Statii de Pompare Prefabricate

GRUNDFOS DATA BOOKLET
Pumping station systems

PS.G
Pumping station, glass-fibre-reinforced plastic (GRP)
Table of contents
1.
Introduction
Introduction
Applications
Product features
Liquids
3
3
3
3
Identification
PS.S
PS.G
4
5
Selection of products
Ordering a pumping station

Selection tool
6
7
4.
CE mark
5.
Product range
2.
3.
6.
7.
8.
9.
Pipes
Direction of outlet
Pumping stations and pipe variants
Other product variants
9
11
12
16
Construction
17
Pumping station
Valve chamber
Pumping station variants
Covers
Venting pipes
Control cabinets
Service platforms
Baffle plates
Screen baskets
Level controllers
17
18
19
20
21
21
21
21
22
22
Accessories
23
Pump controllers
AUTOADAPT pumps
23
26
Installation
28
Transportation and handling

Acceptance inspection
Installation of pumping station
Backfill
Pump
Electrical installation
Commissioning
28
28
29
31
31
31
31
Dimensions
32
Starting frequency
Sump volume
Dimensions of pumping station
Dimensions of valve chamber
Dimensions of the foundation slab
Dimensions of concrete covers
32
32
33
34
35
38
10. Grundfos Product Center
42
1. Introduction
Introduction
Product features
This data booklet deals with Grundfos prefabricated

pumping stations, types PS.S and PS.G.
Corrosion-free materials
Introduction
Pipes are made of stainless steel or polyethylene.

Modular flexibility
The pumping stations consist of four main elements:
two or three high-efficiency pumps
pit size suitable for several requirements
factory-fitted pipes, valves and controllers ensure
operational efficiency and safety
standard covers and covers approved for traffic.
Many sizes available
Our pumping stations come in a full range of sizes.
Easy to install and service
The pumping station is mounted on a concrete
foundation to prevent uplift when installed in areas with
high groundwater levels.
The components of the pumping station are selected
according to Grundfos principles of high reliability, long
life and great consideration for the environment during
production, operation and disposal.
Liquids
TM06 4009 1415
Liquid temperature
Fig. 1
Grundfos pumping station
The pumping station is made of glass-fibre-reinforced

plastic (GRP) and comes with inlet and outlet pipes
pre-fitted. Pumps may be supplied separately.
The pipes are made of polyethylene (PE) or stainless
steel (AISI 304).
The pumping stations come in many variants and for a
range of applications. Special variants are available on
request.
Pumping stations are also available with a separate
valve chamber enabling the operator to access valves
without having to enter the station.
The standard cover comes in GRP and the hatch in
aluminium.
Maximum liquid temperature is 40 C. For higher

temperatures, contact Grundfos.
The liquid temperature depends on the pump selected.
See the installation and operating instructions for the
pump.
pH value
The pit is normally capable of withstanding pH values
between 5.5 to 8.0. In case of doubt or another pH
value, contact Grundfos.
Viscosity
Very thick wastewater must not be led into the pit. See
the installation and operating instructions for the pump
or Grundfos Product Center at www.Grundfos.com.
Density
Maximum 1100 kg/m3.
Applications
Grundfos prefabricated pumping stations are used for
the collection and pumping of drainage water, grey
wastewater and sewage. The type of pump depends
on the liquid being pumped.
Wastewater is led into the pit. When the liquid in the pit
reaches the start level, the pump will start moving it on
to a sewer or sewage treatment plant.
Identification
2. Identification
PS.S
Nameplate
Type key
If a complete pumping station has been configured in

the PUMPING STATION CREATOR at
www.Grundfos.com, the nameplate shown below will
be added to the pit together with a CE mark. See
section Selection tool on page 7. At the same time
Grundfos will deliver an EC declaration of conformity in
accordance with the Machinery Directive (2006/42/EC)
EN ISO 12100:2010.
1
5
4
6
11
13
Nameplate of PS.S pumping stations

Description
Product number
Production site
Type designation
Country of origin
Weight
Production code and date of production (YYWW)
Installation and operating instructions, publication number
Product number, pumping station
Product number, pump
10
Product number, pump controller
11
Product number, level controller
12
Product number, accessories
13
Not filled in
TM06 1743 2714
7
9
Pos.
Grundfos pumping station

System
Pit type and material
R:
Rotation-moulded PE
G:
Glass-fibre reinforced plastic
Pit depth x 100

40:
4000 mm
Fig. 2
PS S. G. 18. 40. SE/SL. DCD318. PT
Pit diameter
18:
1800 mm
8 10 12 13
Example
Pump type
CC:
Unilift CC
KP:
Unilift KP
AP12:
Unilift AP12.50
AP35:
Unilift AP35, Unilift AP12.40
AP50:
Unilift AP50
APB:
Unilift AP35B, Unilift AP50B
SEG:
SEG, SEG AUTOADAPT
DP, EF: DP (0.6 - 1.5 kW), EF
DP, SL: DP (2.6 kW), SL1.50.65, SLV.65.65
SE, SL: SE, SL
S:
S-pump
Pump controller
LC 108: Level controller
LCD 108: Level controller, two pumps
DC 318: Dedicated Controls
DC 319: Dedicated Controls
DCD 318: Dedicated Controls, two pumps
DCD 319: Dedicated Controls, two pumps
Level controller
FS2:
Two float switches
FS3:
Three float switches
FS4:
Four float switches
PT:
Pressure transducer
PS.G
Nameplate
Type key
The nameplate shown below is the standard

nameplate that provides information about the
pumping station and carries the CE mark of the
pumping station.
Declaration of performance is in accordance with
Annex III of Regulation (EU) No 305/2011
(Construction Product Regulation).
1
Model
Type
Example
Pumping station
Glass-fibre reinforced plastic

Pit diameter
18:
1800 mm
Pit depth x 100
40:
4000 mm
Number
S:
D:
T:
P10
Standards used: EN 12050-1 or EN 12050-2

Made in
Notified body:0197
Fig. 3
Pos.
DK-8850 Bjerringbro, Denmark
Nameplate of PS.G pumping stations

Description
Product number
Production site
Type designation
Country of origin
Weight
Production code and date of production (YYWW)
Installation and operating instructions, publication number
Not filled in
TM06 3836 1015
Weight
EU declaration of performance 96235218
1325
98495490
P.c.
PS. G. 18. 40 D. GC SS100. A100. SE/SL
Identification
of pumps
One
Two
Three
Pipe design
DC:
Direct outlet, common
GC:
Goose neck, common
VC:
Valve chamber
Pipe material and pipe diameter
Stainless steel:
SS50:
DN 50 (2")
SS65:
DN 65 (2 1/2")
SS80:
DN 80 (3")
SS100: DN 100 (4")
SS150: DN 150 (6")
SS200: DN 200 (8")
Polyethylene:
PE63:
D63 mm (2")
PE75:
D75 mm (2 1/2")
PE90
D90 mm (3")
PE110:
D110 mm (4")
PE160: D160 mm (6")
Installation type
Auto coupling:
A50:
DN 50 pump connection
A65:
A80:
A100:
A150:
A200:
Pump type
SEG:
SEG and SEG AUTOADAPT
DP/EF:
DP (0.6 - 1.5 kW) / EF
DP/SL:
DP (2.6 kW) / SL1.50.65 / SLV.65.65
SE/SL:
SE/SL
S:
S-pump
3. Selection of products
Ordering a pumping station
When ordering a Grundfos GS.S or GS.G pumping
station, take the following into consideration:
pump type (possible custom-built variant)
pipe material
pit diameter and depth
insulation of the pit (optional)
valve chamber (optional)
accessories such as controllers.
You can configure the pumping station system in
Grundfos Product Center at www.Grundfos.com by
using the selection tool. In this case all the
requirements must be known.
Pump type
The pumping stations can be equipped with the
following pumps:
DP, EF and AUTOADAPT pumps (0.6 - 1.5 kW)
SL1, SLV and AUTOADAPT pumps (0.9 - 2.6 kW)
SEG and SEG AUTOADAPT grinder pumps (0.9 - 4.0
kW)
SE, SL pumps (0.9 - 30 kW)
S-pumps up to range 70 (up to 155 kW).
Note: Data for a specific pump can be found in the
pump data booklet or in Grundfos Product Center at
www.Grundfos.com.
For further info about Grundfos Product Center, see
page 42.
Pump installation
The pumps are installed on an auto coupling at the
bottom of the pit.
See section Installation on page 28.
Pipe material
Pipes are made of PE (polyethylene) or stainless steel
(SS, AISI 304). See section Other product variants on
page 16.
Pump pit
The pits come various sizes and with various standard
fittings. See section Dimensions on page 32 and
Starting frequency on page 32 to calculate the volume
needed.
Valve chamber
The valve chamber is separate pit that can be selected
to house equipment so that service personnel need not
enter the pit.
Pump controllers and level control systems

