Escolar Documentos
Profissional Documentos
Cultura Documentos
FOR RESTRICTED
CIRULATION
No.
HISTORY RECORDING
OF
ROTATING EQUIPMENT
OISD - STANDARD-127
First Edition, April 1990
HISTORY RECORDING
OF
ROTATING EQUIPMENT
Prepared by
COMMITTEE ON
INSPECTION OF ROTATING EQUIPMENT
NOTE
FOREWORD
The Oil Industry in India is nearly 100 years old. Due to
various collaboration agreements, a variety of international
codes, standards and practices have been in vogue.
Standardisation in design philosophies and operating and
maintenance practices at a national level was hardly in
existence. This, coupled with feed back from some very serious
accidents that occurred in India and abroad, emphasized the
need for the industry to review the existing state of art in
designing, operating and maintaining oil and gas installations.
With this in view, the then Ministry of Petroleum &
Natural Gas, in 1986, constituted a Safety Council assisted by
Oil Industry Safety Directorate (OISD), staffed from within the
industry, in formulating and implementing a series of self
regulatory measures aimed at removing obsolescence,
standardising and upgrading the existing standards to ensure
safer operations. Accordingly, OISD constituted a number of
Functional Committees comprising of experts nominated from
the industry to draw up standards and guidelines on various
subjects.
The present document on History recording of Rotating
Equipment has been prepared by the Functional Committee on
Inspection of Rotating Equipment. This document is based on
the accumulated knowledge and experience of industry
members and the various national and international codes and
practices. It is hoped that the provisions of this document, when
adopted may go a long way to improve the safety and reduce
accidents in oil and gas industry. Users are cautioned that no
standard can be a substitute for the judgement of a responsible
qualified inspection Engineer. Suggestions are invited from the
users, after it is put into practice, to improve the document
further.
Suggestions for amendments to this document should
be addressed to:
The Co-ordinator,
Committee on
Inspection of Rotating Equipment,
Oil Industry Safety Directorate,
2nd Floor, Kailash
26, Kasturba Gandhi Marg
New Delhi-110 001.
COMMITTEE ON
INSPECTION OF ROTARY EQUIPMENTS
List of Members
-------------------------------------------------------------------------------------------------------------------------------Name
Designation &
Position in
Organisation
Committee
-------------------------------------------------------------------------------------------------------------------------------1.
Sh. K. Gopalakrishanan
Sr.Maint.Mgr.CRL
Leader
2.
Sh.B.P. Sinha
Member
3.
Sh.Chotey Lal
Member
4.
Sh.R.C. Chaudhary
Member
5.
Sh.K.M. Bansal
Member
6.
Sh.Ehsan Uddin
Director OISD
Member
7.
Sh.R.M.N. Marar
Jt.Director OISD
Member Co-ordinator.
-------------------------------------------------------------------------------------------------------------------------------In addition to the above, various other experts from the industry contributed in the
preparation, review and finalisation of this document.
HISTORY RECORDING
CONTENTS
SECTION
1.0
2.0
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
PAGE NO.
Introduction
Scope
Contents of History Folder
History Folder
Specification Sheets
Characteristic Curves
History Sheets
Breakdown Analysis form
Vibration Log
Shock Pulse Measurement
Spare Part List
Maintenance Schedules
ANNEXURES
I.
II.
III.
IV.
V.
VI.
History Sheet
Breakdown analysis report
Specification sheets (15 sheets)
Vibration Measurement Log
Vibration Measurement Log
Shock Pulse Measurement Record
INTRODUCTION
SCOPE
CONTENTS OF HISTORY
FOLDER
History Folder
Specification Sheets
API-617
b.
c.
d.
e.
3.3
Reciprocating compressors
Centrifugal Pumps
Reciprocating Pumps
Steam Turbine
API-618
API-610
API-674
API-611
API-612
Characteristic Curves
History Sheets
Vibration log
3.7
3.9
Maintenance schedules
Annexure-I
HISTORY SHEET
Location :
Equipt. Name :
Equipt. No.:
Sheet No.
_____________________________________________________________________________
Date Type of maintenance Details of job Manpower Materials
Remarks
Breakdown/Preventive/
used
used
Predictive
_____________________________________________________________________________
-------------------------------------------------------------------------------------------------------------------------------RUNNING HOURS
______________________________________________________________________________
Year Jan Feb Mar Apr May June July Aug Sept. Oct Nov Dec Total hrs
Cum. running hours
for the year upto Dec.
_____________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
______________________________________________________________________________
Annexure-II
BREAKDOWN ANALYSIS REPORT
Location :
Eqpt. Name :
Service No. :
Eqpt. make :
1.
2.
3.
Signature
Date
10
ANNEXURE-III
PG. 1 OF 15
CENTRIGUGAL COMPRESSORS
Make
Location
Type of compressor
Model No.
Service
P.O. No.
Sl.No.
Date of Commissioning
Operating Conditions
1.
2.
Suction temperature 0C
3.
4.
5.
6.
Compression ratio
7.
8.
Estimated KW required
9.
Recommended driver KW
10.
Sp. Gravity
11.
