EELUM JHELUM

, NESPAK,

CONSULTANTS
Noel

AL~ b<

Malik House, Lower Chatter

Muzaffarabad

Date:

01 April 2011

Our ref:
Your ref:

PO-6295
GZBZJ-NJC-1925

Authorized Project Manager

CGGC-CMEC Consortium
(Office at Site C3) , Chattar Kalas,
Muzaffa rabad

Tel : (+92) 58224 33653

Fax: (+92) 58224 32978
e-mail: nje@njprojeet.eom

DELIVERY: BY HAND

ATTENTION: MR DENG YINQI

NEELUM JHELUM HYDRO-ELECTRIC PROJECT
E1: 525KV XLPE CABLE, SWITCHYARD LAYOUT AND E&M EQUIPMENT LAYOUT
Dear Sir
Vide your above mentioned letter, you had submitted some submittals. Our comments regarding each
submittal are as stated below:
1)

525kV XLPE Cable

The submittal which includes Manufacturer's Data Sheet as well as calculation has been reviewed
by NJC and is returned with the stamp "Returned for Corrections". Please incorporate our comments
and resubmit at an early date for our review.

2)

525kV Switchyard
Your drawing titled "overall layout of 525kV Switchyard (1/3)" has been reviewed by NJC and is
returned with the stamp "Approved Except as Noted". Please incorporate our comments and
resubmit at an early date for our review.

3)

E&M Equipment Layout, Drg. No. C3-C-5046

Your drawing titled "E&M Equipment Layout (Transformer Cavern Cable gallery, Floor EI. + 611.30
m)" has been reviewed by NJC and is returned with the stamp "Approved Except as Noted". Please
incorporate our comments and resubmit at an early date for our review.

4)

E&M Equipment Layout, Drg. No. C3-C-5037

Your drawing titled "E&M Equipment Layout Section M-M" has been reviewed by NJC and is
returned with the stamp "Approved Except as Noted". Please incorporate our comments and
resubmit at an early date for our review.

Further your attention is drawn to ANNEX - 1 wherein a column "Response by Contractor" is provided .

You are required to fill the said column and return ANNEX - 1 to us.

Yours faithfully

for

N :~ONSUL:TS

1j CHRISTIAAN F GROSSKOPF, IntPE

.JIi"roject Manager
Enel:

As stated above

Filing
Owner
Printed

130. 560
Neelum Jhelum ConSUltants
1 Apnl2011

Status

Filla I

Distribution :

Addressee
CEO{NJHPC); PO
Electncal

File
Doc ref: PO 6295 E1 525kV XLPE Cable - Switchyard Layout

.l

ANNEX'- I
.,

NEELUM JHELUM HYDROELECTRIC POWER PROJECT: REVIEW OF CONTRACTOR'S SUBMISSIONS

DOCUMENT TITLE+REFERENCE No:

Details of 525kV XLPE Cables ( Ref: GZBZJ-NJC-1925 dated 04 March 2011)

REVIEW COMMENTS BY NJC

First review Second review
Date rec'd
04.03.11
Reviewed by:
M.I.A
Date:
25.03.11
Checked by:
RM
Date:

** A
= APPROVED
AEN APPROVED EXCEPT AS NOTED
RFC = RETURNED FOR CORRECTION

31.03.11

As noted in
the table
below under
Conclusion**:
Column "Page
or Document
No."
i

Comment No.

Page or
Drawing No.

Covering

Letter
(Status: RFC)

KSH-2006-8
03 (Page 4/6)
(Status: RFC)

Clause/Para. No.

Comment by NJC

Response
by Contractor

Further
comment by NJC

1) Per Contract Document Volume - 2(0), Part 0, Chapter 5, clause 5.1,

submit list of purchasers to whom 525kV XLPE cable had been sold by
MIS SUDKA8EL. Also provide letters on their letter Head forms from
above said purchasers wherein it should be stated that the cable is
working without any problems. In this regard the letters of the Purchasers
should indicate the following:
General

Under heading
"Type"

- Year of commissioning of 525kV cable and since how long it is in

operation.
- Operating and rated voltage of the cable
- Conductor area, current rating and normal current loading
- Description of cable routing and environmental conditions
1- List of any problem encountered after the cables were commissioned
and explanation of how these problems have been solved.
Provide photo copies of Type Test Reports as well as Routine Test
Reports which have been conducted on a similar 525kV XLPE cable
(having copper conductors) as well as Terminal Equipment issued from
some laboratory which is acceptable to the Client [i.e. KEMA Laboratory
Holland, CESI Italy, CRIEPI Lab Japan, KERI Lab South Korea].
---

i'l

Comment No.

Page or
Drawing No.

Clause/Para. No.

KSH-2006-B03 (Page 4/6)

(Status: RFC)

Under heading
"Type"

Provide Manufacturer's Literature (i.e. catalog or catalog-cuts) regarding

525kV XLPE cable, cable terminal equipment (Le. cable termination) and
cable joints as well as clamps, spacers and terminal supporting
structures.

KSH-2006-B03 (Page 4/6)

(Status: RFC)

Under heading
"Type"

Attached is the blank formal proforma which you were required to fill {but
earlier you had not provided) while you had supplied "Form of Tender and
Appendices, Part 0, Appendix I to Tender". Please fill it now and submit
for our review

KSH-2006-B03 (Page 4/6)

(Status: RFC)

Under heading
"Cable
Construction"

It is a general practice that XLPE cables having stress levels above

6.5kV/mm are protected by metal sheath. Since stress for your cable is
far more (i.e. 15.2kV/mm), please provide a XLPE cable having metal
sheath (for instance, aluminum sheath or corrugated aluminum sheath).

KSH-2006-B03 (Page 4/6)

(Status: RFC)

Under heading
"Cable
Construction"

As per Contract Document Volume 2{D) Chapter 3, clause 3.8.1 the

material of the cable shall be copper. So provide copper cable.

KSH-2006-B03 (Page 4/6)

(Status: RFC)

Under heading
"Cable
Construction"

In line No 12. You have indicated that professional Single Bend is 1.9
meter. Please note that minimum bending radius shall be 20 times outer
diameter of the cable. Hence 1.9 meter is not acceptable

Comment by NJC

KSH-2006-B03 (Page 4/6)

(Status: RFC)

Under heading
"Cable
Construction"

Regarding Minimum Bending radius of cable, the following information

should be provided:
a) Minimum Bending radius when laid direct in a trench.
b) Minimum Bending radius when laid in ducts.
c) Minimum Bending radius when laid in air.
d) Minimum Bending radius during installation.
e) Minimum Bending radius at terminations.

KSH-2006-B03 (Page 4/6)

(Status: RFC)

Under heading
"Cable
Construction"

The length of 525kV cable per phase per circuit is approximately 700
meters. Please inform whether a single drum will contain the above
mentioned 700 meter long cable.

10

KSH-2006-B03 (Page 4/6)

(Status: RFC)

Under heading
"Laying in air"

Please intimate as to how the metallic screen of the cable will be

grounded. That is, whether or not it will be single point grounding.

Response
by Contractor

Further
comment by NJC

I)

Comment No.

Page or
Drawing No.

Clause/Para. No.

11

KSH-2006-8
03 (Page 4/6)
(Status: RFC)

Under heading
"Laying in air"

You have indicated that the ambient temperature is 30C which is

incorrect since in above mentioned Contract Document, Part C, chapter
3, clause 3.9.2 the ambient temperature is 37 DC.

Under heading
"Laying in air"

You have indicated a value of 0 W/m2 for solar radiation. Please submit a
drawing showing how, in the 525kV switchyard, cable is connected to
525kV bushing (which is resting on a steel structure). That is, please
inform if in this area the cable is enclosed in a flexible conduit. Also
provide a drawing showing the route of the cable from the 525kV cable
gal/ery upto above said bushing. In case even 600 mm of cable is
exposed to solar radiation near above said bushing then as per standards
a value of 1200 W/m2 for the solar radiation shall be taken into account.

Comment by NJC

12

KSH-2006-8
03 (Page 4/6)
(Status: RFC)

13

KSH-2006-8
03 (Page 4/6)
(Status: RFC)

Please confirm that the outer PE jacket of the cable will withstand a test
Under heading
voltage of 1OkV for a duration of 1 minute if this test voltage is applied
"Electrical Data"
between copper screen and the PE jacket.

14

KSH-2006-8
03 (Page 4/6)
(Status: RFC)

Under heading Please inform as to what is the maximum induced voltage (volts) on cable
"Electrical Data" screen under fault conditions

Response
by Contractor

Further
comment by NJC

15

KSH-2006-8
03 (Page 4/6)
(Status: RFC)

16

KSH-2006-8
03 (Page 4/6)
(Status: RFC)

Per clause 5.3.1 of the above mentioned Contract Document, the

fol/owing information should be provided (which is missing in your
Under heading submittal).
"Electrical Data" a) Switching impulse withstand voltage
b) Lightning impulse withstand voltage
c) Maximum allowable continuous conductor temperature
Please also provide the following technical data of the cable:
a) Maximum dielectric loss angle of charging VA of cable at nominal
frequency and conductor temperature of 20 DC at:
(i) 50 % rated voltage ------------------------ tan --------
Under heading
(ii) 200 % rated voltage ---------------------- tan --------
"Electrical Data"
b) Maximum dielectric loss angle of charging VA of cable when laid direct
in ground at nominal voltage and frequency at:
(i) Conductor temperature of 20C ------------------- tan --------
(ii) Maximum conductor temperature (Le. 85C) -------- tan ------

Page or
Drawing No.

Response
by Contractor

Clause/Para. No.

Comment by NJC

17

Calculation for
525kV XLPE
Cable
(Status:RFC)

General

Please refer to Contract Drawing No. 4421 titled "Transformer Hall cross-

section, Typical". Please indicate by calculation the Ampacity of the cable

if the single core cables are laid in the trefoil formation in an enclosed

trench as shown in the above said drawing and ambient temperature is

37 'lC. Apply all applicable derating factors. This calculation should be

applicable for the entire route of the cable from the step-up Transformer

upto the 525kV bushing in the 525kV outdoor switchyard.

18

Calculation for
525kV XLPE
Cable
(Status:RFC)

Clause 1

Please also indicate the length of the cable and it should be fully in
accordance with above mentioned Contract Document, Part 0, Chapter 5,
Clause 5.1.

19

Calculation for
525kV XLPE
Cable
(Status:RFC)

Clause 2

Please also indicate revision number and Publication Year of IEC

Standards as well as clause number. For example IEC 60287-1-1 (2006).
Further, the revision number of IEC Standards shall be as per Contract
Document Volume - 2(0), Part C, Chapter 3\ Clause 3.3. Your quoted
standard GB-50217-2006 is not acceptable.

20

Calculation for
525kVXLPE
Cable
(Status:RFC)

Comment No.

