Escolar Documentos
Profissional Documentos
Cultura Documentos
Overload relays
from 0.16 to 630 A
Control and
Protection
Components
Chapter
B11
Pages
Type of product
From 0.16 to 16 A
B11/2
From 0.8 to 16 A
B11/3
B11/4
B11/4
From 0.63 to 80 A
B11/6
From 0.63 to 32 A
B11/6
B11/10
From 50 to 630 A
B11/11
B11/15
From 90 to 170 C
B11/17
From 1.5 to 34 A
B11/19
From 0.5 to 50 A
B11/19
B11/21
B11/1
Overload
relays
Protection components
References
These overload relays are designed for the protection of motors. They are
compensated and phase failure sensitive. Resetting can either be manual or
automatic.
Direct mounting: under the contactor for versions with screw clamp terminals only;
pre-wired terminals, see pages B11/28 and B11/30.
Separate mounting: using terminal block LA7 K0064 (see below).
On the front face of the overload relay:
b selection of reset mode: Manual (marked H) or Automatic (marked A),
b red pushbutton: Trip Test function,
b blue pushbutton: Stop and manual Reset,
b yellow trip flag indicator: overload relay tripped.
Protection by magnetic circuit breaker GV2LE, see pages A6/11 and A6/20.
PF526226.tif
Class 10 A (the standard specifies a tripping time of between 2 and 10 seconds at 7.2 In)
Relay setting
Fuses to be used with selected relay
Reference
range
Maximum rating
Type
aM
gG
BS88
A
A
A
A
0.110.16
0.25
0.5
LR2K0301
LR2 K0307
Characteristics:
pages B11/28 and B11/30
B11/2
Dimensions:
page B11/30
0.160.23
0.25
0.5
LR2K0302
0.230.36
0.5
LR2K0303
0.360.54
1.6
LR2K0304
0.540.8
LR2K0305
0.81.2
LR2K0306
1.21.8
LR2K0307
1.82.6
10
LR2K0308
2.63.7
10
16
LR2K0310
3.75.5
16
16
LR2K0312
5.58
20
20
LR2K0314
811.5
10
25
20
LR2K0316
1014
16
32
25
LR2K0321
1216
20
40
32
LR2K0322
Schemes:
page B11/30
References
Protection components
TeSys LRK thermal overload relays,
adjustable from 0.11 to 16 A
Overload relays
Overload relays for unbalanced loads
812559.tif
Class 10 A: to order, replace the prefix LR2 by LR7 in the references selected from
above (only applicable to overload relays LR2 K0305 to LR2 K0322).
Example: LR7 K0308.
Accessory
Description
Type of connection
Reference
Screw clamp
LA7K0064
Overload
relays
LA7 K0064
B11/3
References
PF526200.eps
for use with fuses or magnetic circuit breakers GV2 L and GV3 L
bb Compensated relays with manual or automatic reset
bb with relay trip indicator
bb for a.c. or d.c.
LRD pp
Relay setting
range (A)
gG (A)
BS88 (A)
Reference
Weight
kg
PF526201.eps
LRD 3pp
0.100.16
0.160.25
0.250.40
0.400.63
0.631
11.6
1.62.5
2.54
46
5.58
710
913
1218
1624
2332
3038
0.25
0.5
1
1
2
2
4
6
8
12
12
16
20
25
40
40
2
2
2
2
4
4
6
10
16
20
20
25
35
50
63
80
6
10
16
16
20
20
25
32
50
63
80
D09D38
D09D38
D09D38
D09D38
D09D38
D09D38
D09D38
D09D38
D09D38
D09D38
D09D38
D12D38
D18D38
D25D38
D25D38
D32 and D38
LRD01
LRD02
LRD03
LRD04
LRD05
LRD06
LRD07
LRD08
LRD10
LRD12
LRD14
LRD16
LRD21
LRD22
LRD32
LRD35
0.124
0.124
0.124
0.124
0.124
0.124
0.124
0.124
0.124
0.124
0.124
0.124
0.124
0.124
0.124
0.124
LRD313
LRD318
LRD325
LRD332
LRD340
LRD350
LRD365
0.375
0.375
0.375
0.375
0.375
0.375
0.375
LRD3322
LRD3353
LRD3355
LRD3357
LRD3359
LRD3361
LRD3363
LRD3365
LRD4365
LRD4367
LRD4369
LRD33656
0.510
0.510
0.510
0.510
0.510
0.510
0.510
0.510
0.900
0.900
0.900
1.000
PF526202.eps
913
1218
1725
2332
3040
3750
4865
16
20
25
40
40
63
63
25
32
50
63
80
100
100
25
35
50
63
80
100
100
D40AD65A
D40AD65A
D40AD65A
D40AD65A
D40AD65A
D40AD65A
D50A and D65A
PF526203.eps
LRD 33pp
1725
2332
3040
3750
4865
5570
6380
80104
80104
95120
110140
80104
25
40
40
63
63
80
80
100
125
125
160
100
50
63
100
100
100
125
125
160
200
200
250
160
50
63
80
100
100
125
125
160
160
200
200
160
95120
125
200
200
(2)
LRD33676
1.000
110140
160
250
200
(2)
LRD33696
1.000
(2)
B11/4
Dimensions:
pages B11/35 to B11/37
Schemes:
page B11/37
References
PF526204.eps
for use with fuses or magnetic circuit breakers GV2 L and GV3 L
bb Compensated relays with manual or automatic reset
bb with relay trip indicator
bb for a.c. or d.c.
Relay setting
range (A)
gG (A)
BS88 (A)
Reference
Classes 10 A (1) for connection by spring terminals (only for direct mounting beneath the contactor)
LRD pp3
0.100.16
0.25
D09D38
LRD013
0.160.25
0.5
D09D38
LRD023
0.250.40
D09D38
LRD033
0.400.63
D09D38
LRD043
0.631
D09D38
LRD053
11.6
D09D38
LRD063
1.62.5
10
D09D38
LRD073
2.54
10
16
D09D38
LRD083
46
16
16
D09D38
LRD103
5.58
12
20
20
D09D38
LRD123
710
12
20
20
D09D38
LRD143
913
16
25
25
D12D38
LRD163
1218
20
35
32
D18D38
LRD213
1624
25
50
50
D25D38
LRD223
Class 10 A with connection by EverLink BTR screw connectors (2) and control by spring terminals
913
16
25
25
D40AD65A
LRD3133
1218
20
32
35
D40AD65A
LRD3183
1725
25
50
50
D40AD65A
LRD3253
2332
40
63
63
D40AD65A
LRD3323
3040
40
80
80
D40AD65A
LRD3403
3750
63
100
100
D40AD65A
LRD3503
4865
63
100
100
LRD3653
Classes 10 A (1) for connection by BTR screw connectors (2) and control by spring terminals
In the references selected above, replace LRD 3 with LR3 D3.
Example: LRD 3653 becomes LR3 D3653.
LRD07
LRD3307A66
LRD08
LRD3308A66
LRD10
LRD3310A66
LRD12
LRD3312A66
LRD14
LRD3314A66
LRD16
LRD3316A66
LRD21
LRD3321A66
LRD22
LRD3322A66
LRD32
LRD3353A66
LRD35
LRD3355A66
(1) Standard IEC 60947-4-1 specifies a tripping time for 7.2 times the setting current IR: class 10 A: between 2 and 10 seconds.
(2) BTR screws: hexagon socket head. In accordance with local electrical wiring regulations, a size 4 insulated Allen key must be
used (reference LAD ALLEN4, see page B8/21).
Characteristics:
pages B11/32 to B11/34
Dimensions:
pages B11/35 to B11/37
Schemes:
page B11/37
B11/5
Overload
relays
Standard relay
LRD06
References
Differential thermal overload relays for screw clamp connectors and lugs
for use with fuses or magnetic circuit breakers GV2 L and GV3 L
bb Compensated relays with manual or automatic reset
bb with relay trip indicator
bb for a.c. or d.c.
Relay setting
range (A)
gG (A)
BS88 (A)
Reference
PF526201.eps
0.4...0.63
D09D38
LRD04L
0.63...1
D09D38
LRD05L
1...1.6
D09D38
LRD06L
1.6...2.5
10
D09D38
LRD07L
2.5...4
10
16
D09D38
LRD08L
4...6
16
16
D09D38
LRD10L
5.5...8
12
20
20
D09D38
LRD12L
7...10
12
20
20
D09D38
LRD14L
9...13
16
25
25
D12D38
LRD16L
12...18
20
35
32
D18D38
LRD21L
17...24
25
50
50
D25D38
LRD22L
23...32
40
63
63
D25D38
LRD32L
LRD 3ppL
20
32
35
D40AD65A
LRD313L
1218
25
40
40
D40AD65A
LRD318L
1725
32
50
50
D40AD65A
LRD325L
2332
40
63
63
D40AD65A
LRD332L
3040
50
80
80
D40AD65A
LRD340L
3750
63
100
100
D40AD65A
LRD350L
4865
80
125
125
LRD365L
PF526206.eps
LR2 D35pp
1725
32
50
50
LR2D3522
2332
40
63
63
LR2D3553
3040
40
100
80
LR2D3555
3750
63
100
100
LR2D3557
4865
80
125
100
LR2D3559
5570
100
125
125
LR2D3561
6380
100
160
125
LR2D3563
Characteristics:
pages B11/32 to B11/34
B11/6
Dimensions:
pages B11/35 to B11/37
Schemes:
page B11/37
References
Differential thermal overload relays for screw clamp connectors and springs
for use with fuses or magnetic circuit breakers GV2 L and GV3 L
bb Compensated relays with manual or automatic reset
bb with relay trip indicator
bb for a.c. or d.c.
Relay setting
range (A)
gG (A)
BS88 (A)
For mounting
beneath contactor
LC1
Reference
Class 20 (1) with connection by EverLink BTR screw connectors (2) and control by spring terminals
913
20
32
35
D40AD65A
LRD313L3
1218
25
40
40
D40AD65A
LRD318L3
1725
32
50
50
D40AD65A
LRD325L3
2332
40
63
63
D40AD65A
LRD332L3
3040
50
80
80
D40AD65A
LRD340L3
3750
63
100
100
D40AD65A
LRD350L3
4865
80
125
125
LRD365L3
gG (A)
For mounting
beneath contactor
LC1
Reference
100
160
LR9D5367
90150
160
250
LR9D5369
125
160
LR9D5567
90150
200
250
LR9D5569
(1) Standard IEC 60947-4-1 specifies a tripping time for 7.2 times the setting current IR:
class 10: between 4 and 10 seconds,
class 10 A: between 2 and 10 seconds,
class 20: between 6 and 20 seconds
(2) BTR screws: hexagon socket head. In accordance with local electrical wiring regulations, a size 4 insulated Allen key must be
used (reference LAD ALLEN4, see page B8/21).
