T2 Revo Preparation Repair Instruction

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Contents
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
T2 REVO Preparation System
The program at a glance .............................................. 3

Tools ............................................................................ 4
All contra-angle handpieces the locking principle ..... 5
Dismantling the contra-angle handpiece ...................... 6
Dismantling the drive and neck drive ........................... 7
Assembling drives ...................................................... 11
Dismantling the head ................................................. 12
Assembling the head .................................................. 13
Assembling the neck drive ......................................... 17
Replacing the form seal/seal insert of the
SmartClip .................................................................18
Assembling the contra-angle handpiece .................... 19
Assembling the straight handpiece ............................ 20
Assembling the straight handpiece ............................ 21
Functional test of the contra-angle handpiece ........... 22
Functional test of straight handpiece ......................... 24
Comparison chart on update of head gearing
to Z19/Z13 and rounded plunger .................................25
Spare parts T2 REVO - SmartClip .......................... 26
Spare parts T2 REVO R 170, red .............................. 27
Spare parts T2 REVO R 40, blue ............................... 28
Spare parts T2 REVO R 6, green .............................. 29
Spare parts T2 REVO RH 40 ..................................... 30
D 3409.076.01.05.02
04.2010
The program at a glance

All straight and contra-angle handpieces of the T2 REVO preparation system are technically closely related to one another.
Color code
A color code indicates the corresponding speed and

function range.
SmartClip
T2 REVO R 170, red
T2 REVO R 40, blue
Gear ratio 1:4.2

Maximum operating speed 170,000 rpm
Pushbutton cover clamping system FG 1.6 mm
with replaceable SmartClip:
Gear ratio 1:1

Pushbutton cover clamping system WB 2.35 mm
T2 REVO R 170 ISL
T2 REVO R 40 ISL
with internal spray

and light guide
with internal spray

and light guide
T2 REVO R 170 IS
T2 REVO R 40 IS
with internal spray

without light guide
with internal spray

without light guide
T2 REVO R 170 ES
T2 REVO R 40 ES
with external spray

without light guide
with external spray

without light guide
T2 REVO R 6, green
Straight handpiece, T2 REVO RH 40
Gear ratio 6:1

Pushbutton cover clamping system WB 2.35 mm
Gear ratio 1:1

Pushbutton cover clamping system H/WB 2.35 mm
T2 REVO R 6 ISL
with internal spray
and light guide
For straight and contra-angle handpiece instruments

as well as for single-use heads for prophylaxis (Doriot type)
T2 REVO R 6 IS
with internal spray
without light guide
T2 REVO R 6 ES
with external spray
without light guide
D 3409.076.01.05.02
04.2010
Tools
A1 (41 78 054) fr 9
A2 (59 86 208) fr 8
same tool
for T1 LINE
and T1 CLASSIC
1,5
B (41 78 088),
same tool
for T1 LINE
and T1 CLASSIC
D 3409.076.01.05.02
C (33 27 793),
same tool
for T1 LINE
and T1 CLASSIC
04.2010
All contra-angle handpieces the locking principle
All contra-angle handpieces of the T2 REVO preparation system are

locked in the same way:
D 3409.076.01.05.02
04.2010
Dismantling the contra-angle handpiece
6
3
10
D 3409.076.01.05.02
04.2010
Dismantling the drive and neck drive
All drives and neck drives of the T2 REVO preparation system are
locked in the same way.
1 : 4.2
1:1
6:1
D 3409.076.01.05.02
04.2010
Dismantling the drive and neck drive 1:4.2

Drive shaft 53 and ball bearing 54 are glued to bearing flange 55.
53
55
54
5
6
3
1
D 3409.076.01.05.02
04.2010
Dismantling the drive and neck drive 1:1
53
55
4
54
6
3
1
7
D 3409.076.01.05.02
04.2010
Dismantling the drive and neck drive 6:1
6
3
1
7
D 3409.076.01.05.02
04.2010
10
Assembling drives
Clean and degrease all components of the drive prior to assembly.

Slide front ball bearing onto drive shaft.
Insert drive shaft with ball bearing up to the stop.
Insert drive shaft with ball bearing as far as it will go.
1 : 4,2
3
2
1:1
3
2
6:1
1
D 3409.076.01.05.02
04.2010
11
Dismantling the head
Example: Head 6:1
Pushbutton cover
22a
Spring
washer
25
Head drive
20a
Threaded ring
21
Pushbutton cover
Tapered
compression
spring
Holding ring
22
Spring
washer
25
Head drive
20
24
23
A1/A2
old
new
Test the spring function of the pushbutton cover (22).

