SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN

POWER BOILER - Packaged Type

SATIP-F-001-04

PROJECT TITLE:

ITEM
NO.

1.0

PROJECT PHASE &

ACTIVITY CODE

APPROVED DATE

WBS/BI/JO/NO.

TASK / ACTIVITY

QUALITY
PROCEDURE

QUALITY
RECORD

DISCIPLINE:

25-May-05

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

SAUDI
ARAMCO

REMARKS

DOCUMENT REVIEW
a. Refer to Manufacturer's recoomendation and the
SAEP-1024
b. Review & Approval by SAPMT/CSD & Proponent

1.1

Cleaning Procedure of Boiler Tubes

See Remarks

RH1

RH1

1.2

Flange Joint Installation ProcedureGasket Verification and Bolt Tightening

SAIC-L-2002

RH1

R1

1.3

Data Sheet and Safety Instruction Sheet

SAIC-F-2020

RH1

RH1

2.1

Visual inspection and verification of

documentation (NMR) ofBoiler and its
mechanical components.

SAIC-F-2021

SAIC-F-2021

H1

W1

2.2

Vendor supplied power piping and piping

components.

SAIC-F-2022

SAIC-F-2022

H1

W1

2.3

Valves-material verification/visual
inspection and field hydro test.

2.4

Storage, Handling & Preservation of all

mechanical components

SAIC-F-2023

SAIC-F-2023

H1

2.5

PMI of alloyed materials

SAIC-L-2010

SAIC-L-2010
SATR-A-2012
SATR-A-2013

H1

W2

2.6

Verification & Visual inspection of vendor

supplied electrical & instrumentation

Refer to the respective SATIPs for Electrical &

Instrumentation: ( SATIP-P-113-01, P-515-01, J-100-01,
J-200-01, J-300-01, J-902-03,J-400-01)

2.7

Steel Works (supports, Stairways,

platforms & handrails)

Refer to SATIP-M-001-01

3.1

Concrete placement

Refer to SATIP-Q-001-02

3.2

Grounding installation & Below Grade

Conduit Installation

Refer to SATIP-P-111-01& SATIP-P-104-07

3.3

Verification of foundations and boiler /

piping supports.

2.0

3.0

MATERIAL RECEIVING

Refer to SATIP-L-108-01

S. Aramco to witness the initial testing for PMI

INSTALLATION

SAIC-M-2006

SAIC-M-2006

Page 1 of 4

H1

W1

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN

POWER BOILER - Packaged Type

SATIP-F-001-04

PROJECT TITLE:

ITEM
NO.

APPROVED DATE

WBS/BI/JO/NO.

PROJECT PHASE &

ACTIVITY CODE

TASK / ACTIVITY

QUALITY
PROCEDURE

QUALITY
RECORD

SAIC-M-2007

SAIC-M-2007
SATR-M-2002

DISCIPLINE:

25-May-05

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

SAUDI
ARAMCO

W1

REMARKS

3.4

Erection of Boiler and associated

components (Alignment, Elev. Check)

3.5

Grouting

Refer to SATIP- Q-010-01

3.6

Valve Installation

Refer to SATIP-L-108-01

3.7

Field installation and erection of power

piping.

3.8

Welding of power piping

3.9

PMI of Welded joints of the power piping.

3.10

Hydro test of boiler internal power piping

& pressure vessels (for field welded
joints)

3.11

Lay-up of boiler tubes and header drums

SAIC-F-2024

SAIC-F-2024
SATR-A-2009

3.12

Lay-up and preservation of boiler's

furnace

SAIC-F-2025

SAIC-F-2025

3.13

Installation of auxiliary piping Water

Supply, steam condensate line,etc)

Refer to SATIP-L-350-01

3.14

Site installation of Fireclay bricks (when

required)

Refer to SATIP-N-130-01

3.15

Site installation of internal refractory

ceramic fiber (when required)