(3) Power terminals can be protected against direct finger contact by the addition of shrouds and/or insulated terminal blocks,
to be ordered separately (see page B8/20).
Overload
relays
Other versions
Characteristics:
pages B11/32 to B11/34,
pages B11/38 to B11/39
Dimensions:
pages B11/35 to B11/37
and B11/42
Schemes:
pages B11/39 and B11/43
B11/7
B11/8
DB415911.eps
References
Description
DF537821.eps
LC1 D09D18
LC1 D25D38
Remote tripping or
electrical reset device (5)
LAD 7B106
1
1
1
LAD7B106
LAD7B205
LA7D3064 (3)
LAD96560
5
1
LADALLEN4
LA7D3058 (3)
10
DX1AP25
1
100
100
LA7D902
LAD90
LA7D903
LA9D91
10
LA7D901
LA7D03p (6)
2
1
LA9F103
LAD96570
LAD96575
LAD96566
LAD 96570
Unit
reference
LAD7C1 (1)
LAD7C2 (1)
Remote Stop or
electrical reset device (5)
Sold in
lots of
10
10
DF538608.eps
Remote control
Reset function
Description
Sold in Unit
lots of reference
By flexible cable
(length = 0.5 m)
LAD7305 (7)
LA7D305
LA7D1020
Stop
All relays
1
XB5AL84101
Reset
All relays
1
XB5AA86102
(1) These pre-wiring kits cannot be used with reversing contactors.
(2) Terminal blocks are supplied with terminals protected against direct finger contact and screws in the open, "ready-to-tighten"
position.
(3) To order a terminal block for connection by lugs, the reference becomes LA7 D30646.
(4) Remember to order the terminal block corresponding to the type of relay.
(5) The time for which the coil of remote tripping or electrical resetting device LA7 D03 or LAD703 can remain energised
depends on its rest time: 1 s pulse duration with 9 s rest time; 5 s pulse duration with 30 s rest time; 10 s pulse duration with
90s rest time; maximum pulse duration 20 s with a rest time of 300 s. Minimum pulse time: 200 ms.
(6) Reference to be completed by adding the code indicating the control circuit voltage.
Standard control circuit voltages (for other voltages, please consult your Regional Sales Office):
LAD 96570
LAD 96575
Volts
12
24
48
50/60 Hz
B
E
Consumption, inrush and sealed: < 100 VA
c
J
B
E
Consumption, inrush and sealed: < 100 W.
(7) Not compatible with 3-pole relays fitted with spring terminals.
96
110
220/230
380/400
415/440
DD
B11/9
Overload
relays
Operating heads
for spring return pushbutton
Protection components
References
PB114690R.eps
Fuses to be used
with selected relay
aM
gG
A
A
Reference
PB114691R.eps
0.1...0.5
D09D38
LR9D01
0.4...2
D09D38
LR9D02
1.68
D09D38
LR9D08
6.432
D09D38
LR9D32
LR9D110S
PB108399R.eps
100
160
D115D150
LR9D5367
90150
160
250
D115D150
LR9D5369
LR9D5597
60100
125
160
D115D150
LR9D5567
90150
200
250
D115D150
LR9D5569
Description
PB114692R.eps
PB113031R.eps
LAD7B205
LAD7B205 mounted
on LR9D01
Unit
reference
LAD7B205
PG111268_SE.eps
LR9D01,
LR9D02,
LR9D08,
LR9D32
Sold in
lots of
1
Fuses to be used
with selected relay
aM
gG
A
A
60100
100
160
D115D150
LR9D67
90150
160
250
D115D150
LR9D69
Reference
(1) Standard IEC 60947-4-1 specifies a tripping time for 7.2 times the setting current IR:
class 5: between 0.5 and 5 seconds
class 10: between 4 and 10 seconds
class 10 A: between 2 and 10 seconds
class 20: between 6 and 20 seconds
class 30: between 9 and 30 seconds
(2) Terminal blocks are supplied with terminals protected against direct finger contact and screws
in the open, "ready-to-tighten" position.
(3) Power terminals can be protected against direct finger contact by the addition of shrouds
and/or insulated terminal blocks, to be ordered separately (see page B8/20).
LR9D67
Presentation, characteristics:
pages B11/38 to B11/39
B11/10
Dimensions:
page B11/42
Schemes:
page B11/43
Protection components
References
Fuses to be used
with selected relay
aM
gG
A
A
3050
50
80
F115F185
LR9F5357
0.885
4880
80
125
F115F185
LR9F5363
0.900
60100
100
200
F115F185
LR9F5367
0.900
90150
160
250
F115F185
LR9F5369
0.885
132220
250
315
F185F400
LR9F5371
0.950
200330
400
500
F225F500
LR9F7375
2.320
300500
500
800
F225F500
LR9F7379
2.320
380630
630
800
F400F630 and
F800
LR9F7381
4.160
3050
50
80
F115F185
LR9F5557
0.885
4880
80
125
F115F185
LR9F5563
0.900
60100
100
200
F115F185
LR9F5567
0.900
90150
160
250
F115F185
LR9F5569
0.885
132220
250
315
F185F400
LR9F5571
0.950
200330
400
500
F225F500
LR9F7575
2.320
300500
500
800
F225F500
LR9F7579
2.320
380630
630
PF526264.tif
Class 10 (2)
PF526265.tif
LR9 F53pp
Weight
kg
Class 20 (2)
LR9 F73pp
F400F630 and
LR9F7581
4.160
F800
(1) When mounting overload relays up to size LR9 F5371 directly beneath the contactor, they
may be additionally supported by a mounting plate (see page B11/14). Above this size it is
always necessary to use the mounting plate.
Power terminals can be protected against direct finger contact by the addition of shrouds and/
or insulated terminal blocks, to be ordered separately (see page B11/14).
(2) Standard IEC 60947-4 specifies a tripping time for 7.2 times the setting current In:
- class 10: between 4 and 10 seconds,
- class 20: between 6 and 20 seconds.
Overload
relays
800
Presentation:
page B11/44
Characteristics:
pages B11/45 to B11/47
Dimensions, schemes:
pages B11/48 to B11/49
B11/11
Protection components
References
PF526266.tif
Relay
setting range
LR9 F57
A
3050
Fuses to be used
with selected relay
aM
gG
A
A
50
80
Weight
F115F185
LR9F57
kg
0.885
4880
80
125
F115F185
LR9F63
0.900
60100
100
200
F115F185
LR9F67
0.900
90150
160
250
F115F185
LR9F69
0.885
132220
250
315
F185F400
LR9F71
0.950
200330
400
500
F225F500
LR9F75
2.320
300500
500
800
F225F500
LR9F79
2.320
380630
630
F400F630 and
LR9F81
4.160
F800
(1) When mounting overload relays up to size LR9 F71 directly beneath the contactor, they may
be additionally supported by a mounting plate (see page B11/14). Above this size it is always
necessary to use the mounting plate.
Power terminals can be protected against direct finger contact by the addition of shrouds and/
or insulated terminal blocks, to be ordered separately (see page B11/14).
Presentation:
page B11/44
B11/12
Characteristics:
pages B11/45 to B11/47
Dimensions, schemes:
pages B11/48 to B11/49
800
Protection components
References
Description
Sold in
lots of
1
Unit
reference
LA7D03p (2)
LA7D305
LA7D1020
10
ZA2BZ13
ZA2Bpppp (3)
LA7 D03p
819559.eps
Connection accessories
LA7 D305
Reference
LA7F407
Set of 3 busbars
For contactor
Width of
terminal lug
Set of 3 busbars
Reference
mm
15
LA7F401
20
LA7F402
LR9 F5p71,
LR9 F71
LC1 F185
25
LA7F407
LR9 F5p71,
LR9 F71
25
LA7F403
LC1 F225...F400
25
LA7F404
LR9 F7p81,
LR9 F81
LC1 F400
25
LA7F404
30
LA7F405
LR9 F7p81,
LR9 F81
40
LA7F406
(1) The time for which the coil of remote electrical reset device LA7D03 can remain energised
depends on its rest time: 1 s pulse duration with 9 s rest time; 5 s pulse duration with 30 s rest
time; 10 s pulse duration with 90 s rest time. Maximum pulse duration of 20 s with rest time of
300 s. Minimum pulse time: 200 ms.
(2) Reference to be completed by adding the coil voltage code.
