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Phast 3D Explosions
Taking hazard analysis one step further
software
update
DNV GL A SOFTWARE
POWERHOUSE
IMPROVED CUSTOMER PORTAL
No 02 2013
06
Advanced 3D simulation
with Sesam Marine
14
Phast 3D Explosions:
Taking hazard analysis one step further
22
XX
software
update
DNV GL a software powerhouse ..................................... 4
Advanced 3D simulation technology
for marine operations ........................................................ 6
Sesam Manager brings complex analyses
into common framework ................................................... 8
Atkins on the job with Sesam GeniE ................................ 10
Phast 7.1: Improved modelling and usability .................... 12
Phast 3D Explosions: Taking hazard analysis
one step further............................................................... 14
Eni takes control with Maros RAM analysis ...................... 16
Broken crankshaft mystery solved .................................... 18
DNV Navigator on-board 2500 vessels ............................. 20
Synergi Life Consultancy .................................................. 22
Synergi Pipeline supports worlds
largest slurry pipelines...................................................... 24
New Synergi Pipeline improves efficiency and safety ........ 26
Improved Customer Portal ............................................... 28
Using Sesam to its full potential ....................................... 30
The power of interaction ................................................. 31
Editorial committee:
Marketing Director Stig Grndahl
Editor: Tone Mrer Rohde-Moe
Design and layout: coormedia.com 1309-015
Photo front cover: iStock
Online edition of Software Update:
www.dnvsoftware.com/publications
DNV Software
NO-1322 Hvik, Norway
Tel: +47 67 57 76 50
About DNV GL software
DNV GL is the world-leading provider of software for a safer, smarter
and greener future in the energy, process and maritime industries. Our
solutions support a variety of business critical activities including design
and engineering, risk assessment, asset integrity and optimization,
QHSE, and ship management. Our worldwide presence facilitates a
strong customer focus and efficient sharing of industry best practice
and standards.
www.dnvsoftware.com
iStock
CONTENTS
EDITORIAL
DNV/Damir Cvetojevic
Stig Grndahl
Director of Marketing
and Communications,
DNV GL Software
stig.grondahl@dnv.com
DNV/Damir Cvetojevic
Safeguarding life,
property and
the environment
comPleTe soluTions
ProFessional service
Focus
DNV GL
a software powerhouse
On 12 September 2013, Det Norske Veritas and Germanischer Lloyd officially merged
to become DNV GL a technology-focused market leader with 16,000 employees
located in more than 100 countries. We asked Are Fllesdal Tjnn, DNV GL Managing
Director for software solutions, some questions regarding the merger.
DNV
Focus
DNV/Damir Cvetojevic
Q: Why merge?
A: The merger of DNV and GL is based
on a strong strategic rationale of global
impact for a safe and sustainable future.
Increased globalization, the pace of technological changes and the need for sustainable development are challenges that
call for innovative solutions. DNV and GL
have a common set of values and complementary strengths. Both companies have
long histories, being founded about 150
years ago. We have a reputation for high
quality and strong integrity that will be
strengthened, allowing us to impact our
industries to an even greater extent.
Q: What does the DNV GL merger mean for software customers right now?
A: The most important point is that its
business as usual. All our customers will be
receiving the same high level of customer
service and relating to the same people as
they did pre-merger. All current deliveries
will be continued and all current contracts
are still valid. In the long term, of course,
new contracts will be aligned.
Q: Which benefits will the merger bring to software
customers?
A: From being two very strong software
providers, we are now together going
to be even stronger, with broader and
Advanced 3D simulation
technology for marine operations
Marine operations such as transportation, installation and lifting of fixed and
floating structures and subsea equipment are becoming increasingly challenging
as operators move to harsher climates and deeper waters. DNV Software recently
launched Sesam Marine, a groundbreaking software solution that keeps pace with the
increasing complexity of marine operations with 3D simulation and visualisation.
TEXT: AREND HULSHOFF POL, DNV SOFTWARE
MANAGING RISK
This is the first time that complex
analyses of marine operations can be
visually experienced through simulation
using Sesam Marine software. The benefits are crucial for successful completion of offshore installations, says DNV
Software Managing Director Are Fllesdal
Tjnn.