Check the component parts of the head for wear. Clean and degrease
parts that are intended for reuse.
D 3409.076.01.05.02
04.2010
12
Assembling the head
old
Kopf 1 : 4,2
Test the spring function of the pushbutton cover 22.
Check the component parts of the head for wear.
Apply a small drop of Loctite 932 * to the
thread of threaded ring 21, turn it by hand and tighten
with pliers A1.
Threaded ring
21
Pushbutton cover
22
Conical compression
24
spring
23
Holding ring
Head drive
20
Spring washer
25
A1
new
Kopf 1 : 4,2
Test the spring function of the pushbutton cover 22a.
Pushbutton cover 22a
A2
Head drive
20a
Adjusting washer 62
Spring washer
25
D 3409.076.01.05.02
04.2010
13
Assembling the head

old
**
min. 1,34mm
max. 1,38mm
Kopf 1 : 1
The dimension "**" must be checked during assembly here. It lies between the top edge of the ball bearing and the first shoulder in the head
housing and is: 1.34 to 1.38 mm (old). Insert adjusting washer 27 (0.12
mm), insert head drive. Use tool B to determine the dimension "**".
Any dimension lying between the above reference values is correct.
Choose another adjusting washer (0.08/0.10mm) if necessary to achieve
the size span.
27
Once size "**" is correct, complete the head housing with holding ring 23,
conical spring 24 (pay attention to position) and pushbutton cover 22.
Apply a small drop of Loctite 932 * to the thread of threaded ring 21, turn
it by hand and tighten with pliers A1.
21
22
*
A1
24
23
D 3409.076.01.05.02
04.2010
14
Assembling the head

new
**
min. 0,15mm
max. 0,18mm
Kopf 1 : 1
The dimension "**" must be checked during assembly
here. It lies between the top edge of the ball bearing
and the first shoulder in the head housing and is: 0.15
to 0.18 mm (old). Insert adjusting washer 27a (0.08
mm), insert head drive. Use tool B to determine the
dimension "**".
Any dimension lying between the above reference
values is correct.
Choose another adjusting washer (0.08mm/0.10mm) if
necessary to achieve the size span.
27a
If dimension "**" is set, complete the head housing with

head drive 20a and pushbutton
cover 22a and tighten with pliers A2.
Check spring function of pushbutton cover 22a!
22a
A2
20a
27a
D 3409.076.01.05.02
04.2010
15
Assembling the head

old
Kopf 6 : 1
Apply a small drop of Loctite 932 * to the
thread of threaded ring 21, turn it by hand and tighten
with pliers A1.
Threaded ring
21
Pushbutton cover
22
Conical compression 24
spring
23
Holding ring
Spring washer
25
Head drive
20
A1
new
Kopf 6 : 1
Test the spring function of the pushbutton cover 22a.
Pushbutton cover22a
Spring washer
25
Head drive
20a
D 3409.076.01.05.02
A2
04.2010
16
Assembling the neck drive
1 : 4,2
**
30
Insert neck drive 30 by hand up to the stop (5).

1:1
ATTENTION
While inserting it, pay attention to tooth meshing,
move slightly *.
Make sure that the spring washer is seated flush
and functions properly ** in the head part!
4
2
3
**
30
6:1
1
2
3
**
*
30
D 3409.076.01.05.02
04.2010
17
Replacing the form seal/seal insert of the SmartClip
1.
10
Seal inserts/form seals are located at the bottom of the ISL, IS and
ES SmartClips.
Batch number
ATTENTION
SmartClip ISL.
From or without batch number 2004151153 > black form seal (61).
Up to batch number 2004121113 > green seal insert (51).
61
SmartClip IS.
From or without batch number 2003360778 > black form seal (61).
Up to batch number 2003300735 > green seal insert (51).
51
52
SmartClips ES > yellow seal insert (52).
2b
3
1
2a
2.
3.
Damaged seal inserts can be removed e.g. with a probe.
When inserting the seal insert (51), first plug in onto the
two small tubes (*) as illustrated and then push it into the
receptacle.
D 3409.076.01.05.02
*
51
04.2010
18
Assembling the contra-angle handpiece
11
ATTENTION
Tighten screws to max. 9.5 Ncm!
3
6
4
8
9
10
D 3409.076.01.05.02
04.2010
19
Assembling the straight handpiece
12
ATTENTION
The handpiece must be heated
up to approx. 180 C to loosen
the connection between the
bearing sleeve A and the coupling housing B.
7
12
3
10
9
11
D 3409.076.01.05.02
04.2010
20
Assembling the straight handpiece
13
10
7
5
8
12
11
4
13
1
3
D 3409.076.01.05.02
04.2010
21
Functional test of the contra-angle handpiece
14
The test equipment of the T1 LINE program can be used for the final testing of a repaired T2 REVO instrument.
ATTENTION
The adhesive bonds must be cured prior to the functional test!
1.
2.
3.
4.
Attach the bottle of T1 spray to the contra-angle

