
Discharge resistors
Case
extruded aluminum
Enclosure
IP41
Dielectric
polypropylene film
Impregnation
non-PCB,PU resin
Terminals
stud: 1 to 5 kvar M5; 6 to 15 kvar M6; 16 to 30 kvar M8;

31 to 50 kvar M10
Certification
IEC 831-1 and 2, IS 2834
Example of a module
KMK0482-B
EPCOS AG
81
SquareCap Technology
High-temperature capability
The low dissipation of MPP film
combined with the superior
thermal conducting properties of
polyurethane permits operation
at temperatures up to 80C hot
spot temperature.
Winding
The metalized polypropylene film
(MPP) is manufactured inhouse
on machines of the latest technology. It consists of two sheets of
polypropylene film, each with a
thin layer of silver-zinc-aluminum
alloy on one side. Heavy edge
construction of the films provides
better bonding between the electrode and the metal spray area to
increase current carrying capability. It also ensures better resistance
to the electromechanical stress
that occurs in switching surges.
Inductor coils
For ratings of 6 kvar and higher,
each single-phase capacitor is
provided with an inductor coil
(mounted between the offset
terminal and capacitor terminal)
to control inrush current to the
capacitor, particularly for parallel
switching and automatic control
applications. This feature ensures
longterm stability of the kvar
output and extended life.
The windings themselves are centered inside the can and sealed
with polyurethane resin. In this
way ionization and corona discharge are eliminated, resulting in
capacitors of highly stable characteristics and long useful life.
Simple connection
Discharge resistor
All modules are provided with
resistors to discharge the modules
according to IEC requirements to
voltages below 75 V within 3 min
(IEC 831-1). As a safety precaution, all capacitor terminals must
be shortcircuited before handling
them.
Self-healing technology, overpressure disconnector and
polyurethane impregnation
technology contribute to reliable
and safe PFC capacitor products.
Marking
Example for regular-duty capacitor module
2
IS : 2834
POWER CAPACITOR
KMK0487-H
1 Polypropylene film
4 Metal spray area
2 Metallized layer
5 Free margin
CM / L - 1432640
KVAr
SR.NO.
Hz 50 TEMP.CAT 50 C PHASE 3
VOLTS
Wt.
Kg.
INS.LEVEL 2.5 kV/- CONNECTION
DISCHARGE DEVICE
RESISTOR
RATED CURRENT
A
SH
DIELECTRIC MPP
IMPREGNANT NPCB
DISCHARGE CAPACITOR BEFORE HANDLING
3 Heavy edge
82
EPCOS AG
Regular duty
50 Hz
60 Hz
CN
dxh
Ordering code
Output
kvar
IN
A
Output
kvar
IN
A
mm
in
* 1 = 50 Hz
2 = 60 Hz
1.0
1.39
1.2
1.69
3*6.3
165*145*45
6.5*5.7*1.77
B32457-A4001-T0*1
2.0
2.78
2.4
3.4
3*12.5
165*145*45
6.5*5.7*1.77
B32457-A4002-T0*1
3.0
4.17
3.7
5.1
3*19
240*186*60
9.45*7.32*2.36
B32457-A4003-T0*1
4.0
5.56
4.9
6.8
3*25
240*186*60
9.45*7.32*2.36
B32457-A4004-T0*1
5.0
6.95
6.2
8.5
3*31.5
240*186*60
9.45*7.32*2.36
B32457-A4005-T0*1
7.5
10.43
9.0
12.7
3*47
325*210*70
12.8*8.27*2.76
B32457-A4007-T0*1
10.0
13.9
12.0
16.9
3*62
325*240*80
12.8*8.27*2.76
B32457-A4010-T0*1
12.5
17.4
15.0
21.2
3*77
325*240*80
12.8*8.27*2.76
B32457-A4012-T0*1
15.0
20.9
18.4
25.5
3*93
325*240*80
12.8*8.27*2.76
B32457-A4015-T0*1
20.0
27.8
24.4
33.9
6*62
325*240*160
12.8*8.27*6.3
B32457-A4020-T0*1
25.0
34.8
30.6
42.4
6*77
325*240*160
12.8*8.27*6.3
B32457-A4025-T0*1
50.0
69.5
61.0
84.9
12*77
375*240*320
12.8*8.27*12.6
B32457-A4050-T0*1
EPCOS AG
1.0
1.3
1.2
1.6
3*6
165*145*45
6.5*5.7*1.77
B32457-A5001-T0*1
2.0
2.6
2.4
3.2
3*11
165*145*45
6.5*5.7*1.77
B32457-A5002-T0*1
3.0
3.9
3.6
4.7
3*17
240*186*60
9.45*7.32*2.36
B32457-A5003-T0*1
4.0
5.3
4.8
6.3
3*22
240*186*60
9.45*7.32*2.36
B32457-A5004-T0*1
5.0
6.6
6.0
7.9
3*28
240*186*60
9.45*7.32*2.36
B32457-A5005-T0*1
7.5
9.9
9.0
11.8
3*41
325*210*70
12.8*8.27*2.76
B32457-A5007-T0*1
10.0
13.1
12.0
15.7
3*55
325*240*80
12.8*8.27*3.15
B32457-A5010-T0*1
12.5
16.4
15.0
19.6
3*69
325*240*80
12.8*8.27*3.15
B32457-A5012-T0*1
15.0
19.7
18.0
23.6
3*83
325*240*80
12.8*8.27*3.15
B32457-A5015-T0*1
20.0
26.2
24.0
31.5
6*55
325*240*160
12.8*8.27*6.3
B32457-A5020-T0*1
25.0
32.8
30.0
39.3
6*69
325*240*160
12.8*8.27*6.3
B32457-A5025-T0*1
50.0
65.5
60.0
78.5
12*69
375*240*320
14.76*9.5*12.6
B32457-A5050-T0*1
83
3
D
4
5
2
6
10
11
1 CRCA container
2 Terminal cover
3 Capacitor mounting
bracket for 8.5 mm
screws
4 Discharge resistor
5 Terminal stud
6 Ceramic insulator
7 Grounding bolt
8 Marking as per IS: 2834
9 Cable gland
10 Grounding sticker
11 Louvres with wiremesh
from inside
8
1
KMK0480-U
Circuit diagram
Marking
L1
HEAVY DUTY
DOUBLE DIELECTRIC
POWER CAPACITOR
R
L2
C
C
L
R
L
C
L3
L Inductance, R Discharge resistor,
C Capacitor
84
Example for heavy-duty capacitor module

