CDT Div Hira 02022014

Approved by:
(Signature)
Hazard Identification And Risk Assessment

Reviewed by :Jaypal Solanki
______
Review Date :02 Feb 2015__
Next review :01 Feb 2016___
Business Unit: _____CDT Division_____________________________________

Division/Department/Location:_______CDT Division______________________
Hazard Identification (HI)

No
Area / Activity / Process /

Machine / Material
Risk Assessment (RA)

Hazard
Oil spillage causing

tripping hazard
Noise Hazard
Equipment Preparation
(Servicing of Engine/Water
pumps Gearbox changing
of engine/gear oil)
Bodily injuries
Noise induced
deafness
Pinch point &

Mechanical
Hazard
Cuts & bruises
Environment
Hazard - oil
spill to the
drain ways
Contaminate
waterways
Human FactorLack of focus

and
competency
resulting in
accident
F-SP-HSE06-01 Rev. 03
Possible injury/
Ill-health
Bodily injuries/
Noise induced
deafness/ Cuts
& bruises/
Contaminate
waterways
Existing Risk Controls
Wear safety shoe

Use oil absorbent
rags to clean away
the spill oil
Use oil tray to contain
the leak
Wear ear plugs or
mufflers
Exhaust silencer
installed
Staffs are advised to
stay focus
Staffs attended inhouse training and
have hand-on
experience onsite
Wear gloves where
applicable
Have to use a suitable
container to contain
the oil for transferring
to storage drum
Health & Safety brief
performed prior to
commencement of job
Only competent staffs
are allowed perform
the task
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
4
Low
All crew
4
Low
All crew
12
Medium
All crew
4
Low
All crew
24
Medium
Project
Supervisor
Issue date: July 14, 2011
Additional Controls
Risk
Level
Responsible
person
Remarks
Page 1 of 18
Approved by:
(Signature)

______


No

Machine / Material

Hazard
Slipping of
hand tool due
to oiliness and
cost hand
injury
Pinch point &

Mechanical
Hazard
(Servicing of Engine
changing of oil filters)
Environment
Hazard - oil
spill to the
drain ways

and
competency
resulting in
accident
(Test running of water
Noise Hazard
due to engine
Possible injury/
Ill-health
Need to remove the

oil from the surface of
the filter so that it will
Sprains /bruises
have a good grib.
Wear proper PPE
(cotton glove)
Cuts & bruises
Contaminate
waterways

stay focus
Staffs attended inhouse training and
have hand-on
experience onsite
Wear gloves where
applicable
Use oil absorbent
rags to clean away
the spill oil & dispose
stain rag appropriately
Bodily injuries/
Cuts & bruises/
Contaminate
waterways
Noise induced
deafness

performed prior to
commencement of job
are allowed perform
the task
Wear ear plugs or

mufflers
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
8
Low
All crew
8
Low
All crew
4
Low
All crew
12
Medium
Project
Supervisor
4
Low
All crew
Additional Controls
Risk
Level
Responsible
person
Remarks
Page 2 of 18
Approved by:
(Signature)

______


No

Machine / Material
pump)

Hazard
Pinch point &

Mechanical
Hazard
and
competency
resulting in
accident
Risk Control (RC)

Risk
level
Additional Controls
Risk
Level
Responsible
person
8
Low
All crew
12
Medium
Project
Supervisor
4
Low
All crew
24
Medium
All crew
Remarks
running
Slip & Trip

hazard due to
water leakage
Mobilisation/demobilisation
from yard to & fro client
site/ lifting of pigging
machine to trailer
Possible injury/
Ill-health
Name: Swapnil Patil

Date: 02 Feb 2015
Bodily injuries
Cuts & bruises
Wear safety shoe

Use water absorbent
mat or rags to clean
away the water
leakage
stay focus
Wear gloves where
applicable

