03 Technical Data

Service Manual
Chapter 3 - Technical Data

Technical data ................................................................................................................................................... 3-3
1
LFR/en/version: 08 / 2007
Machine data .................................................................................................................................... 3-3

1.1 General................................................................................................................................... 3-3
1.2 Engine .................................................................................................................................... 3-3
1.3 Splitterbox............................................................................................................................... 3-4
1.4 Hydraulic system .................................................................................................................... 3-4
Adjustment procedure 9250.............................................................................................................. 3-7
2.1 Initial adjustment..................................................................................................................... 3-7
2.2 Working pumps adjustment .................................................................................................... 3-11
2.3 Primary and secondary valves adjustment............................................................................. 3-14
2.4 Ladder and service trap adjustment ....................................................................................... 3-18
2.5 Swing adjustment ................................................................................................................... 3-18
2.6 Cooling adjustment................................................................................................................. 3-20
R 9250 from 13466
MJFCIFSS
3 -1
Service Manual
3-2
MJFCIFSS
R 9250 from 13466
Service Manual
Technical data
Machine data
3 Technical data
3.1 Machine data
3.1.1 General
Machine weight backhoe attachment
Machine weight shovel attachment
Length without attachment
mm
Width of the undercarriage (... mm track pads)
mm
Height without attachment
mm
Tail swing
mm
Ground clearance
mm
Digging force / breakout force (backhoe attachment)
kN
Crowd force at ground level / max. crowd force / breakout force

(shovel attachment)
kN
3.1.2 Engine
Trademark
CUMMINS
Model
QSK 45
Type
12 cylinders, V-engine
Rating at nominal per SAE J 1995
kW
960 (1304 HP)
Nominal speed
RPM
1800
Idle speed
RPM
High idle
RPM
Maximal torque (at 1500 RPM)
mN
5800
Stroke volume
l (cu, in)
45 (2745)
Bore / stroke
mm
Oil quantity
Oil change intervals
hrs
250 or chart method
Oil viscosity (above -25C / -13F)

Firing order
R 9250 from 13466
1R - 6L - 5R - 2L - 3R - 4L
6R - 1L - 2R - 5L - 4R - 3L
MJFCIFSS
3 -3
Technical data
Service Manual
Machine data
Valve adjustment intake / exhaust
mm
Maximum supply fuel flow
kg / h
Diesel fuel tank capacity
0,36 / 0,81
3.1.3 Splitterbox
Trademark
Type
Oil quantity
Oil viscosity
SAE 90 or SAE 80W-90
3.1.4 Hydraulic system
Hydraulic pumps
type
(2x) A20VSO520 + (1x)

A11VLO260 at 1800 RPM
Pumps output
kW
797,23 (1083 HP)
Max flow
l/min
2122,42
Regulation begin at nominal engine power
bar
214,11
Max. operating pressure (primary relief valves)
bar
3205
Regulation end (pressure cut off)
bar
3005
Secondary pressure
bar
38010
Hydraulic oil quantity when maximum level in the tank
Hydraulic oil quantity to change
3650
Hydraulic oil change intervals
hrs
2000
Filter change intervals
hrs
first at 500 / every 1000
Control valves for backhoe attachment
type
Control valves for shovel attachment
type
Hydraulic cylinders
Boom cylinder piston / rod / stroke (backhoe attachment)
mm
Boom cylinder piston / rod / stroke (shovel attachment)
mm
Stick cylinder piston / rod / stroke (backhoe attachment)
mm
Crowd cylinder piston / rod / stroke (shovel attachment)
mm
3-4
MJFCIFSS
320 / 220 / 2850
260 / 180 / 2250
R 9250 from 13466
3.1.4.1 Main circuit
Service Manual
Technical data
Machine data
Bucket tilt cylinder piston / rod / stroke
mm
Shovel tilt cylinder piston / rod / stroke
mm
Shovel flap cylinder piston / rod / stroke
mm
230 / 160 / 1950
3.1.4.2 Swing circuit

