M80 Mix Design Report

Client Name
Project
Ref No-
Trial Mix
Nathani
QA/QC /DESIGN/04
Mix Data:-
Source
Grade Of Concrete
Sp.Gr Of Cement
53 Gr UTCL
Sp.Gr Of Fine Aggregate- I
Vaitarna
Sp.Gr Of Fine Aggregate -II
Turbhe
Sp.Gr Of Coarse Aggreagate -I
Turbhe
Sp.Gr Of Coarse Aggregate -II
Turbhe
Sp.Gr Of Fly Ash
Dirk
Sp.Gr Of Microsilica (Silica fume)
Corniche
Sp.Gr Of G.G.B.S
Sp.Gr.Of Admixture I
Basf/glenium (suretec)
Sp.Gr.Of Admixture II
Sp.Gr.Of Water
Local
M80
3.15
2.75
2.68
2.80
2.81
2.25
2.22
0
1.2
1.0
Water
Moisture
Absorptio
Content
n
2.68
-2.00
4.20
2.00
1.75
-
Design Stipulations
Charecteristic strength
Standard Deviation
Value of 'T'
Workability
Exposure Condition
MSA
Water Content
80
6
1.65
75-100
MILD
20
162
W/C Ratio (Cementitious )

Air Content
Admix I
Admix II
Cementitious Content
Cement Content
Fly Ash Content
Microsilica Content
G.G.B.S Content
0.25
0.0%
1.5%
0.0%
80%
10%
10%
0%
648
518
65
65
0
648
518
65
65
0
0.25
3.15
2.25
2.22
0
648
Total Cementitious Content
Total Fines (300 Micron Passing)
648
679
Enter the data in the shaded area only :[A] Sieve Analysis Readings(Wts of Retained in Gms.)
IS Sieve
@
Type
40mm
25mm
20mm
12.5mm
10mm
4.75mm
2.36mm
1.18mm
0.6mm
0.3mm
0.15mm
0.075 mm
Pan
0.8
0.1
0.1
0
2.52
0.225
0.222
0
CA II 20mm
CAI 10mm
Crushed
Crushed
sand
Crushed
Crushed
0
0
0
0
726
4216
58
0
0
0
0
0
0
0
0
0
884
4022
94
0
0
0
0
0
0
Crushed
Sand
Uncrushed
0
0
0
0
0
0
0
36
274
252
92
118
88
42
98
0
0
25
272
192
218
108
130
42
16
22
2.97
Please enter wts. retained on various sieves from sieve analyses.

IS Sieve
@
Type
40mm
25mm
20mm
12.5mm
10mm
4.75mm
2.36mm
1.18mm
0.6mm
0.3mm
0.15mm
0.075 mm
Pan
CA II 20mm
CAI 10mm
Crushed
Crushed
sand
Crushed
Crushed
Sand
Crushed
CA II 20mm
Uncrushed
0
0
0
0
0
0
0
0
0.00
0.00
726
4216
58
0
0
0
0
0
0
0
0
0
0
884
4022
94
0
0
0
0
0
0
0
0
0
36
274
252
92
118
88
42
98
0
0
25
272
192
218
108
130
42
16
22
14.52
84.32
1.16
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
5000
5000
1000
1025
100
CAI 10mm
Crushed Crushed CA II sand

Sand
20mm
CAI 10mm
Crushed Crushed
sand Sand
CA II 20mm
0.00
0.00
0.00
0.00
0.00
0.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
0.00
0.00
0.00
0.00
17.68
80.44
1.88
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
3.60
27.40
25.20
9.20
11.80
8.80
4.20
9.80
0.00
0.00
2.44
26.54
18.73
21.27
10.54
12.68
4.10
1.56
2.15
85.48
1.16
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
100.00
100.00
82.32
1.88
0.00
0.00
0.00
0.00
0.00
0.00
0.00
100.00
100.00
100.00
96.40
69.00
43.80
34.60
22.80
14.00
9.80
0.00
100.00
100.00
97.56
71.02
52.29
31.02
20.49
7.80
3.71
2.15
0.00
14.52
98.84
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100
100
100
8.13
CAI 10mm
Crushed Crushed
sand Sand
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
17.68
98.12
100.00
100.00
100.00
100.00
100.00
100.00
0.00
0.00
0.00
3.60
31.00
56.20
65.40
77.20
86.00
90.20
0.00
0.00
2.44
28.98
47.71
68.98
79.51
92.20
96.29
97.85
6.16
3.19
4.16
CONCRETE MIX DESIGN REPORT