Noise induced
performed prior to
deafness/ Bodily
commencement of job
injuries/ Cuts &
bruises/
are allowed perform
Contaminate
the task
waterways
Staff are to ensure the
hoses are well
secured
To ensure whip
checks are connected
They are instructed to
maintain a safe
distance when system
is pressurised
Whipping
reaction from
pressurised
hose may
cause injuries
Bodily injuries
Crane
dropping
Machine
container to
Equipment and Ensure routine

property
maintenance is
damage
carried out by crane
24
Medium
All crew
Page 3 of 18
Approved by:
(Signature)

______


No

Machine / Material

Hazard
Possible injury/
Ill-health
the ground
Human Factor
lack of
competency
and
coordination
error
Mobilisation/demobilisation
from yard to & fro client
site/ crane and trailer
driving in/out the yard
Crane/trailer
can damage
equipment or
injuring
personnel
while driven
Pinch Point
Hazard while
mobilising &
Bodily injuries
Damage to
equipment or
injuring
personnel
Cuts & bruises
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
Additional Controls
16
Medium
Project
Supervisor
16
Medium
Crane
operator
8
Low
All crew
Risk
Level
Responsible
person
Remarks
contractor by doing a
spot check on his
equipments
Check the physical
condition of the lifting
slings and lugs
Barricade off area of
operation
Ensure every part of
Machine container is
well secured prior to
lifting operation
Control the movement
of the container
machine via ropes
while it sling in the air
Check the crane

driver licence to
ensure he is a
qualified operator
Our staff are to
discuss and confirm
the way the whole
process should be
handled prior to
commencement of job
All traffic rules must
be followed strictly.
Brief the drivers
properly
stay focus
Wear gloves where
Page 4 of 18
Approved by:
(Signature)

______
Next review :01 Feb 2016


No

Machine / Material

Hazard
Possible injury/
Ill-health
demobilising
from crane &
trailer
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
Additional Controls
16
Medium
Driver &
project
Supervisors
16
Medium
Crane/
Trailer driver
8
Low
Lifting
Supervisor
8
Low
Lifting
Supervisor
Risk
Level
Responsible
person
Remarks
applicable
Human Factor
lack of
competency
and
coordination
error
Damage to
equipment /
Cuts & bruises
Crane/trailer
movement can
damage plant
equipment and
injuring person
Damage to
equipment or
injuring
personnel
Drivers must have

applicable licences
Our staff are to
discuss and confirm
the way the whole
process should be
handled prior to
commencement of
job
All traffic rules in the
refinery must be
followed strictly.
Drivers must have
applicable licences.
Mobilise/demobilise
equipment in & out job
site/driving to site/lifting
operation
Equipment or
material falling
from height
causing injury
to personnel or
damage to
client property
and our
equipment
Crane topple
due to soft
ground or
overloading
Bodily injuries /
damage to
equipments
damaging our
equipment &
client property
Lifting crew or
personal is to
barricade the lifting
zone and display
signage before lifting
work start.
All personal to keep
a safe distance and
not to walk under
any load.
Conduct lifting plan &

pre-lifting operation
checklist for any lifting
activities. Inform all
crew on the intention
of the load.
All drivers must be
extremely careful
Page 5 of 18
Approved by:
(Signature)

______


No

Machine / Material

Hazard
Possible injury/
Ill-health
Pinch Point
Hazard
Human Factor
lack of
competency
and
coordination
error
when operating their

crane and trailer in
the plant area
Area of operation
must be barricaded.
Ensure lifting safety
factor for crane is
specified to crane
provider before hiring
them.
Ensure lifting permit is
obtained before lifting.
Ensure crane and
lifting gear checklist is
checked before lifting.
Crane driver and
supervisor must
assess the ground
condition. Put metal
on ground to
distribute the load.
Must have good
knowledge of the
weight of the load
stay focus
Wear gloves where
applicable
Cuts & bruises
Bodily injuries/
damaging our
equipment &
client property
Ensure qualified lifting

supervisors are at site
Our staff are to
discuss and confirm
the way the whole
process should be
handled prior to
commencement of job
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
8
Low
All crew
16
Medium
Project
Supervisor &
Lifting
Supervisor
Additional Controls
Risk
Level
Responsible
person
Remarks
Page 6 of 18
Approved by:
(Signature)

