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INERIS-Direction des Risques Accidentels, Parc Technologique ALATA B.P. no. 2, 60550 Verneuil-en-Halatte, France
Abstract
For about 10 years, many methodologies have been developed to undertake a risk analysis on an industrial plant. In this paper,
62 methodologies have been identified, these are separated into three different phases (identification, evaluation and hierarchisation).
In order to understand their running, it seems necessary to examine the input data, methods used, obtained output data and to rank
them in several classes. First, all the input data are grouped together into seven classes (plan or diagram, process and reaction,
products, probability and frequency, policy, environment, text, and historical knowledge). Then, the methods are ranked in six
classes based on the combination of four usual criteria (qualitative, quantitative, deterministic and probabilistic). And finally, the
output data are classified into four classes (management, list, probabilistic and hierarchisation). This classification permits the
appraisal of risk analysis methodologies. With the intention of understanding the running of these methodologies, the connections
between the three defined previously criteria (determinist, probabilistic and determinist and probabilistic) are brought to the fore.
Then the paper deals with the application fields and the main limitations of these methodologies. So the hierarchisation phase is
discussed and the type of scale used. This paper highlights the difficulties in taking into account all risks for an industrial plant
and suggests that there is not only one general method to deal with the problems of industrial risks. 2002 Elsevier Science Ltd.
All rights reserved.
Keywords: Industrial hazards; Risk assessment; Explosions; Fires; Toxic gas dispersion; Hierarchisation
1. Introduction
The industrial risk problem and the diversification of
risk types have increased concurrently with industrial
development. In the same time, the risk acceptability
threshold of the population has decreased. In response
to this preoccupation, competent authorities and industrialists have developed methodologies and tools for risk
prevention and protection, as well as crisis management.
To cope up with major accidents, a previous analyses
should be done. The forward-looking risk analysis permits an exhaustive identification of potential hazardous
sources to prevent accident scenarios and to assess
potential impact on human, environmental and equipment targets in order to propose prevention or protection
(Lagadec, 1980). The risk analysis methodologies
focuses on the main hazard sources. Two principal
sources of risk can be brought to the fore: industrial
This work identified more than 60 risk analysis methodologies, which can include up to three main phases:
0950-4230/02/$ - see front matter 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 9 5 0 - 4 2 3 0 ( 0 2 ) 0 0 0 0 8 - 6
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Deterministic
Probabilistic
Qualitative
Quantitative
J. Tixier et al. / Journal of Loss Prevention in the Process Industries 15 (2002) 291303
293
Table 1
Classification of risk analysis methodologies
Risk analysis methodologies
Deterministic
No.a Qualitative
No. Quantitative
31
32
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
35
36
37
38
39
40
Environment is related to the site environment, topographical data and the population density.
Text and historical knowledge are related to the standards and regulations, and historical knowledge.
Most of the methods are based on a general description of the site (Plans and Diagrams) and a few take
into account the Environment.The common input data
such as:
plan or diagram;
process and reactions;
products
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Table 1 (continued)
Risk analysis methodologies
No.a Qualitative
Probabilistic
23
24
25
No. Quantitative
46
47
48
49
Deterministic and
probabilistic
26
27
28
29
30
53
54
55
56
57
58
59
60
61
62
a
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295
Table 2
Connections between input data and methodologies
Types
Input data
Methodologiesa
Deteministic
Probabilistic
Site
Qualitative
2, 3, 4, 5, 7, 8, 11, 13,
14, 15, 18, 19, 21, 22
Installations
Units
Fluid or gas networks
Functionning
Quantitative
26, 27, 30
Safety barriers
Storages
Process and reactions
Operations description
Qualitative
Tasks description
Reactions and physical
and chemical features
Process characteristics
Kinetics and
Quantitative
calorimetrical parameters
Normal functionning
conditions
Operating conditions
54
26
31, 32, 33, 34, 35, 36, 38, 40, 41, 42, 43
1, 12, 23, 24
Products
Products types, physical qualitative
and chemical properties
Quantities
toxicological data
Quantitative
Probability and frequency
Failure type
Failure probability
Initiation and failure
frequencies
human failure
Qualitative
Quantitative
25
Failure rate
Exposure probability
Policy and Management
Maintenance
Organisation
Safety policy
SMS
Transport Management
Equipments cost
Qualitative
2, 9, 10, 15, 17
29
Quantitative
36, 42
Qualitative
11, 19
Quantitative
51
Qualitative
Quantitative
4, 5, 13, 14, 18
31, 35, 39, 41, 42
49
51, 55
Environment
Site environment
Topographical data
population density
Texts and historical knowledge
standards
Regulations and
Documents
Historical knowledge
a
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Probabilistic is related to failure rate, reliability, scenarios or damages probability, and accident frequency.