The following controllers are available for standard
pumps:
Dedicated Controls (DC, DCD). See page 23.
LC and LCD 108 operated by float switches. See
page 24.
CU 100 (optional). See page 25.
The following controllers are available for AUTOADAPT
pumps:
Built-in controller. See page 26.
Grundfos CIU. See page 26.
Grundfos GO. See page 26.
For pump controllers, see section Pump controllers on
page 23 or in Grundfos Product Center at
www.Grundfos.com.
Accessories
Depending on the installation type, accessories may
be required. For selection of the correct accessories,
see section Pump controllers on page 23.
Note: Some of the accessories can be fitted from
factory. Contact Grundfos.
Selection tool
TM06 3497 0415
You can find the selection tool PUMPING STATION

CREATOR in Grundfos Product Center at
www.Grundfos.com.
Fig. 4
Selection tool in Grundfos Product Center
1. Input your requirements

Here you enter information about flow rate, head,
number of pumps and operating mode. This
ensures we offer the right pump for the task.
Information about the depth of the lowest inlet to
the pumping station is also required to get some
good suggestions for solutions.
The selection tool offers a list of pumps from which
you can select the pump required.
2. Select a solution
Here a number of possible solutions are presented,
and you can select the one that fits your
requirements.
3. Configure & customize
Here you can make the detailed configuration of the
selected solutions. Drawings of the selected
solution are presented.
4. Pick your accessories
Here you can select accessories for your
customised solution.
5. Print or e-mail your order
Here the final solution is presented as a CAD
drawing that can be downloaded. Specification
reports for the customised solution can be
generated, printed and sent to Grundfos.
This is the information Grundfos needs to give you
a quotation and lead time for delivery.
CE mark
4. CE mark
Pumping station
The pumping stations are CE-certified modules. The
declaration of performance is in accordance with
Annex III of Regulation (EU) No 305/2011
(Construction Product Regulation).
Pumps and controllers
Depending on the pumps and controllers selected, the
pumping stations are in accordance with one or
several of the following directives:
EMC Directive (2004/108/EC)
Low Voltage Directive (2006/95/EC)
ATEX Directive (94/9/EC)
Machinery Directive (2006/42/EC).
The declaration of conformity can be found in the
installation and operating instructions for the products.
CE-certified complete system
The standard range in Grundfos Product Center makes
it possible to obtain the EC declaration of conformity in
accordance with the Machinery Directive (2006/42/EC)
EN ISO 12100:2010.
Other main approvals and standards
EN12050-1 and EN 12050-2
Wastewater lifting plants for buildings and sites.
Principles of construction and testing. Lifting plants
for wastewater containing faecal matter.
EN 752
Drain and sewer systems outside buildings
EN 124
Gully tops and manhole tops for vehicular and
pedestrian ares. Design requirements, type testing,
marking and quality control.
EN 1917:2002
Concrete manholes and inspection chambers,
unreinforced, steel fibre and reinforced.
Product range
5. Product range
Pipes
Pipe variants
Pumping stations have three main pipe variants:
Goose neck (GC), common. See fig. 5.
Direct outlet (DC), common. See fig. 6.
Valve chamber (VC). See fig. 7.
Custom-made pipes are available on request. Contact
Grundfos.
Goose neck, polyethylene (PE)
GC, pipe system with goose neck
Fig. 6
DC, pipe system with direct outlet
TM06 2931 4814
Fig. 5
TM06 3848 1015
TM05 3319 1112 - TM06 3577 0615
Goose neck, stainless steel (SS)
Fig. 7
VC, valve chamber (no valves inside the pumping

station)
Product range
Pipe sizes
Pipes are offered in stainless steel (SS) or
polyethylene (PE). Some pit sizes are not available
with all variants. See section Pipe variants on page 9.
Stainless steel, SS - AISI 304
Pit diameter
[mm]
Pipe size
DN
DN
DN
DN
DN
DN
DN
*
50
65
80
100
150
200
250
1200-1400
1600-1800
2000-2200
GC
DC
VC
GC
DC
VC
3000
GC
DC
VC
GC
DC*
VC
This variant is also applicable for pits with three pumps.
Polyethylene, PE
Pit diameter
[mm]
Pipe size
D63
D75
D90
D110
D160
10
1200-1400
1600-1800
2000-2200
GC
DC
VC
GC
DC
VC
3000
GC
DC
VC
GC
DC
VC
Direction of outlet
The direction of the outlet depends on the diameter of
the pit and the pipe type. The outlet is always shown
with either degrees or time o'clock.
Product range
Polyethylene pipes (PE)

In pits with PE pipes and a diameter up to 3000 mm
the direction of the outlet is always 0 .
0 (0:00 / 12:00)
Stainless-steel pipes (SS)
TM06 3336 5114
Pits with a diameter up to 3000 mm and stainless-steel

pipes can be delivered with VC, DC and GC pipes. The
pipes determine the direction of outlet. See figures 8
and 9.
0 (0:00 / 12:00)
TM06 3419 0215
Fig. 11 Direction of outlet of pits up to 3000
Direction of outlet of a 2-pump installation, VC

pipes (valve chamber)
270
(9:00)
Fig. 9
90
(3:00)
TM06 3513 0615
Fig. 8
Direction of outlet of 3000 pits with DC and GC

pipes
A = xxx 50
Pipes
[DN]
A
[mm]
250 / 300
250 / 250
200 / 250
200/ 200
150 / 200
150 / 150
100 / 150
100 / 100
80 / 100
80 / 80
510
485
502
475
475
450
450
390
390
370
TM06 3912 1215
Figure 10 shows the offset of 3000 pits.
Fig. 10 Offset
Pits with stainless-steel pipes and a diameter of 1200

to 2200 mm can be delivered with VC, DC and GC
pipes. The outlet is always 0 . See fig. 11.
11
Product range
Pumping stations and pipe variants

Pumping stations come in various diameters and with
a number of pump and pipe combinations.
Not all pump variants are available across the ranges.
For more information, contact Grundfos.
S-pumps are available from range 50 to 70 (up to 255
kW) in S1, S2 and SV variants.
DN 50 stainless-steel pipes and D63 PE pipes

DN 40 pumps are only available with DN 50 pipes.
Pump
type
Installation type*
Pump with DC or VC pipes

Pump with GC pipes
Pump with DC or VC pipes + small
screen basket
SEG, DP, EF, AUTOADAPT
Pump with GC pipes + small screen

basket
Pump with DC or VC pipes + big
screen basket
Pump with GC pipes + big screen
basket
Pump with DC or VC pipes + EN 124
cover, 600 mm
Pump with GC pipes + EN 124
cover, 600 mm
cover, 800 mm
cover, 800 mm
baffle plate
Pump with GC pipes + small baffle
plate
baffle plate
Pump with GC pipes + big baffle
plate
*
12
Pipe
material
SS
PE
SS
PE
SS
PE
SS
PE
SS
PE
SS
PE
SS
PE
SS
PE
SS
PE
SS
PE
SS
PE
SS
PE
SS
PE
SS
PE
Pit diameter
[mm]
1200
1400
1600
1800
For more information about pipes, see section Other product variants on page 16.
2000
2200
3000
2 pumps
3000
3 pumps
DN 65 and DN 80 stainless-steel pipes and D75 and D90 PE pipes

Pump
type
Installation type*
1200
1400
1600
1800
2000
2200
3000
2 pumps
3000
3 pumps
SS
1)
4)
PE
1)
SS
1)
PE
1)
SS
2)
PE
2)

basket
SS
2)
PE
2)

screen basket
SS
PE

basket
SS
PE

cover, 800 mm
SS
1)
3)
3)
1)
PE
1)
3)
3)
1)
SS
1)
3)
3)
1)
1)
3)
3)
1)
1)