Standard control circuit voltages,
(for other voltages, please consult your Regional Sales Office):
Volts
12
24
48
a 50/60 Hz
B
E
Consumption, inrush and sealed: < 100 VA
c
J
B
E
96
110
F
220/
230
M
380/
400
Q
415/
440
N
DD
B11/13
Overload
relays
Overload relays
References
Protection components
819561.eps
819562.eps
LA7 F90p
819564.eps
LA9 F70p
LA7 F70p
LA7F901
LA7F902
For use
with relays
LR9 F5p57,
LR9 F57
Number of
shrouds per set
6
Set
reference
LA9F701
LA9F702
LR9 F5p71,
LR9 F71
LA9F705
LA9F703
For use
with relays
LR9 F5p57, F5p63, F5p67, F5p69,
LR9 F57, F63, F67, F69
Reference
LR9 F5p71,
LR9 F71
LA7F702
LA7F703
LA7F701
819563.eps
For use
with relays
LR9 F5p57, F5p63, F5p67, F5p69,
LR9 F57, F63, F67, F69
Marking accessories
Description
LA9 F103
B11/14
Reference
Set of 2 blocks
Reference
LA9F103
Sold in
lots of
100
Unit
reference
LA7D903
LA9D91
Protection components
References
DF533558.tif
0.71.15
A
1.254
Maximum
continuous
current
a or c
A
1.6
1.161.8
26.3
2.5
RM1XA002
1.92.9
3.210
RM1XA004
34.6
516
6.3
RM1XA006
4.77.2
825
10
RM1XA010
7.311.5
12.540
16
RM1XA016
11.618
2063
25
RM1XA025
18.129
32100
40
RM1XA040
29.146
50160
63
RM1XA063
46.172
80250
100
RM1XA100
73115
125400
160
RM1XA160
116145
160500
200
RM1XA200
146230
250800
315
RM1XA315
231360
400 1250
500
RM1XA500
361630
6302200
1000
RM1XA101
361570
6302000
1000
RM1XA101
A
a or c
RM1 XA001
Setting range
(trip current)
Reference
RM1XA001
RM1ZG21
Overload
relays
Reference
Characteristics:
page B11/50
Dimensions:
page B11/51
Schemes:
page B11/51
B11/15
Protection components
References
0.71.15
A
1.254
Maximum
continuous
current
a or c
A
1.6
1.161.8
26.3
2.5
RM1XA0021
1.92.9
3.210
RM1XA0041
34.6
516
6.3
RM1XA0061
4.77.2
825
10
RM1XA0101
7.311.5
12.540
16
RM1XA0161
11.618
2063
25
RM1XA0251
18.129
32100
40
RM1XA0401
29.146
50160
63
RM1XA0631
46.172
80250
100
RM1XA1001
73115
125400
160
RM1XA1601
116145
160500
200
RM1XA2001
146230
250800
315
RM1XA3151
231360
4001250
500
RM1XA5001
361630
6302200
1000
RM1XA1011
361570
6302000
1000
RM1XA1011
A
a or c
DF533560.tif
RM1 XA0011
DF533561.tif
RM1 XA1001
+
ER1 XA2p
Setting range
(trip current)
Reference
RM1XA0011
B11/16
Reference
RM1ZH21
RM1 XA0011
+
RM1 ZH21
Characteristics:
page B11/50
Description
Dimensions:
page B11/51
Schemes:
page B11/51
380
Q
Protection components
References
Connection
Cage connectors
Voltage
a 50/60 Hz
Reference
115 V
Output
contact
N/C
230 V
N/C
LT3SE00M
24 V
N/C
LT3SE00BD
LT3SE00F
Connection
PF526262-24-M.tif
Cage connectors
Voltage
a 50/60 Hz
115/230 V
Output
contact
N/C + N/O
24/48 V
N/C + N/O
a 50/60 Hz
or c
24230 V 2 C/O
Reference
LT3SA00ED
LT3SA00M
LT3SA00MW
Voltage
Reference
400 V
Output
contact
N/C + N/O
24/48 V
N/C + N/O
LT3SM00E
115/230 V
N/C + N/O
LT3SM00M
24/48 V
N/C + N/O
LT3SM00ED
a 50/60 Hz
or c
24230 V 2 C/O
a 50/60 Hz
PF526263-24-M.tif
LT3SA00M
LT3SM00V
LT3SM00MW
Overload
relays
LT3SM00M
Characteristics:
pages B11/52 to B11/55
Dimensions:
page B11/56
Schemes:
pages B11/56 and B11/57
B11/17
References
Protection components
Description
Integrated triple
probes
DA1TTppp
813384.tif
Surface probes
Nominal
Operating
Temperature
(NOT)
C
90
Colour
Sold in
lots of
Unit
reference
Green/green
10
DA1TT090
110
Brown/brown
10
DA1TT110
120
Grey/grey
10
DA1TT120
130
Blue/blue
10
DA1TT130
140
White/blue
10
DA1TT140
150
Black/black
10
DA1TT150
160
Blue/red
10
DA1TT160
170
White/green
10
DA1TT170
60
White/grey
10
DA1TS060
70
White/brown
10
DA1TS070
80
White/white
10
DA1TS080
90
Green/green
10
DA1TS090
100
Red/red
10
DA1TS100
Applicationi
Sold in
lots of
Unit
reference
10
RHZ66
25
AB1Rp (2)
AB1Gp (2)
Description
Adapter
Marking accessories
Clip-in markers
(maximum of 5
per unit)
DA1TSppp
B11/18
References
DF526329-40-M.tif
LR97D07pp
Relay
setting
range
A
0.31.5
Usable
range
For use
with contactor
Relay
supply
voltage
Reference (3)
A
0.31.3
LC1D09D38
1.27
1.26
LC1D09D38
525
521
LC1D09D38
a 200240 V
a 100120 V
c/a 24 V
c/a 48 V
a 200240 V
a 100120 V
c/a 24 V
c/a 48 V
a 200240 V
a 100120 V
c/a 24 V
LR97D015M7
LR97D015F7
LR97D015B
LR97D015E
LR97D07M7
LR97D07F7
LR97D07B
LR97D07E
LR97D25M7
LR97D25F7
LR97D25B
c/a 48 V
LR97D25E
2038
2034
LC1D25D38
a 200240 V
a 100120 V
c/a 24 V
c/a 48 V
LR97D38M7
LR97D38F7
LR97D38B
LR97D38E
(1)
(2)
Relay
setting
range
A
Usable
range
(1)
Relay
supply
voltage
Reference
330
325
560
550
LT4730ppp
LT4706M7S
LT4706F7S
LT4706BS
LT4706ES
LT4730M7S
LT4730F7S
LT4730BS
LT4730ES
LT4760M7S
LT4760F7S
LT4760BS
LT4760ES
a 200240 V
a 100120 V
c/a 24 V
c/a 48 V
a 200240 V
a 100120 V
c/a 24 V
c/a 48 V
a 200240 V
a 100120 V
c/a 24 V
c/a 48 V
0.55
330
325
560
550
LT4706M7A
LT4706F7A
LT4706BA
LT4706EA
LT4730M7A
LT4730F7A
LT4730BA
LT4730EA
LT4760M7A
LT4760F7A
LT4760BA
LT4760EA
a 200240 V
a 100120 V
c/a 24 V
c/a 48 V
a 200240 V
a 100120 V
c/a 24 V
c/a 48 V
a 200240 V
a 100120 V
c/a 24 V
c/a 48 V
For
use with
Sold in
lots of
Unit
reference
Presentation, description:
page B11/58
Curves:
pages B11/59 and B11/60
Characteristics:
pages B11/60 and B11/61
Dimensions, schemes:
page B11/62
B11/19
Overload
relays
0.56
Overload relays
B11/20
Contents
Overload
relays
Technical
Data for
Designers
General
Protection components
Motor and machine protection
Overload relays
Introduction
Exceeding the operating limits of an electric motor will lead, eventually, not only to
destruction of the motor itself but also of the mechanisms it drives.
This type of load can be the cause of electrical or mechanical faults.
bb Electrical faults:
vv overvoltage, voltage drop, imbalance and phase failure which cause variations in
the current drawn,
vv short-circuits which can cause the current to reach levels capable of destroying
the load.
bb Mechanical faults:
vv locked rotor,
vv brief or prolonged overload which leads to an increase in the current drawn by
the motor, and therefore overheating.
The cost of these faults must take into account loss of production, loss of raw
materials, repair of the production tool, poor quality of production and delays in
delivery.
These faults can also have dramatic consequences on the safety of persons in
direct or indirect contact with the motor.
To prevent these faults, protection measures are necessary. They make it possible
to isolate the equipment to be protected from the mains supply by measuring
variations in electrical values (voltage, current, etc.).
Each motor starter must therefore have:
bb short-circuit protection, to detect and break, as quickly as possible, abnormal
currents generally greater than 10 times the rated current (In).
bb overload protection, to detect increases in current up to about 10 In and
switch off the starter before overheating of the motor and conductors damages the
insulation.
This protection is provided by specific devices such as fuses, circuit breakers and
thermal overload relays, or by more integrated devices offering several types of
protection.
B11/22
Protection components
General
Faults
Causes
Effects
Short-circuit
bb Current peak
bb Electrodynamic forces on the
conductors
Destruction of windings
Overvoltage
bb Lightning
bb Electrostatic discharge
bb Operation
bb Opening of a phase
bb Single-phase load upstream of the
motor
bb Short-circuit between the turns of
the same winding
bb Failure of the automation system
bb Too many manual control
operations
bb Numerous fault trips
Phase imbalance
and phase failure
High starting
frequency
Overheating (1)
Consequences on the process
Overheating (1)
Harmonics
Overheating (1)
Long
starting time
Overheating (1)
Jamming
Overheating (1)
Consequences on the process
No-load running
Frequency
fluctuations
bb Increase in losses
bb Interferes with synchronous devices
(clock, recorder, ...)
Overload
Overheating (1)
Loss of machine
excitation
Phase-Earth fault
Overload
relays
(1) Then, in the longer or shorter term, depending on the seriousness of the fault and/or its frequency, short-circuit and destruction of the windings.
B11/23
Protection components
General
A short-circuit results in a very rapid rise in current which can reach several
hundred times the value of the operational current. The consequences of a shortcircuit are dangerous to both equipment and persons. It is therefore imperative to
use protection devices to detect the fault and very quickly break the circuit.
Two types of protection are commonly used:
bb fuses (cutout) which break the circuit by melting, which then requires their
replacement,
bb magnetic trip circuit breakers, often more simply called "magnetic circuit
breakers", which only require re-setting to put them back into service.
Short-circuit protection can also be built-into multifunction devices such as motor
circuit breakers and contactor-breakers.
DF526177-21-M.tif
DF526178-21-M.tif
Fuses (cutouts)
LS1D32
fuse carrier
GS2N3
switch disconnectors
DF526180-22-M.tif
DF526179-22-M.tif
For motor protection, aM type fuses are used. Their design characteristics allow
them to conduct the high magnetising currents that occur when motors are
switched on. They are therefore unsuitable for overload protection (unlike gG type
fuses). This is why an overload relay must be included in the motor power supply
circuit.
These circuit breakers protect installations against short-circuits, within the limit of
their breaking capacity.
Magnetic circuit breakers provide omnipole breaking as standard.
For relatively low short-circuit currents, the operation of a circuit breaker is faster
than that of fuses.
This protection conforms to standard IEC 60947-2.
The thermal and electrodymanic effects are also limited, therefore ensuring better
protection of cables and equipment.
GV2L
magnetic circuit-breraker
B11/24
General
Protection components
Motor and machine protection
Overload relays
DF526181-30-M.tif
Protection functions
Overload protection
General
LRD02
thermal overload relay
PF526182.tif
DF526183-21-M.tif
LRD365
thermal overload relay
PF526184.tif
These relays protect motors against overload. They must allow the temporary
overload that occurs on starting and must only trip if the starting time is abnormally
long.
The overload relay will be selected according to the length of the starting time
(tripping class) and the motor rating.
These relays have a thermal memory (except for certain electronic overload relays,
indicated by their manufacturers) and can be connected:
bb either in series with the load,
bb or to current transformers placed in series with the load.
Bi-metallic thermal overload relays
Combined with a contactor, these relays protect the line and the equipment against
small and prolonged overloads. They must be protected against strong overcurrent
by a circuit breaker or fuses.
These relays may be used on an a.c. or d.c. system and are generally:
bb 3-pole,
bb compensated, i.e. insensitive to ambient temperature variations,
bb with manual or automatic reset,
bb graduated with a "motor FLC" scale: allowing direct setting to the full load current
as shown on the motor rating plate.
They can also be sensitive to phase failure: this is known as 'differential'. This
function conforms to standards IEC 60947-4-1 and 60947-6-2
This type of relay is extremely reliable and is a relatively low cost device.
Overload
relays
B11/25
Protection components
General
With direct sensing of the stator windings, these relays can be used to protect
motors against:
bb overload,
bb a rise in ambient temperature,
bb a ventilation circuit fault,
bb a high starting frequency,
bb mechanical shocks, etc.
LT3S relays for use
with thermistor probes
Overload (or overtorque) relays
DF526186-22-M.tif
These relays protect the drive line in the event of a locked rotor, seizure or
mechanical shocks. This is an additional protection.
Unlike thermal overload relays, these relays do not have a thermal memory. They
have definite time characteristics (adjustable current threshold and time delay).
