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Introduction
As the fault impedance is less than load impedance, the fault current is
more than load current. If a short circuit occurs the circuit impedance is
reduced to a low value and therefore a fault is accompanied by large current.
Over-current protection is that protection in which the relay picks up
when the magnitude of current exceeds the pickup level.
The basic element in Over-current protection is an Over-current relay.
The Over-current relays are connected to the system, normally by means
of CT's.
Over-current relaying has following types:
1. High speed Over-current protection.
2. Definite time Over-current protection.
3. Inverse minimum time Over-current protection.
4. Directional Over-current protection (of above types).
Over-current protection includes the protection from overloads. This is
most widely used protection. Overloading of a machine or equipment
generally) means the machine is taking more current than its rated current.
Hence with overloading, there is an associated temperature rise. The
permissible temperature rise has a limit based on insulation class and
material problems.
Over-current protection of overloads is generally provided by thermal relays.
Over-current protection includes short-circuit protection. Short circuits a
be phase faults, earth faults or winding faults. Short-circuit currents are
generally several times (5 to 20) full load current. Hence fast fault clearance
is always desirable on short-circuits.
When a machine is protected by differential protection, the over-current is
provided in addition as a back-up and in some cases to protect the machine
from sustained through fault.
Several protective devices are used for over-current protection these
include:
1. Fuses
2. Circuit-breakers fitted with overloaded coils or tripped by overcurrent relays.
3. Series connected trip coils operating switching devices.
4. Over-current relays in conjunction with current transformers.
The primary requirements of over-current protection are:
Motor Protection
Over-current protection is the basic type of protection used against
overloads and short-circuits in stator windings of motors. Inverse time and
instantaneous phase and ground over-current relays can be employed for
motors above 1200 H.P. For small/medium size motors where cost of CT's
and protective relays is not economically justified, thermal relays and HRC
fuses are employed, thermal relays used for overload protection and HRC
fuses for short-circuit protection.
Transformer Protection
Transformers are provided with over-current protection against faults, only,
when the cost of differential relaying cannot be justified. However, overcurrent relays are provided in addition to differential relays to take care of
through faults. Temperature indicators and alarms are always provided for
large transformers.
Small transformers below 500 kVA installed in distribution system are
generally protected by drop-out fuses, as the cost of relays plus circuitbreakers is not generally justified Line Protection.
The lines (feeders) can be protected by
(1)
Instantaneous over-current relays.
(2)
Inverse time over-current relays.
(3)
Directional over-current relay.
Lines can be protected by impedance or carrier current protection also.
Protection of Utility Equipment
The furnaces, industrial installations commercial, industrial and domestic
equipment are all provided with over-current protection.
I0 * T = K
Where:
I = Current in relay coil
T = Relay lime
K = Constant.
In inverse characteristic, time is inversely proportional to current i.e.
I1 * T = K
In more inverse characteristic
In * T = K
Where n can be between 2 to 8 the choice depends on discrimination desired.
Instantaneous relays are those which have no intentional time lag sod which
operate in less than 0.1 second, usually less than 0.08 second. As suck they
are not instantaneous in real sense.
The relays which are not instantaneous are called Time Delay Relay'. Such
relays are provided with delaying means such as drag magnet, dash poss.
bellows, escape mechanisms, back-stop arrangement, etc.
The operating time of a relay for a particular setting and magnitude actuating
quantity can be known from the characteristics supplied by the manufacturer.
The typical characteristics are shown in (Fig. 1)
An inverse curve is one in which the operating time; becomes less as the
Nex
t
Referring to (Fig. 2) the three current transformers and relay coils connected
in star and the star point is earthed. When short circuit occurs in the
protected zone the secondary current of CT's increases.
These current flows through relay coils and the relay picks-up, the relay
contacts close, thereby the trip circuit is closed and the circuit breakeroperates The over-current protection scheme with three over-current relays
(Fig. 2) responds to phase faults and earth faults including single-phase to
earth fault.
Therefore such schemes are used with solidly earthed systems where phase
to phase and phase to earth faults are likely to occur.
For proper functioning of over-current and earth fault protection, the choice of
CT's and polarity connections should be correct.
relays
or
by
two
over-current
relays
(See
Table 1
Fig
1
Description
Note
One OC with
For balanced
one CT for over load only.
load protection.
Two OC relays
with two CT's
for phase to
phase fault
protection.
Three OC
relays with
three CT's for
phase to phase
fault
protection.