Reference
QA/QC /DESIGN/04
Client:
Project
Trial Mix
Nathani
Date:
2/26/2016
Combined Grading As Per IS:383 & ASTM C33 Limits

Sieve
Size
FA- I
FA- II
CA-I
CA-II
0.0
41.0
59.0
0.0
%
100
As per IS:383 As Per ASTM Limits

Combine
Gradation
Min.
Max.
Min.
Max.
Percentage of passing
100.00
100.00
100.00
100.00
100
100
100
100
100
25mm
100.00
100.00
100.00
100.00
100
100
100
20mm
100.00
100.00
100.00
85.48
100
95
100
92
100
12.5mm
10mm
100.00
100.00
100.00
100.00
1.16
88
96.40
82.32
1.88
0.00
0.00
65
97.56
71.02
4.75mm
30
50
55
35
80
55
2.36mm
69.00
52.29
0.00
0.00
100
89
30
21
23
40
1.18mm
43.80
31.02
0.00
0.00
13
16
30
0.6mm
34.60
20.49
0.00
0.00
10
35
10
20
0.3mm
22.80
7.80
0.00
0.00
12
0.15mm
14.00
3.71
0.00
0.00
3
2
9.80
2.15
0.00
0.00
Pe rce nt Pas s ing
0.075mm
Com bine d grading Curve (FA:CA) as pe r IS:383
100
Percent Passing
40mm
Com bined grading Curve (FA:CA) as pe r ASTM C33
100
80
80
60
60
40
40
20
20
0
0.10
0
1.00
10.00
,m m
minimum Sie ve Size
maximum
100.00
ac tual
0.1
1
minimium Sie ve sactual
ize , m m
10
100
maximum

Reference
QA/QC /DESIGN/04
Client:
Project
Date
2/26/2016
Trial Mix
Nathani
Grade Of Concrete
:fm = fck + t x s
A]
Adopting
w/c
fm =
=
80 + 1.65 X
0.25
89.9
N/mm2
0.25
162
Kg
1] WATER
648
2) Cement
518
Kg
3) Fly Ash
65
Kg
65
Kg
Kg
4) Microsilica
5) G.G.B.S
Mix Calculations:Calculations for the Mix Design ( As per IS:10262)

1. V = {W+(C/Sc) + 1/p*Fa/Sfa} * 1/1000. &
2. V = {W+(C/Sc) + (1/1-p) * (Ca/Sca)} * 1/1000.
Where,
V = absolute volume of fresh concrete, which is equal to gross volume (m3)minus entrapped air.
W = Mass of water (Kg) per m3 of Concrete.
C = Mass of cement (Kg) per m3 of concrete.
Sc = Specific gravity of cement.
P = Ratio of fine aggregate to total aggregate by absolute volume.
Fa, Ca = Total masses of fine aggregate & Coarse aggregates (kg) per m3 of cocnrete respectively
Sfa, Sca = Specific gravitities of saturated surface dry of fine aggregate & coarse aggregates (kg)
per m3 of concrete respectively.
2]
F.A.I
1000
= 162
kg
1000
= 162
681
kg
1000
= 162
i.e. CA-I =
1024
kg
C.A.-II
1000
= 162
kg
i.e. FA-I =
3]
F.A.2
i.e. FA-II =
4]
5]
C.A.-I
i.e. CA-II =
648
2.97
648
2.97
648
2.97
648
2.97
FA-I
0
2.75
FA-II
41
2.68
CA-I
59
2.80
CA-II
0
2.81
Summary:Mix In S.S.D Condition
Correction
E.M.C
Correcte
Batch Qty.
d Qty.
CONTENT
For 1M3
Cement
Fly Ash
518
65
518
65
19.18
2.40
Microsilica
G.G.B.S
Natural Sand
65
0
0
-3.5
0.00
65
0
0.00
2.40
0.00
0.00
Crushed Sand
CA-II (20mm)
681
0
5.5
0
37.44
0.00
643.37
0.00
25.19
0.00
CA-I (10mm)
1024
2.1
21.50
1002.08
37.87
Free Water
162
58.94
220.94
5.99
Admix -I
Admix -II
9.72
0.00
9.72
0
0.360
0.00
#VALUE!
29.51
21.6
25.88
0
Note:-
Water Absorption (+)

Moisture Content (-)
Observations:-
a) Workability of concrete in terms of slump,

Initial Slump
Collapse
After 30 Mins.
Collapse
After 60 Mins.
After 90 Mins.
180mm
160mm
After 120 Mins.