Pump with GC pipes
screen basket
SE1, SL1, SLV, SEV

S-pumps, range 50
Pit diameter
[mm]
Pipe
material

cover, 800 mm
PE

baffle plate
SS
PE
1)
3)

plate
SS
1)
3)
PE
1)
3)

baffle plate
SS
1)
PE
1)
SS
1)
PE
1)

plate
Product range
4)
4)
4)
4)
Only SE and SL pump variants are available. Contact Grundfos.
2) Only available for SE1.50.65, 80.22, 30.2, and SL1.50.65, 80.22 and 30.
3)
Only available for SE and SL.
4) Only available with DN 80 or D90 DC pipes.
1)
13
Product range
DN 100 stainless-steel pipes and D110 PE pipes

Pump
type
Installation type*
Pit diameter
[mm]
Pipe
material
1600
1800
2000
2200
3000
2 pumps
3000
3 pumps
SS
PE
SS
PE

screen basket
SS
PE

basket
SS
PE

screen basket
SS
PE

basket
SS
PE

cover, 800 mm
SS
3)
PE
3)

cover, 800 mm
SS
3)
PE
3)

baffle plate
SS
2)
2)
PE
2)
2)

plate
SS
2)
2)
PE
2)
2)
SS
1)
1)
4)
PE
1)
1)
4)
SS
1)
1)
PE
1)
1)
1200
SE1, SL1, SLV, SEV

S-pumps, ranges 50 and 54
Pump with GC pipes

baffle plate
plate
*
1400
Limited range of SE and SL pump variants available. Contact Grundfos.
2) Not available for SE1.100.100.40, 55 and 75.4, and SL1.100.100.40, 55 and 75.
3)
Limited range of SE and SL pump variants available. Not available with S-pumps. Contact Grundfos.
4) Only available with DC pipes.
1)
14
4)
4)
4)
DN 150 stainless steel-pipes and D160 PE pipes

Pump
type
Installation type*
Pit diameter
[mm]
1200
1400
1600
1800
SS
2000
2200
3000
2 pumps
3000
3 pumps
3)
PE
SS
1)
1)
PE
1)
1)

screen basket
SS
PE

basket
SS
1)
2)
PE
1)
2)

screen basket
SS
PE

basket
SS
1)
2)
PE
1)
2)

baffle plate
SS
PE

plate
SS
1)
1)
PE
1)
2)

baffle plate
SS
PE

plate
SS
2)
PE
2)
2200
3000
2 pumps
3000
3 pumps
Pump with GC pipes
SE1, SL1, SLV, SEV

S-pumps, ranges 50, 54 and 62
Pipe
material
Product range
3)
3)
3)
3)
In SE and SL ranges only available for SE1.100.150.40 and 55.4, and SL1.100.150.40 and 55.
2) In SE and SL ranges only available for SE1.100.150.40 and 55.4, and SL1.100.150.40, 55 and 75.
3)
Only available with DC pipes.
1)
DN 200 and DN 250 stainless-steel pipes

Pump
type
Installation type*
Pit diameter
[mm]
Pipe
material
SE1, SL1, SLV, SEV

S-pumps, ranges 54, 66 and 70
1200
*
1)
1400
1600
1800
2000
SS
1)

screen basket
SS
1)

screen basket
SS
1)

baffle plate
SS
1)

baffle plate
SS
1)
Only available with DN 200 pressure flange and for DC pipes.
15
If you cannot find a pumping station that meets your

requirements, please contact your local Grundfos
company. We have other ranges of prefabricated
pumping stations, but they vary from region to region.
For large prefabricated pumping stations, please see
Grundfos Product Center at www.Grundfos.com or
contact your local Grundfos company. We offer a wide
selection in versions up to 3 metres in diameter and 12
metres deep in both glass-fibre-reinforced plastic and
polyethylene. See examples in figures 12 to 14.
TM06 3304 5114
Product range
Other product variants
TM06 3302 5114
Fig. 14 Pumping station with service cabin
TM02 9363 2404
Fig. 12 Custom-made pumping station with separate pits
TM06 3303 5114
Fig. 15 Small PUST pumping stations (D400 to 1700, PE)
Fig. 13 Pumping station with dry-installed pumps,

including dry and wet chambers (INTEGRA)
16
Construction
6. Construction
Pumping station
2
7
1
10
11
12
14
13
18
15
20
17
TM06 3382 0115
16
19
Fig. 16 Grundfos pumping station
Components and material specification

Pos.
Component
Material
Cover
Glass-fibre-reinforced plastic
(GRP)
Cover approved for

traffic
Concrete ring and cast-iron hatch
Hatch
Aluminium
Hatch insulation
Styrofoam
Gas springs
Pos.
11
Component
Inlet
Material
Stainless steel
Plastic
Screen basket
Stainless steel
Baffle plate
Stainless steel
13
Guide pipes for screen

basket
Stainless steel
14
Piping
Stainless steel
15
Lifting chain
Galvanised steel
12
Stainless steel
Polyethylene
Safety grid
Venting pipe
Stainless steel
16
Pump
Handrail
Stainless steel
17
Auto coupling
Epoxy-coated cast iron
Outlet
Stainless steel
18
Level sensor
Ladders and ladder

supports
Stainless steel
19
Base plate for pumps
Aluminium
10
Service platform
Stainless steel
Stainless steel
Aluminium
17
Construction
Valve chamber
3
2
4
7
6
1
8
Fig. 17 Grundfos valve chamber
Components and material specification

The valve chamber always includes a drainage pipe
leading to the pumping station. The valve chamber is
also available in a version insulated with PE foam.
Pos.
Component
Material
Valve chamber
Cover
Glass-fibre-reinforced
plastic (GRP)
Hatch
Aluminium
3
4
18
Hatch insulation
Styrofoam
Isolating valve
Non-return valve
Ladders
Aluminium
Pipes
Stainless steel
Drainage pipe
Plastic
Isolating valve
Plastic
TM06 3288 5014
TM06 1990 3514
TM06 4010 1415
Construction
Pumping station variants
Fig. 20 Pumping station (3000 mm) with three pumps,

direct outlet, separate service hatch and fixed
service platform
TM06 4009 1415
TM06 2932 4814
Fig. 18 Pumping station with two pumps and goose neck

outlet
Fig. 21 Pumping station with two pumps, direct outlet and

separate valve chamber
Fig. 19 Pumping station with two pumps, direct outlet and

liftable service platform
19
Construction
Covers
Covers approved for traffic
All pumping stations are equipped with a cover that

can be locked and has a safety grid. The cover type
depends on the size of the pumping station and the
installation site.
The covers come in the two versions shown below and

are approved according to EN 124, Class D.
Version 1, cover with concrete ring
The cover has a concrete ring, an extended cover and
a steel hatch. The cover can be made with (1a) or
without (1b) a floating cover. See fig. 24.
Standard covers
Standard covers are made of fibre-glass-reinforced
plastic and have an aluminium hatch. The number of
hatches depends on the pit diameter:
one hatch for 1200-2200 pits
two hatches for 3000 pits.
1a. Concrete ring without blacktop
1b. Concrete ring with blacktop
TM06 1685 2614
Blacktop
Fig. 22 Aluminium hatch and safety grid (1200-2200)
Floating cover
TM06 3915 1215 - TM06 3914 1215
Note: Aluminium hatches are not approved for traffic.
Fig. 24 Cover with concrete ring
For more information about of concrete rings for

covers approved for traffic, see section Dimensions of
concrete covers on page 38.
Version 2, cover with air space
The cover has a concrete ring and a steel hatch. The
cover is available for all pit sizes as an optional cover.
TM06 1686 2714
Air space between concrete

ring and pit
TM06 3457 0415
Fig. 23 Service hatches (3000)
Fig. 25 Cover approved for traffic and with air space
For more information about of concrete rings for

covers approved for traffic, see section Dimensions of
concrete covers on page 38.
20
Construction
Venting pipes
Venting pipes can be either top-mounted or sidemounted.
TM06 3446 0415
TM06 1683 2614
90
Fig. 26 Pit with top-mounted venting pipe
TM06 1687 2714
TM06 1684 2614
Fig. 28 Liftable service platform
Fig. 27 Pit with side-mounted venting pipe
Control cabinets
Control cabinets can be installed as follows:
on the cover of the pumping station. See fig. 48 on
page 31.
on a separate concrete plate next to pumping
station
on the wall of a building etc.
Fig. 29 Fixed service platform
Baffle plates
The baffle plate slows the incoming flow of liquid and
prevents splattering inside the pit.
Service platforms
Pit diameter
[mm]
TM06 3445 0415
Service platforms enables valve maintenance inside

the pumping station. The platforms are made of
aluminium.
Platform
1200
Not available
1400-2200
Liftable
3000
Fixed installation
Fig. 30 Baffle plate
Note: The service platform is for one person only.