EF current >
two time
pick-up
phase
current
Three OC
relays with
three CT's for
phase to phase
fault protection
and phase to
earth fault.
EF setting
less than
phase fault
setting
Two OC and
one EF relays
for phase to
phase and
phase to earth
fault protection
Table
1).
Earth-Fault Protection
When the fault current flows through earth return path, the fault is called Earth
Fault. Other faults which do not involve earth are called phase faults. Since
earth faults are relatively frequent, earth fault protection is necessary in most
cases. When separate earth fault protection is not economical, the phase
relays sense the earth fault currents. However such protection lacks
sensitivity. Hence separate earth fault protection is generally provided. Earth
fault protection senses earth fault current. Following are the method of earth
fault protection.
IR+I Y +I B =0
The sum (IR+I Y +I B ) is called residual current
The earth-fault relay is connected such that the residual current flows
through it (Figs.3 and Fig. 4), in the absence of earth-fault,
Therefore, the residually connected earth-fault relay does not operate.
However, in presence of earth fault the conditions is disturbed and
(IR+I Y +I B ) is no more zero. Hence flows through the earth-fault relay.
If the residual current is above the pick-up value, the earth-fault relay
operates.
In the scheme discussed here the earth-fault at any location near or away
from the location of CT's can cause the residual current flow. Hence the
protected
zone is not definite. Such protection is called unrestricted earth-fault protection
Circuit.
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neutral to earth circuit depends upon the type of neutral Earthing. In case of
large generators, voltage transformer is connected between neutral and earth
=k (Ia
Ib + I c )
(Ia + Ib + I c )= 3 I c= I n
Where, Io is zero sequence current and In, is current in neutral to ground
circuit. During normal condition, when earth fault is absent,
(Ia + Ib + Ic) = 0
Hence r = 0 and relay does not operate
During earth fault the earth fault current flows through return neutral path.
If = 3Iao = In
Hence the zero-sequence component of I o produces the resultant flux r in
the core. Hence core balance current transformer is also called as zero
sequence current transformers (ZSCT).
Application for Core Balance CT's with Cable Termination Joints
The termination of a three core cable into three separate lines or bus-bars is
through cable terminal box. Ref. (Fig. 7), the Core Balance Protection is used
along with the cable box and should be installed before making the cable
joint.
The induced current flowing through cable sheath of normal healthy cable
needs particular attention with respect to the core balance protection.
The sheath currents (Ish) flow through the sheath to the cover of cable-box
and then to earth through the earthing connection between cable-box. For
eliminating the error due to sheath current (Ish) the earthing lead between the
cable-box and the earth should be taken through the core of the core balance
protection.
Thereby the error due to sheath currents is eliminated. The cable box should
be insulated from earth.
1. Cable terminal box
2. Sheath of 3 core cable connection to (1)
3. Insulator support for 1
4. Earthing connection passing through 5
5. Core balance CT
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current in the current coil and voltage applied to the voltage coil.
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Relay connections
This is the arrangement whereby suitable current and voltage quantities
are applied to the relay. The various connections are dependent on the
phase angle, at unity system power factor, by which the current and
voltage applied to the relay are displaced.
Relay maximum torque
The maximum torque angle (MTA) is defined as the angle by which the
current applied to the relay must be displaced from the voltage applied to
the relay to produce maximum torque.
Although the relay element may be inherently wattmetric, its characteristic
can be varied by the addition of phase shifting components to give
maximum torque at the required phase angle.
A number of different connections have been used and these are
discussed below. Examination of the suitability of each arrangement
(b)
The A phase relay is supplied with lab current and Vac voltage. In this case,
the flux due to the voltage coil lags the applied voltage to the relay by 90,
so maximum torque is produced when the current lags the system phase
to neutral voltage by 60. This connection, which uses Vac voltage with
delta current produced by adding phase A and phase B currents at unity
power factor, gives a current leading the voltage Vac by 60, and provides a
correct directional tripping zone over a current range of 30 leading to
150 lagging. The torque at unity power factor is 0 .5 of maximum torque
and at zero power factor lagging 0 .866; see (Fig.14).
It has been proved that the most suitable maximum torque angle for this
relay connection, that is, one which ensures correct directional
discrimination with the minimum risk of mal-operation when applied to
either plain or transformer feeders, is 0.
When used for the protection of plain feeders there is a slight possibility
of the element associated with the A phase mal-operating for a reversed
BC fault.