After 150 Mins.
After 180 Mins.
135mm
120mm
80mm
After 210 Mins.

After 240 Mins.
b) Compressive strength, N/mm2
3 days
7 days
28 days
26.53
Avg.

Reference
Client
Project
QA/QC /DESIGN/04
Trial Mix
Nathani
Date:
Design Stipulation
Grade of concrete
2/26/2016
Code Reffered
M80
Characteristic strength at 28 days, N/mm2
80
Standard deviation, N/mm

Value Of 't'
Target mean strength, at 28 dyas, N/mm2
Workability in tems of slump, in mm
Exposure Condition
Minimum cement content, Kg/Cum
Maximum water binder ratio
5.0
1.65
88
75-100
MILD
360
0.4
Nominal maximum size of aggregate, mm
20
Data on ingredients:-
Source
Sp.Gr
As Per IS:456:2000
As Per IS:456:2000
As Per IS:456:2000
Water
Mix design Qty,
absorption,
Kg/Cum
%
53 Gr UTCL
Cement
3.15
Blending Material I, ggbs
0.00
Blending Material II, Flyash
Dirk
2.25
Blending Material III, Silicafume
Corniche
2.22
Fine aggregates, Natural
Vaitarna
2.75
Fine aggregates, Crushed
Turbhe
2.68
Coarse Aggregates I
Turbhe
2.80
Coarse Aggregates II
Turbhe
2.81
Water
Local
1.0
Admixture, I ,
Basf/glenium (suretec)1.20
Admixture, II ,
-
518
0
65
65
0
681
1024
0
162
10
0
2.68
4.20
2.00
1.75
Ratio
IS sieve
size, mm
40mm
25
20
12.5
10
4.75
2.36
1.18
0.6
0.3
0.15
F.M
0
FA I
100
100
100
100
100
96
69
44
35
23
14
3.19
41
FA II
Percent
100
100
100
100
98
71
52
31
20
8
4
4.16
59
CAI
Passing
100
100
100
100
82
2
0
0
0
0
0
0
CAII
100
100
85
1
0
0
0
0
0
0
0
Pe rce nt Pas s ing
Particle size distribution of fine and coarse aggregates
Com bine d grading Curve (FA:CA) as pe r IS:383
100
80
60
40
20
0
0.10
1.00
minimum
10.00
maximum
Sie ve Size ,m m
100.00
ac tual
2/26/2016
e Reffered
r IS:456:2000
r IS:456:2000
r IS:456:2000
Mix design Qty,

Kg/Cum
518
0
65
65
0
681
1024
0
162
10
0
urve (FA:CA) as pe r IS:383
10.00
mum
mm
100.00
ac tual

Reference
Client
Project
QA/QC /DESIGN/04
Trial Mix
Nathani
IS Sieve
CA II 20mm
Date
2/26/2016
GRADATION OF AGGREGATES
IS:383
CAI IS:383
Crushed
specificatio
specificatio
Single-sized
10mm Single-sized
sand
n
n
Crushed
Crushed
Crushed
Type
IS:383
specificatio
Zone I
n
Crushed
Sand
Uncrushed
IS:383
specifica
Zone II
tion
Percentage Passing I.S.Sieve
40mm
25mm
20mm
12.5mm
10mm
4.75mm
2.36mm
100.0
100.0
85.5
1.2
0.0
0.0
0.0
1.18mm
0.6mm
0.3mm
0.0
0.0
0.0
0.15mm
0.075 mm
F. M.
100
100
85 - 100
0 - 20
0-5
100.0
100.0
100.0
100.0
82.3
1.9
0.0
100
100
100
85 - 100
0 - 20
0-5
100.0
100.0
100.0
100.0
100.0
96.4
69.0
100
100
100
100
100
90 - 100
60 - 95
100.0
100.0
100.0
100.0
97.6
71.0
52.3
100
100
100
100
100
90 - 100
75 - 100
0.0
0.0
0.0
43.8
34.6
22.8
30 - 70
15 - 34
5 - 20
31.0
20.5
7.8
55 - 90
35 - 59
8 - 30
0.0
0.0
14.0
0 - 10
3.7
0 - 10
0.0
0.0
9.8
2.1
8.13
6.16
3.19
4.16
2.68
4.2
Other test results

