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COMMANDER

Automatic Door Operator


INSTALLATION and SERVICE
MANUAL
(To Be Retained by Authorized Savaria Concord Dealer)

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

COMMANDER AUTOMATIC DOOR OPERATOR

TABLE OF CONTENTS
IMPORTANT

1.0 INTRODUCTION

1.1

GENERAL SPECIFICATIONS

1.2

TOOLS AND MATERIALS REQUIRED

1.3

PRELIMINARY CHECKS

2.0 OPERATOR INSTALLATION

2.1

ARM ASSEMBLY INSTALLATION

11

2.2

ELECTRICAL INSTALLATION

13

2.3

POTENTIOMETER (POT) ADJUSTMENTS

14

2.4

SETTING THE CAMS

16

2.5

REMOTE CONTROL

17

2.6

REMOTE CONTROL PROGRAMMING

17

2.7

ELECTRIC STRIKE INSTALLATION (OPTIONAL)

20

APPENDIX A

A-1

APPENDIX B

B-1

2 of 20

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

IMPORTANT
The Commander Automatic Door Operator must be installed, maintained and
serviced by authorized SAVARIA CONCORD dealers only.
The authorized SAVARIA CONCORD dealer must refer to this manual for
installation, maintenance, service and repair instructions.

This manual should be retained by the Dealer for future reference. On completion
of the installation, the dealer MUST provide the owner with the information
below and ensure that it is recorded in the Owners Manual.
Refer to the Standard Product Warranty supplied separately for warranty
details.

FOR OWNERS RECORDS


Customer Name:

__________________________________________________

Installing Dealer:

__________________________________________________

Dealers Telephone Number:


Date Installed:

________________________________________

____________________________________________________

Serial/Job Number:

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

3 of 20

COMMANDER AUTOMATIC DOOR OPERATOR

The owner is responsible for ensuring the ongoing safe operating condition
of the Commander Automatic Door Operator through proper maintenance and
service. An inspection check or service call should be performed on a regular
basis every six to twelve months by an Authorized SAVARIA CONCORD Dealer
(or as frequently as required by local jurisdiction).

1.0 INTRODUCTION
This manual contains installation and service instructions for the Commander Automatic
Door Operator. The staff at Savaria Concord has spent much time and effort to ensure that
these instructions provide for a safe and efcient installation. Please follow these instructions
exactly and contact us immediately if you have any problems or need assistance.
Please be certain you follow our installation instructions and do not try to cut any corners,
eliminate any installation steps or modify the Commander. It is important for your customers
safety that the installation is thorough and correct. The best way to ensure this margin of
safety is to carefully follow our installation instructions.

COMMANDER AUTOMATIC DOOR OPERATOR

Give the installation and any special requirements careful consideration. Consider how the
operator is to be run, allowing for the operators needs.
NOTE
Any preparatory work such as electric source, or carpentry should be completed before
the operator is installed.

HELP LINE

If you have any questions that are not covered in this manual, please contact our Technical
Support Department for assistance. Please have the following information available before
calling to receive the most efcient service possible:

Job Number
Job Name
Location

Product Type
Initial or Follow-up Visit
Brief Description of Problem
Call Back Number

SAVARIA CONCORD LIFTS INC.


107 Alfred Kuehne Blvd.
Brampton, Ontario, Canada L6T 4K3

4 of 20

Telephone

(905) 799-5484

U.S. Toll Free

(800) 791-7999

Fax

(905) 791-2222

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

1.1

GENERAL SPECIFICATIONS
COMMANDER AUTOMATIC DOOR OPERATOR
L 21.5 (546 mm) x H 7 (178 mm) x D 6 (152 mm)

Total Weight

35 lbs. (16 kg)

Motor

hp, 12 volts DC

Power Supply Required

120 volts AC, 60 hz, 1 phase (transformer provided) or


220 volts AC, 50 hz, 1 phase (transformer by others)

Transformer Requirement

16 volts AC 20 VA Power Limiting

Receiver

12 volts AC/DC

Standard Features

Emergency Battery Operation


Stays Open 3 - 20 seconds (adjustable)
Low Voltage
Push N Go
Adapts to alarm system, electric door locks, interlocks
Opens manually, remote control, or (optional) push
button

1.2

COMMANDER AUTOMATIC DOOR OPERATOR

Dimensions

TOOLS AND MATERIALS REQUIRED

Standard Mechanics Tools to Include:

Screwdrivers (Slotted and Phillips)


Set of Mechanical Sockets and Wrenches (" - 9/16" Imperial Sizes)
3 ft Carpenters Level and Carpenters Square
" Reversible Hand Drill (Variable Speed)
Carbide Drill Bits
Tape Measure
Wire Tie Wraps
Volt-Ohm Meter (V.O.M.)
Application appropriate hardware (to secure operator to building)

NOTE
There may be additional tools required to complete your installation.

