Genie S-100.S-105, S-120, S-125

Service Manual
S-100
S-105
S-120
S-125
from serial number 101 to 136
Part No. 62401

Rev A4
January 2010
First Edition First Printing
Introduction
Introduction
Important
Read, understand and obey the safety rules and
operating instructions in the Genie S-100 and
Genie S-105 Operator's Manual or the Genie S120 and Genie S-125 Operator's Manual before
attempting any maintenance or repair procedure.
This manual provides detailed scheduled
maintenance information for the machine owner
and user. It also provides troubleshooting fault
codes and repair procedures for qualified service
professionals.
Basic mechanical, hydraulic and electrical skills
are required to perform most procedures.
However, several procedures require specialized
skills, tools, lifting equipment and a suitable
workshop. In these instances, we strongly
recommend that maintenance and repair be
performed at an authorized Genie dealer service
center.
Technical Publications
Genie Industries has endeavored to deliver the
highest degree of accuracy possible. However,
continuous improvement of our products is a Genie
policy. Therefore, product specifications are
subject to change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
http://www.genieindustries.com
e-mail: techsup@genieind.com
Copyright 2001 by Genie Industries

62401 Rev A January 2001
First Edition, First Printing
"Genie" and "S" are registered trademarks of
Genie Industries in the USA and many other
countries.
Printed on recycled paper
Printed in U.S.A.
ii
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
INTRODUCTION
Serial Number Legend
Model: S120
S12006-12345
Serial number:
Model year: 2006 Manufacture date: 01/05/06
Electrical schematic number: ES0427
Machine unladen weight:
Rated work load (including occupants): 500 lb / 227 kg

Maximum number of platfrm occupants: 2
Maximum allowable side force : 150 lb / 670 N
Maximum allowable inclination of the chassis:
0 deg
Maximum wind speed : 28 mph/ 12.5 m/s
Maximum platform height : 126 ft/ 38.6 m
Maximum platform reach : 75ft/ 22.9 m
Gradeability: N/A
S120
06 - 12345
Sequence
number
Model
Model year
Country of manufacture: USA

This machine complies with:
ANSI A92.5
CAN B.354.4
Genie Industries
18340 NE 76th Street
Redmond, WA 98052
USA
Serial number
(stamped on chassis)
Serial label
(located under cover)
PN - 77055
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
iii
This page intentionally left blank.
iv
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Section 1 Safety Rules
Safety Rules
Danger
Failure to obey the instructions and safety rules in
this manual, and the Genie S-100 & Genie S-105
Operator's Manual or the Genie S-120 & Genie
S-125 Operator's Manual will result in death or
serious injury.
Many of the hazards identified in the operator's
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance

Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturers instructions and safety rules
- employers safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
Section 1 - Safety Rules
SAFETY RULES
Personal Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Read each procedure thoroughly. This manual and
the decals on the machine, use signal words to
identify the following:
Safety alert symbolused to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Used to indicate the presence of
an imminently hazardous situation
which, if not avoided, will result in
death or serious injury.
Used to indicate the presence of a
potentially hazardous situation
which, if not avoided, could result
in death or serious injury.
With safety alert symbolused to
indicate the presence of a
which, if not avoided, may cause
minor or moderate injury.
which, if not avoided, may result in
property damage.
Be sure to wear protective eye wear and

other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.
Workplace Safety
Be sure to keep sparks, flames and
lighted tobacco away from flammable
and combustible materials like battery
gases and engine fuels. Always have an approved
fire extinguisher within easy reach.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free of
debris that could get into machine components and
cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or straps that
are in good condition and of ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.
vi
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Table of Contents
Introduction
Important Information ...................................................................................................... ii
Section One
Safety Rules
General Safety Rules .................................................................................................... iii
Section Two
Specifications
Machine Specifications, S120 and S-125 Models ..................................................... 2 - 1
Performance Specifications, S120 and S-125 Models .............................................. 2 - 2
Machine Specifications, S100 and S-105 Models ..................................................... 2 - 3
Performance Specifications, S100 and S-105 Models .............................................. 2 - 5
Hydraulic Specifications ............................................................................................ 2 - 6
Perkins Engine 1004-42 Specifications .................................................................... 2 - 7
Cummins Engine B3.9L Specifications ..................................................................... 2 - 8
Deutz Engine F4L 913 Specifications ....................................................................... 2 - 9
Hydraulic Hose and Fitting Torque Specifications ................................................... 2 - 10
Section Three
Theory of Operation
Theory of Operation .................................................................................................. 3 - 1
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
vii
TABLE OF CONTENTS
Section Four
Scheduled Maintenance Procedures

Introduction ............................................................................................................... 4 - 1
Pre-Delivery Preparation .......................................................................................... 4 - 3
Maintenance Inspection Report ................................................................................ 4 - 5
A-1
Inspect the Manuals and Decals ..................................................................... 4 - 7
A-2
Perform Pre-operation Inspection ................................................................... 4 - 8
A-3
Perform Function Tests ................................................................................... 4 - 8
A-4
Perform Engine Maintenance - Perkins Models .............................................. 4 - 9
A-5
Perform Engine Maintenance - Cummins Models ........................................... 4 - 9
A-6
Perform Engine Maintenance - Deutz Models ............................................... 4 - 10
A-7
Check the Hydraulic Filter Condition Indicators ............................................. 4 - 10
A-8
Test the Auxiliary Power Operation ............................................................... 4 - 12
A-9
Test the Tilt Sensor and Alarm ...................................................................... 4 - 12
A-10 Test the Operating Envelope ........................................................................ 4 - 13

A-11 Perform 30 Day Service ................................................................................ 4 - 14
A-12 Perform Engine Maintenance - Perkins Models ............................................ 4 - 14
A-13 Perform Engine Maintenance - Deutz Models ............................................... 4 - 13
A-14 Grease the Turntable Rotation Bearing and Rotate Gear .............................. 4 - 15
A-15 Extendable Axle Lubrication System ............................................................ 4 - 16
A-16 Replace the Drive Hub Oil ............................................................................. 4 - 17
viii
B-1
Inspect the Batteries ..................................................................................... 4 - 18
B-2
Inspect the Electrical Wiring .......................................................................... 4 - 19
B-3
Check the Oil Cooler and Cooling Fins - Deutz Models ................................ 4 - 21
B-4
Inspect the Engine Air Filter .......................................................................... 4 - 21
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
TABLE OF CONTENTS
Section Four
Scheduled Maintenance Procedures, continued

B-5
Test the Alarm Package (if equipped) ........................................................... 4 - 22
B-6
B-7
Perform Engine Maintenance - Cummins Models ......................................... 4 - 23
B-8
Check the Exhaust System ........................................................................... 4 - 24
B-9
Inspect the Tires, Wheels and Lug Nut Torque ............................................. 4 - 25
B-10 Check the Drive Hub Oil Level and Fastener Torque .................................... 4 - 25
B-11 Confirm the Proper Brake Configuration ....................................................... 4 - 26
B-12 Check and Adjust the Engine RPM ............................................................... 4 - 27
B-13 Test the Key Switches .................................................................................. 4 - 30
B-14 Test the Ground Control Override ................................................................. 4 - 31
B-15 Test the Platform Self-leveling ...................................................................... 4 - 32
B-16 Test the Safety Envelope and Circuits .......................................................... 4 - 33
B-17 Inspect the Fuel Tank Cap Venting System .................................................. 4 - 39
B-18 Test the Engine Idle Select Operation ........................................................... 4 - 40
B-19 Test the Drive Brakes ................................................................................... 4 - 41
B-20 Test the Drive Speed - Stowed Position ........................................................ 4 - 41
B-21 Test the Drive Speed - Raised or Extended Position .................................... 4 - 42
B-22 Perform Hydraulic Oil Analysis ...................................................................... 4 - 43
B-23 Inspect the Boom Extend/Retract Cables ..................................................... 4 - 43
Part No. 62401
C-1
C-2
C-3
Perform Engine Maintenance - Perkins Models ............................................ 4 - 46
C-4
Replace the Engine Air Filter Element ........................................................... 4 - 46
Genie S-100 & S-105 & S-120 & S-125
ix
TABLE OF CONTENTS
Section Four
Scheduled Maintenance Procedures, continued

C-5
Grease the Platform Overload Mechanism (if equipped) ............................... 4 - 47
C-6
Test the Platform Overload System (if equipped) .......................................... 4 - 47
D-1
Check the Boom Wear Pads ......................................................................... 4 - 50
D-2
Check the Extendable Axle Wear Pads ........................................................ 4 - 51
D-3
Check the Free-wheel Configuration ............................................................. 4 - 52
D-4
Check the Turntable Rotation Bearing Bolts ................................................. 4 - 53
D-5
Check the Turntable Rotation Gear Backlash ............................................... 4 - 54
D-6
Replace the Drive Hub Oil ............................................................................. 4 - 56
D-7
Grease the Turntable Rotatiion Bearing and Rotate Gear ............................. 4 - 58
D-8
inspect for Turntable Bearing Wear ............................................................... 4 - 58
D-9
D-10 Perform Engine Maintenance - Perkins Models ............................................ 4 - 60

D-11 Perform Engine Maintenance - Cummins Models ......................................... 4 - 60
D-12 Replace the Hydraulic Filter Elements .......................................................... 4 - 61
E-1
Test or Replace the Hydraulic Oil .................................................................. 4 - 63
E-2
E-3
E-4
E-5
E-6
E-7
E-8
E-9
E-9
E-10 Perform Engine Maintenance - Deutz Models ............................................... 4 - 70

E-11 Replace the Boom Extend/Retract Cables .................................................... 4 - 70
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
TABLE OF CONTENTS
Section Five
Troubleshooting Flow Charts

Introduction ............................................................................................................... 5 - 1
Fault Code Chart ...................................................................................................... 5 - 3
Part No. 62401
Display Not Active ......................................................................................... 5 - 11
Engine Will Not Crank Over .......................................................................... 5 - 16
Engine Cranks Over But Will Not Start .......................................................... 5 - 22
Engine Starts and Runs for 3 Seconds and Dies .......................................... 5 - 25
Engine High Idle Inoperative ......................................................................... 5 - 28
Engine Low Idle Inoperative .......................................................................... 5 - 30
All Functions Inoperative, Engine Starts and Runs ....................................... 5 - 31
Boom Up/Down, Extend/Retract, Turntable Rotate and

Platform Functions Inoperative,
Drive, Steer and Axle Extend/Retract Functions Operational ........................ 5 - 32
All Platform, Steering and Axle Functions Inoperative,

All Other Functions Operational .................................................................... 5 - 33
10
Ground Controls Inoperative, Platform Controls Operate Normally ............... 5 - 38
11
Platform Controls Inoperative, Ground Controls Operate Normally ............... 5 - 40
12
Boom Angle Switch Fault .............................................................................. 5 - 42
13
Boom Up Function Inoperative ...................................................................... 5 - 45
14
Boom Down Function Inoperative ................................................................. 5 - 49
15
Boom Length Switch Fault ............................................................................ 5 - 54
16
Boom Extend Function Inoperative ............................................................... 5 - 58
17
Boom Retract Function Inoperative ............................................................... 5 - 67
18
Boom Envelope Operational Switch Failure, S-100 and S-105 Models ......... 5 - 72
19
Boom Envelope Operational Switch Failure, S-120 and S-125 Models ......... 5 - 77
20
Boom Envelope Safety Switch Failure, S-100 and S-105 Models ................. 5 - 86
Genie S-100 & S-105 & S-120 & S-125
xi
TABLE OF CONTENTS
Section Five
xii
Troubleshooting Flow Charts, continued

21
Boom Envelope Safety Switch Failure, S-120 and S-125 Models ............... 5 - 104
22
Turntable Rotate Clockwise Function Inoperative ....................................... 5 - 128
23
Turntable Rotate Counter Clockwise Function Inoperative .......................... 5 - 133
24
Platform Level Function Inoperative ............................................................ 5 - 138
25
Platform Level Up Function Inoperative ...................................................... 5 - 140
26
Platform Level Down Function Inoperative .................................................. 5 - 144
27
Platform Level Safety Fault ......................................................................... 5 - 148
28
Platform Rotate Clockwise Function Inoperative ......................................... 5 - 151
29
Platform Rotate Counter Clockwise Function Inoperative ........................... 5 - 154
30
Jib Up Function Inoperative ........................................................................ 5 - 157
31
Jib Down Function Inoperative .................................................................... 5 - 160
32
Auxiliariy Functions Inoperative .................................................................. 5 - 163
33
Axle Extend Function Inoperative................................................................ 5 - 168
34
Axle Retract Function Inoperative ............................................................... 5 - 174
35
Blue End Blue Side Steering Function Inoperative ...................................... 5 - 178
36
Blue End Yellow Side Steering Function Inoperative .................................. 5 - 181
37
Yellow End Blue Side Steering Function Inoperative .................................. 5 - 184
38
Yellow End Yellow Side Steering Function Inoperative ............................... 5 - 187
39
Drive Forward Function Inoperative ............................................................ 5 - 190
40
Drive Reverse Function Inoperative ............................................................ 5 - 196
41
Drive Enable Fault ...................................................................................... 5 - 202
42
Drive Mode Select Inoperative .................................................................... 5 - 204
43
Engine Start Assist Inoperative ................................................................... 5 - 210
44
Auxiliary Drive Function Inoperative ............................................................ 5 - 213
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
TABLE OF CONTENTS
Section Six
Schematics
Introduction ............................................................................................................... 6 - 1
Electrical Components .............................................................................................. 6 - 2
Wire Circuit Legend .................................................................................................. 6 - 4
Limit Switches ........................................................................................................... 6 - 8
Relay Layout ........................................................................................................... 6 - 10
Drive Chassis Controller Pin Legend ...................................................................... 6 - 11
Platform Controller Pin Legend ............................................................................... 6 - 12
Turntable Controller Pin Legend ............................................................................. 6 - 13
Electrical Schematic Legend Drive Chassis (DCON) and Platform Controls (PCON) .......................................... 6 - 14
Electrical Schematic Legend - Ground Controls (TCON) ........................................ 6 - 15
Electric Symbols Legend ........................................................................................ 6 - 16
Electrical Schematic Drive Chassis and Platform Controls (Sheet 1 of 2)................... located at end of manual
Electrical Schematic Ground Controls (Sheet 2 of 2) .................................................. located at end of manual
Limit Switch Harness Schematic, S-100 & S-105 Models ....................................... 6 - 17
Limit Switch Harness Schematic, S-120 & S-125 Models ....................................... 6 - 18
Safety Circuit Schematic ........................................................................................ 6 - 19
Electrical Schematic - Generators .......................................................................... 6 - 20
Electrical Schematic - Deutz Models ...................................................................... 6 - 21
Electrical Schematic - Cummins and Perkins Models ............................................. 6 - 22
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
xiii
TABLE OF CONTENTS
Section Six
Schematics, continued
Hydraulic Symbols Legend ..................................................................................... 6 - 24
Hydraulic Schematic, S-100 Models with 2 Wheel Steer ........................................ 6 - 25
Hydraulic Schematic, S-120 Models ....................................................................... 6 - 33
Hydraulic Schematic, S-125 Models ....................................................................... 6 - 35
Section Seven
Repair Procedures
Introduction ............................................................................................................... 7 - 1
Display Module ......................................................................................................... 7 - 2
Platform Controls
1-1
Circuit Boards ................................................................................................. 7 - 5
1-2
Membrane Decal ............................................................................................. 7 - 6
1-3
Joystick Controllers ......................................................................................... 7 - 7
1-4
Foot Switch ................................................................................................... 7 - 14
1-5
Toggle Switches ............................................................................................ 7 - 15
Platform Components
xiv
2-1
Platform ........................................................................................................ 7 - 16
2-2
Platform Leveling Cylinder ............................................................................ 7 - 16
2-3
Platform Rotator ............................................................................................ 7 - 18
2-4
Platform Overload System ............................................................................ 7 - 21
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
TABLE OF CONTENTS
Section Seven
Repair Procedures, continued

Jib Boom Components, S-105 and S-125 Models
3-1
Jib Boom, S-105 and S-125 Models .............................................................. 7 - 24
3-2
Jib Boom Lift Cylinder, S-105 and S-125 Models .......................................... 7 - 26
Boom Components
4-1
Cable Track .................................................................................................. 7 - 29
4-2
Boom ............................................................................................................ 7 - 32
4-3
Boom Lift Cylinder ......................................................................................... 7 - 43
4-4
Extension Cylinders ...................................................................................... 7 - 45
4-5
Boom Extend/Retract Cables ........................................................................ 7 - 49
Turntable Covers
5-1
Turntable Covers .......................................................................................... 7 - 53
Engines
6-1
RPM Adjustment ........................................................................................... 7 - 55
6-2
Flex Plate ...................................................................................................... 7 - 55
6-3
Oil Pressure and Coolant Temperature Sending Units,

Cummins and Perkins Models ...................................................................... 7 - 57
6-4
Oil Pressure and Temperature Sending Units, Deutz Models ....................... 7 - 57
Ground Controls
7-1
Circuit Boards ............................................................................................... 7 - 58
7-2
Membrane Decal ........................................................................................... 7 - 59
7-3
Control Relays .............................................................................................. 7 - 60
Limit Switches
8-1
Part No. 62401
Limit Switches ............................................................................................... 7 - 63
Genie S-100 & S-105 & S-120 & S-125
xv
TABLE OF CONTENTS
Section Seven

Hydraulic Pumps
9-1
Function Pumps ............................................................................................ 7 - 70
9-2
Drive Pump ................................................................................................... 7 - 71
9-3
Auxiliary Pump .............................................................................................. 7 - 74
9-4
Power Relay ................................................................................................. 7 - 75
Manifolds
10-1 Function Manifold Components, S-100 and S-105 Models ........................... 7 - 76
10-2 Valve Adjustments - Function Manifold, S-100 and S-105 Models ................ 7 - 80
10-3 Proportional Valves - Function Manifold ........................................................ 7 - 81
10-4 Function Manifold Components, S-120 and S-125 Models ........................... 7 - 82
10-5 Valve Adjustments - Function Manifold, S-120 and S-125 Models ................ 7 - 86
10-6 Proportional Valves - Function Manifold ........................................................ 7 - 87
10-7 Distribution Manifold Components ................................................................ 7 - 88
10-8 Valve Adjustments - Distribution Manifold ..................................................... 7 - 90
10-9 Platform Manifold Components, S-100 and S-120 Models ............................ 7 - 92
10-10 Platform Manifold Components, S-105 and S-125 Models ............................ 7 - 94
10-11 Proportional Valves - Platform Manifolds ...................................................... 7 - 96
10-12 Platform Rotate Counterbalance Valve Manifold ........................................... 7 - 96
10-13 Turntable Rotation Manifold Components ..................................................... 7 - 97
10-14 Steer and Axle Extend/Retract Manifold Components - View 1 ..................... 7 - 98
10-15 Steer and Axle Extend/Retract Manifold Components - View 2 ................... 7 - 102
10-16 Valve Adjustments - Steer and Axle Extend/Retract Manifold ..................... 7 - 106
10-17 Drive Manifold Components ........................................................................ 7 - 108
10-18 Valve Adjustments - Drive Manifold ............................................................ 7 - 112
10-19 Valve Coils .................................................................................................. 7 - 112
xvi
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
TABLE OF CONTENTS
Section Seven
Fuel and Hydraulic Tanks

11-1 Fuel Tank .................................................................................................... 7 - 115
11-2 Hydraulic Tank ............................................................................................ 7 - 116
Turntable Rotation Components
12-1 Turntable Rotation Hydraulic Motor and Drive Hub ..................................... 7 - 118
Axle Components
13-1 Steer Sensors ............................................................................................. 7 - 122
13-2 Yoke and Hub ............................................................................................. 7 - 124
13-3 Drive Motor ................................................................................................. 7 - 126
13-4 Drive Hub .................................................................................................... 7 - 127
13-5 Steering Cylinders ....................................................................................... 7 - 128
13-6 Extendable Axles ........................................................................................ 7 - 129
Appendix
Electrical Schematic , Genie part number 62304

Drive Chassis and Platform Control .............................................................. Sheet 1 of 2
Ground Controls ........................................................................................... Sheet 2 of 2
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
xvii
xviii
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Section 2 Specifications
Specifications
Machine Specifications,
S-120 and S-125 Models
Stowed dimensions
Turning radius, inside,

axles retracted
16 ft 4 in
4.9 m
16 ft 4 in
4.9 m
Turning radius, outside,

axles extended
20 ft 8 in
6.3 m
20 ft 8 in
6.3 m

axles extended
10 ft 1 in
3.1 m
10 ft 1 in
3.1 m
S-120
S-125
39 ft 11 in
12.17 m
39 ft 11 in
12.17 m
42 ft 8 in
13 m
46 ft
14 m
Width, axles retracted
8 ft 6 in
259 cm
8 ft 6 in
259 cm
Width, axles extended
11 ft 6 in
351 cm
11 ft 6 in
351 cm
Height, stowed maximum
10 ft 1 in
308 cm
10 ft 1 in
308 cm
44,340 lbs
20,112 kg
44,640 lbs
20,248 kg
153/4 in
40 cm
153/4 in
40 cm
Platform height, maximum
120 ft
36.6 m
125 ft
38.1 m
Working height, maximum
126 ft
38.4 m
131 ft
39.9 m
Horizontal reach maximum
75 ft
22.9 m
80 ft
24.4 m
Overall tire diameter
Maximum load capacity
750 lb
340 kg
500 lb
227 kg
Wheel diameter
22.5 in
57 cm
Turntable tailswing,
axles retracted
66 in
168 cm
66 in
168 cm
Wheel width
13 in
33 cm
Turntable tailswing
axles extended
48 in
122 cm
48 in
122 cm
Wheel lugs
Wheelbase
12 ft
366 cm
12 ft
366 cm
24 ft 4 in
7.4 m
24 ft 4 in
7.4 m
Length, transport position

Length, stowed
Weight
Ground clearance
Turntable rotation (degrees)

Platform rotation
Maximum allowable
side force (ANSI and CSA)
Maximum allowable
side force (CE)
Controls
Part No. 62401
160
150 lbs
667 N
90 lbs
400 N
12V DC proportional
Platform dimensions
Length
96 in
244 cm
Width
36 in
91 cm
Operational dimensions

axles retracted
360 continuous
Tires and wheels

Tire size
Tire ply rating
18 x 22.5, 18 pr FF
18
46.5 in
118 cm
10 @ 3/4 -16
Lug nut torque, dry
420 ft-lbs
569.5 Nm
Lug nut torque, lubricated
320 ft-lbs
433.9 Nm
Genie S-100 & S-105 & S-120 & S-125
2-1
SPECIFICATIONS
Fluid capacities
Hydraulic tank capacity
55 gallons
208 liters
Hydraulic system capacity

(including tank)
80 gallons
303 liters
Fuel tank capacity
40 gallons
151 liters
Airborne noise emissions

80 dB
Maximum sound level at normal operating workstations
(A-weighted)
Continuous improvement of our products is a
Genie policy. Product specifications are subject to
change without notice.
Performance Specifications,
Drive speeds, maximum
Drive speed, stowed
3 mph
4.8 km/h
40 ft/9.1 sec 12.2 m/9.1 sec
Drive speed,
raised or extended
0.7 mph
1.1 km/h
40 ft/40 sec 12.2 m/40 sec
Drive speed,
fully extended
0.4 mph
0.6 km/h
40 ft/70 sec 12.2 m/70 sec
Gradeability (boom stowed)
40%
Boom function speeds, maximum

from platform controls
Jib boom up (S-125 models)
28 to 32 seconds
Jib boom down (S-125 models)
28 to 32 seconds
Boom up
Boom fully retracted
Boom extended to >4 ft (>1.2 m)
(time between fully lowered and
a fully raised position)
(time between 53 envelope
limit and a fully raised position)
80 to 88 seconds
100 to 110 seconds
50 to 55 seconds
Boom extended to >100 ft (>30.5 m) 24 to 28 seconds

Boom down
(time between fully raised and
a fully lowered position)
the 50 envelope limit)
80 to 88 seconds
100 to 110 seconds
50 to 55 seconds
Boom extended to >100 ft (>30.5 m) 24 to 28 seconds

2-2
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
SPECIFICATIONS
Boom extend
horizontal, 0 to 80 ft (0 to 24.4 m)
vertical, 0 to 120 ft (0 to 36.6 m)
75 to 83 seconds
170 to 190 seconds
Boom retract
horizontal, 80 ft to 0 (24.4 m to 0)
vertical, 120 ft to 0 (36.6 m to 0)
75 to 83 seconds
170 to 190 seconds
Turntable rotate, 360

boom horizontal and
fully retracted
Stowed dimensions
S-100
S-105
39 ft 11 in
12.17 m
39 ft 11 in
12.17 m
42 ft 8 in
13 m
46 ft
14 m
Width, axles retracted
8 ft 6 in
259 cm
8 ft 6 in
259 cm
Width, axles extended
11 ft 6 in
351 cm
11 ft 6 in
351 cm
Height, stowed maximum
10 ft 1 in
308 cm
10 ft 1 in
308 cm
39,700 lbs
18,007 kg
40,000 lbs
18,143 kg
151/2 in
39 cm
151/2 in
39 cm
Platform height, maximum
100 ft
30.5 m
105 ft
32 m
Working height, maximum
106 ft
32.3 m
111 ft
33.8 m
Horizontal reach maximum
75 ft
22.9 m
80 ft
24.4 m
Maximum load capacity
750 lb
340 kg
500 lb
227 kg
Turntable tailswing,
axles retracted
66 in
168 cm
66 in
168 cm
Turntable tailswing
axles extended
48 in
122 cm
48 in
122 cm
Wheelbase
12 ft
366 cm
12 ft
366 cm

axles retracted
24 ft 4 in
7.4 m
24 ft 4 in
7.4 m

axles retracted
16 ft 4 in
4.9 m
16 ft 4 in
4.9 m
Length, transport position

Length, stowed
170 to 190 seconds

boom horizontal and
extended >0 ft (>0 m)
285 to 315 seconds

boom horizontal and
extended >80 ft (>24.4 m)
490 to 540 seconds
Platform rotate, 160
Machine Specifications,
18 to 22 seconds
Weight
Ground clearance
Operational dimensions
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
2-3
SPECIFICATIONS

axles extended
20 ft 8 in
6.3 m
20 ft 8 in
6.3 m

axles extended
10 ft 1 in
3.1 m
10 ft 1 in
3.1 m
Turntable rotation (degrees)

Platform rotation
Maximum allowable
side force (ANSI and CSA)
Maximum allowable
side force (CE)
Controls
360 continuous
160
150 lbs
667 N
90 lbs
400 N
12V DC proportional
Platform dimensions
Length
96 in
244 cm
Width
36 in
91 cm
Fluid capacities
Hydraulic tank capacity
55 gallons
208 liters
Hydraulic system capacity

(including tank)
80 gallons
303 liters
Fuel tank capacity
40 gallons
151 liters
Airborne noise emissions

80 dB
Maximum sound level at normal operating workstations
(A-weighted)
Continuous improvement of our products is a
Genie policy. Product specifications are subject to
change without notice.
Tires and wheels

Tire size
Tire ply rating
Overall tire diameter
Wheel diameter
Wheel width
Wheel lugs
15 x 22.5, 18 pr FF
18
43.1 in
109.5 cm
22.5 in
57 cm
11.75 in
30 cm
10 @ 3/4 -16
Lug nut torque, dry
420 ft-lbs
569.5 Nm
Lug nut torque, lubricated
320 ft-lbs
433.9 Nm
2-4
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
SPECIFICATIONS
Performance Specifications,
Boom extend, boom fully raised

0 to 100 ft (0 to 30.5 m)
120 to 140 seconds
Drive speeds, maximum
Boom retract, boom fully raised

100 ft to 0 (30.5 m to 0)
120 to 140 seconds

boom horizontal and
fully retracted
170 to 190 seconds

boom horizontal and
extended >0 ft (>0 m)
285 to 315 seconds

boom fully raised and
extended >80 ft (>24.4 m)
490 to 540 seconds
Drive speed, stowed
3 mph
4.8 km/h
40 ft/9.1 sec 12.2 m/9.1 sec
Drive speed,
raised or extended
0.7 mph
1.1 km/h
40 ft/40 sec 12.2 m/40 sec
Drive speed,
fully extended
0.4 mph
0.6 km/h
40 ft/70 sec 12.2 m/70 sec
Gradeability (boom stowed)
42%
Boom function speeds, maximum

from platform controls
Platform rotate, 160
Jib boom up (S-105 models)
28 to 32 seconds
Jib boom down (S-105 models)
28 to 32 seconds
18 to 22 seconds
Boom up
(time between fully lowered and
a fully raised position)
80 to 88 seconds
100 to 110 seconds
50 to 55 seconds
Boom down
a fully lowered position)
Part No. 62401
80 to 88 seconds
100 to 110 seconds
50 to 55 seconds
Genie S-100 & S-105 & S-120 & S-125
2-5
SPECIFICATIONS
Hydraulic Specifications
Function pump
Hydraulic fluid
Type: two-section gear pump
Dexron equivalent
Displacement (Pump 1)
Drive pump
Type: bi-directional, variable displacement piston pump
Displacement @ 2350 rpm
Maximum drive pressure
28 gpm
106 L/min
4250 psi
293 bar
1.75 cu in
28.7 cc
Displacement @ 2350 rpm (Pump 1)

Displacement (Pump 2)
1 cu in
16.4 cc
Displacement @ 2350 rpm (Pump 2)
Charge pump
Charge pump pressure
5.2 gpm
19.7 L/min
290 psi
20 bar
Type: two section gear pump

Displacement (Section 1)
0.159 cu in
2.61 cc
Displacement @ 2687 rpm (Section 1)
Function manifold
Function relief
valve pressure
2600 psi
179.3 bar
Displacement (Section 2)
Boom extend relief

valve pressure
1800 psi
124.1 bar
Displacement @ 2687 rpm (Section 2)
Four wheel steer and axle extend/retract manifold

Steer/axle extend
flow regulator
3 gpm
11.4 L/min
Drive manifold
Brake relief pressure
250 psi
17.2 bar
Drive motors
Displacement
per revolution, variable
0.73 to 2.75 cu in
12 cc to 45 cc
Auxiliary pump relief pressure

Section 1
Section 2
1.85 gpm
7 L/min
0.051 cu in
0.84 cc
0.59 gpm
2.2 L/min
2500 psi 172.4 bar

3000 psi 206.8 bar
Hydraulic filters
High pressure filter
B3-200
High pressure filter

bypass pressure
100 psi
6.9 bar
Medium pressure filter
B3-200
Medium pressure filter

bypass pressure
87 psi
6 bar
Hydraulic tank circuit

return line filter
Drive motor case drain filter
2-6
10.2 gpm
38.5 L/min
Auxiliary pump
Type: gear
Displacement @ 2350 rpm
17.8 gpm
67.4 L/min
Genie S-100 & S-105 & S-120 & S-125
10 micron with 25 psi

(1.7 bar) bypass
10 micron
Part No. 62401
SPECIFICATIONS
Perkins Engine 1004-42

Displacement
Injection system
258 cu in
4.23 liters
Number of cylinders
Bore & stroke
4.06 x 5 inches
103.1 x 127 mm
81 @ 2200 rpm
Firing order
1-3-4-2
18.5:1
Compression pressure
pressure (psi or bar) of the lowest cylinder must be at
least 75% of the highest cylinder.
Low idle - no load
1300 rpm
High idle - no load
2350 rpm
Valve clearance, cold

Intake
0.008 in
0.20 mm
Exhaust
0.018 in
0.45 mm
Oil capacity
(including filter)
51 psi
3.45 bar
8.9 quarts
8.4 liters
2204 psi
152 bar
Fuel requirement
Summer grade
Winter grade
diesel number 2-D

At operating temperatures below
32F (0C), use a special winter fuel.
Alternator output
55A, 12V
Battery - System
Type
Quantity
AH rating
Cold cranking ampere
Reserve capacity @ 25A rate
12V, Group 27TM

1
109AH
630A
160 minutes
Battery - Engine starting

Type
Quantity
AH rating
12V, Group 4D
1
190AH
1020A
325 minutes
Engine capacity
9.5 quarts
9 liters
System capacity
20 quarts
18.9 liters
Fan belt deflection
Oil viscosity requirements

below 32F / 0C
Injector opening pressure
Cooling system
Lubrication system
Oil pressure
Zexel
Horsepower
Compression ratio
Injection pump make
3 /8
to 1/2 inch
9 to 12 mm
0W
-13F to 68F / -25C to 20C
5W-20
10F to 104F / -12C to 40C
10W-30
14F to 122F / -10C to 50C
15W-40
above 23F / -5C
20W-50
Engine oil should have properties of API classification

CF4 grade OR ACEA classification E3.
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
2-7
SPECIFICATIONS
Cummins Engine B3.9L

Displacement
Injection system
238 cu in
3.9 liters
Number of cylinders
Bore and stroke
Injection pump make

Injection pump pressure
4
4.02 x 4.72 inches
102 x 120 mm

Fuel requirement
Horsepower
75 @ 2200 rpm
Firing order
1-3-4-2
Alternator output
16.5:1
Battery - System
Compression ratio
Low idle - no load
1300 rpm
Type
Quantity
AH rating
High idle - no load
2350 rpm
Intake
0.010 in
0.254 mm
Exhaust
0.020 in
0.508 mm
Type
Quantity
AH rating
Lubrication system
Oil pressure
Oil capacity
(including filter)
50 psi
3.45 bar
Bosch
5500 psi
379.2 bar
3480 psi
240 bar
diesel number 2-D
63A, 12V
12V, Group 27TM

1
109AH
630A
160 minutes
12V, Group 4D
1
190AH
1020A
325 minutes
Cooling system
Engine capacity
8.8 quarts
8.3 liters
System capacity
20 quarts
18.9 liters
9.5 quarts
9 liters

below 68F / 20C
5W-30
-10 to 68F / -23 to 20C
10W-30
above 15F / -9C
15W-40
Use oils meeting API classification CE (labeled CE/SG).
2-8
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
SPECIFICATIONS
Deutz Engine F4L 913

Displacement
Injection system
249.3 cu in
4.086 liters
Number of cylinders
Bore and stroke
Injection pump make

Injection pump pressure
8702 psi
600 bar
3626 psi
250 bar
4
4.02 x 4.92 inches
102 x 125 mm
Fuel requirement
Horsepower
77 @ 2200 rpm
Firing order
1-3-4-2
Alternator output
18:1
Battery - System
Compression ratio
Low idle - no load
1300 rpm
Type
Quantity
AH rating
High idle - no load
2350 rpm

Intake
0.006 in
0.15 mm
Exhaust
0.006 in
0.15 mm
Type
Quantity
AH rating
Fan belt deflection
Lubrication system
Oil pressure
Oil capacity
(including filter)
IMSA
diesel number 2-D

55A, 12V
12V, Group 27TM

1
109AH
630A
160 minutes
12V, Group 4D
1
190AH
1020A
325 minutes
3 /8
to 1/2 inch
9 to 12 mm
40 to 60 psi
2.75 to 4.14 bar
14.3 quarts
13.5 liters

below 60F / 15.5C (synthetic)
5W-30
-10F to 90F / -23C to 32C
10W-40
above -4F / -34C
15W-40
Engine oil should have properties of API classification

CC/SE or CC/SF grades OR ACEA classification E1-96.
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
2-9
SPECIFICATIONS
Hydraulic Hose and Fitting Torque Specifications

Your machine is equipped with Parker Seal-Lok O-ring face seal fittings and hose ends. Machines that
utilize Parker Seal-Lok O-ring face seal hoses and fittings require that the fittings and hose ends be
torqued to specification when they are removed and installed or when new hoses or fittings are installed.
Hydraulic Hose and Fitting Torque Specifications

SAE O-ring Boss Port - tube fitting
SAE Dash
Installing
Size
into...
ft. lbs.
-4
Aluminum
11
Steel
16
-6
Aluminum
23
Steel
35
-8
Aluminum
40
Steel
60
-10
Aluminum
69
Steel
105
-12
Aluminum
93
Steel
140
-16
Aluminum
139
Steel
210
-20
Aluminum
172
Steel
260
-24
Aluminum
208
Steel
315
Nm
14.9
21.7
31.2
47.5
54.2
81.3
93.6
142.4
126.1
190
188.5
284.7
233.2
352.5
282
427.1
Seal-Lok - hose end

SAE Dash
Size
ft. lbs.
-4
18
-6
27
-8
40
-10
63
-12
90
-16
120
-20
140
-24
165
Nm
24.4
36.6
54.2
85.4
122
162.7
190
223.7
Torque Procedure
1 Replace the O-ring. The O-ring must be
replaced anytime the seal has been broken.
The O-ring cannot be re-used if the fitting or
hose end has been tightened beyond finger
tight.
The O-rings used in the Parker
Seal Lok fittings and hose ends
are custom-size O-rings. They are
not standard SAE size O-rings.
They are available in the O-ring
field service kit
(Genie part number 49612).
3 Be sure that the face seal O-ring is seated and

retained properly.
4 Position the tube and nut squarely on the face
seal end of the fitting and tighten the nut finger
tight.
5 Tighten the nut or fitting to the appropriate
torque per given size as shown in the table
above.
6 Operate all machine functions and inspect the
hoses and fittings and related components to
be sure that there are no leaks.
2 Lubricate the O-ring before installation.

2 - 10
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Section 3 Theory of Operation
Theory of Operation
Power Source
The Genie S-100, S-105, S-120 and S-125 are
powered by one of three diesel engines:
the Cummins B3.9L, the Deutz F4L 913 and the
Perkins 1004-42.
Auxiliary power is supplied by a hydraulic pump
powered by a 12V battery.
Hydraulic System
All machine functions are performed by the
hydraulic system. The hydraulic system can be
divided into two groups: Boom and Steer/Axle
functions and Drive functions.
Boom and Steer/Axle functions are powered by
two-section gear pumps, rated at 17 gpm (64.4 L/
min) and 10 gpm (37.9 L/min). When the engine is
running, these pumps supply hydraulic fluid under
pressure to function manifolds, where the
directional and flow control valves are located. To
protect from over-pressurization of the systems,
each manifold is provided with a pressure relief
valve. The Steer and Axle extend/retract manifold
relief valve is set at 3000 psi (206.8 bar); the
Function manifold relief valve is set at 2600 psi
(179.3 bar); the Platform manifold relief valve is
located in the Distribution manifold and is set at
3000 psi (206.8 bar).
Drive functions are powered by a bi-directional,
variable displacement piston pump rated at 28 gpm
(106 L/min) @ 2350 rpm. Two internal 4250 psi
(293 bar) relief valves are used to prevent overpressurization of the closed loop drive system.
Part No. 62401
The boom lift cylinder, boom extend cylinders,

platform leveling slave cylinder, platform rotator
and jib boom cylinder (S-105 and S-125 models)
incorporate counterbalance valves to prevent
movement in the event of a hydraulic line failure.
A regeneration circuit is used to increase the
performance of the primary boom extension
function. This circuit transfers hydraulic fluid from
one end of the primary cylinder into the other end
when the cylinder is extending or retracting.
The auxiliary pump is a two-section gear pump.
One section is rated at 1.85 gpm (7 L/min) and the
other is rated at 0.59 gpm (2.2 L/min).
The 1.7 gpm (7 L/min) section is supplied with a
2500 psi (172.4 bar) relief valve and the 0.59 gpm
(2.2 L/min) section is supplied with a 3000 psi
(206.8 bar) relief valve.
Electrical System
Two separate 12V batteries are used for this
system. The larger, Group 4D, battery is used to
start the engine and power the auxiliary pump. The
smaller, Group 31, battery is used to power the
three Electronic Control Modules (ECM's) which
manage boom functions and engine controls. The
batteries are charged through a common engine
driven alternator. A battery separator is used to
charge the smaller battery before charging the
larger battery. The control system is protected by
two circuit breakers that may be manually reset.
Genie S-100 & S-105 & S-120 & S-125
3-1
THEORY OF OPERATION
Service Bypass/Recovery
Key Switch
The Service Bypass/Recovery key switch is only to
be used by properly trained service personnel.
When the Service Bypass/Recovery key switch is
turned to the service bypass position, the boom
can be raised while the axles are retracted. This
feature of the machine is especially helpful for
storage purposes or when loading the machine for
transport. When the boom is raised with the axles
retracted, the boom cannot be rotated past either
circle-end wheel.
turned and held to the recovery position, the
auxiliary power unit will turn on and fully retract the
boom, and then lower the boom to a stowed
position. This feature of the machine is especially
helpful if the operator in the platform cannot lower
the boom, if the platform controls become
inoperative or for returning the machine to a safe
position when the safety switches have been
tripped.
Machine Controls
Three ECMs manage the boom functions. They
are located at the turntable (ground controls or
TCON), the platform (platform controls or PCON)
and the drive chassis (drive chassis controller or
DCON). Communication between the controllers is
maintained via a high speed data bus (CAN bus).
For example, steering inputs from PCON are sent
to DCON via the high speed data bus using
multiplexed signals.
3-2
A series of proximity switches and mechanical limit

switches provide information to the controllers.
These proximity and mechanical switches maintain
and define the safe operating parameters of the
machine. In addition, there is a back-up safety
system using mechanical limit switches which will
cut power to selected portions of the controllers
should the operational system fail to operate
properly.
The ground controls (TCON) have membrane
operated switches. They are non-tactile touch
switches for greater durability. When one button is
pressed there is an audible beep indicating
operation. In addition, there is a display on the
ground control box that is used to show fault
codes, engine condition, machine status and
setup, and the display language selected. Boom
speeds, turntable rotation and ramp rates are
adjustable. Also, various options and operating
limitations can be programmed. For example, the
boom extension can be limited to 80 ft (24.4 m) or
100 ft (30.5 m).
The platform controls (PCON) has three joystick
controllers for operational control. Drive and steer
functions are controlled through one dual-axis
joystick, boom up/down and turntable rotate
functions are controlled through another dual-axis
joystick, and the boom extend/retract functions are
controlled through a single axis joystick. Standard
toggle switches are used to control the platform
level up/down, platform rotate and jib boom up/
down functions (S-105 and S-125 models).
Membrane type switches are used to select the
various steering and operating modes.
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
THEORY OF OPERATION
The drive chassis controller (DCON) has no
operator accessible controls. The various steering
controls, axle status, brake and motor speed is
managed by this controller. There are status LED's
on this module to indicate power, data link
communications, system fault and sensor power.
Platform leveling is accomplished with
electrohydraulic controls. An angle sensor is
mounted on the platform rotator which senses the
level of the platform. This signal is processed by
PCON and sent to TCON using the data bus. The
signal from the tilt sensor on the turntable is
compared to the PCON signal and adjustments are
made to level the platform.
For safety, machine drive speed is reduced relative
to the steer angle of the wheels and boom length.
Steering is accomplished using hydraulic cylinders
at each wheel. Correct steering geometry is
maintained through the use of four steering
sensors, one at each wheel. Steering angles are
sent from the primary steering sensor to DCON
and the appropriate adjustments are made to the
other three wheels to correspond with the steer
mode selected. If the machine is equipped with
four wheel steering, there are four steering modes
available: 2 wheel front steer, 2 wheel rear steer, 4
wheel coordinated steer and crab steer. Having
independent control over each wheel allows the
machine to determine the correct wheel geometry
in each steering mode.
Washing electronic components is
not suggested. Instead, use low
pressure compressed air to
remove debris from these
components.
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
3-3
3-4
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
Section 4 Scheduled Maintenance Procedures
Scheduled Maintenance Procedures

About This Section
This section contains detailed procedures for each
scheduled maintenance inspection.
Each procedure includes a description, safety
warnings and step-by-step instructions.
Observe and Obey:
Symbols Legend
Maintenance inspections shall be completed by

a person trained and qualified on the
maintenance of this machine.
Scheduled maintenance inspections shall be
completed daily, quarterly, six months, annually
and every two years as specified on the
Maintenance Inspection Report.

Failure to perform each procedure

as presented and scheduled could
result in death, serious injury or
substantial machine damage.

Immediately tag and remove from service a

damaged or malfunctioning machine.

which, if not avoided, may result
in minor or moderate injury.
Repair any machine damage or malfunction

before operating machine.
Keep records on all inspections for three years.
Unless otherwise specified, perform each
procedure with the machine in the following
configuration:
Machine parked on a firm, level surface
Boom in the stowed position
Turntable rotated with the boom between
the circle-end (yellow arrow) wheels
Turntable secured with the turntable
rotation lock pin
Key switch in the off position with the
key removed
Wheels chocked
All external AC power supply disconnected
from the machine
Part No. 62401
Without safety alert symbolused

to indicate the presence of a
property damage.
Used to indicate operation or
maintenance information.
Indicates that a specific result is expected after
performing a series of steps.
Indicates that an incorrect result has occurred
after performing a series of steps.
S-100 & S-105 & S-120 & S-125
4-1
January 2010
SCHEDULED MAINTENANCE PROCEDURES
Maintenance Symbols Legend
Pre-delivery Preparation Report
The following symbols have been

used in this manual to help
communicate the intent of the
instructions. When one or more of
the symbols appear at the
beginning of a maintenance
procedure, it conveys the meaning
below.
Indicates that tools will be required to

perform this procedure.
Indicates that new parts will be required

to perform this procedure.
Indicates that a cold engine will be

required to perform this procedure.
The pre-delivery preparation report contains

checklists for each type of scheduled inspection.
Make copies of the Pre-delivery Preparation report
to use for each inspection. Store completed forms
as required.
Maintenance Schedule
There are five types of maintenance inspections
that must be performed according to a schedule
daily, quarterly, six months, annual, and two years.
The Scheduled Maintenance Procedures Section
and the Maintenance Inspection Report have been
divided into five subsectionsA, B, C, D and E.
Use the following chart to determine which group(s)
of procedures are required to perform a scheduled
inspection.
Inspection
Daily or every 8 hours
Quarterly or every 250 hours
Indicates that a warm engine will be

Six months or every 500 hours

Annual or every 1000 hours
Indicates that dealer service will be

Checklist
Two years or every 2000 hours
A
A+B
A+B+C
A+B+C+D
A+B+C+D+E
Maintenance Inspection Report

The maintenance inspection report contains
checklists for each type of scheduled inspection.
Make copies of the Maintenance Inspection Report
to use for each inspection. Store completed forms
for three years.
4-2
S-100 & S-105 & S-120 & S-125
Part No. 62401
Pre-Deliver
Pre-Deliveryy Preparation
Fundamentals
Instructions
It is the responsibility of the dealer to perform the

Pre-delivery Preparation.
Use the operators manual on your machine.
The Pre-delivery Preparation is performed prior to each

delivery. The inspection is designed to discover if
anything is apparently wrong with a machine before it is
put into service.
A damaged or modified machine must never be used. If
damage or any variation from factory delivered condition
is discovered, the machine must be tagged and removed
from service.
Repairs to the machine may only be made by a qualified
service technician, according to the manufacturer's
specifications.
Scheduled maintenance inspections shall be performed
by qualified service technicians, according to the
manufacturer's specifications and the requirements listed
in the responsibilities manual.
The Pre-delivery Preparation consists of completing the

Pre-operation Inspection, the Maintenance items and the
Function Tests.
Use this form to record the results. Place a check in the
appropriate box after each part is completed. Follow the
instructions in the operators manual.
If any inspection receives an N, remove the machine
from service, repair and re-inspect it. After repair, place a
check in the R box.
Legend
Y = yes, completed
N = no, unable to complete
R = repaired
Comments
Pre-Delivery Preparation
Pre-operation inspection completed
Maintenance items completed
Function tests completed
Model
Serial number
Date
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Genie Industries USA
18340 NE 76th Street
PO Box 97030
Redmond, WA 98073-9730
(425) 881-1800
Genie UK
The Maltings, Wharf Road
Grantham, Lincolnshire
NG31- 6BH England
(44) 1476-584333
Copyright 2002 by Genie Industries. Genie is a registered trademark of Genie Industries.

Rev B
January 2010
4-4
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
Maintenance Inspection Report

Model
Checklist A - Rev A
Serial number
A-1 Inspect the manuals

and decals
Date
A-2 Pre-operation
inspection
Hour meter
A-3 Perform function tests
Machine owner
A-4 Engine maintenance Perkins models
A-5 Engine maintenance Cummins models
Inspector signature
A-6 Engine maintenance Deutz models
Inspector title
A-7 Hydraulic filter

condition indicator
Inspector company
A-8 Auxiliary Power
B-10 Drive hub oil level
A-9 Tilt Sensor
B-11 Drive brakes
A-10 Operating Envelope
B-12 Engine RPM
Perform after 40 hours:
B-13 Key switches
A-11 30 Day Service
B-14 Ground control

override
Instructions
Make copies of this report to

use for each inspection.
Select the appropriate
checklist(s) for the type of
inspection to be performed.
Daily or 8 hour
Inspection:
Quarterly or 250 hour
Inspection:
Perform every 50 hours:

A-12 Engine MaintenancePerkins models
A+B
A-13 Engine MaintenanceDeutz models
Semi-annual or 500 hour

Inspection:
A+B+C
Annual or 1000 hour

Inspection:
A+B+C+D
A-15 Extendable axle

lubrication system
2 Year or 2000 hour

Inspection:
A+B+C+D+E
Place a check in the

appropriate box after each
inspection procedure is
completed.
Use the step-by-step
procedures in this section to
learn how to perform these
inspections.
If any inspection receives an
N, tag and remove the
machine from service, repair
and re-inspect it. After repair,
place a check in the R box.
Y N R
A-14 Grease rotation bearing
A-16 Replace drive hub oil
Checklist B - Rev B
Y N R
B-1 Batteries
B-2 Electrical wiring
B-3 Oil cooler and fins Deutz models
B-4 Inspect air filter
B-5 Alarm package
B-6 Engine maintenance Deutz models
B-7 Engine maintenance Cummins models
B-8 Exhaust system
B-9 Lug nut torque
B-15 Platform self-leveling

B-16 Limit switches
B-17 Fuel and hydraulic tank
venting systems
B-18 Engine idle select
operation
B-19 Test the drive brakes
B-20 Drive speed - stowed
position
B-21 Drive speed - raised
or extended position
B-22 Hydraulic oil analysis
B-23 Inspect the boom
extend/retract cables
Comments
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Part No. 62401
S-100 & S-105 & S-120 & S-125
4-5
January 2010
MAINTENANCE INSPECTION REPORT
Model
Checklist C - Rev B
Serial number
C-1 Engine maintenance Deutz models
Date
C-2 Engine maintenance Cummins models
Hour meter
C-3 Engine maintenance Perkins models
Machine owner
C-4 Replace air filter

element
E-4 Engine maintenance Perkins models
C-5 Grease platform

overload (if equipped)
E-5 Engine maintenance Deutz models

Inspector title
C-6 Test the platform

overload (if equipped)
Inspector company
Checklist D - Rev A
Inspector signature
Make copies of this report to

use for each inspection.
Select the appropriate
checklist(s) for the type of
inspection to be performed.
Quarterly or 250 hour

Inspection:
A
A+B
Semi-annual or 500 hour

Inspection:
A+B+C
Checklist E - Rev B
Y N R
E-1 Replace hydraulic oil

E-2 Engine maintenance Cummins models
Perform every two years:

Y N R
D-1 Boom wear pads
Instructions
Daily or 8 hour
Inspection:
Y N R
D-2 Extendable axle

wear pads
D-3 Free-wheel
configuration

D-4 Turntable rotation

bearing bolts
D-5 Rotation gear backlash
D-6 Drive hub oil

D-7 Grease the turntable
rotation bearing and
rotate gear
D-8 Turntable bearing wear
Annual or 1000 hour

Inspection:
A+B+C+D
D-9 Engine maintenance Deutz models
2 Year or 2000 hour

Inspection:
A+B+C+D+E
D-10 Engine maintenance Perkins models
Place a check in the

appropriate box after each
inspection procedure is
completed.
Use the step-by-step
procedures in this section to
learn how to perform these
inspections.
If any inspection receives an
N, tag and remove the
machine from service, repair
and re-inspect it. After repair,
place a check in the R box.
D-11 Engine maintenance Cummins models
Perform every 7 years:

E-13 Replace the Boom
Extend/Retract cables
D-12 Replace the hydraulic

filter elements
Comments
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
4-6
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV A
Checklist A Procedures
A-1
Inspect the Manuals and Decals
Genie requires that this procedure
be performed daily.
Maintaining the operators and safety manuals in
good condition is essential to safe machine
operation. Manuals are included with each machine
and should be stored in the container provided in
the platform. An illegible or missing manual will not
provide safety and operational information
necessary for a safe operating condition.
In addition, maintaining all of the safety and
instructional decals in good condition is mandatory
for safe machine operation. Decals alert operators
and personnel to the many possible hazards
associated with using this machine. They also
provide users with operation and maintenance
information. An illegible decal will fail to alert
personnel of a procedure or hazard and could result
in unsafe operating conditions.
3 Open the operator's manual to the decals

inspection section. Carefully and thoroughly
inspect all decals on the machine for legibility
and damage.
Result: The machine is equipped with all
required decals, and all decals are legible and in
good condition.
Result: The machine is not equipped with all
required decals, or one or more decals are
illegible or in poor condition. Remove the
machine from service until the decals are
replaced.
4 Always return the manuals to the storage
container after use.
Contact your authorized Genie
distributor or Genie Industries if
replacement manuals or decals are
needed.
1 Check to make sure that the operator's and

safety manuals are present and complete in the
storage container on the platform.
2 Examine the pages of each manual to be sure
that they are legible and in good condition.
Result: The operator's manual is appropriate for
the machine and all manuals are legible and in
good condition.
Result: The operator's manual is not appropriate
for the machine or all manuals are not in good
condition or is illegible. Remove the machine
from service until the manual is replaced.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4-7
January 2010
REV A
CHECKLIST A PROCEDURES
A-2
Perform Pre-operation
Inspection
A-3
Perform Function Tests

be performed daily.
Completing a pre-operation inspection is essential
to safe machine operation. The pre-operation
inspection is a visual inspection performed by the
operator prior to each work shift. The inspection is
designed to discover if anything is apparently wrong
with a machine before the operator performs the
function tests. The pre-operation inspection also
serves to determine if routine maintenance
procedures are required.

be performed daily.
Completing the function tests is essential to safe
machine operation. Function tests are designed to
discover any malfunctions before the machine is
put into service. A malfunctioning machine must
never be used. If malfunctions are discovered, the
machine must be tagged and removed from
service.
Complete information to perform this procedure is
available in the appropriate operator's manual. Refer
to the Operator's Manual on your machine.
Complete information to perform this procedure is

available in the appropriate operator's manual. Refer
to the Operator's Manual on your machine.
4-8
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV A
A-4
Perform Engine Maintenance Perkins Models
A-5
Perform Engine Maintenance Cummins Models
Engine specifications require that

this procedure be performed daily
or every 8 hours, whichever comes
first.

or every 8 hours, whichever comes
first.
Proper engine maintenance, following the engine

manufacturer's maintenance schedule, is essential
to good engine performance and service life. Failure
to perform the maintenance procedures can lead to
poor engine performance and component damage.

Required maintenance procedures and additional

engine information are available in the
Perkins 1004 User's Handbook
(Perkins part number TPD 1349E).

Cummins B4.5 Operation and Maintenance Manual
(Cummins part number 00900379).

Genie part number
Cummins B4.5 Operation and

Maintenance Manual
Genie part number
61376
107527
To access the engine:

1 Remove the engine tray retaining fastener
located under the engine tray. Swing the engine
tray out and away from the machine.
2 Install the fastener that was just removed
through the engine tray and into the engine tray
anchor hole in the turntable.
Crushing hazard. Failure to install
the fastener into the engine tray
anchor hole to secure the engine
tray from moving could result in
Part No. 62401

S-100 & S-105 & S-120 & S-125

4-9
January 2010
REV A
A-6
Perform Engine Maintenance Deutz Models

or every 10 hours, whichever
comes first.
Deutz F4L913 Operation Manual
(Deutz part number 0297 9690).
Genie part number
A-7
Check the Hydraulic Filter
Condition Indicators

be performed daily.
Maintaining the hydraulic filters in good condition is
essential to good system performance and safe
machine operation. The filter condition indicators
will show when the hydraulic flow is bypassing a
clogged filter. If the filters are not frequently
checked and replaced, impurities will remain in the
hydraulic system and cause component damage.
There are four hydraulic filters on
the machine: one tank return filter,
one medium pressure filter and two
high pressure filters. All the filters
have condition indicators on them,
except the medium pressure filter.
62446

1 Start the engine from the ground controls.

2 Press and release the engine idle select button
to change the engine rpm to hight idle.

4 - 10
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV A
Tank return filter
Medium and high pressure filters
3 Open the ground control side turntable cover and

inspect the filter condition indicator gauge.
a
The medium and high pressure

filters are mounted to the engine
side bulkhead.
4 Inspect the filter condition indicators.
a
a
filter condition indicator gauge
Result: The needle on the gauge should be

operating in the green area. If the needle is in
the red area, this indicates that the hydraulic
filter is being bypassed and the filter needs to
be replaced. See D-12, Replace the Hydraulic
Filter Elements.
Part No. 62401
a
b
c
high pressure filters

filter condition indicators
medium pressure filter
Result: The filter condition indicators should be

operating with the plungers in the green area. If
any of the indicators display the plunger in the
red area, this indicates that a hydraulic filter is
being bypassed and the filter needs to be
replaced. See D-12, Replace the Hydraulic Filter
Elements.
S-100 & S-105 & S-120 & S-125
4 - 11
January 2010
REV A
A-8
Test the Auxiliary Power
Operation
Genie specifications require that
this procedure be performed daily.
Detection of auxiliary power system malfunctions is
essential for safe machine operation. An unsafe
working condition exists if the auxiliary powered
functions do not operate in the event of a main
power loss. When operating the machine on engine
power, selecting auxiliary power will stop the engine
immediately. Auxiliary power is designed for short
term use only and excessive use will result in
battery drain and component damage.
Perform this procedure with the
axles extended and the engine off.
1 Turn the key switch to ground control and pull
out the Emergency Stop button to the ON
position at both the ground and platform
controls.
2 Simultaneously push and hold the auxiliary
power button and push each boom function
button.
To conserve battery power, test
each function through a partial
cycle.
Result: All boom functions should operate.
A-9
Test the Tilt Sensor and Alarm
be performed daily.
The tilt sensor sounds an alarm located in the
platform when the incline of the turntable exceeds
the rating on the serial plate.
Select a level test area. The tilt
alarm should not be sounding prior
to the test.
Be sure the engine is off.
1 Turn the key switch to ground controls and pull

out the Emergency Stop buttons out to the ON
position at both the
ground and platform
controls.
2 Push one of the LCD screen buttons shown until
TURNTABLE LEVEL X AXIS appears.
Result: The LCD screen should display the
angle in degrees.
3 Push one of the LCD
screen buttons shown
until TURNTABLE LEVEL Y AXIS appears.
angle in degrees.
3 Turn the key switch to platform controls.

4 Press down the foot switch.
5 Simultaneously press and hold the auxiliary
power button and activate each function control
handle, toggle switch or button.
To conserve battery power, test
each function through a partial
cycle.
4 - 12
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV A

until PLATFORM
LEVEL appears.
A-10
Test the Operating Envelope

angle in degrees.
6 Push a button, such as the engine RPM button
or the fuel select button.
Result: The alarm should sound at the platform
controls.

be performed daily.
Testing the machine operating envelope is critical
to safe machine operation. If the boom is allowed to
operate outside of the operating envelope, the
machine stability is compromised and may tip over.
1 Turn the key switch to ground controls and pull
out the Emergency Stop buttons out to the ON
position at both the
ground and platform
controls.
2 Simultaneously push the LCD screen buttons
shown to activate
status mode.
screen buttons shown until BOOM ANGLE is
displayed.
4 Raise the boom and observe the LCD screen.
Result: The LCD screen should display:
<10
>10
>50
>65
until BOOM LENGTH is displayed.
6 Extend the boom and observe the LCD screen.
Result: The LCD screen should display:
at 0
>0
>80
= 100
>100
7 Retract the boom.
8 Lower the boom.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 13
January 2010
REV A
A-11
Perform 30 Day Service
A-12
The 30 day maintenance procedure is a one time

sequence of procedures to be performed after the
first 30 days or 40 hours of usage. After this
interval, refer to the maintenance checklists for
continued scheduled maintenance.
1 Perform the following maintenance procedures:
A-14
Grease the Turntable Rotation

Bearing and Rotate Gear
B-9
Check the Lug Nut Torque

(including the tires and wheels)
B-10
Check the Oil Level in the

Drive Hubs
D-4
Check the Turntable Rotation

Bearing Bolts
D-12
Replace the Hydraulic Filter

Elements

this procedure be performed every
50 hours or weekly, whichever
come first.
Genie part number
61376

4 - 14
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV A
A-13
A-14

this one-time procedure be
performed after the first 50 hours.
Genie part number
62446

100 hours of operation. Perform
this procedure more often if dusty
conditions exist.
Frequent application of lubrication to the turntable
bearing and rotate gear is essential to good
machine performance and service life. Continued
use of an improperly greased bearing and gear will
result in component damage.
1 Locate the grease fitting below the ground
control box.

2 Pump grease into the turntable rotation bearing.

Rotate the turntable in increments of 4 to 5
inches / 10 to 13 cm at a time and repeat this
step until the entire bearing has been greased.

3 Apply grease to each tooth of the drive gear,

located under the turntable.

Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 15
January 2010
REV A
1 Locate the grease fittings on the extendable

axles covers.
A-15
Extendable Axle Lubrication
System
2 Thoroughly pump grease into each grease

fitting. When grease is pumped into each fitting,
a hose directs this lubrication to the top or
bottom wear pad.

100 hours of operation. Perform
conditions exist.
3 Cycle the extending axles in and out.
Frequent lubrication to the front and rear extendable

axles helps to ensure the smooth operation of the
axles over the lifetime of the product. Two grease
fittings are added at each extending axle. One to
direct grease to the top sliding wear pad and one to
direct grease to the bottom sliding wear pad.
Genie recommends that the

extending axles be cycled in and
out at least once a week.
A retrofit kit is available that
enables the owner to install this
lubrication system on existing
products that were produced
without this lubrication system. It
is available as Genie part number
102771 through our Service Parts
department.
a
b
4 - 16
Top wear pad grease fitting

Side wear pad grease fitting
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV A
Turntable Rotate Drive Hub:
A-16
Replace the Drive Hub Oil

this one-time procedure be
performed after the first 150 hours
of operation.
Replacing the drive hub oil is essential for good
machine performance and service life. Failure to
replace the drive hub oil at yearly intervals may
cause the machine to perform poorly and continued
use may cause component damage.
Drive Hubs:
1 Select the drive hub to be serviced. Drive the
machine until one of the two plugs is at the
lowest point.
When removing a hose assembly

or fitting, the O-ring on the fitting
and/or hose end must be replaced
and then torqued to specification
during installation.
Refer to Section 2, Specifications.
1 Secure the turntable from rotating with the
turntable rotation lock pin.
2 Remove the ground control side fixed turntable
cover. Refer to Repair Section 5-1, How to
Remove a Fixed Turntable Cover.
3 Tag, disconnect and plug the turntable rotate
drive motor hoses at the turntable rotate drive
motor and the turntable rotate drive brake hoses
at the turntable rotate drive brake. Cap the
fittings.
2 Remove both plugs and drain the oil into a

suitable container. Refer to capacity
specifications
3 Drive the machine to rotate the hub until the
plugs are located one at the side and the other
at the other side.
a
Bodily injury hazard. Spraying

hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to squirt
or spray.
Component damage hazard. Hoses
can be damaged if they are kinked
or pinched.
drive hub plugs
4 Fill the hub with oil from either plug hole until the
oil level is even with the bottom of both plug
holes. Install the plugs.
5 Repeat steps 1 through 4 for all the other drive
hubs.
6 Check the torque of the drive hub mounting
bolts. Refer to Section 2, Specifications.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 17
January 2010
Checklist B Procedures
B-1
Inspect the Batteries
REV B
4 Be sure that the battery separator wire

connections are tight.
5 Fully charge the batteries and allow the batteries
to rest at least 6 hours.

250 hours or quarterly, whichever
comes first.
Proper battery condition is essential to good engine
performance and operational safety. Improper fluid
levels or damaged cables and connections can
result in engine component damage and hazardous
conditions. There are 2 batteries on the machine.
One starts the engine and the other powers the
control system. The batteries are charged by the
alternator through a battery separator.
Electrocution hazard. Contact with
hot or live circuits could result in
death or serious injury. Remove all
rings, watches and other jewelry.
Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking soda
and water.
6 Remove the battery vent caps and check the

specific gravity of each battery cell with a
hydrometer. Note the results.
7 Check the ambient air temperature and adjust
the specific gravity reading for each cell as
follows:
Add 0.004 to the reading of each cell for

every 10 / 5.5 C above 80 F / 26.7 C.
Subtract 0.004 from the reading of each cell for

every 10 / 5.5 C below 80 F / 26.7 C.
Result: All battery cells display an adjusted
specific gravity of 1.277 or higher. The battery
is fully charged. Proceed to step 11.
Result: One or more battery cells display a
specific gravity of 1.217 or below. Proceed to
step 8.
8 Perform an equalizing charge, OR fully charge

the batteries and allow the batteries to rest at
least 6 hours.
1 Put on protective clothing and eye wear.

2 Be sure that the battery cable connections are
free of corrosion.
Adding terminal protectors and a
corrosion preventative sealant will
help eliminate corrosion on the
battery terminals and cables.
3 Be sure that the battery hold downs and cable
connections are tight.
4 - 18
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
CHECKLIST B PROCEDURES
REV B
9 Remove the battery vent caps and check the

specific gravity of each battery cell with a
hydrometer. Note the results.
B-2
Inspect the Electrical Wiring
10 Check the ambient air temperature and adjust

the specific gravity reading for each cell as
follows:

be performed every 250 hours or
quarterly, whichever comes first.
Add 0.004 to the reading of each cell for

every 10 / 5.5 C above 80 F / 26.7 C.
Subtract 0.004 from the reading of each cell for
every 10 / 5.5 C below 80 F / 26.7 C.
Result: All battery cells display a specific
gravity of 1.277 or greater. The battery is fully
charged. Proceed to step 11.
Maintaining electrical wiring in good condition is

essential to safe operation and good machine
performance. Failure to find and replace burnt,
chafed, corroded or pinched wires could result in
unsafe operating conditions and may cause
component damage.
Result: The difference in specific gravity

readings between cells is greater than 0.1 OR
the specific gravity of one or more cells is less
than 1.177. Replace the battery.
11 Check the battery acid level. If needed,
replenish with distilled water to 1/8 inch / 3 mm
below the bottom of the battery fill tube. Do not
overfill.
12 Install the vent caps and neutralize any
electrolyte that may have spilled.

hot or live circuits could result in
death or serious injury. Remove all
rings, watches and other jewelry.
1 Open the engine side turntable cover.
2 Remove the engine pivot plate retaining
fastener. Swing the engine pivot plate out away
from the machine.
a
b
engine pivot plate anchor hole

engine pivot plate retaining fastener
3 Locate the engine pivot plate anchor hole at the

pivot end of the engine pivot plate.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 19
January 2010
REV B
4 Install the bolt that was just removed into the

anchor hole to secure the engine pivot plate
from moving.
12 Start the engine from the ground controls and

raise the boom above the turntable covers.
Component damage hazard. Be
sure the hydraulic supply hoses to
the function and drive pumps are
not kinked before starting the
engine.

the bolt into the engine pivot plate
to secure it from moving could
result in death or serious injury.
5 Inspect the following areas for burnt, chafed,
corroded, pinched and loose wires:
Engine wiring harness
Battery area wiring
14 Lower the boom to the stowed position and turn

the engine off.
6 Open the ground controls side turntable cover.

13 Inspect the turntable area for burnt, chafed and

pinched cables.
Inside of the ground control box

Hydraulic manifold wiring
Battery area wiring
Hydraulic oil cooler wiring
8 Inspect for a liberal coating of dielectric grease

in the following locations:
All wire harness connectors to
ground control box
Wire harness connectors to SCON module
9 Open the hydraulic manifold box covers at both
sides of the drive chassis.
Hydraulic manifold wiring
in the following location:

Cable track on the boom
Cables on the boom, jib boom and jib boom
pivot area
Jib boom/platform rotate manifold
Platform control box
Inside of the platform control box
in the following location:
All wire harness connectors to
platform control box
17 Remove the engine pivot plate retaining fastener
from the engine pivot plate anchor hole at the
18 Swing the engine pivot plate in towards the
machine.
original hole to secure the engine pivot plate.
Wire harness connectors to DCON module
4 - 20
S-100 & S-105 & S-120 & S-125

Part No. 62401
January 2010
REV B
B-3
Check the Engine Oil Cooler and
Cooling Fins - Deutz Models
Maintaining the oil cooler in good condition is

essential for good engine performance. Operating a
machine with a damaged oil cooler may result in
engine damage. Also, restricting air flow through
the oil cooler will affect the performance of the
cooling system.
Bodily injury hazard. Do not
inspect while the engine
is running. Remove the key to
secure from operation.
Burn hazard. Beware of hot engine
components. Contact with hot
engine components may result in
severe burns.
B-4
Inspect the Engine Air Filter

Maintaining the engine air filter in good condition is
essential to good engine performance and service
life. Failure to perform this procedure can lead to
engine off.
1 Open the engine side cover. Empty the dust
discharge valve by pressing together the sides
of the discharge slot. Clean the discharge slot
as needed.
1 Open the engine side turntable cover.

Oil cooler
2 Remove the retaining fasteners from the engine
side cover. Remove the cover.
3 Inspect the oil cooler for leaks and physical
damage.
4 Clean the oil cooler of debris and foreign
material.
Cooling and blower fins
5 Inspect the fan blower fins for physical damage.
6 Clean the fan blower fins of debris and foreign
material.
a
b
clamp
cannister end cap
7 Using a flashlight, inspect the head cooling

passages and fins for physical damage or
foreign material.
8 If needed, clean the cylinder head cooling
passages and fins of debris and foreign
material.
9 Install the engine side cover and tighten the
retaining fasteners.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 21
January 2010
REV B
2 Release the latches on the air cleaner cap.

Remove the end cap from the air cleaner
canister.
3 Remove the filter element.
4 Clean the inside of the canister and the end cap
with a damp cloth.
5 Inspect the air filter element. If needed, blow
from the inside out using low pressure dry
compressed air, or carefully tap out dust.
Replace the filter if needed.
B-5
Test the Alarm Package
(if equipped)
Alarms and a beacon are installed to alert operators
and ground personnel of machine proximity and
motion. The alarm package is installed on the
turntable covers.
The alarms and beacon will
operate with the engine
running or not running.
6 Install the filter element.

7 Install the air filter canister end cap and secure
the end cap latches.
Be sure the discharge slot is
pointing down.

out the Emergency Stop button to the on
controls.
Result: The flashing beacon should be on and
flashing.
2 Push and hold a function enable/speed select
button and the boom down button. Hold for a
moment and then release them.
Result: The descent alarm should sound when
the boom down button is pressed.
3 Turn the key switch to platform control.
Result: The flashing beacon should be on
and flashing.
4 Press down the foot switch. Move the boom
control handle to the down position, hold for a
moment and then release it.
Result: The descent alarm should sound when
the control handle is held down.
5 Press down the foot switch. Move the drive
control handle off center, hold for a moment and
then release it. Move the drive control handle off
center in the opposite direction, hold for a
moment and then release it.
Result: The travel alarm should sound when the
drive control handle is moved off center in either
direction.
4 - 22
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV B
B-6
B-7

250 hours.

250 hours.




(Cummins part number 00900379).

Genie part number

Maintenance Manual
Genie part number
62446
107527

Part No. 62401

S-100 & S-105 & S-120 & S-125

4 - 23
January 2010
REV B
B-8
Check the Exhaust System
Deutz models:
from the machine.