handpiece with the appropriate spray adapter
(ISO) and oil with T1 spray for 1 second.
Fit contra-angle handpiece on motor and check that

the handpiece snaps on.
Pull off the handpiece without twisting.
Let the motor run at the max. speed permissible
for the test object (see table).
Determine current consumption of the motor.
Attach handpiece and let it run in according to the
data in the table.
Only after the previous step has been completed,
measure the current consumption
of the motor and contra-angle handpiece
at the max. allowed speed.
Deduct the value of the motor running on its own from the value
measured.
Permissible current consumption: 0.12 A
D 3409.076.01.05.02
Contra-angle
handpiece
R 170
R 40
R6
Run time per

dir. of rotation
4 min.
4 min.
4 min.
04.2010
Motor speed
max.
40,000 rpm
40,000 rpm
40,000 rpm
22
Functional test of the contra-angle handpiece
5.
Check the water and air flow:

Set the following flowing pressures on the test unit with
a new T2 REVO contra-angle handpiece:
Spray control set to maximum flow!
Spray air:
2.7 0.1 bar
Spray water:
2.0 0.1 bar
Connect the contra-angle handpiece to be tested.
The flow rate (only for IS and ISL versions) of the
spray air must be 3.1 l/min - 4.1 l/min.
The flow rate of the
spray water must be 70 ml/min.
Lower values generally indicate faulty spray ducts check this.
If no testing tools are available, the flow rate of the spray water can
be measured with a measuring glass and a timepiece.
ATTENTION
The FG and WB clamping systems must be checked according to DIN EN ISO 7785-2.
A simplified check is described in the following test steps.
6.
7.
8.
Check the retention force of the FG clamping system:

Insert dummy bur of tool C all the way down to the bottom of the
chuck.
Observe the extraction behavior.
Tool C marks the minimum value with a ring on its spring-loaded
extractor.
Check the retention force of the WB clamping system:
Insert a bur in the clamping system without pressing the pushbutton
cover, turning it back and forth slightly until it snaps into place.
Check whether the bur is firmly seated by pulling and turning it.
Check running behavior:

Run the handpiece with inserted bur in both directions and at different speeds
The handpiece should lie in your hand with little vibration in all
speed ranges and the running noise should be characteristic of a
good reference handpiece.
End of functional test.
D 3409.076.01.05.02
04.2010
23
Functional test of straight handpiece
1.
15
Check retention force of clamping system:

Open clamping system.
Insert bur all the way down to the bottom of

the chuck.
Close the clamping system.
Check whether the bur is firmly seated by
pulling and turning it.
2.
Testing the running behavior:

Run the handpiece with inserted bur in both directions and at different speeds
The handpiece should lie in your hand with little vibration in all speed
ranges and the running noise should be characteristic of a good reference handpiece.
End of functional test.
D 3409.076.01.05.02
04.2010
24
Comparison chart on update of head gearing to Z19/Z13 and rounded plunger
16
When repairing one of the old parts/modules, a changeover to the complete new
parts set is required.
CAUTION: It is not possible to combine old and new parts!
Old
Image
Designation
Neck drive 1:4.2
Z16
Z11
New
Order
Number
Image
59 43 159
Z9
Z19
Head drive 1:5
59 43 084
Pushbutton cover
FG
33 28 692
Designation
Z13
D 3409.076.01.05.02
Z9
Order
Number
Neck drive 1:4

Z9/Z19
61 81 247
Head drive 1:5

Z13 K
61 81 221
Pushbutton cover
KWS
59 96 967
04.2010
25
Spare parts T2 REVO - SmartClip
SmartClip ISL
17
SmartClip ISL
40
40
SmartClip IS
SmartClip IS
LOT
LOT
200
908
70
808
43
200
908
044
044
70
80
43
SmartClip ES
LOT
LOT
200
908
044
61
200
908
044
51
70
80
70
80
42
SmartClip ISL
Up to batch number 2004121113 > (51)
SmartClip IS
Up to batch number 2003300735 > (51)
LOT
200
908
SmartClip ISL
From batch number 2004151153 > (61)
SmartClip IS
From batch number 2003360778 > (61)
40
42
43
51
52
61
SmartClip ISL
SmartClip ES
SmartClip IS
Seal insert IS (green)
Seal insert ES (yellow)
Form seal
044
70
808
52
59 40 999 D 3409
59 41 013 D 3409
59 41 005 D 3409
59 29 364 D 3409
59 30 883 D 3409
59 47 986 D 3409
D 3409.076.01.05.02
04.2010
26
Spare parts T2 REVO R 170, red