Closed circuit
Swing pump
type
(2x) A4VG 125 (2820 RPM)
Swing pump
design
Double swash plate type axial

piston pumps
Swing pump output
kW
(2x) 220 (2x 299 HP)
Max. displacement
cm
2x 125
Max. flow
l/min
705
Max. operating pressure
bar
350
Secondary pressure - swing circuit
bar
400
Hydraulic pump
type
HY / Z GS 11 / 22.5 (2820
RPM)
Hydraulic pump
design
Geared pump
Control oil pump output
kW
Max. flow / servo
l/min
Servo pressure
bar
3.1.4.3 Servo control oil circuit
63
3.1.4.4 Cooling circuit

Oil cooler pump
type
A11VO75 (2226 RPM)
Oil cooler pump
design
variable flow
pump
Oil cooler pump output
kW
110 (149 HP)
Oil cooler pump volume
cm
74
Oil cooler pump flow
l/min
280
Oil cooler motor volume
l/min
(FMF90)
Water cooler pump
type
A11VO75 (2226 RPM)
Water cooler pump
design
variable flow
pump
Water cooler pump output
kW
110 (149 HP)
R 9250 from 13466
MJFCIFSS
axial
piston
axial piston
3 -5
Technical data
Service Manual
Machine data
Water cooler pump volume
cm
74
Water cooler pump flow
l/min
280
Water cooler motor volume
cm
(FMF90)
Splitterbox oil cooling pump
type
HYZGS11/28
Splitterbox oil cooling pump
design
Geared pump
Splitterbox oil cooler pump volume
cm
Splitterbox oil cooler pump flow
l/min
Splitterbox cooling pump pressure
bar
Hydraulic rotary connection
type
79
3-6
MJFCIFSS
R 9250 from 13466
Service Manual
Technical data
Adjustment procedure 9250
3.2 Adjustment procedure 9250
Fig. 0-1
Pumps installation
3.2.1 Initial adjustment
3.2.1.1 Pre-requirement
Nominal value
Hydraulic tank pressurisation
0 bar
Minimal RPM on the display
800 + 50 RPM
Nominal RPM on the display
1800 10 RPM charged
Maximal RPM on the display
1870 20 RPM
Servo pressure
R 9250 from 13466
Measured
value
Adjusted
value
55 bar
MJFCIFSS
3 -7
Technical data
Service Manual
Adjustment of servo pressure
Fig. 0-2
Servo unit
Gauge on P (60 bar).

Engine at 1800 50 RPM.
Adjust the screw 9 on the servo unit so to obtain .........................................................P = 55 +3 bar
3-8
MJFCIFSS
R 9250 from 13466
Service Manual
Technical data
Adjustment of swing brake
Fig. 0-3
Servo unit
Nominal value
Swing brake (valve Y7 on the servo unit) open
for 30 bar
Measured
value
Adjusted value
30 bar
Adjustment :
Gauge on A5 (60 bar).

Unplug the valve Y7 at E1038.
Adjust the screw 6 on the servo unit so to obtain ......................................................... P at A5 = 30 2 bar
Plug back the valve Y7.
Check of the good working of the pump control box
Fig. 0-4
R 9250 from 13466
Working pumps
MJFCIFSS
3 -9
Technical data
Service Manual
Check of the pressure Pst : use a 60 bar gauge (precision : 0,6 bar).
Position
Pst required (bar)
Measured
value
<10
Can not be modified
152
Adjustment of I4 on the display (from EV1 to EV2) at 40%

I4 adjusted at : _ _ % = _ _ bar
>20
Adjustment of the maximal current in the BST (U16) at 650 mA
Procedure if the required value is not reached
Initial adjustment
Fig. 0-5
Installation of the pump control box for R/P 9250