The liftable service platform is equipped with joint
hinges so that it can be lifted manually, for instance
when the pump is to be lifted out of the pit. Lifted up,
the platform rests against the wall and needs no
locking during the service actions.
21
The screen basket removes materials such as stones

and branches from the incoming flow of liquid.
TM06 3515 0615
Construction
Screen baskets
Fig. 31 Screen basket

Basket dimensions Size of screen holes
HxLxW
HxL
[mm]
[mm]
Size
Small
Large
453 x 326 x 206

794 x 650 x 306
185 x 45
350 x 45
Level controllers
Float switches
TM04 3454 4438 - TM02 8960 1204
Float switches can be installed on a tube outside the

pumping station. This ensures easy adjustment of the
float switches. See fig. 32. Two to four float switches
are used together with LC or LCD controllers.
Fig. 32 Adjustment of float switches

A
Min. 300 mm
50-100 mm
Deactivation range: 110 mm
Distance B must not be too big as otherwise the float

switch may get stuck in other parts of the installation.
Pressure transducers
If a pressure transducer is used for level detection,
install it in the protective pipe in order to prevent
contamination and deposits.
22
Accessories
7. Accessories
Pump controllers
IO 113 module
Dedicated Controls
The IO 113 module is a protection module for Grundfos

wastewater pumps.
The module has inputs for digital and analog pump
sensors and can stop the pump if a sensor indicates a
pump fault.
The module is connected to the Dedicated Controls
system and allows advanced monitoring functions:
motor temperature
moisture in motor
water in oil or water in air
insulation resistance.
Grundfos Dedicated Controls is a control system that

can control and monitor one to six Grundfos
wastewater pumps and a mixer or a flush valve.
Dedicated Controls is used in installations requiring
advanced control and data communication.
Main components of the Dedicated Controls system:
CU 362 control unit
IO 351B module (general I/O module).
Dedicated Controls is available either as separate
components or as control cabinets.
The control system can be operated by the following:
float switches
a level sensor
a level sensor and safety float switches.
The control cabinet is available for the following pump
sizes and starting methods:
pumps up to and including 9 kW, direct-on-line
starting
pumps up to and including 30 kW, star-delta starting
pumps up to and including 30 kW, soft starter.
The separate control unit and modules can be built for
practically any size of system.
SM 113 module
The SM 113 module is used for collection and transfer
of sensor data. The module works together with the IO
113 through power line communication using the
Grundfos GENIbus protocol.
The module can collect data from these devices:
3 current sensors, 4-20 mA
3 PT1000 thermal sensors
1 thermistor circuit (3 sensors in series)
1 digital input.
Level controllers
Gr-1016087
Grundfos offers a wide range of pump controllers to

keep a watchful eye on liquid levels in the wastewater
collecting pit, ensuring correct operation and
protection of the pumps.
Controller ranges:
Dedicated Controls: DC and DCD
LC and LCD level controllers
CU 100 control box.
The DC, LC and CU 100 are designed for one-pump
installations, and the DCD and LCD are designed for
two-pump installations.
Fig. 33 Dedicated Controls control cabinet
23
7
The DC and DCD control cabinets can be fitted with
various units:
The CU 362 control unit, which is the "brain" of the
Dedicated Controls system, is fitted in the cabinet
front. The CU 362 can be fitted with one of the
Grundfos CIM communication modules mentioned
below, depending on the monitoring needs or the
SCADA system:
The CIM 200 is a communication module used for
the Modbus RTU fieldbus protocol.
The CIM 250 is a communication module used for
GSM/GPRS communication. The CIM 250
establishes communication between the CU 362
and a SCADA system, thereby allowing the
application to be monitored and controlled
remotely. This module also offers SMS
messaging, for example status and alarm
messages.
The CIM 270 is a communication module for the
Grundfos Remote Management system (GRM).
The CIM 270 establishes communication between
the CU 362 and the GRM, thereby allowing the
application to be monitored and controlled
remotely.
The CIM 050 GENIbus module is fitted in a
Grundfos product. The CIM 050 enables data
transmission between a GENIbus network and a
Grundfos product.
The CIM 500 is a Grundfos communication
interface module used for data transmission
between an industrial Ethernet network and a
Grundfos product. The CIM 500 communicates
with the CIU 902.
The IO 351B is a general I/O module and
communicates with the CU 362 via GENIbus.
The MP 204 motor protector (optional), which
provides many electrical status values, for instance
voltage, current, power, insulation resistance and
energy. The MP 204 offers better protection of the
pumps than a conventional motor protection device.
The CUE or VFD (optional) is either a Grundfos
variable-frequency drive or a general variablefrequency drive. The variable-frequency drive offers
better pump protection and a more steady flow
through the pit pipes so that the pumps are treated
well and the energy consumption is kept at a
minimum.
For further information, see the data booklet or
installation and operating instructions for Dedicated
Controls in Grundfos Product Center at
www.Grundfos.com.
LC and LCD
The Grundfos LC and LCD ranges of level controllers
comprise three series with a total of six variants:
LC and LCD 107 operated by air bells
LC and LCD 108 operated by float switches
LC and LCD 110 operated by electrodes.
All controllers are ideally suited for applications
requiring up to 11 kW motors for direct-on-line starting.
Features and benefits
Control of one pump (LC) or two pumps (LCD).
Automatic alternating operation of two pumps
(LCD).
Automatic test run (prevents shaft seals from
becoming jammed in the event of long periods of
inactivity).
Water hammer protection.
Starting delay after power supply failure.
Automatic alarm resetting, if required.
Automatic restarting, if required.
Alarm outputs as NO and NC.
LCD 110
TM04 2360 2408
Accessories
24
Fig. 34 LCD 110 for two-pump installations
When an SMS module (optional) is fitted in an LC or

LCD controller, it acts as a time recorder for the
pumps, and when programmed (using an ordinary
mobile phone with text messaging facility), it can send
text messages containing "high-level alarm", "general
alarm", information about operation and the number of
times the pump has started. The SMS module is also
available with battery and can thus send text
messages that will inform you of power failure and
when the power has been restored.
For further information, see the data booklet or
installation and operating instructions for the LC and
LCD controllers in Grundfos Product Center at
www.Grundfos.com.
CUE frequency converter
The CU 100 control box is designed for the starting,

operation and protection of small wastewater pumps.
The control box is available in several variants which
can be used for the following:
single-phase pumps (up to and including 9 A)
three-phase pumps (up to and including 5 A).
The control box is also suitable for the following:
start/stop by means of a float switch
manual start/stop.
During manual operation, the pump is started and
stopped with the on/off switch.
During automatic operation, the float switch will start
and stop the pump.
For further information, see the installation and
operation instructions for the CU 100 in Grundfos
Product Center at www.Grundfos.com.
Grundfos CUE is complete range of external frequency

converters designed for speed control of a wide range
of Grundfos pumps.
Gr-1015227
CU 100
Accessories
TM02 6459 0703
Fig. 36 CUE
CUE has a built-in PI controller and offers the same