The overtorque relay can be used as overload protection for motors with long
starting times or very frequent starting (for example, lifting hoists).
Multifunction relays
bb Overcurrent relays are limited when it is necessary to take into account problems
associated with voltage, temperature or special applications. New production or
maintenance management needs have prompted manufacturers to offer products
which provide not only adaptable protection, but also complete management of the
motor and its load.
They incorporate:
bb current and voltage sensors (TeSys T controllers),
bb hybrid analog and digital electronic technology,
bb the use of communication buses for data exchange and control,
bb powerful motor modelling algorithms,
bb integrated application programs whose parameters can be set.
These products make it possible to reduce installation and operating costs by
reducing maintenance and downtime.
PF526188.tif
PF526187.tif
LR97D07
instantaneous electronic
overcurrent relays
TeSys U starters:
The multifunction relay is incorporated in the motor starter.
This solution is very compact with reduced wiring. It is limited to 32 A.
TeSys U LUB 32 starter
with multifunction control
unit LUC M
TeSys U controller
LUTM20BL
TeSys U controllers:
The multifunction relay is separate from the power line and reuses the function
blocks from the TeSys U solution. It can be used in conjunction with a contactor up
to 810 A.
DF526189-30-M.tif
TeSys T controllers:
The multifunction relay is separate from the power line and incorporates inputs and
outputs. It can be used in conjunction with a contactor up to 810 A.
TeSys T controller
LTMR08MBD
B11/26
General
Protection components
Motor and machine protection
Overload relays
Protection relay selection table
Motor protection
Relay type
Thermal
overload
relay
LR2K,
LRD,
LRD 3,
LR9F,
LR9D (1)
Causes of overheating
Relays for
use with
PTC
probes
LT3 S
(2)
Machine
Motor and machine
protection protection
Overtorque TeSys U
relays
controller
TeSys T
controller
LR97D,
LT47
LUT M
LTMR
(2)
(2)
(3)
Slight overload
Locked rotor
No-load running
Supply phase failure
LR9 7D
Ventilation fault
With
probes
With
probes
With
probes
Insulation fault
Protracted starting time
Severe duty
With
probes
Voltage variation
Frequency fluctuations
Loss of machine excitation
Ideally suited
Possible solution
Not suitable (no protection)
Overload
relays
B11/27
Protection components
Characteristics
Product certifications
UL, CSA
Protective treatment
Degree of protection
Ambient air temperature
around the device
TC (Klimafest, Climateproof)
Protection against direct finger contact
C
C
C
-40...+70
-20...+55 (without derating)
-30...+60 (with derating) (1)
2000
Vertical axis
Horizontal axis
DF535727.eps
DF535726.eps
Operating positions
Without derating
Flame resistance
Vibration resistance,
hot state
5 to 300 Hz
Safe separation of
circuits
Cabling
Screw clamp terminals
Tightening torque
Conforming to UL 94
Conforming to NF F 16-101
and 16-102
Conforming to IEC 60068,
N/C contact
Conforming to IEC 60068,
N/O contact
Conforming to IEC 60068,
N/C contact
Conforming to IEC 60068,
N/O contact
Conforming to VDE 0106
and IEC60536
Self-extinguishing material V1
Conforming to requirement 2
10 gn
10 gn
2 gn
2 gn
VLSV (2), up to 400 V
Solid cable
Flexible cable without cable end
Flexible cable with cable end
mm2
mm2
mm2
Minimum
1 x 1.5
1 x 0.75
1 x 0.34
Philips head n 2 - 6
N.m
0.8
Maximum
2x4
2x4
1 x 1.5 + 1 x 2.5
Mounting
Connections
1 N/C + 1 N/O
6 max.
V
VA
V
W
24
100
24
100
V
V
690
250
48
200
48
100
110
400
110
50
References:
pages B11/2 and B11/3
B11/28
Dimensions:
page B11/30
Schemes:
page B11/30
220/230
600
220
45
400
600
250
35
415/440
600
600/690
600
Protection components
Characteristics
Up to
690
Conforming to BS 4941
Conforming to IEC 60947
Conforming to VDE 0110 group C
Conforming to CSA C 22-2 n 14
V
V
V
V
690
690
750
600
kV
Hz
Up to 400
Operating characteristics
Sensitivity to phase
failure
Reset
Yes
Manual or automatic
Selected by means of a lockable and sealable switch on the front of the relay
Signalling
On front of relay
Trip indicator
Reset-Stop function
Test function
By pushbutton
Tripping curves
Time
2h
1h 20 min
1h
Time
2h
1h 20 min
1h
40 min
40 min
DF535728.eps
20 min
10 min
20 min
10 min
6 min
6 min
4 min
4 min
2 min
2 min
1 min
40 s
1 min
40 s
20 s
20 s
10 s
10 s
6s
4s
6s
4s
2s
2s
1
2
1s
1s
1 1,2 1,5
5 6
10
15
1 1,2 1,5
5 6
10
15
Overload
relays
DF535729.eps
References:
pages B11/2 and B11/3
Dimensions:
page B11/30
Schemes:
page B11/30
B11/29
Protection components
Dimensions,
mounting,
schemes
Overload relays
Dimensions, mounting
LR2 K
35
80
DF533600.eps
75
116
50
DF533599.eps
38
58
65
45
45
AM1
DP200
DE200
Schemes
LR2 K
78.5
86
LR2 K + LCp K
13
14
95
95
98
96
DF533602.eps
A1
13
14
A2
DF533601.eps
97
KM1
96
98
6
KM1
A1
95
96
97
Test
A2
96
95
A
H
1
812563.eps
Pre-wiring scheme
Reset/stop
DF533603.eps
Note: If pre-wiring is not required, break off the 2 links located on the thermal overload relay.
97
98
5
6
95
3
4
96
A
H
DF511020.eps
LR7 K
Test
Reset/stop
Characteristics:
pages B11/28 and B11/29
B11/30
References:
pages B11/2 and B11/3
Presentation,
description
Overload relays
Presentation
PF526212.eps
TeSys D thermal overload relays are designed to protect a.c. circuits and motors
against:
bb overloads
bb phase failure
bb excessively long starting times
bb prolonged stalled rotor condition.
LRD08
PB113030_S-R.eps
Power connection
LRD 01 LRD 35
These relays are designed for connection by screw clamp terminals. They can be
supplied for connection by lugs (1).
LRD 04L...32L
LRD313 to LRD365
PF526213.eps
These relays are for connection by BTR screw connectors (hexagon socket head).
The screws are tightened by means of a size 4, insulated Allen key.
This type of connection uses the EverLink system with creep compensation (2)
(Schneider Electric patent).
This technique makes it possible to achieve accurate and durable tightening
torque.
These relays are also available for connection by lugs (1).
LRD 3361 to 4369 and LR2D3561 to D3563 relays are designed for connection by
screw clamp terminals. They can be supplied for connection by lugs (1).
PF526215.eps
LRD365
DF567968.eps
LRD33pp
RESET
Description
1
2
3
4
5
6
7
0 1
3,5
STOP
50
41
46
DF567969.eps
1
37
R
A E
S
E
T
TEST
98
NO
TeSys D 3-pole thermal overload relays are designed to protect a.c. circuits and
motors against overloads, phase failure, long starting times and prolonged stalling
of the motor.
97
95
NC
5
3
4
2
6
LRD 01 to 35, LRD 04L to 32L and LRD313 to LRD365 relays are supplied with
the selector in the manual position, protected by a cover. Deliberate action is
required to move it to the automatic position.
96
LRD33614369, LR2D35613563
References:
pages B11/4 to B11/7
Dimensions, mounting:
pages B11/35 to B11/37
(1) Connection by lugs meets the requirements of certain Asian markets and is suitable for
applications subject to strong vibration, such as railway transport.
(2) Creep: normal crushing phenomenon of copper conductors, that is accentuated over time.
Schemes:
page B11/37
B11/31
Overload
relays
1
6
2, 5
4
Characteristics
Conforming to standards
Product certifications
Degree of protection
(front face)
Protective treatment
TH
Storage
-60+70
-20+60
-40+70
Operating positions
without derating
In relation to normal
vertical mounting plane
Flame resistance
Conforming to UL94
Conforming to IEC 60695-2-1
Any position.
When mounting on a vertical rail, use a stop.
V1
C
850
Shock resistance
Permissible acceleration
conforming to IEC 60068-2-7
15 gn - 11 ms
Permissible acceleration
conforming to IEC 60068-2-6
6 gn
except LRD04L...LRD32L: 3 gn
Dielectric strength at 50 Hz
kV
Surge withstand
kV
LRD 21
35,
LR3 D21
35
LRD 3322
33696
LR3
D3322
33696
LR2
D3522
3563
LRD
4365
4369
10 A
10 A
10 A
10 A
20
10 A
Tripping class
Conforming to UL508,
IEC 60947-4-1
690
600
kV
690
Frequency limits
Hz
0400
Setting range
Depending on model
0.113
Protection against
short-circuits
By gG, BS fuses.
Maximum rating or by GB2
20
20
1000 (3)
600
except
LRD
4369
0.6332
1238
965
965
17140
1780
120
240
380
480
500
600
1.5
0.95
0.75
0.72
0.12
125
250
440
0.22
0.1
0.06
80140
(1) For relays LRD 01 to LRD 365, LRD 3322 to LRD 3365, LRD 04L to LRD 32L, LRD 4365 to
LRD 4369, LRD 33656 to LRD 33696.
(2) For relays LRD 313 to LRD 365: 6 gn only with independent plate mounting and 4 gn
when mounted beneath the contactor.
(3) 750 V for LRD 33656, LRD 33676, LRD 33696.
(4) Except for relays LRD 4369.
References:
pages B11/4 to B11/7
B11/32
Dimensions, mounting:
pages B11/35 to B11/37
Schemes:
page B11/37
Characteristics
Relay type
1 conductor
Tightening torque
1.510
mm2
14
mm2
16
N.m
1.7
mm2
1.54
mm2
1.54
LRD
LRD
LR2
3322
D3522 4365
33696 3563 4369
LR3
D3322
33696
135
135
435
450
135
435
435
450
1.510
1...6
16
135
except
LRD 21:
14
1.510 1.5/10
135
except
LRD 21:
1/6
2.5
2.5
125:
5 35: 8
135
435
125:
5 35: 8
1.54
1.54
e
Relay type
DF567972.eps
mm2
DF567973.eps
DF567974.eps
LRD 3136
3656
L'
LRD 313L6
365L6
LRD 3322A66
3365A66
Pitch
Without spreaders
mm
14.5
17.5
17.5
17.5
21.5
N.m
y6
y6
y6
y6
y6
mm
y8
y8
y 13.5
y 13.5
y 16
mm
y 9.5
y 10
y 16.5
y 16.5
y 16
y7
y7
y 10
y 10
y 12
d
Screws
N.m
Tightening torque
M4
M4
M6
M6
M10
2.3
2.3
11.3
DF567971.eps
Bare cables
Connection to screw
clamp terminals (1)
mm2
2 x 12.5
2 x 12.5
LRD
3322
33696
LR3
D3322
33696
2 x 12.5
N.m
1.7
mm2
12.5
12.5
12.5
12.5
Tightening torque
References:
pages B11/4 to B11/7
mm2
Solid cable
Dimensions, mounting:
pages B11/35 to B11/37
LR2
D3522
3563
LRD
4365
4369
Overload
relays
LRD 01 LRD
04L
16,
LR3 D01 ...21L
16
Relay type
(1) For relays LRD 313 to 365: BTR hexagon socket head screws, EverLink system.