21
18
22a
22
20a
24
62
25
23
15a
new
20
ATTENTION
Bearing flange (55) usable

only with 10mm dia.
25
old
10
55
15
53
10
54
44
55
47
49
54
56
57
45
58
1
50
2
30
48
49
41
46
59
35
1
2
3
4
5
10
15
15a
20
20a
21
22
22a
23
24
25
30
35
Coupling housing 1:4.2

Fixing ring
Straight pin
Spring washer
Screw M 1.2 x 54.5
Drive 1:4.2
Head part 1:4.2
Head part 1:4.2
Head drive 1:5
Head drive Z13 K mini
Threaded ring
Pushbutton cover
Pushbutton cover FG compl. mini
Holding ring WA
Conical compression spring 2.5:1S
Spring washer 0.06
Neck drive 1:4.2
Circlip
59 43 118 D 3409
59 42 250 D 3409
33 89 160
59 28 515 D 3409
33 29 096 D 3300
59 43 183 D 3409
59 43 068 D 3409
59 43 084 D 3409
61 75 611 D 3409
89 25 083 D 3239
33 28 692 D 3300
60 49 337 D 3409
89 17 932 D 3239
59 47 957 D 3239
59 30 925 D 3409
59 43 159 D 3409
59 28 432 D 3409
41
44
45
46
47
48
49
50
62
Index ring T2 REVO

Crown gear Z16/1:5
Neck shaft 1:4.2
Neck pinion Z9/1:5
Spring washer 0.06
Compression spring
Grooved ball bearing
Guide tube 1:4.25
Adjusting washer 4 x 6 x 0.08
D 3409.076.01.05.02
59 30 818 D 3409
33 28 742 D 3300
59 30 735 D 3409
33 28 775 D 3300
89 16 751 D 3239
33 28 619 D 3300
70 44 654 F 0502
59 30 768 D 3409
58 87 182 D 3409
04.2010
27
Spare parts T2 REVO R 40, blue

21
24a
22
20a
24
62
15a
23
25
19
20
new
26
27
15
old
53
10
54
55
54
56
57
58
1
47
44
49
2
45
5
49
41
46
59
35
30
1
2
3
4
5
10
15
15a
20
20a
21
22
22a
23
24
25
26
27
30
Coupling housing 1:1

Fixing ring
Straight pin
Spring washer
Screw M 1.2 x 54.5
Drive 1:1
Head part 1:1
Head part 1:1/6:1
Head drive 1:1
Head drive 1:1 mini
Threaded ring
Pushbutton cover
Pushbutton cover WB mini
Holding ring WA
Conical compression spring, 2.5:1S
Adjusting washer 0.08
Neck drive 1:1
59 43 126 D 3409
59 42 250 D 3409
33 89 160
59 28 515 D 3409
33 29 096 D 3300
59 43 464 D 3300
59 43 076 D 3409
59 43 092 D 3409
60 49 352 D 3409
89 25 083 D 3239
89 17 924 D 3239
60 49 329 D 3239
89 17 932 D 3239
59 47 957 D 3239
58 87 182 F 1503
58 87 190 F 1503
58 87 208 F 1503
59 43 167 D 3409
35
41
44
45
46
47
49
53
54
55
56
57
58
59
62
Circlip
Index ring T2 REVO
Crown gear Z12
Neck shaft 1:1
Crown gear Z9
Spring washer 0.06
Ball bearing
Drive shaft Z9
Ball bearing
Bearing flange
Compression spring
Center-grooved dowel pin
Pusher
Cap screw
Adjusting washer 4 x 6 x 0.08
D 3409.076.01.05.02
59 28 432 D 3409
59 30 818 D 3409
59 47 775 D 3239
59 30 743 D 3409
89 18 252 D 3238
89 16 751 D 3239
41 81 157 F 0502
33 28 114 D 3300
41 81 132 F 0502
33 28 049 D 3300
33 28 155 D 3300
89 26 834 D 3262
33 28 072 D 3300
59 46 673 D 3409
58 87 182 D 3409
04.2010
28
Spare parts T2 REVO R 6, green

21
20
22a
25
22
24
20a
23
15a
25
new
20
53
15
10
54
old
55
54
56
57
47
60
58
4
37
1
44
37
45
2
35
5
41
30
59
1
2
3
4
5
10
15
15a
20
20a
21
22
22a
23
24
25
30
35
Coupling housing 6:1