functionality and user-interface as Grundfos S-pumps.
CUE solutions can thus be seen as an extension to the
S-pump range.
The CUE offers following benefits:
speed control of pumps up to 250 kW (also pumps
installed in potentially explosive environments)
2 alarm outputs (C, NO, NC)
1 sensor (4-20 mA)
2 PT100 or PT1000 sensors.
Fig. 35 CU 100
25
Grundfos CIU
The Grundfos CIU unit is used as a communication
interface between a Grundfos product and a main
network. The CIU unit is used as an interface for
following:
Configuration of pump parameters required for
water level control.
Online monitoring of pit and pump values.
Manual water level control (forced start/stop).
Collection of measured and logged data that are
valuable for pump service and pit optimisation.
The CIU unit is designed for use together with
Grundfos AUTOADAPT pumps. Communication can be
established with the Grundfos GO or by using the main
network interface of the CIU unit.
Available CIU units:
CIU 152 PROFIBUS DP
CIU 902 (without CIM module)
CIU 202 Modbus
CIU 252 GSM, GPRS
CIU 272 GRM (Grundfos Remote Management).
The CIU unit incorporates one or two modules:
multipurpose I/O module with I/O functionality, IR
communication interface and power line
communication.
CIM module (optional).
For further information about the CIM module fitted,
see the installation and operating instructions for the
CIM module.
If a CIM module is fitted in the CIU unit, the sensors
connected to the digital input of the I/O module can be
remotely monitored from a centrally located SCADA
system.
Grundfos GO
The Grundfos GO is designed for wireless IR
communication with Grundfos products. The Grundfos
GO can communicate with the AUTOADAPT pumps via
a CIU unit.
The Grundfos GO is to be regarded as an ordinary
service and measuring tool and is therefore designed
to withstand wear and stress from everyday use.
26
ADC
The ADC fuse box is designed for the protecting the
power supply for small wastewater pumps.
Gr-1016011
Accessories
AUTOADAPT pumps
Fig. 37 ADC
The fuse box enables communication with the

following:
Grundfos Remote Management, GRM
Grundfos GO
SCADA.
The fuse box can be used with the following:
one-pump installation with or without CIU (1
two-pump installation with or without CIU (1
CIU units
CIU 202 Modbus RTU (2
CIU 272 GRM (2
CIU 902 (2
CIU 252 GSM complete (2
optional service socket 230 V (3 / 50 Hz (2
optional socket for PC Tool link box (2
optional fault indicator light mounted on top (2
optional audio alarm, 100 dB (2.
(1
With a CIU unit, a CIM module is needed.

Must be ordered with the control box.
(3
The modules come as two parts and must be assembled.
(2
For further information, see the installation and

operation instructions for the ADC in Grundfos Product
Center at www.Grundfos.com.
Name
DC
DCD
LC
LCD
CU 100
AUTOADAPT
CIU
Mixer
Backup battery
Float switches
Application
One pump
Two pumps
Accessories
Level sensor
7)
Electrodes
7)
Air bells
7)
3)
7)
Pressure transducer
Ultrasonic sensor
7)
Analog level sensor with safety float

switches
7)
Starting method
Direct-on-line starting (DOL)
Star-delta starting
Soft starter
Start and stop of pump(s)
Basic functions
Pump alternation
High-level alarm
Dry-running alarm
Flow measurement (calculated or via

flow sensor)
Pump statistics
4)
Conflicting levels alarm
Start and stop delays
Advanced functions
Motor temperature sensor
Test run/anti-seizing
Daily emptying (once a day)
Water-in-oil sensor input
2)
2)
2)
2)
4)
Communication
SMS messaging
SCADA communication GSM/GPRS
1)
1)
2)
5)
User interface
1)
2)
3)
4)
5)
6)
7)
Level indication
Graphical display
PC Tool WW Controls
6)
6)
If an SMS module is fitted.

If a CIM 252 GSM/GPRS module is fitted in the CU 362.
Built-in pressure transducer and dry-running sensor.
Built-in, but a Grundfos CIU unit is required to get access to data or setting of parameters.
Modbus, GSM, GPRS, SMS and GRM options.
When using Grundfos GO.
Inputs for external sensors (NO or NC).
27
Installation
8. Installation
Local regulations and legal requirements must always
be observed. For further information, see the
installation and operating instructions for the pumping
station.
Note: Some pits come without the pump installed. For
installation and startup, see the installation and
operating instructions for the pump.
When lifting the pit, secure the pit with approved

straps. See fig. 40. The customer must provide the
appropriate lifting equipment.
Transportation and handling
TM06 1233 1914
The size of the transportation vehicle must be

calculated in advance to make sure that it is suitable
for the pit. Use the safety dimensions in the table
below. The required safety dimensions are based on
the pit dimensions. See fig. 38.
TM06 3580 0615
Fig. 40 Lifting straps
Fig. 38 Safety dimensions

Dimension
A
B
C
Safety dimensions
Pit length plus 400 mm
Pit diameter plus 200 mm
Pit diameter plus 400 mm
TM06 1232 1914
Note: In case of special variants, such as an extra long

inlet or outlet pipes outside the pit, the size of
transportation vehicle needs to be redefined.
The pit must be transported in a horizontal position
and anchored to the transport vehicle. Accessories, if
any, must be secured inside the pit.
Fig. 39 Lifting the pumping station from the lorry
28
Acceptance inspection
After transportation and before installation, the
pumping station must be inspected by the customer.
The inspection must include the following:
Check the pumping station for transport damage.
Contact the transporter immediately if you detect
any damage.
Check that the products delivered correspond to the
order.
Check the positions and sizes of fittings.
Retighten various connections, as they may have
become loose during the transport.
Check that all valves, except the draining valve in
the valve chamber, are open.
Check other equipment such as venting pipes.
Installation of pumping station
Foundation slab
The bottom of the excavation hole must be levelled
and filled with a foundation layer, if needed, before the
slab is lowered into the excavation hole.
Installation
Fig. 41 Schematic installation drawing

Pos.
TM06 1237 2514
TM06 1848 3214
Fig. 42 Lowering the foundation slab
For more information about the foundation slab, see

section Dimensions of the foundation slab on page 35.
Description
Foundation layer
Concrete foundation slab
Backfill, compacted in layers of maximum 50 cm
Distance of 50 cm from cover where heavy loads must

not occur
Installation to excavation hole

The walls of installation excavation hole must be
secured so that there is no risk of lapse of ground
during installation. The excavation hole must be
designed according to local regulations.
Pumping station
The surface of the foundation slab must be cleaned
before the pit is lowered onto it. If a pit is to be installed
at temperatures below 0 C, slacken all bolts of the
flange and retighten them when the pit has been
installed. In this way, stress in the pipes is prevented.
Location of inlet
The inlet can be located 360 around the pit, except
when you have selected a screen basket or baffle
plate. In these cases the selection tool PUMPING
STATION CREATOR automatically informs you if the
inlet is placed in an incorrect position. See page 7.
In any case, the inlet is designed to be below the
service platform.
29
Installation
Pit
Cover approved for traffic
When lowering the pit, make sure that the flanges are
in the right direction according to inlet and outlet pipes.
The pit is locked to the foundation slab by means of
mounting brackets and anchor bolts. See section
Dimensions of the foundation slab on page 35.
The maximum angle of inclination for the cover is 25 .

The installation method depends on the cover version.
See the descriptions below.
The backfill must be compacted carefully so that it
does not harm the top of the tank. The fraction size
under the cover and near the top of the pumping
station must be between 2 and 20 mm. The cover is
lowered onto the compacted backfill. A blacktop can be
made on the ring. See fig. 45.
Note: The pit comes with a 500 mm collar that must be
cut to the right length on the installation site.
Note: The pit must not support the concrete ring.
Fraction size 2-20 mm
Blacktop (optional)
Thickness of slab: 150-250 mm
350-250 mm
500 mm
(factory
height)
Fig. 43 Installing the pipes and the mounting bracket
In pits with diameters of 2.0, 2.2 and 3.0 m, discharge

pipes sizes above DN 150 and with two holes in the
bottom of the pit, fill the hollow space in the bottom of
the pit with concrete to avoid vibrations. See fig. 44.
TM06 3921 1215
TM061239 1914
Compacted layers
Fig. 45 Installation of cover slab with concrete ring
Dimensions for of the concrete cover slab, see section

Dimensions of concrete covers on page 40.
The traffic cover is lowered on the pit when the backfill
has been compacted to the top of the pit. The air space
between the cover and pit must be 150 mm. See fig.
46.
The backfill for the cover can be made with same
instructions as those for the pit.
Ground level
Cover
Concrete slab
TM06 4359 2115
Air space: 150 mm
Pit 1200-3000
Fig. 44 How to fill the hollow space with concrete
Valve chamber
Compacted
layers
The same installation instructions apply to the valve

chamber as those for the pit.
Fig. 46 Cover with air space
Dimensions of the concrete cover slab, see section