Connect the control box (Ident. Nr.) to the connectors XT103 and XT104 in the switching box E1005 of the cab.
Pre-adjustment on the display

Install Green Access Key at X30 or X31 on ESP01 (A1001) cards.
Enter into SET PUMPS Menu :
Enter in I3 and thanks to the arrows up and down, set EV1, EV2 at 100%.
Enter in I4 and thanks to the arrows up and down, set EV1, EV2 at 40%.
3 - 10
MJFCIFSS
R 9250 from 13466
Service Manual
Technical data
3.2.2 Working pumps adjustment

3.2.2.1 Pumps P1 and P2
Fig. 0-6
Servo unit
Fig. 0-7
Working pumps P1 and P2
For the pumps adjustment, the oil temperature value must be : 55 +5C.
Adjustment of switching point for flow control

Tool requirement : open-end wrench 13 and 19.
Gauge on P (60 bar) ............................................................................................................... P = 55 bar
Gauge on Mst (60 bar).
Gauge on Pst (60 bar).
Engine at 1800 50 RPM, control box on position 1 :
Angle indicator of the pump7,5 2,5
Adjust the screw DW so to obtain...................................................................................... Mst = 25 bar
P - Mst = 30 2 bar
R 9250 from 13466
MJFCIFSS
3 - 11
Technical data
Service Manual
Pump P1
Measured
value
Nominal value
Pump P2
Adjusted
value
Measured
value
Nominal value
Pst = 15 2 bar
Pst = 15 2 bar
Mst = 25 bar
Mst = 25 bar
P = P - Mst = 30 2 bar
P = P - Mst = 30 2 bar
Adjusted
value
Hydraulic adjustment for Qmin


Unplug the valve Y3 corresponding to the pump to adjust.
Adjust the screw Hmin so to obtain .........................................................................10 bar < Mst < 15 bar
Plug back the valve Y3 corresponding to the pump to adjust.
Pump P1
Nominal value
Measured
value
Pump P2
Adjusted
value
Nominal value
Pst < 10 bar
Pst < 10 bar
10 bar < Mst < 15 bar
10 bar < Mst < 15 bar
Measured
value
Adjusted
value
Hydraulic adjustment for Qmax

Tool requirement : imbus wrench 3.
Unplug the valve Y3 corresponding to the pump to adjust.
Adjust the screw Hmax so to obtain ..................................................................................Mst = 45 3 bar
Plug back the valve Y3 corresponding to the pump to adjust.
Pump P1
Nominal value
Measured
value
Pump P2
Adjusted
value
Nominal value
Pst >20 bar
Pst >20 bar
Mst = 45 3 bar
Mst = 45 3 bar
Measured
value
Adjusted
value
Adjustment of the power regulator

Unplug the valve Y4..................................................................................................................... XLR = 0

3 - 12
MJFCIFSS
R 9250 from 13466
Service Manual
Technical data

Turn in the screw LR all the way in order to have the lowest pressure Mst.
Slowly turn out the screw LR until the pressure Mst begins to increase.
Search the point at which the pressure decreases.
Plug back the valve Y4.
Pump P1
Nominal value
Measured
value
Pump P2
Adjusted
value
Pst >20 bar
Nominal value
Measured
value
Adjusted
value
Pst >20 bar
Adjustment of the pressure regulator

Engine at 1800 50 RPM
Loosen the screw DR one turn
Adjust the corresponding primary pressure relief valve at 300 bar (see procedure). Dont plug X82 (on
E1005).
Gauge on MB (use the same gauge as before for the primary valve).
Tighten the screw DR until the pressure MB increases................................................ DA = 300 +5 bar
Do this adjustment for each working pump.
Plug back the connector X82.
Nominal value
DA
Measured value
Adjusted value
300 bar
3.2.2.2 Pump P3
Fig. 0-8
Working pump P3
For the adjustment of the working pump P3, dont unplug the valve Y4_2.
Beginning of regulation
Gauge on M (600 bar).
Gauge on M1 (600 bar).
In the display menu power test register ........................................................................................ 0 %
Information : on the valve Y4_2.....................................................................................................300 mA
Start the engine.
R 9250 from 13466
MJFCIFSS
3 - 13
Technical data
Service Manual