IS : 2834
CM / L - 1432640
KVAr
SR.NO.
Hz 50 TEMP.CAT 50 C PHASE 3
VOLTS
Wt.
Kg.
INS.LEVEL 2.5 kV/- CONNECTION
DISCHARGE DEVICE
RESISTOR
RATED CURRENT
A
SH
DIELECTRIC MPP
IMPREGNANT NPCB
DISCHARGE CAPACITOR BEFORE HANDLING
KMK0481-3
EPCOS AG
Heavy duty
50 Hz
60 Hz
CN
dxh
Ordering code
Output
kvar
IN
A
Output
kvar
IN
A
mm
in
* 1 = 50 Hz
2 = 60 Hz
1.0
1.4
1.2
1.7
3*6
265*185*55
B32459-A4001-T0*1
2.0
2.8
2.4
3.4
3*13
265*185*55
B32459-A4002-T0*1
3.0
4.2
3.7
5.0
3*19
375*195*65
B32459-A4003-T0*1
4.0
5.6
4.9
6.8
3*25
375*195*65
B32459-A4004-T0*1
5.0
7.0
6.2
8.5
3*32
445*235*80
B32459-A4005-T0*1
7.5
10.4
9.0
12.5
3*47
445*235*80
B32459-A4007-T0*1
10.0
13.9
12.0
16.9
3*62
445*235*80
B32459-A4010-T0*1
12.5
17.4
15.3
21.0
3*77
445*235*80
B32459-A4012-T0*1
15.0
20.9
18.4
25.5
3*93
465*240*165
B32459-A4015-T0*1
20.0
27.9
24.4
33.9
6*62
465*240*165
B32459-A4020-T0*1
25.0
34.8
30.6
42.4
6*77
465*240*165
B32459-A4025-T0*1
50.0
69.6
61.0
85.0
12*77
525*240*315
B32459-A4050-T0*1
EPCOS AG
1.0
1.3
1.2
1.6
3*6
265*185*55
B32459-A5001-T0*1
2.0
2.6
2.4
3.2
3*11
265*185*55
B32459-A5002-T0*1
3.0
3.9
3.6
4.7
3*17
375*195*65
B32459-A5003-T0*1
4.0
5.3
4.8
6.3
3*22
375*195*65
B32459-A5004-T0*1
5.0
6.6
6.0
7.9
3*28
445*235*80
B32459-A5005-T0*1
7.5
9.9
9.0
11.8
3*41
445*235*80
B32459-A5007-T0*1
10.0
13.1
12.0
15.8
3*55
445*235*80
B32459-A5010-T0*1
12.5
16.4
15.0
19.7
3*69
445*235*80
B32459-A5012-T0*1
15.0
19.7
18.0
23.6
3*83
465*240*165
B32459-A5015-T0*1
20.0
26.3
24.0
31.5
6*55
465*240*165
B32459-A5020-T0*1
25.0
32.8
30.0
39.4
6*69
465*240*165
B32459-A5025-T0*1
50.0
65.7
60.0
78.8
12*69
525*240*315
B32459-A5050-T0*1
85
MKV Cap AC Capacitors

Construction and characteristics of MKV capacitors
The winding element of the MKV
AC capacitor consists of polypropylene film and paper.
The paper layers, carrying metal
layers on each side, are separated
by a polypropylene film, serving
as dielectric.
This winding construction contributes to achieve extremely low
losses and highest pulse current
withstand capability. For impregnation of the capacitor, oil on vegetable base is used. The oil impregnation enables extremely good
heat dissipation from the winding
element to the aluminum cans
surface, thus preventing hot spots
in the winding element.
The capacitor is designed to cover
ambient temperatures of up to
70 C max.

MKV Cap Capacitor Type
Screw
terminal
Revision
B 2583 6 - A 4 24 7- A 3 72
107
(49 x 107
= 247 F)
Standard A
Special S
400 V
415 V, 440 V, 480 V
525 V
690 V
2
3
4
5
6
Applications
a Power factor correction to
improve the power quality
Suitable for PFC
applications with high
thermal loads
Suitable for PFC systems
dealing with heavy
harmonic loads
a AC applications in heavyduty industrial electronics
Capacitance
value
3 x 83 F =
247 F
Number,
NA
1 Single-phase
3 Three-phase
J +/5%
Features
Electrical
a Long useful life 150,000 h
(up to 300 * IN)
Mechanical and
maintenance
a Reduced mounting costs,
easy installation and
connection
a Maintenance-free
Safety
a Self-healing
Environment
a Non-polluting
a PCB-free
86
EPCOS AG
Technical Data
Standards IEC 831-1+2/88, EN 60831-1+2/93, VDE 560-46+47 3/95
Overvoltage
Umax
UN + 10% (up to 8 h daily) / UN + 30% (up to 1 min)
Overcurrent
Imax
Min. 1.8 * IN
Inrush current
IS
300 * IN
Losses (dielectric)
< 0.2 W/kvar
5+10%
UTT
2.15 * UN1, AC, 10 s
UTC
UN 660 V: 3000 Vac, 10 s

UN 660 V: 6000 Vac, 10 s
Useful life
t LD(Co)
150,000 h
Ambient temperature
LCT/
UCT
25C/+70C
Hrel
max. 95%
Cooling
natural or forced
Humidity
Altitude
max. 4000 m asl (above sea level)
Mounting position
upright
Safety
overpressure disconnector, self-healing
Discharge resistors
Case
extruded aluminum can
Enclosure
IP00, indoor mounting
Dielectric
paper and polypropylene film
Impregnation
oil
Terminals
screw terminals
Certification
UL for B25836-A5117-A372, B25836-A5247-A372,