Dimensions of concrete covers on page 40.
30
TM06 3575 0615
Top level of the pit
Backfill
Electrical installation
The backfill gravel or sand must have an even fraction

size. The maximum fraction size is 32 mm. The backfill
material must not contain any stones larger than the
maximum fraction size.
When filling a hole in the winter, the filling material
must be completely melted.
Carry out backfill layer by layer in such a way that the
height of a layer never exceeds 50 cm. See fig. 47.
Note: Compact the backfill under the inlet and outlet
pipes properly so that they are not exposed to
downward loads when the backfill settles. Plate
compactors must not be used at a distance of less than
30 cm from the pit wall.
See the installation and operations instructions for the

pump and the control system.
Startup
Installation

pump and the controller.
Note: The controller must not be installed in the pit.
Note: The pump must not run dry; only when checking
the direction of jerk.
Control cabinet
The control cabinet is to be installed on top of the
pumping station into the raised place that has been
served for it. Control panels are installed inside the
cabinet. Make sure that the electrical connection is
made according the local regulations.
Door is in straight line

and open properly
Fig. 47 Compacted layers of maximum 50 cm
Pump
See the installation and operation instructions for the
pump.
Note: The pump must be lowered carefully into the pit
in order to avoid damage to pump and pit.
Installation of level controller

controller.
Other accessories
Not all accessories are factory-fitted and need to be
installed when the pit has been installed and the
backfill made. Examples of accessories are venting
pipe and control panel.
Washers
TM06 3376 5214
Maximum 50 cm
TM06 3352 5214
Silicon sealing
Fig. 48 Control cabinet
Commissioning
A commissioning inspection must be done at the first
startup. The inspection must include the possible
failure report that must be delivered to Grundfos.
The inspection must include the following:
wiring connection
level controller installation and operation
pump installation and operation
cable connection
necessary adjustments
overcurrent relay setting and testing.
In case of guaranty issues, the commissioning
inspection report must be available.
Maintenance
pump and the controller.
It is important to secure the pumping station cover so
that unauthorised persons cannot remove it.
31
Dimensions
9. Dimensions
Starting frequency
In a pumping station, the water volume comprises the
volume below the lowest pump stop level and the
pumpable volume above this level, fluctuating with
pump usage and incoming flow rate. The starting
frequency of the pumps depends on the available
pumpable volume and the incoming flow rate.
The starting frequency Z is a function of the ratio
between Qin/Q and Vh
Qin
Q
=
=
Vh
incoming flow rate [l/s]

pump capacity [l/s]
accumulated (pumpable) volume between
start and stop [m3].
Note: When the maximum incoming flow rate is equal

to the pump capacity, the pump runs permanently.
When the actual pump capacity for single-pump
operation is equal to the maximum peak inflow, Zmax,
will always appear when the inflow is half the pump
capacity.
Zmax: maximum number of starts per hour.
Zmax =
Q x 3.6
4 x Vh
Vh: necessary minimum accumulated volume between

start and stop.
Vh =
Q x 3.6
4 x Zmax
Sump volume
In installations where the expected maximum incoming
flow rate, Qin, is less than 60 % of the selected pump
capacity, the accumulated sump volume must be
chosen in such a way that there will be at least two
pump starts a day in order to prevent sedimentation in
the sump.
32
Dimensions
Dimensions of pumping station

B
G1
TM06 3238 5014
Fig. 49 Dimensional sketch
A
[mm]
B
[mm]
1200
1400
1600
1800
2000
2200
3000
570 x 840
725 x 940
880 x 1880
890 x 1280
1070 x 1400
1190 x 1400
1570 x 2200
B
(cover
approved for
traffic)
F
[mm]
Manhole
600/800
1430
1640
1834
2040
2263
2468
3285
G1
SS*
G1
PE*
G
SS
[ mm]
G
PE
[ mm]
DN 50-DN 80
D63-D90
DN 50-DN 300
D63-D315
DN 50-DN 100
D63-D110
DN 50-DN 400
DN 50-DN 450
DN 65-DN 150
D75-D160
DN 80-DN 250
D90-D160
H**
[mm]
1500-8000
D63-D400
DN 50-DN 600
* Material and pipe variants, see section Pipes on page 9.

** For higher variants (up to 12,000 mm), contact Grundfos.
Note: Safety dimensions for transportation are shown

in section Transportation and handling on page 28.
33
TM06 4285 1815
H1
Dimensions
Dimensions of valve chamber
D1
D2
Fig. 50 Dimensional sketch of valve chamber

H*
[mm]
1500
1500
1500
1500
1500
1500
1500
*
34
/
/
/
/
/
/
/
2000
2000
2000
2000
2000
2000
2000
Low chamber / high chamber.
H1*
[mm]
Pipe inlet size

[DN]
D1
[mm]
D2
[mm]
740 50 / 1240 50
DN 50
DN 65
DN 80
DN 100
DN 150
DN 200
DN 250
1400
1400
1400
1400
1400
2200
2200
1640
1640
1640
1640
1640
2468
2468
Concrete
Min. thickness of the concrete
on top of the reinforcement
Concrete exposure class
Reinforcement
Max. angle of inclination
A/6
A/6
2
G
Dimensions
Dimensions of the foundation slab

C40/50-2
35 mm
XC4
B500B
25
TM06 1991 3514 - TM06 3498 0615
Max. 25
600
D
1
B-80mm
2
Fig. 51 Foundation slab
Foundation slab
Dimension
A
Pit diameter
[mm]
Pit depth
[mm]
1000
1200
1400
1600
1800
2000
2200
3000
1500
1800
2100
2400
2700
3000
3300
4000
200
350
650
800
900
1000
1100
1200
1300
3325
< 3500
3500-6000
6000-7000
7000-8000
8000-9000
9000-10,000
10,000-11,000
11,000-12,000
-
200
200
200
200
200
250
1470
1680
1875
200
250
250
300
300
300
350
2080
2300
2510
35
Dimensions
Anchor bolts
The number of anchor bolts depends on the pit
diameter.
Number of anchor bolts based on the pit diameter
[mm]
Pit depth
[mm]
1000
1200
1400
1600
1800
2000
2200
3000
1500
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
9500
10000
10500
11000
11500
12,000
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
6
6
6
6
4
4
4
4
4
4
4
4
4
4
4
4
6
6
6
6
6
6
6
8
8
8
4
4
4
4
4
4
4
4
6
6
6
6
6
8
8
8
8
8
10
10
10
10
4
4
4
4
4
6
6
6
6
8
8
8
8
10
10
10
10
12
12
12
12
14
4
4
4
4
6
6
6
8
8
8
10
10
10
12
12
12
14
14
14
14
16
16
4
4
4
6
6
8
8
8
10
10
12
12
12
14
14
16
16
16
18
18
20
20
4
4
6
6
8
8
10
10
12
12
14
14
16
16
18
18
20
20
20
22
22
24
6
8
10
12
14
16
16
18
20
22
24
26
28
30
32
32
34
36
38
40
42
44
The angle (G) between the anchoring bolts is