______


No

Machine / Material

Hazard
Hoses can
break loose
due to not
securing
properly
causing
property
damage and
bodily injury.
7
Rigging up of hoses to the

top of the platform
Frames where
the hoses are
secured may
break
Human Factor
lack of
knowledge
During entire pigging job

execution
Falling through
the opening in
the handrail
that is used to
access the cat
ladder.
Poor visibility
at night may
fall from
vertical ladder
Possible injury/
Ill-health
Bodily injuries
Bodily injuries
Bodily injuries
Bodily injuries
Bodily injuries
Must ensure that

proper securing is
done through training.
are allowed perform
the task
Check and ensure the
frames are strong to
withstand the weight
and whipping action.
Inform client if any
deformities are
observed on the
frames
Staff must be trained
on the rope tying
methods
Always keep the
safety arm in the
horizontal position
when not in use.
Conduct safety talk
Mobile floodlights
must be used to
illuminate work area.
Always maintain a
3point contact while
accessing the ladder
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
4
Low
Lifting
Supervisor
24
Medium
All crew
4
Low
Project
Supervisor
16
Medium
All crew
16
Medium
All crew
Additional Controls
Risk
Level
Responsible
person
Remarks
Page 7 of 18
Approved by:
(Signature)

______


No

Machine / Material

Hazard
Possible injury/
Ill-health
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
Additional Controls
16
Medium
4
Low
16
Medium
All crew
16
Medium
All crew
16
Medium
Project
Supervisor
Risk
Level
Responsible
person
Remarks
Conduct safety talk
Working during
dangerous
working
conditions,
getting hit by
lightning. Slip
and fall on wet
surface.
Unauthorised
people
entering area
of operation
Human Factor
- Accident
caused by miscommunication
between
operator and
the helpers
Fall from
height when
working on the
scaffolding
platform
Human factor
lack of focus
on assigned
task
Fatal/ Bodily
injuries
Bodily injuries
Bodily injuries
Bodily injuries
Bodily injuries
Stop work during

dangerous weather
conditions
Barricade area of
operation
Place signboards
Must have a briefing
to all the personnel
onsite and ensure
they understand CDT
Furnace decoking
procedure
All working at height
above 1.8m from
ground level must don
safety harness
Must obtain Permit To
Work before start
work
Conduct safety talk
Must check the
scaffoldings validity
performed prior to
commencement of job
Attended the in-house
All crew
Page 8 of 18
Approved by:
(Signature)

______


No

Machine / Material

Hazard
Possible injury/
Ill-health
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
Additional Controls
16
Medium
All crew
24
Medium
All crew
Risk
Level
Responsible
person
Remarks
SIC
Hazards
arising from
external
activities
Hoses may
burst and
cause injury to
personnel
Bodily injuries
Bodily injuries
Receive all
information from client
on the expected
works that are
performed together
with our task and
keep our staff inform
of those.
Staff to ensure they
are vigilant at all times
and report any
abnormal activities
sighted at site
Stop work if sighted
unsafe activities
Perform physical
inspection on the
hoses prior to utilising
it
Always maintain a
safe distance from the
pressurised hose
Maintain
communication with
rest of the staff thru
walkie talkie and hand
signals
Alert and warn staff to
keep clear if needed
to increase pressure
on the pump
Page 9 of 18
Approved by:
(Signature)

______


No

Machine / Material

Hazard
Hoses may
burst and
cause injury to
personnel
9
Bodily injuries
Process to unlodge pigg

when it is being stucked in
the heater
Human factorToo confident
behaviour &
lack of
knowledge
10
Possible injury/
Ill-health
Non-routine activits
(maintenance work)
Removing Water
pump/Gearbox/other
equipment from the
Pigging Container (using
Forklift)
Forklift
damaging
other
equipment and
facilities
Bodily injuries
Bodily injuries/
damaging our
equipment &
client property
Injuring
personnel by
wrong
operation
Bodily injuries
Injuring
personnel
when dropping
load
Bodily injuries/
damaging our
equipment &
client property
barricade off area of