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Ic Vb
(Fig.15) Vector diagram
for the 60 No. 2
connection
(phase A element).
a correct directional tripping zone over the current range of 30 leading to
150 lagging. The relay torque at unity power factor is 0 .5 of the relay
maximum torque and at zero power factor lagging 0 .866; see (Fig.15).
The most suitable maximum torque angle for a directional element using
this connection is 0. However, even if this maximum torque angle is
used, there is a risk of incorrect operation for all types of faults with the
exception of three-phase faults. For this reason, the 60 No. 2 connection
is now never recommended.
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Parallel feeders
If non-directional relays are applied to parallel feeders, any faults that
might occur on any one line will, regardless of the relay settings used,
isolate both lines and completely disconnect the power supply. With this
type of system configuration it is necessary to apply directional relays at
the receiving end and to grade them with the non-directional relays at the
sending end, to ensure correct discriminative operation of the relays
during line. faults. This is done by setting the directional relays R'1 and
R'2 as shown in (Fig.18) with their directional elements looking into the
protected line, and giving them lower time and current settings than
relays R1 and R2. The usual practice is to set relays R'1 and R'2 to 50% of
the normal full load of the protected circuit and 0 .1 TMS, but care must be
taken to ensure that their continuous thermal rating of twice rated current
is not exceeded.
Ring mains
Directional relays are more commonly applied to ring mains. In the case of
a ring main fed at one point only, the relays at the supply end and at the
mid-point substation, where the setting of both relays are identical, can be
made non-directional, provided that in the latter case the relays are
located on the same feeder, that is, one at each end of the feeder.
It is interesting to note that when the number of feeders round the ring is
an even number, the two relays with the same operating time are at the
same substation and will have to be directional, whereas when the number
of feeders is an odd number, the two relays with the same operating time
are at different substations and therefore do not need to be directional.
It may also be noted that, at inter-mediate substations, whenever the
operating times of the relays at each substation are different, the
difference between their operating times is never less than the grading
margin, so the relay with the longer operating time can be non-directional.
Grading of ring mains
The usual procedure for grading relays in an inter-connected system is to
open the ring at the supply point and to grade the relays first clockwise
and then anti-clockwise; that is, the relays looking in a clock-wise
direction round the ring are arranged to operate in the sequence 1234
56 and the relays looking in the anti-clockwise direction are arranged to
operate in the sequence 1'2'3'4'5'6', as shown in (Fig.19)
The relays which are operative are graded downwards towards the fault
and the last to be affected by the fault operates first. This applies to both
paths to the fault. Consequently, the faulty line is the only one to be
disconnected from the ring and the power supply is maintained to all the
substations.
When two or more power sources feed into a ring main, time graded over
current protection is difficult to apply and full discrimination may not be
possible. With two sources of supply, two solutions are possible. The first
is to open the ring at one of the supply points, whichever is more
convenient, by means of a suitable high set instantaneous over-current
relay and then to proceed to grade the ring as in the case of a single
infeed, the second to treat the section of the ring between the two supply
points as a continuous bus separate from the ring and to protect it with a
unit system of protection, such as pilot wire relays, and then proceed to
grade the ring as in the case of a single infeed.
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I RS = (Ia + Ib + Ic)
or residual voltage
VRs = V a + V b + V c
V = Va + V b + Vc
RS
('Three phase five limb potential transformer or three separate single phase
potential transformers connected as shown in Fig. 20). The coil connected in
potential-transformer secondary circuit gives a polarizing field.
T = I RS * V RS * cos ( - )
= angle between I RS and VRs
= angle of maximum torque.
Summary
Over-current protection responds to increase in current above the pick-up
value over-currents are caused by overloads and short-circuits.
The over-current relays are connected the secondary of current transformer.
The characteristic of over-current relays include inverse time characteristic,
definite time characteristic.
Earth fault protection responds to single line to ground faults and double line
to ground faults. The current coil of earth-fault relay is connected either in
neutral to ground circuit or in residually connected secondary CT circuit.
Core balance CTs are used for earth-fault protection.
Frame leakage protection can be used for metal clad switchgear.
Directional over-current relay and Directional Earth fault relay responds to
fault in which power flow is in the set direction from the CT and PT locations.
Such directional relays are used when power can flow from both directions to
the fault point.