Clause 3.1

21

Calculation for
525kVXLPE
Cable
(Status:RFC)

Clause 3.2

22

Calculation for
525kV XLPE
Cable
(Status:RFC)

Clause 3.2

Since as per Contract Document Volume - 2(0), Part C, Chapter 3,

clause 3.8.1, cable shall have copper conductors, your calculations
pertaining to cables having Aluminum Conductors are not acceptable.
Please provide calculations for cables having copper conductors.
Please get calculations regarding "current capacity of the cable" carried
out by MIS SUDKABEL and they should give the calculations on their
letter-head form. In this regard please you provide them the various input
data which is specifically applicable to the route of 525kV cable for
Neelum Jhelum Project. It should be noted that some part of the cable is
in the indoor but is in the air, while some part of it is in outdoor and is in
the air. Also some part of the cable is lying in the underground trench,
while some part of it (in the cable gallery) is in the covered trench which is
filled with sand. The above said calculation should reflect all these
aspects.
You have indicated a formulae for current carrying capacity but this is
different from the formulae given in clause 1.4.1.1 of IEC 60287-1-1 (2006
Edition). Further, as stated in (4) above, if some part of the cable is
exposed to solar radiation, then relevant formulas given in IEC Standards
should be used.
__ __ _ . _
~

.....-

.--

.........-

. - -..... -..

-.-~-

..- . - . - . - . - ......... _.

......._.. _.

........_..

Further
comment by NJC

'.
II

Comment No.

Page or
Drawing No.

Response
by Contractor

Comment by NJC

Clause/Para. No.

23

DWG. C3-C
5046 Rev.O
(Status: AEN)

1. SHOW CABLE LADDERS WITH OPENINGS IN THE FLOOR, MAIN

CABLE TRAYS AND BRANCH CABLE TRAYS UP TO THE
EQUIPMENT AND PROVIDE SECTION VIEWS. ALSO CONFIRM THAT
THESE DO NOT INTERFERE WITH PIPES AND DUCTS OF
MECHANICAL EQUIPMENT SHOWN ON SAME DRAWING. ALSO
P"ROVIDE ESTIMATED SIZES & NOS. OF EACH TYPE OF CABLE TO
JUSTIFY ADEQUACY OF CABLE TRAY (PROVIDE THIS
INFORMATION FOR POWER, CONTROL AND ANNUNCIATION
CABLES)

24

DWG. C3-C
5046 Rev.O
(Status: AEN)

2. USE THE LATEST LAYOUTS PROVIDED BY NJC FOR YOUR NEXT

REVISED SUBMITTAL.

25

DWG. C3-C
5046 Rev.O
(Status: AEN)

3. SHOW LIST OF RELATED REFERENCE DRAWING NOS.

26

DWG. C3-C
5046 Rev.O
(Status: AEN)

4. GIVE SCALE OF THE DRAWING IN FIGURES AND INDICATE THE

PAPER SIZE.

Further
comment by NJC

J
.

27

DWG. C3-C
5046 Rev.O
(Status: AEN)

5. PROVIDE DRAWING IN AUTOCAD FORMAT FOR OUR WORKING

WITH EXACT DIMENSIONS.

28

DWG. C3-C
5046 Rev.O
(Status: AEN)

THESE COMMENTS HAVE BEEN SUPERSEDED BY YOUR LATEST

SUBMITTAL GZBZJ-NJC-1497 DATED 24.03.2011 WHICH IS
PRESENTLY UNDER OUR REVIEW.

29

DWG. C3-C
5046 Rev.O
(Status: AEN)

SHOW NECESSARY USUAL STEEL BRIDGES OVER THE CABLE

TRENCHES(SINCE THESE ARE PARTLY ABOVE FLOOR LEVEL) FOR
WORKERS TO CROSS (TYPICAL COMMENT)

30

DWG. C3-C
5046 Rev.O
(Status: AEN)

THE GIS EQUIPMENT SHOULD NOT BE MOVED OVER THE 525 KV

CABLES TO AVOID ANY MISHAP. IN LIGHT OF THIS CONFIRM AND
GIVE PURPOSE OF THE CENTRAL HATCH.

31

DWG. C3-C
5046 Rev.O
(Status: AEN)

SHOW THE CABLES IN TENCHES IN TREFOIL FORMATION AS PER

CONTRACT DRAWING NO.4421

3i

DWG. C3-C
5046 Rev.O
(Status: AEN)

STAIRS AT THE LEFT SIDE OF TRANFORMER CAVERN SHALL BE

MOVED ON THE DOWNSTREAM SIDE.
,

Comment No.

Page or
Drawing No.

33

DWG. C3-C
5046 Rev.O
(Status: AEN)

INDICATE CLEARLY CONTROL CUBICLE IS FOR WHICH

EQUIPMENT. (TYPICAL COMMENT)

34

DWG. C3-C
5046 Rev.O
(Status: AEN)

THE BENDING RADIUS OF 525KV CABLE SHALL BE ATLEAST

TWENTY (20) TIMES OF OUTER DIAMETER OF THE CABLE. PLEASE
CONFIRM BENDING RADIUS AS ABOVE.

35

DWG. C3-C
5046 Rev.O
(Status: AEN)

MAKE THE STAIRS LOCATION ON DRAWING C3-C-5006 SIMILAR TO

AS SHOWN IN THIS DRAWING.

36

DWG. C3-C
5046 Rev.O
(Status: AEN)

INDICATE TYPE OF INSULATION (for example SF6)

37

DWG. C3-C
5046 Rev.O
(Status: AEN)

SHOW THE CABLES IN SAND FILLED TENCHES IN TREFOIL

FORMATION AS PER CONTRACT DRAWING NO.4421

38

DWG. C3-C
5046 Rev.O
(Status: AEN)

39

DWG. C3-C
5046 Rev.O
(Status: AEN)

40

DWG. C3-C
5046 Rev.O
(Status: AE N)

NOTE THAT "(3) POWER TRANSFORMER BUSHING WITH ISOLATING

LINK" IS APPEARING IN DRAWING # C3-C-5037

41

DWG. C3-C
5046 Rev.O
(Status: AEN)

COMPLETE THE TITLE BLOCK AND GIVE INITIALS FOR EXAMPLE

"C.D.A"

42

DWG. C3-C
5046 Rev.O
(Status: AEN)

DULY FILL REVISION BLOCK

43

DWG. C3-C
5046 Rev.O
(Status: AEN)

GIVE REFERENCE TENDER DREAWING NO.S

44

DWG. C3-C
5037 Rev.3
(Status: AEN)

1. PROVIDE LIST OF ALL PANELS/CUBICLES SHOWING LENGTH,

BREADTH AND HEIGHT. IDENTIFY EACH PANEL SHOWN IN THE
PLAN.

Clause/Para. No.

Response
by Contractor

Comment by NJC

REFER TO SECTION H-H. PROVIDE ESTIMATED SIZES & NOS. OF

EACH TYPE OF CABLE TO JUSTIFY ADEQUACY OF CABLE TRAY
(PROVIDE THIS INFORMATION FOR POWER, CONTROL AND
ANNUNCIATION CABLES)
REFER TO SECTION H-H. AS PER TENDER DRAWING NO. 4154 AND
NJC DRAWING NO. C3-C-4710, THE CABLE TRAYS ALSO SUPPORTS
3-PHASE 11 KV CABLE AND THE LUMINARIES. INDICATE THESE
HERE.

..

Further
comment by NJC

Comment No.

Page or
Drawing No.

Clause/Para. No.

Comment by NJC

45

DWG. C3-C
5037 Rev.3
(Status: AEN)

2. SHOW CABLE LADDERS WITH OPENINGS IN THE FLOOR, MAIN

CABLE TRAYS AND BRANCH CABLE TRAYS UP TO THE
EQUIPMENT AND PROVIDE SECTION VIEWS. ALSO CONFIRM THAT
THESE DO NOT INTERFERE WITH PIPES AND DUCTS OF
MECHANICAL EQUIPMENT SHOWN ON SAME DRAWING. ALSO
PROVIDE ESTIMATED SIZES & NOS. OF EACH TYPE OF CABLE TO
JUSTIFY ADEQUACY OF CABLE TRAY (PROVIDE THIS
INFORMATION FOR POWER, CONTROL AND ANNUNCIATION
CABLES).

46

DWG. C3-C
5037 Rev.3
(Status: AEN)

(COMMENT NO. NOT USED)

47

DWG. C3-C
5037 Rev.3
(Status: AEN)

3. USE THE LATEST LAYOUTS PROVIDED BY NJC FOR THE NEXT

SUBMITTAL.

48

DWG. C3-C
5037 Rev.3
(Status: AEN)

4. SHOW LIST OF RELATED REFERENCE DRAWING NOS ON THIS

DRAWING.

49

DWG. C3-C
5037 Rev.3
(Status: AEN)

5. SHOW CTS INCLUDED IN EXCITATION AND HV MAIN SERVICE

TRANSFORMERS AS PER OUR MAIN SINGLE LINE DIAGRAM NO.C3
E-9051.

50

DWG. C3-C
5037 Rev.3
(Status: AEN)

6. ALSO SHOW THE ELECTRICAL PANEL ALONG WALL SIDES (I.E.

LIGHTING AND SMALL POWER BOARD WHICH ARE INSTALLED ON
WALLS OR FLOOR.).

51

DWG. C3-C
5037 Rev.3
(Status: AEN)

7. THE DRAWINGS NO. C3-E-9051 AND NO. C3-C-5006 SHOULD BE

CROSS REFERENCED FOR CONSISTENCY.

52

DWG. C3-C
5037 Rev.3
(Status: AEN)

8. MINIMUM VERTICAL CLEAR SPACE BETWEEN FINISHED FLOOR

LEVEL AND CABLE TRAYS SHALL BE 1982 mm. OR THE MAXIMMUM
HEIGHT OF ANY EQUIPMENT TO BE PLACED OR TRANSPORTED
FROM BELOW IT (WHICH EVER IS HIGHER).

53

DWG. C3-C
5037 Rev.3
(Status: AEN)

9. SUBMIT THE LAYOUT DRAWING TO ASSESS THE SPACE

REQUIREMENT.

54

DWG. C3-C
5037 Rev.3
(Status: AEN)

10. GIVE SCALE OF THE DRAWING IN FIGURES AND INDICATE THE

PAPER SIZE.

Response
by Contractor

Further
comment by NJC

Comment No.

Page or
Drawing No.

55

DWG. C3-C
5037 Rev.3
(Status: AEN)

11. PROVIDE DRAWING IN AUTOCAD FORMAT FOR OUR WORKING

WITH EXACT DIMENSIONS.

56

DWG. C3-C
5037 Rev.3
(Status: AEN)

SHOW LIGHTING FIXTURES FOR HIGH BAY HID LIGHTS [OR IF HID
LIGHTS ARE NOT USED BUT SOME OTHER TYPE IS USED THEN
THE SAME SHOULD BE SHOWN J ON CEILING, TO CONFIRM
PROPER CLEARANCE ABOVE CRANE TROLLY.