operation
inform client on the
situation & the action
we are taking before
start operation.
have to clear off other
interested parties
before start operation
performed prior to
commencement of job
are allowed perform
the task
Driver must have
forklift license
Slow & careful lifting
with someone guiding
the driver.
Conduct toolbox
before starting lifting
operation
Driver must have
forklift license
Slow & careful lifting
with someone guiding
the driver
To ensure all staff
involved in the
operation are vigilant
To ensure staff
involves in the
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
8
Low
All crew
24
Medium
Project
Supervisor
16
Medium
Forklift
Operator
16
Medium
Forklift
Operator
24
Medium
Forklift
Operator
Additional Controls
Risk
Level
Responsible
person
Remarks
Page 10 of 18
Approved by:
(Signature)

______


No

Machine / Material

Hazard
Possible injury/
Ill-health
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
Additional Controls
24
Medium
Project
Supervisor
24
Medium
All crew
16
Medium
All crew
Risk
Level
Responsible
person
Remarks
operation a re
donning the
appropriate PPE
Human Factor
lack of focus
and
coordination
error
Hazards
arising from
external
activities
11
(maintenance work on job
site)
Removing Water
pump/Gearbox/other
equipment from the
Pigging Container (using
chainblock)
Dropping load
- damaging
equipment &
injuring
personnel
Bodily injuries/
damaging our
equipment &
client property
Bodily injuries/
damaging our
equipment &
client property
Bodily injuries/
damaging our
equipment &
client property

performed prior to
commencement of job
Our staff are to
discuss and confirm
the way the whole
process should be
handled prior to
commencement of job
Receive all
informations on the
expected works that
are performed at yard
by other contractors
and keep our staff
inform of those.
and report any
abnormal activities
sighted at site
Ensure chainblock is
hooked on a strong
point before lifting.
Ensure there is more
than one person
doing this lifting.
Ensure the correct
capacity chainblock is
utilized
Page 11 of 18
Approved by:
(Signature)

______


No

Machine / Material

Hazard
Ergonomic
hazard (Heavy
load)
Pinch point
Hazards
Human Factorlack of focus &

knowledge
12
(maintenance work)
Using grinding power tool
during repair
activities/cleaning part
activity
Electrical
hazard
Possible injury/
Ill-health
Body strains
Cuts & Bruises
Bodily injuries/
damaging our
equipment &
client property
Burns
Ensure correct
posture are used to
carry heavy items
Put up signs to
remind staff of correct
lifting posture
stay focus
Wear gloves where
applicable
performed prior to
commencement of job
Only the competent
staff are allowed to
choose the type of
chainblock for the
operation
Ensure electrical tool
has its inspection tag
updated before using.
Ensure hand is not
wet before using the
tool
Ensure the tool do not
get in contact with
water
Ensure proper PPE is
donned before start
work
Remind staff on
electric hazard via
safety meeting
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
8
Low
All crew
16
Medium
All crew
16
Medium
Project
Supervisor
8
Low
All crew
Additional Controls
Risk
Level
Responsible
person
Remarks
Page 12 of 18
Approved by:
(Signature)

______


No

Machine / Material

Hazard
Dust inhalant
Dismantling pipe fittings
Respiratory
problems
Grinding disc
may break and
cause severe
injury
Cuts & Bruises
Chemical
contact (using
chemical for
cleaning)
Skin irritation
Hazards
arising from
external
activities
Bodily injuries
Human Factor
lack of focus
13
Possible injury/
Ill-health
Fire hazard
due to usage
of gas cutter to
expand the
tight fittings

donned before start
work
Ensure there is proper
guard on the grinder
before using it
Work with extreme
care
Supervisor to conduct
safety talk before start
work
donned before start
work
Supervisor to conduct
safety toolbox talk
before start work
Receive all
information on the
expected works that
are perfomed at yard.
while performing task
Burns/
Respiratory
problems/ Cuts
performed prior to
& Bruises/ Skin
commencement of job
irritation/ Bodily
injuries
Use the appropriate
PPE
Adequate ventilation
Burns
provided
Perform physical
check on gas cutter
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
8
Low
All crew
16
Medium
All crew
8
Low
All crew
16
Medium
All crew
16
Medium
Project
Supervisor
8
Low
All crew
Additional Controls
Risk
Level
Responsible
person
Remarks
Page 13 of 18
Approved by:
(Signature)