Specific Gravity
Water Absorption
Silt Content
Silt By WT.
Crushing Value
Impact Value
Flakiness Index
2.81
1.75
2.8
2.00
2.75
2.68
-----
-----
0
---
Elongation Index
3.0 % By WT
For Uncrushed
0
---
15% for
Crushed agg.
Sieve Analysis report

100.0
80.0
CA II-20 mm
60.0
CA I -10 mm
River Sand
40.0
Crushed Sand
20.0
0.0
40mm
25mm
20mm
12.5mm
10mm
4.75mm
2.36mm
1.18mm
0.6mm
0.3mm
0.15mm
0.075 mm
Verified by :
Prepared by QA/QC Dept 02/26/2016
Page 17
Percent passing
Reference
Client
Project
QA/QC /DESIGN/04
Trial Mix
Nathani
Date:
Combined gradation curve as per ASTM C33

100
80
60
40
20
0
0.1
10
SieveLower
size,Limits
mm
Upper limits
100
Actuals
Sieve analysis and combined grading of aggregates

Blending
,%
Sieve
size,
mm
40
25
20
12.5
10
4.75
2.36
1.18
0.6
0.3
0.15
41
59
FA I
FA II
CAI
CAII
100.00
100.00
100.00
100.00
100.00
96.40
69.00
43.80
34.60
22.80
14.00
100.00
100.00
100.00
100.00
97.56
71.02
52.29
31.02
20.49
7.80
3.71
100.00
100.00
100.00
100.00
82.32
1.88
0.00
0.00
0.00
0.00
0.00
100.00
100.00
85.48
1.16
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Upper limit
Lower limit
100
100
100
88
80
55
40
30
20
12
6
100
100
92
65
55
35
23
16
10
4
0
Mix Proportion in S.S.D Condition

% of
NS:CS:CAI:C
AII
Qty, Kg/m3
Ratio by
weight
518
65
1.00
0.13
80%
10%
65
0
0.13
0.00
10%
0%
0
681
0.00
1.31
0.0
41.0
39.94
0
1024
0.00
1.97
59.0
0.0
60.06
0.25
Admixture, II ,
162
9.72
0
Density of fresh concrete
2524
Kg/Cum
Ingredients
Cement
Blending Material I, Fly Ash
Blending Material II, Silica Fume
Blending Material III, G.G.B.S
Fine aggregates, Natural
Fine aggregates, Crushed
Coarse Aggregates II
Coarse Aggregates I
Water
Admixture, I ,
Water to Cement Ratio

Water to Binder Ratio
Aggregate Binder ratio by weight
Ratio
0.313
0.25
2.63
EPORT
2/26/2016
M C33
10
100
Actuals
of aggregates
Actual
100
100
100
100
89
30
21
13
8
3
2
dition
% Individual
0
100
0
100
0.313
0.25
2.63
M-95
C
F
M
FA1
FA2
CA1
CA2
W
AD (PC)
AD (VMA)
537
88
49
676
1041
167
3.7
1

M80 Mix Design Report

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Client Name

W/C Ratio (Cementitious )

Please enter wts. retained on various sieves from sieve analyses.

Crushed Crushed CA II sand

CONCRETE MIX DESIGN REPORT

Combined Grading As Per IS:383 & ASTM C33 Limits

As per IS:383 As Per ASTM Limits

Pe rce nt Pas s ing

Com bine d grading Curve (FA:CA) as pe r IS:383

Com bined grading Curve (FA:CA) as pe r ASTM C33

CONCRETE MIX DESIGN REPORT

Mix Calculations:Calculations for the Mix Design ( As per IS:10262)

Summary:Mix In S.S.D Condition

Water Absorption (+)

a) Workability of concrete in terms of slump,

After 120 Mins.

After 210 Mins.

CONCRETE MIX DESIGN REPORT

Characteristic strength at 28 days, N/mm2

Standard deviation, N/mm

Nominal maximum size of aggregate, mm

Pe rce nt Pas s ing

Particle size distribution of fine and coarse aggregates

Com bine d grading Curve (FA:CA) as pe r IS:383

Mix design Qty,

urve (FA:CA) as pe r IS:383

CONCRETE MIX DESIGN REPORT

Percentage Passing I.S.Sieve

Other test results

Sieve Analysis report

Prepared by QA/QC Dept 02/26/2016

CONCRETE MIX DESIGN REPORT

Combined gradation curve as per ASTM C33

Sieve analysis and combined grading of aggregates

Mix Proportion in S.S.D Condition

Density of fresh concrete

Water to Cement Ratio

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