57

DWG. C3-C
5037 Rev.3
(Status: AEN)

SHOW LIGHTING FIXTURES AND LIGHTING PANELS ETC IN THE

TRANSFORMER CAVERN. CONFIRM THAT THESE LIGHTS DO NOT
OBSTRUCT THE CRANE MOVEMENT.

58

DWG. C3-C
5037 Rev.3
(Status: AEN)

SHOW MAXIMUM HOOK ELEVATION AND CONFIRM IF THE HEIGHT

IS ADEQUATE.

59

DWG. C3-C
5037 Rev.3
(Status: AEN)

SHOW THE CABLES IN TENCHES IN TREFOIL FORMATION AND IN A

SAND FILLED TRENCH AS PER CONTRACT DRAWING NO.4421.

60

DWG. C3-C
5037 Rev.3
(Status: AEN)

YOU HAVE DRASTICALLY REDUCED THE SIZE OF OILIWATER

COOLER FOR TRANSFORMER. PLEASE CONFIRM AND GIVE
CALCULATIONS TO PROVE ADEQUACY.
CONFIRM IF THE TRANSFORMER SHOWN HAS SERGI SYSTEM
INSTALLED. IF NOT THE SAME SHOULD BE SHOWN.
ALSO SHOW OIL DRAIN-NITROGEN SET{SERGI SYSTEM) AND THE
REQUIRED PIPING FOR SERGI SYSTEM.

61

DWG. C3-C
5037 Rev.3
(Status: AEN)

DESIGNATION NUMBERS FOR GIS ARE NOT SHOWN IN THE

"EQUIPMENT DESGNITION" LIST AND NO. 61S DUPLICATED.

62

DWG. C3-C
5037 Rev.3
(Status: AEN)

SHOW OPEINING IN FLOOR AND GIVE ITS SIZE FOR THE MAIN
TRANSFORMER HV BUSHING.

63

DWG. C3-C
5037 Rev.3
(Status: AEN)

SHOW INTERFACING DETAIL ON A DRAWING (HAVING 1:20 SCALE)

BETWEEN THE TRANSFORMER AND CABLE. AS IT IS SF6 THE SAME
SHOULD BE INDICATED.

64

DWG. C3-C
5037 Rev.3
(Status: AEN)

GIVE A DESIGNATION NUMBER TO THE TRANSFORMER PANEL, OIL

I WATER COOLER, OTHER PANELS AND PIPES SHOWN IN THE
CLOUDED AREA AND GIVE THEIR DESCRIPTION IN THE
"EQUIPMENT DESGNITION" LIST.

Clause/Para. No.

Comment by NJC

Response
by Contractor

Further
comment by NJC

Comment No.

Page or
Drawing No.

65

DWG. C3-C
5037 Rev.3
(Status: AEN)

ALSO GIVE A DETAILED DRAWING ON 1:20 SCALE AND SHOW

TRANSFORMER STANDING ON RAILS TO CONFIRM THERE IS NO

HINDRANCE FROM THE PANEL. SHOW OTHER PANELS, PIPING

AND CABLE TRAYS FOR THIS PURPOSE ALSO.

DWG. C3-C
5037 Rev.3
(Status: AEN)

SHOW ALL PIPE, LIGHT FIXTURES, CABLE TRAYS (HANGING OR

WALL MOUNTED) AND LOCATION FOR VENTILATION DUCTS TO

ASSESS THE ADEQUACY OF SPACE. ALSO SUBMIT ADDTIONAL

DRAWINGS SHOWING PIPES AND LIGHTING FIXTURES AS WELL AS

CABLE TRAYS AND VENTILATION DUCTS ALL IN ONE DRAWING SO

THAT IT CAN BE CONFIRMED THAT THESE ITEMS ARE NOT

INTERFERING WITH ONE ANOTHER.

67

DWG. C3-C
5037 Rev.3
(Status: AEN)

VIDE YOUR SUBMITTAL GZBZJ-NJC-1997 DATED 24.03.11 YOU HAVE

SHOWN SECTION VIEW OF CABLE TRENCH WITH ONLY 220mm

CLEAR SPACE FOR A PERSON TO STAND AND WORK INSIDE THE

TRENCH. THIS IS INADEQUATE AND IT SHOULD BE ATLEAST

750mm. PLEASE INCREASE THE WIDTH OF CABLE TRANCH TO

1OOOMM AND INCREASE THE NO. OF CABLE TRAYS. PLEASE

INFORM HOW MUCH DEPTH WOULD THEN BE REQUIRED. ALSO,AS

PRELIMINARY, GIVE APPROXIMATE NO. AND SIZES OF EACH

CABLE ( I.E. POWER, CONTROL AND ANNUNCIATION CABLE) TO

PROVE ADEQUACY.

68

DWG. C3-C
5037 Rev.3
(Status: AEN)

ON THIS DRAWING IN THE EQUIPMENT DESIGNATION LIST ITEMS #

1 TO 5 ARE NOT INDICATED AND ITEM 6 IS ALLOTED TO TWO

DIFFERENT EQUIPMENTS. PLEASE CORRECT THESE.

69

DWG. C3-C
5037 Rev.3
(Status: AEN)

SINCE THE NEW CONFIGURATION IS 3 PHASE 15.75/11kV MAIN

AUXILIARY POWER TRANSFORMER (MAPT) . THEREFORE, FOR

EASY REMOVAL, PLACE THIS AT THE START OF BUS DUCT TUNNEL

AND USE SF6 TO 16KV CABLE BUSHING AND 16 KV CABLES FOR

HV SIDE CONNECTION AS SHOWN. (CONFIRM IF DOABLE). YOU

MAY SHIFT OTHER EQUIPMENT

70

DWG. C3-C
5037 Rev.3
(Status: AEN)

CHANGE THE LOCATION OF THE EQUIPMENTS AS PER MAIN

SINGLE LINE DIAGRAM C3-E-9051 AS INDICATED.

71

DWG. C3-C
5037 Rev.3
(Status: AEN)

(COMMENT NO. NOT USED)

72

DWG. C3-C
5037 Rev.3
(Status: AEN)

SHOW THE LADDERS (WHICH TYPE IS SUITABLE).

66

--

Clause/Para. No.

Comment by NJC

Response
by Contractor

Further
comment by NJC

Comment No.

Page or
Drawing No.

73

DWG. C3-C
5037 Rev.3
(Status: AEN)

COMPLETE THE TITLE BLOCK AND GIVE INITIALS FOR EXAMPLE

"C.D.A".

74

DWG. C3-C
5037 Rev.3
(Status: AEN)

DULY FILL REVISION BLOCK.

75

DWG. C3-C
5037 Rev.3
(Status: AEN)

GIVE REFERENCE TENDER DREAWING NO. HERE.

76

DWG. C2-E
4005 Rev.-
(Status: AEN)

1. PROVIDE ESTIMATED SIZES & NOS. OF EACH TYPE OF CABLE

(I.E. POWER, CONTROL AND ANNUNCIATION CABLES) TO JUSTIFY
ADEQUACY OF CABLE TRA Y.

77

DWG. C2-E
4005 Rev.-
(Status: AEN)

2. SUBMIT THE SECTION VIEWS WITH OUR COMMENTS

INCORPORATED WHICH WE GAVE VIDE OUR LETTER PO-5037
DATED 5 OCT 2010.

78

DWG. C2-E
4005 Rev.-
(Status: AEN)

3. USE THE LATEST LAYOUTS PROVIDED BY NJC FOR THE NEXT

SUBMITTAL.

79

DWG. C2-E
4005 Rev.-
(Status: AEN)

4. SHOW LIST OF RELATED REFERENCE DRAWING NOS.

80

DWG. C2-E
4005 Rev.-
(Status: AEN)

5. PROVIDE DRAWING IN AUTOCAD FORMAT FOR OUR WORKING

WITH EXACT DIMENSIONS.

81

DWG. C2-E
4005 Rev.-
(Status: AEN)

6. PLEASE SUBMIT AN ADDITIONAL DRAWING SHOWING "AREA

LGHTING" AS WELL AS "ROAD LIGHTING" FOR THE ENTIRE
SWITCHYARD. THE NECESSARY LUX LEVELS SHALL BE IN
ACCORDANCE WITH IEC STANDARDS. FURTHER STREET LIGHT
POLES ETC. WHICH ARE REQUIRED FOR LIGHTING FIXTURES
SHALL BE SHOWN.

82

DWG. C2-E
4005 Rev.-
(Status: AEN)

SHOW THE CABLES IN TENCHES IN TREFOIL FORMATION AS PER

CONTRACT DRAWING NO.4421.

83

DWG. C2-E
4005 Rev.-
(Status: AEN)

SHOW EXPANDED VIEW TO CONFIRM IF BENDING RADIUS (I.E 20

TIMES OUTER DIAMETER) REQUIREMENT. IS FULFILLED FOR 525KV
CABLE.

Response
by Contractor

Comment by NJC

Clause/Para. No.

Further
comment by NJC

t,

Comment No.

Page or
Drawing No.

84

DWG. C2-E
4005 Rev.-
(Status: AEN)

MAKE SIZE OF CABLE TRAY AS 600mm WIDE. OTHERWISE GIVE

COMPLETE CALCULATIONS TO PROVE THAT THESE TRAYS ARE
ADEQUATE FOR ALL CABLES ( I.E. POWER, CONTROL AND
ANNUNCIATION CABLES)

85

DWG. C2-E
4005 Rev.-
(Status: AEN)

MAKE SECTION MARKS (FOR e.g. E-E) BOLD AND PROMINENT

86

DWG. C2-E
4005 Rev.-
(Status: AEN)

FOR THE OVERHEAD GROUND WIRE, SHOW THE ELEVATION OF

THE LOWEST POINT OF THE SAG AT 80C TEMPERATURE (I.E 40C
AMBIENT + TAKING INTO ACCOUNT SOLAR RADIATION OF 1200 W /
m2) PROVIDE SECTIONAL VIEW DRAWING WHICH SHOULD SHOW
THE SAG AT 80C TEMPERATURE(TYPICAL COMMENT)

87

DWG. C2-E
4005 Rev.-
(Status: AEN)

WE HAVE ALREADY SENT YOU OUR COMMENTS REGARDING

"LIGHTNING PROTECTION OF SWITCHYARD AREA" VIDE OUR
LETTER PO-5037 DATED 5 OCTOBER 2010 REGARDING LIGHTNING
PROTECTION OF SWITCHYARD AREA. PLEASE INCORPORATE
THOSE IN THIS LAYOUT DRAWING.FOR MORE DETAIL, PLEASE
PROVIDE SECTIONAL VIEW TO CONFIRM THAT NECESSARY
PROTECTION IS PROVIDED.