Co-ordination
Correct current relay application requires knowledge of the fault current that
can flow in each part of the network. Since large scale tests are normally
impracticable, system analysis must be used. It is generally sufficient to
use machine transient reactance X' d and to work on the instantaneous
symmetrical currents. The data required for a relay setting study are:
1. A one-line diagram of the power system involved, showing the
type and rating of the protective devices and their associated
current transformers.
2. The impedances in ohms, per cent or per unit, of all power
transformers, rotating machines and feeder circuits.
3. The maximum and minimum values of short circuit currents
that are expected to flow through each protective device.
4. The starting current requirements of motors and the starting
and stalling times of induction motors.
5. The maximum peak load current through protective devices.
6. Decrement curves showing the rate of decay of the fault
current supplied by the generators.
7. Performance curves of the current transformers.
8. The relay settings are first determined so as to give the
shortest operating times at maximum fault levels and then
checked to see if operation will also be satisfactory at the
minimum fault current expected. It is always advisable to plot
the curves of relays and other protective devices, such as
fuses, that are to operate in series, on a common scale. It is
usually more convenient to use a scale corresponding to the
current expected at the lowest voltage base or to use the
predominant voltage base. The alternatives are a common
MVA base or a separate current scale for each system voltage.
9. The basic rules for correct relay co-ordination can generally
be stated as follows:
10. Whenever possible, use relays with the same operating
characteristic in series with each other.
11. Make sure that the relay farthest from the source has current
settings equal to or less than the relays behind it, that is, that the
primary current required operating the relay in front is always equal
to or less than the primary current required operating the relay
behind it.
PRINCIPLES OF TIME/CURRENT GRADING
Among the various possible methods used to achieve correct relay coordination are those using either time or over current or a combination of
both time and over-current. The common aim of all three methods is to give
correct discrimination. That is to say, each one must select and isolate
only the faulty section of the power system network, leaving the rest of the
system undisturbed.
1. Discrimination by time
In this method an appropriate time interval is given by each of the relays
controlling the circuit breakers in a power system to ensure that the
breaker nearest to the fault opens first. A simple radial distribution system
is shown in (Fig. 21) to illustrate the principle.
1. Discrimination by current
Discrimination by current relies on the fact that the fault current varies
with the position of the fault, because of the difference in impedance
values between the source and the fault. Hence, typically, the relays
controlling the various circuit breakers are set to operate at suitably
tapered values such that only the relay nearest to the fault trips its
breaker. (Fig. 22) illustrates the method.
Zs = source impedance = 11
Where
ZS = source impedance
=112 / 250 = 0 .485 ohms
ZL1 = cable impedance between C and B 0.24 ohms
ZL2 = cable impedance between B and 4 MVA
transformer 0.04 ohms
ZT = transformer impedance
=0.07(112/4) =2.12 ohms
Hence I = 6350/ 2.885 = 2200 A
For this reason, a relay controlling the circuit breaker at B and set to
operate at a current of 2200 A plus a safety margin would not operate for a
fault at F 4 and would thus discriminate with the relay at A. Assuming a
safety margin of 20% to allow for relay errors and a further 10% for
variations in the system impedance values, it is reasonable to choose a
relay setting of 1.3 x 2200, that is, 2860 A for the relay at B. Now,
assuming a fault at F3, that is, at the end of the 11 kV cable feeding the 4
MVA transformers, the short-circuit current is given by:
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=22.5 X 10 / 30 =7.5 %
132 kV overhead line percentage impedance on10 MVA base
That is, 21,500 A at 3.3kV or 538 A at 132 kV. The operating characteristics
of the CDG 14 relay show that at a plug setting of 100%, that is, 150 A and
34.2 MVA at 132 kV and at a time multiplier setting of 0.25, suitable
discrimination with the relay at substation C is achieved.
Substation E
CT ratio 500/1 A Relay over current characteristic assumed to be extremely
inverse, as for the type CDG 14 relay. This relay must discriminate with the
relay
in substation D at fault levels up to:
Fault
level
(MVA)
98.7
123
1540
3500
Time from
Fig.12
(seconds)
0.25
0.65
1.05
1.45
Time from
Fig.14
(seconds)
0.07
0.33
0.07
0.25
These figures show that for faults close to the relaying points the inverse
time characteristic can achieve appreciable reductions in fault clearance
times.