Refer to SATIP-N-140-01

3.16

Gasket verification & Flange Bolt

Tightening

SAIC-L-2014

SAIC-L-2014
SATR-L-2001

H1

W2

3.17

Flushing of boiler tubes and associated

piping systems & pressure vessels

SAIC-F-2026

SAIC-F-2026
SATR-A-2008

H1

W1

3.18

Vessel closure inspection of vessels Mud

drum/steam drum), furnace, pre-heaters

SATR-D-2003

H1

H1

3.19

Forced Draft Fan Installation

Refer to appliacble SATIP-F-series

3.20

Air Inlet and Exhaust Duct installation

Refer to appliacble SATIP-F-series

SAIC-L-2012

SAIC-L-2012

W1

S
Refer to SATIP-W-011-01

SAIC-L-2010

SAIC-L-2010
SATR-A-2012
SATR-A-2013

H1

W1

Refer to SATIP-A-004-01

Page 2 of 4

Per manufacturer's recommendation

See Note 1 of the General Notes in addition to a

minimum of 10%.

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN

POWER BOILER - Packaged Type

SATIP-F-001-04

PROJECT TITLE:

ITEM
NO.

PROJECT PHASE &

ACTIVITY CODE

APPROVED DATE

WBS/BI/JO/NO.

TASK / ACTIVITY

QUALITY
PROCEDURE

QUALITY
RECORD

SAIC-F-2027

SAIC-F-2027
SATR-D-2003

DISCIPLINE:

25-May-05

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

SAUDI
ARAMCO

W1

REMARKS

3.21

Economizer Section Installation

inspection

3.22

Relief Valves installation & verification

3.23

Boiler trim installation

3.24

Installation of Structural steel Works

3.25

Smoke stack installation

3.26

Installation of burner management

systems and associated instrumentation

Refer to SATIPS #-J-100-01, J-200-01, J-300-01, J-90202, P-515-01

3.27

External painting for boiler external shell,

stack and associated piping systems.

Refer to the applicable SATIP for the specified coating

system (SATIPs -H-002-06/08/09)

3.28

Insulation (HOT) Installation

Refer to SATIP-N-001-02

4.5

Instrumentation and electrical precommissioning

Refer to the respective SATIPs for Electrical &

Instrumentation

4.1

Piping Re-instatement/Hook-up Power

piping to Plant piping-Final Inspection

4.2

Final Inspection/Walkthrough for

mechanical completion.

4.3

DRY-OUT of refractory.

4.4

Tightness Test

4.0

Refer to SATIP-J-600-01
SAIC-F-2028

SAIC-F-2028

W1

S
Refer to SATIP-M-001-01

SAIC-F-2029

SAIC-F-2029

W1

PRE-COMMISSIONING

SAIC-F-2030

SAIC-F-2030
SATR-A-2011

G.I.-2.710

SA-6133
(FEIL)

SAIC-N-2030

SAIC-N-2030

H1

S
H1

H1

W1
Refer to SATIP-A-004-05 (By Commissioning)

Page 3 of 4

SAUDI ARAMCO ID/PID - REV 1 - 5/18/05 (Standards Cutoff - August 2004)

SATIP No.

SAUDI ARAMCO TYPICAL INSPECTION PLAN

POWER BOILER - Packaged Type

SATIP-F-001-04

PROJECT TITLE:

ITEM
NO.

APPROVED DATE

WBS/BI/JO/NO.

PROJECT PHASE &

ACTIVITY CODE

QUALITY
PROCEDURE

TASK / ACTIVITY

QUALITY
RECORD

DISCIPLINE:

25-May-05

MECHANICAL

CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ASSIGNMENTS
CNTRCTR

REMARKS

SAUDI
ARAMCO

GENERAL NOTES
1

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
levels of Saudi Aramco participation based upon the Contractors performance.

Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

Witness:
QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
representative is not present.

Hold:

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

LEGEND
W1

100% Witness Inspection/Test

H2

Sample Hold Point for QC Inspection or Test

RH1 100% Review and Approval of Documents

W2

Sample Witness Inspection/Test

R1

100% Review of Documents

RH2 Sample Review and Approval of Documents

H1

100% Hold Point for QC Inspection or Test

R2

sample Review of Documents

Page 4 of 4

Surveillance