88

DWG. C2-E
4005 Rev.-
(Status: AEN)

FOR ITEM NO.8 ONE OF THE CORE SHALL BE "110/3" AS PER MAIN
SINGLE LINE C3-E-9051.

89

DWG. C2-E
4005 Rev.-
(Status: AEN)

SYMBOLS ARE MISSING. GIVE A CLEAR AND DISTINCT SYMBOL

FOR EACH EQUIPMENT.

90

DWG. C2-E
4005 Rev.-
(Status: AEN)

CONDUCTOR TYPES ARE NOT AS PER WAPDA STANDARD. USE

WAPDA STANDARD CONDUCTORS LIKE DRAKE, MARTIN E;rJ:;.

91

DWG. C2-E
4005 Rev.-
(Status: AEN)

CABLE BUSHING ARE 13 (I.E. =12 +1 SPARE) AS PER MAIN SIGLE

LINE DWG. NO.C3-E-9051.

92

DWG. C2-E
4005 Rev.-
(Status: AEN)

Drawing is for Site C3 therefore drawing no. should be "C3-E-0004 (1/3)".

Also Provide pages 2/3 and 3/3 of the same Drawing.

93

DWG. C2-E
4005 Rev.-
(Status: AE.N)

The space for "Tender Dwg No." and the "Dwg. No. "should be properly
filled.

Clause/Para. No.

Response
by Contractor

Comment by NJC

Further
comment by NJC

NEELUM JHELUM HYDROELECTRIC PROJECT

1.9

Cables

1.9.1

High Voltage Cables (525kV)

Description

TS-68

Unit

Value

General Data:
Ma nufactu rer:

Sudakabel Gmbh
Mannheim, Germany

Type:

XPLE

Rated voltage

kV

Continuous current carrying capacity

Switching impulse withstand voltage (250/2500 s)

kV

'It

Lightning impulse withstand voltage (1.2/50

kV

'It

kA

'It

s)

Short circuit capacity, 1 s

'It

Conductor temperatures:
- at rated cu rrent
at short circuit conditions

525

'It

'It

Construction
Conductor material

'It

Conductor cross-section

mmO!

'It

mm

'It

mm

'It

Conductor diameter
. Cond uctor screen

. Insulation thickness

Insulation screen

Metallic sheath material and thickness

mm

'It

Outer sheath material and thickness

mm

'It

Outer diameter of cable

mm

'It

Minimum bending radius

mm

'It

Electrical Data

DC conductor resistance at 20C

Ohm/km

'It

AC conductor resistance at 85C

Ohm/km

'It

F/km

'It

I
i

Capacitance between conductor and screen

t~'
,~ ~

:r~
~:'

~k

PaQe 5 of 5

1JifN~ 9=t m!f)(~1* ENf:f:B. N- J JYi

CGGC

_L

MEC NJ Project Management in Pakistan

Ad d. Chin ese Col o n y,

Tel ' 0092 -582 2 461608

Komekote Chowk , Chatter K a la s , Muzaff a r a bad ( AJK )

F ax : 009 2 - 5 8 2 2461607
E -Mail : njxmb 0)1 2 6. c om

Ref. : GZBZJ-NJC-1925
Date: 04 March 2011

To: Project Manager

Neelum Jhelum Consultants
Malik House, Lower Chatter, Muzaffarabad
Tel: (+92) 58224 33653
Fax: (+92) 58224 32978
Attention: Mr. Christiaan F Grosskopf

RETURNED FOR
SUBJECT:

NEELUM-JHELUM HYDROELECTRIC PROJECT

DETAILS OF 525KV XLPE CABLES

CORRECTION
Reviewed
Checked

Your reference: PO-5655 dated 14th January 2011

h.\.:t

____ _
R~~ "- __ _

M.~~j>-~~ U _

Date

Clause SP 6.2.4 refers

Dear Sir,

This refers to your above letter. Please find enclosed following documents and drawings, for your
review.

Sr. No.

Dwg. No.

Description

1.

525KV Cable Data Sheet provided by MIS SUDKABEL

2.

Calculations for 525kV XLPE Cable

3.

E&M Equipment Layout section M-M

4.

E&M

C3-C-5037

Equipment Layout (Transformer Cavern Cable Gallery Floor,

C3-C-5046

EL. +611 .30m)

5.

Overall Layout of 525kV Switchyard (1/3)

Yours truly,

~
For Mr. Deng Yinqi
"

C2-E-0004 (1/3)

1) AS PER CONTRACT DOCUMENT VOLUME - 2(0), PART 0 , CHAPTER 5, CLAUSE 5.1, SUBMIT
LIST OF PURCHASERS TO WHOM 525KV XLPE CABLE HAD BEEN SOLD BY MIS SUDKABEL.
ALSO PROVIDE LETTERS ON THEIR LEDER HEAD FORMS FROM ABOVE SAID PURCHASERS
WHEREIN IT SHOULD BE STATED THAT THE CABLE IS WORKING WITHOUT ANY PROBLEMS . IN
THIS REGARD THE LETTERS OF THE PURCHASERS SHOULD INDICATE THE FOLLOWING: .

YEAR OF COMMISSIONING OF 525KV CABLE AND SINCE HOW LONG IT IS IN OPERATION

OPERATING AND RATED VOLTAGE OF THE CABLE

CONDUCTOR AREA. CURRENT RATING AND NORMAL CURRENT LOADING

DESCRIPTION OF CABLE ROUTING AND ENVIRONMENTAL CONDITIONS

COMMISSIONED AND

AuthOrized Project Manage1. LIST OF ANY PROBLEM ENCOUNTERED AFTER THE CABLES WERE
CGGC-CMEC Consortiurn EXPLANATION OF HOW THESE PROBLEMS HAVE BEEN SOLVED.

HECKING IS ONLY TO CONFORMANCE W ITH THE ELECTRICAL DESIGN CONCEPT OF THE PROJECT
NO COMPLIANCE WITH THE INFORMATION GIVEN IN THE CONTRACT DOCUMENTS AND
SUBSEQUENT AMENDMENTS. THE CONTRACTOR IS SOLELY RESPONSIBLE FOR EQUIPMENT SIZING
AND SELECTION IN ACCORDANCE WITH TECHNICAL GUARANTEES. APPLICABLE IEC STANDARDS
AND ITS OWN CALCULATIONS; FOR LOGIC AND ACCURACY OF SCHEMATIC AND WIRING DIAGRAMS;I
FOR PHYSICAL DIMENSIONS TO BE CONFIRMED AND CORRELATED AT THE JOB SITE; FOR
INFORMATION THAT PERTAINS SOLELY TO THE FABRICATION PROCESS AND TO TECHNIQUES OF
NSTRUCTION, AND FOR COORDINATION OF ELECTRICAL DESIGN WITH OTHER DISCIPLINES.

CMEC Ref: NJ110208-E

L ~ PHOTO COPIES OF TYPE TEST REPORTS AS WELL AS ROUTINE TEST REPORTS WHICH HAV~ BEEN CONDUCTED ON A

2)
Ir..

-=,
;h

KV XLPE CABLE (HAVING COPPER CONDUCTORS) AS WELL AS TERMINAL EQUIPMENT ISSUED FROM SOME LABORATORY
:EPTABLE TO THE CLIENT [I E KEMA LABORATORY HOLLAND, CESIITALY, CRIEPI LAB JAPG\N , KERI LAB SOUTH KOREA]

Technical Document no. KSH-2006-8-03

SUDKABEL

:JVIOE MANUFACTURER'S LITERATURE (I.E. CATALOG OR CATALOG-CUTS) REGARDING 525KV XLPE CABLE CABLE TERMINAL
L--1HV1F-=NT (I E. CABLE::: TERMI NATION) AND CABLE JOINTS AS WELL AS CLAMPS, SPACERS AND TERMINAL SUPPORTING STRUCTU
.--~....,

5 Cable data sheet / current rating at 90 OC (aluminium conductor)

15) IT IS A GENERAL PRACTICE THAT XLPE CABLES HAVING
STRESS LEVELS ABOVE 6 5KV/MM ARE PROTECTED BY METAL
SHEATH. SINCE STRESS FOR YOUR CABLE IS FAR MORE (I.E.
15.2KV/MM), PLEASE PROVIDE A XLPE CABLE HAVING METAL
ISHEATH (FOR INSTANCE, ALUMINUM SHEATH OR CORRUGATED
ALUMINUM SHEATH)

u>

:::> Z
0

7) YOU HAVE INDICATED THAT PROFESSIONAL

SINGLE BEND IS 1.9 METER. PLEASE NOTE THAT
MINIMUM BENDING RADIUS SHALL BE 20 TIMES
OUTER DIAMETER OF THE CABLE. HENCE 1.9
, 'METER IS NOT ACCEPTABLE.

LL

UJ f

a::

rn 2

LL

:::>

Z
--

0:::

c>

W
0... Z

~ ~

0:::

UJ 0

It')

~o~

~f->UJ

....JO::

0::

FOLLOWING

ofo

al MINIMUM BENDING RADIUS WHEN LAID DIRECT IN A TRENCH .

:::>

b) MINIMUM BENDING RADIUS WHEN LAID IN DUCTS.

:::>
Z

f-

~ ~

UJ

0..

6
II 0~ f~
U

c) MINIMUM BENDING RADIUS WHEN LAID IN AIR .

d) MINIMUM BENDING RADIUS DURING INSTALLATION.
e) MINIMUM BENDING RADIUS AT TERMINATIONS .

W Z 0::
Z c> :::> 0
of
>-f-O:: 0

...J

Z 0
UJ >

(9

5530
0:: 0::
~ ~ a
Cl' 0

:::>

0
0

UJf-W~

10) PLEASE INTIMATE AS TO HOW THE METALLIC SCREEN

OF THE CABLE WILL BE GROUNDED. THAT IS, WHETHER
OR NOT IT WILL BE SINGLE POINT GROUNDING.

;_;I'H rtJ ln 9 G ,_ l rr ~ r : p er phase

i =;h~lr9Iny D( '.~ o? r .:/ t ~ e S'y' slem

O I~ ':~P~ '-ld:.J ,Aan ::;e I nl~an value)

~

~o-z--

u Z

:= UJ ..::::.
UJf ......... I~

I~~

i 52 kV m in
S,3

kV. mm

6
f-LL

6
z
LL

....J

~ ~
9~

,..