Maintaining the exhaust system is essential to
good engine performance and service life. Running
the engine with a damaged or leaking exhaust
system can cause component damage and unsafe
operating conditions.
inspect while the engine is running.
Remove the key to secure from
operation.
Bodily injury hazard. Beware of hot
engine components. Contact with
hot engine components may cause
severe burns.
a
a
b


from moving.
Cummins and Perkins models:

1 Be sure that all fasteners are tight.
2 Inspect all welds for cracks.
4 Be sure that all fasteners are tight.
3 Inspect for exhaust leaks; i.e., carbon buildup

around seams and joints.
5 Inspect all welds for cracks.

6 Inspect for exhaust leaks; i.e., carbon buildup
around seams and joints.
machine.
4 - 24
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV B
B-9
Inspect the Tires, Wheels
and Lug Nut Torque
B-10
Check the Drive Hub Oil Level
and Fastener Torque

Maintaining the tires and wheels in good
condition, including proper wheel fastener torque, is
essential to safe operation and good performance.
Tire and/or wheel failure could result in a machine
tip-over. Component damage may also result if
problems are not discovered and repaired in a
timely fashion.
Bodily injury hazard. An overinflated tire can explode and could

Failure to maintain proper drive hub oil levels may
Drive hubs
at the other side.
a
Tip-over hazard. Do not use

temporary flat tire repair products.
The tires on some machines are
foam filled and do not need air
added to them.
1 Check all tire treads and sidewalls for cuts,
cracks, punctures and unusual wear.
2 Check each wheel for damage, bends and
cracked welds.
3 Check each lug nut for proper torque. Refer to
Section 2, Specifications.
drive hub plugs
2 Remove both plugs and check the oil level.

Result: The oil level should be even with the
bottom of the plug holes.
3 If necessary, add oil until the oil level is even
with the bottom of the plug holes.
4 Install the plugs in the drive hub.
fasteners. Refer to Section 2, Specifications.
6 Repeat this procedure for each drive hub.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 25
January 2010
REV B
Turntable Rotate Drive Hub
B-11
Confirm the Proper
Brake Configuration
1 Remove the fixed turntable cover at the ground

controls side of the machine.
2 Remove the power to platform plug panel upper
retaining fasteners and loosen the lower
retaining fasteners. Do not disconnect the
wiring.

3 Support the cover with a suitable lifting device.

Protect the cover from damage.
Proper brake configuration is essential to safe

operation and good machine performance.
Hydrostatic brakes and hydraulically-released,
spring-applied individual wheel brakes can appear
to operate normally when they are actually not fully
operational.
4 Remove the cover retaining fasteners. Remove

the cover from the machine.
Crushing hazard. The turntable
cover may become unbalanced
and fall when it is removed from
the machine if it is not properly
supporte
1 Check each drive hub disconnect cap to be sure

it is in the engaged position.
5 Remove the plug located on the top of the drive

brake and check the oil level.
disengaged position
Result: The oil level should be even with the

bottom of the plug hole.
engaged position
a
b
c
plug
turntable rotate drive hub
drive brake
6 If necessary, add oil until the oil level is even

with the bottom of the plug hole.
7 Install the plug into the drive hub.
4 - 26
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV B
2 Be sure the free-wheel valve on the drive pump

is closed (clockwise).
The free-wheel valve is located on
the drive pump.
B-12
Check and Adjust the
Engine RPM

b
c
a
b
c
d
drive pump
screwdriver
lift pump
free-wheel valve
Maintaining the engine rpm at the proper setting for

both low and high idle is essential to good engine
performance and service life. The machine will not
operate properly if the rpm is incorrect and
continued use may cause component damage.
Deutz models:
The free-wheel valve should

always remain closed.
1 Start the engine from the

ground controls.
engine rpm is displayed.
Result: Low idle should be 1500 rpm.
Skip to step 5 if the low idle rpm is correct.
3 Loosen the locknut on the low idle adjustment
screw.
Part No. 62401
S-100 & S-105 & S-120 & S-125
low idle adjustment screw
4 - 27
January 2010
REV B
4 Adjust the low idle adjustment screw until low

idle is 1500 rpm. Tighten the locknut.

5 Push and hold the function enable/high speed

button. Note the engine rpm on the display.

from moving.
Result: High idle should be 2350 rpm.

If the high idle is correct, disregard adjustment

step 6.
6 Loosen the yoke lock nut. Turn the high idle
adjustment nut and solenoid boot
counterclockwise to increase the rpm or
clockwise to decrease the rpm. Tighten the
yoke lock nut and recheck the rpm.

sure the
hydraulic
supply hoses
to the
function and drive pumps are not
kinked before starting the engine.
Be sure the solenoid fully retracts

when activating high idle.
from the machine.

engine rpm is displayed.
Result: Low idle should be 1300 rpm.
Skip to step 7 if the low idle rpm is correct.
6 Loosen the low idle lock nut. Turn the low idle
adjustment screw clockwise to increase the rpm
or counterclockwise to decrease the rpm.
Tighten the low idle lock nut and confirm the
rpm.
a
b
4 - 28

S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV B
If the high idle is correct, disregard adjustment

step 8.
8 Perkins models: Loosen the yoke lock nut.

Turn the high idle adjustment nut and solenoid
boot counterclockwise to increase the rpm or
clockwise to decrease the rpm. Tighten the
yoke lock nut and recheck the rpm.
Cummins models: Turn the high idle solenoid
boot counterclockwise to increase the rpm or
clockwise to decrease the rpm. Recheck the
rpm.
c
Be sure the solenoid fully retracts

when activating high idle.
Perkins models
a
b
solenoid boot
c
yoke lock nut
7 Push and hold the function enable/high speed

button. Note the engine rpm on the display.
Result: High idle should be 2350 rpm.

machine.
Cummins models
a
b
solenoid cable
c
rpm solenoid
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 29
January 2010
REV B
B-13
Test the Key Switches
STOP
00000

Proper key switch action and response is essential
to safe machine operation. Failure of either key
switch to function properly could cause a
hazardous operating situation.
There are two key switches on the machine - the
Main key switch and the Service Bypass/Recovery
key switch.
Run
Service
Bypass
Recovery
The Main key switch controls machine operation

from the ground or platform controls.
1 Open the ground controls side turntable side

cover.

turned to the service bypass position, the primary
boom can be raised while the axles are retracted.
This feature of the machine is especially helpful for
storage purposes or when loading the machine for
transport.
2 Pull out the red Emergency Stop button to the

on position at both the ground and platform
controls.
When the boom is raised with the

axles retracted, the boom cannot
be rotated past either circle-end
wheel.
turned and held to the recovery position, the
auxiliary power units will turn on and fully retract the
boom and then lower the boom. This feature of the
machine is especially helpful if the operator in the
platform cannot lower the boom, if the platform
controls become inoperative or for returning the
machine to a safe position when the safety
switches have been tripped.
axles retracted and the boom in
the stowed position.
3 At the ground controls, turn the service

bypass/recovery key switch to the run position.
4 Turn the main key switch to ground control, start
the engine and then turn the key switch to
platform control.
5 Check any machine function from the ground
controls.
Result: The machine functions should not
operate.
6 Turn the main key switch to ground control.
7 Check any machine function from the platform
controls.
Result: The machine functions should not
operate.
8 Turn the main key switch to the off position.
Result: The engine should stop and no functions
should operate.
9 Turn the main key switch to ground control and
start the engine.
4 - 30
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV B
10 Attempt to raise the primary boom.

Result: The boom should not raise.
The primary boom will not raise
until the axles are fully extended.
11 Remove the key from the main key switch and
insert the key into the service bypass/recovery
key switch.
The main key switch should
remain in the ground control
position.
12 Turn the service bypass/recovery key switch to
the service bypass position.
13 Raise the boom.
Result: The boom should raise.
B-14
Test the Ground Control
Override
A properly functioning ground control override is
essential to safe machine operation. The ground
control override function is intended to allow ground
personnel to operate the machine from the ground
controls whether or not the red Emergency Stop
button at the platform controls is in the on or off
position. This function is particularly useful if the
operator at the platform controls cannot return the
boom to the stowed position.
14 Remove the key from the service

bypass/recovery key switch and insert the key
into the main key switch.
1 Push in the red Emergency Stop button at the

platform controls to the off position.
3 At the ground controls, operate each boom

function through a partial cycle.
16 Remove the key from the main key switch and

insert the key into the service bypass/recovery
key switch.
17 Turn and hold the service bypass/recovery key

switch to the recovery position.
Result: The boom should return to the stowed
position.
The boom will not raise past

horizontal and the boom will not
extend more than 12 inches /
30.5 cm unless both axles are fully
extended.
18 Turn the service bypass/recovery key switch to

the run position.
19 Remove the key from the service
bypass/recovery key switch and insert the key
into the main key switch.
21 Close the turntable side cover.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 31
January 2010
REV B
B-15
Test the Platform Self-leveling
Automatic platform self-leveling throughout
the full cycle of boom raising and lowering is
essential for safe machine operation. The
platform is maintained level by the communication
between the platform level sensor and the turntable
level sensor. If the platform becomes out of level,
the computer at the ground controls will open the
appropriate solenoid valve(s) at the platform
manifold to maintain a level platform.
A platform self-leveling failure creates an unsafe
working condition for platform and ground
personnel.

button and fully raise the boom.
Result: The platform should remain level at
all times to within 2 degrees.
If the platform becomes out of
level, the tilt alarm will sound and
the Platform Not Level Indicator
will flash at the ground controls.
The platform level up/down buttons
will only work in the direction that
will level the platform. Level the
platform until the indicator light
turns off.
button and fully lower the boom.
Result: The platform should remain level at
all times to within 2 degrees.
1 Start the engine from the platform controls and

extend the axles.
2 Turn the key switch to ground controls.
button and fully retract the boom.
button and adjust the platform to a level position
using the platform level up/down buttons.
4 - 32
S-100 & S-105 & S-120 & S-125
If the platform becomes out of

level, the tilt alarm will sound and
the Platform Not Level Indicator
will flash at the ground controls.
The platform level up/down buttons
will only work in the direction that
will level the platform. Level the
platform until the indicator light
turns off.
Part No. 62401
January 2010
REV B
B-16
Test the Safety Envelope and
Circuits
Testing the machine safety envelope is critical to
safe machine operation. If the boom is allowed to
operate when a safety switch is not functioning
correctly, the machine stability is compromised and
may tip over.
4 Activate the function enable/high RPM button

and extend the boom to 101 feet / 30.8 m.
Result: The engine should stop and the boom
extend function should be disabled.
Result: If the engine does not stop and the
boom continues to extend, the LSB2RS switch
is out of adjustment or the wiring circuit is faulty
and will need to be replaced or repaired. See
Repair Section.
Bodily injury hazard. If the boom
extends to more than 101 feet /
30.8 m without stopping the
engine, stop immediately and
retract the boom until the boom is
extended to less than 100 feet /
30.5 m. Failure to retract the boom
could result in death or serious
injury.
1 Raise the boom to approximately 60.

For S-100 or S-105 models,
proceed to step 15.
101 feet / 30.8 m Length Safety Switch, LSB2RS
2 Extend the boom to more than 80 feet / 24.4 m.
3 Disconnect the 68 proximity switch LSB14AO
and install a wire jumper between pin 3 and pin
4 of the deutsch connector.
Result: ">65 DEG" should be present on the
display screen at the ground controls.
5 Using auxiliary power, retract the boom until the

boom is extended to approximately 95 feet
/ 29 m.
6 Remove the wire jumper installed in step 3 and
connect the deutsch connector to LSB14AO.
65 Angle Safety Switch,
LSB9AS
7 Raise the boom to the maximum angle.
8 Fully extend the boom.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 33
January 2010
REV B
10 Start the engine and activate the function

enable/high RPM button and lower the boom to
65.


down function should be disabled.

and lower the boom to 50.

boom continues to lower to less than 65, the
LSB9AS switch is out of adjustment or the
wiring is faulty and will need to be replaced or
repaired. See Repair Section.

down function should be disabled.

lowers to less than 65 without
stopping the engine, stop
immediately and raise the boom
until the boom is elevated to
greater than 68. Failure to raise
the boom could result in death or
serious injury.

boom continues to lower to less than 50, the
LSB8AS switch is out of adjustment or the
wiring circuit is faulty and will need to be
replaced or repaired. See Repair Section.
lowers to less than 50 without
stopping the engine, stop
immediately and raise the boom
until the boom is elevated to
greater than 53. Failure to raise
the boom could result in death or
serious injury.
11 Measure the angle of the boom.

Result: The angle of the boom should be greater
than 65.
12 Using auxiliary power, raise the boom until the
boom angle is greater than 68.
18 Measure the angle of the boom.

Result: the angle of the boom should be greater
than 50.

19 Using auxiliary power, raise the boom until the

boom angle is greater than 53.

LSB8AS

14 Raise the boom to approximately 60.

15 Extend the boom to approximately
95 feet / 28.96 m.
4 - 34
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV B
76 feet / 23.2 m Length Safety Switch,

LSB4ES
Cable Break Safety Switch,

LSB6S
21 Disconnect the 75 feet / 22.9 m proximity switch

LSB3EO and install a wire jumper between pin 3
and pin 4 of the deutsch connector.

enable/high RPM button and retract the boom
until the boom is extended to less than 2 feet /
0.6 m.
LSB3EO is located on top of boom

tube number 2 at the platform end
of the machine.
enable/high RPM button and extend the boom to
76 feet / 23.2 m.
26 Remove the boom end cover from the pivot end

of the boom.
27 Remove the arm from the cable break limit
switch LSB6S.
LSB6S is located at the end of the
boom tubes at the pivot end of the
boom.

extend function should be disabled.
boom continues to extend, the LSB4ES switch
is out of adjustment or the wiring circuit is faulty
Repair Section.
extends to more than 76 feet
/ 23.2 m without stopping the
engine, stop immediately and
extended to less than 75 feet /
22.9 m. Failure to retract the boom
injury.
28 Using the arm just removed from LSB6S, rotate

the head of the switch 45 degrees clockwise
and activate the function enable/high RPM
button and attempt to extend the boom.
Result: The boom extend function should be
disabled.
Result: If the boom extends, the LSB6S switch
or wiring circuit is faulty and will need to be
23 Using auxiliary power, retract the boom until the

boom is extended to less than 75 feet / 22.9 m.

extends at all, stop immediately
and retract the boom until the
boom is extended to less than 2
feet / 0.6 m. Failure to retract the
boom could result in death or
serious injury.

connect the harness plug to LSB3EO.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 35
January 2010
REV B

and attempt to retract the boom.
Result: The boom retract function should be
enabled.
Result: If the boom does not retract, the LSB6S
switch or wiring circuit is faulty and will need to
be replaced or repaired. See Repair Section.
30 Using the arm just removed from LSB6S, rotate
the head of the switch 90 degrees counter
clockwise and activate the function enable/high
RPM button and attempt to extend the boom.
Result: The boom extend function should be
disabled.
Result: If the boom extends, the LSB6S switch
extends at all, stop immediately
and retract the boom until the
boom is extended to less than 2
feet (0.6 m). Failure to retract the
boom could result in death or
serious injury.
and attempt to retract the boom.
Axle Extend Safety Switch,

LSAX1ES and LSAX2ES
and
3 feet / 0.9 m Safety Switch,
LSB3RS
and
LSB7DS
33 Fully retract and lower the boom to the stowed
position.
34 Retract both axles approximately 1 foot / 0.3 m.
35 Remove the access cover from each axle.
36 Disconnect the square-end axle extend safety
switch LSAX1ES and install a wire jumper
between pin 3 and pin 4 of the deutsch
connector.
37 Place a metal washer over the target area of the
axle extend proximity switch LSAX1EO and
place a metal washer over the target area of the
axle extend proximity switch LSAX2EO to close
the contacts.
Result: The axle extend indicator light at the
ground and platform controls should be
illuminated.
a
Result: The boom retract function should be

disabled.
Result: If the boom retracts, the LSB6S switch
32 Rotate the head of the switch 45 degrees
clockwise and install the arm onto LSB6S.
4 - 36
S-100 & S-105 & S-120 & S-125
Proximity switch
a
target area
Part No. 62401
January 2010
REV B

and attempt to extend the boom.
Result: The boom should not extend to more
than 3 feet / 0.9 m.
Result: If the boom extends to more than 3 feet
/ 0.9 m, the LSAX1ES or LSAX2ES switch are
out of adjustment or the wiring circuit is faulty
Repair Section.
/ 0.9 m, stop immediately and
extended to less than 2 feet
/ 0.6 m. Failure to retract the boom
injury.

connect the deutsch connector to LSAX1ES.
41 Disconnect the circle-end axle extend safety
switch LSAX2ES and install a wire jumper
between pin 3 and pin 4 of the deutsch
connector.
and attempt to extend the boom.
Result: The boom should not extend to more
than 3 feet / 0.9 m.
Result: If the boom extends to more than 3 feet
/ 0.9 m, the LSAX1ES or LSAX2ES switch are
out of adjustment or the wiring circuit is faulty
Repair Section.

and attempt to raise the boom.
Result: The boom should not raise to more
than 11.
Result: If the boom continues to raise, the
LSAX1ES or LSAX2ES switch are out of
adjustment or the wiring circuit is faulty and will
need to be replaced or repaired. See Repair
Section.

/ 0.9 m, stop immediately and
extended to less than 2 feet
/ 0.6 m. Failure to retract the boom
injury.

raises to more than 11, stop
immediately and lower the boom
until the boom is less than 11.
See Repair Section. Failure to
retract the boom could result in
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 37
January 2010
REV B

and attempt to raise the boom.
Result: The boom should not raise to more
than 11.
Result: If the boom continues to raise, the
LSAX1ES or LSAX2ES switch are out of
adjustment or the wiring circuit is faulty and will
need to be replaced or repaired. See Repair
Section.
raises to more than 11, stop
immediately and lower the boom
until the boom is less than 11.
Failure to lower the boom could

and extend the boom until ">0" is present on the
Result: The alarm should sound and "REVERSE
LOAD MOMENT FAULT" should be present on the
Result: If the alarm does not sound or if "REVERSE
LOAD MOMENT FAULT" is not present on the display
screen at the ground controls, the LSB20LO
switch is out of adjustment or the wiring circuit
is faulty and will need to be replaced or repaired.
See Repair Section.
Bodily injury hazard. If the alarm
does not sound or if "REVERSE LOAD
MOMENT FAULT" is not present on the
display screen at the ground
controls, stop immediately and
fully retract the boom. Failure to
retract the boom could result in

connect the deutsch connector to LSAX2ES.
Reverse Load Moment Switch,
LSB20LO
and fully retract the boom.

and raise the boom to clear the alarm.

and lower the boom onto the boom rest pad and
continue to hold the boom lower function button
for 5 seconds.

and lower the boom to the stowed position.
4 - 38
50 Turn the key switch to the OFF position.
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV B
B-17
Inspect the Fuel and Hydraulic
Tank Cap Venting Systems
2 Check for proper venting.

Result: Air passes through the fuel tank cap.
Procced to step 4.
Result: If air does not pass through the cap,
clean or replace the cap. Proceed to step 3.

250 hours or quarterly, whichever
comes first. Perform this
procedure more often if dusty
conditions exist.
Free-breathing fuel and hydraulic tank caps are
essential for good machine performance and
service life. A dirty or clogged tank cap may cause
the machine to perform poorly and continued use
may cause component damage. Extremely dirty
conditions may require that the caps be inspected
more often.
Explosion and fire hazard. Engine
fuels are combustible. Perform this
procedure in an open, wellventilated area away from heaters,
sparks, flames and lighted
tobacco. Always have an approved
fire extinguisher within easy reach.
engine off.
1 Remove the cap from the fuel tank.
When checking for positive tank

cap venting, air should pass freely
through the cap.
3 Using a mild solvent, carefully wash the cap
venting system. Dry using low pressure
compressed air. Repeat this procedure
beginning with step 2.
4 Install the fuel tank cap onto the fuel tank.
5 Remove the breather cap from the hydraulic
tank.
6 Check for proper venting.
Result: Air passes through the hydraulic tank
cap. Procced to step 8.
Result: If air does not pass through the cap,
clean or replace the cap. Proceed to step 7.
When checking for positive tank
cap venting, air should pass freely
through the cap.
7 Using a mild solvent, carefully wash the cap
venting system. Dry using low pressure
compressed air. Repeat this procedure
8 Install the breather cap onto the hydraulic tank.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 39
January 2010
REV B
B-18
Test the Engine Idle Select
Operation

7 At the platform controls, press the engine idle
select button until high idle (rabbit symbol) is
selected.
Result: The engine should change to high idle.
a
A properly operating engine idle select function

is essential to good engine performance and safe
machine operation. There are three settings.
Low idle (turtle symbol) allows the operator
to control multiple boom and/or drive functions
simultaneously, though at reduced speed. This
setting maintains a consistent low idle.
d
High idle (rabbit symbol) allows the operator

to control multiple boom and/or drive functions
simultaneously. This setting maintains a
consistent high idle.
Foot switch activated high idle (rabbit and foot
switch symbols) should be used for normal
machine operation. This selection activates high
idle only when the foot switch is pressed down.
1 Turn the key switch to ground controls.
controls.
4 Push and release the rpm select button until
high rpm is selected (rabbit symbol).
a
b
c
d
foot switch activated high idle

indicator light
low idle indicator light
high idle indicator light
engine rpm select button
8 Press the engine idle select button until low idle

(turtle symbol) is selected.
Result: The engine should change to low idle.
9 Press the engine idle select button until the foot
switch activated high idle (rabbit and foot switch
symbol) is selected.
Result: The engine should not change to
high idle.

5 Push and release the rpm select button until low
rpm is selected (turtle symbol).
Result: The engine should return to low idle.
4 - 40
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV B
B-19
Test the Drive Brakes
B-20
Test the Drive Speed Stowed Position

Proper brake action is essential to safe machine
operation. The drive brake function should operate
smoothly, free of hesitation, jerking and unusual
noise. Hydraulically-released individual wheel
brakes can appear to operate normally when they
are actually not fully operational.
Collision hazard. Be sure that the
machine is not in free-wheel or
partial free-wheel configuration.
Refer to B-7, Confirm the Proper
Brake Configuration.
Select a test area that is firm, level
and free of obstructions.
1 Mark a test line on the ground for reference.
2 Start the engine from the platform controls.
3 Press the engine rpm select button until the foot
symbol) is selected, then lower the boom into
4 Choose a point on the machine (i.e., contact
patch of a tire) as a visual reference for use
when crossing the test line.
5 Bring the machine to top drive speed before
reaching the test line. Release the drive
controller when your reference point on the
machine crosses the test line.
6 Measure the distance between the test line and
your machine reference point. Refer to
Section 2, Specifications.
Part No. 62401

Proper drive function movement is essential to safe
machine operation. The drive function should
respond quickly and smoothly to operator control.
Drive performance should also be free of hesitation,
jerking and unusual noise over the entire
proportionally controlled speed range.
boom in the stowed position.
1 Create start and finish lines by marking two lines
on the ground 40 feet / 12.2 m apart.
3 Press the engine rpm select button until the foot
symbol) is selected. then lower the boom into
4 Choose a point on the machine; i.e., contact
patch of a tire as a visual reference for use
when crossing the start and finish lines.
reaching the start line. Begin timing when your
reference point on the machine crosses the
start line.
6 Continue at full speed and note the time when
the machine reference point crosses the finish
line. Refer to Section 2, Specifications.
S-100 & S-105 & S-120 & S-125
4 - 41
January 2010
REV B
B-21
Test the Drive Speed Raised or Extended Position

8 Lower the boom below horizontal.
9 Extend the boom approximately 4 feet (1.2 m).

Proper drive function movement is essential to safe
machine operation. The drive function should
respond quickly and smoothly to operator control.
Drive performance should also be free of hesitation,
jerking and unusual noise over the entire
proportionally controlled speed range.
1 Create start and finish lines by marking two lines
on the ground 40 feet (12.2 m) apart.
3 Press the engine idle select button until the foot
symbol) is selected.

patch of a tire, as a visual reference for use
start line.
13 Raise the boom to a horizontal position.
14 Extend the boom until the raise boom LED and
envelope alarm are activated.
4 Raise the boom until the engine rpm switches to

low speed.

start line.



start line.
4 - 42
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV B
B-22
Perform Hydraulic Oil Analysis
B-23
Inspect the Boom Extend/
Retract Cables

Replacement or testing of the hydraulic oil is
service life. Dirty oil and a clogged suction strainer
or hydraulic filters may cause the machine to
perform poorly and continued use may cause
component damage. Extremely dirty conditions
may require oil changes to be performed more
often.
Before replacing the hydraulic oil,
the oil may be tested by an oil
distributor for specific levels of
contamination to verify that
changing the oil is necessary. If
the hydraulic oil is not replaced
at the two year inspection, test
the oil quarterly. Replace the oil
when it fails the test.
See E-1, Test or Replace the
Hydraulic Oil.

500 hours or 6 months, whichever
comes first.
The boom extend/retract cables are responsible for
the extension and retraction of the number 3 boom
tube. Inspecting for foreign objects, damage and/or
improper adjustment of the boom extend/retract
cables on a regular basis is essential to good
machine performance and safe machine operation.
The boom extend and retract functions should
operate smoothly and be free of hesitation, jerking
and unusual noise.
boom in the stowed position and
the engine off.
of the boom.
a
b
c
Part No. 62401
S-100 & S-105 & S-120 & S-125
boom end cover

side access covers
cable ends (located
underneath the boom)
4 - 43
January 2010
REV B
2 Remove the retaining fasteners from the access

covers located on the side of the boom at the
platform end of the machine. Remove the
covers.
3 Visually inspect the cables and components
through both inspection holes for the following:

8 Extend the boom approximately 2 feet (0.6 m).
9 Retract the boom. While retracting the boom,
visually inspect the number 2 and number 3
boom tubes.
Result: The number 2 should not move more
than 1/2 inch (13 mm) before the number 3
boom tube begins to retract.
Frayed or broken wire strands

Kinks or crushed cables
Corrosion
Paint or foreign materials on the cables
Split or cracked cable ends
Cables are on all pulleys
Cables have equal tension
Cables at end of adjustment range
No Broken or damaged pulleys
No Unusual or excessive pulley wear
If the number 2 boom tube moves

more than 1/2 inch (13 mm) before
the number 3 boom tube begins to
retract, the boom extend/retract
cables need to be adjusted. See
Repair Procedure 4-5, How to
Adjust the Boom Extend/Retract
Cables.
All fasteners in place and secure

A flashlight and inspection mirror
may be necessary to thoroughly
inspect the above items.
A pulley groove gauge should be
used to check the condition of the
pulleys.
4 Replace the cables if any damage is found.
5 At the pivot end of the boom, visually inspect for
the following:
The red locking bracket is securely installed
over the cable adjustment bolts
6 Install the plastic cover at the pivot end of the
boom and access panels on the sides of the
boom.
4 - 44
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
Checklist C Procedures
REV B
C-1
C-2

500 hours.
Genie part number
62246

comes first.
(Cummins part number 4021389-01).
Maintenance Manual
Genie part number
107527

Part No. 62401

S-100 & S-105 & S-120 & S-125

4 - 45
January 2010
REV B
CHECKLIST C PROCEDURES
C-3
C-4
Replace the Engine Air Filter
Element

comes first.

comes first.

Maintaining the engine air filter in good condition is

essential to good engine performance and service
life. Failure to perform this procedure can lead to

Genie part number

engine off.
1 Release the latches on the air cleaner cap.
Remove the end cap from the air cleaner
canister.
2 Remove the filter element.
61376
3 Use a damp cloth to wipe the filter sealing

surface and the inside of the outlet tube. Make
sure that all contaminant is removed before the
filter is inserted.

4 Check new filter element gasket for damage

before installing.

6 Install the end cap on the canister and secure.
5 Install the new filter element.

4 - 46
S-100 & S-105 & S-120 & S-125
Be sure the discharge slot is

pointing down.
Part No. 62401
January 2010
REV B
C-5
Grease the Platform Overload
Mechanism (if equipped)
Genie specifications require

that this procedure be performed
every 500 hours or 6 months,
whichever comes first. Perform
conditions exist.
Application of lubrication to the platform overload
mechanism is essential to safe machine operation.
Continued use of an improperly greased platform
overload mechanism could result in the system not
sensing an overloaded platform condition and will
result in component damage.
1 Locate the grease fittings on each pivot pin of
the platform overload assembly.
2 Thoroughly pump grease into each grease fitting
using a multipurpose grease.
C-6
Test the Platform Overload
System (if equipped)

comes first.
Testing the platform overload system regularly is
essential to safe machine operation. Continued use
of an improperly operating platform overload
system could result in the system not sensing an
overloaded platform condition. Machine stablity
could be compromised resulting in the machine
tipping over.
machine on a firm, level surface.
1 Turn the key switch to platform control. Start the
engine and level the platform.
2 Determine the maximum platform capacity.
Refer to the machine serial plate.
3 Remove all weight, tools and accessories from
the platform.
Failure to remove all weight, tools
and accessories from the platform
will result in an inaccurate test.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 47
January 2010
REV B
4 Using a suitable lifting device, place an

appropriate test weight equal to that of the
maximum platform capacity in one of the
locations shown. Refer to Illustration 1.
Result: The platform overload indicator light
should be off at both the ground and platform
controls.
Result: The platform overload indicator lights are
on and the alarm is sounding. Calibrate the
platform overload system. Refer to Repair
Section 4-5, Calibrate the Platform Overload
System (if equipped).
5 Carefully move the test weight to each
remaining location.
Result: The platform overload indicator light
should be off at both the ground and platform
controls.
Result: The platform overload indicator lights are
on and the alarm is sounding. Calibrate the
6 Using a suitable lifting device, place an
additional weight onto the platform:
S-100 and S-120- 75 lbs / 34 kg
S-105 and S-125- 50 lbs / 22.7 kg.
Result: The alarm should sound.
The platform overload indicator light should be
flashing at the platform controls and
PLATFORM OVERLOAD should be displayed on the
LCD screen at the ground controls.
Result: The alarm is not sounding and the
platform overload indicator light is not flashing
and PLATFORM OVERLOAD is not displayed on the
LCD screen at the ground controls. Calibrate the
Illustration 1
7 Carefully move the test weights to each

remaining location in the platform.
Result: The alarm should sound.
PLATFORM OVERLOAD should be displayed on the
LCD screen at the ground controls.
Result: The alarm is not sounding and the
platform overload indicator light is not flashing
and PLATFORM OVERLOAD is not displayed on the
LCD screen at the ground controls. Calibrate the
There may be an approximate 2
second delay before the overload
indicator light turns on and the
alarm sounds.
8 Test all machine functions from the platform
controls.
Result: All platform control functions should not
operate.
9 Turn the key switch to ground control.
10 Test all machine functions from the ground
controls.
Result: All ground control functions should not
operate.

indicator light turns on and the
alarm sounds.
4 - 48
S-100 & S-105 & S-120 & S-125
Machine functions should still

operate with auxiliary power at the
ground controls.
Part No. 62401
January 2010
REV B
11 Lift the test weights off the platform floor using a

suitable lifting device.
Result: The platform overload indicator light and
alarm should turn off at both the ground and
platform controls.
indicator light and alarm turn off.
controls.
Result: All ground control functions should
operate normally.
controls.
Result: All platform control functions should
operate.
If the platform overload system is
not operating properly, refer to
Repair Section 4-5, Calibrate the
Platform Overload System (if
equipped).
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 49
January 2010
Checklist D Procedures
D-1
Check the Boom Wear Pads
1000 hours or annually, whichever
comes first.
Maintaining the boom wear pads in good condition
is essential to safe machine operation. Wear pads
are placed on boom tube surfaces to provide a low
friction, replaceable wear pad between moving
parts. Improperly shimmed wear pads or continued
use of worn out wear pads may result in component
damage and unsafe operating conditions.
2 Raise the end of the boom to a comfortable
working height (chest high). Stop the engine.
3 Remove the protective covers from the platform
end of each boom tube.
7 Remove the boom side inspection cover

retaining fasteners from the boom at the pivot
end of the boom. Remove the boom inspection
cover from the machine.
8 Repeat step 7 until all boom inspection covers
at the pivot end of the boom are removed.
9 Measure each wear pad at the pivot end of the
boom.
Boom wear pad specifications
Minimum thickness
1/2 inch
12.7 mm
10 Replace any wear pad if it is less than

specification. If a wear pad is not less than
specification, shim as necessary to obtain zero
clearance.
11 Extend and retract the boom through the entire
range of motion to check for tight spots that
may cause binding of the boom tubes.
4 Measure each wear pad.

Minimum thickness
REV A
1/2 inch
12.7 mm
Always maintain squareness

between the outer and inner
boom tubes.

clearance.
If the wear pads are still within
specification, refer to Repair
Section 4-2, How to Shim the
Boom.
6 Remove the boom end cover retaining fasteners
at the pivot end of the boom. Remove the boom
end cover from the machine.
4 - 50
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV A
CHECKLIST D PROCEDURES

clearance and zero drag.
D-2
Check the Extendable Axle
Wear Pads
If the wear pads are still within

specification. Refer to Repair
Section 15-1, How to Shim the
Extendable Axles.

comes first.
Maintaining the axle wear pads in good condition is
essential to safe machine operation. Wear pads are
placed on axle tube surfaces to provide a low
friction, replaceable wear pad between moving
parts. Improperly shimmed wear pads or continued
use of worn out wear pads may result in component
damage and unsafe operating conditions.
Keep axle lubricated. See A-15,

Lubricating the Extendable Axle
Wear Pads.
4 Extend and retract the axles through the entire
range of motion to check for tight spots that
may cause binding or scraping of the axle
tubes.
Be sure that the axles are fully

extended before attempting this
procedure.

between the outer and inner axle
tubes.
1 Start the engine from the platform controls and

extend the axles.
2 Measure each wear pad.
Extendable axle wear pad specifications
Minimum thickness
Part No. 62401
7/16 inch
11.1 mm
S-100 & S-105 & S-120 & S-125
4 - 51
January 2010
REV A
D-3
Check the Free-wheel
Configuration
5 Manually rotate each wheel at the square-end of

the machine.
Result: Each wheel at the square-end of the
machine should rotate with minimum effort.

comes first.
Proper use of the free-wheel configuration is
essential to safe machine operation. The
free-wheel configuration is used primarily for towing.
A machine configured to free-wheel without operator
knowledge may cause death or serious injury and
property damage.
Collision hazard. Select a work site
that is firm and level.
Component damage hazard. If the
machine must be towed, do not
exceed 2 mph / 3.2 km/h.
1 Chock both of the wheels at the circle-end of the
machine to prevent the machine from rolling.
2 Place a lifting jack of ample capacity
(35,000 lbs / 16000 kg) under each of the steer
yokes at the square-end of the machine.
3 Lift the wheels off the ground and place blocks
under the drive chassis for support.
6 Re-engage the drive hubs by turning over

the drive hub disconnect caps. Rotate each
wheel to check for engagement. Lift the
machine and remove the blocks. Lower the
machine.
Collision hazard. Failure to
re-engage the drive hubs could
result in death or serious injury and
property damage.
7 Chock both of the wheels at the square-end of
the machine to prevent the machine from rolling.
8 Place a lifting jack of ample capacity
(35,000 lbs / 16000 kg) under each of the steer
yokes at the circle-end of the machine.
9 Lift the wheels off the ground and place blocks
under the drive chassis for support.
10 Disengage the drive hubs by turning over the
drive hub disconnect caps on each wheel hub at
the circle-end of the machine.
11 Manually rotate each wheel at the circle-end of
the machine.
Result: Each wheel at the circle-end of the
machine should rotate with minimum effort.
4 Disengage the drive hubs by turning over the

drive hub disconnect caps on each wheel hub at
the square-end of the machine.
disengaged position
engaged position
4 - 52
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV A
D-4
12 Re-engage the drive hubs by turning over

the drive hub disconnect caps. Rotate each
wheel to check for engagement. Lift the
machine and remove the blocks. Lower the
machine.

Bearing Bolts
Collision hazard. Failure to

re-engage the drive hubs could
result in death or serious injury and
property damage.

comes first.
All models:
13 Be sure the free-wheel valve on the drive pump
is closed (clockwise).
The free-wheel valve is located on
the drive pump, and should always
remain closed.
Maintaining proper torque on the turntable bearing

bolts is essential to safe machine operation.
Improper bolt torque could result in an unsafe
operating condition and component damage.
2 Install a safety chock (Genie part number

75097) onto the hydraulic lift cylinder extension
rod. Carefully lower the boom onto the lift
cylinder safety chock.
a
b
c
d
Part No. 62401
Crushing hazard. Keep hands

away from the cylinder and all
moving parts when lowering the
boom.
The lift cylinder safety chock is
available through Genie (Genie part
number 75097).
drive pump
screwdriver
lift pump
free-wheel valve
S-100 & S-105 & S-120 & S-125
4 - 53
January 2010
REV A
3 Be sure that each turntable rotation bearing

mounting bolt above the turntable is torqued in
sequence. Refer to Section 2, Specifications.
D-5
Gear Backlash

comes first.
Properly adjusted turntable rotation gear backlash
is essential for good machine performance and
service life. Improperly adjusted turntable rotation
gear backlash will cause the machine to perform
poorly and continued use will cause component
damage. The turntable rotation drive hub is
mounted on the swing chassis behind the fixed side
cover at the ground controls side.
Be sure to check the backlash with
the machine fully stowed and the
counterweight at the square end of
the machine.
Bolt torque sequence

5 Remove the safety chock and lower the boom to

6 Be sure that each turntable rotation bearing
mounting bolt under the drive chassis is torqued
in sequence. Refer to Section 2, Specifications.
The turntable rotation bearing bolt
torque sequence is the same from
above the turntable and below the
drive chassis.
4 - 54
1 Rotate the turntable until the boom is centered

between the circle end wheels.
2 Apply approximately 20 lbs (89 N) of side force
to the platform, moving the platform to one side
as far as it will go.
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV A
3 Using a feeler guage, measure the gap between

the swing hub pinion gear and the turntable
rotation bearing at the center tooth. The gap
should be meaured on one side of the pinion
gear on the center tooth.
The pinion gear can be accessed
on the outside of the chassis under
the pinion gear guard.
Result: The gap is between .010 inch / .254 mm
and .022 inch / .559 mm. The backlash is within
tolerance.
Result: The gap is less than .010 inch / .254
mm or more than .022 inch / .559 mm. The
backlash needs to be adjusted. Refer to Repair
Section 12-1, How to Adjust the Turntable
Rotation Gear Backlash.
5. Apply approximately 20 lbs / 89 N of side force

to the platform, moving the rotator to the left as
far as it will go. Move the tape measure so the
straight edge on the rotator measures
0 inches / 0 m.
5. Apply approximately 20 lbs / 89 N of side force
to the platform, moving the rotator to the right
as far as it will go.
6. Note the distance on the tape measure the
rotator has moved.
Result: The rotator movement does not exceed
2 inches / 51 mm. The backlash is in tolerence.
Result: The side-to-side rotator movement
exceeds 2 inches / 51 mm. The turntable drive
hub may need service. Contact Genie Industries
Service Department.
4. After the backlash has been set, place a tape

measure approximately two feet long / 0.6 m,
perpendicular to the boom, on the ground under
the rotator.
Fasten a straight edge on the side
of the rotator using tape so one
end is just above the tape
measure.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 55
January 2010
REV A
4 Fill the hub with oil from either plug hole until the
oil level is even with the bottom of both plug
holes. Install the plugs.
D-6
Replace the Drive Hub Oil
5 Repeat steps 1 through 4 for all the other drive

hubs.
comes first.

Turntable Rotate Drive Hub:
Refer to Section 2, Specifications.
Replacing the drive hub oil is essential for good

machine performance and service life. Failure to
replace the drive hub oil at yearly intervals may
Drive Hubs:

1 Select the drive hub to be serviced. Drive the

machine until one of the two plugs is at the
lowest point.
2 Remove the ground control side fixed turntable

Remove a Fixed Turntable Cover.
2 Remove both plugs and drain the oil into a

suitable container. Refer to capacity
specifications
at the other side.
3 Tag, disconnect and plug the turntable rotate

drive motor hoses at the turntable rotate drive
motor and the turntable rotate drive brake hoses
at the turntable rotate drive brake. Cap the
fittings.

or spray.
or pinched.
4 - 56
drive hub plugs
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV A
a
h
b
c
d
a
b
c
d
e
f
g
h
drive motor
brake drain plug
drive hub drain plug
drive hub
pivot bolt
mounting bolt
adjustment bolt with lock nut
drive brake
4 Remove the turntable rotate drive hub mounting

bolts and pivot bolt. Remove the turntable rotate
drive hub with a suitable lifting device of ample
capacity.
7 Fill the drive hub with oil until the oil is level with
the bottom of the threads. Apply pipe thread
sealant to the plug. Install the plug and tighten.
8 Fill the drive brake with oil until the oil is level
with the bottom of the threads. Apply pipe
thread sealant to the plug. Install the plug and
tighten.
9 Install the drive hub onto the machine. Install
the pivot bolt and the mounting bolts and tighten
the bolts until they are finger tight.
10 Install the turntable rotate drive motor hoses into
the turntable rotate drive motor and install the
turntable rotate drive brake hose into the
turntable rotate drive brake.
or pinched.
11 Adjust the turntable rotation gear backlash. See
D-5, Check the Turntable Rotation Gear
Backlash.
12 Install the ground control side fixed turntable
cover onto the machine and tighten the retaining
fasteners.

rotate drive hub may become
unbalanced and fall when it is
removed from the machine if it is
not properly supported.
5 Remove the drive brake drain plug from the side
of the drive brake and drain the oil from the
drive brake into a suitable container.
6 Remove the drive hub drain plug from the side of
the drive hub and drain the oil from the drive hub
into a suitable container.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 57
January 2010
REV A
D-7
D-8
Inspect for Turntable Bearing
Wear

annually, whichever comes first.
Application of lubrication to the turntable bearing
and rotate gear is essential to good machine
performance and service life. Continued use of an
improperly greased bearing and gear will result in
component damage.
1 Remove the turntable rotation gear cover
retaining fasteners and remove the gear cover
from the machine.

Periodic inspection of turntable bearing wear is
essential to safe machine operation, good machine
performance and service life. Continued use of a
worn turntable bearing could create an unsafe
operating condition, resulting in death or serious
injury and component damage.
machine on a firm, level surface
and the boom in the stowed
position.

cover.
3 Locate the grease fitting below the ground
control box.
4 Pump grease into the turntable rotation bearing.
Rotate the turntable in increments of 4 to 5
inches (10 to 13 cm) at a time and repeat this
step until the entire bearing has been greased.
5 Apply grease to each tooth of the drive gear,
located under the turntable.
6 Install the turntable rotation gear cover and
retaining fasteners onto the machine.
Bodily injury hazard. Contact with
the turntable rotation gear could
result in serious injury. Do not
operate the machine if the
turntable rotation gear cover is not
installed.
4 - 58
1 Grease the turntable bearing. See A-13, Grease

the Turntable Bearing and Rotate Gear.
2 Torque the turntable bearing bolts to
specification. See D-5, Check the Turntable
Rotation Bearing Bolts.
3 Start the machine from the ground controls and
raise the boom to full height. Do not extend the
boom.
4 Place a dial indicator between the drive chassis
and the turntable at a point that is directly
under, or inline with, the boom and no more than
1 inch / 2.5 cm from the bearing.
S-100 & S-105 & S-120 & S-125
To obtain an accurate
measurement, place the dial
indicator no more than 1 inch /
2.5 cm from the turntable rotation
bearing.
Part No. 62401
January 2010
REV A
D-9

1000 hours.
a
b
c
d
turntable
dial indicator
drive chassis
turntable rotation bearing
5 At the dial indicator, adjust it to "zero" the

indicator.
6 Fully extend the boom and lower to a horizontal
position.
7 Note the reading on the dial indicator.
Result: The measurement is less than
0.063 inch / 1.6 mm. The bearing is good.
Result: The measurement is more than
0.063 inch / 1.6 mm. The bearing is worn and
needs to be replaced.
8 Fully retract the boom and raise the boom to full
height. Visually inspect the the dial indicator to
be sure the needle returns to the "zero" position.
9 Remove the dial indicator and rotate the
turntable 90.

Genie part number
62446

10 Repeat steps 4 through 9 until the rotation

bearing has been checked in at least four
equally spaced areas 90 apart.
11 Lower the boom to the stowed position and turn
the machine off.

12 Remove the dial indicator from the machine.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 59
January 2010
REV A
D-10
D-11

1000 hours.
Genie part number
61376

comes first.
Maintenance Manual
Genie part number
107527

4 - 60

S-100 & S-105 & S-120 & S-125

Part No. 62401
January 2010
REV A
D-12
Replace the Hydraulic Filter
Elements

Replacement of the hydraulic tank return filter is
service life. A dirty or clogged filter may cause the
machine to perform poorly and continued use may
cause component damage. Extremely dirty
conditions may require that the filter be replaced
more often.
4 Apply a thin layer of clean oil to the new oil filter

gaskets.
5 Install the new hydraulic return filter element and
tighten it securely by hand. Clean up any oil that
may have spilled during the installation
procedure.
6 Use a permanent ink marker to write the date
and number of hours from the hour meter on the
filters.
8 Inspect the filters and related components to
be sure that there are no leaks.
Medium and High Pressure Hydraulic Filters
Tank Return Filter
Burn hazard. Beware of hot oil.

Contact with hot oil may cause
severe burns.
Burn hazard. Beware of hot oil.

Contact with hot oil may cause
severe burns.
The medium pressure filter is for

the charge pump and the high
pressure filters are for the drive
circuit.

engine off.

engine off.

cover and locate the tank return filters.
2 Place a suitable container under the hydraulic
tank return filters.
3 Remove each filter with an oil filter wrench.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 61
January 2010
REV A
1 Open the engine side turntable cover and locate

the three filters mounted to the bulkhead.

oil filter housings.
11 Inspect the filter housings and related
components to be sure that there are no leaks.
a
b
a
b
high pressure filters

medium pressure filter
2 Place a suitable container under the filters.

3 Remove the filter housing by using a wrench on
the nut provided on the bottom of the housing.
4 Remove the filter element from the housing.
5 Inspect the housing seal and replace it if
necessary.
6 Install the new medium pressure filter element
into the housing and tighten it securely.
7 Install the new high pressure filter elements into
the housings and tighten them securely.
8 Clean up any oil that may have spilled during the
installation procedure.
4 - 62
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV B
Checklist E Procedures
E-1
Test or Replace the Hydraulic Oil

2000 hours or 2 years, whichever
comes first.
2 Close the two hydraulic shut-off valves located

at the hydraulic tank.
open
Replacement or testing of the hydraulic oil is

service life. Dirty oil and suction strainers may
use may cause component damage. Extremely
dirty conditions may require oil changes to be
performed more frequently.
Before replacing the hydraulic oil,
the oil may be tested by an oil
distributor for specific levels of
contamination to verify that
changing the oil is necessary. If
the hydraulic oil is not replaced
at the two year inspection, test
the oil quarterly. Replace the oil
when it fails the test.
boom in the stowed position and
the axles extended.
Refer to Section 2, Hydraulic Hose
and Fitting Torque Specifications.
1 Remove the ground controls side turntable side
Remove a Hinged Turntable Cover.
closed
Component damage hazard. The

engine must not be started with the
hydraulic tank shutoff valves in the
closed position or component
damage will occur. If the tank
valves are closed, remove the key
from the key switch and tag the
machine to inform personnel of the
condition.
3 Remove the drain plug from the hydraulic tank
and allow all of the oil from the tank to drain into
a suitable container. Refer to Section 2,
Specifications.
4 Remove the ground controls support bracket
retaining fasteners and remove the ground
control box assembly from the machine.
Component damage hazard.
Be sure to properly support the
ground control box. Do not allow
the ground control box to hang by
the wiring or cables.
5 Tag and disconnect the wires from the horn.
Remove the horn retaining fasteners and
remove the horn from the machine.
6 Tag, disconnect and plug the two suction hoses
that are attached to the hydraulic tank shut-off
valves. Cap the fittings.
7 Tag, disconnect and plug the supply hose for
the auxiliary power unit. Cap the fitting on the
hydraulic tank.
8 Tag, disconnect and plug the case drain hose at
the return filter. Cap the fitting on the return filter
head.
Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 63
January 2010
REV B
CHECKLIST E PROCEDURES
9 Disconnect and plug the T-fitting located at the

return filter with the 2 hoses connected to it.
Cap the fitting on the return filter head.
24 Install the two suction hoses and the supply

hose for the auxiliary power unit onto the
machine.
10 Remove the hydraulic tank breather filter from

the tank.
25 Install the case drain hose onto the return filter

head.
11 Remove the hydraulic tank strap retaining

fasteners and remove the hydraulic tank straps
from the machine.
26 Install the T-fitting and 2 hoses connected to it

to the hydraulic tank return filter head.
12 Support the hydraulic tank with 2 lifting straps.

Place one lifting strap at each end of the tank
and attach the lifting straps to an overhead
crane.
13 Remove the hydraulic tank from the machine.
Crushing hazard. The hydraulic
tank could become unbalanced
and fall if it is not properly
supported and secured to the
overhead crane when it is removed
from the machine.
14 Remove the hydraulic tank return filter from the
hydraulic tank return filter head.
27 Fill the tank with hydraulic oil until the level is

within the top 2 inches / 5 cm of the sight
gauge. Do not overfill.
28 Apply teflon tape to the threads of the hydraulic
tank filter mount.
29 Install a new tank breather filter onto the filter
mount and tighten it securely by hand.
filter.
31 Install a new tank case drain return filter onto
the filter mount and tighten it securely by hand.
15 Remove the case drain filter from the case drain

filter head.

filter.
16 Remove the suction strainers from the tank and

clean them using a mild solvent.
33 Install a new tank return filter onto the filter

mount and tighten it securely by hand.
17 Rinse out the inside of the tank using a mild

solvent.

filter.
18 Install the suction strainers using pipe thread

sealant on the pipe threads.
19 Install the drain plug using pipe thread sealant
on the pipe threads.
35 Clean up any oil that may have spilled during the

procedure.
36 Open the hydraulic tank shut-off valves.
Always use pipe thread sealant on

all pipe threads.

Be sure to open the two hydraulic
tank shutoff valves and prime the
pump after installing the hydraulic
tank.
Refer to Repair Section 10-2, How
to Prime the Pump.
20 Install the hydraulic tank onto the machine.

21 Install the hydraulic tank retaining straps and
install the hydraulic tank retaining fasteners.
22 Install the horn and horn retaining fasteners onto
the machine. Connect the wiring.
37 Install the turntable side cover.
23 Install the ground control box assembly and

assembly retaining fasteners onto the machine.
4 - 64
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV B
E-2

comes first.
Maintenance Manual
Genie part number
E-3

2000 hours.
Genie part number
61376
107527



Part No. 62401
S-100 & S-105 & S-120 & S-125

4 - 65
January 2010
REV B
E-4
E-5

2 years.

2 years.





Genie part number

Genie part number
61376
62446






4 - 66
S-100 & S-105 & S-120 & S-125
Part No. 62401
January 2010
REV B
E-6
E-7

3000 hours.

3000 hours.





Genie part number

Genie part number
61376
62446






Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 67
January 2010
REV B
E-8
E-9

4000 hours.
Genie part number
61376

come first.
Genie part number
61376

4 - 68

S-100 & S-105 & S-120 & S-125

Part No. 62401
January 2010
REV B
E-10
E-11

comes first.

comes first.





Genie part number

Genie part number
62446
61376






Part No. 62401
S-100 & S-105 & S-120 & S-125
4 - 69
January 2010
REV B
E-12
E-13
Replace the Boom
Extend/Retract Cables

12000 hours.
Genie part number
62446

7 years.
The boom extend/retract cables are responsible for
the extension and retraction of the number 3 boom
tube on the S-100 and S-105, and the numbers 2
and 3 boom tubes on the S-120 and S-125.
Replacement of the boom extend/retract cables on
a regular basis is essential to good machine
performance and safe machine operation. The
boom extend/retract functions should operate
smoothlyand be free of hesitation, jerking and
unusual noise.
1 Replace the boom extend/retract cables. Refer
to Repair Procedure 4-5, How to Adjust the
Boom Extend/Retract Cables.

4 - 70
S-100 & S-105 & S-120 & S-125
Part No. 62401
Section 5 Troubleshooting Flow Charts
Troubleshooting Flow Charts

Before Troubleshooting:
Read, understand and obey the safety rules and
operating instructions printed in the Genie S-100
and Genie S-105 Operator's Manual or the Genie
S-120 and Genie S-125 Operator's Manual.
Be sure that all necessary tools and test
equipment are available and ready for use.
Observe and Obey:

Troubleshooting and repair procedures shall be
completed by a person trained and qualified on
the repair of this machine.
Read each appropiate flow chart thoroughly.

Attempting shortcuts may produce hazardous
conditions.

Be aware of the following hazards and follow

generally accepted safe workshop practices.

before operating the machine.
Crushing hazard. When testing

or replacing any hydraulic
component, always support
the structure and secure it
from movement.

repair procedure with the machine in the
following configuration:
Machine parked on a flat, level surface
Boom in stowed position
the circle-end wheels
rotation lock pin
Key switch in the OFF position with the
key removed
Welder disconnected from the machine
(if equipped with the weld cable to
platform option)
Wheels chocked
Electrocution hazard. Contact

with electrically charged circuits
injury. Remove all rings, watches
and other jewelry.
gradually. Do not allow oil to
squirt or spray.
Perform all troubleshooting on a
firm level surface.
Two persons will be required to
safely perform some
troubleshooting procedures.
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5-1
TROUBLESHOOTING FLOW CHARTS
About This Section
General Repair Process
When a malfunction is discovered, the flow charts

in this section will help a service professional
pinpoint the cause of the problem. To use this
section, basic hand tools and certain pieces of test
equipment are requiredvoltmeter, ohmmeter,
pressure gauges.
The location of terminals mentioned in this section
can be found on the appropriate electrical or
hydraulic schematics provided in Section 6,
Schematics.
Identify
symptoms
Malfunction
discovered
Troubleshoot
problem
still exists
Return to
service
problem
solved
Inspect
and test
Perform
repair
Since various degrees of a particular function

loss may occur, selecting the appropriate flow
chart may be troublesome. When a function will not
operate with the same speed or power as a
machine in good working condition, refer to the
flow chart which most closely describes the
problem.
5-2
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Fault Code Chart

Diagnostic code displayed
Condition
Possible Causes
Solution
AXLE EXT/RET BUTTONS FAULT
Axles will not extend or retract.
Shorted axle extend or retract

membrane on platform membrane
panel.
AXLE VALVE FAULT
Axle extend or axle retract

inoperative.
UP/DOWN JOYSTICK NOT

CALIBRATED
UP/DOWN JOYSTICK SHORTED
TO 0V
UP/DOWN JOYSTICK SHORTED
TO 5V
UP/DOWN JOYSTICK VALUE TOO
HIGH
Up/down functions inoperative from

platform.
platform.
platform.
platform.
Axle extend or axle retract valve coils Refer to charts 33 and 34 to

circuits open or shorted to ground or troubleshoot.
the coils are bad.
Up/down joystick not calibrated.
Calibrate up/down joystick refer to
repair section.
Open circuit between platform control Refer to charts 13 and 14 to
card and up/down joystick.
troubleshoot.
Shorted circuit between platform
Refer to charts 13 and 14 to
control card and up/down joystick.
troubleshoot.
Damaged circuit between platform
control card and up/down joystick or troubleshoot.
Joystick may need to be replaced.
Consult Genie Industries Service

Department. The platform membrane
panel may need to be replaced.
UP/DOWN JOYSTICK VALUE TOO Up/down functions inoperative from

platform.
LOW

control card and up/down joystick or
UP/DOWN BUTTONS FAULT

turntable.
Shorted boom up/down membrane

on turntable membrane panel.
EXTEND/RETRACT JOYSTICK
NOT CALIBRATED
SHORTED TO 0V

Department. The turntable
membrane panel may need to be
replaced.
Up/down function speeds to fast or to Up/down speed calibration set from Calibrate Boom up/down speed refer
slow.
display or Reset Boom up/down flow to repair section.
valve defaults set from display. Refer
to Display module section.
Calibrate Boom up/down Thresholds
No movement on up/down functions Reset Boom up/down flow valve
defaults set from display. Refer to
refer to repair section.
until joystick is moved past half
stroke.
Display module section.
Up/down functions inoperative.
Boom up/down flow valve coil circuit Refer to charts 13 and 14 to
open or shorted to ground or the coil troubleshoot.
itself is bad.
Up function inoperative.
Boom up valve coil circuit open or
Refer to chart 13 to troubleshoot.
shorted to ground or the coil itself is
bad.
Down function inoperative.
Boom down valve coil circuit open or Refer to chart 14 to troubleshoot.
bad.
Extend and up functions inoperative Boom angle operational switches out Refer to chart 12 to troubleshoot.
of sequence.
and boom down function operative
only when boom is fully retracted.
Extend/retract functions inoperative Extend/retract joystick not calibrated. Calibrate extend/retract joystick refer
from platform.
to repair section.
Extend/retract functions inoperative Open circuit between platform control Refer to charts 16 and 17 to
card and extend/retract joystick.
troubleshoot.
from platform.
SHORTED TO 5V
Extend/retract functions inoperative

from platform.
VALUE TOO HIGH

from platform.

control card and extend/retract
joystick.
joystick or Joystick may need to be
replaced.
BOOM UP/DOWN SPEED NOT

CALIBRATED
BOOM UP/DOWN FLOW VALVE
NOT CALIBRATED
BOOM UP/DOWN FLOW VALVE
FAULT
BOOM UP VALVE FAULT
BOOM DOWN VALVE FAULT
BOOM ANGLE SWITCHES FAULT

troubleshoot.

troubleshoot.
troubleshoot.
Continued on next page
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5-3
FAULT CODE CHART
Condition
VALUE TOO LOW

from platform.
EXTEND/RETRACT BUTTONS
FAULT

from turntable.
Possible Causes
replaced.
Shorted boom extend/retract
membrane on turntable membrane
panel.
BOOM EXT/RET SPEED NOT

CALIBRATED
Extend/retract function speeds to fast Extend/retract speed calibration set

or to slow.
from display or Reset Boom ext/ret
flow valve defaults set from display.
Refer to Display module section.
No movement on extend/retract
Reset Boom extend/retract flow valve
BOOM EXT/RET FLOW VALVE
functions until joystick is moved past defaults set from display. Refer to
NOT CALIBRATED
half stroke.
Extend/retract functions inoperative. Boom extend/retract flow valve coil
BOOM EXT/RET FLOW VALVE
circuit open or shorted to ground or
FAULT
the coil itself is bad.
Extend function inoperative.
Boom extend valve coil circuit open
BOOM EXT VALVE FAULT
or shorted to ground or the coil itself
is bad.
Retract function inoperative.
Boom retract valve coil circuit open or
BOOM RET VALVE FAULT
bad.
Retract function inoperative when
Boom retract lockout valve coil circuit
LOCK OUT VALVE P1 FAULT
boom length is <100.
open or shorted to ground or the coil
itself is bad.
Extend function inoperative when
Boom extend lockout valve coil circuit
LOCK OUT VALVE P2 FAULT
boom length = or >100
itself is bad.
Boom length operational switches out
BOOM LENGTH SWITCHES FAULT Extend, up, and down functions
inoperative.
of sequence.
TURNTABLE ROTATE JOYSTICK Turntable rotate functions inoperative Turntable rotate joystick not
from platform.
calibrated.
NOT CALIBRATED
TURNTABLE ROTATE JOYSTICK Turntable rotate functions inoperative Open circuit between platform control
card and turntable rotate joystick.
from platform.
SHORTED TO 0V
TURNTABLE ROTATE JOYSTICK
SHORTED TO 5V
VALUE TOO HIGH
VALUE TOO LOW
TURNTABLE ROTATE BUTTONS
FAULT
Turntable rotate functions inoperative Shorted circuit between platform

from platform.
control card and turntable rotate
joystick.
Turntable rotate functions inoperative Damaged circuit between platform
from platform.
replaced.
Turntable rotate functions inoperative Damaged circuit between platform
from platform.
replaced.
Turntable rotate functions inoperative Shorted turntable rotate membrane
from turntable.
on turntable membrane panel.
Solution
troubleshoot

replaced.
Calibrate Boom extend/retract speed
Calibrate Boom extend/retract

Thresholds refer to repair section.
troubleshoot.
Refer to chart 16 to troubleshoot

Calibrate turntable rotate joystick
troubleshoot.
troubleshoot.
troubleshoot.

troubleshoot.

replaced.
5-4
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
FAULT CODE CHART
Condition
Possible Causes
Solution
TURNTABLE ROTATE SPEED NOT Turntable rotate function speeds to

fast or to slow.
CALIBRATED
Turntable rotate speed calibration set Calibrate Turntable rotate speed refer
from display or Reset turntable rotate to repair section.
flow valve defaults set from display.
Refer to Display module section.
TURNTABLE ROTATE FLOW

VALVE NOT CALIBRATED
Reset turntable rotate flow valve

defaults set from display. Refer to
Turntable rotate flow valve coil circuit
itself is bad.
Turntable rotate CW valve coil circuit
itself is bad.
Turntable rotate CCW valve coil
circuit open or shorted to ground or
the coil itself is bad.
Multi function valve coil circuit open
or shorted to ground or coil may be
bad
Steering joystick not calibrated.
TURNTABLE ROTATE FLOW

VALVE FAULT
No movement on Turntable rotate

functions until joystick is moved past
half stroke.
Turntable rotate functions
inoperative.
TURNTABLE ROTATE CW VALVE Turntable rotate CW function

inoperative.
FAULT
TURNTABLE ROTATE CCW
VALVE FAULT
Turntable rotate CCW function

inoperative.
MULTI FUNCTION VALVE FAULT
Multiple functions inoperative. Boom

up/dwn,ext/ret, and turntable rotate
auxiliary functions inoperative.
Steering functions inoperative.
STEERING JOYSTICK NOT

CALIBRATED
STEERING JOYSTICK SHORTED
TO 0V
STEERING JOYSTICK SHORTED
TO 5V
STEERING JOYSTICK VALUE TOO
HIGH
Calibrate turntable rotate Thresholds

troubleshoot.
Calibrate steering joystick refer to

repair section.
Open circuit between platform control Refer to charts 35,36,37, and 38 to
Steering functions inoperative from
platform.
card and steering joystick.
troubleshoot.
Steering functions inoperative from
Refer to charts 35,36,37, and 38 to
platform.
control card and steering joystick.
troubleshoot.
steering functions inoperative from
platform.
control card and steering joystick or troubleshoot.
STEERING JOYSTICK VALUE TOO Steering functions inoperative from
platform.
control card and steering joystick or troubleshoot.
LOW
Blue end blue side steering functions Open circuit between blue end blue Refer to chart 35 to troubleshoot.
BLUE END BLUE SIDE STEER
inoperative.
side steering sensor and DCON box.
SENSOR SHORTED TO 0V
Blue end blue side steering functions Shorted circuit between blue end blue Refer to chart 35 to troubleshoot.
inoperative.

SENSOR VALUE TOO HIGH
BLUE END YELLOW SIDE STEER


Blue end blue side steering functions Damaged circuit between blue end
inoperative.
blue side steering sensor and DCON
box or steering sensor may need to
be replaced.
Blue end blue side steering functions Damaged circuit between blue end
inoperative.
be replaced.
Blue end yellow side steering
Open circuit between blue end yellow Refer to chart 36 to troubleshoot.
functions inoperative.



SENSOR VALUE TOO LOW
Shorted circuit between blue end

yellow side steering sensor and
DCON box.
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5-5
FAULT CODE CHART
Condition




YELLOW END BLUE SIDE STEER

Yellow end blue side steering




YELLOW END YELLOW SIDE
STEER SENSOR SHORTED TO 0V
STEER SENSOR SHORTED TO 5V
STEER SENSOR VALUE TOO HIGH
STEER SENSOR VALUE TOO LOW
VALVE FAULT
VALVE FAULT
VALVE FAULT
STEER VALVE FAULT
Possible Causes
Shorted circuit between yellow end

box.
Damaged circuit between yellow end
be replaced.
be replaced.
Yellow end yellow side steering
Open circuit between yellow end
DCON box.
Shorted circuit between yellow end
DCON box.
DCON box or steering sensor may
need to be replaced.
Blue end blue side CW or blue end
Blue end blue side CW or CCW valve
blue side CCW functions inoperative. coils circuits open or shorted to
ground or the coils are bad.
Blue end yellow side CW or blue end Blue end yellow side CW or CCW
valve coils circuits open or shorted to
yellow side CCW functions
inoperative.
Yellow end blue side CW or CCW
Yellow end blue side CW or yellow
end blue side CCW functions
inoperative.
Yellow end yellow side CW or yellow Yellow end yellow side CW or CCW
end yellow side CCW functions
inoperative
Drive functions inoperative.
Drive joystick not calibrated.
DRIVE JOYSTICK NOT

CALIBRATED
DRIVE JOYSTICK SHORTED TO 0V Drive functions inoperative.
DRIVE JOYSTICK SHORTED TO 5V Drive functions inoperative.
Solution
Damaged circuit between blue end

Damaged circuit between blue end
Open circuit between yellow end blue Refer to chart 37 to troubleshoot.
Refer to charts 35 to troubleshoot.
Calibrate drive joystick refer to repair

section.
Open circuit between platform control Refer to charts 39 and 40 to
card and drive joystick.
troubleshoot.
control card and drive joystick.
troubleshoot.
5-6
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
FAULT CODE CHART

DRIVE JOYSTICK VALUE TOO
HIGH
Condition
Possible Causes
PLATFORM LEVEL SENSOR

DEGREES SHORTED TO 0V
DEGREES SHORTED TO 5V

control card and drive joystick or
control card and drive joystick or
No movement on Drive forward or
Reset propel valve defaults set from
reverse functions until joystick is
display. Refer to Display module
moved past half stroke.
section.
Drive forward and drive reverse
Drive forward or drive reverse valve
coils circuits open or shorted to
Drive forward or drive reverse
Brake valve circuit open or shorted to
ground or coil is bad.
High drive inoperative.
Motor coil circuit open or shorted to
ground or the coil is bad.
Auxiliary drive forward or reverse
Auxiliary propel valve coils circuits
inoperative (Only seen if Aux. Drive open or shorted to ground or the coils
option is enabled from display. Refer are bad.
to display module section.).
Manual platform level inoperative
Shorted platform level toggle switch
on the platform control box or shorted
from platform or turntable controls.
platform level up or down membrane
switch on the turntable membrane
panel.
Platform level and boom up/down
Open circuit between platform level
sensor and platform control box.
Shorted circuit between platform level
sensor and platform control box.

DEGREES VALUE TOO HIGH


DEGREES VALUE TOO LOW

DRIVE JOYSTICK VALUE TOO

LOW
DRIVE VALVE NOT CALIBRATED
DRIVE VALVE FAULT
BRAKE VALVE FAULT

MOTOR COIL FAULT
AUX PROPEL VALVE FAULT
PLATFORM LEVEL TOGGLE

SWITCHES FAULT
PLATFORM LEVEL VALVE FAULT Platform level up or platform level

down function inoperative.
PLATFORM ROTATE TOGGLE
SWITCHES FAULT
Platform rotate functions inoperative

from platform or turntable controls.
PLATFORM ROTATE VALVE

FAULT
Platform rotate CW or CCW

inoperative.
JIB UP/DOWN TOGGLE

SWITCHES FAULT
Jib functions inoperative.

level sensor and platform control box
or platform level sensor may need to
be replaced.
level sensor and platform control box
or platform level sensor may need to
be replaced.
Platform level up or platform level
down coils circuits open or shorted to
Shorted platform rotate toggle switch
on the platform control box or shorted
platform rotate CW or CCW
membrane switch on the turntable
membrane panel.
Platform rotate cw or ccw coils
circuits open or shorted to ground or
the coils are bad.
Shorted jib toggle switch on the
platform control box or shorted jib up
or down membrane switch on the
turntable membrane panel.
Solution
troubleshoot.
troubleshoot.
Calibrate propel thresholds refer to
repair section.
troubleshoot.
troubleshoot.
Refer to chart 44 To troubleshoot.

troubleshoot.


troubleshoot.
troubleshoot.

troubleshoot.
troubleshoot.
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5-7
FAULT CODE CHART
Condition
Possible Causes
Solution
JIB VALVE FAULT
Jib up or jib down inoperative.
Jib up or jib down coils circuits open Refer to charts 30 and 31 to

or shorted to ground or coils are bad. troubleshoot.
ENGINE SPEED NO RESPONSE
Engine runs then dies.
Engine RPM signal from alternator

below 100RPM.
Engine RPM signal from alternator
above 3500RPM.
Engine oil pressure below 12psi.
ENGINE SPEED VALUE TOO HIGH Engine runs then dies.

ENGINE OIL PRESSURE VALUE
TOO LOW
ENGINE OIL PRESSURE SENSOR
SHORTED TO 0V
SHORTED TO 5V
VALUE TOO HIGH


Engine oil pressure sensor circuit

shorted to ground.
open.
damaged or sensor may need to be
replaced.
replaced.
Engine temperature above maximum
allowable temp for engine.
Engine temperature sensor circuit

shorted to ground.
open.
replaced.
ENGINE TEMPERATURE SENSOR Engine runs then dies.
VALUE TOO LOW
replaced.
Unit out of level LED, icon and alarm Open circuit in turntable level sensor
TURNTABLE LEVEL SENSOR Xactive.
X-direction wiring.
DIRECTION SHORTED TO 0V
TURNTABLE LEVEL SENSOR XDIRECTION SHORTED TO 5V
Unit out of level LED, icon and alarm Short in turntable level sensor Xactive.
direction circuit wiring.
Repair short in circuit. Refer to

electrical schematic to troubleshoot.
TURNTABLE LEVEL SENSOR XDIRECTION VALUE TOO HIGH
Repair damage in circuit wiring. Refer

to electrical schematic to
troubleshoot or consult Genie
Industries Service Department to
determine if turntable level sensor
Unit out of level LED, icon and alarm Damaged circuit in turntable level
active.
sensor X-direction wiring or turntable to electrical schematic to
level sensor may need to be
replaced.
Unit out of level LED, icon and alarm Open circuit in turntable level sensor Repair open in circuit. Refer to
active.
Y-direction wiring.

ENGINE OIL PRESSURE SENSOR Engine runs then dies.

VALUE TOO LOW
ENGINE TEMPERATURE VALUE
TOO HIGH

SHORTED TO 0V
SHORTED TO 5V
VALUE TOO HIGH
TURNTABLE LEVEL SENSOR XDIRECTION VALUE TOO LOW
TURNTABLE LEVEL SENSOR YDIRECTION SHORTED TO 0V


Repair open in circuit. Refer to

active.
sensor X-direction wiring or turntable
replaced.
5-8
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
FAULT CODE CHART
Condition
Possible Causes
Solution
TURNTABLE LEVEL SENSOR YDIRECTION SHORTED TO 5V
Unit out of level LED, icon and alarm Short in turntable level sensor Yactive.
direction circuit wiring.
TURNTABLE LEVEL SENSOR YDIRECTION VALUE TOO HIGH

active.
sensor Y-direction wiring or turntable to electrical schematic to
replaced.
All drive chassis functions
Open or shorted wires in CAN bus
inoperative.
circuits between DCON and TCON
control boxs.
Industries Service Department.
No functions from platform control
Open or shorted wires in CAN bus
box and all platform functions
circuits between PCON and TCON
inoperative when using turntable
control boxs.
controls.
All functions inoperative.
Open circuit in tether Emergency stop Repair damage in circuit wiring. Refer
wiring.
Boom extend and boom down
Bad K4 relay inside turntable control Replace K4 relay or consult Genie
functions inoperative. This fault
box.
creates Safety switch P9A,P10,P11,
and P18 fault.
Engine cranks but wont start.
Bad K3 relay inside turntable control Replace K3 relay or consult Genie
box.
No boom functions. Fault creates
Bad K5 relay inside turntable control Replace K5 or K1 relays or consult
safety switch P7R,P22,P14,P12 and box or bad K1 relay inside platform
Genie Industries Service Department.
P22R faults.
control box.
No boom functions. Fault creates
Bad K2 relay inside turntable control Replace relays or consult Genie
safety switch P22,P22R,P14, and
box or bad K2 relay inside platform
P12 faults.
control box.
Boom extend and boom down
Open in Boom envelope safety
Refer to chart 18 or 19 to
functions inoperative. This fault
circuits or operational limit switches troubleshoot.
creates Safety switch P10 and P18
LSB3EO,LSB13AO,LSB4EO, or
faults.
LSB14AO have failed.
Engine cranks but wont start.
Open in Boom envelope safety
circuits or operational limit switches troubleshoot.
LSB3EO,LSB13AO,LSB4EO, or
LSB14AO have failed.
Boom extend inoperative.
Boom extension cables out of
adjustment or LSB6S limit switch is troubleshoot.
bad or there is an open in the safety
circuit wiring.
Boom up inoperative.
Open in axle safety switch circuit or Refer to chart 18 or 19 and chart 20
limit switch LSB7DS,LSAX1ES, or
or 21 to troubleshoot.
LSAX2ES have failed or operational
limit switch LSB1DO has failed.
TURNTABLE LEVEL SENSOR YDIRECTION VALUE TOO LOW
DCON CAN NO RESPONSE
CAN BUS NO RESPONSE
SAFETY SWITCH P3 FAULT
SAFETY SWITCH P6R1 FAULT
SAFETY SWITCH P6R2 FAULT

SAFETY SWITCH P7R FAULT
SAFETY SWITCH P9A FAULT
SAFETY SWITCH P9B FAULT
Repair short in circuit. Refer to

active.
sensor Y-direction wiring or turntable
replaced.
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5-9
FAULT CODE CHART
Condition
Possible Causes
Solution
Axle retract inoperative.
Open in stowed safety circuit or limit

switch LSB7DS or LSB3RS have
failed or operational limit switches
LSB1DO or LSB3RO have failed.
Refer to chart 18 or 19 and chart 20

Axle retract inoperative.