Fixing ring
Straight pin
Spring washer
Screw M 1.2 x 54.5
Drive 6:1
Head part 1:1
Head part 1:1/6:1
Head drive 6:1
Head drive 6:1 mini
Threaded ring
Pushbutton cover
Pushbutton cover WB mini
Holding ring WA
Conical compression spring 2.5:1S
Spring washer 0.06
Neck drive 6:1
Circlip
59 43 134 D 3409
59 42 250 D 3409
33 89 160
59 28 515 D 3409
33 29 096 D 3300
59 43 472 D 3300
59 43 076 D 3409
59 43 100 D 3409
60 49 360 D 3409
89 25 083 D 3239
89 17 924 D 3239
60 49 329 D 3239
89 17 932 D 3239
59 47 957 D 3239
89 16 751 D 3239
59 43 175 D 3409
59 28 432 D 3409
37
41
44
45
47
53
54
55
56
57
58
59
60

Index ring T2 REVO
Neck shaft 6:1
Crown gear Z 19
Spring washer 0.06
Drive shaft Z8
Ball bearing
Bearing flange
Compression spring
Pusher
Cap screw
Sleeve
D 3409.076.01.05.02
41 81 157 F 0502
59 30 818 D 3409
59 30 750 D 3409
33 28 650 D 3300
89 16 751 D 3239
33 28 106 D 3300
41 81 132 F 0502
33 28 049 D 3300
33 28 155 D 3300
89 26 834 D 3262
33 28 072 D 3300
59 46 673 D 3409
33 28 346 D 3300
04.2010
29
Spare parts T2 REVO RH 40

1
21
4
3
6
7
8
9
10
15
12
16
17
13
11
14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Bearing sleeve
Locking element
Pin 1.2 x 12
Screw, clamping system
Rotary sleeve
Coupling housing H
Sealing ring
Compression spring
Drive shaft
Retaining ring
Compression spring
Pusher
Locking sleeve
Locking ring
59 43 456 D 3409
33 29 146 D 3300
54 57 713 D 3358
59 31 188 D 3409
59 31 196 D 3409
59 43 142 D 3409
89 27 642 D 3300
41 81 108 F 0502
89 27 717 D 3300
33 29 187 D 3300
89 27 253 D 3300
89 26 834 D 3262
33 28 155 D 3300
33 28 072 D 3300
89 27 048 D 3300
89 27 063 D 3300
41 81 199 F 0502
D 3409.076.01.05.02
04.2010
30
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T2 Revo Preparation Repair Instruction

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T2 Revo Preparation Repair Instruction

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k=~=W=

The program at a glance .............................................. 3

The program at a glance

A color code indicates the corresponding speed and

T2 REVO R 170, red

T2 REVO R 40, blue

Gear ratio 1:4.2

Gear ratio 1:1

T2 REVO R 170 ISL

with internal spray

with internal spray

with internal spray

with internal spray

with external spray

with external spray

Straight handpiece, T2 REVO RH 40

Gear ratio 6:1

Gear ratio 1:1

For straight and contra-angle handpiece instruments

T2 REVO Preparation System

T2 REVO Preparation System

All contra-angle handpieces the locking principle

All contra-angle handpieces of the T2 REVO preparation system are

T2 REVO Preparation System

Dismantling the contra-angle handpiece

T2 REVO Preparation System

Dismantling the drive and neck drive

T2 REVO Preparation System

Dismantling the drive and neck drive 1:4.2

T2 REVO Preparation System

Dismantling the drive and neck drive 1:1

T2 REVO Preparation System

Dismantling the drive and neck drive 6:1

T2 REVO Preparation System

Clean and degrease all components of the drive prior to assembly.

T2 REVO Preparation System

Dismantling the head

Example: Head 6:1

Test the spring function of the pushbutton cover (22).

T2 REVO Preparation System

Assembling the head

T2 REVO Preparation System

Assembling the head

T2 REVO Preparation System

Assembling the head

If dimension "**" is set, complete the head housing with

T2 REVO Preparation System

Assembling the head

T2 REVO Preparation System

Assembling the neck drive

Insert neck drive 30 by hand up to the stop (5).

T2 REVO Preparation System

Replacing the form seal/seal insert of the SmartClip

SmartClips ES > yellow seal insert (52).

Damaged seal inserts can be removed e.g. with a probe.

T2 REVO Preparation System

Assembling the contra-angle handpiece

T2 REVO Preparation System

Assembling the straight handpiece

T2 REVO Preparation System

Assembling the straight handpiece

T2 REVO Preparation System

Functional test of the contra-angle handpiece

Attach the bottle of T1 spray to the contra-angle