THIS SAFETY ALERT SYMBOL INDICATES AN IMPORTANT


MESSAGE IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL,
CAREFULLY READ THE MESSAGE AND BE ALERT TO THE
POSSIBILITY OF CAUSING DAMAGE TO THE EQUIPMENT AND/
OR PERSONAL INJURY.
Savaria Concord Lifts Inc.
PN 000606 (Rev. 10-06-2)

5 of 20

1.3

PRELIMINARY CHECKS

1) Pre-Delivery Checklist

COMMANDER AUTOMATIC DOOR OPERATOR

Items to be checked against site installation

Checklist

Clearance overhead. Minimum ceiling clearance is 7 inches


(from top of door).

Door must swing freely through the entire opening and closing cycle.

Area where backing plate is to be mounted will safely support door operator.

Handing of unit must be the same as handing of door.

Check to make sure the coding switches in the receiver matches the remote.

120V standard wall outlet accessible to the installation location.


Transformer provided will convert main power supply to 16 volts AC 20 VA .
If interlock used is not integral part of a Savaria Concord elevating device, the
electric strike or lock should be 12 VDC.
Door header must not exceed a 4 to 6 inch set back from the door face.
Swing In installations must have a minimum of 6 inch clearance from the
hinge side or the operator arm may hit any wall at 90 to the hinge side.

2) Pre-Installation Check
We strongly recommend that you conduct a pre-installation check when you receive shipment
to verify contents for damaged or missing parts. Open the box and spread out the parts.
Carefully check for damages that you must report to your carrier immediately and check for
missing materials against our shipping list.
NOTE
NO CLAIMS FOR SHORTAGE WILL BE ALLOWED UNLESS REPORTED WITHIN 24
HOURS OF RECEIPT OF SHIPMENT.

6 of 20

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

2.0 OPERATOR INSTALLATION


1)

Drill six (6) holes into the Back Plate as shown in Figure 1. Use application appropriate
hardware (not provided).

Drill six (6) holes into the Back Plate as shown

Figure 1

Operator Back Plate (RH shown)

2)

Mount the Back Plate over the door header 1 above the top of the door. Refer to
Figure 2.

3)

Extend the edge of the Back Plate a minimum of 2 past the door hinge. Refer to Figure
2.

Install the Back Plate


1.25" above the
top of the door

Back Plate
Install the Back Plate
minimum 2" past the
door hinge centreline
Door
Hinge

Figure 2

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

Mounting the Back Plate

7 of 20

COMMANDER AUTOMATIC DOOR OPERATOR

Secure operator to Back Plate


w/ 3 screws here, refer to step 5

4)

The centre of the spring shaft must be a maximum of 3 from the door hinge (between
3 to 3 is recommended.
a)

Swing Out: Install the arm linkage to the front of the door 14 from the door
hinge and down from the top of the door. The centre line of the linkage must be
15 from the door hinge.

Spring Shaft
Swing Out Arm Linkage Bracket

14.25
15

COMMANDER AUTOMATIC DOOR OPERATOR

Door
Hinge

Figure 3

b)

The centre of the spring shaft


must be max. 3.5" from the hinge line
The arm linkage bracket must be 5/8"
below the top of the door,
14.25" from the hinge line and
15" from the bracket centre line to the hinge line

Mounting the Operator (Swing Out)

Swing In: Install the arm roller track to the front of the door, down from the top
of the door and 10 from the hinge line.

Bac

Spring Shaft

1/2"

Swing In Arm Roller Track

10"

Door
Hinge
Figure 4

5)

The centre of the spring shaft


must be max. 3.5" from the hinge line
The arm roller track must be 10" from
the hinge line and 1/2" below the top of the door

Mounting the Operator (Swing In)

Insert the operator in the Back Plate with the Control Board facing out. The Back
Plate and Operator will line up allowing the following:
Secure with two (2) - 20 - Hex Head Cap Screws (PN 105172), washers (PN
101196) and lock washers (PN 101213) through the top of the operator and three (3)
- 20 - Hex Head Cap Screws (PN 105172), washers (PN 101196) and lock
washers (PN 101213) through the base of the Back Plate. Refer to Figure 1 and 5.