Hierarchisation is related to level risk index, severity
and criticality, fire, explosion, toxic leakage index,
organisational index, classification according to the
type of risk.
The connections between output data and methodologies are presented in Table 3. Output data like Management and Lists are based on expert choices and give
qualitative results while output data like Probabilistic
and Hierarchisation give quantitative results. The results
are mainly in the form of lists. The deterministic and
probabilistic methods provide several types of results, so
more information can be obtained with this approach.
Table 3
Links between output data and methodologies
Types
Methodologiesa
Output data
Deteministic
Probabilistic
Management
Actions
Recommendations
modifications
Formation and
operation procedures
Qualitative
3, 4, 5, 6, 7, 9, 10, 11,
15, 16, 20
Quantitative
39
Qualitative
39
List
List of errors
Estimation/list of risks
List of domino effects
List cause/consequence
failure, damage
List of installation
critical activities
List of failure mode
Quantitative
Qualitative
23, 24, 25
b
26, 27, 28, 29, 30
Quantitative
44, 45, 49
53, 54
Hierarchisation
Risk index/level
Severity/criticity
Fire/explosion index
Toxic leakage index
Qualitative
11, 18
Quantitative
Organisational risk
index
Type risk classification
a
25
Table 4
Links between input data, methods and output dataa
J. Tixier et al. / Journal of Loss Prevention in the Process Industries 15 (2002) 291303
297
298
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Industrial site
Quantitative Risk Assessment QRA (Alonso & Gavalda, 1998; Khan & Abbasi,
1998b; Leeming & Saccomanno, 1994; Oien et al., 1998; Papazoglou et al., 1992;
Puertas et al., 1998; Rogers, 2000)
Earthquake safety of structures and installations in chemical industries (Jezler, 1998) Rapid Ranking RR (Larson & Kusiak, 1996; Tweeddale et al., 1992)
Event Tree Analysis ETA (Gadd et al., 1998; Nicolet-Monnier, 1996; Rogers, 2000; Rapid Risk Analysis Based Design RRABD (Khan & Abbasi, 1998)
Tiemessen & van Zweeden, 1998)
Facility Risk Review (Schlechter, 1996)
Reliability Block Diagram RBD (Rogers, 2000)
Failure Mode Effect Analysis FMEA (Khan & Abbasi, 1998b; Nicolet-Monnier,
Risk Level Indicators RLI (Oien et al., 1998)
1996; Rogers, 2000)
Failure Mode Effect Criticality Analysis FMECA (Rogers, 2000)
SAATY methodology (Troutt & Elsaid, 1996)
Fault Tree Analysis FTA (Khan & Abbasi, 1998b;Nicolet-Monnier, 1996; Rogers,
Safety Analysis SA (Khan & Abbasi, 1998b)
2000)
Fire and Explsion Damage Index FEDI (Khan & Abbasi, 1998a)
Safety Culture Hazard and Operability SCHAZOP (Kennedy & Kirwan, 1998)
Goal Orinted Failure Analysis GOFA (Rogers, 2000)
Safety related questions for computer controlled plants (Chung et al., 1998; Yang &
Chung, 1998]
Hazard and Operability HAZOP (Kennedy & Kirwan, 1998; Khan & Abbasi, 1998b; Seqhaz Hazard Mapping SHM Korjusiommi et al., 1998
Nicolet-Monnier, 1996; Rogers, 2000; Tweeddale et al., 1992;)
Hazard Identification and Ranking HIRA (Khan & Abbasi, 1997b; Khan & Abbasi, Short Cut Risk Assessment SCRA (Rogers, 2000)
1998b)
IDEF3 (Kusiak & Zakarian, 1996; Larson & Kusiak, 1996)
Sneak Analysis (Rogers, 2000)
Instantaneous fractionnal loss index IFAL (Khan & Abbasi, 1998a; Khan & Abbasi, Structural Reliability Analysis SRA (Rogers, 2000)
1998b)
Insurers involvement in risk reduction process (Sankey, 1998)
Toxic Damage Index TDI (Khan & Abbasi, 1998a)
International Study Group on Risk Analysis ISGRA (Khan & Abbasi, 1998b)
What if? Analysis (Khan & Abbasi, 1998b; Nicolet-Monnier, 1996; Rogers, 2000)
Maintenance Analysis MA (Rogers, 2000)
World Health Organisation WHO (Khan & Abbasi, 1998b)
Maximum Credible Accident Analysis MCAA (Khan & Abbasi, 1998b)
(continued on next page)
Chemical Runaway Reaction Hazard Index RRHI (Kao & Duh, 1998)
Concept Hazard Analysis CHA (Rasmussen & Whetton, 1997; Rogers, 2000)
Concept Safety Review CSR (Rogers, 2000)
Defi method (Rogers, 2000)
Delphi Technique (Rogers, 2000)
Dows Chemical Exposure Index CEI (American Institute of Chemical Engineers,
1994)]
Dows Fire and Explosion Index FEI (American Institute of Chemical Engineers,