Even for faults at the remote ends of the protected sections, reductions in
fault clearance times are still obtained, as shown by the following table:
Relay
Fault
Time from
level
Fig.14
(MVA)
(seconds)
B
35.7
0.17
C
98.7
0.42
D
123
0.86
E
1540
0.39
To finalize the co-ordination study it is instructive to assess the average
operating time for each extremely inverse over current relay at its
maximum and minimum fault levels, and to compare these with the
operating time shown in (Fig.21) for the definite time over current relay.
Relay
Fault level
(Max./Min
MVA)
B
C
D
E
98.7/35.7
123/98.7
1540/123
3500/1540
Time from
Fig.14
(seconds)
(Max./ Min)
0.07/0.17
0.33/0.42
0.07/0.86
0.25/0.39
Average
time
(seconds)
0.12
0.375
0.465
0.32
This comparison clearly shows that when there is a large variation in fault
level all along the system network the overall performance of the inverse
time over current relay is far superior to that of the definite over current
relay.
4 GRADING MARGIN
The time interval between the operations of two adjacent relays depends
upon a number of factors:
1. The fault current interrupting time of the circuit breaker.
2. The overshoot time of the relay.
3. Errors.
4. Final margin on completion of operation.
A.
Circuit breaker interrupting time
The circuit breaker interrupting the fault must have completely interrupted
the current before the discriminating relay ceases to be energized.
B.
Overshoot
When the relay is de-energized, operation may continue for a little longer
until any stored energy has been dissipated. For example, an induction
disc relay will have stored kinetic energy in the motion of the disc; static
relay circuits may have energy stored in capacitors. Relay design is
directed to minimizing and absorbing these energies, but some allowance
is usually necessary.
The overshoot time is not the actual time during which some forward
operation takes place, but the time which would have been required by the
relay if still energized to achieve the same amount of operational advance.
C.
Errors
All measuring devices such as relays and current transformers are subject
to some degree of error. The operating time characteristic of either or both
relays involved in the grading may have a positive or negative error, as
may the current transformers, which can have phase and ratio errors due
to the exciting current required to magnetize their core. This does not,
however, apply to independent definite time delay over current relays.
Relay grading and setting is carried out assuming the accuracy of the
calibration curves published by manufacturers, but since some error is to
be expected, some tolerance must be allowed.
D.
Final margin
After the above allowances have been made, the discriminating relay must
just fail to complete its operation. Some extra allowance, or safety margin,
is required to ensure that a satisfactory contact gap (or equivalent)
remains.
E.
Recommended time
The total amount to be allowed to cover the above items depends on the
operating speed of the circuit breakers and the relay performance. At one
time 0.5s was a normal grading margin. With faster modern circuit
breakers and lower relay overshoot times 0.4s is reasonable, while under
the best possible conditions 0.35s may be feasible.
In some instances, however, rather than using a fixed grading margin, it is
better to adopt a fixed time value, to allow for the operating time of the
circuit breaker and relay overshoot, and to add to it a variable time value
that takes into account the relay errors, the CT errors and the safety
margin.
A value of 0.25s is chosen for the fixed time value, made up of 0.1 s for the
fault current interrupting time of the circuit breaker, 0.05s for the relay
over-shoot time and 0.1 s for the safety margin. Considering next the
variable time values required, it is first assumed that each inverse time
over current relay complies with Error Class E7 .5 defined as normal British
practice in BS 142:1966.
The normal limits of error for an E7.5 relay are 7.5% but allowance should
also be made for the effects of temperature, frequency, and departure from
reference setting. A practical approximation is to assume a total effective
error of 2 x 7.5, that is, 15%, this to apply to the relay nearest to the fault,
which shall be considered to be slow.
To this total effective error for the relay a further 10% should be added for
the overall current transformer error. Hence, for the time interval t' required
between inverse time over current relays it is proposed to adopt the
equation:
t' = 0.25t + 0.25 seconds
Where t = nominal operating time of relay nearer to the fault.
As far as the independent definite time delay over-current relays are
concerned, it is assumed that these comply with Error Class El 0, defined
as normal British practice in BS 142:1966. The normal limits of error for an
El 0 relay are 10%, but allowance should also be made for the effects of
temperature, voltage, frequency and departure from reference setting. A
practical approximation is to assume a total effective error of 2 x 10, that is,
20%, this to apply to the relay, nearest to the fault, which shall be
considered to be slow. However, unlike the inverse time over current relay,
it is not necessary to add a further error for the current transformers.
Hence, for the time interval t' required between independent definite time
delay over current relays, it is proposed to adopt the equation:
t' = 0.2t + 0.25 seconds
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