Boom extend inoperative.
Platform level inoperative. Fault

creates a safety switch P22R fault.
SAFETY SWITCH P22R FAULT
Platform level and Boom up/down

inoperative.
DCON SAFETY SWITCH P7R

FAULT
Steering and axle functions

inoperative.
Open in stowed safety circuit or limit

switch LSB7DS has failed or limit
switch LSB1DO has failed.
Open in axle safety switch circuit or
limit switch LSB3RS,LSAX1ES, or
LSAX2ES have failed or operational
limit switch LSB3RO has failed.
Platform out of level >10degrees out
of stowed position or platform level
sensor is bad or there is an open in
the platform level sensor circuit or
limit switches LSB1DO or LSB3RO
are bad.
Platform out of level >10degrees out
of stowed position or platform level
sensor is bad or there is an open in
the platform level sensor circuit or
limit switches LSB1DO or LSB3RO
are bad.
Open in Red S56PRV wire circuit that
runs from the turntable control box to
the DCON control box.
PROX. KILL SW. FAULT
BOOM DOWN OVERLOAD FAULT All functions except Boom up and

retract inoperative.
5 - 10

All functions inoperative unless spare Proximity Kill Bumper under platform Activate spare membrane and
membrane on platform control box is has run into an obstruction or is out of carefully move away from obstruction
or readjust proximity kill limit switch.
activated.
adjustment.
PLTFRM OVERLOAD SEN. FAULT All functions inoperative red LED

above spare membrane flashing.
All functions except Boom retract
BOOM UP OVERLOAD FAULT
inoperative.
PRESS PLATFORM ESTOP

Code displayed whenever engine is

running and controller is waiting for
engine to be shut off to save
calibrations or any parameter
changes made with the display to
memory.
Load in platform is above rated load

or load sensor is out of adjustment.
Load in platform is above rated load
or boom has run into an obstruction
or boom up overload switch is out of
adjustment.
Boom has been lowered into an
obstruction with boom extended or
boom down overload switch is out of
adjustment or there is an open in
boom down overload circuit.
Just finished a speed calibration for
boom up/dwn, ext.ret, or turntable
rotate or Joysticks were calibrated
with engine running or a function
parameter was changed with the
display while the engine was running.
Genie S-100 & S-105 & S-120 & S-125
Unload excessive weight out of

platform or readjust load sensor.
Unload excessive weight out of
platform or readjust limit switch or
move away from obstruction.
Turn key switch to platform control

position and depress platform
Emergency stop.
Part No. 62401
Chart 1
Display Not
Active
5VKTZNKMXU[TJIUTZXUR
Be sure the key switch

is in the appropriate
position.
)NKIQZNGZZNKXOHHUT
HU^GTJINKIQZNGZZNK
2+*
IGHRKZNGZOYIUTTKIZKJ
MXKKT2+*UTHUZZUSUL
GIZO\K
HKZ]KKTJOYVRG_GTJ
IOXI[OZHUGXJOYGIZO\K
IOXI[OZHUGXJOYTUZ
JGSGMKJXKVRGIKZNK
HGJ
JOYVRG_/LIUTTKIZUXOY
TUZL[RR_OTYKXZKJGTJ
JGSGMKJGTJIUTTKIZUX
RUIQKJV[YNVR[MOTZU
OYL[RR_OTYKXZKJGTJ
IUTTKIZUX[TZOROZOYL[RR_
RUIQKJOTZUIOXI[OZHUGXJ
OTYKXZKJGTJRUIQKJ/L
ZNKJOYVRG_OYYZORRTUZ
MUUJ
2+*TUZ
Be sure that both

Emergency Stop
buttons are pulled out to
the ON position.
GIZO\KXKVRGIKJOYVRG_
GIZO\K
8KVRGIKZNKJOYVRG_
)NKIQ\URZGMKUTVOT
Be sure the circuit

breakers are not
tripped.
/LZNKXOHHUTIGHRKOY
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IUTZXURHU^
XKVRGIKZNKMXU[TJ
IUTZXURHU^:)54
:)54
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Be sure the batteries

are fully charged and
properly connected.
)NKIQ\URZGMKUTZNK
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XKVGOXUXXKVRGIKZNKQK_
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IUTZXURHU^:)5458
]OXK
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*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 11
CHART 1
)UTZOT[KJLXUSZNK
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8KVGOXUVKTOTZNK8*
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MXU[TJIUTZXURHU^58
XKVGOXUVKTOTZNK(8
(':-4*]OXKLXUSZNK
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)NKIQOLZNK'IOXI[OZ
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8KVRGIKZNK'IOXI[OZ
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ZXOVVKJ
8KYKZIOXI[OZHXKGQKX
GTJINKIQOLOZIUTZOT[KY
TUZ
ZXOVVKJ
ZUZXOV
(KMOTZXU[HRKYNUUZOTM
LXUSHKMOTTOTMULZNK
INGXZ58IUTY[RZZNK
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8KVGOXUXXKVRGIK8*
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968<8*]OXKIOXI[OZ
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ZNK0IUTTKIZUXGZZNK
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TUZYNUXZKJ
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4UZYNUXZKJ
5 - 12
)UTZOT[KJUT
)UTZOT[KJUT
ZNKTK^ZVGMK
VGMK
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 1
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQ\URZGMKGZHGZZKX_
YKVGXGZUX8*(':<2<
<
]OXK
8KVGOXUXXKVRGIK8*
(':<2<]OXKLXUS'
IOXI[OZHXKGQKXZUHGZZKX_
YKVGXGZUX
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8KVGOXUXXKVRGIK8*
MG]OXKLXUSY_YZKS
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58INKIQGRZKTGZUX58
INKIQHGZZKX_IGHRKY58
XKVRGIKHGZZKX_58
IUTY[RZ-KTOK/TJ[YZXOKY
9KX\OIK*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 13
CHART 1
)UTZOT[KJLXUS
VGMK
)NKIQLUXGYNUXZOTZNK
=.(1629]OXK
YNUXZKJ
IOXI[OZLXUSVOTUTZNK
8KVGOXUXXKVRGIKZNK
=.(1629]OXK
IOXI[OZ
0IUTTKIZUXGZZNK
MXU[TJIUTZXURHU^ZU
VOTULZNK0IUTTKIZUX
UTZNKKRKIZXOIY]O\KRZU
VOTULZNKJK[ZYIN
IUTTKIZUXUT29(89
ZUVOTULZNKJK[ZYIN
IUTTKIZUXGZ29('9ZU
VOTULZNKJK[ZYIN
IUTTKIZUXGZ29(*9
TUZYNUXZKJ
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IUTTKIZUXYZUZNK
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ZNK(1]OXKGZVOTUL
KOZNKXULZNK6
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8KVGOXYNUXZOTZNK-8
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29'>+9ZUVOTULZNK
0IUTTKIZUXGZZNKJXO\K
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4UZYNUXZKJ
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 14
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 1
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQLUXGYNUXZOTZNK
YNUXZKJ
8*968<]OXKIOXI[OZ
8KVGOXUXXKVRGIKZNK
8*968<]OXKIOXI[OZ
LXUSVOTULZNK0
IUTTKIZUXGZZNKMXU[TJ
IUTZXURHU^ZUVOTUL
ZNKJK[ZYINIUTTKIZUXGZ
29(*9ZUVOTULZNK
JK[ZYINIUTTKIZUXGZ
29(85ZUVOTULZNK
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4UZYNUXZKJ
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KRKIZXOIY]O\KRLXUSZNK
KRKIZXOIY]O\KRXKVGOX
=.]OXKULVOTUL
KOZNKXULZNK6
ZNKYNUXZ/LYNUXZOY
YNUXZKJ
OTZKXTGRXKVRGIKZNK
IUTTKIZUXYZUZNK
KRKIZXOIY]O\KRGTJ
KRKIZXOIY]O\KRIGYKUXZU
XKZ[XTZNKLG[RZ_KRKIZXOI
ZNK(21]OXKULVOTUL
Y]O\KRZU-KTOK
KOZNKXULZNK6
/TJ[YZXOKY
IUTTKIZUXYGZZNK
KRKIZXOIY]O\KR
4UZYNUXZKJ
)NKIQLUXGYNUXZOTZNK
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8*968<]OXKIOXI[OZ
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YNUXZKJ
+TMOTK)XGTQY5\KX([Z
Y]O\KRZUVOTULZNK0
=ORR4UZ9ZGXZ
IUTTKIZUXGZZNKJXO\K
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INGYYOYIUTZXURRKX
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*)54
GIZO\GZKJXKLKXZU)NGXZ
+TMOTK.OMN/JRK
YNUXZKJ
/TUVKXGZO\K
/LZNKIOXI[OZHXKGQKX
ZXOVY]NKTYZGXZGYYOYZOY
8KVGOXUXXKVRGIKZNK
GIZO\GZKJXKLKXZU)NGXZ
8*968<]OXK

/LZNKIOXI[OZHXKGQKXYZORR
ZXOVYXKVRGIKZNKIOXI[OZ
HXKGQKX58IUTY[RZZNK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 15
Chart 2
Engine Will Not
Crank Over
=OZNZNKQK_Y]OZIN
_KY
-UZUVGMK
Z[XTKJZUMXU[TJ
IUTZXURYGTJHUZN
Be sure to check fuel

level.
Be sure the key switch
is in the appropriate
position.
Be sure that both
Emergency Stop
buttons are pulled out to
the ON position.
Be sure the circuit
breakers are not
tripped.
+SKXMKTI_9ZUVH[ZZUTY
54
V[RRKJU[ZZUZNK
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:[XTZNKQK_Y]OZINZU
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properly connected.
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IUTZXURHU^%
IUTZXURHU^
_KY
Key switch
contact legend
)NKIQZNK\URZGMKULZNK
Y_YZKSHGZZKX_GTJZNK
KTMOTKYZGXZHGZZKX_
PANEL
AA
AB
TU
58INKIQHGZZKX_IGHRKY
'XKHUZNHGZZKXOKY<
58XKVRGIKZNKHGZZKX_
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58INKIQZNKHGZZKX_
YKVGXGZUX
BA

BB
58INKIQGRZKXTGZUX
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'
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MXU[TJIUTZXURYZU\KXOL_
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_KY
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 16
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 2
8KVRGIKZNKYZGXZKXXKRG_
)UTZOT[KJLXUSZNK
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8KVRGIKZNKLG[RZ_XKRG_
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GTJVXKYYZNKKTMOTK
YZGXZH[ZZUT*UKYZNK
KTMOTKIXGTQU\KX%
TU
Key switch
contact legend
8KSU\KZNKXKRG_6XKYY
<
)NKIQLUX<GZVOT
<
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GTJINKIQLUX\URZGMK
AB
/TYZGRRZNKKTMOTKYZGXZ

'
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PANEL
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'
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GTJOTYKXZZNKZKXSOTGR
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9KX\OIK*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 17
CHART 2
)UTZOT[KJLXUS
VGMK
'XKGRR2+* YGZZNK
VRGZLUXSIUTZXURHU^
JGXQUXOYZNK8+*2+*
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_KY
HRGIQ0IUTTKIZUXYGZ
LUXY_YZKSLGOR[XK
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LRGYNOTM%
IUTZXURHU^KY'XKZNK
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IGHRKYOTZNKHUUS
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TU
2UUYKTZNKXKJ
YKIUTJGX_RUIQUTZNK
YOJKYULZNKIUTTKIZUX
*UTUZXKSU\KZNKRUIQ
TU
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[TZOR_U[NKGXOZIROIQOTZU
VRGIKGTJKTMGMKZNK
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6XKYYZNKKTMOTKYZGXZ
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8KVRGIKZNKVRGZLUXS
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UT%
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ZNKTK^ZVGMK
5 - 18
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 2
*OYIUTTKIZ29(*9
)UTZOT[KJLXUSZNK
GTJINKIQLUX\URZGMKGZ
VXK\OU[YVGMK
VOTGZZNKJK[ZYIN
)NKIQ29(*9H_
TU
SKGY[XOTMLUXIUTZOT[OZ_
IUTZOT[OZ_
HKZ]KKTVOTGTJVOT
IUTTKIZUX/YZNKXK
GTJHKZ]KKTVOTGTJ
\URZGMKVXKYKTZ%
VOT
6RKGYKHKMOT
ZXU[HRKYNUUZOTMLXUSZNK
HKMOTTOTMULZNKINGXZ
TUIUTZOT[OZ_
)NKIQZNKSGOTQK_
Key switch
contact legend
Y]OZIN)UTZGIZ('
YNU[RJHK56+4OTZNK
5,,VUYOZOUTGTJ
PANEL
AA
AB
BA

BB
IUTZGIZ
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IUTZXURYUXMXU[TJ
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IUTZXURY
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Y]OZIN51

'

'
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TU
8KVRGIK29(*5
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_KY
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ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 19
CHART 2
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
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TU
NGXTKYYLUXVN_YOIGR
JGSGMKZUZNKNGXTKYY
GTJINKIQZNK\URZGMKGZ
8KVGOXGT_JGSGMK
29(*9/YZNKXK
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5 - 20
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 2
=OZNZNKQK_Y]OZIN
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SKSHXGTKJKIGR
Key switch
contact legend
IUTZGIZ
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YNU[RJHK56+4OTZNK
PANEL
AA
AB
BA

BB
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/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 21
Chart 3
Engine Cranks
Over But Will
Not Start
Be sure to check the
fuel level and fill as
needed.
=OZNZNKQK_Y]OZIN
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Be sure the fuel system

is properly bled.
properly connected.
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5 - 22
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 3
)UTZOT[KJLXUSZNK
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LG[RZ_
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 23
CHART 3
)UTZOT[KJLXUS
VGMK
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INKIQZNKGJP[YZSKTZUL
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ZNKINGXZ58IUTY[RZZNK
*KVGXZSKTZ
5 - 24
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Chart 4
Engine Starts
and Runs for 3
Seconds and
Dies
Be sure to check the
engine oil level and fill
as needed.
=OZNZNKQK_Y]OZIN
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54
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'XKIUJKYVXKYKTZ%
_KY
Be sure to check fuel

level and fill as needed.
Be sure to check
coolant level and fill as
needed.
Be sure fuel system is
properly bled.
properly connected.
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68+99;8+<'2;+
8KVRGIKUORVXKYY[XK
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TU
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 25
CHART 4
)UTZOT[KJLXUSZNK
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9+49589.58::5
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8KVRGIKZNK
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5 - 26
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 4
)UTZOT[KJLXUSZNK
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 27
Chart 5
Engine
High Idle
Inoperative
Be sure mechanical
linkage is not binding.
)NKIQNOMNOJRK
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58XKLKXZUZNKKTMOTK
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ZXU[HRKYNUUZOTMZNKL[KR
GTJYKRKIZZNKNOMN863
OTPKIZOUTY_YZKS
54
SUJK*UKYZNKYVKKJ
YURKTUOJV[RROT%

properly connected.
TU
(18*)863]OXKGZ
ZNKYVKKJYURKTUOJ
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8KVGOXUXXKVRGIKZNK
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8KVRGIKZNKMXU[TJ
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0IUTTKIZUXUTMXU[TJ
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ZNKTK^ZVGMK
5 - 28
IUTZXURHU^ZUYVKKJ
YURKTUOJ
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 5
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQLUXGTUVKTOTZNK
HGJ
(84<2<8+:]OXK
8KVGOXUXXKVRGIKZNK
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MUUJ
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TU
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HOTJOTM
HGJ
8KVGOXUXXKVRGIKZNK
ROTQGMK
U[Z]OZNU[ZHOTJOTM%
MUUJ
_KY
8KVRGIKZNKYURKTUOJ
8KVRGIKYVKKJ
YURKTUOJ58IUTY[RZZNK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 29
Chart 6
Engine Low Idle
Inoperative
Be sure that mechanical
linkage from 2-speed
solenoid to fuel injection
system is not binding or
is defective.
properly connected.
=OZNZNKQK_Y]OZIN
)NKIQLUXGYNUXZZU
Z[XTKJZUMXU[TJ
HGZZKX_VUYOZO\KOTZNK
IUTZXURYGTJHUZN
54
V[RRKJU[ZZUZNK
(18*)863]OXK
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YURKTUOJ58XKVRGIKZNK
863SUJK
1XKRG_OTYOJKZNK
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MXU[TJIUTZXURHU^
YURKTUOJV[RROT%
TU
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5 - 30
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Chart 7
All Functions
Inoperative,
Engine Starts
and Runs
)NKIQZNKV[SVY[IZOUT
Be sure the batteries are

fully charged and
properly connected.
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Be sure the hydraulic

suction line shutoff
valves for the pumps
are in the OPEN position.
tank is filled to the
correct level.
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 31
Chart 8
Boom Up/Down,
Extend/Retract,
Turntable Rotate
and Platform
Functions
Inoperative,
Drive, Steer and
Axle Extend/
Retract
Functions
Operational
suction line shutoff valve
for the lift/steer pump is in
the OPEN position.
Be sure the hydraulic tank
is filled to the correct
level.

/TYZGRRGZU69/
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fully charged and properly
connected.
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5 - 32
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Chart 9
All Platform,
Steering and
Axle Functions
Inoperative,
All Other
Functions
Operational

/TYZGRRGZU69/
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suction line shutoff
valve for the lift/steer
pump is in the OPEN
position.
tank is filled to the
correct level.
fully charged and
properly connected.
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Part No. 62401
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Genie S-100 & S-105 & S-120 & S-125
5 - 33
CHART 9
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9KX\OIK*KVGXZSKTZ
5 - 34
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 9
)UTZOT[KJLXUS
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Part No. 62401
)UTZOT[KJUT
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Genie S-100 & S-105 & S-120 & S-125
5 - 35
CHART 9
)UTZOT[KJLXUSZNK
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5 - 36
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 9
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 37
Chart 10
Ground
Controls
Inoperative,
Platform
Controls
Operate
Normally
Be sure all other
functions operate
normally, including
the platform
controls.
Be sure the
batteries are fully
charged and
properly connected.
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5 - 38
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 10
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Genie S-100 & S-105 & S-120 & S-125
5 - 39
Chart 11
Platform
Controls
Inoperative,
Ground
Controls
Operate
Normally
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Be sure all
cables from chassis
through the cable
track are in good
condition with no
kinks or abrasions.
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Be sure the
batteries are fully
charged and
properly connected.
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5 - 40
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 11
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Y]OZINGTJGIZO\GZKKGIN
SKSHXGTKJKIGRH[ZZUT
/TJ[YZXOKY9KX\OIK
TU
*KVGXZSKTZ:NK
ULZNKVRGZLUXS
/YZNKXKGTG[JOHRKHKKV
VRGZLUXSIUTZXURHU^
+SKXMKTI_9ZUV
LXUSGRRH[ZZUTYZNK
SKSHXGTKJKIGRSG_
IUTZGIZ:NK+9:56
NUXTH[ZZUT]ORRGIZO\GZK
TKKJZUHKXKVRGIKJ
]OXKINKIQKJYNU[RJ
ZNKNUXT%
UXOMOTGZKLXUSVOTUL
ZNK0IUTTKIZUX
_KY
)UTY[RZ-KTOK/TJ[YZXOKY
9KX\OIK*KVGXZSKTZ
<
)NKIQZUYKKOL
+SKXMKTI_9ZUVH[ZZUT
OYXKRKGYOTMZNKIUTZGIZ
_KY
)NKIQLUXGTUVKTUX
YNUXZOTZNK+9:56
]OXKLXUSZNK
MUUJ
8KVRGIKZNKVRGZLUXS
+SKXMKTI_9ZUV
IUTZGIZ
+SKXMKTI_9ZUVH[ZZUT
TU
8KVRGIKZNK+SKXMKTI_
9ZUVH[ZZUT
IUTZGIZZUVOTULZNK
0IUTTKIZUX
HGJ
8KVGOXUXXKVRGIKZNK
+9:56]OXKLXUSZNK
+SKXMKTI_9ZUVH[ZZUT
IUTZGIZZUVOTULZNK
0IUTTKIZUX
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 41
Chart 12
Boom Angle
Switch Fault
=OZNZNKHUUSL[RR_
XKZXGIZKJGTJZNKHUUS
GTMRKGZRKYYZNGT
Be sure the machine

is on level ground.
Be sure the boom
angle limit switches
are properly
connected to the
correct wiring
harness leads.
_KY
*OYIUTTKIZGTJZKYZ
HGJ
8KVRGIK29('5
29('59KK8KVGOX
9KIZOUT
(553
'4-2+9=/:).+9 ,';2:
JKMXKKYOY
UQ
VXKYKTZUTZNKJOYVRG_
YIXKKTGZZNKMXU[TJ
=OZN29('5
IUTZXURY%
8KVGOXUXXKVRGIKZNK
JOYIUTTKIZKJINKIQLUX
\URZGMK
=.)'9]OXKLXUS
\URZGMKUTZNK=.
VXKYKTZ
VOTULZNKJK[ZYIN
)'9]OXKGZVOTUL
IUTTKIZUXZUVOTUL
ZNKJK[ZYINIUTTKIZUX
ZNK0IUTTKIZUXGZ
ZNGZ]GYIUTTKIZKJZU
MXU[TJIUTZXURHU^
29('5
TU\URZGMK
Be sure the
batteries are fully
charged and
properly connected.
VXKYKTZ
*OYIUTTKIZGTJZKYZ
HGJ
8KVRGIK29('5
29('59KK8KVGOX
9KIZOUT
UQ
=OZN29('5
\URZGMKUTZNK=.(1
)'9]OXKGZVOTUL
8KVGOXUXXKVRGIKZNK
\URZGMK
VXKYKTZ
=.(1)'9]OXK
LXUSVOTULZNK
JK[ZYINIUTTKIZUXZUVOT
ZNKJK[ZYINIUTTKIZUX
ULZNK0IUTTKIZUX
ZNGZ]GYIUTTKIZKJZU
GZZNKMXU[TJIUTZXUR
29('5
HU^
TU
TU\URZGMK
VXKYKTZ
)NKIQLUXVXUVKX
GJP[YZSKTZULZNKHUUS
GTMRKROSOZY]OZINKY
9KK8KVGOX9KIZOUT
58IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 42
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 12
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
=OZNZNKSGINOTKUT
RK\KRMXU[TJGZZGING
_KY
JOMOZGRRK\KRZUZNKHUUS
HGJ
*OYIUTTKIZGTJZKYZ
8KVRGIK29(*5
29(*59KK8KVGOX
9KIZOUT
=NORKSUTOZUXOTMZNK
RK\KRXGOYKZNKHUUS
UQ
LXUSZNKMXU[TJIUTZXURY
ZUGTGTMRKUL
GVVXUÔSGZKR_
(553
'4-2+9=/:).+9 ,';2:
JKMXKKY/Y
:[XTZNKSGINOTKULL
)NKIQLUXVXUVKX
)UTTKIZ29(*5GTJ
GJP[YZSKTZUL29(*5
JOYIUTTKIZZNK0
9KK8KVGOX9KIZOUT
VXKYKTZUTZNKJOYVRG_
IUTKIZUXLXUSZNK
YIXKKTGZZNKMXU[TJ
MXU[TJIUTZXURHU^
IUTZXURY%
)NKIQLUXIUTZOT[OZ_
VOTULZNKJK[ZYIN
HKZ]KKTZNK8*
IUTTKIZUXZUVOTUL
)6(*]OXKGTJZNK
ZNK0IUTTKIZUXUTZNK
58(1)29]OXKGZ
MXU[TJIUTZXURHU^58
VOTGTJVOTULZNK
XKVGOXUXXKVRGIKUVKTOT
0IUTTKIZUX
ZNK58(1)29]OXK
TU
IUTZOT[OZ_
58XKVGOXUXXKVRGIKZNK
8*)6(*]OXKLXUS
ZUVOTULZNKJK[ZYIN
IUTZOT[OZ_
IUTTKIZUXGZ29(*5
)NKIQLUXVXUVKX
OTYZGRRGZOUTGTJ
TU
GJP[YZSKTZUL(UUS
GTMRKROSOZY]OZINKY
9KK8KVGOX9KIZOUT
58IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
9GTJ9
)UTLOXSZNGZZNKHUUS
SUJKRY )UTLOXSZNGZ
ZNKHUUSGTMRK
Y]OZINKYGXKVXUVKXR_
GTMRKY]OZINKYGXK
TU
VXUVKXR_GJP[YZKJ9KK
8KVGOX9KIZOUT58
GJP[YZKJ9KK8KVGOX
IUTY[RZZNK-KTOK
9KIZOUT58IUTY[RZZNK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
*KVGXZSKTZ
9GTJ9
SUJKRY 8GOYKZNK
HUUSLXUSZNKMXU[TJ
IUTZXURYZUGTGTMRK
MXKGZKXZNGTJKMXKKY
(553'4-2+
9=/:).+9 ,';2:
/Y
VXKYKTZUTZNKJOYVRG_%
_KY
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 43
CHART 12
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
HGJ
*OYIUTTKIZGTJZKYZ
8KVRGIK29(*5
29(*59KK8KVGOX
9KIZOUT
UQ
:[XTZNKSGINOTKULL
)NKIQLUXVXUVKX
8KIUTTKIZ29(*5GTJ
GJP[YZSKTZUL29(*5
JOYIUTTKIZZNK0
9KK8KVGOX9KIZOUT
IUTTKIZUXLXUSZNK
TU
MXU[TJIUTZXURHU^
IUTZOT[OZ_
8*)6(*]OXKLXUS
)NKIQLUXIUTZOT[OZ_
VOTULZNKJK[ZYIN
HKZ]KKTVOT8*
IUTTKIZUXZUVOTUL
)6(*]OXKGTJVOT
ZNK0IUTTKIZUXGZZNK
58(1)29]OXKUT
MXU[TJIUTZXURHU^58
ZNK0IUTTKIZUX
XKVGOXUXXKVRGIKUVKTOT
ZNK58(1)29]OXK
ZUVOTULZNKJK[ZYIN
IUTTKIZUXGZ29(*5
IUTZOT[OZ_
HGJ
*OYIUTTKIZGTJZKYZ
8KVRGIK29('5
29('59KK8KVGOX
9KIZOUT
UQ
)UTTKIZ29('5GTJ
)NKIQLUXVXUVKX
JOYIUTTKIZZNK0
GJP[YZSKTZUL29('5
IUTTKIZUXLXUSZNK
YKK8KVGOX9KIZOUT58
MXU[TJIUTZXURHU^
TU
XKVGOXUXXKVRGIKZNK=.
)NKIQLUXIUTZOT[OZ_
IUTZOT[OZ_
)'9]OXKLXUSVOT
HKZ]KKTZNK=.)'9
ULZNKJK[ZYINIUTTKIZUX
]OXKGTJZNK58(1
ZUVOTULZNK0
)29]OXKGZVOT
GTJVOTULZNK0
IUTZXURHU^58XKVGOXUX
IUTTKIZUX
XKVRGIKUVKTOTZNK
58(1)29]OXKZU
VOTULZNKJK[ZYIN
IUTTKIZUXGZ29('5
IUTZOT[OZ_
)NKIQLUXVXUVKX
OTYZGRRGZOUTGTJ
GJP[YZSKTZULHUUS
GTMRKROSOZY]OZINKY
9KK8KVGOX9KIZOUT
58IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
5 - 44
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Chart 13
Boom Up
Function
Inoperative
=OZNZNKQK_Y]OZIN
Z[XTKJZUMXU[TJ
'IZO\GZKZNKHUUS[V
TU
_KY
)UTZOT[KJUTVGMK
H[ZZUT/YZNKXKGT
IUTZXURYGTJHUZN
G[JOHRKHKKV]NKT
H[ZZUTOYVXKYYKJ%
54
V[RRKJU[ZZUZNK
Be sure all other

functions operate
normally.
Be sure the axles are
fully extended.
VUYOZOUTGIZO\GZKZNK
863H[ZZUTGTJZNK
HUUS[VH[ZZUT
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
IUJKYVXKYKTZUTZNK
*KVGXZSKTZ:NKMXU[TJ
JOYVRG_YIXKKTGZZNK
IUTZXURSKSHXGTKJKIGR
MXU[TJIUTZXURY%
SG_TKKJZUHK
XKVRGIKJ
Be sure the platform is

level to gravity within
7 degrees.
fully charged and
properly connected.
TU
L[TIZOUTKTGHRKNOMN
_KY
9',+:?9=/:).6
,';2:GTJ9',+:?
9=/:).68,';2:
/Y
_KY
8KLKXZU)NGXZ
VXKYKTZUTZNKJOYVRG_
YIXKKT%
TU
(553;6*=4
05?9:/)145:
)'2/(8':+* VXKYKTZUT
/Y
8KIGROHXGZKZNKHUUS
_KY
[VJU]TPU_YZOIQ9KK
8KVGOX9KIZOUT58
XKVRGIKZNKHUUS
ZNKJOYVRG_YIXKKT%
[VJU]TPU_YZOIQ
TU
(553;6*=4
05?9:/)19.58:+*:5
<52:958(553;6
*=405?9:/)19.58:+*
:5<52:958(553
;6*=405?9:/)1<'2;+
:55./-.58(553;6
*=405?9:/)1<'2;+
:5525=VXKYKTZUTZNK
/Y
JOYVRG_YIXKKT%
)NKIQLUXJGSGMKJ
]OXKYOTYOJKZNKVRGZLUXS
IUTZXURHU^HKZ]KKTZNK
HUUS[VJU]TPU_YZOIQ
_KY
IUTTKIZUX6GTJZNK
IOXI[OZHUGXJIUTTKIZUX
658XKVRGIKZNK
HUUS[VJU]TPU_YZOIQ
58IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
TU
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 45
CHART 13
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
9',+:?9=/:).6
,';2:VXKYKTZUTZNK
/Y
_KY
8KLKXZU)NGXZ58
)NGXZ(UUS
+T\KRUVK9GLKZ_9]OZIN
JOYVRG_%
,GOR[XK
TU
(553'4-2+
9=/:).+9,';2:
/Y
_KY
8KLKXZU)NGXZ(UUS
'TMRK9]OZIN,G[RZ
TU
(5532+4-:.
9=/:).+9,';2:
/Y
_KY
8KLKXZU)NGXZ(UUS
2KTMZN9]OZIN,G[RZ
TU
/Y(553;6*=4,25=
<'2<+45:)'2/(8':+*
_KY
)GROHXGZKHUUS[VJU]T
PU_YZOIQZNXKYNURJ9KK
8KVGOX9KIZOUT
TU
/Y(553;6*=4,25=
<'2<+,';2:VXKYKTZUT
ZNKJOYVRG_%
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK8*=.
8KVGOXUXXKVRGIKZNK
8*=.)6(,]OXK
)6(,]OXKIOXI[OZ
LXUSVOTULZNK0
IUTZXURYZUVOTULZNK
*/4IUTTKIZUXUTZNK
HUUS[VJU]TLRU]
IUTZXUR\GR\KOZKS(,UX
OZKS,,
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
TU
ULZNK0IUTTKIZUXGZ
ZNKMXU[TJIUTZXURYZU
VOTULZNK*/4
IUTTKIZUXGZZNKHUUS
[VJU]TLRU]IUTZXUR
\GR\K
MUUJ
:KYZZNKXKYOYZGTIKUL
ZNKHUUS[VJU]TLRU]
IUTZXUR\GR\K
ZU
UNSY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
UX
OTLOTOZKUNSY
)UTZOT[KJUT
ZNKTK^ZVGMK
8KVRGIKZNKHUUS
[VJU]TLRU]IUTZXUR
\GR\K
5 - 46
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 13
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
(553;6<'2<+
,';2:VXKYKTZUTZNK
/Y
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK8*)6(;
8KVGOXUXXKVRGIKZNK
8*)6(;]OXK
]OXKLXUSVOTULZNK0
JOYVRG_%
IUTZXURYZUVOTULZNK
*/4IUTTKIZUXGZZNK
HUUS[V\GR\KOZKS(*
UXOZKS,*
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUX
GZZNKMXU[TJIUTZXURYZU
VOTULZNK*/4
IUTTKIZUXGZZNKHUUS
TU
[V\GR\K
MUUJ
ZU
:KYZZNKXKYOYZGTIKUL
ZNKHUUS[V\GR\KIUOR
UNSY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
UX
OTLOTOZKUNSY
8KVRGIKZNKHUUS[V
\GR\KIUOR
/LGT_UZNKXLG[RZIUJKY
GXKUTZNKJOYVRG_
YIXKKTXKLKXZUZNKLG[RZ
IUJKINGXZLUXSUXK
OTLUXSGZOUT
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 47
CHART 13
)UTZOT[KJLXUS
VGMK
'XKZNKXKSKINGTOIGR
_KY
XKYZXOIZOUTYQKKVOTMZNK
8KSU\KUXXKVGOXZNK
SKINGTOIGRXKYZXOIZOUTY
HUUSLXUSXGOYOTM%
TU
'IZO\GZKZNKL[TIZOUT
KTGHRKNOMN863H[ZZUT
L[TIZOUT
UVKXGZKY
GTJZNKHUUS[VH[ZZUT
8KVRGIKZNKHUUS[V
JU]TJOXKIZOUTGR\GR\K
OZKS(*UXOZKS,*
3GT[GRR_U\KXXOJKZNK
HUUS[VJOXKIZOUTGR
\GR\KH_V[YNOTMOTUT
ZNKKTJULZNK\GR\K
YVUUR
L[TIZOUT
OTUVKXGZO\K
/TYZGRRGZU69/
HGXVXKYY[XK
MG[MKGZZNKW[OIQ
JOYIUTTKIZIU[VROTMUT
ZNKHUUSL[TIZOUT
)NKIQLUXSKINGTOIGR

69/UX
SUXK
HUUSLXUSSU\OTM58
XKVGOXUXXKVRGIKZNK
HUUSROLZI_ROTJKXUX
SGTOLURJ9ZGXZZNK
I_ROTJKXIU[TZKXHGRGTIK
KTMOTKGTJGIZO\GZKZNK
\GR\K58IUTY[RZZNK
L[TIZOUTKTGHRKNOMN
863H[ZZUTGTJZNK
*KVGXZSKTZ
HUUS[VH[ZZUTGTJ
INKIQZNKVXKYY[XK
RKYYZNGT
69/
+ÎNGTMKHUUS[V
8KVGOXUXXKVRGIKZNK
JU]TLRU]IUTZXUR\GR\K
HUUSROLZI_ROTJKXUX
OZKS(,UXOZKS,,
]OZNZNKHUUSK^ZKTJ
XKZXGIZLRU]IUTZXUR\GR\K
TU
\GR\KY58ZNKHUUS
L[TIZOUTSGTOLURJIU[RJ
OZKS((UXOZKS,(
NG\KGTOTZKXTGRLG[RZ
GTJINKIQZNKHUUS[V
)UTY[RZZNK-KTOK
L[TIZOUT*UKYZNK
/TJ[YZXOKY9KX\OIK
L[TIZOUTUVKXGZK%
*KVGXZSKTZ
_KY
8KVRGIKZNKLG[RZ_LRU]
IUTZXUR\GR\K
5 - 48
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Chart 14
Boom Down
Function
Inoperative
=OZNZNKQK_Y]OZIN
Z[XTKJZUMXU[TJ
'IZO\GZKZNKHUUSJU]T
TU
_KY
)UTZOT[KJUTVGMK
H[ZZUT/YZNKXKGT
IUTZXURYGTJHUZN
G[JOHRKHKKV]NKT
H[ZZUTOYVXKYYKJ%
54
V[RRKJU[ZZUZNK
Be sure all other

functions operate
normally.
fully extended.
Be sure the platform is
level to gravity within
7 degrees.
fully charged and
properly connected.
VUYOZOUTGIZO\GZK
TU
ZNKL[TIZOUTKTGHRKNOMN
863H[ZZUTGTJZNK
HUUSJU]TH[ZZUT'XK
)UTY[RZZNK-KTOK
ZNKXKGT_JOGMTUYZOI
/TJ[YZXOKY9KX\OIK
IUJKYVXKYKTZUTZNK
*KVGXZSKTZ:NKMXU[TJ
JOYVRG_YIXKKTGZZNK
MXU[TJIUTZXURY%
SG_TKKJZUHK
XKVRGIKJ
_KY
9',+:?9=/:).6
,';2:GTJ9',+:?
9=/:).68,';2:
/Y
_KY
8KLKXZU)NGXZ
VXKYKTZUTZNKJOYVRG_
YIXKKT%
TU
(553;6*=4
05?9:/)145:
/Y
8KIGROHXGZKHUUS
_KY
[VJU]TPU_YZOIQ9KK
8KVGOX9KIZOUT58
XKVRGIKZNKHUUS
ZNKJOYVRG_YIXKKT%
[VJU]TPU_YZOIQ
TU
(553;6*=4
05?9:/)19.58:+*:5
<52:958(553;6
*=405?9:/)19.58:+*
:5<52:958(553
;6*=405?9:/)1<'2;+
:55./-.58(553;6
*=405?9:/)1<'2;+
:5525=VXKYKTZUTZNK
/Y
JOYVRG_YIXKKT%
)NKIQLUXJGSGMKJ
IUTZXURHU^HKZ]KKTZNK
HUUS[VJU]TPU_YZOIQ
_KY
IUTTKIZUX6GTJZNK
658XKVRGIKZNK
HUUS[VJU]TPU_YZOIQ
58IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
TU
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 49
CHART 14
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
9',+:?9=/:). 6'
,';2:VXKYKTZUTZNK
/Y
_KY
8KLKXZU)NGXZUX
JOYVRG_%
TU
(553'4-2+
9=/:).+9 ,';2:
/Y
_KY
8KLKXZU)NGXZ(UUS
'TMRK9]OZIN,G[RZ
TU
(5532+4-:.
9=/:).+9 ,';2:
/Y
_KY
8KLKXZU)NGXZ(UUS
2KTMZN9]OZIN,G[RZ
TU
/Y(553;6*=4,25=
<'2<+45:)'2/(8':+*
_KY
)GROHXGZKHUUS[VJU]T
PU_YZOIQZNXKYNURJ9KK
8KVGOX9KIZOUT
TU
/Y(553;6*=4,25=
<'2<+,';2:VXKYKTZUT
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZKJ]OXKOT8*=.
8KVGOXUXXKVRGIKZNK
8*=.)6(,]OXK
)6(,]OXKIOXI[OZ
ZNKJOYVRG_%
LXUSVOTULZNK0
IUTTKIZUXUTZNKMXU[TJ
IUTZXURHU^ZUVOTUL
ZNK*/4IUTTKIZUXUT
ZNKHUUS[VJU]TLRU]
IUTZXUR\GR\KOZKS(,UX
OZKS,,
MUUJ
)NKIQLUXGTUVKTUX
HGJ
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
YNUXZKJ]OXKOT(8
<2<8+:]OXKIOXI[OZ
TU
LXUSVOTULZNK0
IUTZXURHU^ZUVOTUL
ZNK*/4IUTTKIZUXUT
ZNKHUUS[VJU]TLRU]
IUTZXUR\GR\K
MUUJ
:KYZZNKXKYOYZGTIKUL
ZNKHUUS[VJU]TLRU]
IUTZXUR\GR\KIUOR
ZU
UNSY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
UX
OTLOTOZKUNSY
)UTZOT[KJUT
ZNKTK^ZVGMK
8KVRGIKZNKHUUS
[VJU]TLRU]IUTZXUR
\GR\KIUOR
5 - 50
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 14
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
(553*5=4
5<+825'*,';2:
/Y
_KY
/YZNKXKGTUHYZX[IZOUT
UXSKINGTOIGRXKYZXOIZOUT
_KY
VXK\KTZOTMHUUSJU]T
8KSU\KUHYZX[IZOUTUX
XKVGOXSKINGTOIGR
XKYZXOIZOUT
L[TIZOUTLXUSUVKXGZOTM%
TU
:KYZ29(25LUX
HGJ
8KVRGIK29(25
VXUVKXUVKXGZOUT9KK
8KVGOX9KIZOUT
MUUJ
)NKIQLUXVXUVKX
HGJ
GJP[YZSKTZUL29(25
'JP[YZ29(259KK
8KVGOX9KIZOUT
9KK8KVGOX9KIZOUT
MUUJ
)NKIQLUXGTUVKTOTZNK
HGJ
8*(1)29]OXK
8KVGOXUXXKVRGIKZNK
8*(2)29]OXK
LXUSVOTULZNK0
IUTZXURYZU29(25
MUUJ
TU
)NKIQLUXGTUVKTOTZNK
(8<2<8+:]OXKLXUS
HGJ
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
VOTULZNK0
IUTZXURYZU29(25
MUUJ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 51
CHART 14
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y(553;6<'2<+
,';2:VXKYKTZUTZNK
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK8*(1
8KVGOXUXXKVRGIKZNK
8*(1)6(*]OXK
)6(*]OXKLXUSVOT
JOYVRG_%
ULZNK0IUTTKIZUXGZ
ZNKMXU[TJIUTZXURYZU
VOTULZNK*/4
IUTTKIZUXGZZNKHUUS
[V\GR\KIUOROZKS(*UX
OZKS,*
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUX
VOTULZNK*/4
IUTTKIZUXGZZNKHUUS
TU
JU]T\GR\KIUOROZKS(*
UXOZKS,*
MUUJ
:KYZZNKXKYOYZGTIKUL
ZNKHUUSJU]T\GR\K
IUOR
ZU
UNSY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
UX
OTLOTOZKUNSY
8KVRGIKZNKHUUSJU]T
\GR\KIUOR
GXKVXKYKTZXKLKXZUZNK
LG[RZIUJKINGXZGZZNK
HKMOTTOTMULZNOYYKIZOUT
LUXSUXKOTLUXSGZOUT
5 - 52
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 14
)UTZOT[KJLXUS
VGMK
'XKZNKXKSKINGTOIGR
_KY
8KSU\KUXXKVGOXZNK
HUUSLXUSXGOYOTM%
TU
'IZO\GZKZNKL[TIZOUT
KTGHRKNOMN863H[ZZUT
L[TIZOUT
UVKXGZKY
GTJZNKHUUSJU]T
8KVRGIKZNKHUUS[V
JU]TJOXKIZOUTGR\GR\K
OZKS(*UXOZKS,*
H[ZZUT3GT[GRR_
U\KXXOJKZNKHUUSJU]T
JOXKIZOUTGR\GR\KH_
V[YNOTMOTUTZNKKTJUL
ZNK\GR\KYVUUR
L[TIZOUT
OTUVKXGZO\K
/TYZGRRGZU69/
HGXVXKYY[XK
MG[MKGZZNKW[OIQ
ZNKHUUSL[TIZOUT
)NKIQLUXSKINGTOIGR

69/UX
SUXK
HUUSLXUSSU\OTM58
XKVGOXUXXKVRGIKHUUS
ROLZI_ROTJKXUXI_ROTJKX
SGTOLURJ9ZGXZZNK
IU[TZKXHGRGTIK\GR\K
58IUTY[RZZNK-KTOK
L[TIZOUTKTGHRKNOMN
/TJ[YZXOKY9KX\OIK
863H[ZZUTGTJZNK
*KVGXZSKTZ
HUUSJU]TH[ZZUTGTJ
INKIQZNKVXKYY[XK
RKYYZNGT
69/
+ÎNGTMKHUUS
[VJU]TLRU]IUTZXUR
_KY
IUTZXUR\GR\K
\GR\KOZKS(,UXOZKS
,,]OZNZNKHUUS
K^ZKTJXKZXGIZLRU]
IUTZXUR\GR\KOZKS((UX
OZKS,()NKIQZNK
HUUSJU]TL[TIZOUT
*UKYZNKL[TIZOUT
UVKXGZK%
TU
8KVGOXUXXKVRGIKZNK
HUUSROLZI_ROTJKXUX
\GR\KY58HUUS
NG\KGTOTZKXTGRLG[RZ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 53
Chart 15
Boom Length
Switch Fault
=OZNZNKHUUSL[RR_
TU
)UTZOT[KJUTVGMK
XKZXGIZKJGTJHUUS
GTMRKRKYYZNGT
Be sure all other

functions operate
normally.
Be sure the boom length
limit switches are
properly connected to
the correct wiring
harness leads.
fully charged and
properly connected.
(553
2+4-:.9=/:).+9 ,';2:
JKMXKKYOY
_KY
*OYIUTTKIZGTJZKYZ
29(+59KK8KVGOX
HGJ
9KIZOUT
8KVRGIKGTJGJP[YZ
29(+59KK8KVGOX
9KIZOUT
MUUJ
=OZN29(+5
*OYIUTTKIZZNK[VVKX0
NGXTKYYLXUSZNKRU]KX
\URZGMKUTZNK(2(1
0NGXTKYY)NKIQLUX
)6(+]OXKGZVOTUL
_KY
\URZGMKUTZNK(2(1
8KVGOXUXXKVRGIKZNK
(2(1)6(+]OXK
\URZGMK
VXKYKTZ
LXUSVOTULZNKVOT
JK[ZYINIUTTKIZUXGZZNK
ZNKJK[ZYINIUTTKIZUX
)6(+]OXKUTVOT
ZNGZ]GYIUTTKIZKJZU
ULZNKVOTJK[ZYIN
Z[XTZGHRKZNGZPUOTYZNK
RU]KX0NGXTKYYZUZNK
29(+5/YZNKXK
IUTTKIZUXGZZNKRU]KX
[VVKX0NGXTKYYZU
\URZGMKVXKYKTZ%
0NGXTKYY/YZNKXK
VOTULZNK0
\URZGMKVXKYKTZ%
IUTZXURY
TU\URZGMK
VXKYKTZ
8KVGOXUXXKVRGIKZNK
(2(1)6(+]OXK
LXUSVOTULZNK
TU
JK[ZYINIUTTKIZUXGZ
29(+5ZUVOTULZNK
VOTJK[ZYIN
IUTTKIZUXGZZNK
Z[XTZGHRK
9GTJ9
SUJKRY )NKIQLUX
9GTJ9
HGJ
SUJKRY 8KVRGIKGTJ
VXUVKXOTYZGRRGZOUTUL
GJP[YZ29(+59KK
29(+558IUTY[RZZNK
8KVGOX9KIZOUT
*KVGXZSKTZ
9GTJ9
SUJKRY )UTTKIZ
29(+5*OYIUTTKIZ
GTJZKYZ29(+59KK
8KVGOX9KIZOUT
MUUJ
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 54
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 15
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
=OZN29(+5
*OYIUTTKIZZNKVOT
8KVGOXUXXKVRGIKZNK(2
JK[ZYINIUTTKIZUXYZNGZ
)6(+]OXKLXUSVOT
\URZGMKUT(2)6(+
PUOTZNK[VVKX0
ULZNKVOTJK[ZYIN
]OXKGZVOTULZNK
_KY
NGXTKYYZUZNKRU]KX0
_KY
IUTTKIZUXGZZNK
JK[ZYINIUTTKIZUXZNGZ
NGXTKYY)NKIQLUX
]GYIUTTKIZKJZU
\URZGMKUT(2)6(+
Z[XTZGHRKZNGZPUOTYZNK
RU]KX0NGXTKYYZUZNK
29(+5/YZNKXK
]OXKIUTTKIZKJZUVOT
[VVKX0NGXTKYYZUVOT
\URZGMKVXKYKTZ%
UTVOTJK[ZYIN
ULZNK0IUTTKIZUX
IUTTKIZUXGZZNKRU]KX
GZZNKMXU[TJIUTZXURY
0NGXTKYY/YZNKXK
\URZGMKVXKYKTZ%
TU
)6(+]OXKLXUSVOT
TU
GZ29(+5ZUVOTUL
ZNKVOTJK[ZYIN
IUTTKIZUXGZZNK
Z[XTZGHRK
)UTTKIZ29(+5
*OYIUTTKIZGTJZKYZ
HGJ
29(859KK8KVGOX
8KVRGIKGTJGJP[YZ
29(859KK8KVGOX
9KIZOUT
9KIZOUT
MUUJ
=OZN29(85
)UTTKIZ29(85ZUZNK
JOYIUTTKIZKJH[Z
[VVKX0NGXTKYY
TU
)6(+]OXKLXUSVOT
OTYZGRRKJUTSGINOTK
*OYIUTTKIZZNK0
IUTZOT[OZ_
INKIQLUXIUTZOT[OZ_
IUTZOT[OZ_
VOTGTJ0VOT
GZ29(85ZUVOTUL
HKZ]KKTVOTGTJVOT
JK[ZYINIUTTKIZUXYZNGZ
ZNK0IUTTKIZUXUT
PUOTZNK[VVKXNGXTKYY
Z[XTZGHRK58INKIQLUX
ZNGZIUTTKIZYZU
ZUZNKRU]KXNGXTKYY
GTUVKTOTZNK58(1
29(85
)NKIQLUXIUTZOT[OZ_OT
)29]OXKIOXI[OZ
ZNK(1)6(+]OXK
LXUSVOTULZNK0
IUTTKIZUXGTJVOTUL
ZNK0IUTTKIZUX
IUTZOT[OZ_
TUIUTZOT[OZ_
)6(+]OXKLXUSVOT
ULZNK0IUTTKIZUXUT
Z[XTZGHRKZUVOTULZNK
0IUTTKIZUXGZZNK
MXU[TJIUTZXURY
)NKIQLUXVXUVKX
OTYZGRRGZOUTUL29(85
UXIUTY[RZ-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 55
CHART 15
)UTZOT[KJLXUS
VGMK
+^ZKTJZNKHUUSZU
MXKGZKXZNGTLKKZ
(5532+4-:.
9=/:).+9,';2:
/Y
_KY
*OYIUTTKIZGTJZKYZ
HGJ
29(859KK8KVGOX
9KIZOUT
8KVRGIKGTJGJP[YZ
29(859KK8KVGOX
9KIZOUT
UQ
=OZN29(85
JOYIUTTKIZKJH[Z
OTYZGRRKJUTSGINOTK
TU
IUTZOT[OZ_
)NKIQLUXVXUVKX
OTYZGRRGZOUTUL29(85
58IUTY[RZZNK-KTOK
INKIQLUXIUTZOT[OZ_
/TJ[YZXOKY9KX\OIK
HKZ]KKTVOTYGTJUT
*KVGXZSKTZ
ZNKJK[ZYINIUTTKIZUX
ZNGZOYIUTTKIZKJZU
29(85
IUTZOT[OZ_
)UTTKIZ29(85ZUZNK
8KVGOXUXXKVRGIKZNK
[VVKX0NGXTKYYGTJ
(2=.)6(+]OXK
JOYIUTTKIZZNK0
IUTTKIZUX)NKIQLUX
IUTZOT[OZ_
LXUSVOTULZNK6
IUTTKIZUXUTZ[XTZGHRK
IUTZOT[OZ_HKZ]KKTZNK
ZUVOTULZNK0
(2=.)6(+]OXK
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IUTZXURY
]OXKLXUSVOTULZNK
0IUTTKIZUXZUVOTUL
ZNK0IUTTKIZUX
TU
TUIUTZOT[OZ_
8KVGOXUXXKVRGIKZNK
(2=.)6(+]OXK
LXUSVOTULZNK
JK[ZYINIUTTKIZUXGZ
29(85ZUVOTULZNK
0IUTTKIZUXUT
Z[XTZGHRK58INKIQLUX
GTUVKTOTZNK58(1
)29]OXKIOXI[OZ
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 56
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 15
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
8GOYKHUUSZUMXKGZKX
ZNGTJKMXKKYGTJ
K^ZKTJZNKHUUSZU
_KY
*OYIUTTKIZGTJZKYZ
HGJ
29(+59KK8KVGOX
9KIZOUT
(5532+4-:.
9=/:).+9,';2:
8KVRGIKGTJGJP[YZ
29(+59KK8KVGOX
9KIZOUT
LKKZ/Y
MUUJ
VXKYKTZUTZNKJOYVRG_
YIXKKT%
=OZN29(+5
JOYIUTTKIZKJH[Z
OTYZGRRKJUTSGINOTK
TU
IUTZOT[OZ_
)NKIQLUXVXUVKX
OTYZGRRGZOUTUL29(+5
58IUTY[RZZNK-KTOK
INKIQLUXIUTZOT[OZ_
/TJ[YZXOKY9KX\OIK
HKZ]KKTVOTGTJVOT
*KVGXZSKTZ
ZNGZOYIUTTKIZKJZU
29(+5
IUTZOT[OZ_
)UTTKIZ29(+5ZU
8KVGOXUXXKVRGIK(2(1
[VVKX0NGXTKYYGTJ
)6(+]OXKIOXI[OZ
JOYIUTTKIZZNK0
LXUSVOTULZNKVOT
IUTTKIZUX)NKIQLUX
IUTZOT[OZ_HKZ]KKTZNK
TU
JK[ZYINIUTTKIZUXUT
IUTZOT[OZ_
Z[XTZGHRKZNGZPUOTY
(2(1)6(+]OXK
RU]KX0NGXTKYYZUZNK
GTJZNK58(1)29
[VVKX0NGXTKYYZU
]OXKLXUSVOTULZNK
VOTULZNK0
0IUTTKIZUXZUVOTUL
ZNK0IUTTKIZUX
IUTZXURHU^
TUIUTZOT[OZ_
8KVGOXUXXKVRGIKZNK
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LXUSVOTULZNK
JK[ZYINIUTTKIZUXGZ
29(+5ZUVOTULZNK
0IUTTKIZUX58INKIQ
LUXGTUVKTOTZNK
58(1)29]OXK
IOXI[OZ
/L(5532+4-:.
9=/:).+9,';2:OY
VXKYKTZUTZNKJOYVRG_
YIXKKT]NKTZNKHUUS
OYK^ZKTJKJZUMXKGZKX
ZNGTLKKZINKIQZNK
K^ZKTJIGHRKGJP[YZSKTZ
5829(8529(+5
UX29(+5GXKTUZ
OTYZGRRKJVXUVKXR_58
MROJKHRUIQYUTYOJKUL
ZNKT[SHKXHUUSZ[HK
TKKJZUHKYNOSSKJ58
IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 57
Chart 16
Boom Extend
Function
Inoperative
=OZNZNKQK_Y]OZIN
Z[XTKJZUMXU[TJ
6XKYYZNKHUUSK^ZKTJ
TU
_KY
)UTZOT[KJZUVGMK
H[ZZUT/YZNKXKGT
IUTZXURYGTJHUZN
G[JOHRKHKKV]NKT
H[ZZUTOYVXKYYKJ%
54
V[RRKJU[ZZUZNK
Be sure all other

functions operate
normally.
fully extended.
VUYOZOUTGIZO\GZKZNK
KTGHRKH[ZZUTGTJZNK
HUUSK^ZKTJH[ZZUT
)UTY[RZZNK-KTOK
'XKZNKXKGT_LG[RZ
/TJ[YZXOKY9KX\OIK
IUJKYVXKYKTZUTZNK
*KVGXZSKTZ:NK
JOYVRG_YIXKKT%
Z[XTZGHRKSKSHXGTK
SG_TKKJZUHK
XKVRGIKJ
Be sure the boom is

within the operation
envelope zone.
properly connected.
TU
NOMN863L[TIZOUT
_KY
/Y(553+>:8+:
05?9:/)145:
8KIGROHXGZKZNKHUUS
_KY
K^ZKTJXKZXGIZPU_YZOIQ
YKK8KVGOX9KIZOUT58
ZNKJOYVRG_YIXKKT%
ZNKHUUSK^ZKTJXKZXGIZ
PU_YZOIQSG_TKKJZUHK
XKVRGIKJ
TU
/Y(553+>:8+:
05?9:/)19.58:+*:5
<52:9(553+>:8+:
05?9:/)19.58:+*:5
<52:9(553+>:8+:
05?9:/)1<'2;+:55
./-.UX(553+>:8+:
05?9:/)1<'2;+:55
25=VXKYKTZUTZNK
)NKIQLUXJGSGMKJ
]OXKYOTOTZKXTGR6)54
]OXKNGXTKYYHKZ]KKT
K^ZXKZPU_YZOIQ
_KY
IUTTKIZUX6GTJGTJ
HUGXJIUTTKIZUX6UX
IUTY[RZ-KTOKOTJ[YZXOKY
YKX\OIKJKVGXZSKTZUX
(UUSK^ZXKZPU_YZOIQ
JOYVRG_YIXKKT%
SG_TKKJZUHK
XKVRGIKJ
TU
9',+:?9=/:).6'
,';2:VXKYKTZUTZNK
/Y
JOYVRG_YIXKKT%
_KY
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9]OZIN,GOR[XK
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XKLKXZU)NGXZ(UUS
+T\KRUVK5VKXGZOUTGR
9]OZIN,GOR[XK
99SUJKRY
TU
)UTZOT[KJUTZNKTK^Z
VGMK
5 - 58
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 16
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
9',+:?9=/:).6
,';2:VXKYKTZUTZNK
/Y
_KY
JOYVRG_%
8KLKXZU)NGXZ(UUS
+T\KRUVK5VKXGZOUTGR
9]OZIN,GOR[XK
99SUJKRY58
XKLKXZU)NGXZ(UUS
+T\KRUVK5VKXGZOUTGR
9]OZIN,GOR[XK
TU
(553'4-2+
9=/:).+9 ,';2:
/Y
99SUJKRY
_KY
8KLKXZU)NGXZ(UUS
'TMRKY]OZIN,G[RZ
TU
(5532+4-:.
9=/:).+9 ,';2:
/Y
_KY
8KLKXZU)NGXZ(UUS
2KTMZN9]OZIN,G[RZ
TU
/Y(553+>:8+:,25=
<'2<+45:)'2/(8':+*
_KY
8KIGROHXGZKZNKHUUS
K^ZKTJPU_YZOIQ
ZNXKYNURJ9KK8KVGOX
9KIZOUT
TU
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 59
CHART 16
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y(553+>:8+:,25=
<'2<+,';2:VXKYKTZUT
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(18*
8KVGOXUXXKVRGIKZNK
(18*)6+8,]OXK
)6+8,]OXKLXUSVOT
ZNKJOYVRG_%
ULZNK0IUTTKIZUXGZ
ZNKMXU[TJIUTZXURYZU
VOTULZNK*/4
IUTTKIZUXGZZNKHUUS
K^ZKTJXKZXGIZLRU]
IUTZXUR\GR\KIUOR
OZKS((UX,(
UQ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUXGZ
ZNKMXU[TJIUTZXURYZU
VOTULZNK*/4
IUTTKIZUXUTZNKHUUS
K^ZKTJXKZXGIZLRU]
IUTZXUR\GR\KIUOR
OZKS((UX,(
MUUJ
:KYZXKYOYZGTIKULZNK
HUUSK^ZKTJXKZXGIZLRU]
TU
ZU
UNSY
IUTZXUR\GR\KIUOR
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
OZKS((UX,(
UXOTLOTOZKUNSY
8KVRGIKZNKHUUS
K^ZKTJXKZXGIZLRU]
IUTZXUR\GR\KIUOR
OZKS((UX,(
)UTZOT[KJUTZNKTK^Z
VGMK
5 - 60
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 16
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
(553+>:+4*<'2<+
,';2:VXKYKTZUTZNK
/Y
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(1)6(+
)6(+]OXKIOXI[OZ
]OXKLXUSVOTULZNK0
JOYVRG_%
IUTZXURYZUVOTULZNK
*/4IUTTKIZUXGZZNK
HUUSK^ZKTJ\GR\KIUOR
OZKS(8UXOZKS,8
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8
8KVGOXUXXKVRGIK(8
<2<8+:]OXKIOXI[OZ
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUX
VOTULZNK*/4
IUTTKIZUXGZZNKHUUS
K^ZKTJ\GR\KIUOR
OZKS(8UXOZKS,8
MUUJ
:KYZXKYOYZGTIKULZNK
HUUSK^ZKTJ\GR\KIUOR
ZU
UNSY
OZKS(8UX,8
TU
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
UXOTLOTOZKUNSY
8KVRGIKZNKHUUS
K^ZKTJ\GR\KIUOR
OZKS(8UX,8
)UTZOT[KJUTZNKTK^Z
VGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 61
CHART 16
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
25)15;:<'2<+6
,';2:VXKYKTZUTZNK
/Y
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK8*=.
8KVGOXUXXKVRGIKZNK
8*=.<6825]OXK
<6825]OXKLXUSVOT
JOYVRG_%
ULZNK0IUTTKIZUX
VOTULZNK*/4
IUTTKIZUXUTZNKHUUS
K^ZKTJYKW[KTIKIUTZXUR
\GR\KIUOROZKS(5
UQ
)NKIQLUXGTUVKTUX
YNUXZOTZNK(8
HGJ
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUX
VOTULZNK*/4
IUTTKIZUXUTZNKHUUS
\GR\KIUOROZKS(5
TU
MUUJ
:KYZXKYOYZGTIKULZNK
HUUSK^ZKTJYKW[KTIK
ZU
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9]OZIN,GOR[XK
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LUXSUXKOTLUXSGZOUT
5 - 62
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 16
)UTZOT[KJLXUS
VGMK
'IZO\GZKZNKNOMN
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452/3/:
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VGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 63
CHART 16
)UTZOT[KJLXUSZNK
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99SUJKRY
6XUIKKJZUZNKTK^Z
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5 - 64
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 16
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 65
CHART 16
)UTZOT[KJLXUS
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HGJ
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(2)6(+]OXK
5 - 66
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Chart 17
Boom Retract
Function
Inoperative
=OZNZNKQK_Y]OZIN
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54
V[RRKJU[ZZUZNK
Make sure all other

functions operate
normally.
fully extended.
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properly connected.
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 67
CHART 17
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5 - 68
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 17
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 69
CHART 17
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5 - 70
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 17
)UTZOT[KJLXUS
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 71
Chart 18
Boom Envelope
Operational
Switch Failure,
S-100 and
S-105 Models
A boom envelope safety
fault is the result of the
boom exceeding the
operational limits and
activating the safety
switches OR when the
safety switches are
tripped within the
operational range.
Press the (+) and (-)
keys together to access
the status screen. The
status screen can
display the following
information:
- Hydraulic pressure
- Boom Length
- Boom Angle
- Axle status
Boom lengths are given
in feet. The first number
is the length for a S-100,
the second number is
for a S-105. For
example, 75.5/80.5 feet.
Greater than or equal to
is indicated by >= on the
display.
A digital protractor
will be needed to
properly troubleshoot
the machine.
properly connected.
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5 - 72
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 18
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Genie S-100 & S-105 & S-120 & S-125
5 - 73
CHART 18
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5 - 74
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 18
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 75
CHART 18
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5 - 76
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Chart 19
Boom Envelope
Operational
Switch Failure,
S-120 and
S-125 Models
A boom envelope safety
fault is the result of the
boom exceeding the
operational limits and
activating the safety
switches OR when the
safety switches are
tripped within the
operational range.
Press the (+) and (-)
keys together to access
the status screen. The
status screen can
display the following
information:
- Hydraulic pressure
- Boom Length
- Boom Angle
- Axle status
Boom lengths are given
in feet. The first number
is the length for a S-120,
the second number is
for a S-125. For
example, 75.5/80.5 feet.
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Greater than or equal to