Adjust the primary pressure relief valve on VB3 so to obtain ...................................................... 130 bar
At the pump regulation begin, the pressure at M1 pass from 0 to 70 bar.
If the beginning of the regulation isnt correct, adjust the screw opposed to the solenoid valve.
Readjust the primary relief valve to the prescribed value.
Cut off adjustment

Turn counterclockwise one or two turns the screw of the pressure regulator.
Discharge primary pressures on VB3 at ...................................................................................... 305 bar
Gauge on M1 (600 bar).
Fully retract the stick cylinders supplied by the pump and maintain the joystick actuated.
Slowly turn the screw clockwise on the regulator while observing the pressure at gauge M1 drop to 150
bar
Readjust the primary relief valve to the prescribed value.
Fig. 0-9
3 - 14
3.2.3 Primary and secondary valves adjustment
Control valve block
MJFCIFSS
R 9250 from 13466
Service Manual
Technical data
Fig. 0-10
test points travel motors
3.2.3.1 Secondary valves adjustment

Before adjusting the valves, unplug the connector X82 to inactivate the proximity switches. After adjusting, reconnect X82.
Travel adjustment
Disconnect brake hoses and blank off the ports Br ext.

Tighten completely the primary valves and loosen of a quarter turn.
Gauge on MA and MB (600 bar).
Actuate the movement corresponding to the valve and maintain actuated.
Adjust the valve so to obtain....................................................................................MA = MB = 380 bar
Do the same procedure for the other side.
Reconnect brake hoses on the ports Br ext.
Attachment adjustment

Tighten completely the primary valve on the valve block and loosen of a quarter turn.
Do the movement corresponding to the secondary valve and maintain it actuated.
Adjust the screw 30 so to obtain............................................................................................. P = 380 bar
Do the same procedure for all the secondary valves of all the valve blocks (VB1, VB2 and VB3).
Nominal
value (bar)
Movement
Boom
R 9250 from 13466
UP
380 +20
DOWN
380 +20
Measured value
VB1
MJFCIFSS
VB2
VB3
Adjusted value
VB1
VB2
VB3
3 - 15
Technical data
Service Manual
Stick
Bucket
Shovel
Trap
Translation left
Translation right
380 +20
IN
380 +20
OUT
380 +20
IN
380 +20
OUT
380 +20
140 +20
IN
380 +20
CLOSE
380 +20
OPEN
340 +20
UP
380 +20
DOWN
380 +20
UP
380 +20
DOWN
380 +20
380 +20
380 +20
Translation left
and right
OUT
3 - 16
MJFCIFSS
R 9250 from 13466
Service Manual
Technical data
3.2.3.2 Primary valves adjustment

Simple primary values adjustment
Fig. 0-11
Control valve installation

Extend the boom or stick and maintain actuated.
Adjust the valve so to obtain................................................................................................... P = 320 bar
Do the same procedure for the other simple primary valve.
Nominal
value (bar)
Single stage primary

valve
R 9250 from 13466
Measured value
VB1
VB2
VB3
Adjusted value
VB4
VB1
VB2
VB3
VB4
320 +10
MJFCIFSS
3 - 17
Technical data
Service Manual
3.2.4 Ladder and service trap adjustment
Fig. 0-12
Ladder and service trap adjustment
Gauge on test point (600 bar).