______


No

Machine / Material

Hazard
Possible injury/
Ill-health
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
Additional Controls
4
Low
All crew
8
Low
Project
Supervisor
8
Low
All crew
8
Low
All crew
16
Medium
All crew
8
Low
All crew
Risk
Level
Responsible
person
Remarks
equipment
14
15
16
(maintenance work)
Painting work
Awareness of the
emergency call points
such as fire assembly
area, Fire & emergency
control room number,
emergency telephone
points & etc
Placement of stowage
items
Pinch point
hazard
Cuts & Bruises
Human factor
lack of focus
Burns/ Cuts &

Bruises
Chemical
contact
Toxic Fume
hazard
Human Factor
Lack of
knowledge
Pinch point
hazards
Skin Irritation
Respratory
problems
Burns / Fatal
Cuts & bruises

stay focus
Wear gloves where
applicable
performed prior to
commencement of job
donned before start
work
Painting done in a
properly ventilated
space or outdoors
Collate all information
from client on
emergency response
prior to start of job
Disemminate the
information to all our
staff involved in the
job
Post the information
in prominent place so
that information can
be easily refered
when in need
Place all items neatly
Ensure all items are
kept at safe distance
away from operational
machinery
Page 14 of 18
Approved by:
(Signature)

______


No
17
18
19
20

Machine / Material
Communication between
DDT team members
during operation
Team member monitoring

the launcher at the top
level
Pressurising the hoses for

pigging operation
Temporary recruitment of
foreign General workers
from manpower agencies.

Hazard
Human Factor
Lack of coordination
Physical
hazard Pig
can burst out
from luancher
if the launcher
cover isnt
closed
properly
Physical
hazard Hose
may burst due
to over
pressure or
due to wear &
tear
Human factor
Lack of
knowledge on
task
Possible injury/
Ill-health
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
Bodily injuries
CDT requires to carry

2 walkie talkies for
communication
between DDT
operator and the staff
at the top of reactor
CDT team should be
trained on common
hand signals
16
Medium
All crew
Bodily injuries
Staff near to the

launcher should
maintain a safe
distance away from
the line of fire
8
Low
All crew
Bodily injuries/
damage to
equipments
Presure test on the

water hoses is
required to be
performed by staff
prior to deployment to
site
8
Low
All crew
Bodily injuries
Advise manpower
agencies to provide
all their deployed
workers to CR with
proper PPE
Employment agencies
to ensure the workers
know general safety
CDT Team to brief the
workers on process of
their activity and its
safety requirement
24
Medium
Project
Supervisor
Additional Controls
Risk
Level
Responsible
person
Remarks
Page 15 of 18
Approved by:
(Signature)

______

No

Machine / Material
21
Boarding taxis at foreign

countries
Dangerous
driving by taxi
drivers
22
Toolbag being lowered

thru ropes from heights
Physical
hazard items
from the
toolbag can fall
down from
height if it isnt
properly
zipped or
secured to a
rope
23
Physically carrying the

heavy hoses from the
machines with bare hands
Ergonomic
hazard
24
Laying of hoses at
worksite
Trip & Fall