is indicated by >= on the
display.
A digital protractor
will be needed to
properly troubleshoot
the machine.
properly connected.
Part No. 62401
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Genie S-100 & S-105 & S-120 & S-125
5 - 77
CHART 19
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5 - 78
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 19
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5 - 79
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5 - 80
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 19
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 81
CHART 19
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5 - 82
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 19
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 83
CHART 19
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5 - 84
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 19
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 85
Chart 20
Boom Envelope
Safety Switch
Failure,
S-100 and S-105
Models
Be sure all other
functions operate
normally.
properly connected.
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5 - 86
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 20
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 87
CHART 20
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5 - 88
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 20
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 89
CHART 20
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5 - 90
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 20
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 91
CHART 20
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5 - 92
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 20
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YOJKULZNKHUUSZ[HKGZ
YNUXZKJ]OXOTMGTJ
ZNKVO\UZKTJ
XKVGOXUXXKVRGIKZNK
'ZZKSVZZUK^ZKTJZNK
[VVKXIGHRKHXKGQ
HUUS*UKYZNKHUUS
NGXTKYY
TUZK^ZKTJGTJOYLG[RZ
IUJK6UTZNKJOYVRG_
YIXKKTGZZNKMXU[TJ
IUTZXURY%
TU
*OYIUTTKIZZNK0
<OY[GRR_ZXGIKZNK[VVKX
VOTGTJ0VOT
IGHRKHXKGQNGXTKYY
JK[ZYINIUTTKIZUXY
LXUSZNK0IUTTKIZUX
_KY
9ZGXZZXU[HRKYNUUZOTM
MUUJ
LXUSZNKHKMOTTOTMUL
[VZNKIGHRKZXGIQZUZNK
GXKGULZNKSGINOTK
HXKGQU[ZGZZNKYOJKUL
*KVGXZSKTZ
;YOTMG[ÔROGX_VU]KX
ZNKHUUSINKIQOTMLUX
GZZKSVZZUK^ZKTJZNK
HUUS
UXYNUXZKJ]OXOTM
*UKYZNKHUUSTUZ
K^ZKTJGTJOYLG[RZIUJK
HGJ
6UTZNKJOYVRG_
YIXKKTGZZNKMXU[TJ
IUTZXURY%
8KVGOXZNK588*
629]OXK58XKVGOX
ZNK-8=.9)4(1
]OXK
TU
)UTZOT[KJUTZNKTK^Z
VGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 93
CHART 20
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQLUXGYNUXZ
<OY[GRR_ZXGIKZNK]OXK
HKZ]KKTZNK588*
NGXTKYYLXUSZNK6
629]OXKGTJZNK
-8=.9)4(1]OXK
HGJ
IUTTKIZUXTKGXZNK
MUUJ
LXUSZNKHKMOTTOTMUL
HXKGQU[ZGZZNKYOJKUL
LXUSVOTULZNK0
ZNKHUUSZUZNK0
*KVGXZSKTZ
IUTTKIZUXZUVOTULZNK
IUTTKIZUXGTJZNK0
0IUTTKIZUX
IUTTKIZUXINKIQOTMLUX
UXYNUXZKJ]OXOTM
HGJ
MUUJ
8KVGOXZNK588*
629]OXK58XKVGOX
ZNK-8=.9)4(1
]OXK
LXUSZNKHKMOTTOTMUL
*KVGXZSKTZ
5 - 94
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 20
)UTZOT[KJLXUS
VGMK
;YOTMG[ÔROGX_VU]KX
XGOYKZNKHUUSZU
_KY
MXKGZKXZNGTJKMXKKY
<OY[GRR_INKIQ29('9
LUXJGSGMK9KK8KVGOX
HGJ
9KIZOUT
8KVRGIKGTJGJP[YZ
29('99KK8KVGOX
9KIZOUT
GTJK^ZKTJZNKHUUSZU
GVVXUÔSGZKR_LKKZ
MUUJ
9ZGXZZNKKTMOTKGTJ
JOYIUTTKIZ29('9
*UKYZNKKTMOTKYZUV%
'JP[YZ29('99KK
8KVGOX9KIZOUT
TU
*OYIUTTKIZ29(+9
_KY
*UKYZNKKTMOTKYZUV%
<OY[GRR_INKIQ29(+9
LUXJGSGMK9KK8KVGOX
HGJ
9KIZOUT
8KVRGIKGTJGJP[YZ
29(+99KK8KVGOX
9KIZOUT
MUUJ
TU
'JP[YZ29(+99KK
8KVGOX9KIZOUT
*OYIUTTKIZZNK0
)NKIQLUXGYNUXZ
VOTGTJ0VOT
HKZ]KKTZNK=.8*
*K[ZYINIUTTKIZUXY
_KY
90]OXKGTJZNK
Y]OZIN[VVKX]OXK
HGJ
NGXTKYYLXUSZNK0
8*=.66(*]OXK
IUTTKIZUXGTJZNK0
GXKGULZNKSGINOTK
LXUSVOTZUVOTULZNK
IUTTKIZUX[VZNKIGHRK
*UKYZNKKTMOTKYZUV%
0IUTTKIZUX
ZXGIQZUZNKHXKGQU[ZGZ
ZNKYOJKULZNKHUUS
INKIQOTMLUXVOTIN
VUOTZYGTJINGLKJUX
YNUXZKJ]OXOTMGTJ
XKVGOXZNK=.8*90
MUUJ
]OXK58XKVGOXZNK
8*=.66(*]OXK
)NKIQLUXGYNUXZ
HKZ]KKTZNK(18*90
TU
]OXKGTJZNK8*(1
629]OXKLXUSVOTUL
Y]OZIN[VVKX]OXK
HGJ
NGXTKYYLXUSZNK0
IUTTKIZUXGTJZNK0
ZNK0IUTTKIZUXGTJ
IUTTKIZUX[VZNKIGHRK
VOTULZNK0
IUTTKIZUX
ZNKYOJKULZNKHUUS
INKIQOTMLUXVOTIN
MUUJ
VUOTZYGTJINGLKJUX
YNUXZKJ]OXOTMGTJ
XKVGOXZNK(18*90
]OXK58XKVGOXZNK
LXUSZNKHKMOTTOTMUL
8*(1629]OXK
*KVGXZSKTZ
)UTZOT[KJUTZNKTK^Z
VGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 95
CHART 20
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQLUXGYNUXZ
HKZ]KKTZNK=.8*
90]OXKGTJZNK
=.(1629]OXKLXUS
Y]OZINRU]KX]OXK
HGJ
NGXTKYYLXUSZNK6
IUTTKIZUXGTJZNK6
VOTULZNK6
IUTTKIZUXZUVOTULZNK
IUTZXURY:)54
6IUTTKIZUX
INKIQOTMLUXVOTIN
VUOTZYGTJINGLKJUX
YNUXZKJ]OXOTMGTJ
XKVGOXZNK=.8*90
]OXK58XKVGOXZNK
MUUJ
=.(1629]OXK
)NKIQLUXGYNUXZ
HKZ]KKTZNK(18*90
]OXKGTJZNK(1=.
6+4-]OXKLXUSVOT
Y]OZINRU]KX]OXK
HGJ
NGXTKYYLXUSZNK6
IUTTKIZUXGTJZNK6
ULZNK6IUTTKIZUXZU
VOTULZNK6
IUTZXURY:)54
IUTTKIZUX
INKIQOTMLUXVOTIN
VUOTZYGTJINGLKJUX
MUUJ
YNUXZKJ]OXOTMGTJ
XKVGOXZNK(18*90
]OXK58XKVGOXZNK=.
6+4-]OXK
LXUSZNKHKMOTTOTMUL
*KVGXZSKTZ
5 - 96
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 20
)UTZOT[KJLXUS
VGMK
8GOYKZNKHUUSKTU[MN
HGJ
ZUIRKGXZNKXKYZVGJ
<OY[GRR_INKIQZNGZZNK
RUGJSUSKTZ]KRJSKTZ
LXKKR_XUZGZKYGXU[TJZNK
VO\UZ
MUUJ
<OY[GRR_INKIQ29(25
LUXJGSGMKGTJSKZGRROI
HGJ
JKHXOY
8KSU\KZNKJKHXOY58
XKVRGIKGTJGJP[YZ
29(259KK8KVGOX
9KIZOUT
MUUJ
:KYZ29(25LUX
VXUVKXUVKXGZOUT9KK
HGJ
8KVGOX9KIZOUT
8KVRGIKGTJGJP[YZ
29(259KK8KVGOX
9KIZOUT
MUUJ
)NKIQLUXVXUVKX
HGJ
GJP[YZSKTZUL29(25
'JP[YZ29(259KK
8KVGOX9KIZOUT
9KK8KVGOX9KIZOUT
MUUJ
*OYIUTTKIZZNK0]NOZK
VOTIUTTKIZUXLXUS
)NKIQZNKIUTTKIZUXY
HGJ
LUXGT_SKZGRVGXZOIRKY
<OY[GRR_ZXGIKZNK]OXOTM
MUUJ
NGXTKYYLXUSZNK
ZNKMXU[TJIUTZXURHU^
ZNGZSOMNZHKYNUXZOTM
JK[ZYINIUTTKIZUXZUZNK
:)54GTJJOYIUTTKIZ
ZNKZKXSOTGRYZUMKZNKX
MXU[TJIUTZXURHU^
29(25)NKIQLUXG
YNUXZHKZ]KKTZNK(8
<2<8+:]OXKGTJZNK
INKIQOTMLUXVOTIN
HGJ
8*(1)29]OXKGZ
VOTGTJVOTULZNK
VUOTZYGTJINGLKJUX
YNUXZKJ]OXOTMGTJ
XKVGOXZNK(8<2<8+:
)RKGTZNKIUTTKIZUXY
JK[ZYINIUTTKIZUXGZ
]OXK58XKVGOXZNK
8*(1)29]OXK
29(25
MUUJ
LXUSZNKHKMOTTOTMUL
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 97
CHART 20
)UTZOT[KJLXUS
VGMK
*OYIUTTKIZ29'>+9
TU
<OY[GRR_INKIQ
HGJ
29'>+9LUXJGSGMK
8KVRGIKGTJGJP[YZ
29'>+99KK8KVGOX
'ZZKSVZZUXGOYKGTJ
9KIZOUT
K^ZKTJZNKHUUS
MUUJ
*UKYZNKHUUSXGOYKUX
K^ZKTJ%
'JP[YZ29'>+99KK
8KVGOX9KIZOUT
_KY
)NKIQLUXIUTZOT[OZ_
HKZ]KKTZNK(28*0
<OY[GRR_OTYVKIZZNK
IUTZOT[OZ_
]OXOTMRUUQOTMLUXVOTIN
JGSGMK
LU[TJ
8KVGOXUXXKVRGIKZNK
(28*0]OXKUXZNK8*
GTJ8*629]OXKYOL
VUOTZYGTJINGLKJUX
629]OXKOLZNKHUUS
ZNKHUUSXGOYKYGTJ
HXUQKT]OXKY
XGOYKY58XKVGOXUX
INKIQLUXIUTZOT[OZ_
XKVRGIKZNK58(20UX
HKZ]KKTZNK58(20
8*=.66(*]OXKYOL
TUJGSGMK
GTJ8*=.66(*
ZNKHUUSK^ZKTJY
]OXKYOLZNKHUUS
K^ZKTJY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
TUIUTZOT[OZ_
)NKIQLUXIUTZOT[OZ_
HKZ]KKTZKXSOTGRYGTJ
<OY[GRR_OTYVKIZZNK
IUTZOT[OZ_
ULZNKIUTTKIZUXZU
VUOTZYGTJINGLKJUX
29(*9
HXUQKT]OXKY
TU
JGSGMK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
JGSGMK
LU[TJ
8KVGOXUXXKVRGIKZNK
=.(2629]OXK
TUIUTZOT[OZ_
IOXI[OZ58XKVGOXUX
XKVRGIKZNK-8=.
)'>+>]OXKIOXI[OZ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
5 - 98
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 20
)UTZOT[KJLXUS
VGMK
*OYIUTTKIZ29'>+9
TU
<OY[GRR_INKIQ
HGJ
29'>+9LUXJGSGMK
8KVRGIKGTJGJP[YZ
29'>+99KK8KVGOX
'ZZKSVZZUXGOYKGTJ
9KIZOUT
K^ZKTJZNKHUUS
MUUJ
*UKYZNKHUUSXGOYKUX
K^ZKTJ%
'JP[YZ29'>+99KK
8KVGOX9KIZOUT
_KY
)NKIQLUXIUTZOT[OZ_
HKZ]KKTZNK(28*0
<OY[GRR_OTYVKIZZNK
IUTZOT[OZ_
JGSGMK
8KVGOXUXXKVRGIKZNK
LU[TJ
(28*0]OXKUXZNK
GTJ-8=.)'>+>
VUOTZYGTJINGLKJUX
-8=.)'>+>]OXK
]OXKYOLZNKHUUSXGOYKY
HXUQKT]OXKY
OLZNKHUUSXGOYKY58
GTJINKIQLUXIUTZOT[OZ_
XKVGOXUXXKVRGIKZNK
HKZ]KKTZNK58(20
58(20UX588*
TUJGSGMK
GTJ588*629
629]OXKYOLZNKHUUS
]OXKYOLZNKHUUS
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)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
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)NKIQLUXIUTZOT[OZ_
HKZ]KKTZKXSOTGRYGTJ
<OY[GRR_OTYVKIZZNK
IUTZOT[OZ_
ULZNKIUTTKIZUXZU
VUOTZYGTJINGLKJUX
29(*9
HXUQKT]OXKY
TU
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)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
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LU[TJ
8KVGOXUXXKVRGIKZNK
=.(2629]OXK
TUIUTZOT[OZ_
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XKVRGIKZNK-8=.
)'>+>]OXKIOXI[OZ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 99
CHART 20
)UTZOT[KJLXUS
VGMK
2U]KXZNKHUUSZU
TU
GVVXUÔSGZKR_
<OY[GRR_INKIQ29(*9
HGJ
LUXJGSGMK
8KVRGIKGTJGJP[YZ
29(*99KK8KVGOX
JKMXKKY*OYIUTTKIZ
9KIZOUT
29(*9GTJGZZKSVZZU
MUUJ
XGOYKZNKHUUS
*UKYZNKHUUSXGOYK%
'JP[YZ29(*99KK
8KVGOX9KIZOUT
_KY
*OYIUTTKIZZNK0HRGIQ
VOTIUTTKIZUXLXUS
ZNKMXU[TJIUTZXURHU^
<OY[GRR_OTYVKIZZNK
IUTZOT[OZ_
RU]KXROSOZY]OZIN]OXOTM
NGXTKYYRUUQOTMLUX
:)54)NKIQLUXG
YNUXZHKZ]KKTZNK-8
UXHXUQKT]OXKY
TU
JGSGMK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
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ZNK=.(1629]OXK
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LU[TJ
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8KVGOXUXXKVRGIKZNK
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TUIUTZOT[OZ_
=.(1629]OXK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
5 - 100
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 20
)UTZOT[KJLXUS
VGMK
,[RR_XKZXGIZZNKHUUS
*OYIUTTKIZ29(89
<OY[GRR_INKIQ29(89
TU
LUXJGSGMKGTJINKIQ
8KVRGIKGTJGJP[YZ
HGJ
29(899KK8KVGOX
GTJGZZKSVZZUK^ZKTJ
9KIZOUT58XKSU\KZNK
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Y]OZIN
JKHXOY
*UKYZNKHUUSK^ZKTJ%
MUUJ
'JP[YZ29(899KK
8KVGOX9KIZOUT
_KY
*OYIUTTKIZZNK0
<OY[GRR_OTYVKIZZNK
VOT[VVKXROSOZY]OZIN
NGXTKYYIUTTKIZUX
IUTZOT[OZ_
NGXTKYYRUUQOTMLUX
)NKIQLUXIUTZOT[OZ_
HKZ]KKTVOTGTJVOT
UXHXUQKT]OXKY
TU
JGSGMK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
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ULZNK0IUTTKIZUX
JGSGMK
LU[TJ
8KVGOXUXXKVRGIKZNK
588*629]OXK
TUIUTZOT[OZ_
IOXI[OZ58XKVGOXUX
XKVRGIKZNK8*=.
66(*]OXKIOXI[OZ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 101
CHART 20
)UTZOT[KJLXUS
VGMK
,[RR_K^ZKTJZNKG^RKY
*OYIUTTKIZ29(89
<OY[GRR_INKIQ29(89
TU
LUXJGSGMKGTJINKIQ
8KVRGIKGTJGJP[YZ
HGJ
29(899KK8KVGOX
GTJGZZKSVZZUXKZXGIZ
9KIZOUT58XKSU\KZNK
ZNKG^RKY
Y]OZIN
JKHXOY
*UZNKG^RKYXKZXGIZ%
MUUJ
'JP[YZ29(899KK
8KVGOX9KIZOUT
_KY
*OYIUTTKIZZNK0
<OY[GRR_OTYVKIZZNK
VOT[VVKXROSOZY]OZIN
NGXTKYYIUTTKIZUX
IUTZOT[OZ_
TU
JGSGMK
NGXTKYYRUUQOTMLUX
)NKIQLUXIUTZOT[OZ_
HKZ]KKTVOTGTJVOT
UXHXUQKT]OXKY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
ULZNKIUTTKIZUXZU
29(89
JGSGMK
LU[TJ
8KVGOXUXXKVRGIKZNK
589(9:5]OXK
IOXI[OZ58XKVGOXUX
XKVRGIKZNK-8
TUIUTZOT[OZ_
)'>8:]OXKIOXI[OZ
*OYIUTTKIZZNK0HRGIQ
<OY[GRR_OTYVKIZZNK
VOTIUTTKIZUXLXUS
ZNKMXU[TJIUTZXURY
IUTZOT[OZ_
NGXTKYYRUUQOTMLUX
:)54GTJJOYIUTTKIZ
29(*9
UXHXUQKT]OXKY
TU
JGSGMK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
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)NKIQLUXIUTZOT[OZ_
HKZ]KKTVOTGTJVOT
JGSGMK
ULZNK6VOTRU]KX
LU[TJ
ROSOZY]OZINNGXTKYY
8KVGOXUXXKVRGIKZNK
IUTTKIZUX
589(9:5]OXK
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XKVRGIKZNK-8
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)'>8:]OXKIOXI[OZ
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/TJ[YZXOKY9KX\OIK
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5 - 102
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 20
)UTZOT[KJLXUS
VGMK
)UTTKIZ29'>+9
,[RR_XKZXGIZZNKHUUS
)UTY[RZZNK-KTOK
TU
GTJL[RR_K^ZKTJZNK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
G^RKY8GOYKZNKHUUS
ZUGVVXUÔSGZKR_
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29'>+9*OYIUTTKIZ
29(89GTJOTYZGRRG
]OXKP[SVKXHKZ]KKT
ZKXSOTGRGTJZKXSOTGR
ULZNKIUTTKIZUXZU
29(89'ZZKSVZZU
XKZXGIZZNKG^RKY
*UZNKG^RKYXKZXGIZ%
_KY
+^ZKTJZNKG^RKY
TU
*OYIUTTKIZ29(*9
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HGJ
29(*9LUXJGSGMK
8KVRGIKGTJGJP[YZ
29(*99KK8KVGOX
9KIZOUT
'ZZKSVZZUXKZXGIZZNK
MUUJ
G^RKY
*UZNKG^RKYXKZXGIZ%
'JP[YZ29(*99KK
8KVGOX9KIZOUT
_KY
*OYIUTTKIZZNK0HRGIQ
<OY[GRR_OTYVKIZZNK
VOTIUTTKIZUXLXUS
RU]KXROSOZY]OZIN
ZNKMXU[TJIUTZXURHU^
IUTZOT[OZ_
NGXTKYYRUUQOTMLUX
)NKIQLUXIUTZOT[OZ_
HKZ]KKTVOTGTJVOT
UXHXUQKT]OXKY
TU
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)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
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ULZNKIUTTKIZUXZU
JGSGMK
29(*9
LU[TJ
8KVGOXUXXKVRGIKZNK
8*968<]OXKIOXI[OZ
UXZNK589(9:5
TUIUTZOT[OZ_
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)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 103
Chart 21
Boom
Envelope
Safety Switch
Failure,
S-120 and
S-125 Models
Be sure all other
functions operate
normally.
properly connected.
=OZNZNKQK_Y]OZIN
_KY
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54
V[RRKJU[ZZUZNK
VUYOZOUTYZGXZZNK
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8GOYKZNKHUUSZUG
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K^ZKTJZNKHUUS
=ORRZNKHUUSK^ZKTJZU
SUXKZNGTLKKZ
S]OZNU[Z
YZUVVOTMZNKKTMOTK%
*'4-+8 /,:.+(553
+>:+4*9:5358+:.'4
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=/:.5;:9:566/4-:.+
+4-/4+9:56
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TU
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*OYIUTTKIZ29('5
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ULZNKIUTTKIZUXZUIRUYK
ZNKIUTZGIZY<KXOL_ZNGZ
ZNKJOYVRG_YIXKKTGZZNK
MXU[TJIUTZXURYXKGJY
$
+^ZKTJZNKHUUS
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*'4-+8 /,:.+(553
+>:+4*9:.+(553
+>:+4*:5358+:.'4
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=/:.5;:9:566/4-:.+
+4-/4+9:56
/33+*/':+2?
TU
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 104
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 21
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
8KZXGIZZNKHUUSZU
_KY
]OZNOTOTINKYULL[RR
)UTZOT[KJZU
VGMK
XKZXGIZOUTGTJL[RR_RU]KX
ZNKHUUS8KSU\KZNK
HUUSKTJIU\KXLXUS
ZNKVO\UZKTJULZNK
HUUSGTJXKSU\KZNK
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29(9;YOTMZNKGXS
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29(9XUZGZKZNKNKGJ
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JUKY6TUZGVVKGX
MXU[TJIUTZXURY%
*'4-+8 /,:.+(553
+>:+4*99:56
/33+*/':+2?
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)UTZOT[KJZU
VGMK
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JKMXKKYIU[TZKX
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*'4-+8 /,:.+(553
+>:+4*99:56
/33+*/':+2?
TU
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 105
CHART 21
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/TYZGRRZNKGXSUTZU
_KY
29(9GTJOTYZGRRZNK
)UTZOT[KJZU
VGMK
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8GOYKZNKHUUSZU
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*'4-+8 /,:.+(553
25=+89:52+99:.'4
*+-8++9 9:56
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29('5GTJIUTTKIZ
29('5ZUZNK]OXK
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8GOYKZNKHUUSZUZNK
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9:56/33+*/':+2?
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5 - 106
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 21
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
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TU
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)UTZOT[KJZU
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45:95;4*/4-9:56
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45:+ /,:.+(553
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 107
CHART 21
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
8KSU\KZNK]OXKP[SVKX
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)UTZOT[KJZU
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29'>+9GTJOTYZGRRG
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45:+ /,:.+(553
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/TYZGRRGJOMOZGRVXUZXGIZUX
UTZUZNKZUVULZNK
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ZNKHUUS*UKYZNK
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HKLUXKJKMXKKY%
45:+ /,:.+(553
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9:56
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45:+ /,:.+(553
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TU
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5 - 108
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 21
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)UTTKIZ29(+5
_KY
29'>+529'>+5
)UTZOT[KJZU
VGMK
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29'>+929(89
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*OYIUTTKIZ29'>+9
'ZZKSVZZUXKZXGIZZNK
G^RKY
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TU
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 109
CHART 21
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
,[RR_K^ZKTJZNKG^RKY
TU
<OY[GRR_INKIQ29(89
8KVRGIKGTJGJP[YZ
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*OYIUTTKIZ29(89
LUXJGSGMKGTJINKIQ
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9KIZOUT58XKSU\KZNK
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Y]OZIN
JKHXOY
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*UZNKG^RKYXKZXGIZ%
MUUJ
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8KVGOX9KIZOUT
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IUTZOT[OZ_
TU
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NGXTKYYRUUQOTMLUX
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]OXKNGXTKYYHKZ]KKT
UXHXUQKT]OXKY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
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8KVGOXUXXKVRGIKZNK
-8)'>8:]OXK
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TUIUTZOT[OZ_
9(9:5]OXKIOXI[OZ
*OYIUTTKIZZNK0HRGIQ
<OY[GRR_OTYVKIZZNK
VOTIUTTKIZUXLXUS
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IUTZOT[OZ_
NGXTKYYRUUQOTMLUX
:)54*OYIUTTKIZ
29(*9)NKIQLUX
UXHXUQKT]OXKY
TU
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)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
IUTZOT[OZ_OTZNKRU]KX
ROSOZY]OZIN]OXKNGXTKYY
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ULZNK6IUTTKIZUX
JGSGMK
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8KVGOXUXXKVRGIKZNK
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)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
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5 - 110
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 21
)UTZOT[KJLXUS
VGMK
XKZXGIZZNKHUUS[TZOR
_KY
<OY[GRR_INKIQ29(+9
LUXJGSGMKGTJINKIQ
8KVRGIKGTJGJP[YZ
HGJ
29(+99KK8KVGOX
ZNKHUUSOYK^ZKTJKJ
9KIZOUT58XKSU\KZNK
RKYYZNGTLKKZ9ZGXZ
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JKHXOY
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*OYIUTTKIZ29(+9
MUUJ
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'JP[YZ29(+99KK
8KVGOX9KIZOUT
TU
*OYIUTTKIZ29('9
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<OY[GRR_INKIQ29('9
LUXJGSGMK9KK8KVGOX
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9KIZOUT
8KVRGIKGTJGJP[YZ
29('99KK8KVGOX
9KIZOUT
MUUJ
'JP[YZ29('99KK
TU
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*OYIUTTKIZZNK0
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_KY
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8KVGOXZNK=.8*90
]OXK58XKVGOXZNK
8*=.66(*]OXK
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MUUJ
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IUTTKIZUXGTJVOTUL
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8KVGOXZNK(18*90
]OXK58XKVGOXZNK
8*(1629]OXK
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/TJ[YZXOKY9KX\OIK
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)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 111
CHART 21
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQLUXGYNUXZ
HKZ]KKTVOTGTJVOT
Y]OZINRU]KX]OXK
ULZNK0IUTTKIZUX
'XKZNK]OXKYYNUXZKJ
_KY
ZUMKZNKX%
NGXTKYYLXUSZNK0
IUTZXURY:)54
INKIQOTMLUXVOTIN
VUOTZYGTJINGLKJUX
YNUXZKJ]OXOTMGTJ
XKVGOXZNK=.8*90
]OXK58XKVGOXZNK
TU
8*=.66(*]OXK
)NKIQLUXGYNUXZ
HKZ]KKTVOTULZNK0
Y]OZINRU]KX]OXK
IUTTKIZUXGTJVOTUL
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NGXTKYYKYLXUSZNK0
_KY
'XKZNK]OXKYYNUXZKJ
IUTZXURY:)54GTJZNK
ZUMKZNKX%
0IUTTKIZUXZUZNK
MXU[TJIUTZXURY
TU
INKIQOTMLUXVOTIN
VUOTZYGTJINGLKJUX
YNUXZKJ]OXOTMGTJ
5 - 112
)UTY[RZZNK-KTOK
XKVGOXZNK(18*90
/TJ[YZXOKY9KX\OIK
]OXK58XKVGOXZNK
*KVGXZSKTZ
8*(1629]OXK
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 21
)UTZOT[KJLXUS
VGMK
XKZXGIZZNKHUUS[TZOR
_KY
ZNKHUUSOYK^ZKTJKJ
<OY[GRR_INKIQ29(89
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HGJ
9KIZOUT
8KVRGIKGTJGJP[YZ
29(899KK8KVGOX
9KIZOUT
RKYYZNGTLKKZ9ZGXZ
ZNKKTMOTK
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*OYIUTTKIZ29(89
*UKYZNKKTMOTKYZUV%
'JP[YZ29(899KK
8KVGOX9KIZOUT
TU
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8KVRGIKGTJGJP[YZ
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9KIZOUT
MUUJ
'JP[YZ29('99KK
TU
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9ZUVZNKKTMOTK
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)NKIQLUXGYNUXZ
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NGXTKYYLXUSZNK0
*K[ZYINIUTTKIZUXY
ZNK0IUTTKIZUX
IUTTKIZUXGTJZNK0
IUTTKIZUX[VZNKIGHRK
GXKGULZNKSGINOTK
'ZZKSVZZUYZGXZZNK
ZNKYOJKULZNKHUUS
KTMOTK
INKIQOTMLUXVOTIN
*UKYZNKKTMOTKYZGXZ
VUOTZYGTJINGLKJUX
GTJJUKY6'6(
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6666
XKVGOXZNK=.8*90
MUUJ
(5532+4-:.
6GTJ
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MXU[TJIUTZXURY%
)NKIQLUXGYNUXZ
HKZ]KKTVOTULZNK0
IUTTKIZUXGTJVOTUL
ZNK0IUTTKIZUX
Y]OZIN[VVKX]OXK
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NGXTKYYLXUSZNK0
IUTTKIZUXGTJZNK0
IUTTKIZUX[VZNKIGHRK
TU
TU
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)UTY[RZZNK-KTOK
VUOTZYGTJINGLKJUX
/TJ[YZXOKY9KX\OIK
YNUXZKJ]OXOTMGTJ
*KVGXZSKTZ
XKVGOXZNK(18*90
]OXK58XKVGOXZNK
(1=.6+4-]OXK
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 113
CHART 21
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQLUXGYNUXZ
HKZ]KKTVOTULZNK
6IUTTKIZUXGTJVOT
Y]OZINRU]KX]OXK
_KY
NGXTKYYLXUSZNK6
ULZNK6IUTTKIZUX
IUTTKIZUXGTJZNK6
'XKZNK]OXKYYNUXZKJ
ZUMKZNKX%
IUTZXURY:)54
INKIQOTMLUXVOTIN
VUOTZYGTJINGLKJUX
YNUXZKJ]OXOTMGTJ
XKVGOXZNK=.8*90
]OXK58XKVGOXZNK
TU
=.(1629]OXK
)NKIQLUXGYNUXZ
HKZ]KKTVOTULZNK
Y]OZINRU]KX]OXK
6IUTTKIZUXGTJVOT
ULZNK6IUTTKIZUX
NGXTKYYKYLXUSZNK6
_KY
'XKZNK]OXKYYNUXZKJ
IUTZXURY:)54GTJZNK
ZUMKZNKX%
6IUTTKIZUXZUZNK
MXU[TJIUTZXURY
TU
INKIQOTMLUXVOTIN
VUOTZYGTJINGLKJUX
YNUXZKJ]OXOTMGTJ
5 - 114
)UTY[RZZNK-KTOK
XKVGOXZNK(18*90
/TJ[YZXOKY9KX\OIK
]OXK58XKVGOXZNK
*KVGXZSKTZ
(1=.6+4-]OXK
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 21
)UTZOT[KJLXUS
VGMK
*OYIUTTKIZ29(9
9ZGXZZNKKTMOTKGTJ
JUKYTUZ
K^ZKTJ
GZZKSVZZUK^ZKTJZNK
<OY[GRR_ INKIQ 29(9

LUXJGSGMK9KK8KVGOX
HGJ
9KIZOUT
8KVRGIKGTJGJP[YZ
29(99KK8KVGOX
9KIZOUT
HUUS
*UKYZNKHUUSK^ZKTJ
MUUJ
GTJOYLG[RZIUJK6
TUZUTZNKJOYVRG_
YIXKKTGZZNKMXU[TJ
'JP[YZ29(99KK
IUTZXURY%
8KVGOX9KIZOUT
K^ZKTJY
*OYIUTTKIZZNK0
6N_YOIGRR_V[RRZNK
IGHRKHXKGQNGXTKYY
LXUSZNK[VVKXROSOZ
Y]OZINNGXTKYYUTZNK
NGXTKYYLXUSZNKIGHRK
JUKYTUZ
K^ZKTJ
ZXGIQGTJZNKOTZKXTGR
IGHRKZXGIQINKIQOTMLUX
YOJKULZNKHUUSZ[HKGZ
ZNKVRGZLUXSKTJULZNK
GTJYNUXZKJ]OXOTMGTJ
SGINOTK'ZZKSVZZU
XKVGOXUXXKVRGIKZNK
K^ZKTJZNKHUUS*UKY
[VVKXIGHRKHXKGQ
ZNKHUUSK^ZKTJGTJOY
NGXTKYY
LG[RZIUJK6TUZUT
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MXU[TJIUTZXURY%
K^ZKTJY
*OYIUTTKIZZNK0
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K^ZKTJ
LXUSZNK0IUTTKIZUX
MUUJ
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[VZNKIGHRKZXGIQZUZNK
GXKGULZNKSGINOTK
HXKGQU[ZGZZNKYOJKUL
*KVGXZSKTZ
;YOTMG[ÔROGX_VU]KX
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*UKYZNKHUUSK^ZKTJ
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MXU[TJIUTZXURY%
ZNK-8=.9)4(1
]OXK
K^ZKTJY
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 115
CHART 21
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQLUXGYNUXZ
<OY[GRR_ZXGIKZNK]OXK
HKZ]KKTVOTULZNK0
NGXTKYYLXUSZNK6
IUTTKIZUXGTJVOTUL
ZNK0IUTTKIZUX
HGJ
IUTTKIZUXTKGXZNK
MUUJ
LXUSZNKHKMOTTOTMUL
HXKGQU[ZGZZNKYOJKUL
ZNKHUUSZUZNK0
*KVGXZSKTZ
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IUTTKIZUXINKIQOTMLUX
UXYNUXZKJ]OXOTM
HGJ
MUUJ
8KVGOXZNK588*
629]OXK58XKVGOX
ZNK-8=.9)4(1
]OXK
LXUSZNKHKMOTTOTMUL
*KVGXZSKTZ
5 - 116
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 21
)UTZOT[KJLXUS
VGMK
;YOTMG[ÔROGX_VU]KX
XGOYKZNKHUUSZU
_KY
<OY[GRR_INKIQ29('9
LUXJGSGMKGTJINKIQ
8KVRGIKGTJGJP[YZ
HGJ
29('99KK8KVGOX
MXKGZKXZNGTJKMXKKY
9KIZOUT58XKSU\KZNK
GTJK^ZKTJZNKHUUSZU
Y]OZIN
JKHXOY
GVVXUÔSGZKR_LKKZ
9ZGXZZNKKTMOTKGTJ
MUUJ
JOYIUTTKIZ29('9
*UKYZNKKTMOTKYZUV%
'JP[YZ29('99KK
8KVGOX9KIZOUT
TU
*OYIUTTKIZ29(+9
*UKYZNKKTMOTKYZUV%
_KY
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LUXJGSGMK9KK8KVGOX
HGJ
9KIZOUT
8KVRGIKGTJGJP[YZ
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9KIZOUT
MUUJ
TU
'JP[YZ29(+99KK
8KVGOX9KIZOUT
*OYIUTTKIZZNK0
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Y]OZIN[VVKX]OXK
NGXTKYYLXUSZNK0
IUTTKIZUXGTJZNK0
GXKGULZNKSGINOTK
IUTTKIZUX[VZNKIGHRK
*UKYZNKKTMOTKYZUV
GTJJUKY6'6(
ZNKYOJKULZNKHUUS
6666
INKIQOTMLUXVOTIN
6GTJHUUSRKTMZN
VUOTZYGTJINGLKJUX
LG[RZGVVKGXUTZNK
YNUXZKJ]OXOTMGTJ
MUUJ
JOYVRG_YIXKKTGZZNK
XKVGOXZNK=.8*90
MXU[TJIUTZXURY%
]OXK58XKVGOXZNK
8*=.66(*]OXK
)NKIQLUXGYNUXZ
HKZ]KKTVOTULZNK0
IUTTKIZUXGTJVOTUL
ZNK0IUTTKIZUX
Y]OZIN[VVKX]OXK
HGJ
NGXTKYYLXUSZNK0
IUTTKIZUXGTJZNK0
IUTTKIZUX[VZNKIGHRK
TU
MUUJ
ZNKYOJKULZNKHUUS
INKIQOTMLUXVOTIN
VUOTZYGTJINGLKJUX
LXUSZNKHKMOTTOTMUL
YNUXZKJ]OXOTMGTJ
XKVGOXZNK(18*90
]OXK58XKVGOXZNK
*KVGXZSKTZ
8*(1629]OXK
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 117
CHART 21
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQLUXGYNUXZ
HKZ]KKTVOTULZNK
HGJ
Y]OZINRU]KX]OXK
6IUTTKIZUXGTJVOT
NGXTKYYLXUSZNK6
ULZNK6IUTTKIZUX
IUTTKIZUXGTJZNK6
IUTZXURY:)54
INKIQOTMLUXVOTIN
VUOTZYGTJINGLKJUX
YNUXZKJ]OXOTMGTJ
XKVGOXZNK=.8*90
MUUJ
]OXK58XKVGOXZNK
=.(1629]OXK
)NKIQLUXGYNUXZ
HKZ]KKTVOTULZNK
HGJ
Y]OZINRU]KX]OXK
6IUTTKIZUXGTJVOT
NGXTKYYLXUSZNK6
ULZNK6IUTTKIZUX
IUTTKIZUXGTJZNK6
MUUJ
IUTZXURY:)54
INKIQOTMLUXVOTIN
VUOTZYGTJINGLKJUX
YNUXZKJ]OXOTMGTJ
LXUSZNKHKMOTTOTMUL
XKVGOXZNK(18*90
]OXK58XKVGOXZNK
=.6+4-]OXK
*KVGXZSKTZ
5 - 118
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 21
)UTZOT[KJLXUS
VGMK
;YOTMG[ÔROGX_VU]KX
XGOYKZNKHUUSZU
_KY
MXKGZKXZNGTJKMXKKY
<OY[GRR_INKIQ29('9
LUXJGSGMK9KK8KVGOX
HGJ
9KIZOUT
8KVRGIKGTJGJP[YZ
29('99KK8KVGOX
9KIZOUT
GTJL[RR_K^ZKTJZNK
HUUS9ZGXZZNKKTMOTK
MUUJ
GTJJOYIUTTKIZ
29('9
*UKYZNKKTMOTKYZUV%
'JP[YZ29('99KK
8KVGOX9KIZOUT
TU
*OYIUTTKIZ29(89
*UKYZNKKTMOTKYZUV%
_KY
<OY[GRR_INKIQ29(89
LUXJGSGMK9KK8KVGOX
HGJ
9KIZOUT
8KVRGIKGTJGJP[YZ
29(899KK8KVGOX
9KIZOUT
MUUJ
TU
'JP[YZ29(899KK
8KVGOX9KIZOUT
*OYIUTTKIZZNK0
VOTGTJ0VOT
)NKIQLUXGYNUXZ
_KY
HKZ]KKTVOTULZNK0
HGJ
Y]OZIN[VVKX]OXK
JK[ZYINIUTTKIZUXY
IUTTKIZUXGTJVOTUL
NGXTKYYLXUSZNK0
ZNK0IUTTKIZUX
IUTTKIZUXGTJZNK0
GXKGULZNKSGINOTK
IUTTKIZUX[VZNKIGHRK
*UKYZNKKTMOTKYZUV
GTJJUKY6'6(
ZNKYOJKULZNKHUUS
6666
INKIQOTMLUXVOTIN
6GTJHUUSRKTMZN
VUOTZYGTJINGLKJUX
LG[RZGVVKGXUTZNK
YNUXZKJ]OXOTMGTJ
JOYVRG_YIXKKTGZZNK
XKVGOXZNK=.8*90
MUUJ
MXU[TJIUTZXURY%
]OXK58XKVGOXZNK
=.(1629]OXK
)NKIQLUXGYNUXZ
HKZ]KKTVOTULZNK0
IUTTKIZUXGTJVOTUL
ZNK0IUTTKIZUX
Y]OZIN[VVKX]OXK
HGJ
NGXTKYYLXUSZNK0
IUTTKIZUXGTJZNK0
IUTTKIZUX[VZNKIGHRK
TU
MUUJ
ZNKYOJKULZNKHUUS
INKIQOTMLUXVOTIN
VUOTZYGTJINGLKJUX
LXUSZNKHKMOTTOTMUL
YNUXZKJ]OXOTMGTJ
XKVGOXZNK(18*90
]OXK58XKVGOXZNK
*KVGXZSKTZ
(1=.6+4-]OXK
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 119
CHART 21
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQLUXGYNUXZ
HKZ]KKTVOTULZNK
HGJ
Y]OZINRU]KX]OXK
6IUTTKIZUXGTJVOT
NGXTKYYLXUSZNK6
ULZNK6IUTTKIZUX
IUTTKIZUXGTJZNK6
IUTZXURY:)54
INKIQOTMLUXVOTIN
VUOTZYGTJINGLKJUX
YNUXZKJ]OXOTMGTJ
XKVGOXZNK=.8*90
MUUJ
]OXK58XKVGOXZNK
=.(1629]OXK
)NKIQLUXGYNUXZ
HKZ]KKTVOTULZNK
HGJ
Y]OZINRU]KX]OXK
6IUTTKIZUXGTJVOT
NGXTKYYLXUSZNK6
ULZNK6IUTTKIZUX
IUTTKIZUXGTJZNK6
MUUJ
IUTZXURY:)54
INKIQOTMLUXVOTIN
VUOTZYGTJINGLKJUX
YNUXZKJ]OXOTMGTJ
LXUSZNKHKMOTTOTMUL
XKVGOXZNK(18*90
]OXK58XKVGOXZNK
(1=.6+4-]OXK
*KVGXZSKTZ
5 - 120
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 21
)UTZOT[KJLXUS
VGMK
8GOYKZNKHUUSKTU[MN
HGJ
ZUIRKGXZNKXKYZVGJ
<OY[GRR_INKIQZNGZZNK
RUGJSUSKTZ]KRJSKTZ
LXKKR_XUZGZKYGXU[TJZNK
VO\UZ
MUUJ
<OY[GRR_INKIQ29(25
LUXJGSGMKGTJSKZGRROI
HGJ
JKHXOY
8KSU\KZNKJKHXOY58
XKVRGIKGTJGJP[YZ
29(259KK8KVGOX
9KIZOUT
MUUJ
:KYZ29(25LUX
VXUVKXUVKXGZOUT9KK
HGJ
8KVGOX9KIZOUT
8KVRGIKGTJGJP[YZ
29(259KK8KVGOX
9KIZOUT
MUUJ
)NKIQLUXVXUVKX
HGJ
GJP[YZSKTZUL29(25
'JP[YZ29(259KK
8KVGOX9KIZOUT
9KK8KVGOX9KIZOUT
MUUJ
*OYIUTTKIZZNK0]NOZK
VOTIUTTKIZUXLXUS
)NKIQZNKIUTTKIZUXY
HGJ
LUXGT_SKZGRVGXZOIRKY
<OY[GRR_ZXGIKZNK]OXOTM
MUUJ
NGXTKYYLXUSZNK
ZNKMXU[TJIUTZXURHU^
ZNGZSOMNZHKYNUXZOTM
JK[ZYINIUTTKIZUXZUZNK
:)54GTJJOYIUTTKIZ
ZNKZKXSOTGRYZUMKZNKX
MXU[TJIUTZXURHU^
29(25)NKIQLUXG
YNUXZHKZ]KKTZNK(8
<2<8+:]OXKGTJZNK
INKIQOTMLUXVOTIN
HGJ
8*(1)29]OXKGZ
VOTGTJVOTULZNK
VUOTZYGTJINGLKJUX
YNUXZKJ]OXOTMGTJ
XKVGOXZNK(8<2<8+:
)RKGTZNKIUTTKIZUXY
JK[ZYINIUTTKIZUXGZ
]OXK58XKVGOXZNK
8*(1)29]OXK
29(25
MUUJ
LXUSZNKHKMOTTOTMUL
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 121
CHART 21
)UTZOT[KJLXUS
VGMK
*OYIUTTKIZ29'>+9
TU
<OY[GRR_INKIQ
HGJ
29'>+9LUXJGSGMK
8KVRGIKGTJGJP[YZ
29'>+99KK8KVGOX
'ZZKSVZZUXGOYKGTJ
9KIZOUT
K^ZKTJZNKHUUS
MUUJ
*UKYZNKHUUSXGOYKUX
K^ZKTJ%
'JP[YZ29'>+99KK
8KVGOX9KIZOUT
_KY
)NKIQLUXIUTZOT[OZ_
HKZ]KKTZNK(28*0
<OY[GRR_OTYVKIZZNK
IUTZOT[OZ_
JGSGMK
LU[TJ
8KVGOXUXXKVRGIKZNK
(28*0]OXKUXZNK8*
GTJ8*629]OXKYOL
VUOTZYGTJINGLKJUX
629]OXKOLZNKHUUS
ZNKHUUSXGOYKYGTJ
HXUQKT]OXKY
XGOYKY58XKVGOXUX
INKIQLUXIUTZOT[OZ_
XKVRGIKZNK58(20UX
HKZ]KKTZNK58(20
8*=.66(*]OXKYOL
TUJGSGMK
GTJ8*=.66(*
ZNKHUUSK^ZKTJY
]OXKYOLZNKHUUS
K^ZKTJY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
TUIUTZOT[OZ_
)NKIQLUXIUTZOT[OZ_
HKZ]KKTZKXSOTGRYGTJ
<OY[GRR_OTYVKIZZNK
IUTZOT[OZ_
ULZNKIUTTKIZUXZU
VUOTZYGTJINGLKJUX
29(*9
HXUQKT]OXKY
TU
JGSGMK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
JGSGMK
LU[TJ
8KVGOXUXXKVRGIKZNK
=.(2629]OXK
TUIUTZOT[OZ_
IOXI[OZ58XKVGOXUX
XKVRGIKZNK-8=.
)'>+>]OXKIOXI[OZ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
5 - 122
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 21
)UTZOT[KJLXUS
VGMK
*OYIUTTKIZ29'>+9
TU
<OY[GRR_INKIQ
HGJ
29'>+9LUXJGSGMK
8KVRGIKGTJGJP[YZ
29'>+99KK8KVGOX
'ZZKSVZZUXGOYKGTJ
9KIZOUT
K^ZKTJZNKHUUS
MUUJ
*UKYZNKHUUSXGOYKUX
K^ZKTJ%
'JP[YZ29'>+99KK
8KVGOX9KIZOUT
_KY
)NKIQLUXIUTZOT[OZ_
HKZ]KKTZNK(28*0
<OY[GRR_OTYVKIZZNK
IUTZOT[OZ_
JGSGMK
8KVGOXUXXKVRGIKZNK
LU[TJ
(28*0]OXKUXZNK
GTJ-8=.)'>+>
VUOTZYGTJINGLKJUX
-8=.)'>+>]OXK
]OXKYOLZNKHUUSXGOYKY
HXUQKT]OXKY
OLZNKHUUSXGOYKY58
GTJINKIQLUXIUTZOT[OZ_
XKVGOXUXXKVRGIKZNK
HKZ]KKTZNK58(20
58(20UX588*
TUJGSGMK
GTJ588*629
629]OXKYOLZNKHUUS
]OXKYOLZNKHUUS
K^ZKTJY
K^ZKTJY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
TUIUTZOT[OZ_
)NKIQLUXIUTZOT[OZ_
HKZ]KKTZKXSOTGRYGTJ
<OY[GRR_OTYVKIZZNK
IUTZOT[OZ_
ULZNKIUTTKIZUXZU
VUOTZYGTJINGLKJUX
29(*9
HXUQKT]OXKY
TU
JGSGMK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
JGSGMK
LU[TJ
8KVGOXUXXKVRGIKZNK
=.(2629]OXK
TUIUTZOT[OZ_
IOXI[OZ58XKVGOXUX
XKVRGIKZNK-8=.
)'>+>]OXKIOXI[OZ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 123
CHART 21
)UTZOT[KJLXUS
VGMK
2U]KXZNKHUUSZU
TU
GVVXUÔSGZKR_
<OY[GRR_INKIQ29(*9
HGJ
LUXJGSGMK
8KVRGIKGTJGJP[YZ
29(*99KK8KVGOX
JKMXKKY*OYIUTTKIZ
9KIZOUT
29(*9GTJGZZKSVZZU
MUUJ
XGOYKZNKHUUS
*UKYZNKHUUSXGOYK%
'JP[YZ29(*99KK
8KVGOX9KIZOUT
_KY
*OYIUTTKIZZNK0HRGIQ
VOTIUTTKIZUXLXUS
ZNKMXU[TJIUTZXURHU^
<OY[GRR_OTYVKIZZNK
IUTZOT[OZ_
NGXTKYYRUUQOTMLUX
:)54)NKIQLUXG
YNUXZHKZ]KKTZNK-8
UXHXUQKT]OXKY
TU
JGSGMK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
=.)'>+>]OXKGTJ
ZNK=.(1629]OXK
JGSGMK
GZVOTGTJVOTULZNK
LU[TJ
IUTTKIZUXGZ29(*9
8KVGOXUXXKVRGIKZNK
-8=.)'>+>]OXK
TUIUTZOT[OZ_
=.(1629]OXK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
5 - 124
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 21
)UTZOT[KJLXUS
VGMK
,[RR_XKZXGIZZNKHUUS
*OYIUTTKIZ29(89
<OY[GRR_INKIQ29(89
TU
LUXJGSGMKGTJINKIQ
8KVRGIKGTJGJP[YZ
HGJ
29(899KK8KVGOX
GTJGZZKSVZZUK^ZKTJ
9KIZOUT58XKSU\KZNK
ZNKHUUS
Y]OZIN
JKHXOY
*UKYZNKHUUSK^ZKTJ%
MUUJ
'JP[YZ29(899KK
8KVGOX9KIZOUT
_KY
*OYIUTTKIZZNK0
<OY[GRR_OTYVKIZZNK
VOT[VVKXROSOZY]OZIN
NGXTKYYIUTTKIZUX
IUTZOT[OZ_
NGXTKYYRUUQOTMLUX
)NKIQLUXIUTZOT[OZ_
HKZ]KKTVOTGTJVOT
UXHXUQKT]OXKY
TU
JGSGMK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
ULZNK0IUTTKIZUX
JGSGMK
LU[TJ
8KVGOXUXXKVRGIKZNK
588*629]OXK
TUIUTZOT[OZ_
IOXI[OZ58XKVGOXUX
XKVRGIKZNK8*=.
66(*]OXKIOXI[OZ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 125
CHART 21
)UTZOT[KJLXUS
VGMK
,[RR_K^ZKTJZNKG^RKY
*OYIUTTKIZ29(89
<OY[GRR_INKIQ29(89
TU
LUXJGSGMKGTJINKIQ
8KVRGIKGTJGJP[YZ
HGJ
29(899KK8KVGOX
GTJGZZKSVZZUXKZXGIZ
9KIZOUT58XKSU\KZNK
ZNKG^RKY
Y]OZIN
JKHXOY
*UZNKG^RKYXKZXGIZ%
MUUJ
'JP[YZ29(899KK
8KVGOX9KIZOUT
_KY
*OYIUTTKIZZNK0
<OY[GRR_OTYVKIZZNK
VOT[VVKXROSOZY]OZIN
NGXTKYYIUTTKIZUX
IUTZOT[OZ_
TU
JGSGMK
NGXTKYYRUUQOTMLUX
)NKIQLUXIUTZOT[OZ_
HKZ]KKTVOTGTJVOT
UXHXUQKT]OXKY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
ULZNKIUTTKIZUXZU
29(89
JGSGMK
LU[TJ
8KVGOXUXXKVRGIKZNK
589(9:5]OXK
IOXI[OZ58XKVGOXUX
XKVRGIKZNK-8
TUIUTZOT[OZ_
)'>8:]OXKIOXI[OZ
*OYIUTTKIZZNK0HRGIQ
<OY[GRR_OTYVKIZZNK
VOTIUTTKIZUXLXUS
ZNKMXU[TJIUTZXURY
IUTZOT[OZ_
NGXTKYYRUUQOTMLUX
:)54GTJJOYIUTTKIZ
29(*9
UXHXUQKT]OXKY
TU
JGSGMK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)NKIQLUXIUTZOT[OZ_
HKZ]KKTVOTGTJVOT
JGSGMK
ULZNK6VOTRU]KX
LU[TJ
ROSOZY]OZINNGXTKYY
8KVGOXUXXKVRGIKZNK
IUTTKIZUX
589(9:5]OXK
IOXI[OZ58XKVGOXUX
XKVRGIKZNK-8
TUIUTZOT[OZ_
)'>8:]OXKIOXI[OZ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
5 - 126
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 21
)UTZOT[KJLXUS
VGMK
)UTTKIZ29'>+9
,[RR_XKZXGIZZNKHUUS
)UTY[RZZNK-KTOK
TU
GTJL[RR_K^ZKTJZNK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
G^RKY8GOYKZNKHUUS
ZUGVVXUÔSGZKR_
JKMXKKY*OYIUTTKIZ
29'>+9*OYIUTTKIZ
29(89GTJOTYZGRRG
]OXKP[SVKXHKZ]KKT
ZKXSOTGRGTJZKXSOTGR
ULZNKIUTTKIZUXZU
29(89'ZZKSVZZU
XKZXGIZZNKG^RKY
*UZNKG^RKYXKZXGIZ%
_KY
+^ZKTJZNKG^RKY
TU
*OYIUTTKIZ29(*9
<OY[GRR_OTYVKIZ
HGJ
29(*9LUXJGSGMK
8KVRGIKGTJGJP[YZ
29(*99KK8KVGOX
9KIZOUT
'ZZKSVZZUXKZXGIZZNK
MUUJ
G^RKY
*UZNKG^RKYXKZXGIZ%
'JP[YZ29(*99KK
8KVGOX9KIZOUT
_KY
*OYIUTTKIZZNK0HRGIQ
<OY[GRR_OTYVKIZZNK
VOTIUTTKIZUXLXUS
RU]KXROSOZY]OZIN
ZNKMXU[TJIUTZXURHU^
IUTZOT[OZ_
NGXTKYYRUUQOTMLUX
)NKIQLUXIUTZOT[OZ_
HKZ]KKTVOTGTJVOT
UXHXUQKT]OXKY
TU
JGSGMK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
ULZNKIUTTKIZUXZU
JGSGMK
29(*9
LU[TJ
8KVGOXUXXKVRGIKZNK
8*968<]OXKIOXI[OZ
UXZNK589(9:5
TUIUTZOT[OZ_
]OXKIOXI[OZ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 127
Chart 22
Turntable
Rotate
Clockwise
Function
Inoperative
Be sure all other
functions operate
normally.
=OZNZNKQK_Y]OZIN
6XKYYJU]TZNKLUUZ
Z[XTKJZUMXU[TJ
IUTZXURYGTJHUZN
TU
Z[XTZGHRKXUZGZK
8KVRGIKZNKMXU[TJ
TU
58IUTY[RZZNK-KTOK
IRUIQ]OYKH[ZZUT/Y
/TJ[YZXOKY9KX\OIK
V[RRKJU[ZZUZNK
ZNKXKGTG[JOHRKHKKV%
*KVGXZSKTZ
54
VUYOZOUTVXKYYZNKLUUZ
_KY
L[TIZOUTKTGHRKNOMN
863H[ZZUTGTJZNK
Z[XTZGHRKXUZGZK
/TYZGRRGZU69/
8KVGOXUXXKVRGIKZNK
IRUIQ]OYKH[ZZUT'XK
HGXVXKYY[XK
Z[XTZGHRKXUZGZK
ZNKXGT_LG[RZIUJKY
MG[MKGZZNKW[OIQ
VXUVUXZOUTGR\GR\KOZKS
VXKYKTZUTZNKJOYVRG_GZ
ZNKMXU[TJIUTZXURY%
ZNKHUUSL[TIZOUT

fully extended.
SGTOLURJGTJYZGXZZNK

properly connected.
(-UXOZKS,-58
RKYYZNGT
VYO
XKVGOXUXXKVRGIKZNK
Z[XTZGHRKXUZGZK
KTMOTK'ZZNKMXU[TJ
JOXKIZOUTGR\GR\KOZKS
IUTZXURYGIZO\GZKZNK
()UXOZKS,)58
L[TIZOUTKTGHRKNOMN
XKVGOXUXXKVRGIKZNK
863H[ZZUTGTJZNK
Z[XTZGHRKXUZGZKSUZUX
Z[XTZGHRKXUZGZK
IU[TZKXHGRGTIK\GR\KY
IRUIQ]OYKH[ZZUTGTJ
INKIQZNKVXKYY[XK
58ZNKHUUSL[TIZOUT
SGTOLURJIU[RJNG\KGT
VYOUX
*KVGXZSKTZ
SUXK
'XKZNKXKSKINGTOIGR
_KY
8KSU\KUXXKVGOXZNK
Z[XTZGHRKLXUSXUZGZOTM%
_KY
TU
*OYIUTTKIZZNKZ[XTZGHRK
XUZGZKSUZUXHXGQKNUYK
GTJOTYZGRRGZU
RKYYZNGT
69/
8KVGOXUXXKVRGIKZNK
HXGQK9KK8KVGOX
9KIZOUT
69/HGXVXKYY[XK
MG[MKOTZUZNKNUYK
'IZO\GZKZNKL[TIZOUT
KTGHRKNOMN863H[ZZUT
GTJZNKZ[XTZGHRKXUZGZK
IRUIQ]OYKH[ZZUTGTJ
INKIQZNKVXKYY[XK
69/
UXSUXK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 128
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 22
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y:;84:'(2+ 85:':+
05?9:/)145:
8KIGROHXGZKZNKZ[XTZGHRK
_KY
XUZGZKPU_YZOIQ58
XKVRGIKZNKZ[XTZGHRK
XUZGZKPU_YZOIQ9KK
ZNKJOYVRG_YIXKKT%
8KVGOX9KIZOUT
TU
/Y:;84:'(2+ 85:':+
05?9:/)19.58:+*:5
<52:958:;84:'(2+
85:':+05?9:/)1
9.58:+*:5<52:9
58:;84:'(2+85:':+
05?9:/)1<'2;+:55
./-.58:;84:'(2+
85:':+05?9:/)1<'2;+
:5525=VXKYKTZUTZNK
)NKIQLUXGTUVKTUX
YNUXZOTZNKOTZKXTGR
VRGZLUXSIUTZXURHU^]OXK
_KY
HGJ
8KVGOXUXXKVRGIKZNK
OTZKXTGRVRGZLUXSIUTZXUR
HU^]OXKNGXTKYY
NGXTKYYHKZ]KKTZNK6
IUTTKIZUXGZZNK
Z[XTZGHRKXUZGZKPU_YZOIQ
GTJZNK6IUTTKIZUX
GZZNKIOXI[OZHUGXJ
MUUJ
JOYVRG_YIXKKT%
8KVRGIKZNKZ[XTZGHRK
XUZGZKPU_YZOIQ58
IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
TU
/Y:;84:'(2+ 85:':+
,25=<'2<+45:
*KVGXZSKTZ
_KY
)GROHXGZKZNKZ[XTZGHRK
XUZGZKPU_YZOIQ9KK
8KVGOX9KIZOUT
ZNKJOYVRG_YIXKKT%
TU
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 129
CHART 22
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y:;84:'(2+ 85:':+
,25=<'2<+,';2:
)NKIQLUXGTUVKTUX
_KY
HGJ
YNUXZOTZNK=.8*
VXKYKTZUTZNKJOYVRG_
):8,]OXKIOXI[OZ
YIXKKT%
LXUSVOTULZNK0
8KVGOXUXXKVRGIKZNK
=.8*):8,]OXK
IUTZXURYZUVOTULZNK
*OTIUTTKIZUXGZZNK
Z[XTZGHRKXUZGZK
VXUVUXZOUTGR\GR\KIUOR
OZKS(-UXOZKS,-
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUXGZ
ZNKMXU[TJIUTZXURYZU
VOTULZNK*OT
IUTTKIZUXGZZNK
Z[XTZGHRKXUZGZKLRU]
\GR\KIUOROZKS(-UX
OZKS,-
MUUJ
ZNKZ[XTZGHRKXUZGZK
TU
ZU
UNSY
VXUVUXZOUTGRIUTZXUR
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
\GR\KIUOROZKS(-UX
OZKS,-
UXOTLOTOZKUNSY
8KVRGIKZNKVXUVUXZOUTGR
\GR\KIUOR
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 130
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 22
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
(553*5=4
5<+825'*,';2:
/Y
'XKZNKXKSKINGTOIGR
_KY
_KY
VXKYKTZUTZNKJOYVRG_
HUUSJU]TL[TIZOUT
YIXKKT%
LXUSUVKXGZOTM%
8KSU\KUXXKVGOXZNK
SKINGTOIGRXKYZXOIZOUT
TU
'XKZNKXKSKINGTOIGR
_KY
8KSU\KUXXKVGOXZNK
RUGJSUSKTZL[TIZOUT
LXUSUVKXGZOTM%
TU
:KYZ29(25LUX
VXUVKXUVKXGZOUT9KK
HGJ
8KVGOX9KIZOUT
8KVRGIKGTJGJP[YZ
29(259KK8KVGOX
9KIZOUT
MUUJ
)NKIQLUXVXUVKX
HGJ
GJP[YZSKTZUL29(25
'JP[YZ29(259KK
8KVGOX9KIZOUT
MUUJ
)NKIQLUXGTUVKTUX
TU
HGJ
YNUXZOTZNK8*(1
8KVGOXUXXKVRGIKZNK
8*(1)29]OXK
)29]OXKLXUSVOT
ULZNK0IUTTKIZUX
29(25
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNK(8
HGJ
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUX
29(25
MUUJ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 131
CHART 22
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
:;84:'(2+85:':+
)=<'2<+,';2:
/Y
)NKIQLUXGTUVKTUX
_KY
HGJ
YNUXZOTZNK=.):82
VXKYKTZUTZNKJOYVRG_
]OXKLXUSVOTULZNK
YIXKKT%
0IUTTKIZUXGZZNK
8KVGOXUXXKVRGIKZNK
=.):82]OXK
MXU[TJIUTZXURYZUVOT
ULZNK*OTIUTTKIZUXGZ
ZNKZ[XTZGHRKXUZGZK
IRUIQ]OYK\GR\KIUOR
OZKS()UXOZKS,)
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUX
GZZNKMXU[TJIUTZXURY
:)54ZUVOTULZNK
*OTIUTTKIZUXGZZNK
Z[XTZGHRKXUZGZK
IRUIQ]OYK\GR\KIUOR
OZKS()UXOZKS,)
TU
MUUJ
ZNKZ[XTZGHRKXUZGZK
ZU
UNSY
IRUIQ]OYK\GR\KIUOR
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
OZKS()UXOZKS,)
UXOTLOTOZKUNSY
8KVRGIKZNK\GR\KIUOR
/LGT_UZNKXIUJKYGXK
UTZNKJOYVRG_YIXKKT
XKLKXZUZNKLG[RZIUJK
INGXZLUXSUXK
OTLUXSGZOUT
5 - 132
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Chart 23
Turntable
Rotate
Counter
Clockwise
Function
Inoperative
Be sure all other
functions operate
normally.
=OZNZNKQK_Y]OZIN
6XKYYJU]TZNKLUUZ
Z[XTKJZUMXU[TJ
IUTZXURYGTJHUZN
TU
Z[XTZGHRKXUZGZKIU[TZKX
8KVRGIKZNKMXU[TJ
TU
58IUTY[RZZNK-KTOK
IRUIQ]OYKSKSHXGTK
/TJ[YZXOKY9KX\OIK
V[RRKJU[ZZUZNK
H[ZZUT/YZNKXKGT
*KVGXZSKTZ
VUYOZOUTVXKYYZNKLUUZ
G[JOHRKHKKV%
54
L[TIZOUTKTGHRKNOMN
_KY
863H[ZZUTGTJZNK
IRUIQ]OYKH[ZZUT'XK
'XKZNKXKSKINGTOIGR
ZNKXKGT_LG[RZIUJKY
Z[XTZGHRKLXUSXUZGZOTM%
_KY
8KSU\KUXXKVGOXZNK
ZNKMXU[TJIUTZXURY%
TU

fully extended.
properly connected.
/TYZGRRGZU69/
8KVGOXUXXKVRGIKZNK
HGXVXKYY[XK
Z[XTZGHRKXUZGZK
MG[MKGZZNKW[OIQ
VXUVUXZOUTGR\GR\KOZKS
ZNKHUUSL[TIZOUT
SGTOLURJGTJYZGXZZNK
(-UXOZKS,-58
RKYYZNGT
VYO
XKVGOXUXXKVRGIKZNK
Z[XTZGHRKXUZGZK
KTMOTK'ZZNKMXU[TJ
JOXKIZOUTGR\GR\KOZKS
()UXOZKS,)58
XKVGOXUXXKVRGIKZNK
863H[ZZUTGTJGIZO\GZK
ZNKZ[XTZGHRKXUZGZK
IU[TZKXIRUIQ]OYKH[ZZUT
GTJINKIQZNKVXKYY[XK
XUZGZKSUZUX58ZNK
HUUSL[TIZOUTSGTOLURJ
IU[RJNG\KGTOTZKXTGR
LG[RZ)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
VYO
*KVGXZSKTZ
UXSUXK
_KY
*OYIUTTKIZZNKZ[XTZGHRK
XUZGZKSUZUXHXGQKNUYK
GTJOTYZGRRGZU
69/
UXSUXK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
69/HGXVXKYY[XK
MG[MKOTZUZNKNUYK
'IZO\GZKZNKL[TIZOUT
KTGHRKNOMN863H[ZZUT
GTJZNKZ[XTZGHRKXUZGZK
IU[TZKXIRUIQ]OYKH[ZZUT
GTJINKIQZNKVXKYY[XK
RKYYZNGT
69/
8KVGOXUXXKVRGIKZNK
HXGQK9KK8KVGOX
9KIZOUT
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 133
CHART 23
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y:;84:'(2+ 85:':+
05?9:/)145:
8KIGROHXGZKZNKZ[XTZGHRK
_KY
XUZGZKPU_YZOIQ58
XKVRGIKZNKZ[XTZGHRK
XUZGZKPU_YZOIQ9KK
ZNKJOYVRG_YIXKKT%
8KVGOX9KIZOUT
TU
/Y:;84:'(2+ 85:':+
05?9:/)19.58:+*:5
<52:958:;84:'(2+
85:':+05?9:/)1
9.58:+*:5<52:9
58:;84:'(2+85:':+
05?9:/)1<'2;+:55
./-.58:;84:'(2+
85:':+05?9:/)1<'2;+
:5525=VXKYKTZUTZNK
)NKIQLUXGTUVKTUX
YNUXZOTZNKOTZKXTGR
_KY
HGJ
8KVGOXUXXKVRGIKZNK
OTZKXTGRVRGZLUXSIUTZXUR
HU^]OXKNGXTKYY
NGXTKYYHKZ]KKTZNK6
IUTTKIZUXGZZNK
Z[XTZGHRKXUZGZKPU_YZOIQ
GTJZNK6IUTTKIZUX
GZZNKIOXI[OZHUGXJ
MUUJ
JOYVRG_YIXKKT%
8KVRGIKZNKZ[XTZGHRK
XUZGZKPU_YZOIQ58
IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
TU
/Y:;84:'(2+ 85:':+
,25=<'2<+45:
*KVGXZSKTZ
_KY
)GROHXGZKZNKZ[XTZGHRK
XUZGZKPU_YZOIQ9KK
8KVGOX9KIZOUT
ZNKJOYVRG_YIXKKT%
TU
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 134
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 23
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y:;84:'(2+ 85:':+
,25=<'2<+,';2:
)NKIQLUXGTUVKTUX
_KY
HGJ
YNUXZOTZNK=.8*
VXKYKTZUTZNKJOYVRG_
):8,]OXKLXUSVOT
YIXKKT%
ULZNK0IUTTKIZUXGZ
8KVGOXUXXKVRGIK
=.8*):8,]OXK
ZNKMXU[TJIUTZXURYZU
VOTULZNK*OT
IUTTKIZUXGZZNK
Z[XTZGHRKXUZGZK
OZKS(-UXOZKS,-
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUXGZ
ZNKMXU[TJIUTZXURYZU
VOTULZNK*OT
IUTTKIZUXGZZNK
Z[XTZGHRKXUZGZK
OZKS(-UXOZKS,-
MUUJ
ZNKZ[XTZGHRKXUZGZK
TU
ZU
UNSY
VXUVUXZOUTGRIUTZXUR
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
\GR\KIUOROZKS(-UX
OZKS,-
UXOTLOTOZKUNSY
\GR\KIUOR
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 135
CHART 23
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
(553*5=4
5<+825'*,';2:
/Y
'XKZNKXKSKINGTOIGR
_KY
_KY
VXKYKTZUTZNKJOYVRG_
HUUSJU]TL[TIZOUT
YIXKKT%
LXUSUVKXGZOTM%
8KSU\KUXXKVGOXZNK
TU
'XKZNKXKSKINGTOIGR
_KY
8KSU\KUXXKVGOXZNK
RUGJSUSKTZL[TIZOUT
LXUSUVKXGZOTM%
TU
:KYZ29(25LUX
VXUVKXUVKXGZOUT9KK
HGJ
8KVGOX9KIZOUT
8KVRGIKGTJGJP[YZ
29(259KK8KVGOX
9KIZOUT
MUUJ
)NKIQLUXVXUVKX
HGJ
GJP[YZSKTZUL29(25
'JP[YZ29(259KK
8KVGOX9KIZOUT
9KK8KVGOX9KIZOUT
MUUJ
TU
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK8*(1
8KVGOXUXXKVRGIKZNK
8*(1)29]OXK
)29]OXKLXUSVOT
ULZNK0IUTTKIZUX
29(25
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNK(8
HGJ
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUX
29(25
MUUJ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 136
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 23
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y:;84:'(2+ 85:':+
))=<'2<+ ,';2:
)NKIQLUXGTUVKTUX
_KY
HGJ
YNUXZOTZNK=.(1
VXKYKTZUTZNKJOYVRG_
):88]OXKLXUSVOT
YIXKKT%
ULZNK0IUTTKIZUX
8KVGOXUXXKVRGIKZNK
=.(1):88]OXK
VOTULZNK*OT
IUTTKIZUXGZZNK
IRUIQ]OYK\GR\KIUOR
OZKS(-UXOZKS,-
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUX
VOTULZNK*OT
IUTTKIZUXGZZNK
IRUIQ]OYK\GR\K\GR\K
TU
IUOROZKS(-UXOZKS
,-
MUUJ
ZNKZ[XTZGHRKXUZGZK
ZU
UNSY
IU[TZKXIRUIQ]OYK\GR\K
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
IUOROZKS()UXOZKS
,)
UXOTLOTOZKUNSY
\GR\KIUOR
/LGT_UZNKXIUJKYGXK
UTZNKJOYVRG_YIXKKT
XKLKXZUZNKLG[RZIUJK
INGXZLUXSUXK
OTLUXSGZOUT
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 137
Chart 24
Platform Level
Function
Inoperative
=OZNZNKQK_Y]OZIN
:[XTZNKQK_Y]OZINZU
Z[XTKJZUMXU[TJ
VRGZLUXSIUTZXURYGTJ
IUTZXURYGTJHUZN
TU
8KVRGIKZNKZUMMRK
Y]OZIN
ZKYZZNKVRGZLUXSRK\KR
ZUMMRKY]OZINLUXVXUVKX
V[RRKJU[ZZUZNK
UVKXGZOUT9KK8KVGOX
Be sure all other

functions operate
normally.
VUYOZOUTVXKYYJU]TZNK
9KIZOUT
LUUZY]OZINGTJGIZO\GZK
/YZNKY]OZINLG[RZ_%
Be sure the platform

out of level LED and
ICON are not flashing
at the ground control
box.
54
_KY
863H[ZZUTGTJZNK
VRGZLUXSRK\KR[VH[ZZUT
TU
IUJKYVXKYKTZUTZNK
)NKIQLUXGTUVKTUX
JOYVRG_GZZNKMXU[TJ
YNUXZOTZNKOTZKXTGR
IUTZXURY%
HGJ
8KVGOXUXXKVRGIKZNK
OTZKXTGRVRGZLUXS]OXK
NGXTKYY
NGXTKYYHKZ]KKTZNK
99GTJ9
IUTTKIZUXYGZZNKZUMMRK
Y]OZINGTJVOTYGTJ

properly connected.
ULZNK6IUTTKIZUX
GZZNKIOXI[OZHUGXJ
MUUJ
/TYZGRRGZU69/
8KVGOXUXXKVRGIKZNK
HGXVXKYY[XK
VRGZLUXSRK\KR\GR\K
MG[MKGZZNKW[OIQ
OZKS).UXOZKS-.
_KY
ZNKVRGZLUXSL[TIZOUT
RKYYZNGT
SGTOLURJGTJYZGXZZNK
VYO
KTMOTK'ZZNKMXU[TJ
I_ROTJKX58ZNKVRGZLUXS
IUTZXURYGIZO\GZKZNK
L[TIZOUTKTGHRKNOMN
NG\KGTOTZKXTGRLG[RZ
863H[ZZUTGTJZNK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
GTJINKIQZNKVXKYY[XK
*KVGXZSKTZ
69/
UXSUXK
8KVGOXUXXKVRGIKZNK
VRGZLUXSRK\KR\GR\KY58
XKVGOXUXXKVRGIKZNK
\GR\K58XKVGOXUX
XKVRGIKZNKI_ROTJKX58
ZNKVRGZLUXSL[TIZOUT
SGTOLURJIU[RJNG\KGT
ZNK-KTOK/TJ[YZXOKY
9KX\OIK*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 138
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 24
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y62':,5832+<+2
9+4958*+-8++9
9.58:+*:5<52:9
5862':,5832+<+2
9+4958*+-8++9
9.58:+*:5<52:9
5862':,5832+<+2
9+4958*+-8++9 <'2;+
:55./-.58
62':,5832+<+2
9+4958*+-8++9 <'2;+
:5525=VXKYKTZUTZNK
)NKIQLUXGTUVKTUX
YNUXZOTZNK]OXKIOXI[OZ
_KY
8KVRGIKZNKVRGZLUXSZORZ
MUUJ
YKTYUX58IUTY[RZZNK
HKZ]KKTVOTYGTJ
ULZNK0IUTTKIZUX
*KVGXZSKTZ
GZZNKVRGZLUXSIUTZXUR
HU^GTJVOTYGTJ
GZZNKVRGZLUXSZORZ
YKTYUX
HGJ
JOYVRG_YIXKKT%
8KVGOXZNK]OXKIOXI[OZ
TU
9',+:?9=/:).6
,';2:589',+:?
9=/:).68,';2:
/Y
8KLKXZUZNKGVVXUVXOGZK
TU
VRGZLUXSRK\KR
OTUVKXGZO\KINGXZZU
VXKYKTZUTZNKJOYVRG_
IUTZOT[K
YIXKKT%
ZXU[HRKYNUUZOTM
_KY
8KLKXZU)NGXZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 139
Chart 25
Platform Level
Up Function
Inoperative
=OZNZNKQK_Y]OZIN
Z[XTKJZUMXU[TJ
IUTZXURYGTJHUZN
'IZO\GZKZNKL[TIZOUT
TU
KTGHRKNOMN863H[ZZUT
GTJZNKVRGZLUXSRK\KR[V
8KVRGIKZNKMXU[TJ
TU
IUTZXURYSKSHXGTK
JKIGRJKIGR58IUTY[RZ
H[ZZUT/YZNKXKGT
ZNK-KTOK/TJ[YZXOKY
V[RRKJU[ZZUZNK
G[JOHRKHKKV%
9KX\OIK*KVGXZSKTZ
54
Be sure all other

functions operate
normally.
VUYOZOUTGIZO\GZKZNK
'XKZNKXKGT_LG[RZ
'ZZNKVRGZLUXSIUTZXURY
Be sure the platform

out of level LED and
ICON are not flashingat
the ground control box.
IUJKYVXKYKTZUTZNK
ZKYZZNKVRGZLUXSRK\KR
JOYVRG_YIXKKT%
L[TIZOUTKTGHRKNOMN
_KY
863H[ZZUTGTJZNK
HGJ
8KVRGIKZNKZUMMRK
Y]OZIN
UVKXGZOUT9KK8KVGOX
9KIZOUT
MUUJ

properly connected.
)NKIQLUXGTUVKTUX
YNUXZOTZNKOTZKXTGR
HGJ
8KVGOXUXXKVRGIKZNK
NGXTKYY
NGXTKYYHKZ]KKTZNK
99GTJ9
Y]OZINGTJVOTY
GTJULZNK6
IUTTKIZUXGZZNKIOXI[OZ
HUGXJ
MUUJ
_KY
/TYZGRRGZU69/
8KVGOXUXXKVRGIKZNK
HGXVXKYY[XK
RK\KR[VVXUVUXZOUTGR
MG[MKGZZNKW[OIQ
\GR\KOZKS).UXOZKS
-.58XKVGOXUX
ZNKVRGZLUXSL[TIZOUT
RKYYZNGT
XKVRGIKZNKI_ROTJKX
SGTOLURJGTJYZGXZZNK
69/
KTMOTK'ZZNKMXU[TJ
IUTZXURYGIZO\GZKZNK
L[TIZOUTKTGHRKNOMN
863H[ZZUTGTJZNK
NG\KGTOTZKXTGRLG[RZ
)UTY[RZZNK-KTOK
GTJINKIQZNKVXKYY[XK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
69/
UXSUXK
'XKZNKXKSKINGTOIGR
8KVGOXUXXKVRGIKZNK
TU
VRGZLUXSRK\KR[V
\GR\KY58XKVGOXUX
IUTY[RZZNK-KTOK
_KY
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
8KSU\KUXXKVGOXZNK
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 140
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 25
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y62':,5832+<+2
:5--2+9=/:). 9,';2:
:KYZZNKVRGZLUXSRK\KR
_KY
_KY
ZUMMRKY]OZINGZZNK
VXKYKTZUTZNKJOYVRG_
VRGZLUXSIUTZXURYLUX
YIXKKT%
VXUVKXUVKXGZOUT9KK
8KVRGIKZNKZUMMRK
Y]OZIN
8KVGOX9KIZOUT/YZNK
Y]OZINLG[RZ_%
HGJ
)NKIQLUXGTUVKTUX
YNUXZOTZNKOTZKXTGR
HGJ
8KVGOXUXXKVRGIK
NGXTKYY
NGXTKYYHKZ]KKTZNK
99GTJ9
Y]OZINGTJVOTY
GTJULZNK6
HUGXJ
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNKVRGZLUXS
RK\KRSKSHXGTKJKIGRGZ
8KVRGIKZNKMXU[TJ
HGJ
IUTZXURHU^SKSHXGTK
JKIGR58IUTY[RZZNK
ZNKMXU[TJIUTZXURY
HKZ]KKTVOTULZNK0
*KVGXZSKTZ
SKSHXGTKJKIGR
TU
HUGXJGTJVOTULZNK
0SKSHXGTKJKIGR
HUGXJ
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNKVRGZLUXS
RK\KRSKSHXGTKY]OZIN
8KVRGIKZNKMXU[TJ
HGJ
IUTZXURHU^SKSHXGTK
JKIGR58IUTY[RZZNK
GZZNKMXU[TJIUTZXURY
HKZ]KKTVOTULZNK0
*KVGXZSKTZ
SKSHXGTKIUTTKIZUXGZ
ZNKIOXI[OZHUGXJGTJVOT
ULZNK0SKSHXGTK
HUGXJ
MUUJ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 141
CHART 25
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y(553;65<+825'*
,';2:VXKYKTZUTZNK
JOYVRG_YIXKKT%
_KY
'XKZNKXKSKINGTOIGR
_KY
8KSU\KUXXKVGOXZNK
HUUSJU]TL[TIZOUT
LXUSUVKXGZOTM%
TU
)NKIQ29(25LUX
VXUVKXUVKXGZOUT9KK
HGJ
8KVGOX9KIZOUT
8KVRGIKGTJGJP[YZ
29(259KK8KVGOX
9KIZOUT
MUUJ
)NKIQLUXVXUVKX
HGJ
GJP[YZSKTZUL29(25
'JP[YZ29(259KK
8KVGOX9KIZOUT
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK8*(1
8KVGOXUXXKVRGIKZNK
8*(1)29]OXK
)29]OXKLXUSVOT
ULZNK0IUTTKIZUX
29(25
MUUJ
TU
)NKIQLUXGTUVKTUX
YNUXZOTZNK(8
HGJ
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUX
29(25
MUUJ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 142
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 25
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
62':,5832+<+2;6
<'2<+,';2:VXKYKTZUT
/Y
ZNKJOYVRG_YIXKKT%
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK58)62;
8KVGOXUXXKVRGIKZNK
58)62;]OXK
]OXKLXUSVOTULZNK0
IUTTKIZUXGZZNK
VRGZLUXSIUTZXURHU^ZU
VOTULZNK*OT
IUTTKIZUXGZZNK
VRGZLUXSRK\KR\GR\KIUOR
OZKS).UXOZKS-.
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8<2<8+:
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
]OXKLXUSVOTULZNK0
IUTTKIZUXGZZNK
VOTULZNK*OT
IUTTKIZUXGZZNK
TU
OZKS).UXOZKS-.
MUUJ
ZNKVRGZLUXSXUZGZK\GR\K
ZU
UNSY
IUOROZKS).UXOZKS
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
-.
UXOTLOTOZKUNSY
8KVRGIKZNK\GR\KIUOR
/LGT_UZNKXIUJKYGXK
UTZNKJOYVRG_YIXKKT
XKLKXZUZNKLG[RZIUJK
INGXZLUXSUXK
OTLUXSGZOUT
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 143
Chart 26
Platform Level
Down Function
Inoperative
=OZNZNKQK_Y]OZIN
Z[XTKJZUMXU[TJ
IUTZXURYGTJHUZN
'IZO\GZKZNKL[TIZOUT
TU
KTGHRKNOMN863H[ZZUT
GTJZNKVRGZLUXSRK\KR
8KVRGIKZNKMXU[TJ
TU
IUTZXURYSKSHXGTK
JKIGR58IUTY[RZZNK
JU]TH[ZZUT/YZNKXKGT
V[RRKJU[ZZUZNK
G[JOHRKHKKV%
*KVGXZSKTZ
54
Be sure all other