8 of 20

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

6)

Set the tension on the spring as follows:


For Right-Hand Operators, rotate the pulley in a clockwise direction to feel a
noticeable resistance. Release the pulley, when it stops rotating, turn the pulley
clockwise 3 more times and insert a small at head screwdriver between the belt
and pulley. Refer to Figure 5.

b)

For Left-Hand Operators, rotate the pulley in a counter-clockwise direction to


feel a noticeable resistance. Release the pulley, when it stops rotating, turn the
pulley counter-clockwise 3 more times and insert a small at head screwdriver
between the belt and pulley. Refer to Figure 5.

c)

The operator may have to be removed for this step. If drive belt tension is required,
loosen the three (3) Phillips machine screws from the motor mounting bracket
and slide left or right to tighten/loosen the belt around the pulley. Refer to Figure
5.

d)

With the door at a 45, place the arm over the Spring Shaft and secure with the
x 1 Flat Head Phillips screw. Remove the screwdriver and test door function.

e)

If more adjustment is rquired, open the door 45 angle and stop the dirve belt by
inserting a screwdriver between the belt and pulley. Remove the screw and
separate the arm from the Spring Shaft.

f)

To decrease spring force: from the 45 angle, close the door approx. 12, rotate
the arm by one Spring Shaft groove and loosely re-attach the arm to the Spring
Shaft with the screw.
OR

g)

To increase spring force: from the 45 angle, open the door approx. 12, rotate
the arm by one Spring Shaft groove and loosely re-attach the arm to the Spring
Shaft with the screw.

Loosen 3 screws from


Motor Mounting Bracket

Rotate Pulley to set Spring tension

Secure with
2 screws here

Slide Arm over


Spring Shaft
Figure 5
Savaria Concord Lifts Inc.
PN 000606 (Rev. 10-06-2)

Setting the Spring Tension (RHSO shown)

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COMMANDER AUTOMATIC DOOR OPERATOR

a)

7)

Install the Arm Assembly as per Section 2.1 Arm Assembly Installation.

8)

Connect the electrical wiring as per Section 2.2 Electrical Installation.

9)

Adjust cams and pots as per Sections 2.3 Potentiometer Adjustments and 2.4 Setting
the Cams.

10) Once no further adjustment is required, remove the screw from the arm, apply
blue Loctite (or equivalent) and rmly re-install the screw through the arm and Spring
Shaft.
11) Adjust Arm Assembly and install the Operator Cover with the provided six (6) #8-32
screws.

COMMANDER AUTOMATIC DOOR OPERATOR

12) Test operation.

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Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

2.1

ARM ASSEMBLY INSTALLATION

There are three (3) different arm assemblies available: left-hand/right-hand swing out
(LHSO/RHSO), left-hand swing in (LHSI) and right-hand swing in (RHSI).
The swing out assembly (LHSO/RHSO) can be used on both swing out model operators.
Refer to Figure 6.
The swing in arm assemblies are nearly identical to each other with the exception of the
arm, depending whether it is a left-hand or right-hand door opening. Refer to Figures 7 and
8.
Each arm assembly is shipped pre-assembled. To mount the arm assembly on the operator,
proceed as follows:
Ensure the door is in the closed position and the operator has spring tension, refer to
section 2.0 for spring tension setting instructions.

2)

Slide the Arm assembly over the spring shaft and loosely secure with the provided
x Pan Head Phillips screw through the bottom of the arm and spring shaft. Refer to
Figures 5, 6, 7 and 8.

Insert x
Pan Head
Phillips screw

Arm Linkage
Bracket

Figure 6

LHSO/RHSO Arm Assembly

Arm Roller
Track

Roller

Insert x
Pan Head
Phillips screw

Insert x Pan Head Phillips screw


Figure 7

RHSI Arm Assembly

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

Figure 8

LHSI Arm Assembly

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COMMANDER AUTOMATIC DOOR OPERATOR

1)

For Swing Out Models


a)

Mount the swing out arm linkage bracket with the hardware provided as shown in
Figure 3.

For Swing In Models


a)

Slide the arm roller track (loosely) over the nylon roller. Refer to Figures 7 and 8.

b)

Mount the arm roller track with the hardware provided as shown in Figure 4.

c)

Ensure the arm channel track is level and that the nylon roller slides smoothly
inside the channel.