With Sesam Marine software, it is possible for operators to manage risk through
calculation and 3D visualisation of marine
operations, taking into account environmental conditions and structural components. Realistic and rigorous testing and
evaluation of operations is possible using
environmental conditions and dynamic
positioning as parameters. The simulations
can be used during real-time execution of
operations, including installation of subsea
structure such as templates, flexible risers,
umbilicals and pipelines. The coupled and
multi-body analysis is performed in time
domain.
WHAT IF SCENARIOS
Sesam Marine can be used in many facets of marine operations in the offshore
industry, including lifting and installation
of topsides, modules and subsea structures, floatover installation and removal
of topsides and offloading tankers in
DNV Software
xx
See video on
www.dnvsoftware.com/sesam
Read more:
www.dnvsoftware.com/sesammarine
xx
Sesam GeniE
Atkins uses DNV Softwares Sesam GeniE in hundreds of projects across the globe every
year. Within asset integrity, advanced and accurate modelling leads to optimisation of loadcarrying capacity of offshore structures, and the beneficiaries are Atkins customers.
TEXT: KAIA MEANS
The first was BPs Andrew Area Development project in the central North Sea,
where new facilities were to be installed
on the topsides, and the increased weight
required joint strengthening. Atkins used
non-linear analysis to accurately calculate
the amount of plastic strain in the existing
topsides, after strengthening was installed.
Atkins performed extensive verification
on the baseline Sesam beam and column
model before converting it to a non-linear
!
ATKINS IN BRIEF
Established in 1938, Atkins is now one of the
worlds leading engineering and design consultants,
the largest global architecture firm and the largest
multidisciplinary consultancy in Europe. The strength
of Atkins lies in the breadth and depth of their
technical expertise, providing practical solutions to
the most complex challenges for clients in a number
of sectors. Atkins has 17,700 employees based in
300 offices across the world.
PROFILE
Customer name: Atkins
Web address: www.atkinsglobal.com
Market: Engineering and design consultancy
Employees: 17,700
Solution/product: Sesam
BRIEF ACCOUNT
Thats why we chose DNV Software:
The software can deal with fixed and floating
structures
Its a powerful tool for dynamic analysis because
of the different solvers
The technical support is very good
Graphic interfaces which include modelling,
interactive code checking, hydro property
modelling and advanced load simulation
The universal file format gives us the flexibility
to seamlessly move our models from Sesam
to USFOS and Abaqus to model increasing
complexity and non-linearity
Says Chris Morris AGTR Offshore Structures Technical Authority at BP: There is
a real prospect that, once loading conditions not considered during the verification have been checked (seismic, boat
impact, etc.), we will be able to drill more
wells than currently anticipated delivering significant additional business value to
BP and its partners.
11
Phast 7.1 release with a new spatial layout approach to pipelines and buildings.
Rather than using independent, locationspecific pipeline releases, the user can now
insert a pipeline on the map and assign a
range of failure cases along the pipeline
using the distance to break value. Similarly, buildings can be placed on the map,
and then release cases can be assigned to
the building for in-building release and
building wake modelling. This visually
intuitive approach to constructing your
study helps ensure a clear study setup and
a clear presentation of results.
CONSISTENCY
The equipment-based approach also paves
thinkstock
ABOUT PHAST
The worlds most comprehensive hazard
analysis software for all stages of process
industry design and operation. Phast is
used to analyse situations presenting
13
Phast 3D Explosions:
Taking hazard analysis
one step further
The ability to rigorously analyse and evaluate the potential consequences of hazards
resulting from releases of flammable or toxic materials lies at the core of being able to
effectively manage them. Phast has enabled our customers across diverse industry sectors
and geographic locations to successfully meet this challenge for over 20 years.
TEXT: KENNY SHABA, DNV SOFTWARE
DNV Software
Shutterstock
A CHART TOPPER
News of the extension has been warmly
welcomed by our customers and the market at large. A recent webinar conducted
to showcase the features and benefits of
the product received the highest attendance of any web event hosted by DNV
Software this year. We also received
many positive comments following the
event. Notable among these was a strong
15
Shutterstock
Maros was the most complete and userfriendly solution for RAM analysis for oil
and gas assets.
ON-SITE RAM ANALYSIS TRAINING
Eni then received on-site training from
DNV on how to conduct a RAM study. The
importance of performing RAM analysis
during the conceptual phase cannot be
underestimated.
It means that we can investigate the best
design configuration to develop, and we
can effectively make changes to the design
in the preliminary project stage, says Mr
dAmato. They then are able to check what
effect these changes have on the overall
system performance.