functions operate
normally.
VUYOZOUTGIZO\GZKZNK
H[ZZUT
,XUSZNKVRGZLUXS
Be sure the platform out

of level LED and ICON
are not flashing at the
ground control box.
'XKZNKXKGT_LG[RZ
IUTZXURYZKYZZNK
IUJKYVXKYKTZUTZNK
VRGZLUXSRK\KRZUMMRK
JOYVRG_YIXKKT%
Y]OZINLUXVXUVKX
L[TIZOUTKTGHRKNOMN
_KY
863H[ZZUTGTJZNK
VRGZLUXSRK\KRJU]T
HGJ
8KVRGIKZNKZUMMRK
Y]OZIN
UVKXGZOUT9KK8KVGOX
9KIZOUT

fully charged and
properly connected.
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNKOTZKXTGR
HGJ
8KVGOXUXXKVRGIKZNK
NGXTKYY
NGXTKYYHKZ]KKTZNK
99GTJ9
Y]OZINGTJVOTY
GTJULZNK6
HUGXJ
MUUJ
_KY
/TYZGRRGZU69/
8KVGOXUXXKVRGIKZNK
HGXVXKYY[XK
RK\KRJU]TLRU]\GR\K
MG[MKGZZNKW[OIQ
OZKS).UXOZKS-.
ZNKVRGZLUXSL[TIZOUT
RKYYZNGT
SGTOLURJGTJYZGXZZNK
69/
\GR\KY58XKVGOXUX
KTMOTK'ZZNKMXU[TJ
IUTZXURYGIZO\GZKZNK
ZNKVRGZLUXSL[TIZOUT
L[TIZOUTKTGHRKNOMN
SGTOLURJIU[RJNG\KGT
863H[ZZUTGTJGIZO\GZK
ZNKVRGZLUXSRK\KRJU]T
ZNK-KTOK/TJ[YZXOKY
H[ZZUTGTJINKIQZNK
9KX\OIK*KVGXZSKTZ
VXKYY[XK
69/
UXSUXK
'XKZNKXKSKINGTOIGR
8KVGOXUXXKVRGIKZNK
TU
VRGZLUXSRK\KRJU]T
\GR\KY58XKVGOXUX
IUTY[RZZNK-KTOK
_KY
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 144
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
8KSU\KUXXKVGOXZNK
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 26
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y62':,5832+<+2
:5--2+9=/:).+9
,';2:VXKYKTZUTZNK
JOYVRG_YIXKKT%
:KYZZNKVRGZLUXSRK\KR
_KY
_KY
ZUMMRKY]OZINGZZNK
8KVRGIKZNKZUMMRK
Y]OZIN
VRGZLUXSIUTZXURYLUX
VXUVKXUVKXGZOUT9KK
8KVGOX9KIZOUT
/YZNKY]OZINLG[RZ_%
TU
)NKIQLUXGTUVKTUX
YNUXZOTZNKOTZKXTGR
HGJ
8KVGOXUXXKVRGIKZNK
NGXTKYY
NGXTKYYHKZ]KKTZNK
99GTJ9
Y]OZINGTJVOTYGTJ
ULZNK6IUTTKIZUX
GZZNKIOXI[OZHUGXJ
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNKVRGZLUXS
8KVRGIKZNKMXU[TJ
HGJ
IUTZXURHU^SKSHXGTK
JKIGR58IUTY[RZZNK
ZNKMXU[TJIUTZXURY
HKZ]KKTVOTULZNK0
*KVGXZSKTZ
SKSHXGTKJKIGR
TU
HUGXJGTJVOTULZNK
0SKSHXGTKJKIGR
HUGXJ
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNKVRGZLUXS
8KVRGIKZNKMXU[TJ
HGJ
IUTZXURHU^SKSHXGTK
JKIGR58IUTY[RZZNK
ZNKMXU[TJIUTZXURY
HKZ]KKTVOTULZNK0
*KVGXZSKTZ
SKSHXGTKJKIGR
HUGXJGTJVOTULZNK
0SKSHXGTKJKIGR
HUGXJ
MUUJ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 145
CHART 26
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
(553*5=4
5<+825'*,';2:
/Y
'XKZNKXKSKINGTOIGR
_KY
_KY
VXKYKTZUTZNKJOYVRG_
HUUSJU]TL[TIZOUT
YIXKKT%
LXUSUVKXGZOTM%
8KSU\KUXXKVGOXZNK
TU
)NKIQ29(25LUX
VXUVKXUVKXGZOUT9KK
HGJ
8KVGOX9KIZOUT
8KVRGIKGTJGJP[YZ
29(259KK8KVGOX
9KIZOUT
MUUJ
)NKIQLUXVXUVKX
HGJ
GJP[YZSKTZUL29(25
'JP[YZ29(259KK
8KVGOX9KIZOUT
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK8*(1
8KVGOXUXXKVRGIKZNK
8*(1)29]OXK
)29]OXKLXUSVOT
ULZNK0IUTTKIZUX
29(525
MUUJ
TU
)NKIQLUXGTUVKTUX
YNUXZOTZNK(8
HGJ
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUX
29(525
MUUJ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 146
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 26
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y62':,5832+<+2
*5=4<'2<+,';2:
)NKIQLUXGTUVKTUX
_KY
HGJ
YNUXZOTZNK58(1
VXKYKTZUTZNKJOYVRG_
)62*]OXKLXUSVOT
YIXKKT%
ULZNK0IUTTKIZUXGZ
8KVGOXUXXKVRGIKZNK
58(1)62*]OXK
ZUVOTULZNK*OT
IUTTKIZUXGZZNK
OZKS).UXOZKS-.
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8<2<8+:
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
]OXKLXUSVOTULZNK0
IUTTKIZUXUTZNK
VOTULZNK*OT
IUTTKIZUXGZZNK
OZKS).UXOZKS-.
TU
MUUJ
ZNKVRGZLUXSRK\KR\GR\K
ZU
UNSY
IUOR
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
OZKS).UXOZKS-.
UXOTLOTOZKUNSY
8KVRGIKZNK\GR\KIUOR
/LGT_UZNKXIUJKYGXK
UTZNKJOYVRG_YIXKKT
XKLKXZUZNKLG[RZIUJK
INGXZLUXSUXK
OTLUXSGZOUT
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 147
Chart 27
Platform Level
Safety Fault
"SAFETY SWITCH
P22 FAULT"
"SAFETY SWITCH
P22R FAULT"
Be sure all other
functions operate
normally.
=OZNZNKQK_Y]OZIN
:[XTZNK9KX\OIK(_VGYY
Z[XTKJZUMXU[TJ
QK_Y]OZINZUZNKYKX\OIK
IUTZXURYGTJHUZN
H_VGYYSUJK'IZO\GZK
54
V[RRKJU[ZZUZNK
_KY
VRGZLUXSRK\KRH[ZZUTOT
2)*YIXKKTH[ZZUTY[TZOR
ZNKIUXXKIZO\KJOXKIZOUT
62':,5832+<+2
9+4958*+-8++9OY
VXKYKTZUTZNKJOYVRG_
8KZ[XTZNK9KX\OIK
(_VGYYQK_Y]OZINZUZNK
X[TSUJK9KK)NGXZ
863H[ZZUTGTJZNK
VUYOZOUTV[YNUTKULZNK
TU
)GTZNKVRGZLUXSHK
RK\KRKJHGIQZU]OZNOT
JKMXKKYULRK\KR%
/YZNKGTMRKJOYVRG_KJ
JKMXKKYUXSUXK%
_KY
8KZ[XTZNK9KX\OIK
(_VGYYQK_Y]OZINZUZNK
_KY
9',+:?
9=/:).6,';2:
X[TSUJK/Y

properly connected.
LXUSZNKHKMOTTOTMUL
ZNOYINGXZ
VXKYKTZUTZNKJOYVRG_
YIXKKT%
TU
9',+:?9=/:).68
,';2:VXKYKTZUTZNK
/Y
JOYVRG_YIXKKT%
_KY
LXUSZNKHKMOTTOTMUL
ZNOYINGXZ
TU
8KLKXZUZNKGVVXUVXOGZK
VRGZLUXSRK\KR
OTUVKXGZO\KINGXZGTJ
TU
IUTZOT[K
ZXU[HRKYNUUZOTM
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 148
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 27
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
9',+:?9=/:).6
,';2:VXKYKTZUTZNK
/Y
JOYVRG_YIXKKT%
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK8*66:9
8KVGOXUXXKVRGIKZNK
8*66:9]OXK
]OXKLXUSVOTULZNK
0IUTTKIZUXGZZNK
VRGZLUXSIUTZXURYZUVOT
GZZNKVRGZLUXSRK\KR
YKTYUX
UQ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK8*(1
8KVGOXUXXKVRGIKZNK
8*(1)6:9]OXK
)6:9]OXKLXUSVOT
ULZNK0IUTTKIZUX
GZZNKVRGZLUXSIUTZXURY
ZUVOTULZNKJK[ZYIN
IUTTKIZUXGZZNK
VRGZLUXSRK\KRYKTYUX
UQ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(86:98+:
8KVGOXUXXKVRGIKZNK
(86:98+:]OXK
]OXKLXUSVOTULZNK
0IUTTKIZUXGZZNK
TU
GZZNKVRGZLUXSRK\KR
YKTYUX
UQ
9',+:?9=/:).68
,';2:VXKYKTZUTZNK
/Y
JOYVRG_YIXKKT%
_KY
8KVRGIKZNK1XKRG_
OTYOJKZNKVRGZLUXS
IUTZXURHU^58IUTY[RZ
ZNK-KTOK/TJ[YZXOKY
TU
9KX\OIK*KVGXZSKTZ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 149
CHART 27
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
9',+:?9=/:).68
,';2:VXKYKTZUTZNK
/Y
JOYVRG_YIXKKT%
_KY
)NKIQLUXGTUVKTUX
8VGOXUXXKVRGIKZNK8*
YNUXZOTZNK8*668<
]OXKLXUSVOTULZNK0
668<]OXK58
HGJ
XKVRGIKZNKSGOTIGHRK
IUTTKIZUXGZZNK
58IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
ULZNK0IUTTKIZUXGZ
*KVGXZSKTZ
ZNKMXU[TJIUTZXURY
MUUJ
TU
8KVRGIKZNK1XKRG_
HU^58IUTY[RZZNK
*KVGXZSKTZ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
5 - 150
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Chart 28
Platform Rotate
Clockwise
Function
Inoperative
=OZNZNKQK_Y]OZIN
Z[XTKJZUMXU[TJ
IUTZXURYGTJHUZN
'IZO\GZKZNKL[TIZOUT
TU
KTGHRKGTJZNKVRGZLUXS
XUZGZKIRUIQ]OYKH[ZZUT
8KVRGIKZNKMXU[TJ
TU
58IUTY[RZZNK-KTOK
/YZNKXKGTG[JOHRK
/TJ[YZXOKY9KX\OIK
V[RRKJU[ZZUZNK
HKKV%
*KVGXZSKTZ
54
VUYOZOUTGIZO\GZKZNK
L[TIZOUTKTGHRKH[ZZUT
Be sure all other

functions operate
normally.
GTJZNKVRGZLUXSXUZGZK

fully extended.
_KY
IRUIQ]OYKH[ZZUT
IUJKYVXKYKTZUTZNK
ZKYZZNKVRGZLUXSXUZGZK
JOYVRG_GZZNKMXU[TJ
IUTZXURY%
UVKXGZOUT9KK8KVGOX
_KY
8KVRGIKZNKZUMMRK
Y]OZIN
9KIZOUT
/YZNKY]OZINLG[RZ_%

properly connected.
TU
)NKIQLUXGTUVKTUX
YNUXZOTZNKOTZKXTGR
HGJ
8KVGOXUXXKVRGIKZNK
NGXTKYY
NGXTKYYHKZ]KKTZNK
99GTJ9
Y]OZINGTJVOTYGTJ
ULZNK6IUTTKIZUX
GZZNKIOXI[OZHUGXJ
MUUJ
_KY
/TYZGRRGZU69/
8KVGOXUXXKVRGIKZNK
HGXVXKYY[XK
VRGZLUXSXUZGZK\GR\K
MG[MKGZZNKW[OIQ
OZKS)*UXOZKS-*
ZNKVRGZLUXSL[TIZOUT
RKYYZNGT
XUZGZUXIU[TZKXHGRGTIK
SGTOLURJGTJYZGXZZNK
VYO
\GR\KY58XKVGOXUX
KTMOTK'ZZNKMXU[TJ
XKVRGIKZNKVRGZLUXS
IUTZXURYGIZO\GZKZNK
XUZGZUX58ZNKVRGZLUXS
L[TIZOUTKTGHRKNOMN
863H[ZZUTGTJZNK
NG\KGTOTZKXTGRLG[RZ
VRGZLUXSXUZGZK
)UTY[RZZNK-KTOK
IRUIQ]OYKH[ZZUTGTJ
/TJ[YZXOKY9KX\OIK
INKIQZNKVXKYY[XK
*KVGXZSKTZ
69/
UXSUXK
'XKZNKXKSKINGTOIGR
VRGZLUXSXUZGZK
8KVGOXUXXKVRGIKZNK
TU
\GR\KY58XKVGOXUX
IRUIQ]OYKL[TIZOUTLXUS
XKVRGIKZNKXUZGZUX58
UVKXGZOTM%
IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
_KY
)UTZOT[KJUT
ZNKTK^ZVGMK
8KSU\KUXXKVGOXZNK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 151
CHART 28
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y62':,58385:':+
:5--2+9=/:).+9
,';2:VXKYKTZUTZNK
JOYVRG_YIXKKT%
:KYZZNKVRGZLUXSXUZGZK
_KY
_KY
ZUMMRKY]OZINGZZNK
8KVRGIKZNKZUMMRK
Y]OZIN
VRGZLUXSIUTZXURYLUX
VXUVKXUVKXGZOUT9KK
8KVGOX9KIZOUT
/YZNKY]OZINLG[RZ_%
TU
)NKIQLUXGTUVKTUX
YNUXZOTZNKOTZKXTGR
HGJ
8KVGOXUXXKVRGIKZNK
NGXTKYY
NGXTKYYHKZ]KKTZNK
99GTJ9
Y]OZINGTJVOTYGTJ
ULZNK6IUTTKIZUX
GZZNKIOXI[OZHUGXJ
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNKVRGZLUXS
XUZGZKIRUIQ]OYK
8KVRGIKZNKMXU[TJ
HGJ
IUTZXURHU^SKSHXGTK
JKIGR58IUTY[RZZNK
SKSHXGTKJKIGRGZZNK
MXU[TJIUTZXURYHKZ]KKT
*KVGXZSKTZ
VOTULZNK0
SKSHXGTKJKIGR
TU
HUGXJGTJVOTULZNK
0SKSHXGTKJKIGR
HUGXJ
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNKVRGZLUXS
XUZGZKIU[TZKXIRUIQ]OYK
8KVRGIKZNKMXU[TJ
HGJ
IUTZXURHU^SKSHXGTK
JKIGR58IUTY[RZZNK
SKSHXGTKJKIGRGZZNK
*KVGXZSKTZ
VOTULZNK0
SKSHXGTKJKIGR
HUGXJGTJVOTULZNK
0SKSHXGTK
HUGXJ
MUUJ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 152
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 28
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y62':,58385:':+
<'2<+,';2:VXKYKTZUT
ZNKJOYVRG_YIXKKT%
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK-8(1
8KVGOXUXXKVRGIKZNK
-8(1)688]OXK
)688]OXKLXUSVOT
ULZNK0IUTTKIZUXGZ
ZNKVRGZLUXSIUTZXURYHU^
ZUVOTULZNK*OT
IUTTKIZUXGZZNK
VRGZLUXSXUZGZK\GR\KIUOR
OZKS)*UXOZKS-*
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8<2<8+:
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
]OXKLXUSVOTULZNK0
IUTZXURY:)54ZUVOT
ULZNK*OTIUTTKIZUXGZ
IUOROZKS)*UXOZKS
TU
-*
MUUJ
IUOROZKS)*UXOZKS
ZU
UNSY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
-*
UXOTLOTOZK
UNSY
8KVRGIKZNK\GR\KIUOR
/LGT_UZNKXIUJKYGXK
UTZNKJOYVRG_YIXKKT
XKLKXZUZNKLG[RZIUJK
INGXZLUXSUXK
OTLUXSGZOUT
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 153
Chart 29
Platform Rotate
Counter
Clockwise
Function
Inoperative
Be sure all other
functions operate
normally.
=OZNZNKQK_Y]OZIN
Z[XTKJZUMXU[TJ
IUTZXURYGTJHUZN
'IZO\GZKZNKL[TIZOUT
TU
KTGHRKH[ZZUTGTJZNK
VRGZLUXSXUZGZKIU[TZKX
8KVRGIKZNKMXU[TJ
TU
58IUTY[RZZNK-KTOK
IRUIQ]OYKH[ZZUT/Y
/TJ[YZXOKY9KX\OIK
V[RRKJU[ZZUZNK
ZNKXKGTG[JOHRKHKKV%
*KVGXZSKTZ
54
VUYOZOUTGIZO\GZKZNK
L[TIZOUTKTGHRKNOMN
_KY
863H[ZZUTGTJZNK
IRUIQ]OYKH[ZZUT
ZKYZZNKVRGZLUXSXUZGZK
IUJKYVXKYKTZUTZNK
JOYVRG_GZZNKMXU[TJ
UVKXGZOUT9KK8KVGOX
IUTZXURY%
9KIZOUT

fully extended.
_KY
8KVRGIKZNKZUMMRK
Y]OZIN
/YZNKY]OZINLG[RZ_%
TU

properly connected.
)NKIQLUXGTUVKTUX
YNUXZOTZNKOTZKXTGR
HGJ
8KVGOXUXXKVRGIKZNK
NGXTKYY
NGXTKYYHKZ]KKTZNK
99GTJ9
Y]OZINGTJVOTYGTJ
ULZNK6IUTTKIZUX
GZZNKIOXI[OZHUGXJ
MUUJ
_KY
/TYZGRRGZU69/
8KVGOXUXXKVRGIKZNK
HGXVXKYY[XK
VRGZLUXSXUZGZK\GR\K
MG[MKGZZNKW[OIQ
OZKS)*UXOZKS-*
ZNKVRGZLUXSL[TIZOUT
RKYYZNGT
SGTOLURJGTJYZGXZZNK
VYO
\GR\KY58XKVGOXUX
KTMOTK'ZZNKMXU[TJ
XKVRGIKZNKXUZGZUX58
IUTZXURYGIZO\GZKZNK
ZNKVRGZLUXSL[TIZOUT
L[TIZOUTKTGHRKNOMN
SGTOLURJIU[RJNG\KGT
863H[ZZUTGTJZNK
ZNK-KTOK/TJ[YZXOKY
IRUIQ]OYKH[ZZUTGTJ
9KX\OIK*KVGXZSKTZ
INKIQZNKVXKYY[XK
69/
UXSUXK
'XKZNKXKSKINGTOIGR
8KVGOXUXXKVRGIKZNK
TU
\GR\KY58XKVGOXUX
IRUIQ]OYKL[TIZOUTLXUS
XKVRGIKZNKXUZGZUX58
UVKXGZOTM%
IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
_KY
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 154
*KVGXZSKTZ
8KSU\KUXXKVGOXZNK
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 29
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y62':,58385:':+
:5--2+9=/:).+9
,';2:VXKYKTZUTZNK
JOYVRG_YIXKKT%
:KYZZNKVRGZLUXSXUZGZK
_KY
_KY
ZUMMRKY]OZINGZZNK
8KVRGIKZNKZUMMRK
Y]OZIN
VRGZLUXSIUTZXURYLUX
VXUVKXUVKXGZOUT9KK
8KVGOX9KIZOUT
/YZNKY]OZINLG[RZ_%
TU
)NKIQLUXGTUVKTUX
YNUXZOTZNKOTZKXTGR
HGJ
8KVGOXUXXKVRGIKZNK
NGXTKYY
NGXTKYYHKZ]KKTZNK
99GTJ9
Y]OZINGTJVOTYGTJ
ULZNK6IUTTKIZUX
GZZNKIOXI[OZHUGXJ
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNKVRGZLUXS
8KVRGIKZNKMXU[TJ
HGJ
IUTZXURHU^SKSHXGTK
JKIGR58IUTY[RZZNK
SKSHXGTKH[ZZUTGZZNK
*KVGXZSKTZ
VOTULZNK0
SKSHXGTKJKIJGR
TU
HUGXJGTJVOTULZNK
0SKSHXGTKJKIGR
HUGXJ
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNKVRGZLUXS
8KVRGIKZNKMXU[TJ
HGJ
IUTZXURHU^SKSHXGTK
58IUTY[RZZNK-KTOK
SKSHXGTKH[ZZUTGZZNK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
VOTULZNK0
SKSHXGTKJKIGR
HUGXJGTJVOTULZNK
0SKSHXGTKJKIGR
HUGXJ
MUUJ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 155
CHART 29
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y62':,58385:':+
<'2<+,';2:VXKYKTZUT
ZNKJOYVRG_YIXKKT%
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK-8)682
8KVGOXUXXKVRGIKZNK
-8)682]OXK
]OXKLXUSVOTULZNK0
IUTTKIZUXGZZNK
VRGZLUXSIUTZXURYHU^ZU
VOTULZNK*OT
IUTTKIZUXGZZNK
VRGZLUXSXUZGZK\GR\KIUOR
OZKS)*UXOZKS-*
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8<2<8+:
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
]OXKLXUSVOTULZNK0
IUTTKIZUXGZZNK
ULZNK*OTIUTTKIZUXGZ
IUOROZKS)*UX
TU
OZKS-*
MUUJ
ZU
UNSY
IUOROZKS)*UXOZKS
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
-*
UXOTLOTOZKUNSY
8KVRGIKZNK\GR\KIUOR
/LGT_UZNKXIUJKYGXK
UTZNKJOYVRG_YIXKKT
XKLKXZUZNKLG[RZIUJK
INGXZLUXSUXK
OTLUXSGZOUT
5 - 156
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Chart 30
Jib Up
Function
Inoperative
Be sure all other functions
operate normally.
=OZNZNKQK_Y]OZIN
Z[XTKJZUMXU[TJ
'IZO\GZKZNKL[TIZOUT
TU
KTGHRKGTJZNKPOHHUUS
8KVRGIKZNKMXU[TJ
TU
IUTZXURYGTJHUZN
[VH[ZZUT/YZNKXKGT
58IUTY[RZZNK-KTOK
G[JOHRKHKKV%
/TJ[YZXOKY9KX\OIK
54
V[RRKJU[ZZUZNK
*KVGXZSKTZ
VUYOZOUTGIZO\GZKZNK
_KY
L[TIZOUTKTGHRKNOMN
863H[ZZUTGTJZNKPOH
[VH[ZZUT
Be sure the axles are fully

extended.
connected.
:KYZZNKPOHHUUS
IUJKYVXKYKTZUTZNK
[VJU]TZUMMRKY]OZINGZ
JOYVRG_GZZNKMXU[TJ
ZNKVRGZLUXSIUTZXURYLUX
IUTZXURY%
VXUVKXUVKXGZOUT9KK
_KY
8KVRGIKZNKZUMMRK
Y]OZIN
8KVGOX9KIZOUT
/YZNKY]OZINLG[RZ_%
TU
)NKIQLUXGTUVKTUX
YNUXZOTZNKOTZKXTGR
HGJ
8KVGOXUXXKVRGIKZNK
NGXTKYY
NGXTKYYHKZ]KKTZNK
99GTJ9
Y]OZINGTJVOTY
GTJULZNK6
HUGXJ
MUUJ
_KY
/TYZGRRGZU69/
8KVGOXUXXKVRGIKZNKPOH
HGXVXKYY[XK
[V\GR\KOZKS)258
MG[MKGZZNKW[OIQ
ZNKVRGZLUXSL[TIZOUT
XKVGOXUXXKVRGIKZNK
RKYYZNGT
VYO
\GR\KY58XKVGOXUX
SGTOLURJGTJYZGXZZNK
KTMOTK'ZZNKMXU[TJ
ZNKVRGZLUXSL[TIZOUT
SGTOLURJIU[RJNG\KGT
ZNKL[TIZOUTKTGHRK
H[ZZUTGTJGIZO\GZKZNK
ZNK-KTOK/TJ[YZXOKY
POHHUUS[VH[ZZUTGTJ
9KX\OIK*KVGXZSKTZ
INKIQZNKVXKYY[XK
69/
UXSUXK
'XKZNKXKSKINGTOIGR
8KVGOXUXXKVRGIKZNK
TU
POHHUUS[VL[TIZOUT
\GR\KY58XKVGOXUX
LXUSUVKXGZOTM%
IUTY[RZZNK-KTOK
_KY
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
8KSU\KUXXKVGOXZNK
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 157
CHART 30
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
0/(;6*=4:5--2+
9=/:).+9,';2:
/Y
:KYZZNKPOHHUUS
_KY
_KY
VXKYKTZUTZNKJOYVRG_
YIXKKT%
VXUVKXUVKXGZOUT9KK
8KVRGIKZNKZUMMRK
Y]OZIN
8KVGOX9KIZOUT
/YZNKY]OZINLG[RZ_%
TU
)NKIQLUXGTUVKTUX
YNUXZOTZNKOTZKXTGR
HGJ
8KVGOXUXXKVRGIKZNK
NGXTKYY
NGXTKYYHKZ]KKTZNK
99GTJ9
Y]OZINGTJVOTY
GTJULZNK6
HUGXJ
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNKPOHHUUS[V
SKSHXGTKH[ZZUTGZZNK
8KVRGIKZNKMXU[TJ
HGJ
IUTZXURHU^SKSHXGTK
JKIGR58IUTY[RZZNK
VOTULZNK0
*KVGXZSKTZ
SKSHXGTKJKIGR
TU
HUGXJGTJVOTULZNK
0SKSHXGTKJKIGR
HUGXJ
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNKPOHHUUS
JU]TSKSHXGTKH[ZZUT
8KVRGIKZNKMXU[TJ
HGJ
IUTZXURHU^SKSHXGTK
JKIGR58IUTY[RZZNK
GZZNKMXU[TJIUTZXURY
HKZ]KKTVOTULZNK0
*KVGXZSKTZ
SKSHXGTKJKIGR
HUGXJGTJVOTULZNK
0SKSHXGTKJKIGR
HUGXJ
MUUJ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 158
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 30
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y
0/(<'2<+,';2:
VXKYKTZUTZNKJOYVRG_
YIXKKT%
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK-8)0;
8KVGOXUXXKVRGIKZNK
-8)0;]OXK
]OXKLXUSVOTULZNK0
IUTTKIZUXGZZNK
VRGZLUXSIUTZXURYHU^ZU
VOTULZNK*OT
IUTTKIZUXGZZNKPOH
HUUS[V\GR\KIUOROZKS
)2
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8<2<8+:
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
]OXKLXUSVOTULZNK0
IUTZXURYZUVOTULZNK
*OTIUTTKIZUXGZZNKPOH
HUUS[V\GR\KIUOROZKS
TU
)2
MUUJ
POHHUUS[V\GR\KIUOR
ZU
UNSY
OZKS)2
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
UXOTLOTOZKUNSY
8KVRGIKZNK\GR\KIUOR
/LGT_UZNKXIUJKYGXK
UTZNKJOYVRG_YIXKKT
XKLKXZUZNKLG[RZIUJK
INGXZLUXSUXK
OTLUXSGZOUT
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 159
Chart 31
Jib Down
Function
Inoperative
Be sure all other functions
operate normally.
=OZNZNKQK_Y]OZIN
Z[XTKJZUMXU[TJ
IUTZXURYGTJHUZN
'IZO\GZKZNKL[TIZOUT
TU
KTGHRKGTJZNKPOHHUUS
JU]TSKSHXGTKH[ZZUT
8KVRGIKZNKMXU[TJ
TU
58IUTY[RZZNK-KTOK
/YZNKXKGTG[JOHRK
/TJ[YZXOKY9KX\OIK
V[RRKJU[ZZUZNK
HKKV%
*KVGXZSKTZ
54
VUYOZOUTGIZO\GZKZNK
L[TIZOUTKTGHRKNOMN
_KY
863H[ZZUTGTJZNKPOH
HUUSJU]TH[ZZUT
Be sure the axles are fully

extended.
connected.
:KYZZNKPOHHUUS
IUJKYVXKYKTZUTZNK
JOYVRG_GZZNKMXU[TJ
IUTZXURY%
VXUVKXUVKXGZOUT9KK
_KY
8KVRGIKZNKZUMMRK
Y]OZIN
8KVGOX9KIZOUT
/YZNKY]OZINLG[RZ_%
TU
)NKIQLUXGTUVKTUX
YNUXZOTZNKOTZKXTGR
HGJ
8KVGOXUXXKVRGIKZNK
NGXTKYY
NGXTKYYHKZ]KKTZNK
99GTJ9
Y]OZINGTJVOTY
GTJULZNK6
HUGXJ
MUUJ
_KY
/TYZGRRGZU69/
8KVGOXUXXKVRGIKZNKPOH
HGXVXKYY[XK
HUUSJU]T\GR\KOZKS
MG[MKGZZNKW[OIQ
)258XKVGOXUXXKVRGIK
ZNKI_ROTJKX
ZNKVRGZLUXSL[TIZOUT
RKYYZNGT
SGTOLURJGTJYZGXZZNK
VYO
KTMOTK'ZZNKMXU[TJ
IUTZXURYGIZO\GZKZNK
L[TIZOUTKTGHRKNOMN
NG\KGTOTZKXTGRLG[RZ
863H[ZZUTGTJZNKPOH
)UTY[RZZNK-KTOK
HUUSJU]TSKSHXGTK
/TJ[YZXOKY9KX\OIK
H[ZZUTGTJINKIQZNK
*KVGXZSKTZ
VXKYY[XK
69/UX
SUXK
'XKZNKXKSKINGTOIGR
8KVGOXUXXKVRGIKZNK
TU
POHHUUSJU]TL[TIZOUT
\GR\KY58XKVGOXUX
LXUSUVKXGZOTM%
IUTY[RZZNK-KTOK
_KY
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 160
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
8KSU\KUXXKVGOXZNK
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 31
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
0/(;6*5=4:5--2+
9=/:).+9,';2:
/Y
:KYZZNKPOHHUUS[V
_KY
_KY
JU]TZUMMRKY]OZINGZ
VXKYKTZUTZNKJOYVRG_
YIXKKT%
VXUVKXUVKXGZOUT9KK
8KVRGIKZNKZUMMRK
Y]OZIN
8KVGOX9KIZOUT
/YZNKY]OZINLG[RZ_%
TU
)NKIQLUXGTUVKTUX
YNUXZOTZNKOTZKXTGR
HGJ
8KVGOXUXXKVRGIKZNK
NGXTKYY
NGXTKYYHKZ]KKTZNK
99GTJ9
Y]OZINGTJVOTY
GTJULZNK6
HUGXJ
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNKPOHHUUS[V
SKSHXGTKH[ZZUTGZZNK
8KVRGIKZNKMXU[TJ
HGJ
IUTZXURHU^SKSHXGTK
JKIGR58IUTY[RZZNK
VOTULZNK0
*KVGXZSKTZ
SKSHXGTKJKIGR
TU
HUGXJGTJVOTULZNK
0SKSHXGTKJKIGR
HUGXJ
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNKPOHHUUS
JU]TSKSHXGTKH[ZZUT
8KVRGIKZNKMXU[TJ
HGJ
IUTZXURHU^SKSHXGTK
JKIGR58IUTY[RZZNK
GZZNKMXU[TJIUTZXURY
HKZ]KKTVOTULZNK0
*KVGXZSKTZ
SKSHXGTKJKIGR
HUGXJGTJVOTULZNK
0SKSHXGTKJKIGR
HUGXJ
MUUJ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 161
CHART 31
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y
0/(<'2<+,';2:
VXKYKTZUTZNKJOYVRG_
YIXKKT%
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK-8(1
8KVGOXUXXKVRGIKZNK
-8(1)0*]OXK
)0*]OXKLXUSVOT
ULZNK0IUTTKIZUXGZ
ZUVOTULZNK*OT
IUTTKIZUXGZZNKPOH
HUUSJU]T\GR\KIUOR
OZKS)2
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8<2<8+:
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
]OXKLXUSVOTULZNK0
IUTTKIZUXGZZNK
VOTULZNK*OT
IUTTKIZUXGZZNKPOH
TU
HUUSJU]T\GR\KIUOR
OZKS)2
MUUJ
POHHUUSJU]T\GR\KIUOR
ZU
UNSY
OZKS)2
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
UXOTLOTOZKUNSY
8KVRGIKZNK\GR\KIUOR
/LGT_UZNKXIUJKYGXK
UTZNKJOYVRG_YIXKKT
XKLKXZUZNKLG[RZIUJK
INGXZLUXSUXK
OTLUXSGZOUT
5 - 162
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Chart 32
Auxiliariy
Functions
Inoperative
Be sure all other
functions operate
normally.
properly connected.
=OZNZNKQK_Y]OZIN
Z[XTKJZUMXU[TJ
_KY
)UTZOT[KJZU
VGMK
IUTZXURYGTJHUZN
54
V[RRKJU[ZZUZNK
VUYOZOUTGIZO\GZK
L[TIZOUTKTGHRKH[ZZUT
GTJGHUUSL[TIZOUT
H[ZZUTKMHUUS
K^ZKTJXKZXGIZUXHUUS
[VJU]T*UKYZNK
SUZUXUVKXGZK%
TU
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 163
CHART 32
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
=OZNZNKQK_Y]OZIN
Z[XTKJZUMXU[TJ
IUTZXURYGTJHUZN
<UX
SUXK
54
V[RRKJU[ZZUZNK
)NKIQIUTZOT[OZ_OTZNK
MXU[TJ]OXKIGHRKIOXI[OZ
8KVRGIKZNKTKMGZO\K
HGJ
MXU[TJ]OXKIGHRKLXUS
LXUSZNKG[ÔROGX_V[SV
G[ÔROGX_V[SVSUZUX
SUZUXSU[TZOTMHURZZU
SU[TZOTMHURZZUMXU[TJ
MXU[TJ
VUYOZOUTVXKYYZNK
G[ÔROGX_VU]KXH[ZZUT
MUUJ
GTJGHUUSL[TIZOUT
H[ZZUTGTJINKIQZNK
\URZGMKGZZNKXKJIGHRK
8KVRGIKZNKG[ÔROGX_
UTZNKG[ÔROGX_VU]KX
V[SVSUZUX
[TOZ
<
6XKYYZNKG[ÔROGX_
VU]KXH[ZZUTGTJG
<UX
SUXK
:KYZVU]KXXKRG_68
9KK8KVGOX9KIZOUT
HUUSL[TIZOUTH[ZZUT
MUUJ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
8*)';>]OXKGZZNK
HGJ
YSGRRZKXSOTGRULVU]KX
XKRG_68UTZNK
8KVRGIK68
G[ÔROGX_VU]KX[TOZ
<
:[XTZNKQK_Y]OZINZU
5,,VUYOZOUT
2UUYKTH[ZJUTUZ
ZNK
TUZ
XKSU\KZNKXKJ
*OYIUTTKIZZNK0HRGIQ
VXUVKXR_
YKIUTJGX_RUIQGTJXK
VOTIUTTKIZUXLXUS
OTYKXZKJ
ZNKMXU[TJIUTZXURHU^
GTJINKIQZUSGQKY[XK
ZNKYKIUTJGX_RUIQZU
ZNGZVOTOYVXUVKXR_
RUIQZNKZKXSOTGROTZU
OTYKXZKJ
VRGIK
VXUVKXR_OTYKXZKJ
<OY[GRR_ZXGIKZNK
SGTOLURJNGXTKYYLXUS
ZNKMXU[TJIUTZXURYZU
_KY
8KVGOXUXXKVRGIKZNK
8*)';>]OXKOTZNK
SGTOLURJNGXTKYY
ZNKG[ÔROGX_V[SVGTJ
INKIQLUXJGSGMKZUZNK
NGXTKYY/YZNKXK
JGSGMKZUZNKNGXTKYY%
TU
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
5 - 164
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 32
)UTZOT[KJLXUS
VGMK
6XKYYGTJNURJZNK
'ZZNKG[ÔROGX_V[SV
G[ÔROGX_VU]KXH[ZZUTGZ
JOYIUTTKIZZNKNUYK
ZNKMXU[TJIUTZXURYGTJ
TU
LXUSVUXZ6'/4GZZNK
VYO
UXSUXK
:NKHGZZKX_IGHRK
ZKXSOTGRIUTTKIZOUTY
SG_HKJOXZ_58XKVGOX
NURJGHUUSL[TIZOUT
JOYZXOH[ZOUTSGTOLURJGTJ
UXXKVRGIKZNKHGZZKX_
H[ZZUT*UKYZNK
OTYZGRRGZUVYO
IGHRKY
L[TIZOUTUVKXGZK%
HGXVXKYY[XK
MG[MKOTZUZNKVXKYY[XK
VUXZULZNKV[SV6XKYY
GTJNURJZNKG[ÔROGX_
VU]KXH[ZZUTGTJVXKYY
ZNKVRGZLUXSRK\KR
[VJU]TH[ZZUTGTJTUZK
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RKYYZNGT
VYO
'JP[YZZNKG[ÔROGX_
V[SVVYOXKROKL
\GR\KGRRZNK]G_OT
6XKYYGTJNURJZNK
VYO
UXSUXK
GTJGTJVXKYYZNK
VRGZLUXSRK\KR[VJU]T
T[SHKXULZ[XTY6XKYY
H[ZZUTGTJGJP[YZZNK
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XKROKL\GR\KVXKYY[XKZU
VU]KXH[ZZUTGTJVXKYY
VYOHGX
ZNKVRGZLUXSRK\KR[V
JU]TH[ZZUTGTJTUZK
ZNKVXKYY[XK
RKYYZNGT
VYO
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:KYZZNKG[ÔROGX_V[SV
9KK8KVGOX9KIZOUT
HGJ
8KVRGIKZNKG[ÔROGX_
V[SV
MUUJ
8KVRGIKZNKG[ÔROGX_
V[SVXKROKL\GR\K58
IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 165
CHART 32
)UTZOT[KJZNKVXK\OU[Y
VGMK
6XKYYGTJNURJZNK
'ZZNKG[ÔROGX_V[SV
G[ÔROGX_VU]KXH[ZZUTGZ
JOYIUTTKIZZNKNUYK
TU
LXUSVUXZ6'/4ULZNK
VYO
UXSUXK
:NKHGZZKX_IGHRK
ZKXSOTGRIUTTKIZOUTY
SG_HKJOXZ_58XKVGOX
NURJZNKVRGZLUXSXUZGZK
JOYZXOH[ZOUTSGTOLURJGTJ
UXXKVRGIKZNKHGZZKX_
H[ZZUT*UKYZNK
OTYZGRRGZUVYO
IGHRKY
VRGZLUXSXUZGZK%
HGXVXKYY[XK
MG[MKOTZUZNKVXKYY[XK
VUXZULZNKV[SV6XKYY
GTJNURJZNKG[ÔROGX_
VU]KXH[ZZUTGTJVXKYY
ZNKVRGZLUXSXUZGZK
H[ZZUTGTJTUZKZNK
VXKYY[XK
RKYYZNGT
VYO
'JP[YZZNKG[ÔROGX_
V[SVVYOXKROKL
\GR\KGRRZNK]G_OT
6XKYYGTJNURJZNK
VYO
UXSUXK
GTJGTJVXKYYZNK
VRGZLUXSXUZGZKH[ZZUT
T[SHKXULZ[XTY6XKYY
GTJGJP[YZZNKXKROKL
GTJNURJZNKG[ÔROGX_
\GR\KVXKYY[XKZU
VU]KXH[ZZUTGTJVXKYY
VYOHGX
ZNKVRGZLUXSXUZGZK
H[ZZUTGTJTUZKZNK
VXKYY[XK
RKYYZNGT
VYO
_KY
:KYZZNKG[ÔROGX_V[SV
9KK8KVGOX9KIZOUT
HGJ
8KVRGIKZNKG[ÔROGX_
V[SV
MUUJ
8KVRGIKZNKG[ÔROGX_
V[SVXKROKL\GR\K58
IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 166
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 32
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
:[XTZNKQK_Y]OZINZU
VRGZLUXSIUTZXURY6XKYY
<UX
SUXK
8KVRGIKZNK
S[RZOL[TIZOUT\GR\K
JU]TZNKLUUZY]OZINGTJ
VXKYYGTJNURJZNK
GTJSU\KZNKYZKKX
PU_YZOIQZUZNKXOMNZUX
RKLZ)NKIQ\URZGMKUL
ZNK588*)3,<
]OXKIOXI[OZULZNK
S[RZOL[TIZOUT\GR\KOZKS
''GZZNKJOYZXOH[ZOUT
SGTOLURJ
RKYYZNGT<
*OYIUTTKIZZNK0]NOZK
TUZ
2UUYKTH[ZJUTUZ
VOTIUTTKIZUXLXUS
VXUVKXR_
XKSU\KZNKXKJ
OTYKXZKJ
YKIUTJGX_RUIQGTJXK
INKIQZUSGQKY[XKZNGZ
VOTOYVXUVKXR_
OTYKXZKJ
ZNKYKIUTJGX_RUIQZU
RUIQZNKZKXSOTGROTZU
VRGIK
VXUVKXR_OTYKXZKJ
<OY[GRR_ZXGIKZNK
SGTOLURJNGXTKYYLXUS
_KY
8KVGOXUXXKVRGIKZNK
ZNKSGTOLURJNGXTKYY
ZNKMXU[TJIUTZXURYZU
ZNKS[RZOL[TIZOUT\GR\K
OZKS''GTJINKIQLUX
JGSGMKZUZNKNGXTKYY
/YZNKXKJGSGMKZUZNK
NGXTKYY%
TU
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 167
Chart 33
Axle Extend
Function
Inoperative
=OZNZNKQK_Y]OZIN
Z[XTKJZUVRGZLUXS
6XKYYJU]TZNKLUUZ
TU
IUTZXURYGTJHUZN
G^RKK^ZKTJH[ZZUT/Y
ZNKXKGTG[JOHRKHKKV%
54
_KY
)UTZOT[KJZU
VGMK
V[RRKJU[ZZUZNK
Be sure all other

functions operate
normally.
VUYOZOUTYZGXZZNK

properly connected.
TU
KTMOTK6XKYYJU]TZNK
ZNKG^RKK^ZKTJL[TIZOUT
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
IUJKYVXKYKTZUTZNK
*KVGXZSKTZ:NK
JOYVRG_YIXKKTGZZNK
VRGZLUXSSKSHXGTK
MXU[TJIUTZXURY%
JKIGRSG_TKKJZUHK
XKVRGIKJ
_KY
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 168
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 33
'>2++>:8+:(;::54
,';2:VXKYKTZUTZNK
/Y
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
_KY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ:NK
JOYVRG_YIXKKT%
VRGZLUXSSKSHXGTK
JKIGRSG_TKKJZUHK
XKVRGIKJ
TU
/Y
'>2+<'2<+ ,';2:
VXKYKTZUTZNKJOYVRG_
YIXKKT%
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK-8=.
8KVGOXUXXKVRGIKZNK
-8=.)'>+>]OXK
)'>+>]OXKLXUSVOT
ULZNK0IUTTKIZUXGZ
ZNKJXO\KINGYYOY
IUTZXURRKXZUVOTULZNK
*/4IUTTKIZUXGZZNK
G^RKK^ZKTJXKZXGIZ\GR\K
IUORYOZKS+9
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUXGZ
ZNKJXO\KINGYYOY
*/4IUTTKIZUXGZZNK
TU
G^RKK^ZKTJXKZXGIZ\GR\K
IUORYOZKS+9UX
OZKS.9
MUUJ
ZNKG^RKK^ZKTJXKZXGIZ
ZU
UNSY
\GR\KIUORYOZKS+9UX
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
OZKS.9
UXOTLOTOZKUNSY
8KVRGIKZNK\GR\KIUOR
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 169
CHART 33
)UTZOT[KJLXUS
VGMK
8KSU\KHUZNZNKG^RK
TU
GIIKYYVRGZKYGTJ
)UTZOT[KJZU
VGMK
\OY[GRR_INKIQKGING^RK
K^ZKTJVXUÔSOZ_Y]OZIN
/YZNKY]OZINZGXMKZOT
ROTK]OZNZNKY]OZIN%
_KY
3KGY[XKZNKJOYZGTIK
LXUSZNKZGXMKZZUZNK
'JP[YZZNKVXUÔSOZ_
TU
Y]OZINYZUZNKVXUVKX
G^RKK^ZKTJVXUÔSOZ_
JOYZGTIKLXUSZNKZGXMKZ
Y]OZIN/YZNKJOYZGTIK
9KK8KVGOX9KIZOUT
HKZ]KKTGTJ
OTINGTJSS%
_KY
*OYIUTTKIZ29'>+5
LXUSZNK]OXKNGXTKYY
TU
GTJINKIQZNK
8KVRGIKGTJGJP[YZ
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9KIZOUT
XKYOYZGTIKGIXUYYVOT
GTJUL29'>+5
/YZNKXKYOYZGTIKRKYY
ZNGTUNS%
_KY
*OYIUTTKIZ29'>+5
LXUSZNK]OXKNGXTKYY
TU
GTJINKIQZNK
8KVRGIKGTJGJP[YZ
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9KIZOUT
XKYOYZGTIKGIXUYYVOT
GTJUL29'>+5
/YZNKXKYOYZGTIKRKYY
ZNGTUNS%
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VOTIUTTKIZUXLXUS
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IUTZXURRKXGTJINKIQZU
TUZ
VXUVKXR_
OTYKXZKJ
2UUYKTH[ZJUTUZ
XKSU\KZNKXKJ
YKIUTJGX_RUIQGTJXK
SGQKY[XKZNGZVOT
GTJVOTGXKVXUVKXR_
ZNKYKIUTJGX_RUIQZU
OTYKXZKJ
RUIQZNKZKXSOTGROTZU
VRGIK
VXUVKXR_OTYKXZKJ
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 170
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 33
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQZNK-8)29'
TU
]OXKLUXIUTZOT[OZ_LXUS
8KVGOXZNK-8
)29']OXK
VOTULZNK0
IUTTKIZUXZUVOTULZNK
JK[ZYINIUTTKIZUXZU
29'>+5
/YZNKXKIUTZOT[OZ_%
_KY
8KVGOXZNK-8(10
LXUSVOTULZNK
JK[ZYINIUTTKIZUXGZ
]OXKLXUSVOTULZNK
TU
JK[ZYINIUTTKIZUXGZ
29'>+5ZUVOTULZNK
29'>+5ZUVOTULZNK
JK[ZYINIUTTKIZUXGZ
JK[ZYINIUTTKIZUXGZ
29'>+5
29'>+5
/YZNKXKIUTZOT[OZ_%
_KY
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LXUSVOTULZNK0
8KVGOXZNK-8
TU
629']OXKLXUSVOT
ULZNK0IUTTKIZUX
IUTTKIZUXZUVOTULZNK
ZUVOTULZNKJK[ZYIN
JK[ZYINIUTTKIZUXGZ
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29'>+5
/YZNKXKIUTZOT[OZ_%
_KY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 171
CHART 33
)UTZOT[KJLXUS
VGMK
)NKIQLUXGSKINGTOIGR
_KY
UHYZX[IZOUTHRUIQOTMZNK
8KSU\KUXXKVGOXZNK
SKINGTOIGRUHYZX[IZOUT
G^RKLXUSL[RRK^ZKTYOUT
/YZNKXKGTUHYZX[IZOUT%
TU
9ZUVZNKKTMOTK
69/
8KVGOXUXXKVRGIKZNK
*OYIUTTKIZ29'>+5UX
UXSUXK
I_ROTJKX58IUTY[RZZNK
29'>+5LXUSZNK]OXK
NGXTKYYGTJOTYZGRRG
*KVGXZSKTZ
ZU69/HGX
VXKYY[XKMG[MKGZVUXZ
,'+UX8'+UTZNK
YZKKXG^RKSGTOLURJ
9ZGXZZNKKTMOTKGTJ
GIZO\GZKZNKG^RKK^ZKTJ
L[TIZOUT
RKYYZNGT
69/
'JP[YZZNKG^RKK^ZKTJ
XKROKL\GR\KOZKS+77
69/
UXSUXK
OTZNKYZKKXG^RK
'JP[YZZNKG^RKK^ZKTJ
XKROKL\GR\KOZKS+77
9KK8KVGOX9KIZOUT
SGTOLURJGRRZNK]G_OT
T[SHKXULZ[XTY
'IZO\GZKZNKG^RKK^ZKTJ
L[TIZOUTGTJINKIQZNK
VXKYY[XK
RKYYZNGT
69/
9ZUVZNKKTMOTK
69/
8KVGOXUXXKVRGIKZNK
*OYIUTTKIZZNKN_JXG[ROI
UXSUXK
I_ROTJKX58IUTY[RZZNK
NUYKLXUSZNK6VUXZUL
ZNKYZKKXG^RKSGTOLURJ
*KVGXZSKTZ
6R[MZNKVUXZGTJ
IUTTKIZZNKN_JXG[ROI
NUYKOTZUGZU
69/HGXMG[MK*U
45:YZGXZZNKKTMOTK
JGSGMKIU[RJXKY[RZ
'IZO\GZKZNKG[ÔROGX_
N_JXG[ROIV[SVGTJZNK
G^RKK^ZKTJL[TIZOUTGTJ
INKIQZNKVXKYY[XK
RKYYZNGT
69/
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 172
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 33
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
*OYIUTTKIZZNKN_JXG[ROI
69/
8KVGOXUXXKVRGIKZNK
NUYKLXUSZNK6VUXZGZ
UXSUXK
N_JXG[ROIY]O\KR58
ZNKZ[XTZGHRKYKIZOUTUL
IUTY[RZZNK-KTOK
ZNKN_JXG[ROIY]O\KR
/TJ[YZXOKY9KX\OIK
6R[MZNKVUXZGTJ
*KVGXZSKTZ
IUTTKIZZNKN_JXG[ROI
NUYKOTZUGZU
69/HGXMG[MK*U
45:YZGXZZNKKTMOTK
JGSGMKIU[RJXKY[RZ
N_JXG[ROIV[SVGTJZNK
G^RKK^ZKTJL[TIZOUTGTJ
INKIQZNKVXKYY[XK
RKYYZNGT
69/
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 173
Chart 34
Axle Retract
Function
Inoperative
Be sure the boom is in
=OZNZNKQK_Y]OZIN
Z[XTKJZUVRGZLUXS
6XKYYJU]TZNKLUUZ
TU
TU
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
IUTZXURYGTJHUZN
G^RKXKZXGIZL[TIZOUT/Y
*KVGXZSKTZ58ZNK
+SKXMKTI_YZUVH[ZZUTY
ZNKXKGTG[JOHRKHKKV%
VRGZLUXSSKSHXGTK
54
V[RRKJU[ZZUZNK
JKIGRSG_TKKJZUHK
VUYOZOUTYZGXZZNK
XKVRGIKJ
KTMOTK6XKYYJU]TZNK
_KY
ZNKG^RKXKZXGIZL[TIZOUT
Be sure all other

functions operate
normally.
'XKZNKXKSKINGTOIGR
IUJKYVXKYKTZUTZNK
XKYZXOIZOUTYVXK\KTZOTM
JOYVRG_GZZNKMXU[TJ
TU
ZNKG^RKLXUSXKZXGIZOTM%
IUTZXURY%
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
_KY

properly connected.
8KSU\KUXXKVGOXZNK
_KY
/Y'>2++>:8+:
(;::549,';2:VXKYKTZ
_KY
UTZNKJOYVRG_YIXKKT%
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ58ZNK
VRGZLUXSSKSHXGTK
JKIGRSG_TKKJZUHK
XKVRGIKJ
TU
'>2+<'2<+,';2:
/Y
VXKYKTZUTZNKJOYVRG_
YIXKKT%
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK-8
8KVGOXUXXKVRGIK
-8<'>8:]OXK
<'>8:]OXKLXUSVOT
ULZNK0IUTTKIZUXGZ
ZNKJXO\KINGYYOY
*OTIUTTKIZUXGZZNK
G^RKK^ZKTJ\GR\KIUOR
OZKS+9UXOZKS.9
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8<2<8+:
TU
8KVGOXUXXKVRGIK(8
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]OXKLXUSVOTULZNK0
IUTTKIZUXGZZNKJXO\K
INGYYOYIUTZXURRKXZUVOT
ULZNK*OTIUTTKIZUXGZ
ZNKG^RKK^ZKTJ\GR\K
OZKS+9UXOZKS.9
MUUJ
ZNKG^RKK^ZKTJ\GR\K
IUOROZKS+9
ZU
UNSY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
)UTZOT[KJUT
ZNKTK^ZVGMK
UXOTLOTOZK
UNSY
8KVRGIKZNK\GR\KIUOR
5 - 174
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 34
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
9',+:?9=/:).6
,';2:VXKYKTZUTZNK
/Y
_KY
)UTZOT[KJZU
VGMK
JOYVRG_YIXKKTH[Z
9',+:?9=/:).6
,';2:OY45:VXKYKTZ%
TU
9',+:?9=/:).6
,';2:GTJ9',+:?
9=/:).6,';2:
/Y
*OYIUTTKIZ29(*9
_KY
GTJINKIQLUXVXUVKXOT
HGJ
OTYZGRRGZOUTGTJ
VXKYKTZUTZNKJOYVRG_
UVKXGZOUT9KK8KVGOX
YIXKKT%
9KIZOUT
8KVRGIKGTJGJP[YZ
29(*99KK8KVGOX
9KIZOUT
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK8*968<
8KVGOXUXXKVRGIKZNK
8*968<]OXK
]OXKLXUSVOTULZNK0
IUTZXURYZUVOTULZNK
JK[ZYINIUTTKIZUXZU
29(*9
MUUJ
TU
)NKIQLUXGTUVKTUX
YNUXZOTZNK58
HGJ
8KVGOXUXXKVRGIKZNK
589(9:5]OXK
9(9:5]OXKLXUS
VOTULZNKJK[ZYIN
IUTTKIZUXZU29(*9ZU
VOTULZNK0
IUTZXURYZUVOTULZNK
JK[ZYINIUTTKIZUXZU
29(89
/LGT_UZNKXIUJKYGXK
UTZNKJOYVRG_YIXKKT
XKLKXZUZNKLG[RZIUJK
INGXZLUXSUXK
OTLUXSGZOUT
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 175
CHART 34
)UTZOT[KJLXUS
VGMK
*OYIUTTKIZ29(89
GTJINKIQLUXVXUVKX
HGJ
UVKXGZOUTGTJ
8KVRGIKGTJGJP[YZ
29(899KK8KVGOX
9KIZOUT
OTYZGRRGZOUT9KK8KVGOX
9KIZOUT
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK-8
8KVGOXUXXKVRGIK-8
)'>8:]OXK
)'>8:]OXKLXUSVOT
ULZNKJK[ZYIN
IUTTKIZUXZU29(89ZU
VOTULZNKVOT
JK[ZYINIUTTKIZUXUT
ZNKZ[XTZGHRKZUZNK
[VVKX0NGXTKYYZUZNK
RU]KX0NGXTKYY
MUUJ
)NKIQLUXGTUVKTUX
HGJ
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8KVGOXUXXKVRGIKZNK
-8)'>8:]OXK
)'>8:]OXKLXUSVOT
ULZNKVOTJK[ZYIN
IUTTKIZUXUTZNK
Z[XTZGHRKZUZNKRU]KX0
NGXTKYYZUZNK[VVKX0
NGXTKYYZUVOTULZNK
VOTJK[ZYINIUTTKIZUXGZ
ZNKKRKIZXOIY]O\KR
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNK(8]OXK
8KVRGIKZNKKRKIZXOI
HGJ
Y]O\KR58IUTY[RZZNK
LXUSLXUSVOTULZNK
VOTJK[ZYINIUTTKIZUX
*KVGXZSKTZ
UTZNKZ[XTZGHRKYOJKUL
KRKIZXOIY]O\KRZUVOTUL
ZNKVOTJK[ZYIN
IUTTKIZUXUTZNKJXO\K
INGYYOYYOJKULKRKIZXOI
Y]O\KR
MUUJ
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 176
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 34
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK-8
8KVGOXUXXKVRGIKZNK
-8)'>8:]OXK
)'>8:]OXKLXUSVOT
ULZNK0IUTTKIZUXGZ
ZNKJXO\KINGYYOY
IUTZXURRKX*)54ZUVOT
ULZNKVOTJK[ZYIN
IUTTKIZUXGZZNKKRKIZXOI
Y]O\KR
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK58
8KVGOXUXXKVRGIKZNK
589(9:5]OXK
9(9:5]OXKLXUSVOT
ULZNKJK[ZYIN
IUTTKIZUXZU29(89ZU
VOTULZNKVOT
JK[ZYINIUTTKIZUXGZZNK
MXU[TJIUTZXURYZUZNK
[VVKX0NGXTKYYZUZNK
RU]KX0NGXTKYY
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNK58
HGJ
8KVGOXUXXKVRGIKZNK
589(9:5]OXK
9(9:5]OXKLXUSVOT
ULZNKVOTJK[ZYIN
IUTTKIZUXUTZNK
Z[XTZGHRKZNGZIUTTKIZY
ZUZNKRU]KX0NGXTKYY
ZUZNK[VVKX0NGXTKYY
ZUVOTPULZNK0
IUTZXURY
MUUJ
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 177
Chart 35
Blue End
Blue Side
Steering
Function
Inoperative
Be sure all other
functions operate
normally.
=OZNZNKQK_Y]OZIN
9ZUVZNKKTMOTK/TYZGRR
)NKIQLUXSKINGTOIGR
Z[XTKJZUVRGZLUXS
GZU69/
IUTZXURYGTJHUZN
HGXVXKYY[XKMG[MKGZ
YZKKXL[TIZOUTLXUS
ZNKW[OIQJOYIUTTKIZ
54
V[RRKJU[ZZUZNK
TU
IU[VRKXUTZNKYZKKXG^RK
SGTOLURJ9ZGXZZNK
XKVRGIKZNKYZKKX
I_ROTJKX58XKVGOXUX
GTJV[YNZNKYZKKX
XKVRGIKZNKVORUZ
SUJKYKRKIZH[ZZUTLUX
YZKKXL[TIZOUTOTHUZN
UVKXGZKJINKIQ\GR\KY
YW[GXKKTJHR[KKTJ
JOXKIZOUTY
OZKSY+1GTJ+**
YZKKX6XKYYJU]TZNK
/YZNKVXKYY[XKRKYYZNGT
58IUTY[RZZNK-KTOK
VYOHGX%
/TJ[YZXOKY9KX\OIK
ZNKYZKKXL[TIZOUTOTHUZN
*KVGXZSKTZ
JOXKIZOUTY
_KY

properly connected.
UVKXGZOTM58XKVGOXUX
TU
IUJKYVXKYKTZUTZNK
JOYVRG_GZZNKMXU[TJ
9ZUVZNKKTMOTK
IUTZXURY%
+ÎNGTMKZNKYW[GXK
KTJ_KRRU]YOJKYZKKX
_KY
8KVRGIKZNKLG[RZ_YZKKX
\GR\K
\GR\KOZKS+']OZNZNK
YW[GXKKTJHR[KYOJK
YZKKX\GR\KOZKS+(
9ZGXZZNKKTMOTKGTJ
GIZO\GZKZNKYZKKX
L[TIZOUT*UKYZNK
YW[GXKKTJHR[KYOJK
YZKKXOTML[TIZOUTOTHUZN
JOXKIZOUTY%
TU
_KY
8KVGOXUXXKVRGIKZNK
YZKKXI_ROTJKX58XKVGOX
UXXKVRGIKZNKVORUZ
UVKXGZKJINKIQ\GR\KY
OZKSY+1GTJ+**
58ZNKXKSG_HKGLG[RZ
OTZNKSGTOLURJ58
IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
/Y9:++8/4- 05?9:/)1
45:)'2/(8':+*
8KIGROHXGZKZNKYZKKX
_KY
PU_YZOIQYKK8KVGOX
VXKYKTZUTZNKJOYVRG_
9KIZOUT58XKVRGIKZNK
YIXKKT%
YZKKXPU_YZOIQ
TU
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 178
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 35
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y9:++8/4-05?9:/)1
9.58:+*:5<52:9UX
9:++8/4-05?9:/)1
9.58:+*:5<52:9UX
9:++8/4-05?9:/)1
<'2;+:55./-.UX
9:++8/4-05?9:/)1
<'2;+:5525=VXKYKTZ
)NKIQLUXJGSGMKJ
]OXKYOTOTZKXTGRVRGZLUXS
IUTZXURY]OXKNGXTKYY
_KY
HKZ]KKTYZKKXPU_YZOIQ
IUTTKIZUX6GTJGTJ
658IUTY[RZZNK
*KVGXZSKTZ
UTZNKJOYVRG_YIXKKT%
TU
(2;++4*(2;+9/*+
9:++89+49589.58:+*
:5<52:9UX(2;+
+4*(2;+9/*+9:++8
9+4958 9.58:+*:5
<52:9UX(2;++4*
(2;+9/*+9:++89+4958
<'2;+:55./-.UX
(2;++4* (2;+9/*+
9:++89+4958<'2;+
:5525=VXKYKTZUTZNK
/Y
JOYVRG_YIXKKT%
)NKIQYW[GXKKTJHR[K
KTJHR[KYOJKYZKKX
_KY
HGJ
YKTYUXLUXVXUVKX
8KVRGIKZNKYZKKX
YKTYUX9KK8KVGOX
9KIZOUT
OTYZGRRGZOUTGTJ
UVKXGZOUTYKK8KVGOX
9KIZOUT
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK58
8KVGOXUXXKVRGIKZNK
58)2,9]OXK
)2,9]OXKLXUSVOT
(ULZNKYW[GXKKTJHR[K
YOJKYZKKXYKTYUX
IUTTKIZUXZUVOTUL
ZNK0IUTTKIZUXUTZNK
*)54
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK-8=.
8KVGOXUXXKVRGIKZNK
-8=.6'4-]OXK
6'4-]OXKLXUSVOT
'ULZNKYW[GXKKTJHR[K
YOJKYZKKXYKTYUX
IUTTKIZUXZUVOTUL
TU
ZNK0IUTTKIZUXUTZNK
*)54
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNK(168:
HGJ
8KVGOXUXXKVRGIKZNK
(168:]OXK
]OXKLXUSVOT)ULZNK
YW[GXKKTJHR[KYOJK
YZKKXYKTYUXIUTTKIZUX
ZUVOTULZNK0
IUTTKIZUXUTZNKJXO\K
INGYYOYIUTZXURRKX
*)54
MUUJ
)UTZOT[KJUT
ZNKTK^ZVGMK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 179
CHART 35
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y(2;++4* (2;+9/*+
9:++8<'2<+,';2:
VXKYKTZUTZNKJOYVRG_
/LGT_UZNKXIUJKYGXK
VXKYKTZUTZNKJOYVRG_
TU
YIXKKT%
IUJKINGXZLUXSUXK
OTLUXSGZOUT
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(2<2,9
8KVGOXUXXKVRGIKZNK
(2<2,9]OXK
]OXKLXUSVOTULZNK
INGYYOYIUTZXURRKX
*)54ZUVOTULZNK
*OTIUTTKIZUXGZZNK
YW[GXKKTJHR[KYOJK
YZKKX\GR\KIUOR
OZKS+(UXOZKS.7
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(2(1
8KVGOXUXXKVRGIKZNK
(2(1<2,9]OXK
<2,9]OXKLXUSVOT
ULZNK0IUTTKIZUX
GZZNKJXO\KINGYYOY
IUTZXURRKX*)54ZUVOT
ULZNK*OTIUTTKIZUXGZ
ZNKYW[GXKKTJHR[K
YOJKYZKKX\GR\KIUOR
OZKS+(UXOZKS.7
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUX
GZZNKJXO\KINGYYOY
IUTZXURRKX*)54ZUVOT
ULZNK*OTIUTTKIZUXGZ
ZNKYW[GXKKTJHR[K
YOJKYZKKX\GR\KIUOR
OZKS+(
MUUJ
ZU
)UTY[RZZNK-KTOK
ZNKYW[GXKKTJHR[K
UNSY
/TJ[YZXOKY9KX\OIK
YOJKYZKKX\GR\KIUOR
*KVGXZSKTZ
OZKS+(
UXOTLOTOZKUNSY
8KVRGIKZNK\GR\KIUOR
5 - 180
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Chart 36
Blue End
Yellow Side
Steering
Function
Inoperative
Be sure all other
functions operate
normally.
=OZNZNKQK_Y]OZIN
)NKIQLUXSKINGTOIGR
Z[XTKJZUVRGZLUXS
GZU69/
IUTZXURYGTJHUZN
HGXVXKYY[XKMG[MKGZ
ZNKW[OIQJOYIUTTKIZ
54
V[RRKJU[ZZUZNK
TU
SU\OTM58XKVGOXUX
IU[VRKXUTZNKYZKKXG^RK
XKVRGIKZNKYZKKX
SGTOLURJ9ZGXZZNK
I_ROTJKX58XKVGOXUX
GTJV[YNZNKYZKKX
XKVRGIKZNKVORUZ
SUJKYKRKIZH[ZZUTLUX
YZKKXL[TIZOUTYOTHUZN
UVKXGZKJINKIQ\GR\KY
YW[GXKKTJHR[KKTJ
JOXKIZOUTY
OZKSY+3GTJ+((58
YZKKX6XKYYJU]TZNK
IUTY[RZZNK-KTOK
VYOHGX%
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
JOXKIZOUTY
_KY

properly connected.
YZKKXL[TIZOUTLXUS
TU
IUJKYVXKYKTZUTZNK
JOYVRG_GZZNKMXU[TJ
+ÎNGTMKZNKYW[GXK
IUTZXURY%
KTJ_KRRU]YOJKYZKKX
_KY
\GR\K
\GR\KOZKS+']OZNZNK
YW[GXKKTJHR[KYOJK
YZKKX\GR\KOZKS+(
9ZGXZZNKKTMOTKGTJ
GIZO\GZKZNKYZKKX
L[TIZOUT*UKYZNK
IOXIRKKTJ_KRRU]YOJK
YZKKXOTML[TIZOUTOTHUZN
JOXKIZOUTY%
TU
_KY
8KVGOXUXXKVRGIKZNK
UXXKVRGIKZNKVORUZ
UVKXGZKJINKIQ\GR\KY
OZKSY+3GTJ+((
58IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
/Y9:++8/4- 05?9:/)1
45:)'2/(8':+*
8KIGROHXGZKZNKYZKKX
_KY
PU_YZOIQYKK8KVGOX
VXKYKTZUTZNKJOYVRG_
9KIZOUT58XKVRGIKZNK
YIXKKT%
YZKKXPU_YZOIQ
TU
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 181
CHART 36
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y9:++8/4-05?9:/)1
9.58:+*:5<52:9UX
9:++8/4-05?9:/)1
9.58:+*:5<52:9UX
9:++8/4-05?9:/)1
<'2;+:55./-.UX
9:++8/4-05?9:/)1
<'2;+:5525=VXKYKTZ
)NKIQLUXJGSGMKJ
IUTZXURY]OXKNGXTKYY
_KY
IUTTKIZUX6GTJGTJ
658IUTY[RZZNK
*KVGXZSKTZ
UTZNKJOYVRG_YIXKKT%
TU
(2;++4*?+225=
9/*+9:++8 9+4958
9.58:+*:5<52:9UX
(2;++4* ?+225=9/*+
9:++89+49589.58:+*
:5<52:9UX(2;+
+4*?+225=9/*+9:++8
9+4958 <'2;+ :55./-.
UX(2;+ +4* ?+225=
9/*+9:++8 9+4958
<'2;+:5525=VXKYKTZ
/Y
UTZNKJOYVRG_YIXKKT%
)NKIQYW[GXKKTJHR[K
KTJ_KRRU]YOJKYZKKX
_KY
HGJ
YKTYUXLUXVXUVKX
8KVRGIKZNKYZKKX
YKTYUX9KK8KVGOX
9KIZOUT
OTYZGRRGZOUTGTJ
UVKXGZOUTYKK8KVGOX
9KIZOUT
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK58
8KVGOXUXXKVRGIKZNK
58)8,9]OXK
)8,9]OXKLXUSVOT
(ULZNKYW[GXKKTJ
_KRRU]YOJKYZKKXYKTYUX
IUTTKIZUXZUVOTUL
ZNK0IUTTKIZUXUTZNK
*)54
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK-8=.
8KVGOXUXXKVRGIKZNK
-8=.6'4-]OXK
6'4-]OXKLXUSVOT
'ULZNKYW[GXKKTJ
IUTTKIZUXZUVOTUL
TU
ZNK0IUTTKIZUXUTZNK
*)54
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNK(168:
HGJ
8KVGOXUXXKVRGIKZNK
(168:]OXK
]OXKLXUSVOT)ULZNK
YW[GXKKTJ_KRRU]YOJK
ZUVOTULZNK0
IUTTKIZUXUTZNKJXO\K
INGYYOYIUTZXURRKX
*)54
MUUJ
)UTZOT[KJUT
ZNKTK^ZVGMK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
5 - 182
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 36
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y(2;++4* ?+225=
9/*+9:++8<'2<+
,';2:VXKYKTZUTZNK
/LGT_UZNKXIUJKYGXK
VXKYKTZUTZNKJOYVRG_
TU
JOYVRG_YIXKKT%
IUJKINGXZLUXSUXK
OTLUXSGZOUT
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(2<8,9
8KVGOXUXXKVRGIKZNK
(2<8,9]OXK
]OXKLXUSVOTULZNK
ULZNK*OTIUTTKIZUXGZ
ZNKYW[GXKKTJ_KRRU]
YOJKYZKKX\GR\KIUOR
OZKS+'
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(2(1
8KVGOXUXXKVRGIKZNK
(2(1<8,9]OXK
<8,9]OXKLXUSVOT
ULZNK0IUTTKIZUX
GZZNKJXO\KINGYYOY
*OTIUTTKIZUXGZZNK
YW[GXKKTJ_KRRU]YOJK
YZKKX\GR\KIUOR
OZKS+'
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(84
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUX
GZZNKJXO\KINGYYOY
*OTIUTTKIZUXGZZNK
YW[GXKKTJ_KRRU]YOJK
YZKKX\GR\KIUOR
OZKS+'
MUUJ
ZU
)UTY[RZZNK-KTOK
ZNKYW[GXKKTJ_KRRU]
UNSY
/TJ[YZXOKY9KX\OIK
YOJKYZKKX\GR\KIUOR
*KVGXZSKTZ
OZKS+'
UXOTLOTOZKUNSY
8KVRGIKZNK\GR\KIUOR
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 183
Chart 37
Yellow End
Blue Side
Steering
Function
Inoperative
Be sure all other
functions operate
normally.
=OZNZNKQK_Y]OZIN
)NKIQLUXSKINGTOIGR
Z[XTKJZUVRGZLUXS
GZU69/
IUTZXURYGTJHUZN
HGXVXKYY[XKMG[MKGZ
YZKKXL[TIZOUTLXUS
ZNKW[OIQJOYIUTTKIZ
54
V[RRKJU[ZZUZNK
TU
IU[VROTMUTZNK
SU\OTM58XKVGOXUX
TU
XKVRGIKZNKYZKKX
YZKKXG^RKSGTOLURJ
I_ROTJKX58XKVGOXUX
GTJV[YNZNKYZKKX
9ZGXZZNKKTMOTKGTJ
XKVRGIKZNKVORUZ
SUJKYKRKIZH[ZZUTLUX
GIZO\GZKZNKYZKKX
UVKXGZKJINKIQ\GR\KY
IOXIRKKTJ_KRRU]KTJ
L[TIZOUTYOTHUZN
OZKS+-GTJ+..58
YZKKX6XKYYJU]TZNK
JOXKIZOUTY
IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
VYOHGX%
*KVGXZSKTZ
JOXKIZOUTY