COMMANDER AUTOMATIC DOOR OPERATOR

When properly installed, the arm assembly should look similar to the example shown
below.
RH Pulley Rotation
(clockwise)

LH Pulley Rotation
(counter-clockwise)

DOOR LOCK

DOOR LOCK

COMMANDER

Spring Shaft

ENTRANCE WAY

ENTRANCE WAY

Figure 9

COMMANDER

Spring Shaft

Right Hand Swing Out (RHSO)


PN 300703

DOOR LOCK

COMMANDER

Figure 10

Left Hand Swing Out (LHSO)


PN 300705

DOOR LOCK

COMMANDER

Spring Shaft

Spring Shaft
ENTRANCE WAY

Figure 11

12 of 20

Right Hand Swing In (RHSI)


PN 300704

ENTRANCE WAY

Figure 12

Left Hand Swing In (LHSI)


PN 300706

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

2.2

ELECTRICAL INSTALLATION
IMPORTANT

The battery back-up wires are shipped disconnected. Connect the red and black wires to
T4-1 (negative) and T4-2 (positive) terminals and check the F1 fuse for continuity.
2.2.1 Doors by Others Only
Commanders shipped for a 120 volt power supply are provided with a 16 volt stepdown
transformer.
Connect the transformer wires into the TAC-1 and TAC-2 terminals on the Operator
Control Board (PN 772345). Refer to Figure 13.

2)

Plug the transformer into a 120 volt outlet.

Commanders shipped for a 220 volt power supply, require a 16 volt transformer to be provided
by others. If the door is equipped with an electric strike lock, connect lock wiring to terminal
TSS on the Operator Control Board.
2.2.2 Optional Push Button Switch
Mount the switch in a convenient location on the wall near the door and connect the wiring
to TDOB-1 and TDOB-2 terminal. Refer to Figure 13.
2.2.3 Savaria Concord Lift or Elevator Doors
1)

Connect the supplied Operator harness into terminal T2 on the Operator Control Board.
Refer to Figure 13.

2)

Connect the other end of the harness to the lift Main Control Board appropriate Operator
terminal (i.e. TDOB, TDOM, TDOT for P.A.L.). Refer to the Electrical Schematics
supplied with the lift.

2.2.4 Jumper Conguration


J1

Initial Force Jumper, RH two pins for max. or LH two pins for min. Set to the minimum position
to get the door started.

J2

Latch Check Switch, install jumper on bottom pins (1 &2)

J3

Install jumper on bottom pins (1 & 2)

J4

Do not install

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

13 of 20

COMMANDER AUTOMATIC DOOR OPERATOR

1)

2.2.5 Start-Up

COMMANDER AUTOMATIC DOOR OPERATOR

During initial installation set the following:


1)

Initial Force Jumper J1 must be set to MIN.

2)

Pot R13 Open Speed must be set to MIN. Remaining pots must be set to top
centre as shown in Figure 13.

3)

Slowly turn R13 Open Speed clockwise until the door opens. Leave R13 at this
setting.

4)

When R13 Open Speed is set to MAX, the board will shut down. Turn R13 Open Speed
counter-clockwise to MIN and repeat step 3.

2.3

POTENTIOMETER (POT) ADJUSTMENTS

The cams stop and start the opening and closing of the door however, if ne tuning is
required, there are ve (5) potentiometers located on the circuit board which can be adjusted.
In each case, turning the pot clockwise increases the value, counter-clockwise decreases
the value. Refer to Figure 13.
Refer to Figure 13 for pot layout.
1)

Press the Door Open button. The Open LED will come ON.

2)

Adjust the Open Speed pot to obtain the desired opening speed.

3)

Once the door reaches the open position, adjust the Backcheck (Hold Current) pot
to hold the door open against the return spring.

4)

When the open time expires and the door begins to close, adjust the Close Speed
pot to obtain the desired closing speed.

5)

Repeat the above procedures as many times as required to ne tune the settings
and adjust the Total Open Time pot.

6)

Adjust the Opening Force pot so that the door closes if it encounters an obstruction
while opening. The amount of force the door will apply to overcome any obstruction
or blockage is determined by the Opening Force/Overcurrent pot setting.
NOTE
For jumper descriptions, refer to section 2.2.4 Jumper Conguration.

14 of 20

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

J1
Initial Force
Jumper

R16
Total
Open
Time

R13
R18
R45
Open
Hold
Open
Speed Current Force

R39
Close
Speed

J4 J3 J2
TDOB

TSS

T2

T5

T1

T4
T3

Figure 13

POT

FUNCTION

Control Board (PN 772345)

INITIAL SETTING

R16

TOTAL OPEN TIME

R13

CW sets the Open Time to maximum, approximately 1 minute

OPEN SPEED

R18

CCW sets Open Speed to minimum

BACKCHECK /HOLD CURRENT

R39

CCW sets Hold Current to minimum

CLOSE SPEED

R45

CCW sets Close Speed to minimum

OPENING FORCE /OVERCURRENT

CW sets the Overcurrent trip point to maximum

TERMINAL
T1
T2
T3
T4
T5
TSS
TDOB
TAC

FUNCTION
Motor power leads connector, T1-1 (+), T1-2 (-)
Lift/Elevator Main Control Board harness connector
Switch and Cam Assembly harness connector
Battery Back-Up leads connector, T4-1 (+), T4-2 (-)
Remote Control Receiver harness connector
Electric Strike leads connector (provided by others)
Wall mounted Push Button Switch leads connector
Wall Transformer (power in) leads connector
(door opener applications only)

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

15 of 20

COMMANDER AUTOMATIC DOOR OPERATOR

TAC

2.4

SETTING THE CAMS

COMMANDER AUTOMATIC DOOR OPERATOR

There are three (3) cam and switch assemblies which require eld adjustment.
Adjust each cam in the exact sequence as indicated below:
1)

Use a pair of needle nosed pliers to hold each cam and manually rotate around the
Spring Shaft into position.