B25836-A6926-A372
Imax, RMS
CN
dxh
Weight
Product / Type
Output
kvar
50 Hz
IN
A
Output
kvar
60 Hz
IN
A
mm
in
kg
lb
Ordering code
10.0
14.0
12.0
17.0
40
3*66.3
121.6*248
4.79*9.76
3.1
6.8
MKV400-D-10-01
B25836-A4197-A372
12.5
18.0
15.0
19.7
40
3*83.0
121.6*248
4.79*9.76
3.1
6.8
MKV400-D-12.5-01
B25836-A4247-A372
15.0
22.0
18.0
26.0
40
3*99.5
121.6*248
4.79*9.76
3.1
6.8
MKV400-D-15-01
B25836-A3297-A372
7.5
8.2
9.0
9.8
40
3*28.9
99.3*248
3.91*9.76
2.1
4.6
MKV525-D-7.5-01
B25836-A5866-A372
10.0
11.0
12.0
13.2
40
3*38.5
99.3*248
3.91*9.76
2.1
4.6
MKV525-D-10-01*
B25836-A5117-A372
12.5
14.0
15.0
17.0
40
3*48.1
121.6*248
4.79*9.76
3.1
6.8
MKV525-D-12.5-01*
B25836-A5147-A372
10.4
10.0
12.5
12
40
3*30.7
121.6*248
4.79*9.76
3.1
6.8
MKV600-D-10.4-01*
B25836-A6926-A372
12.5
11.0
15
13.2
40
3*27.9
121.6*248
4.79*9.76
3.1
6.8
MKV690-D-12.5-01
B25836-A836-A372
* Approval: UL
EPCOS AG
87
88
EPCOS AG
Grid high voltage
Transformer
Network
condition
analyzer
and PFC (kvar)
on/off switch
Low voltage
Manual
PFC controller
General
PFC key
components
Automatic
PFC controller
Sr 20%
Load structure
PFC controller
Fuse
Contactor
Reactor
PFC capacitor
Discharge reactor
Protection
L&C bank
switch
M
3~
M
3~
Harmonics
suppression
Bypass
reactor
Phase shift
Discharge
reactor
EPCOS AG
89
Discharge Reactors
a Principle
The losses of discharge reactors
are substantially lower than those
of discharging resistors. This is
very important in modern power
factor correction with high power
density because the useful life of
PFC capacitors depends very
much on ambient temperature.
Discharge reactors satisfy the
requirement for permanently
connected discharging devices
and for a discharge time of a few
seconds.
Because of its high AC resistance,
discharge reactor B44066-E9900S001 only generates extremely
small losses during operation of
the capacitor. When capacitors
are turned off, there is very fast
discharge over the low DC
resistance.
Ordering code
B 4406 6 - E 9 90 0- S 0 01
Fast discharging allows a fast

re-switching in automatic PFC
equipment.
9.3. Discharge Reactor

Features
a Fast discharge for fast reconnection
of capacitors
a Reduced losses
a Shockproof case for rail mounting
90
EPCOS AG
Technical Data
Voltage
UN
[V]
230 to 690 V
Frequency
Hz
50/60Hz
Internal configuration
Resistance
[]
4900 W
Discharge time
[s]
230 V
Inductance
[H]
230
400
525
690
Power loss
PLOSS
[W]
< 1.8 W
Free-wheeling current
[mA]
Accepted discharge
number
Insulation class
RINS
Cable diameter
Installation location
indoor
Ambient temperature
LCT/UCT [C]
25...+ 55C (24 h mean)
Cooling
natural
Dimensions
[mm]
90 x 45 x 59 mm
Weight
[kg]
0.5 kg
2 windings in V arrangement
up to 25 kvar < 10 s / up to 50 kvar < 20 s /
up to 100 kvar < 40 s
400690 V up to 25 kvar < 5 s / up to 50 kvar < 10 s /
up to 100 kvar < 20 s
V
V
V
V
730
710
670
350
H
H
H
H
< 4.5 mA
1 x / (min. and 100 kvar)
T40/B
[mm2]
0,75 2 x 2.5 mm2
34
U V W
72,5
89
45
EPCOS AG
54
91
Phase shift
Reactive Power
Reactive Power
Reactive Power
U
I
0
time
360
90
Grid
S
Reactive Power
supplied to the network,

if uncompensated
compensated by
PFC capacitors and
supplied to the load
= Active Power
= Apparent Power
= Reactive Power
= Reactive Power
Capacitor - compensated
Load
QC
Reactive Power
P
S
Q
QC
92
supplied to the network,

if uncompensated
Phase Cap
compensation
EPCOS AG
Table for definition of capacitor reactive power Qc

TARGET
cos = 0.96
current
(ACTUAL)
tan
cos
achievable
(TARGET)
cos
0.80
0.82
Q
cos 1
Qc Qc = Pmot * F (0.96) = [kvar]