properly connected.
_KY
IUJKYVXKYKTZUTZNK
JOYVRG_GZZNKMXU[TJ
IUTZXURY%
+ÎNGTMKZNKIOXIRKKTJ
_KRRU]YOJKYZKKX\GR\K
_KY
\GR\K
OZKS+)]OZNZNKIOXIRK
KTJHR[KYOJKYZKKX
\GR\KOZKS+*9ZGXZ
ZNKKTMOTKGTJGIZO\GZK
ZNKYZKKXL[TIZOUT*UKY
ZNKIOXIRKKTJ_KRRU]
YOJKYZKKXOTML[TIZOUTOT
HUZNJOXKIZOUTY%
TU
_KY
8KVGOXUXXKVRGIKZNK
UXXKVRGIKZNKVORUZ
UVKXGZKJINKIQ\GR\KY
OZKSY+-GTJ+..
58ZNKXKSG_HKGLG[RZ
OTZNKSGTOLURJ58
IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
/Y9:++8/4- 05?9:/)1
45:)'2/(8':+*
8KIGROHXGZKZNKYZKKX
_KY
PU_YZOIQYKK8KVGOX
VXKYKTZUTZNKJOYVRG_
9KIZOUT58XKVRGIKZNK
YIXKKT%
YZKKXPU_YZOIQ
TU
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 184
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 37
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y9:++8/4-05?9:/)1
9.58:+*:5<52:9UX
9:++8/4-05?9:/)1
9.58:+*:5<52:9UX
9:++8/4-05?9:/)1
<'2;+:55./-.UX
9:++8/4-05?9:/)1
<'2;+:5525=VXKYKTZ
)NKIQLUXJGSGMKJ
IUTZXURY]OXKNGXTKYY
_KY
IUTTKIZUX6GTJGTJ
658IUTY[RZZNK
*KVGXZSKTZ
UTZNKJOYVRG_YIXKKT%
TU
/Y?+225=+4*(2;+
9/*+9:++8 9+4958
9.58:+*:5<52:9UX
?+225=+4* (2;+ 9/*+
9:++89+49589.58:+*
:5<52:9UX?+225=
+4*(2;+9/*+9:++8
9+4958 <'2;+ :55./-.
UX?+225=+4*(2;+
9/*+9:++8 9+4958
<'2;+:5525=VXKYKTZ
UTZNKJOYVRG_YIXKKT%
)NKIQIOXIRKKTJ_KRRU]
_KY
KTJHR[KYOJKYZKKX
HGJ
YKTYUXLUXVXUVKX
8KVRGIKZNKYZKKX
YKTYUX9KK8KVGOX
9KIZOUT
OTYZGRRGZOUTGTJ
UVKXGZOUTYKK8KVGOX
9KIZOUT
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK58
8KVGOXUXXKVRGIKZNK
58)289]OXK
)289]OXKLXUSVOT
(ULZNKIOXIRKKTJHR[K
YOJKYZKKXYKTYUX
IUTTKIZUXZUVOTUL
ZNK0IUTTKIZUXUTZNK
*)54
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK-8=.
8KVGOXUXXKVRGIKZNK
-8=.6'4-]OXK
6'4-]OXKLXUSVOT
'ULZNKIOXIRKKTJHR[K
YOJKYZKKXYKTYUX
IUTTKIZUXZUVOTUL
TU
ZNK0IUTTKIZUXUTZNK
*)54
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNK(168:
HGJ
8KVGOXUXXKVRGIKZNK
(168:]OXK
]OXKLXUSVOT)ULZNK
IOXIRKKTJHR[KYOJK
ZUVOTULZNK0
IUTTKIZUXUTZNKJXO\K
INGYYOYIUTZXURRKX
*)54
MUUJ
)UTZOT[KJUT
ZNKTK^ZVGMK
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 185
CHART 37
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y?+225=+4*(2;+
9/*+9:++8<'2<+,';2:
/LGT_UZNKXIUJKYGXK
TU
VXKYKTZUTZNKJOYVRG_
VXKYKTZUTZNKJOYVRG_
YIXKKT%
IUJKINGXZLUXSUXK
OTLUXSGZOUT
_KY
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(2<289
8KVGOXUXXKVRGIKZNK
(2<289]OXK
]OXKLXUSVOTULZNK
ULZNK*OTIUTTKIZUXGZ
ZNKIOXIRKKTJHR[KYOJK
YZKKX\GR\KIUOR
OZKS+*
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(2(1
8KVGOXUXXKVRGIKZNK
(2(1<289]OXK
<289]OXKLXUSVOT
ULZNK0IUTTKIZUX
GZZNKJXO\KINGYYOY
IUTZXURRKX*)54ZUVOT
ULZNK*OTIUTTKIZUXGZ
YZKKX\GR\KIUOROZKS
+*
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(84
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUX
GZZNKJXO\KINGYYOY
*OTIUTTKIZUXGZZNK
IOXIRKKTJHR[KYOJK
YZKKX\GR\KIUOR
OZKS+*
MUUJ
ZU
)UTY[RZZNK-KTOK
UNSY
/TJ[YZXOKY9KX\OIK
YZKKX\GR\KIUOR
*KVGXZSKTZ
OZKS+*
UXOTLOTOZKUNSY
8KVRGIKZNK\GR\KIUOR
5 - 186
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Chart 38
Yellow End
Yellow Side
Steering
Function
Inoperative
Be sure all other
functions operate
normally.
=OZNZNKQK_Y]OZIN
)NKIQLUXSKINGTOIGR
Z[XTKJZUVRGZLUXS
GZU69/
IUTZXURYGTJHUZN
HGXVXKYY[XKMG[MKGZ
YZKKXL[TIZOUTLXUS
ZNKW[OIQJOYIUTTKIZ
54
V[RRKJU[ZZUZNK
TU
IU[VRKXUTZNK
SU\OTM58XKVGOXUX
TU
XKVRGIKZNKYZKKX
YZKKXG^RKSGTOLURJ
I_ROTJKX58XKVGOXUX
LXUSZNKVRGZLUXS
9ZGXZZNKKTMOTKGTJ
XKVRGIKZNKVORUZ
IUTZXURYGTJV[YNZNK
GIZO\GZKZNKYZKKX
UVKXGZKJINKIQ\GR\KY
YZKKXSUJKYKRKIZH[ZZUT
L[TIZOUTOTHUZN
OZKS+.UX+,,58
LUXIOXIRKKTJ_KRRU]
JOXKIZOUTY
IUTY[RZZNK-KTOK
KTJYZKKX6XKYYJU]T
/TJ[YZXOKY9KX\OIK
ZNKLUUZY]OZINGTJ
VYOHGX%
*KVGXZSKTZ
GIZO\GZKZNKYZKKX
L[TIZOUTOTHUZN

properly connected.
_KY
JOXKIZOUTY'XKZNKXKGT_
JOGMTUYZOIIUJKY
9ZUVZNKKTMOTK
ZNKMXU[TJIUTZXURY%
+ÎNGTMKZNKIOXIRKKTJ
_KY
\GR\K
_KRRU]YOJKYZKKX\GR\K
OZKS+)]OZNZNKIOXIRK
KTJHR[KYOJKYZKKX
\GR\KOZKS+*9ZGXZ
ZNKKTMOTKGTJGIZO\GZK
ZNKYZKKXL[TIZOUT*UKY
ZNKIOXIRKKTJ_KRRU]
YOJKYZKKXOTML[TIZOUTOT
HUZNJOXKIZOUTY%
TU
_KY
8KVGOXUXXKVRGIKZNK
I_ROTJKXUXVORUZUVKXGZKJ
INKIQ\GR\KYOZKSY+.
UX+,,58IUTY[RZZNK
*KVGXZSKTZ
/Y9:++8/4- 05?9:/)1
45:)'2/(8':+*
8KIGROHXGZKZNKYZKKX
_KY
PU_YZOIQYKK8KVGOX
VXKYKTZUTZNKJOYVRG_
9KIZOUT58XKVRGIKZNK
YIXKKT%
YZKKXPU_YZOIQ
TU
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 187
CHART 38
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
9:++8/4-05?9:/)1
9.58:+*:5<52:9UX
9:++8/4-05?9:/)1
9.58:+*:5<52:9UX
9:++8/4-05?9:/)1
<'2;+:55./-.UX
9:++8/4-05?9:/)1
<'2;+:5525=VXKYKTZ
/Y
)NKIQLUXJGSGMKJ
IUTZXURY6)54]OXK
_KY
NGXTKYYHKZ]KKTYZKKX
PU_YZOIQIUTTKIZUX6
GTJGTJIOXI[OZHUGXJ
IUTTKIZUX658
IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
UTZNKJOYVRG_YIXKKT%
*KVGXZSKTZ
TU
/Y?+225=+4*?+225=
9/*+9:++8 9+4958
9.58:+*:5<52:9UX
?+225=+4* ?+225=
9/*+9:++8 9+4958
9.58:+*:5<52:9UX
?+225=+4* ?+225=
9/*+9:++8 9+4958
<'2;+:55./-.UX
?+225=+4* ?+225=
9/*+9:++8 9+4958
<'2;+:5525=VXKYKTZ
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)NKIQIOXIRKKTJ_KRRU]
KTJ_KRRU]YOJKYZKKX
_KY
HGJ
YKTYUXLUXVXUVKX
8KVRGIKZNKYZKKX
YKTYUX9KK8KVGOX
9KIZOUT
OTYZGRRGZOUTGTJ
UVKXGZOUTYKK8KVGOX
9KIZOUT
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK58
8KVGOXUXXKVRGIKZNK
58)889]OXK
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MUUJ
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-8=.6'4-]OXK
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ZNK0IUTTKIZUXGZZNK
TU
MUUJ
)NKIQLUXGTUVKTUX
YNUXZOTZNK(168:
HGJ
8KVGOXUXXKVRGIKZNK
(168:]OXK
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ULZNKIOXIRKKTJ_KRRU]
YOJKYZKKXYKTYUX
IUTTKIZUXZUVOTUL
ZNK0IUTTKIZUXGZZNK
MUUJ
)UTY[RZZNK-KTOK
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 188
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 38
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y?+225=+4*?+225=
9/*+9:++8<'2<+,';2:
/LGT_UZNKXIUJKYGXK
TU
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VXKYKTZUTZNKJOYVRG_
YIXKKT%
IUJKINGXZLUXSUXK
OTLUXSGZOUT
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HGJ
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8KVGOXUXXKVRGIKZNK
(2<889]OXK
]OXKLXUSVOTULZNK0
IUTTKIZUXGZZNKJXO\K
ULZNK*OTIUTTKIZUXGZ
ZNKIOXIRKKTJ_KRRU]
YOJKYZKKX\GR\KIUOR
OZKS+)
MUUJ
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HGJ
YNUXZOTZNK(2(1
8KVGOXUXXKVRGIKZNK
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ULZNK0IUTTKIZUXGZ
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IUTZXURRKX*)54ZUVOT
ULZNK*OTIUTTKIZUXGZ
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YOJKYZKKX\GR\KIUOR
OZKS+)
MUUJ
)NKIQLUXGTUVKTUX
HGJ
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8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
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ULZNK0IUTTKIZUX
GZZNKJXO\KINGYYOY
*OTIUTTKIZUXGZZNK
IOXIRKKTJ_KRRU]YOJK
YZKKX\GR\KIUOR
OZKS+)
MUUJ
ZNKIOXIRKKTJ_KRRU]
ZU
UNSY
YOJKYZKKX\GR\KIUOR
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
OZKS+)
UXOTLOTOZKUNSY
8KVRGIKZNK\GR\KIUOR
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 189
Chart 39
Drive Forward
Function
Inoperative
Be sure all other
functions operate
normally.
Be sure the engine is
running.
Be sure the drive hubs
are not in the free wheel
configuration.
properly connected.
=OZNZNKQK_Y]OZIN
_KY
Z[XTKJZUVRGZLUXS
)UTZOT[KJZU
VGMK
IUTZXURYGTJHUZN
54
V[RRKJU[ZZUZNK
VUYOZOUTYZGXZZNK
KTMOTK6XKYYJU]TZNK
ZNKJXO\KLUX]GXJ
L[TIZOUT'XKZNKXKGT_
JOGMTUYZOIIUJKY
MXU[TJIUTZXURY%
_KY
*8/<+05?9:/)145:
)'2/(8':+*UTZNK
/Y
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JOYVRG_YIXKKT%
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PU_YZOIQ9KK8KVGOX
9KIZOUT
TU
*8/<+05?9:/)1
9.58:+*:5<52:9UX
*8/<+05?9:/)1
9.58:+*:5<52:9UX
*8/<+ 05?9:/)1<'2;+
:5./-.UX*8/<+
05?9:/)1<'2;+:525=
/Y
)NKIQLUXJGSGMKJ
IUTZXUR]OXKNGXTKYY
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PU_YZOIQIUTTKIZUX6
GTJGTJIOXI[OZHUGXJ
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YIXKKT%
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8KVGOX9KIZOUT58
IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
TU
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 190
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 39
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y
*8/<+<'2<+,';2:
VXKYKTZUTZNKJOYVRG_
_KY
YIXKKT%
)NKIQLUXGYNUXZUX
HGJ
UVKTOTZNK=.
8KVGOXUXXKVRGIKZNK
=.<,=*]OXK
<,=*]OXKLXUSVOT
ULZNK0IUTTKIZUXGZ
ZNKMXU[TJIUTZXURYZU
VOTULZNK*OT
IUTTKIZUXUTZNK
KRKIZXUTOIVXUVUXZOUTGR
IUTZXUR+6)GZZNK
JXO\KV[SV
MUUJ
)NKIQLUXGYNUXZUX
HGJ
UVKTOTZNK(8
8KVGOXUXXKVRGIK(8
<2<8+:]OXK
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ULZNK0IUTTKIZUX
VOTULZNK*OT
IUTTKIZUXUTZNK
IUTZXUR+6)GZZNK
TU
JXO\KV[SV
MUUJ
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VXUVUXZOUTGRIUTZXUR
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UNSY
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+6)UTZNKJXO\K
V[SV
UXOTLOTOZK
UNSY
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VXKYKTZUTZNKJOYVRG_
YIXKKT%
TU
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VXKYKTZUTZNKJOYVRG_
IUJKINGXZLUXSUXK
OTLUXSGZOUT
_KY
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 191
CHART 39
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQLUXGYNUXZUX
HGJ
UVKTOTZNK=.8*
8KVGOXUXXKVRGIKZNK
=.8*<(81]OXK
<(81]OXKLXUSVOT
ULZNK0IUTTKIZUX
GZZNKJXO\KINGYYOY
*OTIUTTKIZUXGZZNK
HXGQK\GR\KIUOR
OZKS*5
UQ
)NKIQLUXGYNUXZUX
HGJ
UVKTOTZNK(8
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKLXUSVOT
ULZNK0IUTTKIZUXGZ
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*OTIUTTKIZUXGZZNK
HXGQK\GR\KIUOR
OZKS*5
UQ
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OZKS*5
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)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
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UXOTLOTOZK
UNSY
8KVRGIKZNKIUOR
5 - 192
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 39
)UTZOT[KJLXUS
VGMK
'ZZNKMXU[TJIUTZXURY
JOYVRG_YIXURR[TZOR
TU
KTMOTKYVKKJOYVXKYKTZ
'JP[YZKTMOTKNOMNOJRK
9KK3GOTZKTGTIK
9KIZOUT
/YZNKKTMOTKNOMNOJRK
YKZZUXVS%
_KY
_KY
Z]UZU69/
)UTZOT[KJZU
VGMK
HGXVXKYY[XKMG[MKYUT
ZNKW[OIQJOYIUTTKIZYZU
ZNK'(VUXZYULZNK
JXO\KV[SV9ZGXZZNK
KTMOTK/YZNKVXKYY[XK
VYOHGXUX
SUXK%
TU
9ZUVZNKKTMOTK
TU
*OYIUTTKIZZNKNUYKY
8KVGOXUXXKVRGIKZNK
JXO\KV[SV
LXUS'(VUXZYUT
JXO\KV[SVGTJVR[MZNK
VUXZY9ZGXZZNKKTMOTK
/YZNKVXKYY[XKVYO
HGXUXSUXK%
_KY
6XKYYJU]TZNKLUUZ
TU
8KVGOXUXXKVRGIKZNK
JXO\KV[SV
JXO\KLUX]GXJL[TIZOUT/Y
ZNKVXKYY[XKVYO
HGXUXSUXK%
_KY
)UTZOT[KJUTZNKTK^Z
VGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 193
CHART 39
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
9ZUVZNKKTMOTKGTJ
_KY
IUTTKIZZNK'(NUYKY
8KVGOXUXXKVRGIKZNK
HGJJXO\KSUZUX
ZUZNKJXO\KV[SV
*OYIUTTKIZZNKIGYK
JXGOTNUYKLXUSUTK
JXO\KSUZUX9ZGXZZNK
XK\KXYKL[TIZOUTLUXUTK
SOT[ZKSKGY[XOTMZNK
\UR[SKULUOR/YZNKUOR
\UR[SKMXKGZKXZNGT
MGRRUTROZKXY%
8KVKGZLUXKGINSUZUX
TU
*OYIUTTKIZGTJVR[MZNK
'(NUYKYGZZNKJXO\K
TU
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HGXUXSUXK%
_KY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
5 - 194
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 39
)UTZOT[KJLXUS
VGMK
6XKYYJU]TZNKLUUZ
_KY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
ZNKVXKYY[XKVYO
HGXUXSUXK%
TU
*OYIUTTKIZNUYKYLXUS
TU
ZNK'(VUXZYUTZNK
8KVGOXUXXKVRGIKJXO\K
V[SV
JXO\KV[SVGTJVR[MZNK
VUXZY9ZGXZZNKKTMOTK
/YZNKVXKYY[XKVYO
HGXUXSUXK%
_KY
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TU
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HGXUXSUXK%
_KY
9ZUVZNKKTMOTKGTJ
_KY
IUTTKIZZNK'(NUYKY
8KVGOXUXXKVRGIKZNK
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ZUZNKJXO\KV[SV
*OYIUTTKIZZNKIGYK
JXGOTLXUSUTKJXO\K
SUZUX9ZGXZZNKKTMOTK
GTJGIZO\GZKZNKJXO\K
LUX]GXJL[TIZOUTLUXUTK
SOT[ZKSKGY[XOTMZNK
\UR[SKULUOR/YZNKUOR
\UR[SKMXKGZKXZNGT
MGRRUTROZKXY%
8KVKGZLUXKGINSUZUX
TU
*OYIUTTKIZGTJVR[M'
(NUYKYGZZNKJXO\K
TU
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_KY
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/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 195
Chart 40
Drive Reverse
Function
Inoperative
Be sure all other
functions operate
normally.
Be sure the engine is
running.
=OZNZNKQK_Y]OZIN
TU
Z[XTKJZUVRGZLUXS
)UTZOT[KJUT
VGMK
IUTZXURYGTJHUZN
54
V[RRKJU[ZZUZNK
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KTMOTK6XKYYJU]TZNK
ZNKJXO\KXK\KXYK
L[TIZOUT
IUJKYVXKYKTZUTZNK
JOYVRG_GZMXU[TJ
IUTZXURY%
Be sure the drive hubs

are not in the free wheel
configuration.
properly connected.
_KY
/Y*8/<+05?9:/)145:
)'2/(8':+*UTZNK
_KY
JOYVRG_YIXKKT%
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PU_YZOIQ9KK8KVGOX
9KIZOUT
TU
*8/<+05?9:/)1
9.58:+*:5<52:9UX
*8/<+05?9:/)1
9.58:+*:5<52:9UX
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:5./-.UX*8/<+
05?9:/)1<'2;+:525=
/Y
UTZNKJOYVRG_YIXKKT%
)NKIQLUXJGSGMKJ
]OXKYOTZNKOTZKXTGR
_KY
NGXTKYYHKZ]KKTZNK
JXO\KPU_YZOIQIUTTKIZUX
6GTJHUGXJIUTTKIZUX
658*XO\KPU_YZOIQ
SG_TKKJZUHK
XKVRGIKJ58IUTY[RZZNK
*KVGXZSKTZ
TU
)UTZOT[KJUT
ZNKTK^ZVGMK
5 - 196
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 40
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
/Y
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VXKYKTZUTZNKJOYVRG_
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HGJ
YNUXZOTZNK=.(1
8KVGOXUXXKVRGIKZNK
=:(1<8+<]OXK
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LXUSVOTULZNK0
IUTZXURYZUVOTULZNK
*OTIUTTKIZUXUT
IUTZXUR+6)UTZNK
JXO\KV[SV
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
<2<8+:]OXKIOXI[OZ
LXUSVOTULZNK0
IUTZXURYZUVOTULZNK
*OTIUTTKIZUXGZZNK
TU
IUTZXUR+6)
MUUJ
ZNKKRKIZXUTOI
ZU
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VXUVUXZOUTGRIUTZXUR
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
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+6)
UXOTLOTOZKUNSY
8KVRGIKZNK+6)
/Y
(8'1+ <'2<+,';2:
TU
/LGT_UZNKXIUJKYGXK
VXKYKTZUTZNKJOYVRG_
VXKYKTZUTZNKJOYVRG_
YIXKKT%
IUJKINGXZLUXSUXK
OTLUXSGZOUT
_KY
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 197
CHART 40
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQLUXGYNUXZUX
HGJ
UVKTOTZNK=.8*
8KVGOXUXXKVRGIKZNK
=.8*<(81]OXK
<(81]OXKLXUSVOT
ULZNK0IUTTKIZUX
GZZNKJXO\KINGYYOY
*OTIUTTKIZUXGZZNK
HXGQK\GR\K
UQ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(8<2<8+:
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
]OXKIOXI[OZLXUSVOTUL
ZNK0IUTTKIZUXGZZNK
ZUVOTULZNK*OT
IUTTKIZUXGZZNKHXGQK
\GR\KIUOR
UQ
ZNKHXGQK\GR\KIUOR
OZKS*5
ZU
UNSY
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
UXOTLOTOZK
UNSY
8KVRGIKZNKIUOR
5 - 198
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 40
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 199
CHART 40
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5 - 200
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 40
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 201
Chart 41
Drive Enable
Fault
Be sure all other
functions operate
normally.
properly connected.
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5 - 202
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 41
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 203
Chart 42
Drive Mode
Select
Inoperative
Be sure the boom is
in the stowed
position.
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5 - 204
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 42
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 205
CHART 42
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5 - 206
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 42
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 207
CHART 42
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5 - 208
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 42
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Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 209
Chart 43
Engine Start
Assist
Inoperative
Be sure the boom is
in the stowed
position.
Be sure all other
functions operate
normally.
properly connected.
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5 - 210
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
CHART 43
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/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
ZKXSOTGR GTJZNKXKJ
RKGJUTZKXSOTGR
<
)UTZOT[KJUT
ZNKTK^ZVGMK
8KVRGIKZNK1XKRG_
58IUTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 211
CHART 43
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
)NKIQLUXIUTZOT[OZ_
8KVGOXUXXKVRGIKZNK
HKZ]KKTZKXSOTGR UL
(8<2<8+:]OXKLXUS
TU
ZKXSOTGR ULZNK
XKRG_GTJVOTULZNK
KTMOTKYZGXZGYYOYZXKRG_
0]NOZKVOT
ZUVOTULZNK0
IUTTKIZUX
IUTZXURY
/YZNKXKIUTZOT[OZ_%
_KY
8KVRGIKZNKKTMOTKYZGXZ
GYYOYZXKRG_58IUTY[RZ
ZNK-KTOK/TJ[YZXOKY
9KX\OIK*KVGXZSKTZ
5 - 212
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Chart 44
Auxiliary
Drive
Function
Inoperative
=OZNZNKQK_Y]OZIN
Z[XTKJZUVRGZLUXS
IUTZXURYGTJHUZN
_KY
';>6856+2<'2<+
,';2:VXKYKTZUTZNK
/Y
TU
JOYVRG_YIXKKT%
INGXZLUXSUXK
54
V[RRKJU[ZZUZNK
OTLUXSGZOUT
VUYOZOUTVXKYYJU]TZNK
_KY
ZNKG[ÔROGX_VU]KX
Be sure all other

functions operate
normally.
UTZNKJOYVRG_YIXKKT
XKLKXZUZNKLG[RZIUJK
Be sure the auxiliary

drive option has been
activated.
/LGT_UZNKXIUJKYGXK
SKSHXGTKGTJSU\K
ZNKJXO\KPU_YZOIQOTZNK
)NKIQLUXGTUVKTUX
LUX]GXJJOXKIZOUT'XK
YNUXZOTZNK(28*
ZNKXKGT_JOMTUYZOI
<',<]OXKLXUSVOT
IUJKYVXKYKTZUTZNK
ULZNK0IUTTKIZUXGZ
JOYVRG_YIXKKTGZZNK
ZNKJXO\KINGYYOY
MXU[TJIUTZXURY%
HGJ
8KVGOXUXXKVRGIKZNK
(28*<',<]OXK
*OTIUTTKIZUXGZZNK
LUX]GXJ\GR\KIUOR

properly connected.
OZKS0'
MUUJ
)NKIQLUXGTUVKTUX
HGJ
YNUXZOTZNK(28*
8KVGOXUXXKVRGIKZNK
(28*<',<]OXK
<8+<]OXKLXUSVOT
ULZNK0IUTTKIZUXGZ
ZNKJXO\KINGYYOY
*OTIUTTKIZUXGZZNK
XK\KXYK\GR\KIUOR
OZKS0(
MUUJ
)NKIQLUXGTUVKTUX
TU
HGJ
YNUXZOTZNK(8<2<8+:
8KVGOXUXXKVRGIKZNK
(8<2<8+:]OXK
]OXKLXUSVOTULZNK0
IUTTKIZUXGZZNKJXO\K
ULZNK*OTIUTTKIZUXGZ
ZNKXK\KXYKGTJLUX]GXJ
\GR\KIUORY
OZKSY0'GTJ0(
MUUJ
ZNKLUX]GXJGTJXK\KXYK
ZU
UNSY
\GR\KIUORYOZKSY0'
)UTY[RZZNK-KTOK
/TJ[YZXOKY9KX\OIK
*KVGXZSKTZ
GTJ0(
UXOTLOTOZKUNSY
8KVRGIKZNK\GR\KIUOR
)UTZOT[KJUT
ZNKTK^ZVGMK
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
5 - 213
CHART 44
)UTZOT[KJLXUSZNK
VXK\OU[YVGMK
V[SVGTJGTG[ÔROGX_
JXO\KL[TIZOUT
'ZZNKMXU[TJIUTZXURY
TU
IUTLOXSZNGZZNK
G[ÔROGX_JXO\KUVZOUT
*UKYZNKG[ÔROGX_V[SV
NGYHKKTGIZO\GZKJOT
Z[XTUT%
ZNKJOYVRG_UVZOUTY
SUJ[RK58IUTY[RZZNK
*KVGXZSKTZ
_KY
/TYZGRRGZU69/
)NKIQZNGZZNKSGINOTK
HGXVXKYY[XK
OYUTRK\KRMXU[TJ58
MG[MKGZZNKW[OIQ

XKVGOXUXXKVRGIK\GR\KY
69/UX
0+0*0'0(0,UX0)
ZNKYZKKXG^RKK^ZKTJ
SUXK
58ZNKG[ÔROGX_
SGTOLURJ6XKYYJU]T
SGTOLURJSG_NG\KGT
ZNKLUUZY]OZINGTJ
GIZO\GZKZNKG[ÔROGX_
ZNK-KTOK/TJ[YZXOKY
VU]KXGTJGIZO\GZKZNK
9KX\OIK*KVGXZSKTZ
LUX]GXJGTJXK\KXYK
L[TIZOUTGTJINKIQZNK
VXKYY[XK
RKYYZNGT
69/
+ÎNGTMKZNKLUX]GXJ
8KVGOXUXXKVRGIK\GR\KY
\GR\KOZKS0']OZNZNK
XK\KXYK\GR\KOZKS0(
6XKYYJU]TZNKLUUZ
0+0*0'0(0,UX0)
TU
58ZNKG[ÔROGX_
SGTOLURJSG_NG\KGT
G[ÔROGX_VU]KX'IZO\GZK
ZNK-KTOK/TJ[YZXOKY
ZNKLUX]GXJGTJXK\KXYK
9KX\OIK*KVGXZSKTZ
L[TIZOUTGTJINKIQZNK
VXKYY[XK*UKYZNK
L[TIZOUTUVKXGZK%
_KY
8KVRGIKZNKLG[RZ_\GR\K
5 - 214
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Section 6 Schematics
Schematics
About This Section
There are two groups of schematics in this section.
An illustration legend precedes each group of
drawings.
Electrical Schematics
Observe and Obey:

electrically charged circuits could
Remove all rings, watches and
other jewelry.

Hydraulic Schematics
or spray.

Read, understand and obey the safety rules
and operating instructions printed in the Genie
S-100 and Genie S-105 Operator's Manual or
Genie S-120 and Genie S-125 Operator's
Manual.
General Repair Process
Identify
symptoms
Malfunction
discovered
Troubleshoot
problem
still exists
Return to
service
Part No. 62401
problem
solved
Genie S-100 & S-105 & S-120 & S-125
Inspect
and test
Perform
repair
6-1
Electrical Components
Item
Description
Genie
Part Number
Manufacturer
Manufacturer
Part Number
Qty
B1 ........................... Battery,
12V DC, 105AH ................. 57159 ............ Allied ...................................... Group 27TM ............. 1
B2 ........................... Battery,
12V DC, 190AH ................. 57160 ............ Allied ...................................... Group 4D .................. 1
B3 ........................... Battery separator ............... 61343 ............ Surepower Industries ............. 1314 .......................... 1
CB1 ........................ Circuit breaker, 40A ........... 61188 ............ Klixon ..................................... 7851-37-40-I ............. 1
CB2 ........................ Circuit breaker, 20A ........... 61187 ............ Klixon ..................................... 7851-37-20-I ............. 1
CR6, CR7,
CR10 through
CR17 ...................... Relay, SPDT, 12V DC ....... 34052 ............ Potter-Brumfield ..................... VF4-15F11-CO5 ..... 10
F1 ........................... Fuse, 20A, Maxi
(Deutz models) .................. 75433 ............ Bussman ................................ MAX 20 ..................... 1
F2 ........................... Fuse, 70A, Maxi ................. 61116 ............ Bussman ................................ MAX 70 ..................... 1
FB .......................... Flashing beacon ................ 20189 ............ ECCO Electronic Controls ..... 6400A-GEN .............. 2
FS1 ........................ Foot switch ........................ 13482 ............ Linemaster Switch Corp. ........ 632-S ........................ 1
H1, H2 .................... Alarm - Audio ..................... 62379 ............ Sauer Danfoss ....................... K27631 ..................... 2
H3 .......................... Horn,
12V DC, 112 dB ................. 54506 ............ Wolo Industries ...................... 300LJ-12 ................... 1
JC1, JC3 ................ Joystick controller,
Dual axis ............................ 62390 ............ Sauer Danfoss ....................... K26519(1090332) ..... 2
JC2 ......................... Joystick controller,
Single axis ......................... 62391 ............ Sauer Danfoss ....................... K26520(1090333) ..... 1
KS1, KS2 ............... Contact, N.O. ..................... 45081 ............ Telemecanique ...................... ZB2-BE101 ............... 5
Contact, N.C. ..................... 29732 ............ Telemecanique ...................... ZB2-BE102 ............... 6
6-2
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
ELECTRICAL COMPONENTS
Item
Description
Genie
Part Number
Manufacturer
Manufacturer
Part Number
Qty
Proximity switch ..... Proximity switch ................. 60987 ............ Power Components ................ FP-2000 .................. 10
Relay ...................... Relay, SPDT, 12V DC
(Deutz models) .................. 60521 ............ Potter-Brumfield ..................... VF4-65F11-S01 ........ 4
(Cummins and
Perkins models) ................. 60521 ............ Potter-Brumfield ..................... VF4-65F11-S01 ........ 3
Relay ...................... Relay, SPDT, 12V DC
(Deutz models) .................. 61225 ............ Potter-Brumfield ..................... VF7-41F11-C05 ........ 2
(Cummins and
Perkins models) ................. 61225 ............ Potter-Brumfield ..................... VF7-41F11-C05 ........ 1
SS1 through
SS4 ........................ Steer sensor ...................... 50159 ............ Power Components ................ HP-NRPS ................. 4
TS1, TS2,
TS3 ........................ Toggle switch, DPDT,
3 position momentary ........ 16397 ............ Microswitch Control Inc. ......... 2NT1-7 ...................... 3
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6-3
Wire Circuit Legend
Circuit numbering
Circuit suffix
1 Circuit numbers consist of three parts: the

circuit prefix, circuit number and circuit suffix.
The circuit prefix indicates the type of circuit.
The circuit number describes the function of the
circuit. The circuit suffix provides an
abbreviation for the number or may be used to
further define the function of this portion of the
circuit. It also may be used to indicate the final
end of the circuit, i.e., LS or limit sw.
Definition
AC Generator
Angle
Auxiliary Boom Valve
Auxiliary Forward Valve
Auxiliary Platform Valve
Auxiliary Reverse Valve
Auxiliary Reverse Valve
Auxiliary Steer/Drive Valve
Axle Extend Valve
Axle Oscillate
Axle Retract Valve
Battery
Boom Extended
Boom Stowed
Brake
Bypass Valves
CAN High Signal
CAN Low Signal
CAN Shield
Chain Break
Data High
Data Low
Drive Chassis Controller
Drive Enable
Electrical Displacement Control
Engine Speed Select
Engine Status Lamp
Filter Restricted
Filter Switch
Float Switch
Foot switch Signal
Forward
Fuel Select (gas/LP)
The circuit number may be used more than

once in a circuit.
For Example:
C 74 PRLO This is the circuit for the lockout
valve #1. C stands for control, 74 is the number of
the circuit for the primary #1 lock out valve. PRLO
stands for Primary Lockout.
S 62 BSTO This is the circuit that communicates
to the onboard computers of the machine that the
boom is fully stowed. S stands for safety, 62 is the
number of the circuit for boom stowed and BSTO
stands for Boom Stowed.
P 48 LP P stands for power. 48 is the circuit
number for work lamps and LP stands for Lamp.
R 48 LP R stands for relay. In this case it is the
wire that feeds the relay coil for the work lamp. All
other numbers remain the same.
V 61 AXRT V stands for valve power. 61 stands
for axle retracted circuit and AXRT is the
mnemonic for Axle Retracted.
6-4
Genie S-100 & S-105 & S-120 & S-125
suffix
GEN
ANG
ABV
AFV
APV
AREV
AREV
ASV
AXEX
AXOS
AXRT
BAT
BEX
BST
BRK
BV
CAN+
CANSHLD
CNBK
DTA+
DTADCON
DRE
EDC
ESPD
ESL
FLR
FLTR
FS
FTS
FWD
FUEL
Part No. 62401
WIRE CIRCUIT LEGEND
Fuel Solenoid
FSOL
Ground Control
TCON
Horn
HRN
Ignition
IGN
Jib Down
JD
Jib Flow Control
JFC
Jib Select Valve
JSV
Jib Up
JU
Lamps
LPS
Left Front
LF
Left Front Steer Sensor
LFS
Left Rear
LR
Left Rear Steer Sensor
LRS
Limit Switch
LS
Load Sensor
LDS
Low fuel
LOF
Motor Shift (Speed)
MS
Multi Function Valve
MFV
Platform Control
PCON
Platform Level Down
PLD
Platform Level Flow Control
PLF
Platform Level Up
PLU
Platform Rotate Flow Control
PRF
Platform Rotate Left (CCW)
PRL
Platform Rotate Right (CW)
PRR
Platform Tilt Alarm
PTA
Platform Tilt Sensor
PTS
Pressure Sender
PSR
Pressure Switches
PS
Pri Boom down
PBD
Primary Boom Down
PBD
Primary Boom Extend/Retract Lockout Valve PBL
Primary Boom Extend
PBE
Primary Boom Extend/Retract Flow Control PERF
Primary Boom Retract
PBR
Primary Boom Up
PBU
Part No. 62401
Primary Boom Up/Down Flow Control

Primary Lockout #1
Primary Lockout #2
Proportional Valve
Proximity Sensor
Receptacle
Reverse
Right Front
Right Front Steer Sensor
Right Rear
Right Rear Steer Sensor
RPM
Sec Boom Down
Sec Boom Extend
Sec Boom Extend/Retract Flow Control
Sec Boom Retract
Sec Boom Up
Sec Boom Up/Down Flow Control
Secondary Boom
Secondary Boom Lockout Valve
Spare
Start Aid (Glow Plug or choke)
Starter
Steering Valve (CW)
Steering Valve (CCW)
Temp Sender
Temp Switches
Tether
Tilt Alarm X axis
Tilt Alarm Y axis
Ground Control Panel
Turntable Rotate Flow Control
Turntable Rotate Right (CW)
Turntable Tilt Alarm
Turntable Tilt Sensor
Test Switch
Genie S-100 & S-105 & S-120 & S-125
PBF
P1L
P2L
PRV
PXS
REC
REV
RF
RFS
RR
RRS
RPM
SBD
SBE
SERF
SBR
SBU
SBFC
SB
SBLO
SP
SA
STR
STC
STCC
TSR
TS
TET
TAX
TAY
TCON
TRF
TRR
TTA
TTSR
TSW
6-5
WIRE CIRCUIT LEGEND
Wire Coloring
1 All cylinder extension colors are solid and all
retract functions are striped black. When using
black wire, the stripe shall be white.
2 All rotations that are LEFT or CW are solid,
RIGHT or CCW are striped and black. When the
wire is black, the stripe is white.
3 All proportional valve wiring is striped.
Wire Color Legend

BL
BL/BK
BL/RD
BL/WH
BK
BK/RD
BK/WH
BR
GRN
GR/BK
GR/WH
RD
RD/BK
RD/WH
OR
OR/BL
OR/BK
OR/RD
WHT
WH/BK
WH/RD
YL
6-6
Blue
Blue/Black
Blue/Red
Blue/White
Black
Black/Red
Black/White
Brown
Green
Green/Black
Green/White
Red
Red/Black
Red/White
Orange
Orange/Blue
Orange/Black
Orange/Red
White
White/Black
White/Red
Yellow
Color, Circuit #, and Primary function

RD
1
Primary boom up drive
RD/BK 2
Primary boom down drive
RD/WH 3
Primary boom up/down FC
proportional valve drive
WH
4
Turntable rotate left valve drive
WH/BK 5
Turntable rotate right valve drive
WH/RD 6
Turntable rotate FC proportional
valve drive
BK
7
Primary boom extend
BK/WH 8
Primary boom retract
BK/RD 9
Primary boom Extend/Retract
BL
10
Secondary boom up valve drive
BL/BK 11
Secondary boom down valve drive
BL/WH 12
Secondary boom up/down FC
BL/RD 13
Drive enable
OR
14
Platform level up valve
OR/BK 15
Platform level down valve
OR/RD 16
Platform up/down FC
GR/RD 17
Platform rotate left valve driver
GR/BK 18
Platform rotate right valve driver
GR/WH 19
Jib select valve driver circuit
RD
20
12 battery supply
WH
21
12 ignition supply
BK
22
Key switch power to platform
Emergency Stop
WH
23
Power to platform
WH
24
Power to warning senders
WH/BK 25
Power to oil pressure sender
WH/RD 26
Power to temp sender
RD
27
Auxiliary Power
RD/BK 28
Platform level alarm
RD/WH 29
Drive Motor shift (speed)
WH
30
Forward
WH/BK 31
Reverse
WH/RD 32
Brake
BK
33
Start
BK/WH 34
Start Aid (glow plug or choke)
BK/RD 35
Engine speed select
BL
36
Steer clockwise
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
WIRE CIRCUIT LEGEND
BL/BK
BL/WH
BL/RD
OR
OR/BK
OR/RD
GR
GR/BK
GR/WH
WH
WH/BK
WH/RD
WH/BK
BL
BL/WH
BL/RD
WH/BK
BK/WH
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
GR/BK 55
RD
56
RD/WH
RD/BK
GR/WH
GR/WH
GR
OR
OR/RD
57
58
59
60
61
62
63
OR/BL
BL/WH
BL
BL
RD
BL
BL/WH
BL/BK
BL/WH
BL/RD
RD
RD/WH
BL
64
65
66
67
68
69
70
71
72
73
74
75
76
Part No. 62401
Steer counterclockwise
Gas
LP
Limit switch signal stowed
RPM signal
Boom retracted signal
Jib Up
Jib Down
AC Generator
Drive Horn
Output Power Enable
Work Lamp
Motion Lamp
Auxiliary Boom
Auxiliary Steer
Auxiliary Platform
Boom envelope safety valve cutoff
Power to safety interlock
switches (engine)
Axle oscillation
Foot switch/TCON
Emergency Stop power
Boom down safety interlock
Safety interlock to engine
Chain break circuit
Axle extend
Axle retract
Boom stowed (safety)
Power to boom envelope
safety switch
Power for operational switches
Low fuel indication
Drive Enable
Secondary boom not stowed
Pri Boom lowered (operational)
Pri boom #1 extended
Pri boom #2 retracted
Secondary boom extended
Secondary boom retracted
Pri #1 Lockout
Pri #2 Lockout
WH
77
WH/BK 78
BK
79
GR
YL
GR/WH
GR/BK
GR
OR
RD
RD/BK
BR
RD/BK
RD/WH
WH/BK
WH/RD
WH
OR
RD
BK
WH
BK
WH/RD
WH/BK
OR
OR/RD
BK/WH
BK/RD
GR
RD
BK/RD
GR/WH
BK
OR
RD
OR/RD
BK/RD
RD/BK
GRN
WHT
BK
BL
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
Lower Angle #1 operational

Upper Angle #2 operational
power from TCON ESTOP
80Can 2.0/J1939 Shield
Can 2.0/J1939 Low
Can 2.0/J1939 High
Tilt signal x axis
Tilt signal y axis
Tilt sensor power
Hydraulic Filter restricted
Platform Level Safety Power
Platform Level Safety Output
Platform Level Safety Ground
Proximity Kill
Gate Interlock
Motor Speed (LO/HI)
Motor Bypass
Load Sensor
Tether ESTOP return
Tether Power
Tether ESTOP Power
J1708 + (high)
J1708- (low)
Outrigger lowered
Outrigger raised
Pothole protector up
Pothole protector down
Proprietary Data buss Proprietary Data buss +
Spare
Alternator Field
Engine Status
Sensor Pwr
Sensor Return
Steer Signal
Steer Signal to Solenoid Valve
Multi Function Valve
Load Moment Overweight
Load Moment Underweight
AC Power Ground
AC Power Neutral Wire (-)
AC Power Hot Wire (+)
Hydraulic Pressure Sensor Output
Genie S-100 & S-105 & S-120 & S-125
6-7
Limit Switches
Types of Limit Switches
Limit Switch Numbering
There are two types of limit switches, which are

found in various locations throughout the machine:
mechanical-type operational or safety switches
and magnetic proximity switches. As in aircraft,
which features redundant safety systems, each
mechanical safety switch is backed up with an
independently functioning proximity switch.
LSAX1RO
LSAX2RO
LSAX1EO
LSAX2EO
LSAX1ES
LSAX2ES
LSB6S
LSB7DS
LSB3RS
LSB2RS
The mechanical-type operational or safety

switches are used to sense a positive displacement
or movement of the limit switch actuator, or arm, as
the machine moves through its range of operational
functions. Included in this group are envelope limit
switches, which sense the extended length and
angle of the boom, position of the axles and
rotational position of the turntable.
For example, when the 53 operational switch is
activated by achieving a 53 boom angle, the boom
may then be extended beyond 75 feet (22.9 m).
Another example is the drive enable limit switch,
which disables the drive function anytime the boom
is rotated past the rear axles, indicated by the
'square' end of the drive chassis.
In some cases, the engine will be stopped if safety
parameters are exceeded.
Magnetic proximity switches are used to sense
very specific positions of a part of the machine in
relation to the remainder of the machine. Proximity
switches must be correctly aligned for the machine
functions to operate. Proximity switches are found
at the front and rear axle, the turntable and several
locations on the boom.
6-8
LSB9AS
LSB8AS
LSB4ES
LST1O
LSB1DO
LSB2RO
LSB3RO
LSB3EO
LSB4EO
LSB13AO
LSB14AO
LSB19LO
LSB20LO
Front axle retract proximity

Rear axle retract proximity
Front axle extend proximity
Rear axle extend proximity
Front axle extend safety
Rear axle extend safety
Cable tension safety
Boom 11 angle safety
Boom 3 foot (0.9 m) extend safety
Boom 101 feet (30.8 m) extend
safety
Boom 76 feet (23.2 m) extend
safety
Drive enable mechanical
Boom 10 mechanical
Boom >100 feet (30.5 m)
retract proximity
Boom >3 feet (0.9 m) stowed
mechanical
Boom 75 feet (22.9 m)
extend proximity
Boom 100 feet (30.5 m)
extend proximity
Boom 53 angle proximity
Boom 68 angle proximity
Load moment mechanical
Reverse load moment proximity
( S-120 and S-125 models only)
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
LIMIT SWITCHES
S-100 & S-105 Models

(S-100 shown)
Part No. 62401

(S-120 shown)
Genie S-100 & S-105 & S-120 & S-125
6-9
Relay Layout
a
b
c
d
e
f
g
h
i
l
m
n
6 - 10
Fuel solenoid relay (Deutz models only).

Oil cooler relay (Deutz models only).
Engine cold start relay.
Starter relay.
Horn relay.
Flashing beacon relay.
CR17 relay (K7) - powers C35RPM
circuit (Hi/low solenoid).
CR16 relay (K8) - powers C34SA
circuit (Engine cold start).
CR12 relay (K4) - powers primary valves 1 and
2, ignition, glow plug, starter relay, generator,
and the boom retract, multifunction and
platform rotate valve coils.
CR14 relay (K2) - powers P7R or S56PRV
circuit including the auxiliary valve, boom
extend/retract and turntable rotate valve coils.
CR10 relay (K6) - powers C21IGN and C107AF
circuits (Fuel on/off solenoid and alternator
field).
CR15 relay (K1) - powers P22R or C03PBF
circuit (Boom up/down valve coil).
CR13 relay (K5) - powers P_7 and throttle
relay.
CR11 relay (K3) - powers P-6R2 or P54ENG
circuits.
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Drive Chassis Controller Pin Legend
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 11
Platform Controller Pin Legend
6 - 12
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Turntable Controller Pin Legend
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 13
Electrical Schematic Legend Drive Chassis (DCON) and Platform Controls (PCON)
6 - 14
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Electrical Schematic Legend Ground Controls (TCON)
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 15
Electrical Symbols Legend
6 - 16
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Limit Switch Harness Schematic,

N
A
1
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 17
Limit Switch Harness Schematic,

N
A
1
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 18
Safety Circuit Schematic

N
A
1
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 19
Electrical Schematic Generators

N
A
1
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 20
Electrical Schematic Deutz Models

N
A
1
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 21
Electrical Schematic Cummins and Perkins Models

N
A
1
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 22
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 17
Hydraulic Symbols Legend
6 - 18
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
Hydraulic Schematic,
S-100 Models with 2 Wheel Steer
A
6 - 25
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
N
A
1
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 26
A
6 - 27
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
N
A
1
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 28
A
6 - 29
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
N
A
1
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 30
A
6 - 31
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
N
A
1
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 32
S-120 Models
A
6 - 33
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
S-120 Models
N
A
1
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 34
S-125 Models
A
6 - 35
Genie S-100 & S-105 & S-120 & S-125
Part No. 62401
S-125 Models
N
A
1
Part No. 62401
Genie S-100 & S-105 & S-120 & S-125
6 - 36
Section 7 Repair Procedures
Repair Procedures
About This Section
Most of the procedures in this section should only
be performed by a trained service professional
in a suitably equipped workshop. Select the
appropriate repair procedure after troubleshooting
the problem.
Observe and Obey:

Repair procedures shall be completed by a
person trained and qualified on the repair of this
machine.
Perform disassembly procedures to the point

where repairs can be completed. Then to
re-assemble, perform the disassembly steps in
reverse order.
Symbols Legend

Before Repairs Start:

and operating instructions in the Genie S-100 &
Genie S-105 Operators Manual and the
Genie S-120 & Genie S-125 Operators Manual.

Be sure that all necessary tools and parts are

available and ready for use.

Read each procedure completely and adhere

to the instructions. Attempting shortcuts may
produce hazardous conditions.

which, if not avoided, may cause
minor or moderate injury.

repair procedure with the machine in the
following configuration:
Machine parked on a flat, level surface
Without safety alert symbolused

to indicate the presence of a
property damage.
Boom in the stowed position

the circle-end wheels
rotation lock pin
Key switch in the OFF position with the
key removed
Greenused to indicate operation

or maintenance information.
Wheels chocked
Indicates that a specific result is expected after

performing a series of steps.
All external AC power supply disconnected

from the machine
Indicates that an incorrect result has occurred

after performing a series of steps.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7-1
Display Module
This table lists the various screens and menu options of the operating software. Some display menus are
for informational purpose only, while others can be changed to alter the machine operating parameters.
The key switch must be in the OFF position before entering the programming mode.
Screen or Menu
Operator
Procedure
Default
Description
Hour meter
Engine speed
Engine oil pressure PSI
Engine oil pressure KPA
Engine temperature F
Engine temperature C
Turntable level sensor X
Turntable level sensor Y
Hydraulic pressure
Boom length
Boom angle
Axle status
Machine
Status
With key switch ON, press the

and at the same time.
Unit of
Measure
and
Language
Drive
Functions
With the key switch OFF, press

and hold the button and turn
the key switch to the ON position.
Release the button and press
.
Metric/Imperial measurements
Language selection

Release the button and
press
.
Drive output max forward

Drive output max reverse
Elevated drive % (>80 ft, >24.4 m)
Elevated drive % (<80 ft, <24.4 m)
Stowed drive %
Drive acceleration %
Drive deceleration %
Speed limit on steer angle
Boom
Function
Speeds

press
.
Boom up/down speed % (fully retracted)

Boom up/down speed %
(<80 ft, <24.4 m)
(>80 ft, >24.4 m)
(>100 ft, >30.5 m)
Turntable rotate speed %
(<80 ft, <24.4 m)
(>80 ft, >24.4 m)
Jib boom up/down ramp deceleration
7-2
Genie S-100 S-105 S-120 S-125
Part No. 62401
DISPLAY MODULE
Screen or Menu
Procedure
.
press
Description
Boom up/down ramp acceleration
Boom up/down ramp deceleration
Boom extend/retract ramp deceleration
Turntable rotate ramp acceleration
Turntable rotate ramp deceleration
Valve
Calibration

.
press
Options

.
press
Reset drive valve defaults

Reset boom up/down valve defaults
Reset boom extend/retract valve defaults
Reset turntable rotate valve defaults
Reset platform level valve defaults
Allow boom up/down speed calibration
Allow boom extend/retract speed
calibration
Allow turntable rotate speed calibration
Reset drive joystick defaults
Reset boom up/down joystick defaults
Reset boom extend/retract joystick
defaults
Reset turntable rotate joystick defaults
Reset steer joystick defaults
Limit boom height to 100 ft (30.5 m):
< 100, NO LT
Lift
Function
Ramp
Settings
Limit boom height to 80 ft (24.4 m):

< 80, NO LT
AC generator: NO GN, W REG, W/O R
Alarm: NO AL, MO AL, TR AL, DE AL, TD AL
Lift/drive cut outs: NO CO, DCONS, LORDR
Boom extend cut out if boom angle >5
Auxiliary drive enable: YES, NO
Proximity kill switch OR platform overload
sensing: NONE, PROX, PLTFS
Worklight: YES, NO
Flashing beacon: YES, NO
Drive lights: YES, NO
Steer mode change while driving: YES, NO
Part No. 62401
Genie S-100 S-105 S-120 S-125
7-3
Platform Controls
REV B
The platform controls contains two printed circuit

boards:
The membrane circuit board is mounted to the
underside of the control box lid which contains the
LEDs and touch-sensitive buttons for machine
functions. The membrane circuit board sends the
input from the operator to the platform controls
ECM circuit board. The ECM circuit board sends
the data to the turntable control box for processing.
The platform controls ECM circuit board

communicates with the turntable controls. The
joystick controllers at the platform controls utilize
Hall Effect technology and require no adjustment.
The operating parameters of the joysticks are
stored in memory at the turntable controls. If a
joystick controller error occurs or if a joystick is
replaced, it will need to be calibrated before that
particular machine function will operate. See 1-3,
How to Calibrate a Joystick Controller.
d
a
b
c
d
e
platform ECM circuit board

boom extend/retract
joystick controller
drive/steer joystick controller
membrane circuit board
boom up/down and turntable rotate
left/right joystick controller
Each joystick controller should operate smoothly

and provide proportional speed control over its
entire range of motion.
7-4
Genie S-100 S-105 S-120 S-125
Part No. 62401
REV B
PLATFORM CONTROLS
6 Remove the platform control box lid retaining

fasteners. Open the control box lid.
1-1
Circuit Boards
When an ECM circuit board is
replaced, the joystick controllers
will need to be calibrated. See 1-3,
How to Calibrate a Joystick
Controller.
7 Locate the ECM circuit board mounted to the

inside of the platform control box.
other jewelry.
How to Remove the ECM

Circuit Board

Electrostatic discharge (ESD) can
damage printed circuit board
components. Maintain firm contact
with a metal part of the machine
that is grounded at all times when
handling printed circuit boards OR
use a grounded wrist strap.
1 Push in the Emergency Stop button to the OFF

controls.
2 Remove the platform control box mounting
fasteners. Remove the platform control box
from the machine.
Cables can be damaged if they
are kinked or pinched.
3 Locate the cables that connect to the bottom of
the control box. Number each cable and its
location at the control box.
4 Disconnect the cables from the bottom of the
platform control box.
5 Remove the control cable plug retaining
fasteners from the bottom of the platform
control box.
Part No. 62401
8 Remove the ECM circuit board mounting

fasteners.
9 Carefully remove the ECM circuit board from
the platform control box.
How to Remove the Membrane

Circuit Board
controls.
Genie S-100 S-105 S-120 S-125
7-5
REV B
PLATFORM CONTROLS
3 Locate the membrane circuit board mounted to

the inside of the platform control box lid.
other jewelry.
4 Carefully disconnect the two ribbon cables from
the membrane circuit board.
5 Remove the membrane circuit board retaining
fasteners.
6 Carefully remove the membrane circuit board
from the platform control box lid.
1-2
Membrane Decal
How to Replace the Membrane
Decal
The membrane decal is a special decal that
consists of a decal with an electronic membrane
on the backside. The membrane contains touch
sensitive areas that, when pushed, activates the
machine functions. The membrane buttons
activate machine functions similar to toggle
switches, but do not have any moving parts.
controls.
other jewelry.
7-6
Genie S-100 S-105 S-120 S-125
Part No. 62401
REV B
PLATFORM CONTROLS
4 Close the control box lid.

5 Remove the decal from the platform control box.
6 Carefully remove the membrane decal from the
platform control box while guiding the ribbon
cables out of the control box lid.
7 Remove any decal adhesive from the control
box lid with a mild solvent.
Do not allow any solvent to come
in contact with the membrane
circuit board.
8 Install the new membrane decal (Genie part
number 50810) while guiding the ribbon cables
through the control box lid.
Be sure that all LED locations on
the membrane decal align with the
LED's on the membrane circuit
board.
9 Install a new platform controls decal (Genie part
number 65182) over the membrane decal.
10 Open the control box lid and carefuly connect
the ribbon cables from the membrane decal to
1-3
Joysticks
The joystick controllers on this machine utilize
digital Hall Effect technology for proportional
control. If a joystick controller is disconnected or
replaced, it must be calibrated before that particular
machine function will operate.
The joystick must be calibrated
before the threshold, max-out or
ramping can be set.
It is possible to reset multiple
joystick defaults before exiting the
programming mode.
After each joystick is calibrated,
check the display at the ground
control box. There should be no
calibration faults shown on the
display. If calibration faults exist,
repeat steps 1 through 8 for that
joystick controlled function.
Contact Genie Industries Service
Department before using the reset
all joystick default option.
engine off.
The calibration procedure for each joystick begins
on the next page.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7-7
REV B
PLATFORM CONTROLS
Drive functions:
Steer functions:
If the calibration fault is already

displayed at the ground box begin
with step 6.

with step 6.
1 Turn the key switch to the off position.
2 Press and hold the enter button

on the
ground control panel while turning the key
switch to platform controls. Hold the enter
button for approximately 5 seconds.

on the
3 Press the minus button

enter button
twice.
twice, then press the

enter button
twice.
to scroll through the

4 Use the scroll button
menu until RESET DRIVE JOYSTICK DEFAULTS is
displayed. Press the
button to select YES,
then press the
button.

menu until RESET STEER JOYSTICK DEFAULTS is
displayed. Press the
then press the
button.
5 Exit programming mode.
To exit programming mode, use

the scroll button
to scroll
through the menu until the
screen displays exit, then press
the plus button once, change
the NO to YES, and press the
enter button .

the scroll button
to scroll
enter button .
6 Do not start the engine.
7 Locate the drive/steer joystick.
7 Locate the drive/steer joystick.
8 Move the drive/steer joystick full stroke in the

forward direction and hold for 5 seconds, then
return to the center or neutral position.

left direction and hold for 5 seconds, then return
to the center or neutral position.

reverse direction and hold for 5 seconds, then

right direction and hold for 5 seconds, then
Result: The alarm at the ground controls should

sound for a successful calibration.

Result: If the alarm does not sound, repeat the

calibration procedure, beginning with step 1.

7-8
Genie S-100 S-105 S-120 S-125
Part No. 62401
PLATFORM CONTROLS
REV B
Boom extend/retract functions:
Boom up/down functions:

with step 6.

with step 6.

on the

on the

enter button
twice.

enter button
twice.

menu until RESET BOOM EXTEND/RETRACT JOYSTICK
DEFAULTS is displayed. Press the
button to
select YES, then press the
button.

menu until RESET BOOM UP/DOWN JOYSTICK DEFAULTS
is displayed. Press the
then press the
button.

the scroll button
to scroll
enter button .

the scroll button
to scroll
enter button .
7 Locate the boom/turntable rotate joystick.
8 Move the boom extend/retract joystick full

stroke in the extend direction and hold for 5
seconds, then return to the center or neutral
position.
8 Move the boom/turntable rotate joystick full

stroke in the up direction and hold for 5
position.
9 Move the boom extend/retract joystick full

stroke in the retract direction and hold for 5
position.
9 Move the boom/turntable rotate joystick full

stroke in the down direction and hold for 5
position.




Part No. 62401
Genie S-100 S-105 S-120 S-125
7-9
REV B
PLATFORM CONTROLS
Turntable rotate functions:

with step 6.
on the
enter button
twice.

menu until RESET TURNTABLE ROTATE JOYSTICK
DEFAULTS is displayed. Press the
button to
button.
the scroll button
to scroll
enter button .
8 Move the boom/turntable joystick full stroke in
the left direction and hold for 5 seconds, then
9 Move the boom/turntable joystick full stroke in
the right direction and hold for 5 seconds, then
How to Reset a Proportional

Valve Coil Default
Software version 2.0 requires the
use of Web GPI to perform this
procedure. Refer to 5-5, Software.
This procedure only needs to be
performed if a proportional valve
has been replaced.
After the valve coil defaults have
been set, each machine function
threshold and default function
speed must be set. See How to
Set the Function Thresholds and
Default Function Speeds.
on the
enter button
twice.

menu until the function valve that needs to be
reset is displayed. Press the
button to
button to save the
setting.
Choices are: Propel (drive) valve
reset; Boom up/down valve reset;
Boom extend/retract valve reset;
or TT rotate valve reset.
5 Push one of the LCD screen buttons shown
until EXIT is displayed.
6 Press the plus
button or minus button
select YES and then press the enter button
to
.

7 - 10
Genie S-100 S-105 S-120 S-125
Part No. 62401
REV B
PLATFORM CONTROLS
How to Set the Function

Thresholds and Function
Speeds
Software version 2.0 requires the
use of Web GPI to perform this
procedure. Refer to 5-5, Software.
Before the threshold and default
function speeds can be set, the
boom function proportional valve
coil defaults must be set first.
See How to Reset a Proportional
Valve Coil Default.
If a boom function proportional
valve coil has not been replaced
and just want to reset the function
speed to original factory settings,
begin with step 10.
Note: Be sure the engine rpm is set to foot switch
activated high idle.
Function threshold:
3 Select a joystick controlled function that needs
to have the threshold set.
4 Slowly move the joystick off center in either
direction just until the machine function starts to
move, then move the joystick very slowly
towards the neutral or center position just before
the machine function stops.
Do not let go of the joystick.
Part No. 62401
5 While holding the joystick in position, press the

engine start button
at the platform controls
to set the joystick controller threshold.
6 Slowly move the joystick off center in the
opposite direction just until the machine function
starts to move, then move the joystick very
slowly towards the neutral or center position just
before the machine function stops.
Do not let go of the joystick.
7 While holding the joystick in position, press the
at the platform controls
engine start button
to set the joystick controller threshold.
8 Repeat steps 3 through 7 for each joystick
controlled machine function (boom up/down and
turntable rotate left/right, boom extend/retract,
and drive forward/reverse).
9 Once all the joystick controllers have been
calibrated, push in the Emergency Stop button
at the platform controls to save the settings in
memory.
The Emergency Stop button at the
platform controls must be pushed
in to the OFF position following
calibration of the joystick
controllers to save the settings in
memory.
10 At the ground controls, turn the key switch to
the off position, wait a moment and then turn
the key switch to platform controls.
11 Check the display at the ground controls to be
sure there are no calibration faults.
There should be no calibration
faults shown on the display. If
calibration faults exist, repeat this
procedure.
Genie S-100 S-105 S-120 S-125
7 - 11
REV B
Function speeds:
Be sure the machine is in the
stowed position and the boom is
rotated between the circle end
tires.
machine parked on a firm, level
surface which is free of
obstructions.
13 Select a boom function that needs the function
speed set.
14 Boom up/down functions: Starting in the
stowed position, move the joystick full stroke in
the up direction. When the alarm sounds, move
the joystick in the opposite direction full stroke
until the alarm sounds again. Return the joystick
to center.
Boom extend/retract functions: Raise the
boom until the low-speed drive function is
enabled. Move the joystick full stroke in the
extend direction. When the alarm sounds, move
the joystick in the opposite direction full stroke
until the alarm sounds again. Return the joystick
to center.
Turntable rotate functions: Raise the boom
until the low-speed drive function is enabled.
Move the joystick full stroke to the left (cw) until
the drive enable light turns on. Then move the
joystick full stroke to the right (ccw). When the
alarm sounds, move the joystick in the opposite
direction full stroke until the alarm sounds
again. Return the joystick to center.
15 Once all the joystick controllers have been
calibrated, push in the Emergency Stop button
at the platform controls to save the settings in
memory.
The Emergency Stop button at the
platform controls must be pushed
in to the OFF position following
calibration of the joystick
controllers to save the settings in
memory.
7 - 12
16 At the ground controls, turn the key switch to

the off position, wait a moment and then turn
the key switch to platform controls.
17 Check the display at the ground controls to be
sure there are no calibration faults.
There should be no calibration
faults shown on the display. If
calibration faults exist, repeat this
procedure.
How to Adjust the Function

Speeds
controls.
on the
switch to ground controls. Hold the enter
3 Press the plus button
minus button
twice.
4 Press the scroll button
until the function to
be adjusted is displayed.
to increase the speed
or press the minus button
to decrease the
speed.
6 Press the enter button
memory.
to save the setting in

8 Press the plus
button or minus button
select YES and then press the enter button
to
.
9 Continue to perform this procedure until the

machine function speed meets specification.
Refer to Section 2, Specifications for function
speeds.
Genie S-100 S-105 S-120 S-125
Part No. 62401
REV B

Ramp Rate Setting
The ramp rate setting of a joystick controls the time
at which it takes for the joystick to reach maximum
output, when moved out of the neutral position. The
ramp rate settings of a joystick can be changed to
compensate for hydraulic pump wear to maintain
peak performance from the machine.
controls.
on the
switch to ground controls. Hold the enter
scroll button
twice.
Specifications
Ramp rate (factory settings)
Turntable rotate
accelerate
decelerate
2 seconds
0.25 second
Boom up/down
accelerate
decelerate
3 seconds
0..25 second
Boom extend/retract
accelerate
decelerate
2 seconds
0.25 second
Jib boom up/down

accelerate
decelerate
2 seconds
0.25 second
Drive
accelerate
2 seconds
4 Press the scroll button

until the function to
be adjusted is displayed.
to increase the ramp
rate or press the minus button
to decrease
the ramp rate.
6 Press the enter button
memory.
to save the setting in

8 Press the plus
button to select YES and then
press the enter button
.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 13
PLATFORM CONTROLS
6 Press down the foot switch. Connect the leads

from an ohmmeter or continuity tester to the
wire combination listed below and check for
continuity.
1-4
Foot Switch
How to Test the Foot Switch
Test

key switch in the OFF position.
black to white
(C to N.O.)
Desired result
continuity
(zero )
1 Disconnect the wire connector from the foot

switch cable at the back of the platform.
2 Remove the foot switch guard mounting
fasteners from the platform.
3 Remove the foot switch mounting fasteners that
attach the foot switch to the foot switch guard.
4 Remove the cover plate from the bottom of the
foot switch to access the foot switch wire
terminals.
5 Do not press down the foot switch. Connect the
leads from an ohmmeter or continuity tester to
the wire combination listed below and check for
continuity.
Test
black to white
(C to N.O.)
7 - 14
Desired result
no continuity
(infinite )
Genie S-100 S-105 S-120 S-125
Part No. 62401
PLATFORM CONTROLS
1-5
Toggle Switches
Test
Toggle switches used for single function switching

are single pole double throw (SPDT) switches. Dual
function switching requires a double pole double
throw (DPDT) switch.
terminal 1 to 2, 3, 4, 5 & 6
How to Test a Toggle Switch
terminal 2 to 4, 5 & 6
no continuity
(infinite :)
no continuity
(infinite :)
terminal 4 to 5 & 6
no continuity
(infinite :)
Desired result
Left position
Continuity is the equivalent of 0 to

3 ohms. A simple continuity tester
may not accurately test the switch.
This procedure covers fundamental switch testing
and does not specifically apply to all varieties of
toggle switches.
1 Turn the key switch to the OFF position. Tag
and disconnect all wiring from the toggle switch
to be tested.
2 Connect the leads of an ohmmeter to the switch
terminals in the following combinations listed
below to check for continuity.
terminal 2 to 3
continuity
(zero:)
terminal 5 to 6
Center position
continuity
(zero:)
There are no terminal combinations

that will produce continuity
(infinite :)
Right position
terminal 1 to 2
Left
Center
Single pole
double throw
(SPDT)
Right
continuity
(zero:)
terminal 1 to 3, 4, 5 & 6
no continuity
(infinite :)
terminal 2 to 3, 4, 5 & 6
no continuity
(infinite :)
no continuity
(infinite :)
terminal 4 to 5
continuity
(zero:)
terminal 4 to 6
no continuity
(infinite :)
terminal 5 to 6
no continuity
(infinite :)
3
2
Double pole
double throw
(DPDT)
Part No. 62401
no continuity
(infinite :)
Genie S-100 S-105 S-120 S-125
7 - 15
Platform Components
2-1
Platform
2-2
Platform Leveling Cylinder
How to Remove the Platform
The platform leveling cylinder keeps the platform

level through the entire range of boom motion. The
platform is maintained level to the turntable. The
ECM at the ground controls compares the
difference in readings between the platform angle
sensor and the turntable level sensor. The ECM at
the ground controls sends a signal to the platform
controls to open or close the appropriate platform
level proportional valve on the platform manifold to
maintain a level platform. The platform leveling
cylinder is equipped with counterbalance valves to
prevent movement in the event of a hydraulic line
failure.
1 Separate the foot switch quick disconnect plug.

2 Support the platform with an appropriate lifting
device.
location at the platform control box.
fasteners. Remove the platform control box and
set it aside.
6 Remove the air line to platform bracket retaining
fasteners (if equipped).
How to Remove the Platform

Leveling Cylinder
Refer to Section Two, Hydraulic
Hose and Fitting Torque
Specifications.
7 Remove the weld cables from the platform

(if equipped).
other jewelry.
8 Remove the platform mounting fasteners and
remove the platform from the machine.
Crushing hazard. The platform
may become unbalanced and fall
when it is removed from the
machine if it is not properly
supported.
7 - 16
1 Extend the boom until the platform leveling

cylinder barrel-end pivot pin is accessible.
2 Raise the boom slightly and place blocks under
the platform.
Genie S-100 S-105 S-120 S-125
Part No. 62401
PLATFORM COMPONENTS
3 Lower the boom until the platform is resting on

the blocks just enough to support the platform.
8 Use a soft metal drift to remove the rod-end

pivot pin.
Do not rest the entire weight of the

boom on the blocks.

(S-100 and S-120 models) or jib
boom (S-105 and S-125 models)
will fall when the platform leveling
cylinder rod-end pivot pin is
removed if it is not properly
supported.
4 Tag, disconnect and plug the hydraulic hoses

from the platform leveling cylinder at the
bulkhead fittings located inside the boom tube
at the platform end and connect them together
using a connector. Cap the bulkhead fittings on
the boom tube.

leveling cylinder will fall if it is not
properly supported when the rodend pivot pin is removed.

squirt or spray.
5 Remove the pin retaining fastener from
the platform leveling cylinder rod-end pivot pin.
Do not remove the pin.
6 Remove the external snap ring from the barrelend pivot pin. Do not remove the pin.

platform leveling cylinder rod can
become damaged if it is allowed to
fall.
9 Use a soft metal drift to remove the barrel-end
pivot pin.
10 Carefully pull the platform leveling cylinder out
of the boom.
7 Support the platform leveling cylinder with a

suitable lifting device. Protect the cylinder rod
from damage.
Part No. 62401
Genie S-100 S-105 S-120 S-125

Hoses can be damaged if they are
kinked or pinched.
7 - 17
PLATFORM COMPONENTS
How to Bleed the Platform

Leveling Cylinder
Do not start the engine. Use
auxiliary power for all machine
functions in this procedure.
The boom must remain below 10
to properly perform this procedure.
2-3
Platform Rotator
The platform rotator is a hydraulically activated
helical gear assembly used to rotate the platform
160 degrees.
How to Remove the

Platform Rotator
Component damage hazard. Mark
the platform mounting weldment
and the rotator flange before
removing the platform mounting
weldment. The platform mounting
weldment must be replaced in the
exact same position on the rotator
flange as it was before removal. If
a new rotator is installed or the
rotator is disassembled, proper
alignment can be achieved by
rotating the rotator all the way to
the left and then installing the
platform mounting weldment all
the way in the left position.
2 Activate auxiliary power.