>
~

(3
Z

f 0

~ ~

:::>
(f)

'J/Ilim

~ ~

Wlrn

~ ~ ~ ~
~ trl ~ &j

W/m
W/m
~

f-

~ ~

~ ~

u:l

Cf)

<i

~ ~
~

LL
W Cf)

, ,,... eload 93 4 A) 76,4 kA ai 25D 'C for ~ .no ~

g:

0::

u:l

~ ~ ~

~::J~:::>z

S
figure 3: regular operation of system 1 -4 at 900C (aluminium conductor) (all more or less identical)

reference no .: KSH-2006-86

0
z 0
I

11

01

(3

4 A km
9888 kVA km
0 a5 ml-./krn

'

Co
....J
(3 >
z ~

&j ~

--~----~~~~~~~~~~__~__~~__~________________~~~

issued: KSE 1 Weinlein

UJ

50 Hz
0 126 I t F km

15) PER CLAUSE 5.3.1 OF THE ABOVE MENTIONED CONTRACT

DOCUMENT, THE FOLLOWING INFORMATION SHOULD BE PROVIDED 195,2
(WHICH IS MISSING IN YOUR SUBMITTAL).
M2896
a) SWITCHING IMPULSE WITHSTAND VOLTAGE
5 ~g

date :15.02.2011

f-W
LL....J

om

b) LIGHTNING IMPULSE WITHSTAND VOLTAGE

60 74
c) MAXIMUM ALLOWABLE CONTINUOUS CONDUCTOR TEMPERATURE

><

~~~3~

.. z

11) YOU HAVE INDICATED THAT THE AMBIENT

TEMPERATURE IS 30 C WHICH IS INCORRECT
SINCE IN ABOVE MENTIONED CONTRACT
DOCUMENT, PART C, CHAPTER 3, CLAUSE
3.9.2 THE AMBIENT TEMPERATURE IS 37 C

13) PLEASE CONFIRM THAT THE OUTER PE

JACKET OF THE CABLE WILL WITHSTAND A
'TEST VOLTAGE OF 10KV FOR A DURATION
OF 1 MINUTE IF THIS TEST VOLTAGE IS
APPLIED BETWEEN COPPER SCREEN AND
THE PE JACKET.
14) PLEASE INFORM AS TO WHAT IS THE
MAXIMUM INDUCED VOLTAGE (VOLTS) ON
CABLE SCREEN UNDER FAULT CONDITIONS.

:::>

~
~g
~ ~ ~ ~ ~

~~It')~-:--
~m~~~
page 4/6

t
r DICI""ITED A VALUE OF 0 W/m FOR SOLAR RADIAT ION . PLEASE SUBMIT A DRAWING SHOWING HOW IN THE 525KV

TOWARD CABLE IS CONNECTED TO 525KV BUSH 'NG (WHI CH IS RESTING ON A STEEL STRUCTURE) THAT IS, PLEASE INFORM IF IN

S AREA THE CABLE IS ENCLOSED IN A FLEXIBLE CONDUIT ALSO PROVIDE A DRAWING SHOWING THE ROUTE OF THE CABLE FROM

F: S2'iKV CABLE GALLERY UPTO ABOVE SAID BUSHING IN CASE EVEN 600 MM OF CABLE IS EXPOSED TO SOLAR RADIATION NEAR

BOvE SAID BUSHING THEN AS PER STANDARDS A VALUE OF 1200 W /m 2 FOR THE SOLAR RADIATION SHALl. BE TAKEN INTO ACCOUNT

Wl? 0 -

l.~ ~ ~

~ cr

5,

20) SINCE AS PER CONTRACT DOCUMENT VOLUME - 2(0), PART C. CHAPTER 3. CLAUSE 3.8.1. CABLE SHALL

IHAVE COPPER CONDUCTORS YOUR CALCULATIONS PERTAINING TO CABLES HAVING ALUMINUM COND,UCTORS

~
RE NOT ACCEPTABLE. PLEASE PROVIDE CALCULATIONS FOR CABLES HAVING COPPER CONDUCTORS
'<

.= :1 ~
~CIlt,

~~
1___

L
u a..
~ "5 b

1.

I-

~~~
~~ ~
<~

f - - - - - ,..

~~.

'

~~~

~~~~

~~J.~AAJ.

18) PLEASE ALSO INDICATE THE LENGTH OF THE CABLE AND IT SHOULD BE FULLY INI
ACCORDANCE WITH ABOVE MENTIONED CONTRACT DOCUMENT. PART 0, CHAPTER 5, CLAUSE 5.1. 1

IEC 60287-1

Q ';:( ~
~- cr: '

:s::J ~ f

2 (.,

(JuJ u..

rU
~ c
r ZI-

co ~ -

~2C

STANDARDS SHALL BE AS PER CONTRACT DOCUMENT VOLUME - 2{D). PART

C CHAPTER 3, CLAUSE 3.3. YOUR QUOTED STANDARD GB-50217-2006 IS NOT ACCEPTABLE

--

~ : -:

3.

IEC 60949

Current rating equations (100% load factor) and calculation of losses

Calculation of thermally permissible short-circuit currents, taking
non-adiabatic heating effects

GB 50217-2006

Code for design of cables of electric engineering

~~~

3.2

0..

ww~u

J.. .A

J..

~ ~

~ ~ ~ ~-s:. '

~~

06

J = r;

,-,3 x 525 x l 0

~~~
cro L

CI)

l'

'"

~.

e- UTdrro

5Tl

T2

T3

T4
i

rr I l '

rj

1.

Where,

FORMUlAE GIVEN IN ClAUSE 1.4.11 OF IEC 60287-11 (2006

EDITION). FURTHER, AS STATED IN (4) ABOVE, IF SOME PART OF
THE CABLE IS EXPOSED TO SOLAR RADIATION THEN RELEVANT
FORMULAES GIVEN IN IEC STANDARDS SHOULD BE USED.

~ ~

~z_

2~
'-,

'i ~ :..
..,'Y5:

6. e

g: I
U

UJ

U)
~l z

~~cr

TI

Thermal resistance per unit length between the conductor and the metal protecting sheath (K.mIW) ,

~ 0 w I
U~I~

:r:

-l I-

I~o~
~wQ
"

I-

~xu

I'::: 0

<{

-o ~

Thermal resistance per unit length between the shielding layer and the metal protecting sheath (K.mIW),

T3

Thermal resistance per unit length of the cable outer sheath (K.mIW) ;

ct ~ i

CI) ~ ~
I-::JI-W

ffi ~ ~ ..:l

Thermal resistance per unit length between the cable surface and the outside medium (K.mIW);
The loss ratio of the metal protecting sheath to the conductor.

crcr<t:

g:j > 0 ~
uwO~
;"
~~
~
v
_

~~wu

Because the minimum conductor cross-section type of the 525kV XLPE cable is 800 mm 2 the 800mm 2 ~ ~ ~ ~
.
'
II
aluminum conductor cable should be chosen.
<.9 w ~ z

wOU)~

OC>~=

~ ~ E5 5
Qa..<t:1

Parameters of 800mm aluminum conductor cable (submitted by the manufacturer)

wcr~

<{::c

T2

~~~

~~~

AC resistance per unit length of the conductor at the highest operating temperature (ohm/m) ;

z Q
J~

Itt ~ ~

:> S

u ~::J

cr
UJ

~~I ~

Temperature rise of the conductor (K) ;

~~ ~~

}l

c~:
I0

~ CI):?! g: I
~ ~ g0

Dielectric loss per unit length of the conductor at the highest operating temperature rN/m) ,

(5 C
~

cr ~ tr ~

~ <.3 it "
~ ~ will .

Wd

T~

~...L.u.

53 ;i 5 ~

I-

z0

O.....l-U

ciIw W .

o~~

~ z. c
=~

0 :>

~~~

: CARRYING
22) YOU HAVE INDICATED A FORMULAE FOR CURRENT
CAPACITY BUT THIS IS DIFFERENT FROM THE

~ __~.J...
11 R[TI + (I + A.)(T2 + T3 + T4) 1;
f
....
~
1=

.....I

CIl~-~

Th(~U~n~a~~i ~(~p..a ~ity 1.~ould be calculated with the following formula as per IEC60287:

L"

It- ~ ~

5~ @
r ~ ~ ;l

= 324.4A

...L.OLL
CI) ~~

SQ

0
0 I
::JW05

295 x 1

Current rating

CI)-~

g5 ~ (;:

~ I- ,~
a::Jz~

The conductor cross-section should meet the requirements of normal operating current rating and the standard ~ ~ ~ ~
cross-section series of the manufacturers.
~ 01- 0:: ::c

~~~

~ t:

Ir

'"

~UJoo

6~ ~

:-. u (

I UJcr~

The choice of cable conductor cross-section

o ~

5~ ~ ~

. ::J ::J I- 0

u ~ l.L I

Ii!: e05 55 :s<i.

,.
~

..J -::

.=

' odO U

z~-

W~

There are two conductor materials for the 525kV XLPE cable, which are copper and aluminum , and :5 > ~ Q

both have pluses and minuses: The copper conductor cable has relatively heavier current carrying capacity and ~ ~ ~ ~

greater weight, and it can bear hi~her short- circuit curr~nt than the aluminum conductor cable. In NJ project, due' ~ ~ <l: ~

to lower current rating and short- CirCUit current, th allIminum'Tcondudor caole Is'a~dnfe(j. ,t.....
~ 0 ~ III

~ ~ ;;
C ~ .L

~~

account

The choice of cable conductor material

' ~1:

;i ~ ~

o:?!

I ~ 3 05 tt

I <i.() illZ ~cr: 0~

~cr:~

. :-

<t:

w::J

3.1

~ ~ gj
~ ~ tl5
C!) ~ ~
u:: <{ cr:

I ' 0 ::J

0 ~ ~ ~

into

Calculation Process

15 ~ ~

~~

There are four (4) generators in Neelum Jhelum Hydroelectric Power Project with each unit capacity of 295MVA ~ V5 ~ ~
and total installed capacity of 1180MVA. The main transformers connected to the 525kV ground switchyard with ~ ~ ~
525kV XLPE Cable, are arranged in underground transformer hall, and the 525kV electrical equipments are laid on cr <.9 ~
-w z ~

the ground. d,.

19) PLEASE ALSO INDICATE REVISION NUMBER AND PUBLICATION YEAR OF IEC STANDARDS
~ (3

....
- , ......
,', ... AS WELL AS CLAUSE NUMBER. FOR EXAMPLE IEC 60287-1 -1 (2006) . FURTHER THE REVISION
~ g: (j) b

Calculation Basis NUMBER OF IEC

I~ 3 ~

cr

I~ S ~ frlfu
S

_ ~ 2.
~ '~ f 1

g]

'<

J:

~b6

3 Z ffi .

, l.L' ~cr:~

:_1

t-

'T"'T'<'<'T~

t::

',)

,<t

r--k"

......