1987; Khan & Abbasi, 1998a)
Accident Hazard Analysis AHI (Khan & Abbasi, 1997b; Khan & Abbasi, 1998a)
Methodologies
Table 5
Application fields of risks analysis methodologies
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299
Human
Transport
Table 5 (continued)
Hazard and Operability HAZOP (Kennedy & Kirwan, 1998; Khan & Abbasi, 1998b;
Nicolet-Monnier, 1996; Rogers, 2000; Tweeddale et al., 1992)
Event Tree Analysis ETA (Gadd et al., 1998; Nicolet-Monnier, 1996; Rogers, 2000; IPO Risico Berekening Methodiek IPORBM (Tiemessen & van Zweeden, 1998)
Tiemessen & van Zweeden, 1998]
Failure Mode Effect Analysis FMEA (Khan & Abbasi, 1998b; Nicolet-Monnier,
Quantitative Risk Assessment QRA (Alonso & Gavalda, 1998; Khan & Abbasi,
1996; Rogers, 2000)
1998b; Leeming & Saccomanno, 1994; Oien et al., 1998; Puertas et al., 1998;
Papazoglou et al., 1992; Rogers, 2000)
Fault Tree Analysis FTA (Khan & Abbasi, 1998b;Nicolet-Monnier, 1996; Rogers,
What if? Analysis (Khan & Abbasi, 1998b; Nicolet-Monnier, 1996; Rogers, 2000)
2000)
Action Errors Analysis AEA (Rogers, 2000)
Safety Culture Hazard and Operability SCHAZOP (Kennedy & Kirwan, 1998)
Human Hazard and Operability HumanHAZOP (Kennedy & Kirwan, 1998)
Task Analysis TA (Rogers, 2000)
Manager (Pitblado et al., 1990)
Work Process Analysis Model WPAM (Davoudian et al., 1994)
Process Risk Management Audit PRIMA (Hurst et al., 1996)
Methodologies
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301
Table 6
Risks analysis methodologies with hierarchisation step
Methodologies with hierarchisation phase
Accident Hazard Analysis AHI (Khan & Abbasi, 1997b; Khan & Abbasi, 1998a)
Annex 6 of SEVESO II Directive (La directive Seveso II: Annexe 6, 1997)
Chemical Runaway Reaction Hazard Index RRHI (Kao & Duh, 1998)
Dows Chemical Exposure Index CEI (American Institute of Chemical Engineers, 1994)
Dows Fire and Explosion Index FEI (American Institute of Chemical Engineers, 1987; Khan & Abbasi, 1998a)
Earthquake safety of structures and installations in chemical industries (Jezler, 1998)
Facility Risk Review (Schlechter, 1996)
Failure Mode Effect Criticality Analysis FMECA (Rogers, 2000
Fire and Explsion Damage Index FEDI (Khan & Abbasi, 1998a)
Hazard Identification and Ranking HIRA (Khan & Abbasi, 1997b; Khan & Abbasi, 1998b)
Instantaneous fractionnal loss index IFAL (Khan & Abbasi, 1998a; Khan & Abbasi, 1998b)
Methodology of domino effects analysis (Dolladille, 1999)]
Methods of potential risk determination and evaluation (Ja ger & Ku hnreich, 1998)
Mond Fire Explosion and Toxicity Index FETI (Khan & Abbasi, 1998a; Khan & Abbasi, 1998b)
Potential domino effects identification (Delvosalle et al., 1998)
Probabilistic Safety Analysis PSA (Khan & Abbasi, 1998b; Papazoglou et al., 1992)
Risk Level Indicators RLI (Oien et al., 1998)
SAATY methodology (Troutt & Elsaid, 1996)
Seqhaz Hazard Mapping SHM Korjusiommi et al., 1998
Toxic Damage Index TDI (Khan & Abbasi, 1998a)
4. Conclusion
The use of risk analysis methodologies contributes to
the prevention of accidents and to the preparation for
emergency response. This work based on the review of
62 methodologies underlines the difficulty in taking into
account all risks for an industrial site. This paper highlights the different types of input data, methods, output
data and their links. A risk analysis methodology can be
simple and only focus on the identification of hazards
or a combined risk analysis methodology. A combined
risk analysis methodology can be composed of several
simple risk analysis methodologies, with an identification, estimation and hierarchisation phases in order to
obtain a risk level index, for example. The recent development of risk analysis methodologies strives towards
easily applicable methods with a hierarchisation phase,
which is based on specific scales depending on the studied installation. The application fields of methodologies
are industrial site, transport of hazardous goods and
human factors. The human factor risk analysis is often
disconnected with classical risk analysis that is due to
the complexity of human risk analysis. The types of
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