!
eni in brieF
Eni is one of the largest integrated energy
companies in the world, operating in the sectors of
oil and gas exploration and production, international
gas transportation and marketing, power
generation, refining and marketing, chemicals and
oilfield services. Eni employs some 78,000 people
in 90 countries around the world. Eni has a strong
position in the oil and gas value chain, from the
hydrocarbon exploration phase to the product
marketing. Enis strong presence in the gas market
and in the liquefaction of natural gas, skills in
the activities strengthened by world-class skills in
engineering and project management, allow the
company to catch opportunities in the market and
to realise integrated projects.
PROFILE
Customer name: Eni
Web address: www.eni.com
Market: Oil and gas
Employees: 78,000
Product: Maros
BRIEF ACCOUNT
Thats why we chose DNV Software:
Maros was recommended by one of our main
contractors
Maros has the possibility to interact with design
of a plant in the concept phase
Maros is the leading solution for the oil and gas
industry
This is what we gained:
Maros supports Eni in selecting the right design
concept
Most flexible and easy-to-use solution
Good customer service with rapid responses
17
Broken crankshaft
mystery solved
When a DNV client experienced a broken generator crankshaft that was
only two years old, they asked DNV to help figure out the cause. The
research laid down by Geir Dahler and his team at DNVs Rotating Machinery,
Technical Advisory section, was based on a hypothesis validated with the
Nauticus Machinery Torsional Vibration tool by DNV Software.
DNV
Kaia Means
is lucky to have access to world-class expertise. Any other independent software house
would normally have to pay for this knowledge, or only read about it in a magazine
several years later. All we have to do is walk
the 200 metres to our Technical Advisory
unit.
We work on such cases every day, says
Mr Dahler. When we found that it was a
faulty damper, it was important to determine whether it was a one-off fault, or
whether it was a generic problem. If it was
generic, it could happen on other vessels
then the problem would be much bigger.
But this time it was a one-off. The problem
was solved and the case was closed, he
says. Our customer was very satisfied.
NAUTICUS MACHINERY
Nauticus Machinery is a set of calculation tools
intended for strength assessment of rotating
machinery components and systems. The Nauticus
Machinery software package includes Shaft
Alignment, Torsional Vibration, Gear Faceload,
Gear Rating, Shaft Fatigue and Crankshaft
Fatigue. The first two are Class-free for design and
troubleshooting, the others are DNV Rule based.
Read more:
www.dnvsoftware.com/nauticusmachinery
19
dnv navigaTor
DNV Navigator
on board 2,500 vessels
There is a steadily increasing amount of time-consuming administrative
work performed by naval officers and ship managers. If the paperwork
isnt done properly and efficiently, it can distract from vital tasks and
even incur loss of income associated with block of port access. DNV
Navigator, the Masters digital assistant, helps manage the complexity
of port operations and reduces paperwork by up to 90%.
TEXT: ROLF G.S. BUEN, DNV SOFTWARE
DNV
dnv navigaTor
21
iStock
23
The pump station at the start of a Samarco slurry pipeline in Ouro Preto, Minas Gerais, Brazil.
Samarco
SYSTEMATIC APPROACH
Samarco pipeline specialist Ricardo Bruno
Nbias Andrade has been with the company for twelve years; he initiated the
systematic approach to pipeline integrity
management. By 2005, when Samarco was
starting to use in-line inspection tools, they
were relying on an Excel sheet to compile
all the data for the 400-km-long pipelines.
The mine is at Germano, 30 km from the
city of Mariana in the state of Minas Gerais
in southern Brazil.
We were multiplying probability of failure based on the inspection of the smart
pigs with consequence of failure, and the
result was the risk. But there was no geographical information in the system. The
amount of data was immense, and Excel
could not handle it. There was a limit of
65,536 lines in Excel, and we had more,
says Mr Nbias.
We realised we were not going to the
root of the problems. We were only tracking where the defects were and determining how to deal with them. There was a
backlog, so it was a matter of prioritising
them, he says. He knew a more proactive approach was necessary. But it was an
immense task.
In 2008, after another smart pig inspection, the amount of data doubled, and the
Samarco integrity management team started looking for dedicated pipeline integrity
management software. After writing the
scope, Samarco invited five companies to
make a bid.
In the scope, the items were rated from
0 to 10. Three Samarco engineers rated
the bids independently, without communicating with each other. DNV was number
one on the technical aspects of the bid
with all three of our engineers, says Mr
Nbias, whose background is in mechanical
engineering.