Hazard
25
During Entire Job Working at Height
Hazard
Falling from
height
Possible injury/
Ill-health
Bodily injuries /
fatal
Brief the driver about

safe driving prior to
boarding his taxi
All toolbags must be

completedly zipped
prior to lowering
Ropes must be
secured tightly to
Bodily injuries /
toolbag sling before
fatal
lowering
Staff receiving the
toolbag at the bottom
of reactor to maintain
a safe distance away
from the line of fire
Utilise Chain Blocks
to lift the hoses
Body strains
Utilize sufficient
manpower to lift the
hoses
A frame warning
signage be posted at
Bodily injuries
the work area to warn
others of the trip & fall
hazard
All workers working
at height are trained
on how to use and
wear the safety
harness.
Housekeeping is
Fatality or Bodily
injuries
done accordingly to
prevent tripping
hazard.
Ensure the snap
hook is hooked to a
strong Anchorage
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
24
Medium
All crew
8
Low
All crew
8
Low
All crew
8
Low
All crew
24
Med
Additional Controls
All project
supervisors must
attend the MOM
Work at Height
for Supervisors
course
Goh SP, Tint
Zaw & Manny
have attended
Risk
Level
Responsible
person
Remarks
All crew
Page 16 of 18
Approved by:
(Signature)

______


No

Machine / Material

Hazard
Possible injury/
Ill-health
Name: Swapnil Patil

Date: 02 Feb 2015
Risk Control (RC)

S
Risk
level
Additional Controls
Risk
Level
Responsible
person
Remarks
point eg 4 process
pipe or secured
scaffold pipe)
All workers put on
the appropriate
PPE(eg Safety
helmet with chin
strap, safety
harness) at areas
which has spelled for
such requirement.
Self retractable
Lanyard(SRL)be
utilized when working
at height which are
less than 5.6 meters
from the ground
Guardrails are
provided at work
areas where chances
of falling is evident
Ladders, fall
prevention and fall
protection
equipments& tools
are inspected prior to
use
Check on the
scaffoldings(7day)
validity status
Check the suitability
of safety harness
based on F-CRASHSE-04 Rev 00
Safety harrness
Lanyard Shock
Absorber Daily
Checklist
Page 17 of 18

CDT Div Hira 02022014

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CDT Div Hira 02022014

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Approved by:

Hazard Identification And Risk Assessment

Business Unit: _____CDT Division_____________________________________

Hazard Identification (HI)

Area / Activity / Process /

Risk Assessment (RA)

Oil spillage causing

Pinch point &

Cuts & bruises

Human FactorLack of focus

Existing Risk Controls

Wear safety shoe

Name: Swapnil Patil

Risk Control (RC)

Issue date: July 14, 2011

Hazard Identification And Risk Assessment

Business Unit: _____CDT Division_____________________________________

Hazard Identification (HI)

Area / Activity / Process /

Risk Assessment (RA)

Pinch point &

Human FactorLack of focus

Existing Risk Controls

Need to remove the

Cuts & bruises

Staffs are advised to

Health & Safety brief

Wear ear plugs or

Name: Swapnil Patil

Risk Control (RC)

Issue date: July 14, 2011

Hazard Identification And Risk Assessment

Business Unit: _____CDT Division_____________________________________

Hazard Identification (HI)

Area / Activity / Process /

Risk Assessment (RA)

Pinch point &

Existing Risk Controls

Risk Control (RC)

Slip & Trip

Name: Swapnil Patil

Cuts & bruises

Wear safety shoe

Health & Safety brief

Equipment and Ensure routine

Issue date: July 14, 2011

Hazard Identification And Risk Assessment

Business Unit: _____CDT Division_____________________________________

Hazard Identification (HI)

Area / Activity / Process /

Risk Assessment (RA)

Existing Risk Controls

Cuts & bruises

Name: Swapnil Patil

Risk Control (RC)

Check the crane

Issue date: July 14, 2011

Hazard Identification And Risk Assessment

Business Unit: _____CDT Division_____________________________________

Hazard Identification (HI)

Area / Activity / Process /

Risk Assessment (RA)

Existing Risk Controls

Business Unit: _CDT Division_________________________________

Business Unit: _CDT Division_________________________________

Business Unit: _CDT Division_________________________________

Business Unit: _CDT Division_________________________________

Business Unit: _CDT Division_________________________________

Business Unit: _CDT Division_________________________________

Business Unit: _CDT Division_________________________________

Business Unit: _CDT Division_________________________________

Business Unit: _CDT Division_________________________________

Business Unit: _CDT Division_________________________________

Business Unit: _CDT Division_________________________________