3 Push the platform level up and down buttons
through two complete platform leveling cycles
to remove any air that might be in the system.

Specifications.
1 Remove the platform. See 2-1,
How to Remove the Platform.
7 - 18
Genie S-100 S-105 S-120 S-125
Part No. 62401
PLATFORM COMPONENTS
2 Disconnect the electrical connector from the

platform angle sensor.
7 Remove the weld cable from the platform

(if equipped).

from the "V1" and "V2" ports on platform rotator
manifold. Cap the fittings on the manifold.
or spray.
4 Remove the platform manifold mounting
fasteners. Lay the platform manifold to the side.

other jewelry.
8 Support the platform mounting weldment, but do
not apply any lifting pressure.
9 Remove the eight mounting bolts from the
platform mounting weldment.
10 Remove the center bolt and slide the platform
mounting weldment off of the platform rotator.
mounting weldment may become
unbalanced and fall if it is not
properly supported.

5 Remove the power to platform cover plate from
the electrical outlet box. Do not disconnect the
wiring.
other jewelry.
6 Remove the power to platform electrical outlet
box from the platform and lay it to the side.
Part No. 62401
11 Support the platform rotator. Do not apply

any lifting pressure.
S-100 and S-120 models:
12 Support the rod end of the platform leveling
cylinder. Protect the cylinder rod from damage.
13 Remove the pin retaining fastener from the
platform level cylinder rod-end connecting link
pivot pin and the platform rotator pivot pin. Do
not remove the pins.
Genie S-100 S-105 S-120 S-125
7 - 19
PLATFORM COMPONENTS
14 Use a soft metal drift to remove both pins and

remove the platform rotator from the machine.
How to Bleed the Platform

Rotator

rotator may become unbalanced
supported.
platform angle sensor is a very
sensitive instrument. It can be
damaged internally if the platform
rotator is dropped or sustains any
physical shock, even if the
damage is not visible.
12 Remove the pin retaining fasteners from the jib
boom and jib boom leveling arms to platform
rotator pivot pins. Do not remove the pins.
13 Support the jib boom leveling arms with a
Do not start the engine. Use

auxiliary power for all machine
functions in this procedure.
S-105- Before serial number 251
S-125- Before serial number 999
1 At the ground controls, simultaneously hold the
auxiliary power button and the platform rotate
right button until the platform is fully rotated to
the right.
2 Connect a clear hose to the top bleed valve.
Place the other end of the hose in a container
to collect any drainage. Secure the container to
the boom.
3 Slowly open the top bleed valve on the rotator.
Do not remove the bleed valve from the
platform rotator.
or spray.
14 Use a soft metal drift to remove both pins and

remove the platform rotator from the machine.
Crushing hazard. The jib boom
leveling arms may fall if they are
not properly supported when the
jib boom leveling arm pivot pin is
removed.
platform angle sensor is a very
sensitive instrument. It can be
damaged internally if the platform
rotator is dropped or sustains any
physical shock, even if the
damage is not visible.
c
a
b
c
d
7 - 20
Genie S-100 S-105 S-120 S-125
top bleed valve

bottom bleed valve
clear hose
container
Part No. 62401
REV B
PLATFORM COMPONENTS
4 Hold the platform rotate left button until the

platform is fully rotated. Continue holding the
button until air stops coming out of the bleed
valve. Close the bleed valve.
Crushing hazard. Keep clear of the
platform during rotation.
2-4
Platform Overload System
How to Calibrate the Platform
Overload System (if equipped)
5 Connect the clear hose to the bottom bleed

valve and slowly open the valve. Do not remove
the bleed valve.
6 Hold the platform rotate right button until the
platform is fully rotated. Continue holding the
button until air stops coming out of the bleed
valve. Close the bleed valve.
Crushing hazard. Keep clear of
the platform during rotation.
7 Remove the hose from the bleed valve and
clean up any hydraulic oil that may have spilled.
8 Rotate the platform full right then left and
inspect the bleed valves for leaks.
9 Clean up any oil that may have spilled during
this procedure.
S-100 and S-120
S-105- After serial number 250
S-125- After serial number 998
1. Rotate the platform full right, then full left until air
is completely out of the rotator. Bleeding the
valve is not necessary.
Part No. 62401
Calibration of the platform overload system is

essential to safe machine operation. Continued use
of an improperly calibrated platform overload
system could result in the system failing to sense
an overloaded platform. The stability of the
machine is compromised and it could tip over.
machine on a firm, level surface.
1 Turn the key switch to platform control. Start the
engine and level the platform.
2 Determine the maximum platform capacity.
Refer to the machine serial plate.
3 Remove all weight, tools and accessories from
the platform.
Failure to remove all weight, tools
and accessories from the platform
will result in an incorrect
calibration.
4 Using a suitable lifting device, place a test
weight equal to the maximum platform capacity
at the center of the platform floor.
Genie S-100 S-105 S-120 S-125
7 - 21
PLATFORM COMPONENTS
REV B
5 Move the platform up and down by hand, so it

bounces approximately 2.5 to 5 cm / 1 to 2
inches. Allow the platform to settle.
Result: The alarm should be off. The platform
overload indicator light should be off at the
platform controls and there should be no error
message on the LCD display at the ground
controls. Proceed to step 6.
Result: The alarm is sounding. The platform
overload indicator light is flashing at the
platform controls and PLATFORM
OVERLOAD should is displayed on the LCD
screen at the ground controls. Slowly tighten the
load spring adjustment nut in a clockwise
direction in 10 increments until the overload
indicator light turns off, and the alarm does not
sound. Proceed to step 8.
The platform will need to be moved
up and down and allowed to settle
between each adjustment.

controls. Slowly loosen the load spring
adjustment nut in a counterclockwise direction
in 10 increments until the overload indicator
light flashes at both the platform and ground
controls, and the alarm sounds. Proceed to step
7.
Result: The alarm should be sounding.
PLATFORM OVERLOAD should be displayed
on the LCD screen at the ground controls.
Repeat this procedure beginning with step 5.
There may be a 2 second delay

before the platform overload
indicator light and alarm responds.
7 - 22
Genie S-100 S-105 S-120 S-125
The platform will need to be moved

up and down and allowed to settle
between each adjustment.
indicator lights and alarm
responds.
Part No. 62401
REV B
PLATFORM COMPONENTS

controls. Proceed to step 8.
Result: The overload indicator lights are flashing
at the platform and ground controls, and the
alarm is sounding. Repeat this procedure
8 Add an additional test weight to the platform.
S-105 and S-125- 10 lb / 4.5 kg
S-100 and S-120- 12 lb / 5.4 kg.
Result: The alarm should be sounding.
PLATFORM OVERLOAD should be displayed
on the LCD screen at the ground controls.
Proceed to step 9.
controls. Remove the additional 10 lb / 4.5 kg
test weight. Repeat this procedure beginning
with step 6.

controls.
Result: All platform control functions should not
operate.
10 Turn the key switch to ground control.
controls.
Result: All ground control functions should not
operate.
12 Using a suitable lifting device, lift the test weight
off the platform floor.
controls.
before the overload indicator lights
and alarm turn off.
controls.
Result: All ground control functions should
operate normally.
controls.
Result: All platform control functions should
operate normally.

Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 23
Jib Boom Components, S-105 and S-125 Models

3-1
Jib Boom,
5 Tag, disconnect and plug the jib boom lift

cylinder hydraulic hoses. Cap the fittings on the
cylinder.
squirt or spray.
How to Remove the Jib Boom

Specifications.
6 Support the barrel end of the cylinder with a

7 Remove the pin retaining fastener from the jib
boom lift cylinder barrel-end pivot pin.
8 Use a soft metal drift to remove the pin and let
the cylinder hang down.
9 Attach a lifting strap from an overhead crane to
the jib boom.
2 Remove the platform mounting weldment

and the platform rotator. See 2-3, How to
Remove the Platform Rotator.
3 Remove the hose and cable cover retaining
fasteners from the jib boom leveling arm.
Remove the hose and cable cover from the
machine.

boom pivot pin.
11 Use a soft metal drift to remove the pin and
remove the jib boom from the primary boom.
4 Support the jib boom with a suitable lifting

device.
7 - 24
Genie S-100 S-105 S-120 S-125

supported.
Part No. 62401
JIB BOOM COMPONENTS, S-105 AND S-125 MODELS

boom lift cylinder rod-end pivot pin. Do not
remove the pin.
19 Use a soft metal drift to remove the platform

leveling cylinder rod-end pivot pin.
leveling cylinder may fall if it is not
properly supported when the rodend pivot pin is removed.
13 Slide both of the jib boom leveling arms off of

the jib boom pivot pin and lay them off to the
side.

bellcrank may fall if it is not
properly supported when the
platform leveling cylinder rod-end
pivot pin is removed.

the lug on the rod end of the jib boom lift
cylinder.
15 Use a soft metal drift to remove the jib boom lift
cylinder rod-end pivot pin. Remove the jib boom
lift cylinder from the jib boom bellcrank.
Crushing hazard. The jib boom lift
cylinder may become unbalanced
supported.

boom bellcrank pivot pin.
21 Use a soft metal drift to remove the jib boom
bellcrank pivot pin. Remove the jib boom
bellcrank from the machine.

the jib boom bellcrank.
17 Support the rod end of the platform leveling
cylinder with a suitable lifting device. Protect the
cylinder rod from damage.

bellcrank may become
unbalanced and fall if it is not
properly supported when it is
removed from the machine.

platform leveling cylinder rod-end pivot pin.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 25
JIB BOOM COMPONENTS, S-105 AND S-125 MODELS
3-2
Jib Boom Lift Cylinder,
2 Tag, disconnect and plug the jib boom lift

cylinder.
squirt or spray.
How to Remove the Jib Boom

Lift Cylinder
Specifications.
1 Raise the jib boom slightly and place blocks
under the platform mounting weldment. Lower
the jib boom until the platform is resting on the
blocks just enough to support the platform.
Do not rest the entire weight of the
boom on the blocks.

machine.
boom lift cylinder rod-end pivot pin. Do not
remove the pin.
5 Use a soft metal drift to tap the jib boom lift
cylinder rod-end pivot pin half way out and
lower one of the leveling arms to the ground.
Tap the pin the other direction and lower the
opposite leveling arm. Do not remove the pin.
6 Support the jib boom lift cylinder with a suitable
lifting device.
boom lift cylinder barrel-end pivot pin. Use a
soft metal drift to remove the barrel-end pivot
pin.
8 Use a soft metal drift to remove the jib boom lift
cylinder rod-end pivot pin. Remove the jib boom
lift cylinder from the machine.
Crushing hazard. The jib boom lift
supported.
7 - 26
Genie S-100 S-105 S-120 S-125
Part No. 62401
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 27
Boom Components
7 - 28
a
b
c
Number 1
Number 2
Number 3
a
b
c
d
Number 0
Number 1
Number 2
Number 3
Genie S-100 S-105 S-120 S-125
Part No. 62401
BOOM COMPONENTS
3 Tag, disconnect and plug all hydraulic hoses

from the boom cable tube to the platform
manifold.
4-1
Cable Track
The cable track and boom cable tube guides
cables and hoses running up the boom. The cable
track can be repaired link by link without removing
the cables and hoses that run through it. Removing
the entire cable track assembly may be necessary
when performing major repairs that involve
removing the boom.
How to Remove the Boom

Cable Track
Specifications.
boom fully stowed.
machine.
2 Remove the protective coil sleeve from the
hose and cable bundle at the platform end of
the boom cable tube.
Part No. 62401
If your machine is equipped with

an airline to platform option and/or
weld cable option, the airline and/
or cable must be disconnected
from the platform before the cable
track is removed.
4 Tag and disconnect the black electrical
connector from the bottom of the control box.
5 Remove the platform-end boom cable tube
mounting fasteners at the engine side of the
machine.
6 Remove the cable track mounting fasteners
from the cable track support at the engine side
of the machine.
7 Remove the wear pad mounting weldment from
the cable track support bracket at the engine
side of the machine.
8 Remove the hose and cable clamp from the
cable track support bracket at the engine side
of the machine.
9 Place blocks between the cable track and the
boom cable tube for support.
10 Strap together the boom cable tube, blocks of
wood, and the cable track at the engine side of
the machine.
Genie S-100 S-105 S-120 S-125

Cables, hoses, boom cable tube
and cable track can be damaged if
they are kinked or pinched.
7 - 29
BOOM COMPONENTS
11 Remove the limit switch cover retaining

fasteners from the top of the number 2 boom
tube at the platform end of the machine.
Remove the limit switch cover.
12 Tag and disconnect the wiring connectors from
the proximity and limit switches on top of the
number 2 boom tube at the platform end of the
machine.
If not removing the boom from the machine,

proceed to step 19.
18 Tag, disconnect and plug the primary extension
cylinder hydraulic hoses on the side of the
number 2 boom tube at the ground controls
side of the machine. Cap the fittings.
squirt or spray.
13 Remove the cable track roller guide mounting

fasteners from the ground controls side of the
machine at the platform end.
14 Remove the roller guide from the cable track
guide bracket at the engine side of the
machine.
from the bottom of the bulkhead fittings on the
cable track support at the ground controls side
of the machine.
squirt or spray.
16 Remove the bulkhead fitting locknuts from the
bulkhead fittings on the cable track support at
the ground controls side of the machine.
Remove and cap the fittings.
17 Tag and disconnect the wiring connectors.
The wiring connectors that need to
be disconnected are located next
to the hose fittings that were
removed in step 16.
7 - 30
19 Remove the cable track mounting fasteners

from the cable track support at the ground
20 Remove the side panels from the boom cable
tube located under the cable track at the ground
21 Remove the hose and cable cover mounting
fasteners from the pivot end of the boom at the
ground controls side of the machine. Remove
the cover.
22 Remove the hose and cable clamps from the
hoses and cables located below the boom pivot
on the inside of the turntable riser at the ground
23 Tag and disconnect the electrical cables from
the cable track to the ground controls side of
the machine.
If not removing the boom from the machine,
proceed to step 25.
Genie S-100 S-105 S-120 S-125
Part No. 62401
BOOM COMPONENTS
24 Pull the hydraulic hoses from the boom cable

tube located under the cable track at the ground
25 Place blocks between the cable track and the
cable track tube at the ground controls side of
the machine. Secure the cable track and the
cable track tube together.

each end of the cable track assembly. Carefully
lift the assembly from the boom and set it on a
structure capable of supporting it.
Crushing hazard. If the cable track
assemblies are not properly
secured together, the cable track
assemblies may become



the cable track assembly at the engine side of
the boom. Lift the cable track assembly over
the boom and carefully set the assembly on top
of the longer boom cable tube at the ground
Crushing hazard. If the cable track
assemblies are not properly
secured together, the cable track
machine.

boom cable tube and cable tracks
can be damaged if they are
twisted.
How to Repair the Boom

Cable Track
The boom cable track can be
damaged if it is twisted.
27 Strap both cable track assemblies together.
A cable track repair kit is available

through the Genie Industries
Service Parts Department,
part number 62320. The kit
includes a 3 link section of cable
track.

Cables and hoses can be
damaged if they are kinked or
pinched.
Cable tracks can be damaged if
they are twisted.
1 Visually inspect the cable track and determine

which 3-link section needs to be replaced.
2 Remove the snap-on cable track spacers.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 31
BOOM COMPONENTS
3 Remove the external snap rings from the pivot

pins at each end of the 3-link section to be
removed.
4-2
Boom
4 Lift up the hoses and cables and carefully

remove the damaged 3-link section of cable
track.
How to Shim the Boom

Hoses and cables can be
pinched.
1 Measure each upper, side and lower wear pad.

Minimum thickness
If a wear pad is not less than

specification, perform the following
procedure.
5 Remove the snap-on spacers from the

replacement section of cable track.
6 Lift up the hoses and cables and carefully insert
the new 3-link section of cable track.
Hoses and cables can be
pinched.
7 Connect the ends of the replacement cable
track section to the existing cable track using
the pivot pins and external snap rings.
Be sure that the pivot pins are
installed from the inside out so the
external snap rings are on the
outside of the cable track.
8 Install the cable track snap-on spacers.
1/2 inch
12.7 mm
2 Remove the retaining fasteners from the

appropriate black plastic boom tube cover at
the platform end of the boom. Remove the
cover.
3 Extend the boom until the wear pads are
accessible.
4 Loosen the wear pad mounting fasteners.
5 Install shims under the upper and lower wear
pads until they are very tight against the boom
tube.
6 Install shims under the side wear pads until they
are extremely tight against the boom tube.
7 Tighten the mounting fasteners.
8 Extend and retract the boom through an entire
cycle. Check for tight spots that may cause
binding of the boom.
between the outer and inner boom
tubes.
7 - 32
Genie S-100 S-105 S-120 S-125
Part No. 62401
BOOM COMPONENTS

Bodily injury hazard. This
procedure requires specific repair
skills, lifting equipment and a
suitable workshop. Attempting this
procedure without these skills and
tools could result in death or
serious injury and significant
component damage. Dealer
service is strongly recommended.
7 Attach an overhead 10 ton (10,000 kg) crane to

the platform end of the boom for support. Do
not lift the boom.
8 Remove the boom storage area cover retaining
fasteners. Remove the cover from the machine.
9 Place support blocks under the boom lift
cylinder.
boom lift cylinder rod-end pivot pin. Use a soft
metal drift to remove the pin.

Specifications.
Crushing hazard. The boom lift

cylinder may fall when the rod-end
pivot pin is removed if the boom lift
cylinder is not properly supported
by the overhead crane.
Crushing hazard. The boom may
fall when the rod-end pivot pin is
removed if the boom is not
properly supported by the
overhead crane.

2 Remove the platform rotator. See 2-3, How to
Remove the Platform Rotator.
3 S-105 and S-125 models: Remove the Jib
Boom. See 3-1, How to Remove the Jib Boom.
4 Remove the cable track. See 4-1, How to
Remove the Boom Cable Track.
5 Raise the boom approximately 4 feet (1.2 m).
the rod end of the boom lift cylinder.
Part No. 62401
11 Carefully raise the boom with the overhead

crane until the rod end of the boom lift cylinder
can be removed.
12 Carefully lower the rod end of the boom lift
cylinder down onto the support blocks.
13 Lower the boom with the overhead crane to a
horizontal position.
14 Remove the boom end cover retaining
fasteners from the pivot end of the boom.
Remove the cover.
Genie S-100 S-105 S-120 S-125
7 - 33
BOOM COMPONENTS
15 Locate the cable break limit switch above the

primary boom extension cylinder at the pivot
end of the boom.
21 Carefully remove the boom assembly from the

machine and place it on a structure capable of
supporting it.
16 Tag and disconnect the wiring connector from

the cable break limit switch.

become unbalanced and fall when
it is removed from the machine if it
is not properly supported by the
overhead cranes.

from the primary boom extension cylinder. Cap
the fittings on the cylinder.
squirt or spray.
How to Disassemble the Boom,

Complete disassembly of the
boom is only necessary
if the outer or inner boom tubes
must be replaced. The primary
boom extension cylinder can be
removed without completely
disassembling the boom. See 4-4,
How to Remove the Primary
Extension Cylinder.
18 Attach a second overhead 10 ton (10,000 kg)

crane to the pivot end of the boom for support.
Do not apply any lifting pressure.
boom pivot pin. Do not remove the pin.
20 Use a soft metal drift to remove the boom pivot
pin.
careful not to damage the boom
envelope limit switch(s) located on
the inside of the engine side
turntable riser when removing the
boom assembly. The boom
envelope switch(s) can be
damaged even if the damage is
not visible.
1 Remove the boom. See 4-2,

How to Remove the Boom.
covers on both sides of the boom at the pivot
end. Remove the access covers.
7 - 34
Genie S-100 S-105 S-120 S-125
side access covers
Part No. 62401
BOOM COMPONENTS
3 Secure the number 2 and number 3 boom tubes

together with a strap or chain to prevent them
from moving.
4 Remove the cable clamp from the cable break
limit switch wiring.
8 Lay the inner cable track and hoses down and

out of the way.
9 Remove the pulley pivot pin retaining fasteners
from the number 2 boom tube at the pivot end
of the boom.
10 Remove the pulley pivot pins, cable guards and
pulleys.
When installing the pulleys, be
sure that the side of the pulley with
the taller flange is facing the
center of the boom tube.
11 Locate the number 3 boom tube extension

cable clevis pins on both sides of the number 2
boom tube at the pivot end of the boom.
b
a
b
cable break limit switch

cable pulley
12 Remove the cotter pin and clevis pin from both

cables.
When installing a clevis pin,
always replace the cotter pin with
a new one.
5 Disconnect the wiring connector from the cable

break limit switch.
squirt or spray.
7 Remove the fasteners from the inner cable
track mounting bracket at the primary boom
extension cylinder.
Part No. 62401
13 Remove the lower external snap ring and

washer from the cable break limit switch
actuator pivot pin.
14 Remove the cable break actuator mounting
plate retaining fasteners. Remove the lower
plate from the machine.
15 Remove the upper plate and actuator pivot pin.
Do not remove the cable break limit switch from
the mounting plate.
16 Push the cable break actuator and cables
towards the platform end of the boom
approximately 18 inches / 46 cm.
Genie S-100 S-105 S-120 S-125
7 - 35
BOOM COMPONENTS
17 Remove the red cable adjustment locking

bracket retaining fasteners. Remove the red
locking bracket from the machine.
Bodily injury hazard. Failure to
install the red cable adjustment
locking bracket will allow the cable
mounting bolts to loosen and fall
out which could result in death or
serious injury.
20 Remove the trunnion pin retaining fasteners.

21 Use a slide hammer to remove the trunnion pins
from the primary boom extension cylinder.
22 Remove the primary boom extension cylinder
hold down brackets at the pivot end of the
boom.
the lifting eye on the primary boom extension
cylinder.
24 Support and slide the primary boom extension
cylinder out of the boom assembly while guiding
the cables out of the boom and place it on a
Crushing hazard. The primary
boom extension cylinder may
it is removed from the boom if it is
not properly supported and
attached to the overhead crane.
During removal, the overhead
crane strap will need to be
adjusted for proper balancing.
red cable adjustment

locking bracket
18 Remove the two cable adjustment bolts.
25 Remove the retaining fasteners from the limit

switch cover on top of the number 2 boom tube
at the platform end of the machine.
19 Remove the cable-end block mounting plate

fasteners. Remove the cable-end block
mounting plate from the machine.
7 - 36
Genie S-100 S-105 S-120 S-125
Part No. 62401
BOOM COMPONENTS
26 Carefully remove the cover with proximity and

limit switches from the top of the number 2
boom tube at the platform end of the boom.
Tip-over hazard. Failure to install
the correct proximity and/or limit
switches in the correct location will
result in the machine tipping over,
resulting in death or serious injury.
the proximity and limit switches at the top of the
boom. Do not remove the proximity or limit
switches.
switch cover on the side of the number 0 boom
tube at the platform end of the boom.
limit switches from the number 0 boom tube at
the platform end of the boom.
32 Remove and label the top and side wear pads

of the number 3 boom tube at the pivot end of
the boom. Do not remove the bottom wear
pads.
Pay careful attention to the
location and amount of shims
used with each wear pad.
from the number 2 boom tube at the platform
end of the boom. Do not remove the bottom
wear pads.
the number 3 boom tube at the platform end of
the boom.
35 Support and slide the number 3 boom tube out
of the number 2 boom tube. When the number
3 boom tube is approximately halfway removed,
remove the bottom wear pads from the number
2 boom tube at the platform end of the boom.

the proximity and limit switches at the ground
controls side of the number 0 boom tube at the
platform end of the boom. Do not remove the
proximity or limit switches.
Crushing hazard. The number 3

boom tube may become
removed from the number 2 boom
tube if it is not properly supported
and attached to the overhead
crane.
31 Remove the retaining fasteners from each black

plastic boom tube cover at the platform end of
the machine. Remove the covers.

Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 37
BOOM COMPONENTS

of the boom. Do not remove the bottom wear
pads.
40 Remove the secondary boom extend cylinder

cover retaining fasteners. Remove the covers.
operate the machine unless the
secondary extend cylinder covers
are properly installed. Operating
the machine with the covers
removed could result in death or
serious injury.

wear pads.
41 Tag, disconnect and plug the secondary boom

extension cylinder hydraulic hoses. Cap the
fittings on the cylinder.
squirt or spray.

the boom.
crane.
42 Support the secondary boom extension cylinder

with an overhead crane or other suitable lifting
device.
43 Remove the pin retaining fasteners from both
the rod-end and barrel-end pivot pins. Do not
remove the pins.

7 - 38
Genie S-100 S-105 S-120 S-125
Part No. 62401
BOOM COMPONENTS
44 Use a soft metal drift to remove both pivot pins

and remove the secondary boom extension
cylinder from the machine while guiding the
barrel end of the cylinder out of the boom.
Crushing hazard. The secondary
become unbalanced and fall if it is
not properly supported when it is

crane.

boom lift cylinder rod can become
damaged if the barrel end of the
secondary boom extension
cylinder is allowed to come in
contact with it.
pads.

How to Disassemble the Boom,

Complete disassembly of the
boom is only necessary
if the outer or inner boom tubes
must be replaced. The primary
boom extension cylinder can be
removed without completely
disassembling the boom. See 4-4,
Extension Cylinder.

wear pads.
1 Remove the boom. See 4-2,

How to Remove the Boom.

the boom.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 39
BOOM COMPONENTS

covers on both sides of the boom at the pivot
end. Remove the access covers.

squirt or spray.

of the boom.
side access covers

from moving.

pulleys.
the taller flange is facing the
center of the boom tube.


cables.
a new one.
b
a
b

cable pulley

break limit switch.
7 - 40
11 Remove the lower external snap ring and

washer from the cable break limit switch
actuator pivot pin.
12 Remove the cable break actuator mounting
plate retaining fasteners. Remove the lower
plate from the machine.
Genie S-100 S-105 S-120 S-125
Part No. 62401
BOOM COMPONENTS

the mounting plate.
15 Remove the red cable adjustment locking
bracket retaining fasteners. Remove the red
locking bracket from the machine.
locking bracket will allow the cable
mounting bolts to loosen and fall
out which could result in death or
serious injury.

mounting plate from the machine.
20 Remove the primary boom extension cylinder
hold down brackets at the pivot end of the
boom.
cylinder.
Part No. 62401

locking bracket

switch cover on top of the number 2 boom tube
at the platform end of the machine.
Genie S-100 S-105 S-120 S-125
7 - 41
BOOM COMPONENTS

limit switches from the top of the number 2
boom tube at the platform end of the boom.
the proximity and limit switches at the top of the
boom. Do not remove the proximity or limit
switches.
switch cover on the side of the number 1 boom
tube at the platform end of the boom.
limit switches from the number 1 boom tube at
the platform end of the boom.

of the number 3 boom tube at the pivot end of
the boom. Do not remove the bottom wear
pads.
wear pads.
the boom.

the proximity and limit switches at the ground
controls side of the number 1 boom tube at the
platform end of the boom. Do not remove the
proximity or limit switches.

crane.
29 Remove the retaining fasteners from each black

plastic boom tube cover at the platform end of
the machine. Remove the covers.

7 - 42
Genie S-100 S-105 S-120 S-125
Part No. 62401
BOOM COMPONENTS

pads.
4-3
Boom Lift Cylinder
Lift Cylinder

wear pads.
the boom.

Specifications.

crane.
Part No. 62401
1 Raise the boom until there is approximately 4

feet (1.2 m) between the turntable and boom
rest pad.
2 Attach a lifting strap from an overhead crane or
other suitable lifting device to the rod end of the
the boom lift cylinder.
3 Attach an overhead 10 ton / 9071 kg crane to
the platform end of the boom for support. Do not
lift the boom.
4 Remove the boom storage area cover retaining
fasteners. Remove the cover from the machine.
Genie S-100 S-105 S-120 S-125
7 - 43
BOOM COMPONENTS
5 Place support blocks under the boom lift

cylinder.
boom lift cylinder rod-end pivot pin. Use a soft
metal drift to remove the pin. Protect the
cylinder may fall when the rod-end
pivot pin is removed if the boom lift
cylinder is not properly supported
by the overhead crane.
fall when the rod-end pivot pin is
removed if the boom is not
properly supported by the
overhead crane.
crane until the rod end of the boom lift cylinder
can be removed.

from the machine.
a
a
b

from moving.
anchor hole to secure it from
moving could result in death or
serious injury.

crane until the barrel end of the boom lift
cylinder is accessible.

squirt or spray.
7 - 44


8 Carefully lower the rod end of the boom lift

cylinder down onto the support blocks.
10 Tag, disconnect and plug the boom lift cylinder

hydraulic hoses. Cap the fittings on the
cylinder.

barrel-end pivot pin. Do not remove the pin.
15 Support the boom lift cylinder with an overhead
crane.
Genie S-100 S-105 S-120 S-125
Part No. 62401
BOOM COMPONENTS
16 Use a slide hammer to remove the boom lift

cylinder barrel-end pivot pin through the access
hole in the engine side turntable riser.
4-4
Extension Cylinders
17 With the boom lift cylinder being supported by

the overhead crane, pull the boom lift cylinder
toward the platform until it is out.
The primary boom extension cylinder is located

inside the boom assembly and incorporates cables
and pulleys that are responsible for extending the
number 2 and 3 boom tubes. The secondary boom
extension cylinder (S-120 and S-125 models) is
located underneath the number 0 boom tube and is
responsible for extending the number 1 boom tube.
The extension cylinders are equipped with
counterbalance valves to prevent movement in the
event of a hydraulic line failure.

supported when it is removed from
the machine.
careful not to damage the
proximity and/or limit switches
when removing the boom lift
cylinder.

Boom Extension Cylinder

cables and hydraulic hoses can be
damaged if the boom lift cylinder is
pulled across them.

Specifications.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 45
BOOM COMPONENTS

2 Remove the retaining fasteners from the boom

end cover at the pivot end of the boom.
Remove the cover from the machine.

squirt or spray.
3 Remove the access cover retaining fasteners

from both sides of the boom. Remove the
access covers.
from moving.
8 S-120 and S-125 models: Remove the

fasteners from the inner cable track mounting
bracket at the primary boom extension cylinder.
9 S-120 and S-125 models: Lay the inner cable

track and hoses down and out of the way.
of the boom.
pulleys.

the shorter flange is facing the
inside of the boom tube.

break limit switch.

cables.
a new one.
7 - 46
Genie S-100 S-105 S-120 S-125
Part No. 62401
BOOM COMPONENTS
14 Remove the lower external snap ring and washer

from the cable break limit switch actuator pivot
pin.

mounting plate.
15 Remove the cable break actuator mounting plate

retaining fasteners. Remove the lower plate.

the mounting plate.
18 Remove the retaining fasteners from the red
cable adjustment locking bracket. Remove the
red locking bracket.
locking bracket would allow the
cable mounting bolts to loosen
and fall out which could result in

Use a 1/2 -13 bolt thread on each
end of the slide hammer.
cylinder.
are kinked, pinched or snagged
during removal.

locking bracket
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 47
BOOM COMPONENTS
How to Remove the Secondary

Boom Extension Cylinder,
Specifications.
1 Raise the boom until the secondary boom
extension cylinder barrel-end pivot pin is above
the turntable covers.
3 Tag, disconnect and plug the secondary boom

extension cylinder hydraulic hoses. Cap the
fittings on the cylinder.
squirt or spray.
4 Support the secondary boom extension cylinder
with an overhead crane or other suitable lifing
device.
5 Remove the pin retaining fasteners from both
the rod-end and barrel-end pivot pins. Do not
remove the pins.
6 Protect the boom lift cylinder rod from damage.
7 Use a soft metal drift to remove both pivot pins.
8 Remove the secondary boom extension
cylinder from the machine while guiding the
barrel end of the cylinder out of the boom.
2 Remove the secondary boom extend cylinder

cover retaining fasteners. Remove the covers.
operate the machine unless the
secondary extend cylinder covers
are properly installed. Operating
the machine with the covers
removed could result in death or
serious injury.
7 - 48
Genie S-100 S-105 S-120 S-125
Crushing hazard. The secondary

become unbalanced and fall if it is
not properly supported when it is
boom lift cylinder rod can become
damaged if the barrel end of the
secondary boom extension
cylinder is allowed to come in
contact with it.
Part No. 62401
REV B
BOOM COMPONENTS
4-5
Boom Extend/Retract Cables
a
How to Adjust the Boom Extend/

Retract Cables
Properly adjusted extend/retract cables are

essential to safe machine operation. Failure to
maintain proper adjustment of the cables could
result in unsafe operating conditions and may
cause component damage. The boom extend and
retract functions should operate smoothly and be
free of hesitation, jerking and unusual noise.
A flashlight may be necessary to
be able to see the extend/retract
cables inside of the boom
assembly.
boom fully retracted.
3 Stop the engine.
of the machine.
5 Locate the red locking bracket (c) covering the
cable adjustment bolts at the pivot end of the
boom (illustration 1).
a
b
c
d
- limit switch
- extend cable adjustment bolts
- red cable adjustment locking bracket
- boom tube distance
Illustration 1
9 At the pivot end of the boom (illustation 1), turn
the cable adjustment bolts (b) clockwise to
obtain 6 3/4 inches / 17 cm between the end of
the number 3 boom tube and the end of the
number 2 boom tube (d). As a guide (Illustration
2), the end of the extension cable coupling (i)
should be approximately mid-point (k) between
the guide plate (l) and the cable retainer bracket
(j). Illustration 2 is visible by removing the boom
side covers.
6 Remove the retaining fastener from the red

locking bracket and remove the bracket from
the machine.
7 Locate the retract cable equalizer bolt under the
boom assembly (illustration 3).
8 Loosen the nylock (g) and jam nut (h) on the
cable tension equalizer bracket. Do not remove
the nuts.
Part No. 62401
Genie S-100 S-105 S-120 S-125
Adjust the cable adjustment bolts

evenly so the cable break limit
switch (a) stays centered in the
limit switch actuator (Illustration 1).
If the distance is greater than 6 3/4
inches / 17 cm, loosen the extend
cable adjustment bolts and tighten
the hex jam nut on the cable
tension equalizer bolt until the
distance is less than 6 3/4 inches /
17 cm. Loosen the jam nut and
repeat step 9.
7 - 49
BOOM COMPONENTS
REV B
l
k
j
i
i - extension cable coupling
j - cable retainer bracket
k -equal distance
l - guide plate
Illustration 2
10 At the platform end of the boom, tighten the hex
jam nut (h) on the cable tension equalizer
bracket located underneath the number 1 boom
tube (Illustration 3). Tighten the hex jam nut
until it is snug. Do not overtighten.
11 Hold the hex jam nut with a wrench and tighten
the nylock nut (g) against the hex jam nut.
efgh-
boom tube 1
boom tube 2
nylock nut
hex jam nut
Result: The measurement between the end of

the number 3 boom tube and the end of the
number 2 boom tube should be
6 3/4 to 6 7/8 inches / 17 to 17.5 cm (d).
7 - 50
Illustration 3
14 Install the red locking bracket over the cable
adjustment bolts. A flat edge of each bolt head
(b) must be on top for the locking bracket to
secure the bolts.
Bodily injury hazard. Failure to reinstall the red cable adjustment
locking bracket would allow the
cable mounting bolts to loosen and
fall out which could result in death
or serious injury.
12 Re-check that the cable break limit switch is

centered in the limit switch actuator. Adjust the
extension cable adjustment bolts to center it.
13 At the pivot end of the boom, measure the
distance between the end of the number 3 boom
tube and the end of the number 2 boom tube.
15 Lower the boom to the stowed position.

Genie S-100 S-105 S-120 S-125
Part No. 62401
BOOM COMPONENTS
17 Extend the boom approximately 2 feet / 0.6 m.

18 Retract the boom. While retracting the boom,
visually inspect the number 2 and number 3
boom tubes.
Result: The number 2 should not move more
than 1/2 inch (13 mm) before the number 3 boom
tube begins to retract.
If the number 2 boom tube moves
more than 1/2 inch (13 mm) before
the number 3 boom tube begins to
retract, repeat the procedure until
the number 2 boom moves less
than 1/2 inch before the number 3
boom begins to retract.
o
How to Replace the Boom

Extend/Retract Cables
The cable pulleys must also be
replaced when replacing the
cables.
1 Remove the boom extension cylinder. See 4-4,
How to Remove the Boom Extension Cylinder.
Boom extend cables:
2 Remove the retaining fasteners that secure the
extension cable retainer to the pulley mount.
Remove the retainer.
3 Remove the cables from the lower boom extend
cable bracket that attaches to the number 3
boom tube.
4 Remove the front and rear fasteners from the
anchor bracket that supports the cable anchors.
Remove the bracket.
Boom Tube One

Boom Tube Two
Boom Tube Three
Boom Tube One
5 Remove the pulley and boom extend cables

from the extension cylinder assembly. Discard
the old cables and pulleys.
6 Route the new boom extend cables through the
boom extend pulley bracket.
m - figure 3 platform end

n - figure 2, boom tube 3
o - figure 1, pivot end
Be sure before installing the

extend cables through the boom
adjustment coupling that the tall
end of the cable anchors are
facing down.
Illustration 4
7 Install the new boom extend cable pulley, pivot

pin and snap rings.
Be sure the boom extend cables
are routed through the grooves of
the pulley and the upper wear pad
on the extension cylinder.
8 Install the boom extend cables to the lower
extend cable bracket that mounts to the number
3 boom tube.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 51
BOOM COMPONENTS
Boom retract cables:

9 Remove the fasteners from the boom retract
cables at the platform end of the boom.
10 Attach a rope to one of the boom retract cables
at the pivot end of the boom.
20 Secure the number 2 and number 3 booms

together at the platform end with a chain or
strap to prevent them from moving.
21 Install the boom extension cylinder assembly
into the boom.
Before lowering the extension
cylinder into the saddles of the
number 1 boom tube, wrap the
boom retract cables around the
pulleys.
11 At the platform end of the boom, pull on the

boom retract cable that has the rope attached
to it.
12 Pull the old cable completely out of the boom
tube. Discard the old boom retract cable.
13 Remove the rope from the old cable and
securely attach the rope to the same end of the
new boom retract cable.
14 At the pivot end of the boom, carefully pull the
rope with the new retract cable attached.
22 Remove the chain or strap from the platform

end of the number 2 and number 3 boom tubes.
23 Adjust the boom extend/retract cables.
See, How to Adjust the Boom Extend/Retract
Cables.
15 Pull the new cable towards the pivot end of the

boom until the end of the cable is at the end of
the boom tube. Remove the rope.
16 Repeat steps 11 through 16 for the other boom
retract cable.
17 At the platform end of the boom, install the
retract cables and fasteners to the adjustment
plate.
18 Remove and discard the old boom retract
pulleys from the pivot end of the boom
extension cylinder.
19 Install the new boom retract pulleys to the pivot
end of the boom extension cylinder.
7 - 52
Genie S-100 S-105 S-120 S-125
Part No. 62401
Turntable Covers
5-1
Turntable Covers
4 Mark the location of the hinges on the bulkhead

to ensure proper cover alignment during
installation.
In addition to the standard hinged turntable covers,

there are two fixed turntable covers. One fixed
cover protects the fuel tank on the engine side of
the machine and the other protects the turntable
rotator assembly on the ground controls side of the
machine.
5 Remove the cover hinge to bulkhead retaining

fasteners.
6 Carefully lift and remove the cover from
the machine.
How to Remove a Hinged

Turntable Cover
1 Raise the turntable cover. Support and secure
the open cover to an overhead crane or forklift.
Do not lift it.
Crushing hazard. Due to its heavy
weight, do not attempt to support
the cover by hand.
Protect the cover from damage by
using carpet or padding on the
crane or forklift forks.
2 Remove the upper and lower retaining clips
from the gas strut.
3 Gently pry the strut pivot sockets off of the ball
studs and remove the strut. Protect the strut

cover could become unbalanced
supported and secured to a
appropriate lifting device.
Bodily injury hazard. Safety decals
are essential to safe machine
operation. Failure to replace all
safety and instructional decals
injury. If a turntable cover must be
replaced, be sure that all
appropriate safety and
instructional decals are applied to
the new cover.
Alignment adjustments may be
necessary when a new cover
is installed.

cover will fall when the gas struts
are removed if it is not properly
supported.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 53
TURNTABLE COMPONENTS
How to Remove a Fixed

Turntable Cover
1 Ground controls side: Remove the top
retaining fasteners from the power to platform
plug panel and loosen the bottom retaining
fasteners. Do not disconnect the wiring.
2 Support the cover with a suitable lifting device.
Protect the cover from damage.
3 Remove the cover mounting fasteners.
4 Carefully remove the cover from the machine.
cover may become unbalanced
supported.
Bodily injury hazard. Safety decals
are essential to safe machine
operation. Failure to replace all
safety and instructional decals
injury. If a turntable cover must be
replaced, be sure that all
appropriate safety and
instructional decals are applied to
the new cover.
Alignment adjustments may be
necessary when a new cover
is installed.
7 - 54
Genie S-100 S-105 S-120 S-125
Part No. 62401
Engines
REV B
6-1
RPM Adjustment
How to Remove the Flex Plate

1 Disconnect the wiring plug at the electronic
proportional controller located on the drive
pump.
Refer to Maintenance Procedure B-12,

Check and Adjust the Engine RPM.
2 Remove the hose clamp from the air cleaner

hose at the air cleaner. Carefully disconnect
the hose from the air cleaner.
6-2
Flex Plate
The flex plate couples the engine to the pump. The
flex plate is bolted to the engine flywheel and has a
cut-out in the center for the pump coupler.
a
3 Remove the air cleaner mounting fasteners.

Remove the air cleaner from the machine.
4 Remove the fuel filter/water separator retaining
fasteners from the pump mounting plate. Do
not disconnect the fuel hoses.
5 Remove the fuel filter/water separator and lay it

to the side.
6 Support the drive pump assembly with an
appropriate lifting device. Then remove all of
the pump mounting plate to engine bell housing
bolts.
7 Carefully pull the pump away from the engine
and secure it from moving.
f
a
b
c
d
e
f
Part No. 62401
pump
pump shaft
coupler
flex plate
flywheel
Deutz models- .245 inch / 6.2 mm gap
Cummins or Perkins models.255 inch / 6.5 mm gap

Hoses can be damaged if they are
kinked or pinched.
8 Remove the flex plate mounting fasteners,
then remove the flex plate from the flywheel.
Genie S-100 S-105 S-120 S-125
7 - 55
ENGINES
REV B
1
How to Install the Flex Plate

8
1 Install the flex plate onto the engine flywheel

with the raised spline towards the pump.
2 Apply Loctite removable thread sealant to the
mounting fasteners. Then torque the flex plate
mounting bolts in sequence to:
Cummins engines: 23 ft-lbs / 31.2 Nm.
Deutz and Perkins engines: 28 ft-lbs / 38 Nm.
3 Install the pump coupler onto the pump shaft

with the set screw toward the pump. Leave the
appropriate gap between coupler and pump end
plate for your engine.
Component damage hazard. Do

not force the drive pump during
installation or the flex plate teeth
may become damaged.
7
2
Perkins Engines
Cummins Engines
4 Apply Loctite removable thread sealant to the

pump coupler set screw. Torque the set screw
to 20 ft-lbs / 27 Nm.
5 Install the bell housing/mounting plate
assembly. Apply Loctite removable thread
sealant to the mounting fasteners. Then torque
the pump retaining fasteners to 28 ft-lbs / 38
Nm.
Component damage hazard. When

installing the pump, do not force
the pump coupler into the flexplate
or damage to the pump shaft seal
may occur.
Deutz Engines
Component damage hazard. Do

not force the drive pump during
installation or the flex plate teeth
may become damaged.
7 - 56
Genie S-100 S-105 S-120 S-125
Part No. 62401
ENGINES
6-3
Oil Pressure and Coolant
Temperature Sending Units Cummins and Perkins Models
The coolant temperature sending unit is an
electrical device. If the coolant temperature
reaches 210 F / 99 C, the ECM will shut the
engine off to prevent damage and will not start until
the coolant temperature drops below
210 F / 99 C. The engine temperature will be
shown on the display screen at the ground controls
when the key is ON and the Emergency Stop Button
is pulled out to the ON position. Use the scroll
buttons and scroll to the Engine Temperature
screen.
Do not crank the engine with
a water temperature fault shown
on the display at the ground
controls.
The oil pressure sending unit is an electrical
device. If the oil pressure drops below
12 psi / 0.8 bar, the ECM will shut the engine off to
prevent damage. The engine oil pressure will be
indicated on the display screen at the ground
controls while the engine is running. Use the scroll
buttons and scroll to the Engine Oil Pressure
screen.
6-4
Oil Pressure and Temperature
Sending Units - Deutz Models
The engine oil temperature sending unit is an
electrical device. If the engine oil temperature
reaches 275 F / 135 C, the ECM will shut the
engine off to prevent damage and will not start until
the engine oil temperature drops below
275 F / 135 C. The engine temperature will be
shown on the display screen at the ground controls
when the key is ON and the Emergency Stop Button
is pulled out to the ON position. Use the scroll
buttons and scroll to the Engine Temperature
screen.
Do not crank the engine with
a oil temperature fault shown on
the display at the ground controls.
The oil pressure sending unit is an electrical
device. If the oil pressure drops below
12 psi / 0.8 bar, the ECM will shut the engine off to
prevent damage. The engine oil pressure will be
indicated on the display screen at the ground
controls while the engine is running. Use the scroll
buttons and scroll to the Engine Oil Pressure
screen.

Do not crank the engine with a low
oil pressure fault shown on the
display at the ground controls.
Part No. 62401
Genie S-100 S-105 S-120 S-125

Do not crank the engine with a low
oil pressure fault shown on the
display at the ground controls.
7 - 57
Ground Controls
The ground control box (TCON) is the
communication and operations center for the
machine. The ground control box contains two key
switches. The key switch towards the top of the
control box is for selection of ground or platform
controls. The key switch at the bottom of the
control box is the Service Bypass key switch. It is
used to allow the boom to be raised above 10 with
the axles retracted and to correct an out-of-level
platform. If the machine trips an envelope safety
switch, the operator at the ground controls can turn
and hold the Service Bypass key switch in the
RECOVER position and the machine will automatically
lower the boom to the stowed position in
sequence.
The ground control box contains a replaceable
membrane decal with touch sensitive buttons for
various machine functions. The ground control box
also contains two printed circuit boards:
The LCD (Liquid Crystal Display) circuit board
is mounted to the inside of the control box lid which
controls the LCD display screen.
The ECM circuit board is the main circuit board
for the machine. There are relays on the ECM
circuit board that can be replaced. All operating
parameters and configuration of options for the
machine are stored in the ECM memory.
7-1
Circuit Boards
How to Remove the LCD Display
Screen Circuit Board
controls.
fasteners. Remove the platform control box
from the machine.
location at the control box.
5 Remove the control cable plug retaining
fasteners from the bottom of the platform
control box.
6 Remove the platform control box lid fasteners.
Open the control box lid.
The ECM circuit board inside the

ground control box (TCON) cannot
be replaced by itself. If the ECM
circuit board is faulty and needs to
be replaced, contact the Genie
When an ECM circuit board is
replaced, the proportional valves
Controller.
7 - 58
Genie S-100 S-105 S-120 S-125
Part No. 62401
GROUND CONTROLS
7 Locate the ECM circuit board mounted to the

inside of the platform control box.
other jewelry.
8 Remove the ECM circuit board mounting
fasteners.
9 Carefully remove the ECM circuit board from
the platform control box.
7-2
Membrane Decal
The membrane decal is a special decal that
consists of a decal with an electronic membrane
on the backside. The membrane contains touch
sensitive areas that, when pushed, activates the
machine functions. The membrane buttons
activate machine functions similar to toggle
switches, but do not have any moving parts.
How to Replace the Membrane

Decal
1 Turn the key switch at the ground controls to
the OFF position.
controls.
3 Remove the ground control box lid fasteners.
Open the control box lid.
the membrane decal at the ECM circuit board.
other jewelry.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 59
GROUND CONTROLS
5 Carefully remove the membrane decal from the

control box lid while guiding the ribbon cables
out of the control box lid.
7-3
Control Relays
6 Remove any decal adhesive from the control

box lid with a mild solvent.
Relays used for single function switching are single

pole double throw (SPDT) relays.
Do not allow any solvent to come

in contact with the LCD display
screen.
How to Test a Single Pole Double

Throw Relay
7 Install the new membrane decal (Genie part

number 50811) while guiding the ribbon cables
through the control box lid.

other jewelry.
8 Connect the ribbon cables to the ECM circuit

board.

9 Close the control box lid and install the retaining

fasteners.

2 Open the ground control box and remove the
relay to be tested from the ECM circuit board.
7 - 60
Genie S-100 S-105 S-120 S-125
Part No. 62401
GROUND CONTROLS
3 Connect the leads from an ohmmeter or

continuity tester to each terminal combination
and check for continuity. Terminals 85 and 86
represent the coil and should not be tested in
any other combination.
Test
Desired result
85 to 95
terminal 85 to 86
terminal 87 to 87a & 30
no continuity
(infinite )
terminal 87a to 30
continuity
(zero )
4 Connect 12V DC to terminal 85 and a ground

wire to terminal 86, then test the following
terminal combinations.
Test
Desired result
terminal 87 to 87a
no continuity
(infinite )
terminal 87a to 30
no continuity
(infinite )
terminal 87 to 30
continuity
(zero )
Control Relay Schematic
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 61
Limit Switches
7 - 62
Genie S-100 S-105 S-120 S-125
Part No. 62401
LIMIT SWITCHES
3 Activate the limit switch. Connect the leads from

an ohmmeter or continuity tester to the deutsch
connector terminals in the combination listed
below and check for continuity.
8-1
Limit Switches
How to Test the Limit Switches
There are 2 types of limit switches: Mechanical
(roller arm) and proximity. Mechanical limit
switches are activated by a part of the machine
physically moving the roller arm of the switch.
Proximity switches are a magnetic type of switch
and are activated by the close presence of a
ferrous metal.
terminal 1 to 2
no continuity
(infinite )
terminal 3 to 4
continuity
(zero )
terminal 1 to 3 and 4
no continuity
(infinite )
no continuity
(infinite )
Mechanical Operational Limit Switch:

1 Manually activate the limit switch.
Mechanical Safety Limit Switch:
Result: The limit switch arm should move freely

and spring return to center. A distinct click
should be felt and heard.
continuity tester to the deutsch connector
terminals in the combination listed below and
check for continuity.
terminal 1 to 2
continuity
(zero )
terminal 3 to 4
no continuity
(infinite )
no continuity
(infinite )
no continuity
(infinite )
Part No. 62401

terminal 1 to 2
continuity
(zero )
terminal 3 to 4
continuity
(zero )
no continuity
(infinite )
no continuity
(infinite )
Genie S-100 S-105 S-120 S-125
7 - 63
LIMIT SWITCHES
2 Activate the limit switch. Connect the leads from

an ohmmeter or continuity tester to the deutsch
connector terminals in the combination listed
below and check for continuity.
terminal 1 to 2
no continuity
(infinite )
terminal 3 to 4
no continuity
(infinite )
no continuity
(infinite )
no continuity
(infinite )
Proximity Switch:
3 Place a piece of ferrous metal (steel, iron, etc.)

in front of the target area so it is no more than
1/2 inch / 12.7 mm) away from the target area of
the proximity switch.
terminal 3 to 4
continuity
(zero )
5 Move the piece of ferrous metal (steel, iron,

etc.) so it is more than 1/2 inch / 12.7 mm away
from the target area of the proximity switch.
terminal 3 to 4
terminal 3 to 4
no continuity
(infinite )
no continuity
(infinite )
2 Locate the target area of the proximity switch.
How to Adjust the Limit Switches

Perform this procedure on a flat
and level area and free from
obstructions.
1 Fully retract the boom.

2 Place a digital protractor or digital level on top of
the boom tube.
Proximity switch
a
target area
7 - 64
Genie S-100 S-105 S-120 S-125
Part No. 62401
LIMIT SWITCHES
All models:
3 Raise boom until the protractor reads 67.5

degrees.
14 S-100 and S-105 models: Raise the boom to

52.5 degrees.
4 Loosen the mounting fasteners from the 68

degree proximity switch (LSB14AO).

degree proximity switch (LSB13AO).
5 Disconnect the deutsch connector from the 68

degree proximity switch (LSB14AO) and
connect an ohmmeter or continuity tester to
terminals 3 and 4 of the deutsch connector.

degree proximity switch (LSB13AO) and
connect an ohmmeter or continuity tester to
terminals 3 and 4 of the deutsch connector.
6 Adjust LSB14AO until the switch contacts just

open. While observing the digital protractor,
raise the boom until the switch contacts close,
then lower the boom until the switch contacts
open. Repeat the process until the switch
contacts open between 67.5 and 68 degrees.
17 Adjust LSB13AO until the switch contacts just

contacts open between 52.5 and 53 degrees.
7 Tighten the 68 degree proximity switch

(LSB14AO) mounting fasteners.
18 Tighten the 53 degree limit switch mounting

fasteners.
8 Lower the boom to 65.3 degrees.

degree safety switch (LSB9AS).

degree safety switch (LSB8AS).

degree safety switch (LSB9AS) and connect an
ohmmeter or continuity tester to terminals 1 and
2, and to terminals 3 and 4 of the deutsch
connector.

degree safety switch (LSB8AS) and connect an
ohmmeter or continuity tester to terminals 1 and
2, and to 3 and 4 of the deutsch connector.
11 Adjust LSB9AS until the switch contacts just

contacts open between 65 and 65.5 degrees.
22 Adjust LSB8AS until the switch contacts just

contacts open between 50 and 50.5 degrees.
12 Tighten the 65 degree safety switch mounting

fasteners.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 65
LIMIT SWITCHES
REV B
Limit Switch and Angle Sensor

Legend
LSB3RO
LSB3EO
LSB4EO
LSB3RS
LSB4ES
LSB9AS
LSB8AS
LSB1DO
LSB7DS
LSB13AO
LSB14AO
LSB19LO
LSB6S
LSB2RO
LSB19LO
LSAX1ES
TURNTABLE
LEVEL
LSAX1RO SENSOR
LSAX1EO
LSAX2RO
LSAX2ES
LSB2RS
PLATFORM
LEVEL
SENSOR
LSAX2EO
LST1O
7 - 66
Genie S-100 S-105 S-120 S-125
Part No. 62401
REV B
LIMIT SWITCHES
Switch Locations:
Located under the drive chassis end cover at the
center of the square end (blue): LSAX1RO,
LSAX1EO, LSAX1ES
Located under the drive chassis end cover at the
center of the round end (yellow): LSAX2RO,
LSAX2EO, LSAX2ES
Located in the center of the swing chassis: LST1O
Located on the hydraulic tank tray:
Turntable Level Sensor
Located on the inside of the swing chassis bulkhead at the counterweight end: LSB9AS, LSB8AS
Located at the base of the swing chassis near the
counterweight: LSB1LO
Located at the counterweight end of Boom tube 0:
LSB6S
Located on the counterweight side of the lift
cylinder support assembly: LSB1DO, LSB7DS,
LSB13AO, LSB14AO
Located on the outside of the platform end of Boom
tube 0:
LSB2RO, LSB2RS
Located on the top of the platform end of Boom
tube 2:
LSB3EO, LSB3RS, LSB3RO, LSB2RO, LSB4ES
Located on the platform rotator: Platform Level
Sensor
Part No. 62401
Switch Functions:
LSAX1RO: Operational Limit Switch, Front Axle,
Retract. This switch activates when the axle is fully
retracted, activating axle retracted LED and
shutting off power to axle retract coils after two
seconds.
LSAX2RO: Operational Limit Switch, Rear Axle,
Retract. This switch activates when the axle is fully
retracted, activating axle retracted LED and
shutting off power to axle retract coils after two
seconds.
LSAX1EO: Operational Limit Switch, Front Axle,
Extend. This switch is activated when the axle is
fully extended. If this switch is not activated, boom
functions are restricted to the stowed range. If unit
is out of stowed, all boom functions are disabled.
Axle can be extended while driving to recover.
LSAX2EO: Operational Limit Switch, Rear Axle,
Extend. This switch is activated when the axle is
fully extended. If this switch is not activated, boom
functions are restricted to the stowed range. If unit
is out of stowed, all boom functions are disabled.
Axle can be extended while driving to recover.
LSAX1ES: Safety Limit Switch, Front Axle,
Extend. If this switch is tripped, then the axle is not
fully extended. In this condition, if unit is out of
stowed, power is cut to boom up, boom extend and
axle retract.
LSAX2ES: Safety Limit Switch, Rear Axle,
Extend. If this switch is tripped, then the axle is not
fully extended. In this condition, if unit is out of
stowed, power is cut to boom up, boom extend and
axle retract.
Genie S-100 S-105 S-120 S-125
7 - 67
LIMIT SWITCHES
REV B
LSB6S: Safety Limit Switch, Cable Tension. Cuts

power to the extend directional valve if extend
cables are out of adjustment or one breaks.
LSB1DO: Operational Limit Switch, 10O Angle.
This switch activates anytime the boom is raised
above 10O. If axles are not extended, boom up is
disabled and the extend axle LED and icon will
flash as long as boom up is operated. At this point,
if axles are extended, the motors are shifted to low
and drive speed is limited to 0.7 mph.
LSB7DS: Safety Limit Switch, 11O Angle. If axles
are not extended, this switch is activated when
boom is raised to 11O, cutting power to boom up
and axle retract.
LSB13AO: Operational Limit Switch, 53O Angle.
This switch activates at 53O boom angle, allowing
the boom to be extended beyond 75 feet. If the
boom is lowered past this switch when the boom is
beyond 75 feet, boom extend and boom down are
disabled. The retract boom LED and icon and alarm
will flash as long as boom down is operated.
LSB8AS: Safety Limit Switch, 50O Angle. This
switch cuts power to boom extend, boom down and
the engine fuel solenoid when it is mechanically
activated at 50O if the boom length is more than
75.5 feet.
LSB14AO: Operational Limit Switch, 68O Angle.
This switch is activated at 68O boom angle and
allows the boom to be extended beyond 100 feet. If
the boom is lowered past this switch when extended beyond 100 feet, boom extend and boom
down are disabled. The boom retract LED and icon
and alarm will flash as long as boom down is
operated.
7 - 68
LSB9AS: Safety Limit Switch, 65O Angle. This

the engine fuel solenoid when it is mechanically
activated at 65O if the boom length is more than
101 feet.
LSB3RO: Operational Limit Switch, 3 Extend.
This switch activates anytime the boom is extended beyond 3 feet. If axles are not extended,
boom extend is disabled and the extend axle LED
and icon will flash as long as boom extend is
operated. If axles are extended at this point, the
motors are shifted to low and drive speed is limited
to 0.7 mph. The boom up/down speed and turntable
rotate speed are limited to 60% of maximum.
LSB3RS: Safety Limit Switch, 3.5 Extend. If
axles are not extended, this switch is activated
when the boom is extended beyond 3.5 feet, cutting
power to boom extend and axle retract.
LSB3EO: Operational Limit Switch, 75 Extend.
This switch activates anytime the boom is extended to 75 feet or beyond. At this point drive
speed is reduced to 0.4 mph, boom up/down is
reduced to 29% of maximum and turntable rotate is
reduced to 40% of maximum. If boom angle is less
than 53O, then boom extend is disabled and the
raise boom LED and icon and alarm will flash as
long as boom extend is operated.
LSB4ES: Safety Limit Switch, 75.5 Extend. This
engine fuel solenoid when it is mechanically
activated at 75.5 feet, if boom angle is less than
50O.
Genie S-100 S-105 S-120 S-125
Part No. 62401
REV B
LSB4EO: Operational Limit Switch, 100 Extend.

This switch activates anytime the boom is extended to 100 feet or beyond. The boom up/down is
reduced to 20% of maximum. If boom angle is less
than 68O, then boom extend is disabled and the
raise boom LED and icon and alarm will flash as
long as boom extend is operated. If boom angle is
greater than 65O, the BO lockout valve will activate
allowing hydraulic flow to the external cylinder to
continue to extend to 120 feet.
LSB2RS: Safety Limit Switch, 101 Extend. This
engine fuel solenoid when it is mechanically
activated at 101 feet, if boom angle is less than
65O.
LSB2RO: Operational Limit Switch, 100 Retract.
This switch is activated anytime boom length is
100 or less. Anytime the boom is being retracted
while this switch is activated, the BN lockout valve
is activated allowing hydraulic flow out of the inner
cylinder.
LSB19LO: Operational Limit Switch, Down Overload. This switch disables all functions except
boom retract and boom up and activates a medium
frequency alarm and the boom down overload
diagnostic code.
LST1O: Operational Limit Switch, Drive Enable.
This switch is activated when the turntable is
rotated in the standard drive zone.
Turntable Level Sensor: Measures the X axis and
Y axis of the turntable. The alarm sounds at 4.5O.
Platform Level Sensor: Measures the angle of
the platform. The range of measurement is +/- 20O.
The safety cutout is set at +/- 10O from gravity and
will disable the primary and secondary boom up/
down functions and the platform level up/down
functions.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 69
Hydraulic Pumps
from the function pumps. Cap the fittings on the
pumps.
9-1
Function Pumps

squirt or spray.
There are three hydraulic pumps connected to the

engine. There is one variable displacement pump
that is used for drive functions and two fixed
displacement pumps attached to the drive pump
that are used for all other machine functions.
How to Remove the

Function Pumps
Specifications.
3 Support the function pumps with an overhead

crane or other suitable lifing device.
4 Remove the pump mounting bolts. Carefully
remove the pumps.
1 Close the two hydraulic tank valves located at

the hydraulic tank.
open
Crushing hazard. The function

pumps may become unbalanced
and fall when the mounting bolts
are removed if they are not
properly supported.
tank valves and prime the pumps
after installing the pumps.
See 9-2, How to Prime the Pumps.
closed

engine must not be started with
the hydraulic tank shutoff valves in
the CLOSED position or component
damage will occur.
If the tank valves are closed,
remove the key from the key
switch and tag the machine to
inform personnel of the condition.
7 - 70
Genie S-100 S-105 S-120 S-125
Part No. 62401
HYDRAULIC PUMPS
9-2
Drive Pump
2 Disconnect the electrical connection at the

electronic displacement controller (EDC)
located on the drive pump.
The drive pump is a bi-directional variable

displacement piston pump. The pump output is
controlled by the electronic displacement controller
(EDC), located on the pump. The only adjustment
that can be made to the pump is the neutral or null
adjustment. Any internal service to the pump
should only be performed at an authorized
Sundstrand-Sauer service center. Call the Genie
Industries Service Department to locate your local
authorized service center.
3 Close the two hydraulic tank valves located at

the hydraulic tank.
open
How to Remove the Drive Pump

damage will occur. If the tank
valves are closed, remove the key
from the key switch and tag the
machine to inform personnel of the
condition.

work area and surfaces where this
procedure will be performed must
be clean and free of debris that
could get into the hydraulic system
and cause severe component
damage. Dealer service is
recommended.
Specifications.
closed

from the drive pump. Cap the fittings on the
pump.
squirt or spray.
1 Remove the function pumps. See How to

Remove the Function Pumps.
5 Support the drive pump with a suitable lifting

device and remove the two drive pump
mounting fasteners.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 71
HYDRAULIC PUMPS
6 Carefully pull the drive pump out until the pump

coupler separates from the flex plate.
7 Remove the drive pump from the machine.
tank valves and prime the pump
after installing the pump.

from the machine to access the fuel injection
pump.
Before installing the pump, verify

proper pump coupler spacing.
Refer to the appropriate flex plate
installation instructions for your
engine.
How to Prime the Pumps

sure that the hydraulic tank shutoff
valves are in the OPEN position
before priming the pump. The
damage will occur.
b
a
b


from moving.
anchor hole to secure it from
moving could result in death or
serious injury.
open
closed
1 Connect a 0 to 600 psi (0 to 41 bar) pressure

gauge to one of the test ports located under the
drive pump.
7 - 72
Genie S-100 S-105 S-120 S-125
Part No. 62401
HYDRAULIC PUMPS
5 Deutz models: Disconnect the engine wiring

harness from the fuel shutoff solenoid at the
injector pump.
Perkins models
a
fuel shutoff solenoid
Deutz models
a
6 Have another person crank the engine with the

starter motor for 15 seconds, wait 15 seconds,
then crank the engine an additional 15 seconds
or until the pressure reaches 250 psi / 17.2 bar.
Cummins and Perkins models: Disconnect

the wire from the fuel shutoff solenoid at the
injector pump.
Bodily injury hazard. Keep hands,

loose clothing and hair clear of all
moving engine parts while the
engine is cranking.
7 Deutz models: Connect the engine wiring
harness to the fuel shutoff solenoid at the
injector pump.
Cummins and Perkins models: Connect the
wire to the fuel shutoff solenoid at the injector
pump.
8 Start the engine and check for hydraulic leaks.
Cummins models
a
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 73
HYDRAULIC PUMPS
4 Activate any function using auxiliary power.
9-3
Auxiliary Pump
Result: If the pressure gauge reads 2500 psi /

172 bar, immediately stop. The pump is good.
How to Test the Auxiliary Pump

The auxiliary pump is a 2-section, gear-type pump.
Pump number 1 is the pump section closest to the
pump motor and pump number 2 is the pump
section that is farther from the pump motor. Each
section of the pump has its own relief valve located
within the pump body.
Specifications.
1 Disconnect and plug the high pressure
hydraulic hose from pump number 1.
or spray.
2 Connect a 0 to 5000 psi / 0 to 345 bar pressure
gauge to the high pressure port on pump
number 1.
Result: If pressure fails to reach 2500 psi

/ 172 bar, the internal relief valve setting is
incorrect or the pump is bad and will need to be
serviced or replaced.
6 Remove the pressure gauge and reconnect the
hydraulic hose.
7 Disconnect the hydraulic hose from the high
pressure port from pump number 2.
gauge to the high pressure port on pump
number 2.
position.
10 Activate any function using auxiliary power.
Result: If the pressure gauge reads 3000 psi /
207 bar, immediately stop. The pump is good.
Result: If pressure fails to reach 3000 psi
/ 207 bar, the internal relief valve setting is
incorrect or the pump is bad and will need to be
serviced or replaced.
11 Remove the pressure gauge and reconnect the
hydraulic hose.

position.
7 - 74
Genie S-100 S-105 S-120 S-125
Part No. 62401
HYDRAULIC PUMPS
How to Remove the Auxiliary

Pump
1 Open the ground controls side turntable cover.
from the pumps.
2 Connect 12V DC to the small post and a ground

wire to the relay case, then test the following
terminal combination.
Test
Desired result
continuity (zero )
2 large posts
3 Remove the pump mounting fasteners and

remove the pump from the pump motor.
9-4
Power Relay
other jewelry.
How to Test the Power Relay

Electrocution hazard. Disconnect
the ground cable from the battery
before performing this procedure.
1 Connect the leads from an ohmmeter to each
terminal combination and check for continuity.
Test
small post to relay case
high amp power contact terminal

(large post)
solenoid activate coil terminal
(small post)
Desired result
12 to 18
2 large posts
no continuity
(infinite )
small post to
any large post
no continuity
(infinite )
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 75
Manifolds
10-1
Function Manifold Components, S-100 and S-105 Models
The function manifold is mounted to the turntable next to the ground controls.
Index
Schematic
No.
Description
Item
Relief valve, 1800 psi / 124.1 bar ..... FA ......... Boom extend pressure limit .............. 18-20 ft-lbs / 24-27 Nm
Proportional solenoid valve .............. FB ......... Boom extend/retract

proportional speed control ......... 33-37 ft-lbs / 44.9-50.3 Nm
Solenoid valve, 3 position 4 way ...... FC ......... Turntable rotate left/right ............... 25-27 ft-lbs / 34-36.7 Nm
DO3 valve, 3 position 4 way ............. FD ........ Boom up/down .................................... 30-35 in-lbs / 3-4 Nm
Priority flow regulator valve,

0.1 gpm / 0.38 L/min .......................... FE ......... Bleeds off differential
sensing valves to tank ...................... 18-20 ft-lbs / 24-27 Nm
Proportional solenoid valve .............. FF ......... Boom up/down proportional

speed control .............................. 33-37 ft-lbs / 44.9-50.3 Nm
Proportional solenoid valve .............. FG ......... Turntable rotate proportional

speed control .................................... 18-20 ft-lbs / 24-27 Nm
Counterbalance valve,
3200 psi / 220.6 bar
FH
Function
Torque
Boom down circuit ............................ 30-35 ft-lbs / 38-41 Nm
Relief valve, 2600 psi / 179.3 bar ..... FI .......... Turntable rotate, boom lift and
boom retract pressure limit ............ 25-27 ft-lbs / 34-36.7 Nm
10
Check valve ....................................... FJ ......... Load sensing circuit,

boom up/down .................................. 12-14 ft-lbs / 16-19 Nm
This list continues. Please turn the page.
Valve Coil Resistance

Specification
Description
7 - 76
Specification
Solenoid valve, 3 position 4 way, 12V DC

(schematic item FB and FC)
Proportional solenoid valve, 12V DC

(schematic item FF)
3 position 4 way D03 valve, 12V DC

(schematic item FD)
4.6

(schematic item FG)
5.4
Genie S-100 S-105 S-120 S-125
Part No. 62401
MANIFOLDS
1
FA
17
16
2
FB
3
FD
FC
FE
FR
FQ
FF
15
FG
FP
FH
FI
FK
FL
FM
8
9
FJ
14
10
11
12
TP
13
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 77
MANIFOLDS
Function Manifold Components, S-100 and S-105 Models, continued

Index
Schematic
No.
Description
Item
Function
Torque
11
Orifice - plug,
0.040 inch / 1.02 mm ......................... FK ........ Differential sensing dampening
12
Check valve ....................................... FL ......... Load sensing circuit,

turntable rotate ................................. 12-14 ft-lbs / 16-19 Nm
13
Diagnostic Nipple ............................................. Testing
14
Check valve ....................................... FM ........ Load sensing circuit,

boom extend/retract .......................... 12-14 ft-lbs / 16-19 Nm
15
Differential sensing valve .................. FP ......... Directs flow to functions .................... 25-27 ft-lbs / 34-37 Nm
16
Solenoid valve, 2 position 3 way ...... FQ ......... Boom retract control ......................... 25-27 ft-lbs / 34-37 Nm
17
Solenoid valve, 2 position 3 way ...... FR ......... Boom extend control ........................ 52-60 ft-lbs / 71-82 Nm

Specification
Description
Specification

(schematic item FQ and FR)
7 - 78
Genie S-100 S-105 S-120 S-125
3.4 to 5.4
Part No. 62401
MANIFOLDS
1
FA
17
16
2
FB
3
FD
FC
FE
FR
FQ
FF
15
FG
FP
FH
FI
FK
FL
FM
8
9
FJ
14
10
11
12
TP
13
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 79
MANIFOLDS
10-2
Valve Adjustments - Function
Manifold, S-100 and S-105 Models
Manifold Relief Valve
gauge to the test port on the function manifold.
3 Simultaneously push and hold the function
enable/high speed button and the boom retract
button with the boom fully retracted. Observe
the pressure reading on the pressure gauge.
Refer to Section 2, Hydraulic Specifications.
4 Turn the engine off. Use a wrench to hold the
relief valve and remove the cap (item FI).
5 Adjust the internal hex socket. Turn it clockwise
to increase the pressure or counterclockwise to
decrease the pressure. Install the relief valve
cap.
Tip-over hazard. Do not adjust
the relief valve higher than
specified.
How to Adjust the Boom Extend

Relief Valve
3 Fully raise and extend the boom.
enable/high speed button and the boom extend
button with the boom fully extended. Observe
relief valve and remove the cap (item FA).
cap.
specified.
7 Repeat steps 2 through 6 to confirm the relief
valve pressure.

valve pressure.
7 - 80
Genie S-100 S-105 S-120 S-125
Part No. 62401
MANIFOLDS
10-3
Proportional Valves Function Manifold
When a proportional valve cartridge
or coil is replaced or moved to a
different valve cartridge or cavity,
the proportional valve cartridge or
coil will need to be calibrated. See
1-3, How to Calibrate a Joystick
Controller.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 81
MANIFOLDS
10-4
Function Manifold Components, S-120 and S-125 Models
Index
Schematic
No.
Description
Item
Function
Torque
Relief valve, 1800 psi / 124.1 bar ..... BA ........ Boom extend pressure limit .............. 18-20 ft-lbs / 24-27 Nm
Proportional solenoid valve .............. BB ......... Boom extend/retract

proportional speed control ............... 33-37 ft-lbs / 45-50 Nm
Solenoid valve, 3 position 4 way ...... BC ........ Turntable rotate left/right .................. 25-27 ft-lbs / 34-37 Nm
DO3 valve, 3 position 4 way ............. BD ........ Boom up/down .................................... 30-35 in-lbs / 3-4 Nm
Priority flow regulator valve,

0.1 gpm / 0.38 L/min .......................... BE ......... Bleeds off differential
sensing valves to tank ...................... 18-20 ft-lbs / 24-27 Nm
Proportional solenoid valve .............. BF ......... Boom up/down proportional

Proportional solenoid valve .............. BG ........ Turntable rotate proportional

Counterbalance valve,
3200 psi / 220.6 bar .......................... BH ........ Boom down circuit ............................ 30-35 ft-lbs / 38-41 Nm
Relief valve, 2600 psi / 179.3 bar ..... BI .......... Turntable rotate, boom lift and
boom retract pressure limit ............... 25-27 ft-lbs / 34-37 Nm
10
Check valve ....................................... BJ ......... Load sensing circuit,

boom up/down .................................. 12-14 ft-lbs / 16-19 Nm
11
Orifice - plug,
0.040 inch / 1.02 mm ......................... BK ........ Differential sensing dampening

Specification
Description
7 - 82
Specification

(schematic item BB and BF) (5 ohm)
3.3 to 5.3

(schematic item BC) (7.2 ohm)
5.4 to 7.4

(schematic item BD)
3.3 to 5.3

(schematic item BG) (9.8 ohm)
4.3 to 6.3
Genie S-100 S-105 S-120 S-125
Part No. 62401
MANIFOLDS
1
BA
2
BB
BC
BD
BE
BR
19
BQ
18
BF
BP
17
BG
BO
16
BH
BI
BJ
BK
BN
15
Part No. 62401
BM
14
BL
13
8
9
10
11
TP
12
Genie S-100 S-105 S-120 S-125
7 - 83
MANIFOLDS
Function Manifold Components, S-120 and S-125 Models, continued

Index
Schematic
No.
Description
Item
Function
Torque
12
Diagnostic nipple ............................................. Testing
13
Check valve ....................................... BL ......... Load sensing circuit,

turntable rotate ................................. 12-14 ft-lbs / 16-19 Nm
14
Check valve ....................................... BM ........ Load sensing circuit,

boom extend/retract .......................... 12-14 ft-lbs / 16-19 Nm
15
Solenoid valve, N.C. Poppet ............. BN ........ Boom retract sequence control ........ 33-37 ft-lbs / 45-50 Nm
16
Solenoid valve, N.C. Poppet ............. BO ........ Boom extend sequence control ....... 33-37 ft-lbs / 45-50 Nm
17
Differential sensing valve .................. BP ......... Directs flow to functions .................... 25-27 ft-lbs / 34-37 Nm
18
Solenoid valve, 2 position 3 way ...... BQ ........ Boom retract control ......................... 52-60 ft-lbs / 71-82 Nm
19
Solenoid valve, 2 position 3 way ...... BR ........ Boom extend control ........................ 52-60 ft-lbs / 71-82 Nm

Specification
Description
7 - 84
Specification

(schematic item BN and BO) (7.2 ohm)
5.4 to 7.4

(schematic item BQ and BR) (4.6 ohm)
3.4 to 5.4
Genie S-100 S-105 S-120 S-125
Part No. 62401
MANIFOLDS
1
BA
2
BB
BC
BD
BE
BR
19
BQ
18
BF
BP
17
BG
BO
16
BH
BI
BJ
BK
BN
15
Part No. 62401
BM
14
BL
13
8
9
10
11
TP
12
Genie S-100 S-105 S-120 S-125
7 - 85
MANIFOLDS
10-5
Valve Adjustments - Function
Manifold, S-120 and S-125 Models
enable/high speed button and the boom retract
button with the boom fully retracted. Observe
relief valve and remove the cap (item BI).
cap.
specified.
How to Adjust the Boom Extend

Relief Valve
3 Fully raise and extend the boom.
enable/high speed button and the boom extend
button with the boom fully extended. Observe
relief valve and remove the cap (item BA).
cap.
specified.
valve pressure.

valve pressure.
7 - 86
Genie S-100 S-105 S-120 S-125
Part No. 62401
MANIFOLDS
10-6
Proportional Valves Function Manifold
When a proportional valve cartridge
or coil is replaced or moved to a
different valve cartridge or cavity,
the proportional valve cartridge or
coil will need to be calibrated. See
1-3, How to Calibrate a Joystick
Controller.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 87
MANIFOLDS
10-7
Distribution Manifold Components
The distribution manifold is mounted above the function manifold on the turntable cover support plate at
the ground controls side of the machine.
Index
Schematic
No.
Description
Solenoid valve,
2 position 3 way N.O. Poppet ............ JA ......... Auxiliary drive/steer selector ............ 30-35 ft-lbs / 41-47 Nm
Item
Function
Torque
Check valve, 50 psi / 3.45 bar ........... JB ......... Blocks flow from pump 1
and 2 to auxiliary pump .................... 20-25 ft-lbs / 27-34 Nm
Relief valve, 3000 psi / 206.8 bar ..... JC ......... Platform manifold relief ..................... 20-25 ft-lbs / 27-34 Nm
Diagnostic Nipple .............................. TP ......... Testing
Flow regulator, 3 gpm / 11.34 L/Min . JD ......... Priority flow to platform

manifold ............................................ 30-35 ft-lbs / 41-47 Nm
Check valve ....................................... JE ......... Blocks flow from pump 2

to auxiliary pump ................................ 8-10 ft-lbs / 11-14 Nm
Check valve, 50 psi / 3.45 bar ........... JF ......... Blocks flow from auxiliary
pump, (port 2A and 3A) to
pump 2 (port P2) ............................... 30-35 ft-lbs / 41-47 Nm
Check valve, 50 psi / 3.45 bar ........... JG ......... Blocks flow from auxiliary
pump, (port 2A) to
pump 1 (port P1) ............................... 30-35 ft-lbs / 41-47 Nm

Specification
Description
Solenoid valve,
2 position 3 way N.O. Poppet 12V DC
(schematic item JA)
7 - 88
Genie S-100 S-105 S-120 S-125
Specification
7.5 to 9.5
Part No. 62401
MANIFOLDS
AA
AG
AF
AB
AC
AE
TP
AD
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 89
MANIFOLDS
10-8
Valve Adjustments Distribution Manifold
How to Adjust the Distribution
gauge to the P1 test port at the platform
manifold.
enable/high speed button and the platform level
up button with the platform fully leveled in the
UP direction. Observe the pressure reading on
the pressure gauge. Refer to Section 2,
Hydraulic Specifications.
relief valve and remove the cap (item AC).
cap.
specified.
valve pressure.
7 - 90
Genie S-100 S-105 S-120 S-125
Part No. 62401
MANIFOLDS
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 91
MANIFOLDS
10-9
Platform Manifold Components, S-100 and S-120 Models
The platform manifold is mounted to the platform mounting weldment.
Index
Schematic
No.
Description
Item
Function
Torque
Proportional solenoid valve,

3 position 4 way ................................ GH ........ Platform level up/down ..................... 18-20 ft-lbs / 24-27 Nm
Check valve ....................................... GF ......... Platform rotate circuit
Check valve ....................................... GJ ......... Platform level circuit
Accumulator, 500 psi / 34.5 bar ........ GM ........ Hydraulic dampening .................................. 23 ft-lbs / 31 Nm
Differential sensing valve, N.O. ......... GI .......... Platform level differential

sensing circuit ................................... 23-25 ft-lbs / 31-34 Nm
Differential sensing valve, N.O. ......... GE ........ Platform rotate differential

Orifice - plug, 0.030 inch / 0.762 mm GB ........ Platform rotate left circuit
Orifice - plug, 0.030 inch / 0.762 mm GC ........ Platform rotate right circuit
Shuttle valve ...................................... GG ........ Platform level load sense circuit ....... 7.4-9 ft-lbs / 10-12 Nm
10
Shuttle valve ...................................... GA ........ Platform rotate load sense circuit ...... 7.4-9 ft-lbs / 10-12 Nm
11
Differential sensing valve, N.C. ......... GC ........ Directs flow to functions .................... 23-25 ft-lbs / 31-34 Nm
12

3 position 4 way ................................ GD ........ Platform rotate left/right ..................... 18-20 ft-lbs / 24-27 Nm
When a proportional valve

cartridge or coil is replaced or
moved to a different valve
cartridge or cavity, the proportional
valve cartridge or coil will need to
be calibrated.
See 1-3, How to Calibrate a
Joystick Controller.