In accordance with local electrical wiring regulations, a size 4 insulated Allen key must be
used (reference LAD ALLEN4, see page B8/21).
Schemes:
page B11/37
B11/33
Characteristics
LRD 01 LRD
04L...
16,
LR3 D01 LRD 32L
16
Relay type
Temperature compensation
Tripping threshold
Conforming to
IEC 60947-4-1
-20+60
1.14 0.06 Ir
LRD 21
35,
LR3 D21
35
Tripping curves
1
40
10
minutes
20
1
40
20
20
10
10
seconds
1
40
1
2
3
2
1
2
3
4
2
1
0,8
0,8 1
4
6
10
17 20
x the setting current (Ir)
4
6
10
17 20
x the setting current (Ir)
1
50
Class 20
Time
DB415345.eps
2
1
40
20
10
minutes
15
10
1
40
5
2
20
1
40
20
seconds
10
3
0,1
LRD313L to LRD365L
Class 10 A
Time
hours
LRD313 to LRD365
DF567976.eps
1
40
10
1
0,8
seconds
20
minutes
hours
DB419876.eps
Class 20
Time
hours
hours
DF567975.eps
minutes
seconds
Class 10 A
Time
0,8 1
1
2
3
B11/34
10
1
2
4
2
1
6
8 10
14 20
x the setting current (Ir)
3
1
References:
pages B11/4 to B11/7
LRD 3322
33696
LR3
D3322
33696
Dimensions, mounting:
pages B11/35 to B11/37
Schemes:
page B11/37
6 8 10
15 20
x the setting current (Ir)
LR2
D3522
3563
LRD
4365
4369
Dimensions,
mounting
Overload relays
LRD 0135
LRD 04...32L
LRD 013223
DB415912.eps
DF533583.eps
70
76.1
45
45
66
D09D18
D25D38
LC1
123
137
LC1
D09D18
D25D38
123
45
LC1
137
D093D253
168
DF567779.eps
LAD 96570
70
126
LAD 96575
123
236
192
126
185
115
DF567294.eps
55
123
55
LRD 33ppp
Direct mounting beneath contactors LC1 D80D95
DF533586.eps
AM1
d
DL201
DL200
17
Control circuit AC
b
g (tri)
g (tetra)
LC1 D80
115.5
124
76.9
9.5
22
LC1 D95
115.5
124
76.9
9.5
179.4
76.9
9.5
22
21
d
30
70
Characteristics:
pages B11/31 to B11/34
115.5
Overload
relays
54
Control circuit DC
References:
pages B11/4 to B11/7
Schemes:
page B11/37
B11/35
Dimensions,
mounting
Overload relays
LRD 4ppp
189
150
267
DF533587.eps
132
120
AM1
d
2.5
10.5
LRD 0135
Independent mounting on 110 mm centres
46
DF533590.eps
35
=
=
10
45
110
125
80
37,5
50
85
15
DF533589.eps
LAD 7B106
LAD 7B106
DX1 AP25
90
2x6,5
Panel mounting
AM1
d
55
DP200
DE200
ED200
9.5
9.5
DF536769.eps
B11/36
74
43
43
Characteristics:
pages B11/31 to B11/34
DF536768.eps
AF1 EA4
LAD 96560
72
DF537826.eps
(1)
87
DF537825.eps
LAD 96560
116
References:
pages B11/4 to B11/7
Schemes:
page B11/37
Dimensions,
mounting,
schemes
Overload relays
LRD 04L...32L
Independent mounting on 110 mm centres
46
=
LAD 7B205
125
45
DP200
DE200
9.5
AM1
d
86.1
110
37,5
50
85
15
DB415878R.eps
10
35
LAD 7B205
DB415879.eps
DX1 AP25
2x6,5
DB415919.eps
LAD 703
32
(1) Can be mounted on RH or LH side of relay LR2 D15.
50
100
51,5
121
75/87
DF533595.eps
DF533594.eps
75
LA7 D3064
119
21
23,5
2x4,5
32
AM1
d
DP200
DE200
9.5
(1) Can be mounted on RH or LH side of relay LRD 3ppp, LR2 D35pp or LR9 D.
LRD 3ppp
LA7 D1020
Reset
LA7 D1020
A1
_ KM
Overload
relays
97
98
DF510715.eps
95
Test
96
Auto
Man.
Reset
M10x1
A2
DF564939.eps
e
e: up to 20 mm / c: up to 550 mm
10
DF533598.eps
DF533597.eps
DF533596.eps
DF564938.eps
Stop
Stop
95
96
_ LRD
Characteristics:
pages B11/31 to B11/34
References:
pages B11/4 to B11/7
B11/37
Description,
characteristics
Overload relays
Description: LR9D01, 02, 08 and 32
DB418880.eps
These self-powered electronic thermal overload relays are designed for direct
mounting to contactors LC1D09 through LC1D38.
LR9D110S self-powered electronic thermal overload relay is designed for separate
mounting only.
7
2
5
6
3/4 & 8
LR9D01...110S
Relay type
Environment
Conforming to standards
Product certifications
Degree of protection
IP 20 on front panel
-55 to +80
-25 to +70
2000
Without derating
Operating positions
without derating
In relation to normal
vertical mounting plane
Any position
Shock resistance
Permissible acceleration
conforming to IEC 60068-2-7
15 g (11ms)
Vibration resistance
Permissible acceleration
conforming to IEC 60068-2-6
6 g (10-150 Hz)
Dielectric strength at 50 Hz
kV
Surge withstand,
common mode
kV
Resistance to
electrostatic discharge
kV
Immunity to radiated
radio-frequency disturbances
V/m
10
Immunity to
fast transient currents
kV
Electromagnetic compatibility
Meets requirements
24
48
110
220
380
600
VA
100
200
400
600
600
600
24
48
110
220
100
100
50
45
By gG or BS fuses
or by circuit breaker GB2
1 or 2 conductors
Tightening torque
Nm
(lb-in)
a.c. supply
Protection against
short-circuits
Cabling
Flexible cable
without cable end
References:
page B11/10
B11/38
d.c. supply
Dimensions, mounting:
page B11/42
0.8 (7)
Schemes:
page B11/43
Characteristics
LR9D01
Tripping class
Conforming to UL/CSA
Rated impulse withstand voltage
Of the operating current
Frequency limits
Setting range
Power circuit connections
Wire size
Tightening torque
Operating characteristics
Consumption
Tripping thresholds
Sensitivity to phase
unbalance
Current setting ratio
LR9D08
LR9D32
LR9D110S
0.4...2
1.6...8
6.4...32
22...110
4 to 50
(10 to 1/0)
9
(80)
5, 10, 20, 30
10, 20, 30
Conforming to UL 60947-4-1
Rated insulation voltage (Ui) Conforming to IEC 60947-4-1
Rated operational voltage (Ue) Conforming to IEC 60947-4-1
LR9D02
V AC
1000
V AC
690
V AC
600
kV
Hz
A
mm2
(AWG)
Nm
(lb-in)
5060
0.1...0.5
1 to 16
(14 to 6)
3.1
(28)
mW
A
< 300
1.25 In
Phase difference > 40%, tripping in 3 s
5:1
DB418841.eps
DB418842.eps
100
100
10
10
0,1
Cold status
Hot status
Phase low
and Phase unbalance
0
0,1
5
6
7
8
x the setting current (Ir)
Cold status
Hot status
Phase low
and Phase unbalance
0
5
6
7
8
x the setting current (Ir)
100
100
10
10
0,1
References:
page B11/10
5
6
7
8
x the setting current (Ir)
Dimensions, mounting:
page B11/42
Cold status
Hot status
Phase low
and Phase unbalance
0,1
Overload
relays
DB418843.eps
DB418879.eps
5
6
7
8
x the setting current (Ir)
Cold status
Hot status
Phase low
and Phase unbalance
Schemes:
page B11/43
B11/39
Description,
characteristics
DF567979_1.eps
Overload relays
90
These electronic thermal overload relays are designed for use with contactors
LC1 D115 and D150.
5
4
3
Ir(A)
127
107
150
98
NO
97
95
NC
96
6
LR9D5367D5569
DF567980_1.eps
7
8
2
Class
107
127
Ir(A) 20
10
+
90
5
4
3
Load
24 V - / 103
104
150
Alarm
98
NO
97
95
NC
96
1
6
1
2
3
4
5
6
7
8
Relay type
Environment
Conforming to standards
Product certifications
Degree of protection
Protective treatment
Standard version
- 40+ 85
- 20+ 55 (1)
2000
Without derating
Operating positions
without derating
In relation to normal
vertical mounting plane
Any position
Shock resistance
Permissible acceleration
conforming to IEC 60068-2-7
13 gn - 11 ms
Vibration resistance
Permissible acceleration
conforming to IEC 60068-2-6
2 gn - 5300 Hz
Dielectric strength at 50 Hz
kV
Surge withstand
kV
Resistance to
electrostatic discharge
kV
Immunity to radiated
radio-frequency disturbances
V/m
10
Immunity to
fast transient currents
kV
Electromagnetic compatibility
Meets requirements
24
48
110
220
380
600
VA
100
200
400
600
600
600
24
48
110
220
440
100
100
50
45
25
By gG or BS fuses
or by circuit breaker GB2
1 or 2 conductors
mm2
Minimum c.s.a.: 1
Tightening torque
Nm
1.2
a.c. supply
Protection against
short-circuits
Cabling
Flexible cable
without cable end
d.c. supply
(1) For operating temperatures up to 70 C, please consult your Regional Sales Office.
References:
pages B11/4 to B11/7
B11/40
Dimensions, mounting:
pages B11/35 to B11/38
Schemes:
page B11/39
Characteristics
Tripping class
Conforming to UL 508,
IEC 60947-4-1
10 or 20
1000
600
Hz
8
5060 (1)
Hz
Setting range
Depending on model
60150
mm
20
N.m
18
- 20+70
Alarm
1.05 0.06 In
Trip
1.12 0.06 In
Clamping screw
Tightening torque
Operating characteristics
Temperature compensation
Tripping thresholds
M8
d.c. supply
No-load
Switching capacity
24
1732
mA
y5
mA
0150
Protection
Voltage drop
Closed state
y 2.5
Cabling
Flexible cable
without cable end
mm2
0.51.5
N.m
0.45
Tightening torque
Self protected
(1) For other frequencies and for applications involving the use of these overload relays with soft
starters or variable speed drives, please consult your Regional Sales Office.