The Samarco integrity management
team started implementing Synergi Pipeline in 2010. Today, Mr Nbias works with
an integrity team of eight people. The
integrity team is under the integrity department manager. The pipeline manager is
head of three departments: operations,
maintenance and integrity.
SLURRY PIPELINES
The challenges of slurry pipelines
are unique. Slurry is a combination of
ore and water, and the heavy iron particles cause substantial erosion, focused on
the lower half of the pipe, that defines
the lifespan of the asset. In addition
there are corrosion defects, and the
complex interplay between erosion and
corrosion.
DNV Software has invested resources in
tackling the challenges of slurry pipelines
specifically according to Samarcos needs,
and has created a new Synergi Pipeline
Erosion Tool.
DNV solved this for us, and its now
the only such tool on the market, says Mr
Nbias.
DNV brings my work to another level.
I have an overview of all risks and how they
should be treated. A lot of different things
are happening at the same time. This produces different types of data. It is only feasible to work with all of the data when you
have specific software. I also realise that
DNV Software is enhancing the solution
by bringing it into Synergi and adding new
tools and new features, he says.
Important improvements, he says, are
the GIS and SAP interfaces. This is important to Samarco and also important to all
pipeline operators. Future plans include
external audits, and Synergi Pipeline is
designed to be easily used for external
audits, with a transparent frame.
I really enjoy working with DNV Software people, says Mr Nbias. They are
very experienced. When Im in meetings
with the DNV team, I realise the high level
of knowledge they bring to the discussion.
Their experience of all kinds of pipelines
in the world is included in the software.
They also accept the idea of specific risks
to slurry, which involve a complex and
unusual scope. Every time I have a problem, the whole team solves it really fast.
GIS AND SAP INTERFACES
Samarco is totally supporting the integrity
team, reflecting the fact that the pipelines
are an extremely important asset.
When you start working on this, it seems
!
samarco in brieF
Founded in 1977, Samarco is a privately held
Brazilian mining company. Samarcos main product
is iron ore pellets, sold to steelmakers in 19
countries, on all continents. Production capacity
is 22.25 million tons annually, making them the
second largest exporter on the seaborne iron ore
pellet market in the world. Located in the cities
of Mariana and Ouro Preto in Minas Gerais, two
concentrators are installed in the Germano unit,
beneficiating the ore and increasing its iron content.
In addition, there are three pellet plants that
transform the ore into pellets at the Ubu unit in
Anchieta in Esprito Santo. The two industrial units
are connected by two pipelines, the longest of
their kind, measuring almost 400 km. Samarco is a
pioneer in this type of transportation.
PROFILE
Customer name: Samarco Minerao
Web address: www.samarco.com
Market: Iron ore mining
Employees: 2,517
Solution/product: Synergi Pipeline
BRIEF ACCOUNT
Thats why we chose DNV Software:
DNV Software delivered the best technical
proposal
Adherence to the scope
DNVs extensive experience on pipelines
Current global participation in pipeline markets
This is what we gained:
Improved calculation of the lifetime of pipelines
Improved risk evaluation
Increased transparency, important to Samarco
and external auditors
Constant improvement of systems
25
map and risk log that can include company-specific work processes. The software
is also designed to be used for external
audits.
Synergi Pipelines main application is
web-based and available to multiple users.
There are supplemental desktop engineering tools. Both the web and desktop tools
access and update the same database.
PIPELINE INTEGRITY MANAGEMENT
SOFTWARE
Synergi Pipeline 6.2 improves usability, scalability, efficiency and quality.
It includes GIS integration, providing
improved analyses and decision-making
based on geographically referenced
and visualized data. The visualization is
through integration with the ArcGIS server, allowing users to work with all pipeline
iStock
SYNERGI PIPELINE
For more information on Synergi Pipeline 6.2,
see www.dnvsoftware.com/synergipipeline
or download release notes on the DNV Software
customer portal.
27
Improved
Customer Portal
Using the DNV Software Customer Portal is now a lot simpler,
from registration, login and navigation, to downloading software,
documentation and tutorials or subscribing to information updates.
Kaia Means
29
The power
of interaction
Our customers are the main drivers of innovation. DNV Software has many ways of gathering customer feedback, while at the same time
enabling customers to get the most out of our
products and services.
GLOBAL TRAINING
31
www.dnvsoftware.com