100 * 1.01 = 101.0 kvar
0.85
0.88
0.90
0.92
0.94
0.96
0.98
1.00
2.82
2.60
2.41
2.23
2.07
1.93
1.80
1.68
1.57
1.47
1.37
1.28
1.20
1.12
1.04
0.97
0.94
0.91
0.87
0.84
0.81
0.78
0.75
0.72
0.69
0.66
0.63
0.60
0.58
0.55
0.52
0.50
0.47
0.44
0.42
0.39
0.36
0.34
0.31
0.29
0.26
0.23
0.21
0.18
0.15
0.12
0.10
0.07
0.04
2.89
2.67
2.48
2.30
2.14
2.00
1.87
1.75
1.64
1.54
1.45
1.35
1.27
1.19
1.11
1.04
1.01
0.99
0.94
0.91
0.88
0.85
0.82
0.79
0.76
0.73
0.70
0.67
0.65
0.62
0.59
0.57
0.54
0.51
0.49
0.46
0.43
0.41
0.38
0.36
0.33
0.30
0.28
0.25
0.22
0.19
0.17
0.14
0.11
0.07
2.98
2.76
2.56
2.39
2.23
2.09
1.96
1.84
1.73
1.62
1.63
1.44
1.36
1.28
1.20
1.13
1.10
1.06
1.03
1.00
0.97
0.94
0.90
0.88
0.85
0.82
0.79
0.76
0.73
0.71
0.68
0.65
0.63
0.60
0.57
0.55
0.52
0.49
0.47
0.44
0.42
0.39
0.36
0.34
0.31
0.28
0.25
0.22
0.19
0.16
0.13
3.18
2.96
2.77
2.59
2.43
2.29
2.16
2.04
1.93
1.83
1.73
1.64
1.56
1.48
1.40
1.33
1.30
1.27
1.23
1.20
1.17
1.14
1.11
1.08
1.05
1.02
0.99
0.96
0.94
0.91
0.88
0.86
0.83
0.80
0.78
0.75
0.72
0.70
0.67
0.65
0.62
0.59
0.57
0.54
0.51
0.48
0.46
0.43
0.40
0.36
0.33
Faktor F
3.18
2.96
2.77
2.59
2.43
2.29
2.16
2.04
1.93
1.83
1.73
1.64
1.56
1.48
1.40
1.33
1.30
1.27
1.23
1.20
1.17
1.14
1.11
1.08
1.05
1.02
0.99
0.96
0.94
0.91
0.88
0.86
0.83
0.80
0.78
0.75
0.72
0.70
0.67
0.65
0.62
0.59
0.57
0.54
0.51
0.48
0.46
0.43
0.40
0.36
0.33
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
0.48
0.50
0.52
0.54
0.56
0.58
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
2.43
2.21
2.02
1.84
1.68
1.54
1.41
1.29
1.18
1.08
0.98
0.89
0.81
0.73
0.65
0.58
0.55
0.52
0.48
0.45
0.42
0.39
0.36
0.33
0.30
0.27
0.24
0.21
0.19
0.16
0.13
0.11
0.08
0.05
0.03
2.48
2.26
2.07
1.89
1.73
1.59
1.46
1.34
1.23
1.13
1.03
0.94
0.86
0.78
0.70
0.63
0.60
0.57
0.53
0.50
0.47
0.44
0.41
0.38
0.35
0.32
0.29
0.26
0.24
0.21
0.18
0.16
0.13
0.10
0.08
0.05
2.56
2.34
2.15
1.97
1.81
1.67
1.54
1.42
1.31
1.21
1.11
1.02
0.94
0.86
0.78
0.71
0.68
0.65
0.61
0.58
0.55
0.52
0.49
0.46
0.43
0.40
0.37
0.34
0.32
0.29
0.26
0.24
0.21
0.18
0.16
0.13
0.10
0.08
0.05
0.03
2.64
2.42
2.23
2.05
1.89
1.75
1.62
1.50
1.39
1.29
1.19
1.10
1.02
0.94
0.86
0.79
0.76
0.73
0.69
0.66
0.63
0.60
0.57
0.54
0.51
0.48
0.45
0.42
0.40
0.37
0.34
0.32
0.29
0.26
0.24
0.21
0.18
0.16
0.13
0.11
0.08
0.05
Q C = PA * (tan 1 tan 2)

Q C [kvar] = PA * F = active power [kW] * factor F
PA = S * cos = apparent power * cos
tan 1 + 2 according to cos values ref. table
EPCOS AG
2.70
2.48
2.28
2.10
1.95
1.81
1.68
1.56
1.45
1.34
1.25
1.16
1.07
1.00
0.92
0.85
0.81
0.78
0.75
0.72
0.68
0.65
0.63
0.59
0.56
0.54
0.51
0.48
0.45
0.42
0.40
0.37
0.34
0.32
0.29
0.27
0.24
0.21
0.19
0.16
0.14
0.11
0.08
0.06
0.03
2.75
2.53
2.34
2.17
2.01
1.87
1.73
1.61
1.50
1.40
1.31
1.22
1.13
1.05
0.98
0.91
0.87
0.84
0.81
0.77
0.74
0.71
0.68
0.65
0.62
0.59
0.57
0.54
0.51
0.48
0.46
0.43
0.40
0.38
0.35
0.32
0.30
0.27
0.25
0.22
0.19
0.17
0.14
0.11
0.09
0.06
0.03
Example:
Actual motor power
ACTUAL cos
TARGET cos
Factor F from table
Capacitor reactive power QC
Q C = 100 * 1.01 = 101.0 kvar
P = 100 kW
0.61
0.96
1.01
93
Tables and Formulas

a Reactive power
To achieve optimum power factor

correction, a PFC system has to be
designed according to the required demand on reactive power.
The best method is to perform
active and reactive power measurement prior to the design.
Measurements have to cover all
important time periods during
day- and nighttime to obtain
reliable values for peak reactive
power requirements.
Electrical machines work on the

principle of conversion of electromagnetic energy (eg electric
motors, transformers). Part of the
input energy is consumed to
create and maintain the magnetic
field. Inductive consumers shift the
angle between voltage and current (to a value > 0). Power created by portions of V and I waveforms having opposite directions
(+ and ) is called reactive power.
This part of the energy (magnetic
reversal energy), defined as reactive power Q in volt ampere reactive [var], cannot be converted
into active power and is returned
to the electrical supply network
during changes of the magnetic
field. But the same amount of
energy will be consumed by the
network again and required for
the next change of the magnetic
field.
PFC formulas (active, reactive,

apparent power)
a Active power
The amount of input power
converted into output power is
termed active power and generally indicated by P in watts [W] and
defined by the following formula:
P =
3 U I cos
[W]
The entire input power, eg apparent power, should be converted

into useful output power stated as
active power, eg the real motor
power output. The quality of such
a power conversion is indicated as
cos, the unity power factor.
Q =
3 U I sin
a Apparent Power
In principle, applications of electrical equipment are based on conversion of electrical energy into
some other form of energy. The
electrical power drawn by equipment from the source is termed
apparent power, indicated by S in
volt ampere [VA], and consists of
active and reactive power.
S =
3UI
94
[Var)
[VA)
a Power factor
Electrically, the power factor (indicated by k) of an electrical circuit is
defined as the cosine of the phase
angle between the fundamental
of voltage and current waveforms.
Another definition of power factor
is the ratio between active power
and apparent power.
power factor cos = active
power / apparent power = P / S
a Reactive power compensation
Magnetic reversal energy supplied
to the network (reactive power) in
circuits without compensation can
be stored temporarily in capacitors
and then used for the next
change of magnetism, ie circuits
with reactive power compensation. To calculate the required
capacitor reactive power QC in
volt ampere reactive [var], the
following formula is used:
QC = P (tan1 tan2)
[var]
A capacitor of QC kvar will compensate the inductive Q and compensate to cos = 1. It is not common practice to produce cos =1
by installation of capacitors since it
may result in overcompensation
due to load changes and response
time of the controller. Generally,
public utilities or power companies specify a value (cos2) to
which the existing power factor
(cos1) should be corrected.
EPCOS AG
a Connection and rating

of capacitors
A general expression for the kvar
rating of a capacitor:
QC = UC IC
[Var]
(UC)2
C UC
QC = U
=
XC
XC
1 =
1
XC =
C 2 f C
QC = (UC)2 C = (UC)2 2 f C
a Capacitor in single-phase PFC
application
The capacitor is connected across
the phase and neutral and is
subjected to the phase neutral
voltage (see above).
a Capacitor in three-phase PFC
application
STAR connection
The capacitor is subject to a
3).
voltage of (UL /
Thus total kvar compensation is
calculated as:
QTOT
(UL)2 C
= 3
(
3)2
As a conclusion one can say:

CSTAR
CDELTA =
3
STAR connection
UL = 440 = 254 V
UC =

3
3
So PFC configurations are usually

delta connected because star connection requires three times the
capacitance of a delta connection.
QTOT =
QTOT
CSTAR =

(UL)2 (UL)2 2 f
a Calculation of capacitor rating

for industrial installation
118.8 1000 =
CSTAR =
(440)2 2 50
= 1954 F / Line (phase)
Example 1:
CTOT = 5862 F
Given parameters:
Induction motor 220 kW
Network
440Vac,
(line delta)
3-phase
Frequency
50 Hz
Power factor
Current cos 0.7
Target cos 0.9
Calculation: Capacitor ratings for
STAR connection
DELTA connection
UL
1954 F
Star connection
DELTA connection
UC = UL = 440 V
Target to correct the power factor

to 0.9:
cos1 = 0.7
tan1 = 1.02
cos2 = 0.9
tan2 = 0.48
QTOT =
QTOT
CDELTA =

3 (UL)2 3 (UL)2 2 f
QC = P (tan1 tan2)
= 220 1000 (1.02 0.48)
= 118.8 kvar
118.8 1000 =
CDELTA =
3 (440)2 2 50
= 651 F / Line (phase)
QTOT =
QTOT
CSTAR =

(UL)2 (UL)2 2 f
CTOT = 1954 F
DELTA connection
The capacitor is subjected to line
voltage UL, phase to phase.
Thus total kvar compensation is
calculated as:
440 V / 50 Hz
651 F
UL
M
220 kW
cos =0.7
118.8 kvar
Delta connection
QTOT = 3 (UL)2 C
QTOT
QTOT
CDELTA =
=
3 (UL)2 3 (UL)2 2 f
EPCOS AG
95
Capacitor type selection

(eg PhaseCap B25667- )
To reach the target cos = 0.9,
118.8 kvar are required.
25 kvar 4 = 100 kvar
= 4 pcs B25667-A4417-A375
(3 137F/440V/50Hz/3 ph)
= 4 3 137 = 1644 F / phase
or
The power losses decrease with

the square of the current.
PU1 PU2 = I12 I22
= approx. S12 S22
The resistive transmission losses
(power loss) PU are reduced by:
(S12 S22) 100% =
S 12
[(314)2 (244)2] 100% = 39.6%
(314)2
18.8 kvar 6 = 112.8 kvar

= 6 pcs B25667-A4307-A365
3 103F/440V/50Hz/3 ph)
= 6 3 103 = 1854 F / phase
a Cable cross section calculation
a Apparent power transmission
I1 uncompensated load (0.7):
Due to the power factor correction, the required apparent power

transmission can be reduced by
the value S1 S2.
S1 uncompensated load:
S1 = P / cos1 = 220 / 0.7 =
= 314 kVA
S2 compensated load:
S2 = P / cos2 = 220 / 0.9 =
= 244 kVA
Reduction of apparent power after
compensation:
S1 S2 = 70 kVA
Thus, additional power of
70 (0.9) = 63 kW
can be supplied and transferred
via the existing network.
Line current drawn by the motor:
220 1000
I1 =
= 412 A

3 440 (0.7)
Example 2:
Given parameters:
Active power
P = 100 kW (peak)
Actual cos
= 0.75 = = 41.5 = tan1 = 0.88
Target cos*
= 0.93 = = 21.5 = tan2 = 0.4
* set by power utility
Calculation of compensation:
QC = P (tan1 tan2)
= 100 (0.88 0.4)
= 48 kvar
to be compensated to meet the
power factor requirement set by
the power utility. Common compensation would recommend a
capacitor of at least 50 kvar.
I2 compensated load (0.9):

220 1000
I2 =
= 320 A

3 440 (0.9)
Thus, the cable can carry an
additional load of 92 A, or the
designer can reduce the cable
cross section.
Calculation using capacitors

reactive power QC table:
cosa (actual) = 0.75*
cost (target) = 0.94*
* the cross point indicates factor
F = 0.52
QC = P F = 100 0.52 =
= 52.0 kvar
The required appropriate compensation to meet cos = 0.93 is
52.0 kvar
a Capacitor output in case of
operating voltage and/or
frequency different to nominal
ratings:
UNew 2 fNew Q
QNew =
C
UR
fR
96
EPCOS AG
Installation and Maintenance

Mounting
Power capacitors should be installed in a cool and well ventilated location, and not
close to objects that give off heat, like filter circuit reactors and furnaces, or in direct
sunlight.
20 mm
20 mm
Leave enough space

on top of the capacitor and do not fix any
mounting components at the crimp or
on top to allow longitudinal expansion of
the can and proper
functioning of the
overpressure disconnector.
The M12 stud also serves for grounding.
Connect to ground or connect the capacitor to other conductive items that are
grounded. Note that suitable connectors
must penetrate existing layers of lacquer
to achieve good and constant conduction
and sufficient current carrying capability.
A minimum spacing
of 20 mm is necessary between capacitors to ensure proper
cooling.
Tighten the threaded M12 stud on

the bottom of the case with 10 Nm
torque.
PhaseCap, WindCap:
any mounting position of the capacitor
is possible, vertical and horizontal.
Remember to ensure sufficient cooling.
Capacitors installed in a cabinet should

be at the bottom to ensure the least
temperature stress.
EPCOS AG
97

Connection of supply cables for PhaseCap, PhaseCap HD, WindCap
When connecting supply cables,
observe the maximum permissible
torque of 1.2 Nm.
The connecting cable should

be flexible and of copper.
Contact Block
Screw Terminal
Do not use hard core cable!