100
1
2
10
1,12
7
8
9 10 11 12
x the setting current (Ir)
1
2
DF567983_1.eps
References:
pages B11/4 to B11/7
Dimensions, mounting:
pages B11/35 to B11/38
Schemes:
page B11/39
B11/41
Dimensions,
mounting
Overload relays
LR9D110S
DB418882.eps
65
=
51,5
114
45
80
D09...D18
D25...D38
LC1
130
140
2x4,5
10
15
DB418851.eps
35
37,5
50
85
DB418850.eps
LAD 7B205
DB418852.eps
LR9D01...32
45
86.1
LR9D
DF533597.eps
DF533588.eps
132
AM1
d
References:
page B11/10
B11/42
136
e: up to 20 mm / c: up to 550 mm
Mounting with cable bent
DF533598.eps
174
255
120
d
DP200 and DR200
2.5
10.5
Characteristics:
pages B11/38 to B11/39
e
e: up to 20 mm
Schemes:
page B11/43
M10x1
50
75/87
120
DB418847.eps
DB418846.eps
DB418881.eps
Schemes
97
Test
95
Man.
98
Auto
96
Reset
DF564943.eps
Stop
L1
L2
L3
DF537828.eps
L3
LR9D5ppp
_ KM1
6
3/L2
1/L1
30 A
5/L3
L2
4
L1
2
DB418845.eps
(3)
Stop
KM1
(4)
(2)
95
97
96
6/T3
4/T2
2/T1
(3)
u112%
Test
Stop
Man. reset.
95
LR9D
97
5/L3
3/L2
1/L1
Start
98
KM1
M
3
(1) Tripped.
(2) Overload.
14
A1
(1)
A2
_ KM
N
KM1
_ KM
_M
96
98
6/T3
4/T2
2/T1
13
_A
M
3
L2
L3
L1
1
0V
(5)
104
u105%
(2)
95
97
A
13
_ KM
A1
_M
_ KM
(1) Tripped.
(2) Overload.
(3) Setting current.
References:
page B11/10
(1)
A2
Overload
relays
98
96
6/T3
4/T2
Test
Stop
Man. reset.
M
3
(3)
u112%
(5)
14
(4)
(3)
103
5/L3
3/L2
1/L1
_ KM1
2/T1
DF537829.eps
Characteristics:
pages B11/38 to B11/39
Dimensions:
page B11/42
B11/43
Protection components
Presentation
TeSys LR9 F electronic protection relays are especially suited to the operating
conditions of motors.
They provide protection against:
b thermal overload of 3-phase or single-phase balanced or unbalanced circuits;
b phase failure and large phase unbalance,
b protracted starting times,
b prolonged stalled rotor condition.
LR9 F electronic protection relays are mounted directly below an LC1 F type
contactor. They cover a range from 30 to 630 A, in eight ratings.
The settings can be locked by sealing the transparent protective cover.
A reset button is mounted on the front of the relay.
Two versions are available:
b simplified version: class 10: LR9 Fp3pp, class 20: LR9 Fp5pp,
b complete version: class 10, 10 A or class 20, selectable, conforming to
EN609474-1: LR9 Fpp.
This latter version includes an alarm function which makes it possible to forestall
tripping by load shedding.
Simplified version: class 10 or 20
819539.eps
2
5
4
3
Ir(A)
127
107
90
150
98
NO
97
95
NC
96
Complete version: class 10, 10 A or class 20, selectable, and alarm circuit
819540.eps
7
8
2
Class
5
4
3
Load
Ir(A) 20
107
127
10
+
90
150
24 V - / 103
104
Alarm
98
NO
97
95
NC
96
9
1
6
1 Ir adjustment dial
2 Test button
3 Stop button
4 Reset button
5 Trip indicator
6 Setting locked by sealing the cover
7 Class 10/class 20 selector switch
/unbalanced load
8 Selector switch for balanced load
9 Alarm circuit
References:
pages B11/11 to B11/14
B11/44
Characteristics:
pages B11/45 to B11/47
Dimensions, schemes:
pages B11/48 and B11/49
Protection components
Characteristics
IEC 60947-4-1, IEC 60255-8, IEC 60255-17, EN 60947-4-1 and VDE 0660
Product certifications
Degree of protection
IP 20
IP 20 on front of relay with accessories LA9 F103 or LA7 F70p, see page B11/14
Protective treatment
Standard version
TH
Storage
-40+85
Normal operation
-20+55 (1)
Without derating
2000
Operating positions
without derating
In relation to normal
vertical mounting plane
Any position
Shock resistance
Permissible acceleration
conforming to IEC 60068-2-7
13 gn - 11 ms
Vibration resistance
Permissible acceleration
conforming to IEC 60068-2-6
2 gn - 5 to 300 Hz
Dielectric strength at 50 Hz
kV
Surge withstand
kV
Resistance to
electrostatic discharge
kV
8 (in air)
6 (in indirect mode)
Resistance to radiated
radio-frequency disturbance
V/m
10
Resistance to
fast transient currents
Electromagnetic
compatibility
kV
Conforming
Overload
relays
(1) For operating temperatures up to 70 C, please consult your Regional Sales Office.
References:
pages B11/11 to B11/14
Presentation:
page B11/44
Dimensions, schemes:
pages B11/48 and B11/49
B11/45
Protection components
Characteristics
LR9
F5p57, F57
1000
1000
kV
30 to 630
F5p63, F63
F5p67, F67
F5p69, F69
F5p71, F71
F7p75, F75
F7p79, F79
F7p81, F81
Frequency limits
Hz
5060. For other frequencies, please consult your Regional Sales Office (1)
Power circuit
connections
mm
20
25
25
M6
M8
N.m
10
18
Clamping screw
Tightening torque
M10
30 LR9 F7p75
and LR9 F75
40 LR9 F7p79
and LR9 F79
M10
M12
35
35
58
40
By gG or BS fuses or by
circuitbreaker GB2 CD10
Flexible cable
with cable end
1 conductor
2 conductors
mm2
mm2
Min.
1 x 0.75
2x1
Max.
1 x 2.5
2 x 1.5
Flexible cable
1 conductor
without cable end 2 conductors
mm2
mm2
1 x 0.75
2x1
1x4
2 x 2.5
Solid cable
mm2
mm2
1 x 0.75
2x1
1 x 2.5
Tightening torque
N.m
1.2
a.c. supply
V
VA
24
100
48
200
110
400
220
600
380
600
600
600
d.c. supply
V
W
24
100
48
100
110
50
220
45
440
25
1 conductor
2 conductors
(1) For applications involving the use of these overload relays with soft starters or variable speed
drives, please consult your Regional Sales Office.
References:
pages B11/11 to B11/14
B11/46
Presentation:
page B11/44
Dimensions, schemes:
pages B11/48 and B11/49
Protection components
Characteristics
10, 10 A and 20
C
Temperature compensation
-20+70
Reset
Fault indication
On front of relay
Test function
On front of relay
Stop function
Tripping thresholds
Conforming to
IEC 60947-4-1
Sensitivity to
phase failure
Alarm
1.05 0.06 In
Tripping
1.12 0.06 In
Conforming to
IEC 60947-4-1
Adjustment
(nominal motor current)
Security sealing
Yes
d.c. supply
No-load
Switching current
24
1732
mA
y5
mA
0150
Protection
Auto-protected
Voltage drop
Closed state
Connection
mm
y 2.5
0.51.5
N.m
Tightening torque
0.45
DF533606.eps
100
100
10
1
2
1
2
1,12
2
10
7
8
9
10 11 12
x times the setting current (Ir)
1
1,12
5
6
7
8
9
x times the setting current (Ir)
Overload
relays
DF533605.eps
References:
pages B11/11 to B11/14
Presentation:
page B11/44
Dimensions, schemes:
pages B11/48 and B11/49
B11/47
Protection components
Dimensions
50
50
40
40
5,5
50
50
(2)
P2
30
200
80
20
80
62,1
228,8
51,5
66
188,8
6
82
136,8
108,8
70
44,8
25
51,5
40
66
40
150
P1
48
55
H3
DF533615.eps
DF533614.eps
76,5
193
H3
76,5
P2
48
55
Mounting plate
for LR9 F
DF533616.eps
H2
42,2
(2)
(3)
H2
(2)
B11/48
LA7
F901
F902
G
145
190
(3)
(1)
H1
H1
G
LA7 F4
H2
(1)
76
20
115
(2) 6.5 x 13.5 for LR9 F5p57 and F57. 8.5 x 13.5 for LR9 F5p63, F5p67, F5p69, F63, F67, F69
14
22,1
DF533612.eps
127,6
71
60
71
60
76
101
96
5,5
DF533609.eps
120
115
DF533611.eps
25
46,8
(1)
48
DF533613.eps
48
DF533608.eps
123,5
56,8
(1) 3
44,8
DF533607.eps
Presentation:
page B11/44
H1
30
H2
50
H3
120
30
50
120
30
50
120
40
50
40
60
60
60
70
110
50
58
50
58
58
58
58
58
120
120
120
120
120
180
180
180
Characteristics:
pages B11/45 to B11/47
Schemes:
page B11/49
b
H1
279 60
H2
50
H3
120
283 60
50
120
285 60
50
120
360
332
363
364
364
390
509
58
50
58
58
58
58
58
120
120
120
120
180
180
180
100
90
100
100
100
110
120
Protection components
Schemes,
setting-up
Overload relays
Schemes
L3
5
L2
(1)
104
98
96
6/T3
4/T2
2/T1
98
A
13
A1
14
(1)
A2
KM
N
A2
A1
(1)
KM
KM
14
13
M
3
KM
95
97
A
M
3
(1)
Test
Stop
Man. reset
97
96
(2)
(4)
95
6/T3
103
5/L3
1/L1
(3)
112 %
Test
Stop
Man. reset
4/T2
3/L2
(3)
(4)
2/T1
(2)
KM1
5/L3
3/L2
1/L1
KM1
0V
L1
L3
5
L2
3
L1
1
DF511023.eps
LR9 F5p57F7p81
DF511025.eps
RESET
125
90
150
98
NO
97
95
NC
96
6
5
4
3
2
Stop function 3
Test function 2
Stop
Test
PED
RESE
STOP
ED
TRIPP
TEST
References:
pages B11/11 to B11/14
Presentation:
page B11/44
Trip indicator
STOP
RESE
ED
TRIPP
TEST
STOP
RE
Characteristics:
pages B11/45 to B11/47
Dimensions:
page B11/48
B11/49
Overload
relays
TEST
Ir(A)
105
STOP
DF533621.eps
DF533620.eps
1
7
TRIPPED
DF533622.eps
LR9 F5369
Protection components
Presentation,
characteristics
Overload relays
Presentation
The RM1XA electromagnetic relay detects over current peaks in excess of the
maximum permissible current value. It is designed for the protection of circuits which
are not subject to current peaks (starters, resistors) or for controlling starting peaks
on slip ring motors.