2)

Latch Check (Middle Switch, Fig. 14-B)


Wire colours are Red and Green, the switch is wired normally open on the Commander
only. As the door is closing, adjust the middle cam (Latch Check cam Figure 14-B) so
that the cam comes OFF the switch when the door is 3 (76 mm) from the fully closed
position.

3)

Open Limit Switch (Lower Switch, Fig. 14-C)


Wire colours are Brown and Blue, the switch is wired normally open. Rotate the
lower cam (Open Limit cam Figure 14-C) so that the cam comes OFF the switch when
the door is in the fully open position.

4)

Push N Go (Upper Switch, Fig. 14-A)


Wire colours are White and Black. Rotate the upper cam (Push N Go Figure 14-A) so
that the cam makes contact with the switch when the door is 1 inch open to fully open
position.

A
B
C
Manualy rotate
each cam into
position with
needle-nosed
pliers

A - PushN Go (White/Black)
B - Latch Check (Red/Green)
C - Open Limit (Brown/Blue)

Figure 14

16 of 20

Spring Shaft
Cam amd Switch Assembly
Savaria Concord Lifts Inc.
PN 000606 (Rev. 10-06-2)

2.5

REMOTE CONTROL

The remote control is factory set and does not require any adjustment.
If required, refer to Section 2.6 for Code Setting Instructions provided for adjusting the
remote control and the receiver.
The remote control will not open the door unless the platform is at the correct level and
the door is unlocked. It is recommended that the remote receiver be removed from the
Commander unit and the elevator call button be used for these applications.
NOTE

2.6

REMOTE CONTROL PROGRAMMING

Note that the Remote Control Receiver is factory installed in the Commander Door
Operator and pre-programmed with codes that match the Remote Control.
1)

To change the Remote Control codes, remove the cover and turn the selected toggle
switches ON. The Remote Control codes must match the Receiver codes. Refer to
Figures 15 and 16 Remote Control OEM Instructions.

2)

Disconnect all power from the Commander.

3)

Remove the Commander cover and locate the Receiver.

4)

The Receiver switches are located on the rear side. Remove the cover and turn the
selected toggle switches ON, ensure that these exactly match the Remote Control
switches. Refer to Figure 17 Receiver OEM Instructions.

5)

Test the Remote Control as per the OEM Instructions.

Before leaving the job site:


1) Clean up the work area.
2) Make sure all bolts and nuts are tight.
3) Explain the operation of the Commander and safety features
to the customer.

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

17 of 20

COMMANDER AUTOMATIC DOOR OPERATOR

If the Commander is used in conjunction with one of Savaria Concords lifting devices,
the remote control will not call the cab. The call button must be used to bring the
lifting device to the desired floor.

COMMANDER AUTOMATIC DOOR OPERATOR

Figure 15

Figure 16

18 of 20

Remote Control OEM Instructions

Remote Control OEM Instructions


Savaria Concord Lifts Inc.
PN 000606 (Rev. 10-06-2)

COMMANDER AUTOMATIC DOOR OPERATOR

Figure 17
Savaria Concord Lifts Inc.
PN 000606 (Rev. 10-06-2)

Receiver OEM Instructions

19 of 20

2.7

ELECTRIC STRIKE INSTALLATION (OPTIONAL)

The electric strike is to be installed for door opening applications only, DO NOT use as an
elevator interlock.
IMPORTANT
Run the wiring from the Commander Operator Board to the lock cutout before the door
frame installation is complete.

Refer to the supplied manufacturers instructions for template layout or use the measurements
provided in Figures 18 and 19. Note that OEM measurements are in mm.

COMMANDER AUTOMATIC DOOR OPERATOR

1)

The following electric strike wires are not used and must be cut back or terminated:

Orange - Green - Grey

White- Blue -Yellow

2)

Remove the electric strike cover, refer to Figure 18.

3)

Run 20 gauge wires from the Commander Operator Board terminals TSS 1 (GND)
and TSS 2 (HOT) to the electric strike solenoid wires (red and black). Butt splice to
connect the wires to the solenoid at the electric
Depth 1
strike side.