Actuate the down motion for the ladder or for trap.
When the ladder or the trap has reached its low position, continue to press the button.
Adjust PRV to obtain................................................................................................Test point = 110 bar
Nominal value (bar)
Test point
Measured value
Adjusted value
110
3.2.5 Swing adjustment
Secondary relief valve (400 bar) are not adjustable. If necessary, command a new cartridge.
3 - 18
MJFCIFSS
R 9250 from 13466
Service Manual
Technical data
Fig. 0-13
Swing adjustment
3.2.5.1 Replenishing pressure
Gauge on G (60bar).
Adjust the screw X so to obtain .............................................................................................. G = 30 bar
Do the same procedure for the both swing pumps (P5.1 and P5.2).
Nominal value (bar)
Replenishing pressure
P5.1
30
P5.2
30
Measured value
Adjusted value
3.2.5.2 Swing working pressure
Gauge on MA and MB (600 bar).

Fully actuate the swing joystick to the left.
Adjust the screw DR so to obtain....................................................................................... MA = 320 bar
Fully actuate the swing joystick to the right ................................................................................. MA = MB
Nominal value (bar)
Swing working pressure
R 9250 from 13466
Measured value
Adjusted value
320
MJFCIFSS
3 - 19
Service Manual
3.2.6 Cooling adjustment
Fig. 0-14
Cooling pumps
Run the diesel engine at high idle.

Disconnect the regulation valve Y10.1 for pump P6.1 (Y10.2 for pump P6.2).
Adjust RDA1 (or RDA2) to obtain ......................................................................................M = 250 bar
Check the way of rotation of the fan : flow from outside to inside.
Nominal value
250 bar
High pressure M (P6.2)
250 bar
Oil cooling fan speed
1200 RPM
Water cooling fan speed
1150 RPM
Adjusted value
High pressure M (P6.1)
Measured value
3 - 20
MJFCIFSS
R 9250 from 13466

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Service Manual

Chapter 3 - Technical Data

Machine data .................................................................................................................................... 3-3

R 9250 from 13466

R 9250 from 13466

Machine weight shovel attachment

Length without attachment

Width of the undercarriage (... mm track pads)

Height without attachment

Digging force / breakout force (backhoe attachment)

Crowd force at ground level / max. crowd force / breakout force

Rating at nominal per SAE J 1995

960 (1304 HP)

Maximal torque (at 1500 RPM)

250 or chart method

Oil viscosity (above -25C / -13F)

R 9250 from 13466

Valve adjustment intake / exhaust

Maximum supply fuel flow

Diesel fuel tank capacity

SAE 90 or SAE 80W-90

3.1.4 Hydraulic system

(2x) A20VSO520 + (1x)

797,23 (1083 HP)

Regulation begin at nominal engine power

Max. operating pressure (primary relief valves)

Regulation end (pressure cut off)

Hydraulic oil quantity when maximum level in the tank

Hydraulic oil quantity to change

Hydraulic oil change intervals

Filter change intervals

first at 500 / every 1000

Control valves for backhoe attachment

Control valves for shovel attachment

Boom cylinder piston / rod / stroke (shovel attachment)

Stick cylinder piston / rod / stroke (backhoe attachment)

Crowd cylinder piston / rod / stroke (shovel attachment)

320 / 220 / 2850

260 / 180 / 2250

R 9250 from 13466

3.1.4.1 Main circuit

Bucket tilt cylinder piston / rod / stroke

Shovel tilt cylinder piston / rod / stroke

Shovel flap cylinder piston / rod / stroke

230 / 160 / 1950

3.1.4.2 Swing circuit

(2x) A4VG 125 (2820 RPM)

Double swash plate type axial

Swing pump output

(2x) 220 (2x 299 HP)

Max. operating pressure

Secondary pressure - swing circuit

Control oil pump output

Max. flow / servo

3.1.4.3 Servo control oil circuit

3.1.4.4 Cooling circuit

A11VO75 (2226 RPM)

Oil cooler pump

Oil cooler pump output

110 (149 HP)

Oil cooler pump volume

Oil cooler pump flow

Oil cooler motor volume

Water cooler pump