,. General -< '

. () ~ ~
>~

'<"

'<

Calculations for 525kV XLPE Cable

::15 f'
~~

I~ @~

NEELUM JHELUM HYDROELECTRIC PROJECT

~~~

~e

Wd

Tl

T2

T3

T4

/l

60

1.83

4.92x10-5

0.66

0.02

0.05

0.41

0.0047

6 ~ ~'.
::Jr I

Calculation
Data

a..

~ lli ~ ~
<t:

~ 0 0

U ill I-

CI)

I-~crw

~o~=
I
ocw :>
w_
(j)~~:>

C-' 0 ~
~~U)u

<l"

Q..U)I-Z

;:'I~~
NI-I-I

Calculation result of current carrying capacity is J = 934A >324.4A. So the 800mm aluminum conductor cable
can meet the requirement of the normal operating current rating.
OIi' 'T' I I D~rJ;'n w:.OIJ
~~~~~

If

3.3

~~~~ 1b

Short Circuit Ratings of 525kV 800mm : I\IVfTllnu(l\ CQfld.u~tor

'"

Calculation of Adiabatic Short Circuit Current

(1 )

= K2 S2zn[ O{ + P]

f /J' t

e, + f3

ri

~I

= 75587.0 A
AlJ

CORRECTION

able

Reviewed

__~:J::I3 _

---

Checked

- -g,:.M -

---I

/"')/) (l ~i 2L,~3'1'

Dale

ISee comment No. 20 on prevIous oaae

\.. l aus~

.:) t

0._.4 n':I l: I ~

Where,
1

Duration of short circuit

on

the

materials

of the

current

carrying

148

[sec]
[As 1/2/mm2]

Constant depending
component

Geometrical cross-section area of the current carrying component

800

8f

Final temperature

250

['C ]

8i

Initial temperature

90

['C]

Reciprocal of tem perature coefficient of resistance of the current

carrying component at O'C

228

[K]

[mm

Calculation of Non-adiabatic Factor for Conductor

(2)

c=Jl+FAJ+F2BGJ

1.01202

Where,
F

Factor to account for imperfect thermal contact between conductor or

wires and surrounding or adjacent non metallic materials
Empirical constants based on the thermal properties of the surrounding
or adjacent non- metallic materials

A,B

A = -C,
(5( ,

~
- ' (mm
PI

! s) 112

B= ~('!".,PI }mm2 I s)

=2464 [mm/m]

where, C1

where. 1.22 [K.m.mm'/J]

0.7

[(fYnrt ! S)"2]

0.96569

[(mm 2! syl2]

0.46848

[(mnl! st2]

(5(

CY e

Volumetric specific heat of the current carrying component

2.50E+06

3
[J/K.m ]

CYi

Volumetric specific heat of the surrounding or adjacent non-metallic

2.40E+06

[J/K.m3]

2.5

[K.mNV]

Short-circuit current calculated on an adiabatic basis

75587.0

[AJ

Factor to allow for heat loss into the adjacent components

1.01202

materials
Thermal

Pi

resistivity

of the

surrounding

or adjacent

non-metallic

materials

(3)

Permissible Short Circuit Current

l=x/"w
I

J = 76.5 kA

Permissible short-circuit current

lAD

According to the Calculations for NJ Project short-circuit current:

1=
Jw

27.72kA < 76.5kA

Namely, 800mm aluminum conductor cable can satisfy the heat stability of short-circuit current. So the 800mm 2
aluminum conductor cable can meet the requirement.

Conclusions
~ "I" 'Y ~
.,..,. '( ~,
Based on the above calculations, the 525kV XLPE cable shall b~t-"''''
aluminum
conducto
with cross-section of
R.onmrn 2

fSee comment No. 20 on prevIous page I

~.

. ....

DI S('I", ME"R
:'HE-:t<tNG S ONL ~c ':ONFORMA.NCE WITH THE ELECTRICAL DESIGN CONCEPT OF THE PROJECT AND COMPLIANCE WITH THE
Nr:ORMATION GIVEN IN THE CONTRACT DOCUMENTS AND SUBSEQUENT AMENDMENTS THE CONTRACTOR IS SOLELY RESPONSIBLE
OR EQ~IPMENT SIZING AND SELECTION IN ACCORDANCE WITH TECHNICAL GUARANTEES. APPLICABLE IEC STANDARDS AND ITS
)M C.ALCU.ATIONS. FOR LOGIC AND ACCURACY OF SCHEMATIC AND WIRING DIAGRAMS , FOR PHYSICAL DIMENSIONS TO BE
INF R'VIEJ AND CORREL.A.TED AT TH E JOB SITE FOR INFORMATION THAT PERTAINS SOLELY TO THE FABRICATION PROCESS AND
I 'E'-:HNluUES OF CONSTR UCTION AND FOR COORDINATION OF ELECTRICAL DESIGN WITH OTHER DISCIPLINES
-

- - -

,.
COM'MENTS

,. SHOW CABLE LADDER.S WmI OPEIllINGS IN THE FLOOR. MAIN CABLE TRAYS AND BRANCH CABLE TRAYS UP TO

HE EQUIPMENT AND PROVIDE SECTION VIEWS. ALSO CONFIRM THATTHESE DO NOT I/fTERFEAEWITH PIPES AND
DUers OF MECHANICAL EQUIPMENT SHOWN 0111 SAME DRAWIIliG. ALSO PROVIDE EsnMATED SIZES & NOS.OF

EACH 'TYPE OF CABLE TO JUsnFY ADEQUACY OF CABLE TRAY (PROVIDE THIS INFORMATION FOR POWER.

ONTROl AND ANNUNelATlON CABlES)

i2. USE THE LATEST LAYOUT5 PROVIDED BY NJC FOR YOUR NEXT REVISED SUBMITTAL

3. SHOW UST OF RELATED REFERENCE DRAWING NOS

14. GIVE SCALE OF THE DRAWING IN FIGURES AND INDICATE THE PAPER SIZE.
S. PROVIDE DRAWING IN AUTOCAD FORMATFOR OUR WORKING WITH EXACT DIMENSIONS.

EREcnON BAY-1
SHOW NECESSARY USUAL STEEL
BRIDGES OVER THE CABLE

ERECTION BAY- 2

QC)

THE GIS EQUIPMENT SHOULD NOT BE

GIVE PURPOSE OF OPENI NG.

_
II ~.~

~ORMER
I I~I ~ TYP.)
AllING)O
5 25 ~ coble
ERN
at--..
.:ri

..... Ij{

.. _. __ L

=tl.

"I I)

'.I

rV

~ 'rl ~
~ f \.3
SI1

GIS

1-

hole
quopment

JL -

HOLD FOR CONTRACTOR INFORMAnON

(SIZE. ELE VAnON FOR AIR HANDING
UNITS)

!/;I

7#

<,v " ....

t- t:

.,~

<'"

~~
--

T
rMIN.

'::~

RADIUS
= ATLEAST
:20 TIMES
OUTER DIA
OF CABLE

"-"'>-

~S
Cj

13

14

3650

1516

17

18\

/ '19

6225

111111f

~ ..
~': I
: .,.:

.. __

'.-.

:[

:1Move

r~~,
~..:'!"

: I:;;W
~
. _. _

~~ ~

-=:----...:~ ~.. 5700

. . . . ~ --'(

! . ._._.
. . ~1
i '::. :;:~ : .l&,
~i-: i
:"r 'IIlJ'~
I!!t. : ~.'." ; ';:~,,:~': .,,= i~11il~ ~~~
'".:tfit:, ~/l:;)fu', :fij!,:~,
~!; Ijf.:; :

/I

~~'JlI["
iOOLilL " ''

ro:'!:

. ' F! (i)

I
,..

''' I~.
'

,..

"L

I
-

III I " I ~II

<" j

: G:I)'; ':. '~

/ ~:
. G: T
f~'" :"Hl" i-+: :;
"t

..

,.
i:;' ; :;

;;.,,-: .::

!,!'l~!' :~, . :

:"Iij(' '-' : l ' .

[Move right 225mmJ

.\

.. .__, ._. _

,10:~~ "i~ ,f''' >-'

I
-

--;='

I
-

I
-

:;,";

SHOW TH E CABLES IN SAND

FILLED TENCHES IN TREFOil
FORMATION AS PER CONTRACT
DRAWING NO.4421

oJ

I ::

I
-

':

'.

::

-!J

'\

DISa.AIMER

g~;~~Nc~~C~~~YOTFOT~~r:R~~~~~~~~6~::l~AENl~i:~C:l l ,
THE INFORMATION GIVEN IN THE CONTRACT DOCUMENTS
NO SUBSEQUENT .AMENDMENTS. THE CONTRACTOR IS
SOLE LY RESPONSIBLE FOR EQU IPMENT SIZING AND
SElEcnON IN ACCORDANCE WITH TECHNICAL GUARANTEES.
APPLICABLE IEC STANDARDS. AND ITS OWN CALCULAn ONS:
FOR LOGIC AND ACCURACY OF SCHEMATIC AND 'A'lRING
DIAGRAMS, FOR PHYSICAL DIMENSIONS TO BE CONFIRMED
AND CORRELATED AT THE JOB SITE ; FOR INFORMATION THAT
PERTAINS SO LELY TO THE FABR ICAnON PROCESS AND TO
TECHNIQUES OF CONSTRUCTION; AND FOR COORDINAnON
jOF ELECTRICAL DES IGN 'A'lTH OTHER DISCIPUNES.

- - - - - -

J1r

SECTION G-G
REFER TO TI~DER DRAWING NO. 4154 AND
INJC DRAWIN NO 0-<:-4710. THE CABLE
\ RAY ALSO 5 PPORTS lPHASE l1KV CABLE
AND THE LU INARIES. INDICATE THESE HERE.

~~

MAKE THE STAIRS LOCATION ON

DRAIIVlNG CJ-C-5006 SIMILAR TO
AS SHOWN IN THE DRA'A'lNG.

<'" .::J

1- - - - - - - - - - - - - - - - - - - - - - - - -

I
-

!~ !

SECT ION H

h.

'tI

~
,;, -j';\~: ':, ::~, :

I
-

.. .

.:,,1 11',

,"

: I~

Cj

PROVIDE ESllMAT SIZES & NOS OF EACH TYPE

OF CABLETO JUsnl'Y ADEOUACYCHF CABLE TRAY
(PROVIDE THIS INFibRMATION FOR POWER,
CONTROL AND AN~lJ~"'nON CABLESI

= )!..
'
: . oiN~!~
=,o{11i':
:.. J{)tN,~!.
: . !';>.j~i'
= to.';~ .": 1