4)

Install the electric strike in the door frame cutout


with the provided hardware.

Solenoid
Height 4 3/16

Remove cover
Not used
Connect to
operator board

Not used

Width 1
Figure 18

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Electric Strike

Figure 19

Electric Strike - Side View


Savaria Concord Lifts Inc.
PN 000606 (Rev. 10-06-2)

COMMANDER AUTOMATIC DOOR OPERATOR

APPENDIX A
Electrical Schematic

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

A-1 of 2

D16

DB1
2 PIN

R38
10R

6R8
10W

RC202

D9

T2-3

+27V DC INPUT
(JUNCTION BOX
DOP TERMINALS)

D15

+12V

10W

VDD

1N 4007

R23

R47

R51

2 PIN

VOUT=13.75V

U5

TAC-1

1N 4007

LM317

16.5V AC INPUT
COMMANDER
TRANSFORMER

TAC-2

C11

C17

2200uF

0.1uF

Q4

10K

240R
1%

C22 +

C18

C12 +

C16

0.1uF

10uF

100uF

0.1uF

MPSA77

1N 4007

T5-4
04PIN

TIP102

+12V

R8

R9

R11

2.2K

200K

10K

D3

04PIN
04PIN

Q3

R6

4.7K

10K

2N 3906

2.2K

U2C

0.1uF

22K

U2F

R17

CD40106B

Q2

10K

1N 4148

D2

R22

U2B

1N 4148

2PIN

4.7uF

10uF

R16

+
30VAC

T1-1

J3-1

J3-2

PRO II DOOR

J3-3

2.2K

10K

F2

LVC

3A
SLO BLO

K2B

T4-1

C10

10uF

R24

C21

INITIAL
FORCE
MIN.

R28 47K

0.1uF

BRK5

Q9

Q8

Q6

HUF75639P3

TIP31C

R41

R40

330R

0.1R
2W

R35

R43

1N4744A

1.5KE39A

4.7K

FORCE
(OVERCURRENT THRESHOLD)

J2-1
T3-3 COMMANDER

J2-2

PRO II DOOR

J2-3

2N 3906

D19

R37

C19

C20 +

R33

C13

1N 4007

330R

0.1uF

22uF

4.7K

0.1uF

OVERCURRENT
DETECTOR
ADJUSTMENTS:
INITIAL FORCE JUMPER - SET THIS JUMPER TO THE MAX POSITION ONLY IF EXTRA INITIAL OPENING
FORCE IS REQUIRED TO GET THE DOOR STARTED, OTHERWISE SET TO THE MIN POSITION.

C2

C8

0.1uF

1.0nF

0.1uF

BRAKE SWITCH [PRO-II], LATCH CHECK [COMMANDER] (MIDDLE) - WIRE COLOURS: RED & GREEN
PRO-II (N.C.) - ADJUST CAM TO COME OFF THE SWITCH WHEN THE DOOR IS 3 INCHES FROM CLOSED.
COMMANDER (N.O.) - ADJUST CAM TO COME OFF THE SWITCH WHEN THE DOOR IS 3 INCHES FROM
CLOSED.
PUSH-N-GO SWITCH (UPPER)- WIRE COLOURS: WHITE & BLACK
COMMANDER ONLY! - ADJUST CAM TO CLOSE THE SWITCH WHEN THE DOOR IS 1 INCH OPEN TO
FULLY OPEN.

D10

D11

1N 4148

1N 4148

T3-6
25K

27K

R19

4.7K

R18

U1B

BACK CHECK ADJUST


(HOLD CURRENT)

PWM
GENERATOR

R14

MC14093

4.7K

50K

R13

OPEN SPEED ADJUST

D4

D5

POT

FUNCTION

R16

TOTAL TIME (OPEN TIME)

CW - SETS THE OPEN TIME TO MAXIMUM (ABOUT 1 MI NUTE)

R13

OPEN SPEED

CCW - SETS OPEN SPEED TO MI NIMUM

INITIAL SETTING

R18

BACK CHECK (HOLD CURRENT)

CCW - SETS HOLD CURRENT TO MINIMUM

R39

CLOSE SPEED

CCW - SETS CLOSE SPEED TO MINIMU M

R45

FORCE (OVERCURRENT)