calculated by dividing the installation circle (360 ) by
the number of bolts.
Reinforcement - main bars
Cells with grey colour shows the minimum amount of
reinforcement.
Slab width
[mm]
Pit depth
[mm]
1500
1800
2100
2400
2700
3000
3300
4000
< 3500
3500-6000
6000-7000
7000-8000
8000-9000
9000-10,000
10,000-11,000
11,000-12,000
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T10cc250
T10cc250
T10cc250
T8cc200
T8cc200
T8cc200
T10cc250
T8cc150
T12cc300
T12cc250
T12cc250
T8cc200
T10cc250
T12cc300
T12cc300
T12cc250
T10cc150
T12cc300
T12cc250
T8cc200
T10cc200
T12cc250
T10cc150
T12cc250
T12cc250
T12cc300
T12cc250
T8cc200
T12cc250
T10cc150
T12cc250
T10cc150
T12cc200
T10cc150
T10cc150
T10cc300
T10cc200
T10cc200
T10cc150
T10cc150
T10cc150
T10cc150
T10cc150
T12cc250
T16cc200
T16cc200
T16cc150
T16cc125
T16cc125
T16cc100
T16cc100
Reinforcement - stirrups
Slab width
[mm]
Pit depth
36
[mm]
1500
1800
2100
2400
2700
3000
3300
4000
< 3500
3500-6000
6000-7000
7000-8000
8000-9000
9000-10,000
10,000-11,000
11,000-12,000
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T8cc200
T10cc250
T10cc250
T10cc250
T8cc200
T8cc200
T8cc200
T10cc250
T8cc150
T12cc300
T12cc250
T12cc250
T8cc200
T10cc250
T12cc300
T12cc300
T12cc250
T10cc150
T12cc300
T12cc250
T8cc200
T10cc200
T12cc250
T10cc150
T12cc250
T12cc250
T12cc300
T12cc250
T8cc200
T12cc250
T10cc150
T12cc250
T10cc150
T12cc200
T10cc150
T10cc150
T10cc300
T10cc200
T10cc200
T10cc150
T10cc150
T10cc150
T10cc150
T10cc150
T12cc250
T16cc200
T16cc200
T16cc150
T16cc125
T16cc125
T16cc100
T16cc100
Lifting
Design weight of the slab
[kN]
(load factor 1.25)
Slab thickness
[mm]
1500
1800
2100
2400
2700
3000
3300
4000
200
250
300
350
650
800
900
1000
1100
1200
1300
14.1
17.6
21.1
24.6
45.7
56.3
63.3
70.3
77.3
84.4
91.4
20.3
25.3
30.4
35.4
65.8
81.0
91.1
101.3
111.4
121.5
131.6
27.6
34.5
41.3
48.2
89.6
110.3
124.0
137.8
151.6
165.4
179.2
36.0
45.0
54.0
63.0
117.0
144.0
162.0
180.0
198.0
216.0
234.0
45.6
57.0
68.3
79.7
148.1
182.3
205.0
227.8
250.6
273.4
296.2
56.3
70.3
84.4
98.4
182.8
225.0
253.1
281.3
309.4
337.5
365.6
68.1
85.1
102.1
119.1
221.2
272.3
306.3
340.3
374.3
408.4
442.4
100.0
125.0
150.0
175.0
325.0
400.0
450.0
500.0
550.0
600.0
650.0
Slab width
[mm]
Slab thickness
[mm]
200
250
300
350
650
800
900
1000
1100
1200
1300
Dimensions
Anchors
Design capacity
Anchors
Design capacity
Anchors
Design capacity
Anchors
Design capacity
Anchors
Design capacity
Anchors
Design capacity
Anchors
Design capacity
Anchors
Design capacity
Anchors
Design capacity
Anchors
Design capacity
Anchors
Design capacity
[kN]
[kN]
[kN]
[kN]
[kN]
[kN]
[kN]
[kN]
[kN]
[kN]
[kN]
1500
1800
2100
2400
Rd12 x 70
20
Rd12 x 70
20
Rd16 x 80
43.2
Rd16 x 80
43.2
Rd20 x 127
80
Rd20 x 127
80
Rd20 x 127
80
Rd20 x 127
80
Rd20 x 127
80
Rd24 x 140
100
Rd24 x 140
100
Rd16 x 80
43.2
Rd16 x 80
43.2
Rd16 x 80
43.2
Rd16 x 80
43.2
Rd20 x 127
80
Rd24 x 140
100
Rd24 x 140
100
Rd30 x 170
138.4
Rd30 x 170
138.4
Rd30 x 170
138.4
Rd30 x 170
138.4
Rd16 x 80
43.2
Rd16 x 80
43.2
Rd16 x 80
43.2
Rd20 x 127
80
Rd24 x 140
100
Rd30 x 170
138.4
Rd30 x 170
138.4
Rd30 x 170
138.4
Rd16 x 80
43.2
Rd20 x 127
80
Rd20 x 127
80
Rd20 x 127
80
Rd20 x 127
80
Rd30 x 170
138.4
2700
Rd20 x
80
Rd20 x
80
Rd20 x
80
Rd20 x
80
3000
127 Rd20 x 127

80
127 Rd20 x 127
80
127 Rd24 x 140
100
127 Rd24 x 140
100
3300
4000
Rd20 x 127 Rd30 x 170

80
138.4
Rd24 x 140 Rd30 x 170
100
138.4
Rd30 x 170
138.4
Rd30 x 170
138.4
Only cast on site
37
Dimensions
Dimensions of concrete covers

D
220
D600/D800
FK [kN]
F
TM06 2046 3414
G
Lifting anchors
Pit 1200-3000
220
3
LA
220
FK [kN]
1
3
38
C40/50-2
35 mm
XC4
XF4
B500B
25
TM06 2045 3414
Concrete
Min. thickness of concrete on
top of the reinforcement
without pavement or covering
Reinforcement
Max. angle of inclination
Dimensions
Slab dimensions
Load FK
[kN]
Pit diameter
[mm]
A15 kN
1000
1200
1400
1600
1800
2000
2200
3000
2500
2500
2500
2500
3500
3500
3500
4500
x
x
x
x
x
x
x
x
2500
2500
2500
2500
3500
3500
3500
4500
B125 kN
x
x
x
x
x
x
x
x
100
100
100
100
100
100
100
150
2500
2500
2500
2500
3500
3500
3500
4500
x
x
x
x
x
x
x
x
2500
2500
2500
2500
3500
3500
3500
4500
x
x
x
x
x
x
x
x
C250 kN
150
150
150
150
150
150
150
150
2500
2500
2500
2500
3500
3500
3500
4500
x
x
x
x
x
x
x
x
2500
2500
2500
2500
3500
3500
3500
4500
x
x
x
x
x
x
x
x
D400 kN
200
200
200
200
200
200
200
200
2500
2500
2500
2500
3500
3500
3500
4500
x
x
x
x
x
x
x
x
2500
2500
2500
2500
3500
3500
3500
4500
x
x
x
x
x
x
x
x
200
200
200
200
200
200
200
200
Pumping stations, 1000, 1200, 1400 and 1600
Opening
diameter
600 mm
Opening
diameter
800 mm
Slab dimensions
[mm]
Reinforcement
Load
FK
[kN]
1. Main
bars
2. Opening
bars x 8
E
[mm]
3. Stirrups
F
[mm]
G
[mm]
4. Top
bars
5. Around
bars
Anchor
bolts
A15
B125
C250
D400
A15
B125
C250
D400
2500
2500
2500
2500
2500
2500
2500
2500
100
150
200
200
100
150
200
200
50
50
50
50
50
50
50
50
300
300
300
300
300
300
300
300
T10cc250
T10cc200
T12cc200
T12cc125
T10cc250
T10cc200
T12cc250
T12cc125
T12cc200L1400
T12cc200L1400
T12cc125L1400
T12cc200L1600
T12cc200L1600
T12cc125L1600
400
400
500
400
400
500
T10cc250
T10cc200
T10cc150
T10cc125
T10cc250
T10cc200
T10cc150
T10cc125
400
400
600
600
400
400
600
600
50
80
130
130
50
80
130
130
T8cc200
T8cc200
T8cc200
T8cc200
T10
2T10
2T12
3T12
T10
2T10
2T12
3T12
Rd16 x 80
Rd16 x 80
Rd20 x 127
Rd20 x 127
Rd16 x 80
Rd16 x 80
Rd20 x 127
Rd20 x 127
Anchor
bolts
Pumping stations, 1800, 2000 and 2200
Opening
diameter
600 mm
Opening
diameter
800 mm
Slab dimensions
[mm]
Reinforcement
Load
FK
[kN]
1. Main
bars
2. Opening
bars x 8
E
[mm]
3. Stirrups
F
[mm]
G
[mm]
4. Top
bars
5. Around
bars
A15
B125
C250
D400
A15
B125
C250
D400
3500
3500
3500
3500
3500
3500
3500
3500
100
150
200
200
100
150
200
200
50
50
50
50
50
50
50
50
300
300
300
300
300
300
300
300
T10cc250
T10cc175
T12cc200
T12cc125
T10cc250
T10cc150
T12cc175
T12cc100
T10cc250L1400
T12cc175L1600
T12cc100L1600
T16cc125L1800
T10cc250L1400
T10cc150L1400
T12cc175L1600
T12cc100L1600
500
525
500
500
500
600
525
600
T10cc250
T10cc175
T10cc200
T10cc125
T10cc250
T10cc150
T10cc175
T10cc100
400
400
600
600
400
400
600
600
50
80
130
130
50
80
130
130
T8cc200
T8cc200
T8cc200
T8cc200
T10
2T10
2T12
2T12
T10
2T10
2T10
2T12
Rd20
Rd20
Rd24
Rd24
Rd20
Rd20
Rd24
Rd24
x
x
x
x
x
x
x
x
127
127
140
140
127
127
140
140
Pumping stations, 3000
Opening
diameter
600 mm
Opening
diameter
800 mm
Slab dimensions
[mm]
Reinforcement
Load
FK
[kN]
1. Main
bars
2. Opening
bars x 8
E
[mm]
3. Stirrups
F
[mm]
G
[mm]
4. Top
bars
5. Around
bars
A15
B125
C250
D400
A15
B125
C250
D400
4500
4500
4500
4500
4500
4500
4500
4500
150
150
200
200
150
150
200
200
50
50
50
50
50
50
50
50
300
300
300
300
300
300
300
300
T10cc250
T10cc175
T10cc200
T12cc150
T10cc250
T10cc150
T12cc175
T12cc100
T16cc175L1800
T16cc100L1800
T16cc75L1800
T12cc150L1600
T16cc175L1800
T16cc100L1800
525
500
525
600
525
600
T10cc250
T10cc175
T10cc200
T10cc150
T10cc250
T10cc150
T10cc175
T10cc100
400
400
600
600
400
400
600
600
80
80
130
130
80
80
130
130
T8cc200
T8cc200
T8cc200
T8cc200
T10
2T10
2T10
2T12
T10
2T10
2T10
2T12
Anchor
bolts
Rd30
Rd30
Rd30
Rd30
Rd30
Rd30
Rd30
Rd30
x
x
x
x
x
x
x
x
170
170
170
170
170
170
170
170
39
A: Width of concrete slab