Specification
Description
3 position 4 way 12V DC
(schematic items GD and GH)
7 - 92
Genie S-100 S-105 S-120 S-125
Specification
4.4 to 6.4
Part No. 62401
MANIFOLDS
1
GH
12
11
2
GF
GJ
GQ
GD
GO
GI
GE
GA
10
Part No. 62401
GG
GC
9
Genie S-100 S-105 S-120 S-125
GB
7
7 - 93
MANIFOLDS
10-10
Platform Manifold Components, S-105 and S-125 Models
The platform manifold is mounted to the platform mounting weldment.
Index
Schematic
No.
Description
Item
Function
Torque

3 position 4 way ................................ CH ........ Platform level up/down ..................... 18-20 ft-lbs / 24-27 Nm
Check valve ....................................... CF ......... Platform rotate circuit
Check valve ....................................... CJ ......... Platform level circuit

3 position 4 way ................................ CL ......... Jib boom up/down ............................ 18-20 ft-lbs / 24-27 Nm
Check valve ....................................... CN ........ Jib boom circuit
Accumulator, 500 psi / 34.5 bar ........ CQ ........ Hydraulic dampening .................................. 23 ft-lbs / 31 Nm
Differential sensing valve, N.O. ......... CM ........ Jib boom differential

Differential sensing valve, N.O. ......... CI .......... Platform level differential

Flow control valve,

0.1 gpm / 0.38 L/min .......................... CP ........ Bleeds off differential sensing
valve to tank
10
Differential sensing valve, N.O. ......... CE ........ Platform rotate differential

11
Shuttle valve ...................................... CK ........ Jib boom load sense circuit
12
Orifice - plug, 0.030 inch / 0.762 mm CB ........ Platform rotate left circuit
13
Orifice - plug, 0.030 inch / 0.762 mm CC ........ Platform rotate right circuit
14
Shuttle valve ...................................... CG ........ Platform level load sense circuit ....... 7.4-9 ft-lbs / 10-12 Nm
15
Shuttle valve ...................................... CA ........ Platform rotate load sense circuit ...... 7.4-9 ft-lbs / 10-12 Nm
16
Differential sensing valve, N.C. ......... CO ........ Directs flow to functions .................... 23-25 ft-lbs / 31-34 Nm
17

3 position 4 way ................................ CD ........ Platform rotate left/right ..................... 18-20 ft-lbs / 24-27 Nm

Specification
Description
3 position 4 way 12V DC
(schematic items CD, CH and CL)
7 - 94
Genie S-100 S-105 S-120 S-125
Specification
4.4 to 6.4
Part No. 62401
MANIFOLDS
1
CH
17
16
2
CF
3
CJ
4
CL
CN
6
CQ
CD
CO
CM
CI
CP
CE
CA
15
Part No. 62401
CG
14
CC
13
CB
12
Genie S-100 S-105 S-120 S-125
10
CK
11
7 - 95
MANIFOLDS
10-11
Proportional Valves Platform Manifolds
When a proportional valve
cartridge or coil is replaced or
moved to a different valve
cartridge or cavity, the
proportional valve cartridge or coil
Controller.
10-12
Platform Rotate Counterbalance Valve Manifold Components
Index
Schematic
No.
Description
Item
Function
Torque
Counterbalance valve ....................... A ........... Platform rotate left ............................. 37-44 ft-lbs / 50-60 Nm
Counterbalance valve ....................... B ........... Platform rotate right .......................... 37-44 ft-lbs / 50-60 Nm
123
123
123
123
A
123
A
1
B
2
7 - 96
1234
1234
1234
1234
B
1234
Genie S-100 S-105 S-120 S-125
Part No. 62401
MANIFOLDS
10-13
Turntable Rotation Manifold Components
The turntable rotation manifold is mounted to the turntable rotation motor.
Index
Schematic
No.
Description
Item
Function
Torque
Counterbalance valve ....................... A ........... Turntable rotate left ........................... 37-44 ft-lbs / 50-60 Nm
Counterbalance valve ....................... B ........... Turntable rotate right ........................ 37-44 ft-lbs / 50-60 Nm
Shuttle valve, 2 position 3 way ......... C ........... Turntable rotation brake release ...... 10-12 ft-lbs / 14-16 Nm
12345
12345
12345
12345
A
12345
A
1
12345
12345
12345
12345
12345
C
12345
123456
123456
123456
123456
B
123456
B
2
C
3
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 97
MANIFOLDS
10-14
Steer and Axle Extend/Retract Manifold Components - View 1
The steer and axle extend/retract manifold is mounted inside the drive chassis at the square end
of the machine.
Index
Schematic
No.
Description
Item
Function
Torque
Solenoid valve, 3 position 4 way ...... EA ........ Right front steer circuit ...................... 18-20 ft-lbs / 24-27 Nm
Solenoid valve, 3 position 4 way ...... EB ........ Left front steer circuit ........................ 18-20 ft-lbs / 24-27 Nm
Solenoid valve, 3 position 4 way ...... EC ........ Right rear steer circuit ...................... 18-20 ft-lbs / 24-27 Nm
Solenoid valve, 3 position 4 way ...... ED ........ Left rear steer circuit ......................... 18-20 ft-lbs / 24-27 Nm
Flow regulator valve,

2 gpm / 7.6 L/min ............................... EE ......... Controls the left rear steer
cylinder extend speed ...................... 18-20 ft-lbs / 24-27 Nm
Check valve ....................................... EF ......... Left rear steer

cylinder retract circuit ........................ 18-20 ft-lbs / 24-27 Nm
Check valve, pilot operated .............. EG ........ Left rear steer

cylinder extend/retract circuit ............ 18-20 ft-lbs / 24-27 Nm
Check valve, pilot operated .............. EH ........ Right rear steer

cylinder extend/retract circuit ............ 18-20 ft-lbs / 24-27 Nm
Check valve ....................................... EI .......... Right rear steer

10

1.4 gpm / 5.3 L/min ............................ EJ ......... Controls the right rear steer
cylinder retract speed ....................... 18-20 ft-lbs / 24-27 Nm

Specification
Description
Specification
Solenoid valve, 3 position 4 way 12V DC 8.9 to 10.9

(schematic items EA, EB, EC and ED)
7 - 98
Genie S-100 S-105 S-120 S-125
Part No. 62401
MANIFOLDS
EA
19
18
17
16
15
14
13
12
EB
EC
ED
ES
ER
EQ
EP
EO
EN
EM
EL
EK
EJ
11
Part No. 62401
10
EI
9
EH
EG
8
EF
7
Genie S-100 S-105 S-120 S-125
EE
6
7 - 99
MANIFOLDS
Steer and Axle Extend/Retract Manifold Components - View 1,

continued
of the machine.
Index
Schematic
No.
Description
Item
Function
Torque
11
Check valve, pilot operated .............. EK ......... Front left steer

cylinder extend circuit ....................... 18-20 ft-lbs / 24-27 Nm
12
Check valve ....................................... EL ......... Front left steer

13
Check valve, pilot operated .............. EM ........ Front right steer

cylinder extend circuit ....................... 18-20 ft-lbs / 24-27 Nm
14
Check valve ....................................... EN ........ Front right steer

15

0.1 gpm (0.38 L/min) ......................... EO ........ Pressurizes pilot lines to
check valves ..................................... 18-20 ft-lbs / 24-27 Nm
16
Differential sensing valve .................. EP ......... Differential sensing circuit ................ 25-27 ft-lbs / 34-37 Nm
17

1.4 gpm (5.3 L/min) ........................... EQ ........ Controls the left front steer
18

2 gpm / 7.6 L/min ............................... ER ........ Controls the right front steer
19
Solenoid valve, 3 position 4 way ...... ES ......... Axle extend/retract ............................ 25-27 ft-lbs / 34-37 Nm

Specification
Description
Specification

(schematic items ES)
7 - 100
Genie S-100 S-105 S-120 S-125
5.4 to 7.4
Part No. 62401
MANIFOLDS
EA
19
18
17
16
15
14
13
12
EB
EC
ED
ES
ER
EQ
EP
EO
EN
EM
EL
EK
EJ
11
Part No. 62401
10
EI
9
EH
EG
8
EF
7
Genie S-100 S-105 S-120 S-125
EE
6
7 - 101
MANIFOLDS
10-15
Steer and Axle Extend/Retract Manifold Components - View 2
of the machine.
Index
Schematic
No.
Description
Item
Function
Torque

1.4 gpm / 5.3 L/min ............................ ET ......... Controls the left rear steer

2 gpm / 7.6 L/min ............................... EU ........ Controls the right rear steer

2 gpm / 7.6 L/min ............................... EV ......... Controls the left front steer

1.4 gpm / 5.3 L/min ............................ EW ........ Controls the right front steer
Check valve ....................................... EX ......... Load sense circuit for

front and rear axle extend ................ 12-14 ft-lbs / 16-19 Nm
Check valve ....................................... EY ......... Load sense circuit for

front and rear axle retract ................. 12-14 ft-lbs / 16-19 Nm
Relief valve, 2200 psi / 152 bar ........ EQQ ...... Axle extend circuit ............................ 18-20 ft-lbs / 24-27 Nm
Relief valve, 3000 psi / 207 bar ........ EZ ......... Steer and axle retract relief .............. 18-20 ft-lbs / 24-27 Nm
Check valve ....................................... EAA ...... Controls extend reverse flow to

the right front steer cylinder .............. 18-20 ft-lbs / 24-27 Nm
10
Check valve, pilot operated .............. EBB ...... Right front steer cylinder
extend lock ....................................... 18-20 ft-lbs / 24-27 Nm
11
Check valve ....................................... ECC ...... Controls retract reverse flow to

the left front steer cylinder ................ 18-20 ft-lbs / 24-27 Nm
7 - 102
Genie S-100 S-105 S-120 S-125
Part No. 62401
MANIFOLDS
ET
EU
EV
EW
EX
6
EY
EQQ
EZ
EAA
EBB
ECC
EDD
EEE
24
EPP
EFF
EGG
EOO
ENN
23
Part No. 62401
22
EMM
21
ELL
20
EKK
19
EJJ
18
EII
17
7
8
9
10
11
12
13
14
15
EHH
16
Genie S-100 S-105 S-120 S-125
7 - 103
MANIFOLDS
Steer and Axle Extend/Retract Manifold Components - View 2,

continued
of the machine.
Index
Schematic
No.
Description
12
Check valve, pilot operated .............. EDD ...... Left front steer cylinder
retract lock ........................................ 18-20 ft-lbs / 24-27 Nm
13
Check valve ....................................... EEE ...... Controls retract reverse flow to

the right rear steer cylinder ............... 18-20 ft-lbs / 24-27 Nm
14
Check valve, pilot operated .............. EFF ....... Right rear steer cylinder
retract lock ........................................ 18-20 ft-lbs / 24-27 Nm
15
Check valve ....................................... EGG ...... Controls extend reverse flow to

the left rear steer cylinder ................. 18-20 ft-lbs / 24-27 Nm
16
Check valve, pilot operated .............. EHH ...... Left rear steer cylinder
extend lock ....................................... 18-20 ft-lbs / 24-27 Nm
17
Check valve ....................................... EII ......... Right front steer cylinder retract
load sense circuit .............................. 12-14 ft-lbs / 16-19 Nm
18
Check valve ....................................... EJJ ....... Left front steer cylinder extend
19
Check valve ....................................... EKK ...... Right front steer cylinder extend
20
Check valve ....................................... ELL ....... Right rear steer cylinder retract
21
Check valve ....................................... EMM ..... Right rear steer cylinder extend
22
Check valve ....................................... ENN ...... Left front steer cylinder retract
23
Check valve ....................................... EOO ...... Left rear steer cylinder retract
24
Check valve ....................................... EPP ...... Left rear steer cylinder extend
7 - 104
Item
Function
Genie S-100 S-105 S-120 S-125
Torque
Part No. 62401
MANIFOLDS
ET
EU
EV
EW
EX
6
EY
EQQ
EZ
EAA
EBB
ECC
EDD
EEE
24
EPP
EFF
EGG
EOO
ENN
23
Part No. 62401
22
EMM
21
ELL
20
EKK
19
EJJ
18
EII
17
7
8
9
10
11
12
13
14
15
EHH
16
Genie S-100 S-105 S-120 S-125
7 - 105
MANIFOLDS
10-16
Valve Adjustments - Steer and
Axle Extend/Retract Manifold
How to Adjust the Axle Extend

Relief Valve
axles retracted, the boom in the
stowed position and the machine
on a paved surface.
How to Adjust the Steer and

Axle Retract Relief Valve
axles retracted and the boom in
gauge to the test port on the steer and axle
extend/retract manifold.
3 Position the machine so that the left front wheel
is against an immoveable object such as a
curb.
4 Press down the foot switch and activate the
steer function. Steer the wheel into the curb and
hold. Observe the pressure reading on the
pressure gauge. Refer to Section 2, Hydraulic
Specifications.

gauge to the test port on the steer and axle
extend/retract manifold.
3 Press down the foot switch and push the axle
extend button. Observe the pressure reading
on the pressure gauge. Refer to Section 2,
Hydraulic Specifications.
relief valve and remove the cap (item EQQ).
cap.
specified.

relief valve and remove the cap (item EZ).
cap.
6 Repeat steps 2 through 5 to confirm relief valve

pressure.

specified.
7 Repeat steps 2 through 6 to confirm relief valve
pressure.
7 - 106
Genie S-100 S-105 S-120 S-125
Part No. 62401
MANIFOLDS
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 107
MANIFOLDS
10-17
Traction Manifold Components
The drive manifold is mounted inside the drive chassis at the circle end of the machine.
Index
No.
Description
Schematic
Item
Solenoid valve, 2 position 3 way ...... DA ........ 2 speed control ................................. 25-30 ft-lbs / 38-41 Nm

2 gpm / 7.57 L/min ............................. DB ........ Drive slip limit, rear ........................... 35-40 ft-lbs / 47-54 Nm
Flow divider/combiner valve ............. DC ........ Controls flow to rear drive

motors in forward and reverse . 130-140 ft-lbs / 176-190 Nm

2 gpm / 7.57 L/min ............................. DD ........ Drive slip limit, front .......................... 35-40 ft-lbs / 47-54 Nm
Flow divider/combiner valve ............. DE ........ Controls flow to front drive

motors in forward and reverse . 130-140 ft-lbs / 176-190 Nm
Flow divider/combiner valve ............. DF ......... Controls flow to front and

rear flow divider combiner valves
(items DC and DE) ................... 130-140 ft-lbs / 176-190 Nm
Check valve ....................................... DG ........ Anti-cavitation ................................... 35-40 ft-lbs / 47-54 Nm
Check valve ....................................... DH ........ Anti-cavitation ................................... 35-40 ft-lbs / 47-54 Nm

2.7 gpm / 10.22 L/min ........................ DI .......... Drive slip limit, front and rear ............ 35-40 ft-lbs / 47-54 Nm
10
Check valve ....................................... DJ ......... Anti-cavitation ................................... 35-40 ft-lbs / 47-54 Nm
11
Check valve ....................................... DK ........ Anti-cavitation ................................... 35-40 ft-lbs / 47-54 Nm
Function
Torque

Specification
Description
Solenoid valve, 2 position 3 way 12V
(schematic items DA)
7 - 108
Genie S-100 S-105 S-120 S-125
Specification
7.4 to 9.4
Part No. 62401
MANIFOLDS
1
DA
17
2
DB
3
DC
DO
DD
16
15
14
DN
DM
DE
12
DP
DF
13
DL
TP
DG
DH
DK
11
Part No. 62401
Genie S-100 S-105 S-120 S-125
DJ
10
DI
9
7 - 109
MANIFOLDS
Traction Manifold Components, continued

The drive manifold is mounted inside the drive chassis at the circle end of the machine.
Index
No.
Description
Schematic
Item
Function
Torque
12
Diagnostic fitting ................................ TP ......... Testing
13
Shuttle valve,
3 position 3 way ................................ DL ......... Charge pressure circuit that
gets hot oil out of low presure
side of the drive pump ...................... 35-40 ft-lbs / 47-54 Nm
14
Check valve, 50 psi / 3.45 bar ........... DP ........ 2 speed/brake charge

pressure circuit ................................. 25-30 ft-lbs / 38-41 Nm
15
Relief valve, 250 psi / 17.2 bar ......... DM ........ Charge pressure circuit .................... 35-40 ft-lbs / 47-54 Nm
16
Orifice - plug,
0.030 inch / 0.762 mm ....................... DN ........ Brake release and
2 speed shift control
Solenoid valve, 2 position 3 way ...... DO ........ Brake control .................................... 25-30 ft-lbs / 38-41 Nm
17

Specification
Description
Solenoid valve, 2 position 3 way 12V
(schematic items DO)
7 - 110
Genie S-100 S-105 S-120 S-125
Specification
7.4 to 9.4
Part No. 62401
MANIFOLDS
1
DA
17
2
DB
3
DC
DO
DD
16
15
14
DN
DM
DE
12
DP
DF
13
DL
TP
DG
DH
DK
11
Part No. 62401
Genie S-100 S-105 S-120 S-125
DJ
10
DI
9
7 - 111
MANIFOLDS
10-18
Valve Adjustments Traction Manifold
10-19
Valve Coils
How to Test a Coil
How to Adjust the Charge

Pressure Relief Valve
gauge to the test port located on the drive
manifold.
A properly functioning coil provides an

electromotive force which operates the solenoid
valve. Critical to normal operation is continuity
within the coil that provides this force field.
other jewelry.

3 Drive the machine slowly in either direction and
observe the pressure reading on the pressure
gauge. Refer to Section 2, Hydraulic
Specifications.
charge pressure relief valve and remove the
cap (item DM or FF).
to increase the pressure or counterclockwise
to decrease the pressure. Install the relief valve
cap.
1 Tag and disconnect the wiring from the coil to be

tested.
2 Test the coil resistance.
3 Compare the value to the Resistance
Specification chart, adjusted to your ambient air
temperature.
Coil resistance is senstive to the
ambient air temperature. Adjust the
values in the chart to your air
temperature. Adjust the resistance
by 4% for each 18F / 20C that
your air temperature varies from
68F / 20C.

valve pressure.
Result: If the resistance is not within the

adjusted specification, plus or minus 10%,
replace the coil.
7 - 112
Genie S-100 S-105 S-120 S-125
Part No. 62401

Specification
How to Test a Coil Diode
Description
Specification

(schematic item FB, FC, HB and HC)

(schematic item FF)

(schematic item FD)
4.6

(schematic item FG)
5.4
Genie incorporates spike suppressing diodes in all

of its directional valve coils except proportional
valves and those coils with a metal case. Properly
functioning coil diodes protect the electrical circuit
by suppressing voltage spikes. Voltage spikes
naturally occur within a function circuit following the
interruption of electrical current to a coil. Faulty
diodes can fail to protect the electrical system,
resulting in a tripped circuit breaker or component
damage.
other jewelry.
* Resistance at 68F / 20 C.
1 Test the coil for resistance. Refer to, How to

Test a Coil.
2 Connect a 10 resistor to the negative terminal
of a known good 9V DC battery. Connect the
other end of the resistor to a terminal on the
coil.
The battery should read 9V DC or
more when measured across the
terminals.
a
AMMETER
COIL
10 W
RESISTOR
9V
BATTERY
a
b
c
d
multimeter
9V DC battery
10 resistor
coil
Note: Dotted lines in illustration indicate a

reversed connection as specified in
step 6
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 113
3 Set a multimeter to read DC current.

The multimeter, when set to read
DC current, should be capable of
reading up to 800 mA.
4 Connect the negative lead to the other terminal
on the coil.
If testing a single-terminal coil,
connect the negative lead to the
internal metallic ring at either end
of the coil.
5 Momentarily connect the positive lead from the
multimeter to the positive terminal on the 9V DC
battery. Note and record the current reading.
6 At the battery or coil terminals, reverse the
connections. Note and record the current
reading.
Result: Both current readings are greater than
0 mA and are different by a minimum of 20%.
The coil is good.
Result: If one or both of the current readings are
0 mA, or if the two current readings do not differ
by a minimum of 20%, the coil and/or its
internal diode are faulty and the coil should be
replaced.
7 - 114
Genie S-100 S-105 S-120 S-125
Part No. 62401
Fuel and Hydraulic Tanks

11-1
Fuel Tank
5 Remove the fuel tank hold down strap retaining

fasteners. Remove the straps from the fuel
tank.
How to Remove the Fuel Tank
6 Support and secure the fuel tank to an

appropriate lifting device.
Explosion and fire hazard. Engine

fuels are combustible. Remove the
fuel tank in an open, wellventilated area away from heaters,
sparks, flames and lighted
tobacco. Always have an
approved fire extinguisher within
easy reach.
7 Remove the fuel tank from the machine.
Explosion and fire hazard. Never

drain or store fuel in an open
container due to the possibility of
fire.
1 Remove the fixed engine side turntable cover.
See 5-1, How to Remove a Fixed Turntable
Cover.
Crushing hazard. The fuel tank

if it is not properly supported and
secured to the lifting device.
fuel tank is plastic and may
become damaged if it is allowed to
fall.
Clean the fuel tank and inspect
for cracks and other damage
before installing.
2 Tag, disconnect and plug the fuel supply and

return hoses. Cap the fittings on the fuel tank.
3 Remove the fuel filler cap from the tank.
4 Using an approved hand-operated pump, drain
the fuel tank into a suitable container. See
capacity specifications.
Explosion and fire hazard. When
transferring fuel, connect a
grounding wire between the
machine and pump or container.
Be sure to only use a hand
operated pump suitable for use
with diesel fuel.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 115
FUEL AND HYDRAULIC TANKS
2 Close the two hydraulic shutoff valves located

at the hydraulic tank.
11-2
Hydraulic Tank
The primary functions of the hydraulic tank are to
cool, clean and deaerate the hydraulic fluid during
operation. It utilizes internal suction strainers for
the pump supply lines and has an external return
line filter with a filter condition indicator.
How to Remove the

Hydraulic Tank
open

sure that the hydraulic tank shutoff
valves are in the OPEN position
before priming the pump. The
damage will occur. If the hydraulic
tank shutoff valves are closed,
remove the key from the key
switch and tag the machine to
inform personnel of the condition.

could get into the hydraulic
system.
Specifications.
1 Remove the ground controls side turntable
cover. See 5-1, How to Remove a Hinged
Turntable Cover.
7 - 116
closed
3 Remove the drain plug from the hydraulic tank

and allow all of the oil from the tank to drain into
a suitable container. See capacity
specifications.
Genie S-100 S-105 S-120 S-125
Part No. 62401
FUEL AND HYDRAULIC TANKS
4 Remove the ground controls support bracket

retaining fasteners. Remove the ground
controls assembly from the machine.
12 Remove the hydraulic tank from the machine.

Be sure to properly support the
ground control box. Do not allow
the ground controls to hang by the
wiring.
The ground control box wiring can
be damaged if it is kinked or
pinched.
5 Tag and disconnect the wiring from the horn.
6 Remove the horn retaining fasteners. Remove
the horn from the machine.
7 Tag, disconnect and plug the two suction hoses
that are attached to the hydraulic tank shutoff
valves.
Crushing hazard. The hydraulic

tank could become unbalanced
supported and secured to the
overhead crane.
sure to open the two hydraulic
tank valves and prime the pump
after installing the hydraulic tank.
See 9-2, How to Prime the Pumps.
Always use pipe thread sealant
when installing the drain plug and
strainers.
Refer to Section 2, Machine
Specifications for hydraulic oil
requirements.
8 Tag, disconnect and plug the supply hose for

the auxiliary power unit. Cap the fitting on the
hydraulic tank.
9 Disconnect and plug the T-fitting located at the
return filter with the 2 hoses connected to it.
Cap the fitting on the return filter housing.
10 Remove the hydraulic tank retaining fasteners.
11 Support the hydraulic tank with 2 lifting straps.
Place one lifting strap at each end of the tank
and attach the lifting straps to an overhead
crane.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 117
Turntable Rotation Components

12-1
Turntable Rotation Hydraulic
Motor and Drive Hub

from the manifold that is mounted to the motor.
or spray.
How to Remove the Turntable

Rotation Hydraulic Motor
during installation. Refer to
Section Two, Hydraulic Hose and
Fitting Torque Specifications.
4 Remove the motor/brake mounting fasteners.

Remove the motor from the brake.
a
b

unlocked
locked
2 Remove the ground controls side fixed turntable

cover. See 5-1, How to Remove a Fixed
Turntable Cover.
7 - 118
Genie S-100 S-105 S-120 S-125
e
a
b
c
d
e
motor
motor/brake mounting bolts
brake
drive hub mounting bolts
drive hub
Part No. 62401
TURNTABLE ROTATION COMPONENTS
4 Attach a lifting strap from an overhead crane or

other suitable lifting device to the drive hub.
How to Remove the Turntable

Rotation Drive Hub
5 Remove the drive hub mounting bolts and

remove the drive hub from the machine.

unlocked
Tip-over hazard. If the turntable

rotation lock pin is not properly
installed, machine stability is
compromised and the machine
could tip over when the drive hub
is removed from the machine,
which could result in death or
serious injury.
locked
Crushing hazard. The drive hub

if it is not properly supported by
the overhead crane or lifting
device.
2 Remove the turntable rotation motor. See How

to Remove the Turntable Rotation Hydraulic
Motor.
3 Remove the brake from the drive hub and set it
off to the side.
6 Remove the plug from the side of the drive hub.

Drain the oil from the hub.
Installing the Drive Hub:
7 Install the drive hub. Use blue thread locking

seal on all bolts. Torque the drive hub mounting
bolts to 280 ft-lbs / 380 Nm.
8 Install the brake onto the drive hub and torque

the mounting fasteners to 20 ft-lbs / 27 Nm.
9 Install the motor onto the brake and torque the
mounting fasteners to 93 ft-lbs / 126 Nm.
e
a
b
c
d
e
Part No. 62401
9 Fill the drive hub with oil from the side hole until
the oil level is even with the bottom of the hole.
Apply pipe thread sealant to the plugs and
install the plugs. Refer to Section 2,
Specifications.
motor
motor/brake mounting bolts
brake
drive hub mounting bolts
drive hub
10 Adjust turntable rotation gear backlash.
Genie S-100 S-105 S-120 S-125
7 - 119
How to Adjust the

Turntable Rotation Gear
Backlash
The turntable rotation drive hub is adjustable to
control the gap between the rotation motor gear
and the turntable bearing.
Be sure to check the backlash
with the machine on a flat level
surface.
a
a
b
adjustment bolt with lock nut

pivot plate mounting bolts
4 Loosen the lock nut on the turntable drive hub

adjustment bolt.
unlocked
locked
2 Remove the ground controls side fixed turntable

cover. See 5-1, How to Remove a Fixed
Turntable Cover.
3 Loosen the turntable rotate drive hub mounting
bolts. Do not remove them.
It may be necessary to raise the
boom slightly to access all the
turntable rotate drive hub mounting
bolts.
7 - 120
5 Tighten the turntable drive hub adjustment bolt

until the turntable drive hub gear is fully
engaged and tight into the turntable rotate gear.
6 Turn the adjustment bolt 3/4 turn
counterclockwise. Tighten the lock nut on the
adjustment bolt.
7 Rotate the drive hub away from the turntable
rotate gear until it contacts the adjustment bolt.
Torque the turntable rotate drive hub mounting
8 Rotate the turntable through an entire rotation.
Check for tight spots that could cause binding.
Readjust if necessary.
Genie S-100 S-105 S-120 S-125
Part No. 62401
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 121
Axle Components
Measure the circle-end tires:
13-1
Steer Sensors
3 Press the square-end steer mode button.
The steer sensor measures steer angle and

communicates that information to the ground
controls ECM. The steer sensor on the ground
controls side of the machine at the square end acts
as the lead sensor. The other three sensors follow
the position, or steer angle, of the lead sensor.
There is a steer sensor mounted to the top of each
upper yoke pivot pin.
4 Measure the distance between the inside of one

circle-end tire and the chassis side plate on
both sides of the axle.
If the square-end steering function

becomes inoperative, switch to
circle-end steer mode and the
ground controls side circle-end
steer sensor will become the lead
sensor.
This procedure will require a
minimum of two people.
axles extended.
Result: Both measurements should be the

same to indicate that the tires are parallel with
the chassis.
If the measurements are different
or if a tire is not parallel with the
chassis, the steer sensor of that
tire will need to be adjusted. See
How to Adjust a Steer Sensor.
How to Measure the Tire

Alignment
5 Repeat step 4 for the other circle-end tire.
2 Press down the foot switch and push the engine

idle select button until the engine switches to
high rpm.
7 - 122
Genie S-100 S-105 S-120 S-125
Part No. 62401
AXLE COMPONENTS
Measure the square-end tires:
How to Adjust a Steer Sensor
6 Press the circle-end steer mode button.
Square-end steer sensors:
7 Measure the distance between the inside of one

square-end tire and the chassis side plate on
both sides of the axle.
1 At the platform controls, press the circle-end

steer mode button.
2 Locate the steer sensor on top of the yoke pivot
pin.
3 Loosen the steer sensor cover retaining
fasteners. Do not remove them.
4 Rotate the steer sensor cover either clockwise
or counterclockwise. Measure the distance
between the inside of tire and the chassis side
plate on both sides of the axle.
Result: Both measurements should be the

same to indicate that the tires are parallel with
the chassis.
If the measurements are different
or if a tire is not parallel with the
chassis, the steer sensor of that
tire will need to be adjusted. See
8 Repeat step 4 for the other square-end tire.
5 Repeat step 4 until the tire is parallel with the

chassis.
6 Tighten the steer sensor cover fasteners.
7 Repeat steps 2 through 6 for the other squareend steer sensor.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 123
AXLE COMPONENTS
Circle-end steer sensors:

8 At the platform controls, press the square-end
steer mode button.
13-2
Yoke and Hub
9 Locate the steer sensor on top of the yoke pivot

pin.
How to Remove the Yoke

and Hub
10 Loosen the steer sensor cover retaining

fasteners. Do not remove them.
The yoke installation utilizes bushings and a thrust

washer that may require periodic replacement.
There is a steer sensor mounted to the upper yoke
pivot pin.
11 Rotate the steer sensor cover either clockwise

or counterclockwise. Measure the distance
between the inside of tire and the chassis side
plate on both sides of the axle.

Specifications.
1 Remove the hose hanger bracket retaining
fasteners mounted to the top of the yoke.
Remove the hose hanger bracket from the
machine.
12 Repeat step 4 until the tire is parallel with the

chassis.

from the drive motor and brake assembly. Cap
the fittings on the drive motor and brake.
13 Tighten the steer sensor cover fasteners.

14 Repeat steps 9 through 13 for the other circleend steer sensor.
7 - 124
Genie S-100 S-105 S-120 S-125

or spray.
Part No. 62401
AXLE COMPONENTS
3 Mark the mounting position of the steer sensor

cover on the yoke.
It is very important that the steer
sensor is installed in the exact
position it was in prior to removal.
If the steer sensor is not installed
correctly, the steer function may
operate improperly. If any steer
functions operate improperly after
removing and installing a steer
sensor, see 13-1, How to Adjust a
Steer Sensor.
4 Remove the steer sensor cover retaining
fasteners. Carefully remove the steer sensor
cover and lay it out of the way.
steer sensor is a very sensitive
instrument. It can be damaged
internally if it is dropped or
sustains any physical shock, even
if the damage is not visible.
5 Lay the hoses and steer sensor cable out of the
way.
Cables and hoses can be
pinched.
6 Mark the mounting position of the steer sensor
activator pin mounted to the top of the yoke
pivot pin.
7 Remove the steer sensor activator pin retaining

fasteners. Remove the steer sensor activator
pin from the machine.
It is very important that the steer
sensor activator pin is installed in
the exact position it was in prior to
removal. If the steer sensor
activator pin is not installed
correctly, the steer function may
operate improperly. If any steer
functions operate improperly after
removing and installing a steer
sensor activator pin, see 13-1,
8 Loosen the wheel lug nuts. Do not remove
them.
9 Center a lifting jack of ample capacity under the
axle of the yoke and drive hub to be removed.
Do not raise the machine.
10 Block the wheels at the opposite end of the
machine.
11 Raise the machine approximately 6 inches
(15 cm) and place blocks under the chassis for
support.
12 Remove the lug nuts and remove the tire and
wheel assembly.
13 Remove the drive motor mounting fasteners.
14 Slide the drive motor shaft out of the drive hub
and remove the drive motor from the machine.
15 Remove the pin retaining fasteners from the
steering cylinder rod-end pivot pins. Remove
the pins.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 125
AXLE COMPONENTS

upper and lower yoke pivot pins.
13-3
Drive Motor
17 Support the yoke/drive hub assembly with a

lifting jack. Secure the yoke/drive hub assembly
to the lifting jack.
How to Remove a Drive Motor

Repairs to the motor should only
be performed by an authorized
Rexroth dealer.
18 Use a soft metal drift to remove both yoke pivot

pins.
19 Remove the yoke/drive hub assembly from the
machine.

could get into the hydraulic system
and cause severe component
damage. Dealer service is
recommended.
Crushing hazard. The yoke/hub

assembly may become
unbalanced and fall when the yoke
pivot pins are removed if it is not
properly supported and secured to
the lifting jack.
20 Place the yoke/drive hub assembly on a flat
surface with the drive hub facing down.

Specifications.
21 Remove the drive hub mounting fasteners that

attach the yoke to the drive hub. Remove the
yoke weldment from the drive hub.
Replace the thrust washer with a
new one when installing the yoke/
drive hub assembly onto the axle.
Torque Specifications.

from the drive motor. Cap the fittings on the
drive motor.
or spray.
2 Remove the drive motor mounting fasteners.
3 Slide the drive motor shaft out of the brake and
drive hub. Remove the drive motor from the
machine.
7 - 126
Genie S-100 S-105 S-120 S-125
Part No. 62401
AXLE COMPONENTS
13-4
Drive Hub
7 Remove the wheel lug nuts. Remove the tire and

wheel assembly.
How to Remove a Drive Hub
8 Place a second lifting jack under the drive hub

for support and secure the drive hub to the
lifting jack.

Specifications.
9 Remove the drive hub mounting bolts that attach

the drive hub to the yoke. Remove the drive hub
from the machine.
1 Remove the drive motor. See 13-3, How to

Remove a Drive Motor.
Crushing hazard. The drive

hub may become unbalanced and
fall if it is not properly supported
and secured to the lifting jack.
Torque Specifications.
2 Tag, disconnect and plug the hydraulic hose

from the brake. Cap the fittting on the brake.
or spray.
3 Loosen the wheel lug nuts. Do not remove
them.
axle of the drive hub to be removed. Do not
raise the machine.
machine.
6 Raise the machine approximately 6 inches
(15 cm) and place blocks under the chassis for
support.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 127
AXLE COMPONENTS
6 Support the steer cylinder with a suitable lifting

device.
13-5
Steering Cylinders
7 Place a rod through each steer cylinder pivot

pin and twist to remove the pins.
How to Remove a
Steering Cylinder
Specifications.
8 Remove the steering cylinder from the machine.
1 Locate the hose bracket mounted to the steer

cylinder.
2 Remove the hose bracket cover retaining
fasteners. Remove the hose bracket cover.
Crushing hazard. The steer

supported by the lifting device.
3 Remove the hose bracket retaining fasteners

from the steering cylinder.
from the steering cylinder. Cap the fittings on
the cylinder.
or spray.
steer cylinder pivot pins.
7 - 128
Genie S-100 S-105 S-120 S-125
Part No. 62401
AXLE COMPONENTS
Top and bottom wear pads:
13-6
Extendable Axles
The extendable axles are used to widen the foot
print of the drive chassis for stability.
How to Shim an Extendable Axle

Measure each wear pad. Replace
the wear pad if it is less than
7/16 inch / 11 mm thick. If the wear
pad is 7/16 inch / 11 mm thick or
more, perform the following
procedure.
1 Fully extend the axle.
2 Remove the wear pad retaining fasteners.
Side wear pads:
3 Install the new shims under the wear pad to
obtain zero clearance and zero drag.

axle that needs to be shimmed. Do not raise the
machine.
machine.
5 Raise the machine just until the weight of the
machine is relieved off of the axle. Do not raise
the wheels off of the ground.
6 Install the new shims under the wear pad to
obtain zero clearance and zero drag.
7 Use a round punch through the wear pad
mounting holes to align the shims with the wear
pad. Install the wear pad retaining fasteners.
8 Extend and retract the axle through an entire
cycle. Check for tight spots that could cause
binding or scraping of the axle tubes.
4 Use a round punch through the wear pad

mounting holes to align the shims with the wear
pad. Install the wear pad retaining fasteners.

between the inner and outer axle
tubes.
5 Extend and retract the axle through an entire

cycle. Check for tight spots that could cause
binding or scraping of the axle tubes.
between the inner and outer axle
tubes.
Part No. 62401
Genie S-100 S-105 S-120 S-125
7 - 129
AXLE COMPONENTS
How to Remove an Inner Axle

Specifications.
tires parallel to the chassis and the
axles fully extended.
1 Remove the top drive chassis cover.
2 Remove the yoke and hub assembly. See 13-2,
How to Remove the Yoke and Hub.
3 Remove the steering cylinder. See 13-5, How to
Remove a Steering Cylinder.
4 Remove the axle cover retaining fasteners
located above the axle. Remove the chassis
cover from the machine.
6 Attach a lifting strap from an overhead crane of

ample capacity to the inner axle for support. Do
not lift it.
7 Remove the retaining fasteners from the upper
and lower wear pads at the outer axle. Do not
remove the side wear pads.
axle stop pin. Use a slide hammer to remove
the pin.
9 Remove the access cover fasteners from the
end of the inner axle to access the axle
extension cylinder clevis pin. Remove the
cover.
10 Place support blocks under the end of the axle
extension cylinder for support.
11 Remove the cotter pin from the axle extension
cylinder clevis pin.
5 Remove the upper wear pad retainer plate

retaining fasteners. Remove the plate from the
machine.
7 - 130
Genie S-100 S-105 S-120 S-125
Alwayse use a new cotter pin

when installing a clevis pin.
Part No. 62401
AXLE COMPONENTS
12 Use a soft metal drift to remove the axle

extension cylinder clevis pin.
How to Remove the Axle

Extension Cylinder
13 Carefully support and slide the inner axle out of

the chassis. Remove the axle from the
machine.
1 Remove a yoke and hub assembly. See 13-2,

How to Remove the Yoke and Hub.
Crushing hazard. The inner axle

supported by the overhead crane.
aluminum limit switch track and
the axle extension cylinder may
become damaged if the axle is
allowed to fall when it is removed
from the machine.
2 Remove the axle. See How to Remove an Inner

Axle.
3 Remove the access covers from the end of the
remaining axle.
4 Tag, disconnect and plug the axle extension
cylinder.
or spray.

carefully adjusted for proper
balancing.
When installing an inner axle,
there needs to be a minimum of
1/8 inch / 3.1 mm gap between the
proximity switches and the
aluminum limit switch track.
Measure the gap with the axles in
both the retracted and extended
positions. Adjust the proximity
switches as necesary to obtain a
1/8 inch / 3.1 mm gap.
Part No. 62401

the proximity switches and limit switch. Do not
remove the switches.
The wiring connectors for the
switches can be accessed through
the access holes on either side of
the chassis end plate.
6 Place blocks under the axle extension cylinder
for support.
Genie S-100 S-105 S-120 S-125
7 - 131
AXLE COMPONENTS

the end of the axle extension cylinder.
Attach the lifting strap to the end of
the cylinder that has the inner axle
removed.
8 Remove the cotter pin from the axle extension
cylinder clevis pin on the remaining inner axle.
Alwayse use a new cotter pin
when installing a clevis pin.
9 Use a soft metal drift to remove the pin.
Crushing hazard. The axle
extension cylinder may fall if it is
not properly supported.
axle extension cylinder and limit
switches can become damaged if
the axle extension cylinder is
allowed to fall.
10 Carefully support and slide the axle extension
cylinder out of the axle.
carefully adjusted for proper
balancing.
7 - 132
Genie S-100 S-105 S-120 S-125
Part No. 62401
Section 8 Software
Software
About This Section
This section explains various parts of the machine
software operating system and how to access
some of the adjustable parameters of the control
system.
Observe and Obey:

and operating instructions printed in the
Genie S-120 and Genie S-125 Operator's
Manual.
Part No. 62401
Genie S-120 & Genie S-125
8-1
Section 3 Software
Diagnostic Codes
Boom Module
Sensor or Location
Up/Down Joystick
Extend/Retract Joystick
Up/Down Buttons
Extend/Retract Buttons
Boom Length
Boom Angle
Boom Up/Down Speed
Boom Extend/Retract Speed
Boom Extend/Retract Flow Valve
Boom Up/Down Flow Valve
Boom Extend Valve
Boom Retract Valve
Boom Up Valve
Boom Down Valve
Lock Out Valve P1
Lock Out Valve P2
Diagnostic Codes
Not calibrated and fault check
Fault check (both buttons pressed)
Fault check (both buttons pressed)
Fault check (unknown length)
Fault check (unknown length)
Not calibrated
Not calibrated
Fault check
Fault check
Fault check
Fault check
Fault check
Fault check
Engine Module
Engine Speed
Oil Pressure
Water/Oil Temperature
Oil Pressure Sensor
Water/Oil Temperature Sensor
Range check
Range check
Range check
Range check
Range check
Axle Module
Axle Extend/Retract Buttons
Axle Valve
Fault check
Fault check
Platform Level Module

Platform Level Sensor
Platform Level Valve
8-2
Fault check
Part No. 62401
Section 8 Software
DIAGNOSTIC CODES
Jib Module
Jib Switches
Jib Valve
Fault check
Fault check
Turntable Rotate Module

Turntable Rotate Joystick
Turntable Rotate Buttons
Fault check (both buttons depressed)
Turntable Rotate Speed
Not calibrated
Turntable Rotate Flow Valve
Turntable Rotate Clockwise Valve Fault check
Turntable Rotate CounterClockwise Valve
Fault check
Turntable Level Module

Turntable Level Sensor X- Direction
Turntable Level Sensor Y- Direction
Fault check
Fault check
Platform Rotate Module

Platform Rotate Switches
Platform Rotate Valve
Fault check
Fault check
Propel Module
Propel Joystick
Propel Valves
Motor Coil
Brake Valve
Auxiliary Propel Valve
Part No. 62401

Fault check
Fault check
Fault check
8-3
Section 3 Software
DIAGNOSTIC CODES
Common Module
Can BUS
Safety Switch P3
Safety Switch P6R1
Safety Switch P6R2
Safety Switch P7
Safety Switch P7R
Safety Switch 9A
Safety Switch 9B
Safety Switch P10
Safety Switch P11
Safety Switch P12
Safety Switch P14
Safety Switch P18
Safety Switch P22
Safety Switch P22R
Platform Overload Sensor
Boom Up Overload
Boom Down Overload
Shut Down Mode
Fault check
Fault check
Fault check
Fault check
IF active
IF active
IF active
IF active
Steering Module
Steering Joystick
Left Front Steer Angle Sensor
Right Front Steer Angle Sensor
Left Rear Steer Angle Sensor
Right Rear Steer Angle Sensor
Left Front Steer Valve
Right Front Steer Valve
Left Rear Steer Valve
Right Rear Steer Valve
8-4

Fault check
Fault check
Fault check
Fault check
Fault check
Fault check
Fault check
Fault check
Part No. 62401
Section 8 Software
Display Module
Screen
To Enter
Information Displayed
Operator
Default
Hour meter
Engine speed
Engine oil pressure PSI
Engine oil pressure KPA
Engine temperature F
Engine temperature C
TT level sensor X
TT level sensor Y
Platform level sensor
Battery voltage
Status
Press
and
same time
Unit/Language
Press
Drive Functions
at the
on power on,
Metric/English display language
then press
(measurement units)
Press
Drive output max forward
on power on, then
press
Drive output max reverse

Elevated drive % (>80 feet, >24.4 m)
Elevated drive % (<80 feet, <24.4 m)
Stowed drive %
Drive acceleration %
Drive deceleration %
Speed limit on steer angle
Boom function
Press
speeds
then press
Part No. 62401
Hydraulic pressure
Boom length
Boom angle
Axle status
on power on,
Boom up/down speed stowed %

Boom up/down speed % (<80 feet, <24.4 m)
Boom up/down speed % (>80 feet, >24.4 m)
Boom up/down speed % (>100 feet, 30.5 m)
(<80 feet, <24.4 m)
(>80 feet, >24.4 m)
8-5
Section 3 Software
DISPLAY MODULE
Screen
To Enter
Information Displayed
Lift function ramps
Press
press
on power on, then
Boom up/down ramp acceleration

Boom up/down ramp deceleration
Boom extend/retract ramp deceleration
Turntable rotate ramp acceleration
Turntable rotate ramp deceleration
Valve calibration
Press
on power on, then
Reset drive valve defaults
press
Options
Press
press
8-6
Reset boom up/down valve defaults

Reset boom extend/retract defaults
Reset turntable rotate valve defaults
Reset platform level valve defaults
Allow boom up/down speed calibration
Allow boom extend/retract speed calibration
Allow turntable rotate speed calibration
Reset drive joystick defaults
Reset boom up/down joystick defaults
Reset boom extend/retract joystick defaults
Reset turntable rotate joystick defaults
Reset steer joystick defaults
on power on, then
Limit boom height to 100 feet (30.5 m)

Limit boom height to 80 feet (24.4 m)
AC generator: no, regulated, none (0,1,2)
Alarm: no, motion, travel, decent, travel and
decent (0,1,2,3,4,5)
Lift/drive cut outs: no, drive cut out while not
stowed, Lifting, driving
Boom extend cut out if boom angle >5
Auxilliary drive enable: yes, no
Proximity kill switch OR platform overload
sensing: none, prox, plat overload
Work light: yes, no
Flashing beacon: yes, no
Drive lights: yes, no
Steer mode change while driving: yes, no
Part No. 62401
Section 8 Software
Electrical System Legend

Circuit numbering
Wire Coloring
1 Circuit numbers consist of three parts, the circuit

prefix, circuit number, and circuit suffix. The
prefix tells what type of circuit it is. The circuit
number tells the function of the circuit. The
circuit suffix provides an abbreviation for the
number or may be used to further define the
function of this portion of the circuit or it may be
used to indicate the final end of the circuit i.e.
LS or limit switch.
1 All cylinder extension colors are solid and all

cylinder retract functions striped black, except
when the wire is black the stripe is white.
2 All rotations that are LEFT or CW are solid and

all RIGHT or CCW are striped black, except
when the wire is black the stripe is white.
3 All proportional valve wiring is striped.
The circuit number may be used more than

once in a circuit.
For Example:
C 74 PRLO This is the circuit for the Lockout
valve number 1. C stands for control, number 74 is
the circuit for the primary number 1 lock out valve.
PRLO stands for Primary Lockout.
S 62 BSTO This is the circuit that tells the
computer on the machine that the boom is fully
stowed. S stands for safety, number 62 is the
circuit for boom stowed. BSTO stands for Boom
Stowed.
P 48 LP P stands for power. Number 48 is the
circuit number for work lamps and LP stands for
Lamp.
R 48 LP R stands for relay. In this case it is the
wire that feeds the relay coil for the work lamp. All
other numbers remain the same.
V 61 AXRT V stands for valve power. Number 61
stands for axle retracted circuit, AXRT stands for
Axle Retracted.
Part No. 62401
8-7
Section 3 Software
Wire Circuit Legend

Wire
Color
RD
Circuit
Number
1
RD/BK
Primary boom down
RD/WH
WH
23
Power to platform
WH
Primary boom up/down

proportional valve
Turntable rotate left valve
WH
24
Power to warning senders
WH/BK
Turntable rotate right valve
WH/BK
25
WH/RD
Turntable rotate
proportional valve
Power to oil pressure

sender
WH/RD
26
Power to temperature
sender
Function
Primary boom up
Wire
Color
BK
Circuit
Number
22
Function
Key switch power to
platform Emergency Stop
button
BK
Primary boom extend
BK/WH
Primary boom retract
RD
27
Auxiliary Power
BK/RD
Primary boom extend/retract

proportional valve
RD/BK
28
Platform level alarm
RD/WH
29
Drive Motor shift (2-speed)
BL
10
Secondary boom up valve
WH
30
Drive forward
BL/BK
11
Secondary boom down

valve
WH/BK
31
Drive reverse
WH/RD
32
Brake
BL/WH
12
Secondary boom up/down

proportional valve
BK
33
Engine start
BL/RD
13
Drive enable
BK/WH
34
Engine starting aid

(glow plug)
OR
14
Platform level up valve
BK/RD
35
Engine speed select
OR/BK
15
Platform level down valve
BL
36
Steer right
OR/RD
16
Platform level up/down

proportional valve
BL/BK
37
Steer left
GR/RD
17
Platform rotate left valve
BL/WH
38
Gas
GR/BK
18
Platform rotate right valve
BL/RD
39
LPG
GR/WH
19
Jib boom select valve circuit
OR
40
Limit switch signal boom

stowed position
RD
20
12V DC battery supply
OR/BK
41
RPM signal
WH
21
12V DC ignition supply
OR/RD
42
Boom retracted signal
8-8
Part No. 62401
Section 8 Software
WIRE CIRCUIT LEGEND

Wire
Color
GR
Circuit
Number
43
Function
Jib Up
Wire
Color
BL/WH
GR/BK
44
Jib Down
BL
66
Drive Enable
GR/WH
45
AC Generator
BL
67
Secondary boom not stowed
WH
46
Horn
RD
68
WH/BK
47
Output Power Enable
Primary Boom lowered

(operational)
WH/RD
48
Work Lamp
WH/BK
49
Motion Lamp
BL
50
Auxiliary Boom
BL/WH
51
Auxiliary Steer
BL/RD
52
Auxiliary Platform
WH/BK
53
Boom envelope safety

valve cut off
BK/WH
54
Power to safety interlock

switches (engine)
GR/BK
55
Axle oscillation
RD
56
Foot switch/Ground controls

Emergency Stop power
RD/WH
57
Boom down safety interlock
RD/BK
58
Safety interlock to engine
GR/WH
59
Cable break circuit
GR/WH
60
Axle extend
GR
61
Axle retract
OR
62
Boom stowed (safety)
OR/RD
63
Power to boom envelope

safety switch
OR/BL
64
Power to operational
switches
Part No. 62401
Circuit
Number
65
Function
Low fuel indicator
8-9
Section 3 Software
Web GPI
The software system used on the machine is
called Web GPI. It is a software application that is
typically used with a laptop computer. The laptop
can be connected to the ground controls via a tee
harness connector (Genie part number 75094).
The Web GPI software can access all adjustable
parameters for the machine. It can also be used to
aid in troubleshooting and viewing fault code
history.
8 - 10
Part No. 62401
J
H3
DRIVE CHASSIS CONTROLLER

(DCON)
P 12
P 6R1
TS1
TS2
PLATFORM PLATFORM PLATFORM

ALARM
ROTATE
LEVEL
K
TS3
JC1
BOOM UP/DOWN
AND
TURNTABLE ROTATE
JOYSTICK
JC2
JC3
P2
BOOM
EXTEND/RETRACT
JOYSTICK
DRIVE
AND
STEERING
JOYSTICK
PLATFORM
EMERGENCY
STOP
NOT USED
P
1
JIB BOOM
H1
P 7R
H2
H3
H4
PLATFORM CONTROLS (PCON) MEMBRANE DECAL PANEL
J2
10 PIN
J1
10 PIN
J2
J1
WHITE 23 PIN
DRIVE CHASSIS HARNESS
BLACK 23 PIN
MEMBRANE/LED INTERFACE CARD
P20
J20
ELECTRICAL ROTARY COUPLER

J16
P16
A
P6
J6
YEL
88
CAN HIGH
YEL
GRN
88
CAN LOW
GRN
88
CAN SHIELD
J3
10 PIN
BOOM HARNESS
D82CAN(+) -YL
D81CAN(-) -GR
D80SHLD-N/A
P7R
P6R
CR6
ELECTRICAL ROTARY COUPLER

P18
J18
88
P7R
WH
BK
88
DCON GND
BK
P17
J17
WH
LIMIT SWITCH HARNESS
J7
RD
88
DCON PWR
RD
OR
88
P9A
OR
BR
88
P12
BR
BL
88
P18
BL
YL
88
P11
YL
GR
88
P6R1
GR
87a
1 30
P8
J8
86
85
GNDDCON-BR
U20
P7
K1 5
S56PRV-RD
87

P21DCON-RD
CURRENT
LIMITING
DEVICE
PLATFORM CONTROLLER
(PCON)
P57PBD-RD/WH
C61AXRT-GR
87a
1 30
87
86
85
P63LS-OR/RD
K2
3
4
5
CR7
C60AXEX-GR/WH
P53LS-WH/BK
5
J1
J2
BLACK 23 PIN
BOOM HARNESS
WHITE 23 PIN
PCON MANIFOLD
J2-BL/RD
J1-BL/BK
B C
B C
B C
B C
J4-GR/BK
P
LSAX1RO
P
LSAX2RO
P
LSAX1EO
J3-OR/BK
P
LSAX2EO
3 1
2 4
3 1
2 4
LSAX1ES
PCON MANIFOLD
LSAX2ES
J33
TILT SENSOR
AXLE RETRACTION
LIMIT SWITCHES
CIRCLE END
YELLOW SIDE
(RIGHT REAR)
STEER SENSOR
CIRCLE END
BLUE SIDE
(LEFT REAR)
STEER SENSOR
SQUARE END
YELLOW SIDE
(RIGHT FRONT)
STEER SENSOR
SQUARE END
BLUE SIDE
(LEFT FRONT)
STEER SENSOR
SS1
SS2
SS3
SS4
AXLE EXTENSION
LIMIT SWITCHES
WHEN AXLES ARE RETRACTED,

TERMINALS 3 & 4 ARE CLOSED
P33
OPTIONAL
PROXIMITY
KILL SWITCH
WIRING
AXLE NOT EXTENDED

LIMIT SWITCHES
WHEN AXLES ARE EXTENDED,

TERMINALS 3 & 4 ARE CLOSED
P23PCON-BK
GNDPCON-BR
P52PCON-BL/RD
PLATFORM
TILT SENSOR
ASSEMBLY
C46HN-WH
S56PRV-RD
3
PROXIMITY
KILL SWITCH
3 1
C47OUT-WHT/BLK
P56PRV-RD
FOOT SWITCH
2 4
3
PROXIMITY
KILL SWITCH
(OPTIONAL)
FS1
1
FOOT SWITCH
D82CAN+ -YL
D81CAN- -GR
LOAD
SENSOR
ASSEMBLY
(OPTION)
D80SHLD-N/A
D81CAN(-) -GR
D80SHLD-N/A
Go to C on
Ground Controls
Schematic
P1
P2
J1
J2
Platform Controls PC Board to Membrane Decal

Platform Controls PC Board to Membrane Decal
P1
P2
J1
J2
Black 23 Pin AMP connector - Drive Chassis Controller to Drive Chassis Harness
White 23 Pin AMP connector - Drive Chassis Controller to Drive Chassis Harness
P6
P7
P8
P16
P17
P18
P33
J6
J7
J8
J16
J17
J18
J33
3 Way Deutsch CAN Connector - Boom Harness to Electrical Rotary Coupler

6 Way Deutsch Connector - Drive Chassis Controller Safety Limit Switch to Electrical Rotary Coupler
2 Way Deutsch Connector - Drive Chassis Controller Power Limit Switch Harness to Electrical Rotary Coupler
3 Way Deutsch CAN Connector - Electrical Rotary Coupler to Drive Chassis Controller Harness
6 Way Deutsch Connector - Drive Chassis Controller Electrical Rotary Coupler to DCON Harness
2 Way Deutsch Connector - Electrical Rotary Coupler to Drive Chassis Controller Harness
Platform Manifold/Tilt Sensor
S56PRV-RD
GNDDCON-BR
Drive Chassis and Platform Controls
PLUG JACK CONNECTOR DESCRIPTION AND/OR LOCATION

P1
J1
Black 23 Pin AMP Connector - Platform Controls to Drive Chassis Harness
P2
J2
White 23 Pin AMP Connector - Platform Controls to Drive Chassis Harness
Genie S-100 & S-105 & S-120 & S-125

Electrical Schematic
Genie Part number 62304
1 of 2
Go to B on
Ground Controls
Schematic
D82CAN(+) -YL
Go to A on
Ground Controls
Schematic
P21DCON-RD
P57PBD-RD/WH
C61AXRT-GR
P63LS-OR/RD
C60AXEX-GR/WH
P53LS-WH/BK
To
Limit Switch
Harness
Schematic"
C
KS2
SERVICE BYPASS/
RECOVERY
KEY SWITCH
PCON
A-A
1
P
1
MAIN
KEYSWITCH
A-A
2
TCON
RECOVERY
A-B
A-B
3
KS1
OFF
RUN
SERVICE BYPASS
TCON MEMBRANE PANEL
P1
EMERGENCY
STOP
B-B
3
B-A
2
B-B
C-B
2
H1
CURRENT
LIMITING
DEVICE
PWR TO TCON ESTOP
C-A
ALARM
86
CR11
87a
87
P 6R2
CR12
85
P7
87a
1
30
86
87a
87
TO MICRO
30
86
K5
TCON MODE
87a
1
30
86
P7
87
87a
P 22
TO MICRO
CR14
4
85
K2
J11
K4
85
J10
TO MICRO
86
85
CR13
P11
K3
TO MICRO
30
87
85
K6
P10
87
30
OUT PWR ENABLE
B-A
1
CR10
87a
P 9B
30
87
86
85
K1
CR15
4
P 22R
TO MICRO
TO MICRO
P7R
P7R
P10
P10
CURRENT
LIMITING
DEVICE
PCON POWER
P9A
P9A
P6R1
OUT PWR ENABLE
P6R1
P11
P11
TCON MODE
1
P_7
TO MICRO
30
P_22
86
P7R
TO MICRO
PCON POWER
TO MICRO
CR16
87a
87
85
K8
TO MICRO
1
30
P11
86
87
J1
J2
BLACK 35 PIN
85
K7
BLACK 23 PIN
BOOM HARNESS
CR17
87a
P6R1
J5
J3
BLACK 4 PIN
POWER HARNESS
WHITE 23 PIN
ENGINE HARNESS
J4
WHITE 35 PIN
MANIFOLD HARNESS
12 VOLT
CR8
WORK
LIGHT
RELAY
TO WORK LIGHTS
P23PCON-BK
Go to A on
Drive Chassis and
Platfom Controls
Schematic
To "Engine
Harness Schematic"
To "Limit Switch
Harness Schematic"
87a
87
86
R48LP-WH/RD
12 V
30
85
CR18
87a
GNDPCON-BR
FB
P52PCON-BL/RD
C46HN-WH
S56PRV-RD
R49LP-WH/BK
C47OUT-WHT/BLK
87a
85
87
30
86
85
TO DRIVE LAMPS
FLASHING
BEACON
RELAY
P56PRV-RD
TETHER INTERFACE
D82CAN+ -YL
DIAG/TETHER GROUND
DIAG/TETHER POWER
CAN HIGH
D80SHLD-N/A
D81CAN- -GR
P
LSB20LO
N.O.
CAN LOW
CAN SHIELD
F
G
TO AUXILIARY
HYDRAULIC
RELAY
PR1
TETHER FUNCTION ENABLE
TETHER EMERGENCY STOP POWER
TETHER EMERGENCY STOP RETURN
D82CAN(+) -YL
D81CAN(-) -GR
D80SHLD-N/A
Go to C on
Drive Chassis and
Platfom Controls
Schematic
J27
P27
BOOM HARNESS
LIMIT SWITCH
To "Limit Switch
Harness Schematic"
Genie S-100 & S-105 & S-120 & S-125

Electrical Schematic
Genie Part number 62304
2 of 2
PLUG JACK
P1
J1
P2
J2
P3
J3
P4
J4
P5
J5
P10
J10
P11
J11
P24
J24
P25
J25
P27
J27
Ground Controls
86
CR9
Go to B on
Drive Chassis and
Platfom Controls
Schematic
87
P24 J24
1 30
CONNECTOR DESCRIPTION AND/OR LOCATION

Black 23 Pin AMP connector - Ground Controls to Boom Harness
Black 35 Pin AMP connector - Ground Controls to Limit Switch Harness
White 23 Pin AMP connector - Ground Controls to Engine Harness
White 35 Pin AMP connector - Ground Controls to Function Manifold
Black 4 Way Molex connector - Ground Controls to Engine Harness
Ground Controls PC Board to Membrane Decal
Ground Controls PC Board to Membrane Decal
9 Way Deutsch Tether Connector
8 Way Deutsch Connector - Limit Switch Harness to Upper Limit Switch Harness
2 Way Deutsch Connector - Boom Harness/Limit Switch Harness
California Proposition 65
WARNING
The exhaust from this product contains chemicals
known to the State of California to cause cancer,
birth defects or other reproductive harm.
Phone 425.881.1800
Toll Free USA and Canada
800.536.1800
Fax 425.883.3475
Genie Australia Pty Ltd.

Phone +61 7 3375 1660
Fax +61 7 3375 1002
Genie Scandinavia
Phone +46 31 575100
Fax +46 31 579020
Genie China
Phone +86 21 53852570
Fax +86 21 53852569
Genie France
Phone +33 (0)2 37 26 09 99
Fax +33 (0)2 37 26 09 98
Genie Malaysia
Phone +65 98 480 775
Fax +65 67 533 544
Genie Iberica
Phone +34 93 579 5042
Fax +34 93 579 5059
Genie Japan
Phone +81 3 3453 6082
Fax +81 3 3453 6083
Genie Germany
Phone
Phone
Fax
0800 180 9017

+49 422 149 1818
+49 422 149 1820
Genie U.K.
Phone +44 (0)1476 584333
Fax +44 (0)1476 584334
Genie Mexico City

Phone +52 55 5666 5242
Fax +52 55 5666 3241
Genie Korea
Phone +82 25 587 267
Fax +82 25 583 910
Genie Brasil
Phone +55 11 41 665 755
Fax +55 11 41 665 754
Genie Holland
Phone +31 183 581 102
Fax +31 183 581 566
Distributed By:
Genie North America

Genie S-100.S-105, S-120, S-125

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Genie S-100.S-105, S-120, S-125

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Service Manual

from serial number 101 to 136

from serial number 101 to 136

from serial number 101 to 403

from serial number 101 to 403

Part No. 62401

First Edition First Printing

Copyright 2001 by Genie Industries