CW - SETS THE OVERCURRENT TRIP POINT TO MAXIMUM

FIRST, SET ALL POTS AS INDICATED ABOVE. PRESS THE DOOR OPEN BUTTON. THE OPEN LED
WILL COME ON. ADJUST THE OPEN SPEED POT TO OBTAIN THE DESIRED OPENING SPEED. WHEN
THE DOOR REACHES THE OPEN POSITION, ADJUST THE BACK CHECK POT TO HOLD THE DOOR
OPEN AGAINST THE RETURN SPRING. WHEN THE OPEN TIME EXPIRES AND THE DOOR BEGINS TO
CLOSE, ADJUST THE CLOSE SPEED POT TO OBTAIN THE DESIRED CLOSING SPEED. REPEAT THE
ABOVE PROCEDURE AS MANY TIMES AS NECESSARY TO FINE TUNE YOUR SETTINGS AND TO
ADJUST THE TOTAL TIME POT. LAST, ADJUST THE FORCE POT SO THAT THE DOOR CLOSES IF IT
ENCOUNTERS AN OBSTRUCTION WHILE OPENING. THE AMOUNT OF FORCE THE DOOR WILL APPLY
TO OVERCOME ANY OBSTRUCTION OR BLOCKAGE IS DETERMINED BY THE FORCE
(OVERCURRENT) POT SETTING.

THE INFORMATION DISCLOSED HEREIN IS THE EXCLUSIVE PROPERTY OF

U2D

U1A

CD40106B

AND MAY NOT BE USED BY OTHERS WITHOUT PRIOR WRITTEN CONSENT.

C3
1.0nF

Revised by:

Rev.

Rev. Date:Monday, Jan. 30, 2006

MC14093

U2A

1N 4148

1N 4148

CD40106B

OPEN LIMIT SWITCH (LOWER)- WIRE COLOURS: BROWN & BLUE


ADJUST CAM TO COME OFF THE SWITCH WHEN THE DOOR IS FULLY OPEN.

47K

LM358

15K

0.1R
2W

MC14093

R44

LM358

150K

0.1uF

U3A

R31

U1C

R20

C15

10K

0.1R
2W

C7

R2

R36

R34

VDD

4.7K

R45 10K

U3B

T3-4

R3

1.8K

Q7

R42

BRK3

INSTALL
MAX OR
MIN
JUMPER
ONLY

VDD

2N 3904

D17

D18

(N.O. SWITCH)
OPENS 3" FROM
DOOR CLOSED

A-2 of 2

MC14093

BRK2

12 VOLT
BATTERY

MAX.

J1-2

1N 4148

J1-3

U7

NOT
USED

J1-1

10K

D12

VDD

K1D

MUR1610CT

(N.O. SWITCH)
HELD CLOSED
BY THE FULLY
OPEN DOOR

T4-2

B+

U1D

BRK4

OPEN LIMIT SWITCH


(BACK CHECK)

(N.O. SWITCH)
HELD CLOSED
BY THE OPENING
DOOR

500R

T3-5

47K

5A
SLO BLO

D6

J4-2

COMMANDER
LATCH CHECK
SWITCH

R50

510K

MR2535L

2PIN

R49

F1

G5LE

MUR1610CT

K10P

2PIN

PRO II DOOR
BRAKE SWITCH
(N.C. SWITCH)
OPENS 3" FROM
DOOR CLOSED

D14
1N 4148

PUSH'N'GO

T3-2

10uF

K10P

BRK1

J4-1

R32

K1E

COMMANDER

R39

0.1uF

R30

K10P

K10P

M-

CLOSE SPEED ADJUST

U6

K1C

K1B

MOV1

MOTOR

PRO II DOOR

C14

47uF

1M

M+

C6

C9

TOTAL TIME ADJUST

T2-1

U2E
CD40106B

2N 3904

100K

T2-2

C4

T3-1

330R

Q5

R21

CD40106B

C1 +

T1-2

2N 3904

D13

R7

2PIN

1N 4007

1N 4148

TDOB-1

D1

K2A

22K

D8

04PIN

ACTUATING
CONTACT
(JUNCTION BOX
DOP TERMINALS)

100R

T7CS5D-12

R48

CD40106B

4.7K

LVC

1N 4739

22K

T5-2

DOOR OPEN
BUTTON
(COMMANDER
INPUT)

R26

RED

D21
R29

47K

COMMANDER AUTOMATIC DOOR OPERATOR

R12

C5

2N 3906

R10

R27

R15

Q1

1N 4148

T5-1

TDOB-2

LED3

LVC

Q10

T5-3

REMOTE
CONTROL
RECEIVER
INPUT

GREEN

VDD

4R 5W

D20

1N 4007

2 PIN

REMOTE
CONTROL
POWER
SUPPLY

LED1

R1

S-

TSS-1

PWR

LED2
RED

2 PIN

STRIKE
SOLENOID

OPEN

K10P

OPEN

TSS-2

4.7K

4.7K

K1A

D7

2.4K

T2-4

R4

R5

R46

1N 5404

PRO-II AUTO DOOR/COMMANDER

Drawn by:

OPERATOR BOARD

Document Number: 623345R0

772345 R000

SHEET

000

Date:
C. QUIRK

Size

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

COMMANDER AUTOMATIC DOOR OPERATOR

APPENDIX B
Parts List

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

B-1 of 6

COMMANDER DOOR OPERATOR

COMMANDER AUTOMATIC DOOR OPERATOR

REF.