It trips instantaneously and is not suitable for frequent operation (12 operating cycles
per hour). It can withstand a continuous current equivalent to 1.25 times the minimum
setting current.
Environment characteristics
Conforming to standards
Approvals
CSA
Protective treatment
Operating position
Storage: - 60+ 70
Operation: - 40+ 60
3000
15 in relation to normal vertical mounting position
a or c 600
Frequency limits
of the rated operational current
Hz
060
10
Voltage
48
110
220
380
600
Power (1)
VA
4000
12 000
17 000
22 000
Voltage
48
110
220
440
600
Power (2)
240
200
190
180
180
a.c. supply
d.c. supply
(1) Circuit such as the electromagnet of a contactor - cos j j inrush: 0.7 and cos j sealed: 0.4.
(2) Circuit such as an electromagnet without economy resistor ; time constant varying from 20
ms for 5 W to 200 ms for 100 W or more.
Time in ms
Operating times
DF533557.eps
Operating times: because of the numerous applications for RM1XA over current
relays, it is not possible to give precise operating times. The curves shown are
therefore purely indicative.
Setting
points
References:
pages B11/15 and B11/16
B11/50
Dimensions:
page B11/51
Schemes:
page B11/51
Protection components
Dimensions,
schemes
Overload relays
Dimensions
RM1 XAppp,
RM1 XAppp1
RM1 XA001XA040
RM1 XA0011XA0401
RM1 XA101,
RM1 XA1011
25 25 25
25
L
13
27,5 27,5
123
110
124
M12
DF533566.eps
d1
DF533565.eps
M4/M5
=
RM1 ZH2
DF533564.eps
L1
DF533563.eps
DF533562.eps
50
63,5
55
RM1
XA 063
XA 100
XA 160
XA 200
XA 315
XA 500
XA 101
DF533567.eps
48
155
d1
L1
20.5
20.5
27.5
27.5
35.5
40.5
5.5
5.5
83
87
94
94
74
84
25
25
25
25
44
44
37
40
40
40
40
55
55
64
15
20
25
25
30
40
M6
M8
M8
M8
M10
M10
27,5 27,5
55
1
2
12
A1
X1
H1
Overload
relays
A2
KM1
X2
14
14
KM1
S2
KM1
13
13
13
A1 14
A1 14
A2
KM1
A2
13
13
KM1
14
93
91
92
S1
12
S1
S2
94
RM1
11
94
DF533572.eps
93
91
92
92
RM1
3-wire control
(with trip signal)
11
94
RM1
91
93
DF533570.eps
91
93
94
92
1
2
94
92
DF533569.eps
93
RM1 XA
Non-latching
91
RM1 XAppp
Latching
1
RM1 XAppp1
DF533568.eps
Schemes
References:
pages B11/15 and B11/16
Characteristics:
page B11/50
B11/51
Protection components
General
Electromagnetic compatibility
Level 3
Level 3
Level 3
Level 4
Thermistor probes
A
B
E
F
H
NOT
Nominal operating
temperature
C
Temperature at which
rapid increase in
resistance occurs
Probes used for
Alarm
Fault
C
C
100
110
120
140
160
100
110
120
140
160
References:
pages B11/17 and B11/18
B11/52
Characteristics:
pages B11/53 to B11/55
Dimensions, schemes:
pages B11/56 and B11/57
100
120
130
150
170
Protection components
Characteristics
LT3SE
Automatic
LT3SA
Automatic
LT3SM
Manual/Automatic
Fault indication
Fault test
Probe interchangeability
Label Mark A
to IEC60034-11
Label Mark A
to IEC60034-11
Product certifications
IEC 60034-11
VDE 0660
IEC 60034-11
VDE 0660
LROS
Degree of protection
e marking
C
LT3Sp protection units have been designed to comply with the basic
recommendations of European directives relating to low voltage and EMC.
Therefore LT3Sp products bear the European Community e mark.
- 40+ 85
- 25+ 60
Environment
Conforming to standards
Storage
Conforming to IEC 60068-2-1
and 2-2
Operation
Without derating
With derating
Vibration resistance
Shock resistance
Operating positions
without derating
In relation to normal
vertical mounting plane
Average consumption
a 50/60 Hz
0.851.1 Uc
a 50/60 Hz
0.851.1 Uc
c
0.81.25 Uc
0.851.1 Uc
Sealed
IEC 60034-11
VDE 0660
1500 m
Up to 3000 m, the maximum permissible ambient air temperature for operation (60 C)
must be reduced by 5 C per additional 500 m above 1500 m
2.5 gn (225 Hz)
1 gn (25150 Hz)
5 gn (11 ms)
Any position
Single voltage
Dual voltage
Multivoltage
V
V
V
115 or 230
115/230
24230
400
115/230. 24/48
24230
Single voltage
Dual voltage
Multivoltage
V
V
V
24
24/48
24230
24/48
24230
a
c
VA
W
< 2.5
<1
< 2.5
<1
Overload
relays
References:
pages B11/17 and B11/18
Dimensions:
page B11/56
Schemes:
pages B11/56 and B11/57
B11/53
Protection components
Characteristics
Tripping
Reset
Maximum number of probes fitted Probes y 250 W at 25
in series (2)
Voltage at terminals
Normal operation
in the thermistor circuit
(R = 1500 W)
Conforming to IEC 60034-11
(R = 4000 W)
Thermistor probe
Operating threshold
short-circuit detection
Connection of probes
Distance
to the LT3
Minimum c.s.a. of conductors
W
W
LT3SE
27003100
15001650
6
LT3SA
27003100
15001650
6
LT3SM
27003100
15001650
6
< 2.5
< 2.5
< 2.5
< 7.5
< 7.5
< 7.5
< 20
< 20
300
400
500
1000 (3)
mm2
0.75
1.5
2.5
1 N/C
a 500
1 N/C + 1 N/O
2 C/O
Rated impulse
withstand voltage
Conventional thermal current
Operational power
Uimp
kV
2.5
At 220 V
A
VA
5
100 for 0.5 million operating cycles
Breaking capacity
In cat. AC-16
120 V
250 V
A
A
6
3
In DC-13
24 V
mm2
mm2
N.m
2 x 11 x 2.5
1 x 0.752 x 2.5
0.8
Tightening torque
Probe type
Conforming to standards
1 N/C + 1 N/O
2 C/O
DA1TTppp
IEC 60034-11. Mark A
DA1TSppp
Resistance
At 25 C
3 x 250 in series
250
Per probe
c 2.5 V max
c 2.5 V max
kV
2.5
Reinforced
Reinforced
Between probes
mm
250
References:
pages B11/17 and B11/18
B11/54
Dimensions:
page B11/56
Schemes:
pages B11/56 and B11/57
Protection components
Characteristics
DF565472.eps
3100
2700
1650
1500
1000
750
Trip zone
Reset zone
100
20
NOT + 15 C
NOT -5 C
NOT
NOT +5 C
-20
NOT -20 C
10
Temperature
(C)
Overload
relays
References:
pages B11/17 and B11/18
Dimensions:
page B11/56
Schemes:
pages B11/56 and B11/57
B11/55
Protection components
Dimensions,
schemes,
setting-up
Overload relays
Dimensions
LT3SE, SA, SM
Mounting on 5 rail AM1DP200
Mounting on 1 4 rail
(with adapter RHZ66)
50
DF565473.eps
115
50
100
98,4
813390.eps
100
RHZ 66
22,5
T1
95
T2
96
(2)
97
T2
95
Reset
Y2
Rd
A2
Rd
Y1 Test
(2)
(2)
Y1 Test
Reset
Y2
06
98
96
K H
Terminal
Voltage
05
08
Fault
A
M
K H
95
Ue
08
A1
T1
05
LT3SM multivoltage
A2
98
Fault
DF511542.eps
A1
or
B1
DF511541.eps
96
(2)
Fault
T2
95
Ue
95
Ue
A2
A2
T2
T1
97
Fault
T1
98
A2
T2
Ue
DF511540.eps
(2)
96
LT3SA multivoltage
A1
or
B1
T1
A1
DF511538.eps
LT3SE
Without fault memory
A1
A1
48 V
230 V
B1
24 V
115 V
06
98
96
A
K H
K H
Setting-up
Cabling
It is inadvisable to use the same multi-core cable for the thermistor probe circuit and the power circuit. This is especially important for long cable runs.
If it is impossible to comply with the above recommendation, a pair of twisted conductors must be used for the thermistor probe circuit.
Testing the insulation of the line connecting the thermistors to the LT3S unit
Before carrying out this test, short-circuit all the terminals of the LT3S protection unit.
Measure the insulation value between these terminals and earth using a megger or a flash tester, progressively increasing the voltage to the value defined by the
standards.
Checking the PTC thermistor probes for correct operation
With the machine stopped, in the cold state and after having taken all the necessary safety precautions:
b disconnect the line linking the thermistors to the LT3S protection unit, at the terminals of the machine being protected: motor, etc.,
b using an ohmmeter with a voltage rating less than or equal to 2.5 V, measure the resistance of the probe circuit at the machine terminals,
b depending on the number and type of thermistors connected in series, check that their resistance value at 25 C is correct.
Example: motor fitted with 3 PTC thermistor probes with a resistance y 250 W at 25 C.
Any value higher than 250 x 3 = 750 W indicates a problem.
(1) PTC: Positive Temperature Coefficient.
(2) Relay energised: the contacts are shown in the operating position.
References:
pages B11/17 and B11/18
B11/56
Characteristics:
pages B11/53 to B11/55
Protection components
Operation
L1
A1
or
B1
L2
T1
T2
Starting
The LT3SA is normally energised and its internal relay is in the pre-energised
position.
The motor is started by operating pushbutton M automatically held in by K (3-wire
control circuit).
98
Ue
Fault
97
Ko
95
A2
DF565479.eps
L3
96
A
M
Thermal fault
The strong increase in resistance of the PTC probes at the moment their temperature
reaches the nominal operating temperature (NOT) is detected by the LT3SA unit
and causes the relay to drop out; indicator H comes on, as does the built-in indicator
on unit LT3SA.
Contactor K drops out and pressing button M has no effect.
DF565480.eps
Operating
temperature
NOT, Tripping
threshold
Reset threshold
Reset
As the motor cools, it reaches the reset threshold, 2 to 3 C below the nominal
operating temperature.
The relay resets and the motor can be started by pressing button M.
Relay Ko
Fault indicator
Contactor K
Pushbutton M
L1
Operation is very similar to that described above, except for the following:
A1
or
B1
L2
DF565481.eps
L3
T1
T2
96
Fault
Reset
After tripping on thermal fault and cooling to the reset threshold, the Test/RESET
button on the unit (R1) or a remote reset button (Rd) must be pressed to energise the
relay.