Maximum cable cross-section
is 16 mm2
Contact
Body Block
Contact Bar
Ohmic
Discharge
Resistor
Feed Through
Ceramic
Connection Cable
Cross Section,
16 mm 2 max.
KLK1683-Y
Discharge resistors
a Discharge resistors are required to discharge capacitors and protect humans
against electric shock hazard as well as to switch capacitors in automatic PFC
equipment (opposed phase).
a EPCOS discharge resistors are designed to discharge capacitors to 75 V or less
within 60 s.
a Before switching again, capacitors must be discharged to 10% or less of nominal
voltage.
a Discharge resistors are included in delivery.
Correct mounted
Wrong mounted
Ohmic Discharge
Resistor Set
Connector
Body Block
Connection Cable
Connection
Cable
Discharge
Resistor
Capacitor Case
KLK1682-Q
Capacitor Case
KLK1684-7
Note
a Discharge resistors must not be configured between a connecting cable and the
top of the capacitor shortcircuit risk.
a Make sure resistors are firmly clamped and that there is enough space between
resistors and between them and metallic parts of the capacitor case.
98
EPCOS AG
Ambient temperature
Capacitors are divided into temperature classes. Each class is
represented by a number followed
by a letter, eg 40/D. The number
is the lowest ambient temperature
at which a capacitor may operate.
The upper limit temperature is
indicated by the letter, D standing
for 55C. Higher ambient temperature is possible by forced cooling.
A maximum case temperature of
60C must not be exceeded. Temperature is one of the main stress
factors for polypropylene capacitors, having a major effect on their
useful life. For higher temperature
requirements up to 70C (with
natural cooling) MKV capacitors
from EPCOS should be selected.
Inrush current
Switching LV PFC capacitors, especially when they are in parallel
with others that are already energized, can cause high inrush currents of up to 200 times nominal
current. This leads to additional
stress on contactors as well as
capacitors and reduces their useful
life. Plus, high inrush currents
have a negative effect on power
quality, producing transients and
voltage drops for example.
Although the MKK AC design with

its wavy cut exhibits excellent
pulse withstand capability, limitation of inrush current is still recommended, eg:
Harmonics
Harmonics are produced in the
operation of electric loads with a
nonlinear voltage/current characteristic (eg rectifiers and inverters
for drives, welding apparatus and
uninterruptible power supplies).
Harmonics are sinusoidal voltages
and currents with higher frequencies of a multiple of the 50 or
60 Hz line frequency.
Note: In applications subject to
harmonics, you should only use
power capacitors with reactors,
socalled detuned capacitor banks.
Depending on the selected series
resonant frequency, part of the
harmonic current is absorbed by
the power capacitor. The remainder of the harmonic current flows
into the superordinate system. The
use of power capacitors with reactors reduces harmonic distortion
and lessens the disturbing effect
on proper operation of other electric loads.
A major reason for installing

detuned capacitor banks is to
avoid resonance. This can multiply
existing harmonics and create
power quality problems, as well as
causing damage to distributor
equipment.
a Do not use HRC fuses to power

a capacitor up and down (risk
of arcing).
a Remember that the terminals of
capacitors, connected bus bars
and cables as well as other
devices may also be energized.
For more information on this

subject, refer to the EPCOS application report "Harmonics and
remedial measures in LV PFC
equipment".
Overcurrent and shortcircuit

protection
a Use HRC fuses or MCCBs for
shortcircuit protection. Shortcircuit protection and connecting
cables should be selected so
that 1.5 times the nominal
capacitor current can be permanently handled.
a HRC fuses do not protect a
capacitor against overload
they are only for shortcircuit
protection.
a The HRC fuse rating should be
1.5 to 1.8 times nominal capacitor current.
a Do not use HRC fuses to switch
capacitors (risk of arcing).
EPCOS AG
Safety
a Ensure good, effective grounding for capacitor enclosures.
a Provide means of disconnecting
and isolating a faulty component/bank.
a Handle capacitors carefully,
because they may still be
charged even after disconnection due to faulty discharging
devices.
a Follow good engineering practice.
a contactors with precharging

resistors,
a serial air coils (approx. eight
turns in the connecting cable
between contactor and capacitor with a diameter of 10 cm).
For more information on this subject, refer to the EPCOS application report "Damping of inrush
currents in LV PFC equipment".
99

a In the event of a current above
nominal, check your application
for possible modification.
a In the event of a significant
increase in nonlinear loading,
call in a consultant for a harmonics examination.
a If harmonics are present, consider installation of a detuned
capacitor bank (reactors).
a Check discharge resistors/reactors and their functioning:
Power the capacitor up and
down.
The voltage across the terminals must fall to < 75 V within
60 s.
MKK AC capacitors are maintenance-free, but regular servicing will ensure reliable and
safe operation for the full life
cycle:
a Periodically check that connections and terminals are tight.
a Regularly clean terminals/bushings to avoid shortcircuits due
to dust and soiling.
a Check shortcircuit protection
fuses.
a Make a current reading twice
annually to see if application
conditions have altered.
a Consider upgrading or modifying the PFC system if the
application environment has
changed.
Selection of connecting cable

cross-section, HRC fuse rating
The cross-section figures below are
guidelines for operation in normal
conditions at ambient temperatures up to 40C. Upgrade accordingly if conditions, eg temperature
or harmonics, differ.
The internal wiring of a capacitor
bank is normally possible with a
smaller cross-section. Various parameters such as temperature inside
the cabinet, cable quality, maximum cable isolation temperature,
single- or multi-core cable and
cable length have to be considered for proper selection.
kvar rating
Nominal current
HRC fuse rating
Cross-section of cable
at 400 V
mm2
7.2
16
2.5
6.3
20
2.5
7.5
10.8
20
2.5
8.3
12
20
2.5
10.4
15
25
12.5
18
35
15
21.7
50
10
16.7
24
50
10
20.8
30
50
10
25
36
63
16
50
72
125
35
60
86
160
50
100
144
250
70
For other voltage ratings:

230
480
525
690
100
V
V
V
V
table
table
table
table
figure
figure
figure
figure
*
*
*
*
1.74
0.83
0.76
0.58
EPCOS AG
Components Selection Table for

Detuned Capacitor Banks
Grid: V = 400 V**, f = 50 Hz; 440 V Capacitors / 5.67% detuning
Effective
filter
output
%
kvar
Voltage
increase
on
capacitor
V
5.67
5.00
424
440
5.71
31.29
6.126
B25667A5966-A375
B44066D5005-S400
B44066S1610-J123
16
5.67
6.20
424
440
7.08
38.80
4.940
B25667A4117-A365
B44066D5006-S400
B44066S1610-J123
16
5.67
7.50
424
440
8.56
46.94
4.084
B25667A4147-A375
B44066D5007-S400
B44066S1610-J123
20
5.67
10.00
424
440
11.41
62.59
3.063
B25667A4187-A375
B44066D5010-S400
B44066S1610-J123
25
5.67
12.50
424
440
14.27
78.23
2.450
B25667A4237-A365
B44066D5012-S400
B44066S2310-J123
35
5.67
15.00
424
440
17.12
93.88
2.042
B25667A4277-A365
B44066D5015-S400
B44066S2310-J123
35
5.67
20.00
424
440
22.83
125.17
1.531
B25667A4207-A375 +
A4177-A375
B44066D5020-S400
B44066S2310-J123
10
50
5.67
25.00
424
440
28.53
156.47
1.225
B25667A4467-A365
B44066D5025-S400
B44066S3010-J123
16
63
5.67
30.00
424
440
34.24
187.76
1.021
B25667A4577-J375
B44066D5030-S400
B44066S4510-J123
16
80
5.67
40.00
424
440
45.66
250.35
0.766
B25667A4347-A375 +
A4417-A375
B44066D5040-S400
B44066S6010-J123
25
80
5.67
50.00
424
440
57.07
312.93
0.613
2 x B25667A4467-A365
B44066D5050-S400
B44066S6010-J123
35
125
5.67
60.00
424
440
68.48
375.52
0.510
50
160
70
250
5.67
100.00
424
Selected
Capacitor
voltage
(min.)
V
Capacitor
output
Calculated
capacitance
Reactor
inductivity
Capacitor
Reactor
Contactor
Cable*
cross
section
Fuse***
rating
kvar
3*F
mH
ord. code
ord. code
ord. code
mm2
440
114.14
625.86
0.306
2 x B25667B44066A4417-A375 + D5060-S400
1x A4307-A365
4 x B25667A4467-A365
B44066D5100-S400
N/A
N/A
*)
Cable cross section of capacitor bank internal wiring per selected kvar step, e.g. between fuse-contactor-reactor-total capacitor output.
Flexible copper wire to be used.
**)
No or only minor over voltage (max. 10 % up to 8 hours daily)
***) Fuse size of HRC fuses for short circuit protection of each individual step of a capacitor bank.
EPCOS AG
101
Components Selection Table for

Detuned Capacitor Banks
Grid: V = 400 V**, f = 50 Hz; 440 V Capacitors / 7% detuning
Effective
filter
output
%
kvar
Voltage
increase
on
capacitor
V
Selected
Capacitor
voltage
(min.)
V
Capacitor
output
Calculated
capacitance
Reactor
inductivity
Capacitor
Reactor
Contactor
Cable*
cross
section
Fuse***
rating
kvar
3*F
mH
ord. code
ord. code
ord. code
mm2
5.00
430
440
5.63
30.85
7.671
B25667A5966-A375
B44066D7005-S400
B44066S1610-J123
16
6.20
430
440
6.98
38.26
6.186
B25667A4117-A365
B44066D7006-S400
B44066S1610-J123
16
7.50
430
440
8.44
46.28
5.114
B25667A4147-A375
B44066D7007-S400
B44066S1610-J123
20
10.00
430
440
11.25
61.70
3.835
B25667A4187-A375
B44066D7010-S400
B44066S1610-J123
25
12.50
430
440
14.07
77.13
3.068
B25667A4237-A365
B44066D7012-S400
B44066S2310-J123
35
15.00
430
440
16.88
92.56
2.557
B25667A4277-A365
B44066D7015-S400
B44066S2310-J123
35
20.00
430
440
22.51
123.41
1.918
B25667A4207-A375
A4177-A375
B44066D7020-S400
B44066S2310-J123
10
50
25.00
430
440
28.13
154.26
1.534
B25667A4467-A365
B44066D7025-S400
B44066S3010-J123
16
63
30.00
430
440
33.76
185.11
1.278
B25667A4577-J375
B44066D7030-S400
B44066S4510-J123
16
80
40.00
430
440
45.01
246.82
0.959
B25667A4347-A375
A4417-A375
B44066D7040-S400
B44066S6010-J123
25
80
50.00
430
440
56.27
308.52
0.767
2 x B25667A4467-A365
B44066D7050-S400
B44066S6010-J123
35
125
60.00
430
440
67.52
370.22
0.639
2 x B25667A4417-A375 +
1x A4307-A365
B44066D7060-S400
B44066N/A
50
160
100.00
430
440
112.53
617.04
0.384
B25667A4467-A365
B44066D7100-S400
B44066N/A
70
250
*)
**)
No or only minor over voltage (max. 10 % up to 8 hours daily)
102
EPCOS AG
Grid: V = 400 V**, f = 50 Hz; 480 V Capacitors / 5.67% detuning