800...1500
Max. 25
100
5
1
250
150
150
300
550
T10
100
100
Max. 25
300
150
50
Dimensions
2T1
TM06 3707 0915
Pit 1000-3000
Compacted coarse aggregate
gravel
800
A/5
Lifting anchors
A/5
Ha
tch
1
7
Concrete
40
Reinforcement
C40/50-2
Reinforcement
Lifting
T: B500B
Max. angle of inclination 25
35 mm
XF4*
0.45
0.4 %
6%
Without pavement or covering XF4.
TM06 3708 0915
Strength class
Min. thickness of the concrete on
top of the reinforcement
Exposure classes
Water-to-cement ratio
Max. chloride content
Max. water absorption by mass
Dimensions
Slab dimensions
Load FK
[kN]
Pit diameter
[mm]
A15 kN
1000
1200
1400
1600
1800
2000
2200
3000
2500
2500
2500
2500
3100
3100
3100
3900
x
x
x
x
x
x
x
x
2500
2500
2500
2500
3100
3100
3100
3900
B125 kN
x
x
x
x
x
x
x
x
400
400
400
400
400
400
400
400
2500
2500
2500
2500
3100
3100
3100
3900
x
x
x
x
x
x
x
x
2500
2500
2500
2500
3100
3100
3100
3900
x
x
x
x
x
x
x
x
C250 kN
400
400
400
400
400
400
400
400
2500
2500
2500
2500
3100
3100
3100
3900
x
x
x
x
x
x
x
x
2500
2500
2500
2500
3100
3100
3100
3900
x
x
x
x
x
x
x
x
D400 kN
500
500
500
500
400
400
400
500
2500
2500
2500
2500
3100
3100
3100
3900
x
x
x
x
x
x
x
x
2500
2500
2500
2500
3100
3100
3100
3900
x
x
x
x
x
x
x
x
500
500
500
500
400
400
400
500
Pumping stations, 1000, 1200, 1400 and 1600
Load FK
[kN]
A15
B125
C250
D400
Slab dimensions
[mm]
Reinforcement
1. Main
bars
2. Opening
bars
3. Stirrups
around
4. Opening
stirrups
5. Top bars
6.
Overhang
stirrups
7. Circular
stirrups
2500
2500
2500
2500
400
400
500
500
400
600
800
800
600
800
1000
1000
T10cc250
T10cc250
T12cc250
T12cc150
3T12cc200
4T12cc150
3T16cc200
T8cc250
T8cc250
T10cc250
T10cc150
T8cc250
T12cc250
T16cc225
T16cc125
T8cc200
T8cc200
T8cc200
T8cc200
T8cc250
T12cc225
T16cc200
T16cc125
T10cc250
T10cc250
T10cc200
T10cc150
Anchor
bolts x 4
Rd24
Rd24
Rd24
Rd24
x
x
x
x
140
140
140
140
Pumping stations, 1800, 2000 and 2200
Load FK
[kN]
A15
B125
C250
D400
Slab dimensions
[mm]
Reinforcement
1. Main
bars
2. Opening
bars
3. Stirrups
around
4. Opening
stirrups
5. Top bars
6.
Overhang
stirrups
7. Circular
stirrups
3100
3100
3100
3100
400
400
500
500
400
600
800
800
600
800
1000
1000
T10cc250
T10cc200
T12cc200
T12cc100
3T12cc200
4T12cc150
3T16cc200
T8cc250
T8cc200
T10cc200
T10cc100
T8cc250
T12cc250
T16cc225
T16cc125
T8cc200
T8cc200
T8cc200
T8cc200
T8cc250
T12cc225
T16cc200
T16cc125
T10cc250
T10cc250
T10cc200
T10cc150
Anchor
bolts x 4
Rd30
Rd30
Rd30
Rd30
x
x
x
x
170
170
170
170
Pumping stations, 3000
Load FK
[kN]
A15
B125
C250
D400
Slab dimensions
[mm]
Reinforcement
1. Main
bars
2. Opening
bars
3. Stirrups
around
4. Opening
stirrups
5. Top bars
6.
Overhang
stirrups
7. Circular
stirrups
3900
3900
3900
3900
400
400
500
500
400
600
800
800
600
800
1000
1000
T10cc250
T10cc150
T12cc150
T12cc100
3T12cc200
4T12cc150
3T16cc200
T8cc250
T8cc200
T10cc150
T10cc100
T8cc250
T12cc250
T16cc225
T16cc125
T8cc200
T8cc200
T8cc200
T8cc200
T8cc250
T12cc225
T16cc200
T16cc125
T10cc250
T10cc250
T10cc200
T10cc150
Anchor
bolts x 6
Rd24
Rd24
Rd24
Rd24
x
x
x
x
140
140
140
140
41
10
Grundfos Product Center
10. Grundfos Product Center

Online search and sizing tool to help you
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http://product-selection.grundfos.com
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size a pump based on
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choices.
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access to the Grundfos
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42
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Downloads
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43
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GRUNDFOS DATA BOOKLET

Pumping station systems

Pumping station systems

Ordering a pumping station

Transportation and handling

10. Grundfos Product Center

This data booklet deals with Grundfos prefabricated

Pumping station systems

Pipes are made of stainless steel or polyethylene.

TM06 4009 1415

Grundfos pumping station

The pumping station is made of glass-fibre-reinforced

Maximum liquid temperature is 40 C. For higher

Pumping station systems

If a complete pumping station has been configured in

Nameplate of PS.S pumping stations

Production code and date of production (YYWW)

Installation and operating instructions, publication number

Product number, pumping station

Product number, pump

Product number, pump controller

Product number, level controller

Product number, accessories

TM06 1743 2714

Grundfos pumping station

Pit depth x 100

PS S. G. 18. 40. SE/SL. DCD318. PT

The nameplate shown below is the standard

Glass-fibre reinforced plastic

Standards used: EN 12050-1 or EN 12050-2

DK-8850 Bjerringbro, Denmark

Nameplate of PS.G pumping stations

Production code and date of production (YYWW)

Installation and operating instructions, publication number

TM06 3836 1015

PS. G. 18. 40 D. GC SS100. A100. SE/SL

Pumping station systems

Pumping station systems

Pump controllers and level control systems

Pumping station systems

TM06 3497 0415

You can find the selection tool PUMPING STATION

Selection tool in Grundfos Product Center

1. Input your requirements

Pumping station systems

Pumping station systems

GC, pipe system with goose neck

DC, pipe system with direct outlet

TM06 2931 4814

TM06 3848 1015

TM05 3319 1112 - TM06 3577 0615

Goose neck, stainless steel (SS)

VC, valve chamber (no valves inside the pumping

Pumping station systems

This variant is also applicable for pits with three pumps.

Pumping station systems

Polyethylene pipes (PE)

Stainless-steel pipes (SS)

TM06 3336 5114

Pits with a diameter up to 3000 mm and stainless-steel

TM06 3419 0215

Fig. 11 Direction of outlet of pits up to 3000

Direction of outlet of a 2-pump installation, VC