98
Ue
97
Ko
95
R1
The fault is therefore memorised, even though the temperature of the probes has
dropped to well below the reset threshold.
A2
A
Rd
K H
NOT, Tripping
threshold
Reset threshold
Test
Pressing the Test/RESET button simulates a fault and causes the relay to drop out:
the FAULT indicator comes on, as does the remote signalling indicator. The unit is
reset by pressing the Test/RESET button again.
Test/Reset
button
Reset Rd
Relay Ko
Fault indicator
Contactor K
Pushbutton M
Overload
relays
DF565482.eps
Operating
temperature
Signalling circuit
As the relay is fitted with 2 separate contacts, the signalling voltage may be different
from the contactor control voltage.
References:
pages B11/17 and B11/18
Characteristics:
pages B11/53 to B11/55
B11/57
Presentation,
description
Overload relays
Presentation
DF526329-40-M.tif
LR97D and LT47 electronic over current relays have been developed to satisfy machine
protection requirements.
These relays have definite time characteristics: current threshold and time based function.
They are particularly recommended for providing mechanical protection on machines with high
resistive torque, high inertia and with strong probability of jamming under steady state conditions.
They can be used for motor protection in the case of long starting times or frequent starting.
The LR97D relay also incorporates two fixed time protection functions, one of 0.5 seconds
against locked rotor and one of 3 seconds against phase failure.
LR97D and LT47 can be used to provide mechanical shock protection. In this case, setting the
O-Time knob to minimum will ensure tripping in 0.3 seconds.
Applications
LR97D and LT47 relays are particularly suitable for the following machines:
b Monitoring function for excessively long starting time on machines with a risk of difficult
starting:
v Machines with high resistive torque, high inertia machines.
b Monitoring of machines during steady state operation: overtorque detection function
v Machines with strong risk of jamming, machines with torque build-up over time,
v Mechanical failure monitoring,
v Faster detection of malfunctioning on machines where the motor is oversized in relation to its
thermal protection It.
b Motor protection for specific applications:
v Machines with long starting times,
v Machines with high on-load factor: more than 30 to 50 starts/hour,
v Machine with fluctuating load from a steady state, where the thermal image of a thermal
overload relay (thermal memory) is unsuitable in relation to actual overheating of the motor.
Examples of machines:
v Conveyors, crushers and mixers,
v Fans, pumps and compressors,
v Centrifuges and spin-dryers,
v Presses, shearing machines, saws, broaching machines, sanders and lifting hoists.
DF526330-40-M.tif
LR97D
Operation
Because of their two separate time settings, LR97D and LT47 relays can be combined with the
motor-starter function:
D-Time: starting time, O-Time: trip time during steady state.
The D-Time function is only available during the motor starting phase. During this phase the
overload detection function is inhibited in order to allow starting. Under steady state conditions,
when the motor current is greater than the setting current due to an overload or single-phasing,
the red LED lights up and the internal relay switches its contact after a time preset by the O-Time
knob.
The red LED stays on, indicating that the relay has tripped.
LT47
Description
Description
Status signalling
TEST/STOP
4
2
TEST
RESET
A1
2T1
A2
98
4T2
95
1
2
3
4
5
6
References:
page B11/19
LED signal
Status
Green LED
Voltage
On
10
7 Adjustment of tripping
time
8 Manual/Auto adjustment
9 Single-phase/3-phase
adjustment
10 Retractable fixing lugs
Red LED
Off
On
Overload
Off
On
OverTrip current
Rotor
locked
Pha
se
failure
LED signal
Condition
Voltage
Green LED
On
Off
Steady
state
On
Off
Overload
On
Off
On
Trip
Off
Off
L1 Off
L2
Off
L3 Off
Curves:
pages B11/59 and B11/60
Red LED
Starting
Starting
Steady
state
6T3
RESET knob
TEST/STOP knob
Ready/Run Indicator
Relay tripped indicator
Current setting
Adjustment of starting
time
B11/58
96
5 6 7
LR97Dppppp
LT47ppppp
To assist fast diagnostics, two LEDs (one green and one red) allow signalling of the operating
status:
DF563947.eps
3
4
9
1
8
2
DF563948.eps
RESET
LT47ppppp
DF531696.eps
DF531695.eps
LR97Dppppp
Characteristics:
pages B11/60 and B11/61
Dimensions, mounting:
page B11/62
Schemes:
page B11/62
On
Curves
Overload protection
Protection against locked rotor and mechanical jamming under steady state conditions
DF532218.eps
Locked rotor
on starting
Mechanical jamming
during steady state
operation
Overload
Brief
overload
3 x I setting
Setting current
Normal steady state operation
t
Current
D-Time
O-Time
0,5 s
O-Time
Reset: Manual (1)
or electric (3)
96
98
96
98
Overload protection
Protection against phase failure during starting and during steady state operation
DF532219.eps
Phase
failure
Overload
Missing
phase
Brief
overload
Setting current
Normal steady state operation
t
Current
D-Time
<3s
O-Time
O-Time
<3s
Tripping due to 95
phase failure
Tripping on overload 95
96
98
96
98
Starting
Overload
Setting current
Normal steady state operation
Current
t
D-Time
O-Time set to
minimum (02-03 s)
96
Reset: Manual
automatic (2)
or electric (3)
(1)
Overload
relays
98
References:
page B11/19
Presentation, description:
page B11/58
Characteristics:
pages B11/60 and B11/61
Dimensions, mounting:
page B11/62
Schemes:
page B11/62
B11/59
Curves,
characteristics
Overload relays
Curves
LT47
Overload protection
DF532221.eps
Starting
Overload
Brief
overload
Setting current
Normal steady state operation
Current
D-Time
Trip 95
on overload 97
O-Time
O-Time
96
98
Overload
Setting current
Normal steady state operation
Current
O-Time set to
minimum (02-03 s)
D-Time
95
Tripping due to
mechanical shock 97
Reset: Manual
automatic (2)
or electric (3)
(1)
96
98
Characteristics
Environment
Relay type
Conforming to standards
Product certifications
Degree of protection
Protective treatment
Ambient air temperature
around the device
References:
page B11/19
B11/60
Presentation, description:
page B11/58
C
C
m
kV
kV
kV
kV
V/m
kV
V
LR97Dppppp
IEC60255-6, IEC 60947
UL, CSA
IP 20 (front face)
LT47ppppp
IEC60255-6, IEC 60947
UL, CSA
IP 20 (front face)
TH
- 30+ 80
- 25+ 60
TH
- 30+ 80
- 25+ 60
2000
Any position
2000
Any position
15 gn - 11 ms
15 gn - 11 ms
4 gn
4 gn
2
6
8 (level 3)
6 (level 3)
10 (level 3)
2
Class A
10
2
6
8 (level 3)
6 (level 3)
10 (level 3)
2
Class A
10
Dimensions, mounting:
page B11/62
Schemes:
page B11/62
Characteristics
1 or 2 conductors
Min.
Max.
Min.
Max.
External of lugs
of screw
Tightening torque
A
V
VA
V
W
A
LR97Dppppp
1 NO/NC
3
a 24
a 48
70
140
c 24
c 48
55
55
3
mm2
mm2
mm2
mm2
mm
mm
N.m
1 x 0.75
2 x 2.5
1 x 0.34
1 x 1.5 + 1 x 2.5
7
M3
0.61.2
a 110
360
c 110
28
a 220
360
c 220
28
LT47ppppp
1 N/O + 1N/C
3
a 24
a 48
70
140
c 24
c 48
55
55
3
a 110
360
c 110
28
a 220
360
c 220
28
1x1
2 x 2.5
1x1
2 x 2.5
7
M3.5
0.8...1.7
Depending on model
V
V
kV
LR97D015pp to
LR97D25pp
0.338
Adjustable
690
600
6
Hz
5060
mm2
mm
mm
N.m
1.5
10
1
4
10
M4
2
A
s
LR97Dppppp
Load knob
0.530
LT47ppppS
Load knob
0.530
LT47ppppA
Load knob
0.2/0.310
0.2/0.310
0.2/0.330
1120
Reset button
R-time knob: 1-120 s
By interruption of power
supply (minimum 0.1 s)
2 LEDs
Reset button
By interruption of power
supply (minimum 0.1 s)
On starting Steady
state
Inhibited
After O-time
during
D-time
Inhibited
After O-time
during
D-time
Inhibited
After O-time
during
D-time
2 LEDs
No load
Under load
Yes
No load
Under load
Yes
No load
Under load
Yes
Rated impulse
withstand voltage (Uimp)
Frequency limits
Of the operating current
Connection by cable or lug-clamps
Flexible cable
1 conductor
Min.
without cable end
Max.
Flexible cable
1 conductor
Min.
with cable end
Max.
External of lugs
of screw
Tightening torque
mm2
LR97D38pp
LT47ppppp
0.560
Adjustable
690
600
6
5060
2.5
10
1
6
12
M4
2
Operating characteristics
Reset
Current
Time
Manual
Automatic
Electrical
D-time
knob
O-time
knob
R-time
knob
Tripping
Tripping
Reset button
120 s fixed
By interruption of power
supply (minimum 0.1 s)
On starting Steady
state
Inhibited
After O-time
during
D-time
After D-time <0.5 s
Tripping
<3 s
Protection functions
Test
Stop
Sealing
References:
page B11/19
Presentation, description:
page B11/58
Curves:
pages B11/59 and B11/60
<3 s
Dimensions, mounting:
page B11/62
After O-time
After O-time
After O-time
Overload
relays
Relay type
Adjustment
2 LEDs
Schemes:
page B11/62
B11/61
Dimensions,
mounting,
schemes
Overload relays
Dimensions
LT47pppp
13
62,2
12
63
10
45
77,2
56
71
Mounting
LR97Dpppp
Direct mounting beneath the contactor
LT47pppp
DF563956.eps
561994.eps
45
67,5
D09D18
D25D38
123
137
See pages B8/67 and B8/68
Schemes
L3
L2
DF563958.eps
L3
L2
L1
LT47pppp
MCBB
MCBB
Stop
Stop
B11/62
A1
A2
KM1
a
M3
Presentation, description:
page B11/58
LT47
Curves:
pages B11/59 and B11/60
A1 A2 97 98 95 96
A1
A2
KM1
M3
References:
page B11/19
14
Test/Stop
Reset
14
A1 A2 98 95 96
T3
T2
A1 A2 98 95 96
Test/Stop
Reset
LR 97D
Start
KM1
Start
KM1
L3
L2
L1
13
13
KM1
T1
DF563957.eps
LR97Dpppp
L1
LC1
b
c
Characteristics:
pages B11/60 and B11/61
70,3
67,5
20,4
19,5
51,5
51
50,8
DF526335.eps
LR97Dpppp