. ,:~ ,; " '-'4)
a, ' H I ' '''it: ' ~ =,,<~ :" ~+ . ~ '% '" 't.:;i. ~ =oj '1.1'. 'W'("C' h =..... ''':'" ~!r-"h
.'
..~...'r'
"""""
.,
"""
. a:::::=t~v
rl'"'9"
"-"".,
:
./ 1PlI"'.
1/
--, ~
i~ ..i
. .....
2<22:

LLI

~l
~

ol

I!~'/

htj2000mmj

I:

;;.I?' ,::

I.

~1' lI l lb

(TVP )

rl 9

I:

:,'i!L ~.
=:i.I
"' ~'!'.

!1:.~ ' r-" 1 " ~:+:~

""""t'
.. -'
~
'
iO(

@90
Lo> s:::
"- ?
-..J~.::J

I;NDICATE CLEARLY CONTROL

CUBICLE IS FOR WHICH
EQUIPMENT (TYPICAl COMMENT)

t ove right 825mmr :

C-1

HlIll ~

eiB)

7)

l . f Move

!.

" I :
_. ._.) .:~ .
._.
..
I:.

A. '; r-A ' .'-r..~~

IlL
~#

::

. ._ '\

right

----

::

",+61130

'I. ~ ";"

J IIII'I IIIY
225mm] i

::

..."

THe:SE:NDlN-G AADlUS OF 5251<\1tABLEskALlB~ Ail.EAST TWENTY

(20) TIMES OF OUTER DIAMETER OF THE CABLE . PLEASE CONFIRM
BENDING RAD IU S AS ABOVE.

SECTION F-F

L
IMove

~II I I IIII-i

~. :.

_ I

left

II . /
J
V
-----.rrrrIT
450mm]
1111111111

./.

:,,111 , .
LtP)~ : '::
.:J.t; . " ;~ .. ~*.

I Hole
for Tr'11
HV bushing'
\

12

- IIU ~ UlIl~

,t/.

:": ~tlIl.1.'#.t~
. :~~ ;
~<'/I : : ~~:

II-

ITo THIS LdcKno~

(."BLEI't It.! II:N\,;NI:$ IN

~ '~ ''''.~ ~ , :

~t
~ift
ing for~ISTAI RSHAJ.L I}EMOviol

UNIT 8 AY-1

./
. , / " ' "

~ /
~~;:&< :

I.

.3C

I
I~

t""

IL"-..

~80
,..n----1

UNIT BAY-4

I!TREFOIl FORMATION AS PER

0 CONTRACT ORA'MNG NO.4421

._._.

~~nWT~E

AV~rl

OVED OVER THE 525 KV CABLES TO

~NY MISHAP. IN UGHT OF THIS CONFIRM
... \

TRENC HES(SINCE THESE A RE

PARTLY ABOVE FLOOR lEVEL) FO R
VVORKERSTO CR OSS (TYPICAL
,COMMENT)

TRANSFORMER CAVERN CABLE GALLERY

FLOOR PLAN EL.+611.30m

,I

APPROVED EXCEPT
AS NOTED
Reviewed

.61,_I-*A __ __

_g.!. I!'L__ __ _

Checked
Ai

' J,

Date ./., ~&/'!\. j j _~ H-

__

.J

C lause SP 6.2.4 refers

rr-r~~~~~~~~~~~~~~~""""'~~"""""~~~""""~""""'~~~~~~~""':;y,:,(......~

Cable Interface

~
~

REV.

1
1

Layout of 525k V po wer cob le tunnel

L _________________________________ I

CONTRACTO

Descrip tion

Dote

PAKISTAN WATER & POWER DEVELOPMENT AUTHORITY

NEELUM lHELUM HYDRO-POWER COMPANY
CGGC-cMEC Consort i urn

DESIGNER

NOTE:
..The .bovell&M equipment Layout, DOl C<JIIJ ldering th. HVAC equipment and pipe.
b.Tofinisb!he 1l&M equipm,.t Layout """"I'!ely BDd delenuine!he powbouse earn;", limit. p_ .prov;de thecoo~i w..... link 1o<I<X>'" >100" as possible, .
c. Sec,us< '""... E&M OQUIptDCDIJ .....01 rnI<=1, thelayou' of !he "lwpm<"" and !he" bol.. "'" pr<:limiD.eJy. Afttt otde""i ..,.". modifi","OfII will be made accordingly.

DRAWN
~COHnOL

CUBICLE
@IIANliALL! OPERATBD' INSULATED ,/AI KJ'ENANCB BARTHING SWI CM
'
T

COMPlEfE THE TInE BLOCK

AND GIVE INITIALS FOR

EXAMPLE 'C.D.A"

REV.

.
SHOW CABLE LADDERS WITH OPENINGS IN THE flOOR. MAIN CABLE TRAYS AND BRANCH CABLE TRAYS UPTO THE EQUIPMENT AND PROVIDE SECTION VIEWS. ALSO CONFIRM THATTHESE 00 NOT INTERFERE WITH PIPES AND DUCTS OF MECHANICAL EQUIPMENT SHOWN ON SAME

DRAWING. ALSO PROVIDE ESTIMATED SIZES & NOS. OF EACH TYPE OF CABLE TO JUSTIFY ADEQUACY OF CABLE TRAY IPROVIDE THIS INFORMATION FOR POWER. CONTROL AND ANNUNCIATION CABLES)

USE THE LATEST LAYOUTS PROVIDED BY NJC FOR THE NEXT SUBMITTAL

SHOW UST OF RElATED REFERENCE DRAWING NOS ON THIS DRAWING.

SHOWCTS INCLUDED IN EXCITATION AND HV MAIN SERVICE TRANSFORMERS AS PER OUR MAIN SINGLE LINE DIAGRAM NO.C3-E-8051
ALSO SHOW THE ELECTRICAL PANEL ALONG WALL SIDES (I.E. UGHTING AND SMALL POWER BOARD WHICH ARE INSTALlED ON WALLS OR FLOOR .)
THE DRAWINGS NO. C3-E9061 AND NO. C3-C-S006 SHOULD BE CROSS REFERENCED FOR CONSISTENCY
MINIMUM VERTICAL CLEAR SPACE BETWEEN FIN ISHED FLOOR LEVEL AND CABLE TRAYS SHAll BE 1982 mm. OR THE

.ofd&:y

APPROVED EXCEPT

AS NOTED
Reviewed
_ t"l .:.J..:: A- - - - Checked
__ - -"..t'l - __ _--.:
Date

M~ _1 ~~11. _-I

TRANSFORMER
main

10
11

Clause SP 6.2.4 refers

DISCLAIMER
CHECKING IS ONLY TO CONFORMANCE WITH THE ELECTRICAL DESIGN CONCEPT OF THE PROJECT AND
:C OMPLIANCE WITH THE INFORMATION GIVEN IN THE CONTRACT DOCUMENTS AND SUBSEQUENT AMENDMENTS.
THE CONTRACTOR IS SOLELY RESPONSIBLE FOR EQUIPMENT SIZING AND SELECnON IN ACCORDANCE WITH
ECHNICAL GUARANTEES. APPLICABLE IEC STANDARDS. AND ITS 01l\lN CALCULATIONS FOR LOGIC AND
CCUMCY OF SCHEMATIC AND WIRING DIAGRAMS . FOR PHYSICAL DIMENSIONS TO BE CONFIRMED AND
CORRELATED AT THE JOB SITE: FOR INFORMATION THAT PERTAINS SOLeLY TO THE FABRICATION PROCESS AND
ITO TECHNIQUES OF CONSTRUCTION AND f OR COORDINATION OF ELECTRICAL DESIGN WITH OTHER DISCIPUNES

1575/1 1kV STATION SERVICE TRANSFORMER

CURRENT TRANSFORMER TPY

NOTE:

a...Excavatioo requi:reme:rJt5 uoder the bu. bID' DJ.llDel : To facilitate embedded pipes and paItS arrangement, the concrete thicknes& shouJd be 2.5 m at leasL
bllxcavalion n:quir'tmeDt!I WIder Ibe main b'aaJformer ,bould be adequate for all embedded pipes arraugemt.Dt from the powerhouse to the main tJ'aD.Sformex cavern.
c.The above I!4M equipmeot Jayout. Dot coo.ridering Ihe HVAC equipment and pipe.

SECTION N-N

1:100

SEt SECTION MM ABOV

d.To finish the E&.M equipment layout comptecdy aod deurnIine the powerhouse excavatioo limit. plea8b provide Ibe cooling water W1k location as SOO o as possible.

WHERE IT IS SHOWN THA

PARTICULAR
EQUIPMENT HAS BEEN
SHiFTeD TO SOME OTHER

e.Because-soroe F..a:.'-'l equipments art: nO( ordtred, the layou t of dlo equipmenlS and their boles are preliminary. After orderi.og. some modificaLioos will be made- a.ccotdingly.

THIS

LOCATION

CONSULTANTS

,COMMENTS

IIrni

FENCE
~

.m!

287'"

.l2"' .

~ r-

"

JOOlO

ImO

7007

t:' E::~r
.

APPR~~~ t:f~
b'ev1'ew
"l;
e'd I e

~hecked

, -~~0':~v""~ v:--r

i
f- i

""
1:1

.t . . :

..""II ..,ei

;;1<\
?':'\;

Iwld!
11:

-----

--

P"~~ill "tlO
(II'\;

--{i

~r-

r ' -'-'-'-'-'-'-'-'- ' - ' -'-'-'-

. - . - . ~.

J ~""Id.

----

...
1=1

IJ

~--------------------------------. .---------------------~-:~~'f'~\~~~f:OO- '

1ioJ1'-

troll ""J I

. "" ""

ionIIolll.. """oIlOJil';;.'

fe------- ---------------

. .

...wI... """ Ilol>id.

,.

-------------"DO -

""-----;;------

. . ...

-------u:I- :>3---------------

~
~'" ~
R

...mtli CUl",Il"'iel.
1=1

-------~-----

-----(l""-

..

'- '- ' - '

- . .-.-.-.-.-.-.-.-.-.-

.-.-.-.-.-.-.-.

. _._.-.-

--

1~ J ~ (/~

--------------<J-

J\

.d~ j ~

fs------- ------- ----- --- -------(!-~- -------------- -------~----~i-~~ -~~----

~I-R:

~h~ ~

._._

.-.- .- .- . - .

!'!

r.EN2
_.

.- .-

~. ~

,~ ~ .,<#
~

I:~E~E~:E

J~ t1 ~ (/~

I -"

,;f-

MAKE THESE

=~~~~N~~T

,";;,

r"

1\

IG

JOOlO

JOOlO

dj

-IN

NO,

CIRCUIT BREAKER

Name

1 HV circuit breaker (3 Phase)

Q====<L

D=
=CJ

.fo.\

~
~~
o

-BUSBAR ISOLATING SWITCH WITH SINGLE EARTHING SWITCH

- FAST EART HING SWITCH

/:PROVIDE SECTIONAL VIEW

DRA1MNGWHICHSHOULDSHOW
THE SAG AT 80' C TEMPERATURE

-CURRENT TRANSFORMER
VLTA

-0

(CV)
GE TRANSFORMER