DESCRIPTION

QTY.

PART NUMBER

Door Operator Housing

300648

Bearing, Deep Groove w/ External Snap Ring

736016

Spring Shaft Assembly

300663

Gear Assembly

300680

Top Plate, Middle Shaft

300649

Motor Assembly

300651

Pulley, 60 gauge, 3.8 OD x .375 ID

300617

Timing Belt,

103803

Drive Shaft Pulley

300674

10

Top Plate, First Shaft

300650

11

Control Board Assembly

300653

12

Pan Head Philips Screw, #4 - 40 x 1

105141

13

Lock Washer, #4

102303

14

Hex Nut, Nylok #10-24 S/S

104400

15

Shim, ID 1 OD x 0.047

104712

16

Opto Cam, Power Door

100552

17

Lock Washer, #10

101223

18

Spring Bracket

300655

19

Battery, 12 V

677002

20

Lock Washer,

12

101213

21

Hex Head Cap Screw, -20 x

16

100155

22

Remote Control Receiver, 12V

103849

23

Sensitive Edge Switch

100241

24

Keystock, Square 3/16 x

105162

25

Set Screw, #10 x 24 x

104672

26

Hex Head Cap Screw - 20 x

105172

27

Switch Harness

201261

28

Receiver Harness

201263

29

Battery Harness

201268

30

Tie Wire, 14

635048

31

Tie Wire, 4

635007

32

Circular Clip,

104664

33

Snap In Bushing

102298

B-2 of 6

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

17

14

24
6
25

10
2

17

2
19

15
15

11

COMMANDER AUTOMATIC DOOR OPERATOR

9
3

21

2
20

22

20

18

26
16
32

23
13
12

Figure 1

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

TI

Commander Automatic Door Operator PN 300703 RHSO

B-3 of 6

ARM ASSEMBLY - SWING OUT MODELS (PN 300690)


REF.

DESCRIPTION

QTY.

PART NUMBER

Arm, Swing Out

300691

End Rod with Stud

102827

Door Swing Arm Rod

300480

Door Swing Arm Bracket

300482

Lock Washer, 5/16

102190

Hex Nut, #24 - 5/16

102745

COMMANDER AUTOMATIC DOOR OPERATOR

1
6
5

6
5
3

2
Figure 2

B-4 of 6

Commander Arm Assembly PN 300690 LHSO and RHSO

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

ARM ASSEMBLY - SWING IN MODELS (PN 300699 RHSI, PN 300700 LHSI)


REF.

DESCRIPTION

QTY.

PART NUMBER

1a

Operator Arm RHSI

300678

1b

Operator Arm LHSI

300678-L

2
3
4
5

Shoulder Hex Socket Screw 5/16 x

102121

Nylon Roller

101576

Hex Nut - 20

102279

Arm Channel 3.474 x 15

300478

1a

COMMANDER AUTOMATIC DOOR OPERATOR

Figure 3

Commander Arm Assembly, PN 300699 RHSI


4

1b

Figure 4
Savaria Concord Lifts Inc.
PN 000606 (Rev. 10-06-2)

Commander Arm Assembly, PN 300700 LHSI

B-5 of 6

MISCELLANEOUS

COMMANDER AUTOMATIC DOOR OPERATOR

DESCRIPTION

QTY.

PART NUMBER

Back Plate

300660

Cover Box, LH

300661-L

Cover Box, RH

300661

Commander Cover

300662

Remote Control for 103849

103850

Wall Mount Transformer 120 VAC to 16 VAC

646048

Push Button Kit (with harness), 4 (Optional)

300558

Wall Switch Plate, Round 4

103964

Door Button Harness

772137

Electric Strike (non-re rated)

ZVS10

Electric Strike (re rated, metal door frame)

ZVS01-A

Electric Strike (re rated, wood door frame)

ZVS01-B

B-6 of 6

Savaria Concord Lifts Inc.


PN 000606 (Rev. 10-06-2)

NOTES AND CALCULATIONS

SAVARIA CONCORD LIFTS INC.


107 Alfred Kuehne Blvd.
Brampton, ON L6T 4K3
Canada
Telephone

(905) 799-5484

US Toll Free

(800) 791-7999

Fax

(905) 791-2222

Printed in Canada

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