Effective
filter
output
%
kvar
Voltage
increase
on
capacitor
V
Selected
Capacitor
voltage
(min.)
V
Capacitor
output
Calculated
capacitance
Reactor
inductivity
Capacitor
Reactor
Contactor
Cable*
cross
section
Fuse***
rating
kvar
3*F
mH
ord. code
ord. code
ord. code
mm2
5.67
5.00
424
480
6.79
31.29
6.126
B25667A5966-A375
B44066D5005-S400
B44066S1610-J123
16
5.67
10.00
424
480
13.58
62.59
3.063
B25667A5197-A375
B44066D5010-S400
B44066S1610-J123
25
5.67
12.50
424
480
16.98
78.23
2.450
B25667A4237-A355
B44066D5012-S400
B44066S1610-J123
10
35
5.67
25.00
424
480
33.96
156.47
1.225
B25667A4287-A375
A4177-A365
B44066D5025-S400
B44066S3010-J123
16
63
5.67
50.00
424
480
67.92
312.93
0.613
2 x B25667A4287-A375 +
A4347-A365
B44066D5050-S400
B44066S6010-J123
35
125
5.67
60.00
424
480
81.50
375.52
0.510
4 x B25667A4287-A375
B44066D5060-S400
B44066N/A
50
160
5.67
100.00
424
480
135.84
625.86
0.306
4 x B25667A4287-A375 +
2 x A4347-A365
B44066D5100-S400
B44066N/A
70
250
Grid: V = 400 V**, f = 50 Hz; 480 V Capacitors / 7% detuning

7
5.00
430
480
6.70
30.85
7.671
B25667A5966-A375
B44066D7005-S400
B44066S1610-J123
16
10.00
430
480
13.39
61.70
3.835
B25667A5197-A375
B44066D7010-S400
B44066S1610-J123
25
12.50
430
480
16.74
77.13
3.068
B25667A4237-A355
B44066D7012-S400
B44066S1610-J123
10
35
25.00
430
480
33.48
154.26
1.534
B25667A4287-A375 +
A4177-A365
B44066D7025-S400
B44066S3010-J123
16
63
50.00
430
480
66.96
308.52
0.767
2 x B25667A4287-A375 +
A4347-A365
B44066D7050-S400
B44066S6010-J123
35
125
60.00
430
480
80.35
370.22
0.639
B25667A4287-A375
B44066D7060-S400
B44066N/A
50
160
100.00
430
480
133.92
617.04
0.384
4 x B25667A4287-A375 +
2 x A4347-A365
B44066D7100-S400
B44066N/A
70
250
*)
**)
Permanent overvoltage of up to 10 % - therefore selection of 480 V type capacitors.
EPCOS AG
103
Herausgegeben von EPCOS AG, Marketing Kommunikation

Postfach 801709, 81617 Mnchen, DEUTSCHLAND
(089) 636-09, FAX (089) 636-2 2689
EPCOS AG 2000. Alle Rechte vorbehalten. Vervielfltigung, Verffentlichung, Verbreitung und Verwertung dieser
Broschre und ihres Inhalts ohne ausdrckliche Genehmigung der EPCOS AG nicht gestattet.
Mit den Angaben in dieser Broschre werden die Bauelemente spezifiziert, keine Eigen-schaften zugesichert. Bestellungen
unterliegen den vom ZVEI empfohlenen Allgemeinen Lieferbedingungen fr Erzeugnisse und Leistungen der
Elektroindustrie, soweit nichts anderes vereinbart wird. Diese Broschre ersetzt die vorige Ausgabe. Fragen ber Technik,
Preise und Liefermglichkeiten richten Sie bitte an den Ihnen nchstgelegenen Vertrieb der EPCOS AG oder an unsere
Vertriebsgesellschaften im Ausland. Bauelemente knnen aufgrund technischer Erfordernisse Gefahrstoffe enthalten.
Ausknfte darber bitten wir unter Angabe des betreffenden Typs ebenfalls ber die zustndige Vertriebsgesellschaft
einzuholen.
Published by EPCOS AG, Marketing Communications

P.O.B. 801709, 81617 Munich, GERMANY
++49 89 636-09, FAX (089) 636-2 2689
EPCOS AG 2000. All Rights Reserved. Reproduction, publication and dissemination of this brochure and the information
contained therein without EPCOS prior express consent is prohibited.
The information contained in this brochure describes the type of component and shall not be considered as guaranteed
characteristics. Purchase orders are subject to the General Conditions for the Supply of Products and Services of the
Electrical and Electronics Industry recommended by the ZVEI (German Electrical and Electronic Manufacturers
Association), unless otherwise agreed. This brochure replaces the previous edition. For questions on technology, prices and
delivery please contact the Sales Offices of EPCOS AG or the international Representatives. Due to technical requirements
components may contain dangerous substances. For information on the type in question please also contact one of our
Sales Offices.
EPCOS AG

EPCOS Power Factor Correction Product Profile

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EPCOS Power Factor Correction Product Profile

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Power Factor Correction

Product Profile 2001

How reactive power is

Power factor improvement

loads. This magnetic reversal

What is power factor correction?

Four AC capacitor series cover all requirements

PFC controller SIMEAS C

Antiresonance three-phase filter reactor

Tables and formulas for PFC calculation

Installation and maintenance

Components selection table for detuned systems

Blindleistungsregler / Power Factor Controller

What is power factor

the supply network, as close as

Detuned capacitor bank with filter circuit reactors

Blindleistungsregler / Power Factor Controller

a Effective installation use

Flicker Voltage sags

High power quality

Possibilities of power quality change and terms used

Voltage fluctuations (transient

only disturbing to the human eye,

Commutation notches are usually

Conventional power factor correction

Active harmonics filter

Power factor correction system

Converter controlled wind turbine

Conventional controlled wind turbine

Aluminum electrolytic capacitor

Filter ciruit reactor

Harmonics filter in modern power electronics

Information about Power Capacitors

technique (optimized combination

During and after the breakdown

To ensure full functionality of an

Temperature of surrounding air

max. mean for 1 year

Type of capacitor enclosure

No protection against finger touch and ingress

Protection against finger touch and solid foreign bodies

Protection against tool touch and solid foreign bodies

Protection against tool touch and solid foreign bodies

Splash water protection

Maximum admissible overvoltage

Highest mean during entire

Line voltage fluctuations

Line voltage fluctuations

Line voltage fluctuations

Line voltage fluctuations

a Enclosure of capacitors (IPxx)

a Use in networks with

factor correction in systems subject to harmonics. These represent

dual (SH, overpressure disc.)

triple (SH, overpressure disc., dry technology)

115,000 h, 130,000h WindCap/PhaseCap HD

IP20, optionally IP54

IEC 831-1+2/96, cUL file # E96954

PFC, detuned system,

dual (SH = self-healing, overpressure disc.)

dual (SH, overpressure disc.)

PFC, fixed PFC for transformer, pole mounting

PFC, harmonic filtering, sinus filter