-CABLE BUSHING
THIS SHALL BE " 110/3" AS PER
-POST INSULATOR

Phase)

(J

~ 3 ISOLATING SmCH (J
~ 4 ISOLATING SWITCH (J
a

i
:=>

Phase)
Phase)
SlITCH (3 Phase)

5 PAST ~ARTHIHG
6 CURR~NT TRAHSPORllER

JOOlO

El

Type
LW15A 550 1600A
GWllH50D~' 1600A
GWllA-550DW 1600A
GWlOA-550DW 1600A
Jf3A-5S0W 1600A
CA-550,200'9MlJlflAI)QO 1

~I!.!

mo

MAIN SINGLE LINE C3-E-90S1

-MARSHALLING aJNTROLL CUBICLE

f;.

-LIGHTNING ROD

THESE ARE NOT WAPOA

STANDARD CONDUCTORS .
USEWAPDASTANDARD

-OVERHEAD GROUND WIRE

;~~I~C~~RSLIKEORAKE,

40kA
40kA
40kA
40kA
40kA
l!,2000/l~2000

YD525/.!l'~. 005Hr,/*"*'l7t'lkVO.2/3P/lP/3

7 VOLTAGETRAHSPORllER

8 VOLTAGE TRANSPORllER
TYD525/Jf-Q 005H 7j: r,v,1gj tV O.2/lP/JP
~ 9 VOLTAGETRANSPORllER
TYD525//f ~fv
0.1
:
10 CABLE BUSRING
_ _ r-Outdoor air type
11 SURGu.wBTZr
Outdoor type Y20V1-444/1065W
~hr POST mULATOR
ZSWI-550/ 8- 3
~ 13 IIAlSIlALLIKt com OLLCUBICLE
;;

.,.,

14 Allllinlll Alloy Tube

15
16
17
18
17

Ikll bar

11>200/ 184

Al lllillua Alloy Tu be IkIlbu

ReI ilt.nce ,i ro

JlJlJJli154.

LGH OO/35
LGJ- 300/25

RCSIltance me
Conductor ' ire (A CS R)

Groundl ire

LGJQT-1400

"""

JOOOO

' l E'
L' . IFOR MORE DETAIL. PLEASE PROVIDE SECTIONAL VIEW TO
ectnca
qUlpment
IstlcONFIRM THAT NECESSARY PROTECTION IS PROVIDED

Vl

-SURGE ARRESTER

MISSING. GIVE

_____

2 ISOLATING SWITCH

- ISOLATING SWITCH WITH DOUBLE EARTHING SWITCH

_ ISOLATING SWITCH WITH SINGLE EARTHING SWITCH

1m

2f:lIJ 1

CHOO

Uni t
pes
set
set
set
set
A pes

QTY

pes
pes
pes
pes
pes
pes
pcs

6 WITIKOOUB1E)AHTHING SWITCH

m
In

(CABLE BUSHING ARE 13 (1.E....,2 +1 SPARE) AS PER MAIN SIGLE UNE DVYG. NO.C3-E90S1

8W

~~-:
~!

II

'V

FeR
~ ~I~I

LV and Control

\\

dimensions are in

Cable Trench

mro, the

elevations are in m,

SIMTCHY~~~o~;~A't:L~~c~: ~~:~~~R~T;oTH5~~~ IN THIS ~YOUT DRAWING.

4
dated O~ October 2010
2"'(,
10.11 .1 0
.3
REV.

25YA/25VA/25YA/25VA
6 25YA/25YA/25YA
1225YA

21:t

According to calculations of di rect lightn ing

stroke shleldlnq of 525kV s Wll chvard
Descnpl10n

Check

Appr

08..30.10
Date

~.-

.<\-;-:".

..
::.
.

PAKISTAN WATER & POWER DEVELOPMENT AUTHORITY

NEELUMJHELUMHYDRO-POWERCOMPANY

U]

CONTRACTOR

T
f 12
I 24

DESIGNER

CGGC-CMEC Consortium
Changjiang Institute of Survey. Planning. ,Design & Research, CWRC

~ s- _ ~ /
ITENDER DWG
~ (1 3)
. INO IS "9061 " .
Overall Layout of 525kV Switchyard(1/3
.

525kV..lf-

.>,I, .\\.
/1 7'CJIIl i<S<"l' ...

540
main busbar
894 connection conductors bet.een 5!5kV equipment!
540 ~laced in HO. 14 for absorbing osci lIat ion causerl by breez
.
.. .
894 , laced ,n '0.1 ) for absorbing omliatlOn caused by breez
1890

mL
m
684

l!

/:OTHERWISE GIVE COMPLETE CALCULATIONS TO

PROVE THAT THESE TRAYS ARE ADEQUATE FOR ALL
CABLES {I.E. POWER. CONTROL AND ANNUNOATION CABLES1

Notes:

TECTION O F

6 BUSSAR ISOLATING SWITCH WITH SINGLE EARTHING SWITCH

2
27 15YA/15YA/I0VA/15YA/15YA/15VA

~_~

IWE HAVE ALREADY SENT yOU OUR COMMENTS REGARDING 'LIGHTNING PROTECTION OF
Isw TC HYARD AREA' VIDE OUR LETTER PQ..5037 DATE D 5 OCTOBER 20 10 REGARDING LIGHTNING

12 WITH SINGLE EARTHING SWITCH

m
m

~ 0~ ,

SOOXI

1. The

Remark

9 porcelain type

-'

GEN!

FOR THIS \MRE. SHOW THE ELEVATION OF THE LOWEST POINT OF THE SAG AT ao'c TEMPERATURE (I.E 40' C
LEGEND AMBIENT + TAKING INTO ACCOUNT SOLAR RAD IATION OF 1200 W I m') (TYP ICAL COMMENn

A CLEAR AND
DISTINCT
SYMBOL FOR
EACH

-'

'----_--- - - --- - - l1---- --------.-.-.-.-.-.-.-.-.-.-.-.-.- .g -* .-.- .- .- .- ._.- ._._.- ~: - f-- ":.~- -- - - ----- -- -- -- -- - - - - - . - . -.- . -.-----.--.- .~- -----.- . -./
lCOOO

SYMBOLS ARE

.-:-J

P_

-'

t~ t ~ (/~
-;F--------,.------ ~---~----- ~r ~--------------- :;;----8--------------:;.----- "

1=1

Q, --------- = ---------- ~: --l-

t-

I:{::: :::: :::::::::::~:: '.:::::: ::~:::: : : : :: .:.::.:':':.:::~:.:.:.::: : ::::::::~:::::: :::: .:::::::Y

t-

!!
- ~

ef- ~

"

~N~O~.1~~~~~~~=T:;11

._._._. _._.

r il
B

~/

1=1

D:J)~

.- .- ._ .- ._ ._.- . .- .- ._. - - - ' -'-'-'-'-'-'-' .-.-.-.-.-.-. . - .-.- -. '- ' ' - ' - "

Trench

IMAKEIT600mm\MDEr
SEE COMMENT I \
11IX>

~ff ~~ ~ ff

'"

A Cable

GEN'

----~~- ~j--~~----tr -----

'"0.

)1

- ""---- .&.II:

_. ._._. _._._._._._.__ ._._._._. __ ._. .._._._._ ._._._._._. _._.._._._.___ ._._ ._._ ._._._ . ._._._._._._.._._. __ .._.. _._ .
...

ower

. B-

P","'llirc.
<0,,,,,,11 cUnd.

J~ (/ '\ t1 ~

525kV

.Jm.

-~t--- - - - -.- - ~~.- - - - - -.-.-.- - - - -. i~~{(E~-6~~l~~EfEOJ~~~ffi~~'~~M?s~~%~~~~~JIE f~ - -.-.-.-.-~.- ------- i-'~~~I-~I~~ -

. ..
.,

r-

EQUIPMENT

t-::
OHl!

"

~r- yi

HAU BE IN ACCORDANCE WITH IEC sr"NDARDS. FURTHER STREET UGKT POLES ETC. WHICH ARE REQUIRED FOR LIGHTING FIXTURES SHALL BE SHOWN

1500

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Clal ~i'-' P p.2.4_n:rers_. ____ '-'-'- '- '- - '- '-l' ._ ._._.
OHL 2

1500

----~------------------~----- - - - - - - - - - - - , : - - - - - - - - - - - - - - - - y -

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'500

It

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"HECKlNG IS ONLY TO CONFORMANCE \/\11TH THE ELECTRICAL DESIGN CONCEPT OF THE PROJECT AND COMPLIANCE WITH THE
p, PROVIDE ESTlM"TEO SIZES & NOS. OF EACH TYPE OF CABLE ( I,E. POWER. CONTROL AND ANNUNOATiON CABLES) TO JUSTIFY ADEQUACY Of CABLE TRA Y.
INFORMATION GIVEN IN THE CONTRACT DOCUMENTS AND SUBSEOUENT AMENDMENTS. THE CONTRACTOR IS SOLELY
12. SUBMIT THE SECTION VIEWS WITH OUR COMMENTS INCORPORATED WHICH WE GAVE VIDE OUR lmER PO-S037 DATED 5 OCT 20 10
SHOW THE CABLES IN TENCHES IN TREFOil
RESPONSIBLE FOR EQUIPMENT StZlf1&3 AND SElECilON IN ACCORDANCE WITH TECHNICAL GUARANTEES APPUCABLE IEC
3. USE THE LATEST LAYOUTS PROVIDED BY NJC FOR THE NEXT SUBMITTAL
FORMATION AS PER CONTRACT ORA\MNG NO.4421
STANDARDS, AND ITS OWN CAlCULAnONS FOR LOOICANDACCURACY OF SCHEMAnCANDWIRING DIAGRAMS FOR PHYSICAl
Overall Layout Plan .. SHOW Ll5TOF RElATED RFERENCEDRAWING NOS
DIMENSIONS TO BE CONFIRMED AND CORRELATED AT THE J08 SITE; FOR INFORMATION THAT PE.RTAINS SOLelY TO THE~'
I
i
FABRICATION PROCESS AND TO TECHNIQUES OF CONSTRUCTION. AND FOR COORDINATION OF ELECTRICAL DESIGN WITH OTHER
S. PROVIDE DRAWING IN AUTOCAO FORMAT FOR OUR WORKING WITH EXACT DIMENSIONS.
In
10
20
30
411
50
nl""IP1 '''''''''
6. PLEASE SUBMIT AN ADDrr ONAl DRAWING SHOWING AREA LGHTING" AS Will AS "ROAD LIGHTING FOR THE ENTIRE SWITCHYARD. THE NECESSARY LUX LEVElS

NEELUM JHELUM HYDROELECTRIC PROJECT

DRAWN
SUBMITTED

1!.i'~

2 101~

CHECKED

:t

APPRO VED

NEELUM JHELUM

CONSUlTA~T"

~
j

C2- EDATE
10.11 .10

DWG. NO.

0004'1 "'3\~

' I. 1/

.) )'\

rr~ROJEC INO

1005800

c:J

IDrawing Is for Site C3 therefore drawing no. should be C3-E-0004 (113). Also ProVIde pages 213 and 3/3 of the same

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