Compressor speed
Normal
Rated
Turndown
11
ANNEXURE-III
PG.2 OF 15
CONSTRUCTION DETAILS
______________________________________________________________________________
Inlet
ANSI Rating, facing and orientation
______________________________________________________________________________
Discharge
ANSI rating, facing and orientation
______________________________________________________________________________
Other connections ANSI rating, facing and orientation
______________________________________________________________________________
Casing design pr.
Casing split
Impeller tip speed
Max. m./rec. @ 100% speed
Lub. oil system
Shaft seal type
Bearing housing
Bearing Coupling
Inter Cooler
After cooler
Lube oil cooler
Lube oil filter
Tube size
Tube size
Tube size
No. of tubes
No. of tubes
No. of tubes
After cooler
Tubes
Inter cooler
Tubes
CONSTRUCTION MATERIALS
Casing
Diaphagram
Impeller
Shaft
Shaft sleeves
Labyrinths
Balancing drum
Lube oil cooler
Suppliers Address
12
Annexure-III
pg. 3 to 15
RECIPROCATING COMPRESSORS
Make
Location
Code No.
Date of commissioning
Model No.
Service
P.O. No. and date
Serial No.
OPERATING CONDITIONS
Fluid handled
Suction temperature
Suction pressure
Specific gravity
Capacity M3/hr
First stage discharge pressure
First stage discharge temperature
Second stage (if provided)
Suction temp. 0C
Suction pressure in Kg/cm 2
Discharge pressure Kg/cm 2
Discharge temp. 0C
Lube oil pres. Kg./cm 2
13
Annexure-III
pg 4 of 15
CONSTRUCTION
Cylinder bore for
1. LP cylinder
2. HP cylinder
Stroke
Compressor speed
Piston speed
Piston displacement
Lubricating oil
Sump capacity
Lubricator capacity
No. of suction valves/stage
No. of discharge valve/stage
Type of unloader
Inter cooler type
Tube size
After cooler type
Tube size
Coupling
Motor KW
PERFORMANCE
Efficiency at design pt.
Shaft power at design load
Cooling water requirement
Recommended lubricating oil
(crack case)
Recommended lubricating oil
(crank case)
Recommended lubricating oil
(Cylinder and glands)
14
Annexure-III
pg.5 of 15
MATERIALS
Cylinder liner
Piston
Piston rod
Bearings
Connecting rod
Stuffing box packing
Piston ring
Crank shaft
Valve body
Valve plates
Valve springs
Cross head
Cross head guide
Suppliers address
15
Annexures-III
Pg. 6 of 15
DIESEL ENGINES
Engine make
Location
Code No.
Model No.
Service
P.O. Number and date.
Serial No.
______________________________________________________________________________
Basic data
Rated Engine HP RPM
Equipment/alternator No.
Fuel pump Sr. No.
Model
Rating
Code
Rated RPM
Volts
Plates
16
Annexure-III
pg. 7 of 15
FANS AND BLOWERS
Make
Location
Code
Date of commissioning
Model No.
Service
P.O. No. and date
Serial No.
OPERATING CONDITIONS
Gas composition
Molecular weight
Capacity NM3/hr
Suction pressure
(mm of H2O)
Discharge Pr. mm H20
Suction temperature
Speed
CONSTRUCTION
Connections :
______________________________________________________________________________
Nozzle
Size
Rating
Facing
______________________________________________________________________________
Suction
______________________________________________________________________________
Discharge
______________________________________________________________________________
Impeller type
No. of stages
Control type and device
Bearing type and number
Lubrication
Coupling
Gas seal
Lubricant
17
Annexure-III
pg. 8 of 15
MATERIALS
Impeller
Impeller hub
Casing
Shaft
Shaft sleeve
Bearing housing
Gas seal
PERFORMANCE
Efficiency at design pt.
Shaft power at design load
Noise level at design load
Cooling water requirement
DRIVER DETAILS
Driver
HP
RPM
Volts/phase/cycle (motor)
Suppliers address
18
Annexure-III
Page 9 of 15
SPECIFICATION SHEET FOR CENTRIFUGAL PUMPS
Pump make
Location
Code No.
Year of Mfg.
Pump model no.
(Size and type)
Service
Date of commissioning
P.O. No. and date
Serial No.
OPERATING CONDITIONS
Liquid handled
Pumping temperature
S p. gr. at Pumping temp.
Vap. pres. at PL. Kg/cm 2 abs
Viscosity at PT CST
Min.
Rated
19
Annexure-III
pg 10 of 15
CONSTRUCTION
Casing mounting
Split
Type
______________________________________________________________________________
Nozzle
Size
ANSI rating
Facing
Position
______________________________________________________________________________
Suction
Discharge
______________________________________________________________________________
Impeller die
Bearing type no.
Radial
Coupling make
Packing type
Thrust
Type
Size
No. of rings
Lubricant
MATERIALS
Casing
Impeller
Inner case parts
Shaft sleeve
Casing ring
Impeller ring
Shaft
Throat bush
20
Annexure-III
pg. 11 of 15
PERFORMANCE
NPSH required
No. of stages
RPM
Efficiency
Recom. driver KW
Min. cont flow m3/hr
Hydrostatic test press kg/cm2
Rotation facing coupling end
Seal flush plan
C.W. piping plan
C.W. required LPM/Kg/cm2/oC
Weight in kg.
DRIVER DETAILS
Driver
HP
RPM
Volts/phase/cycles (Motor)
Suppliers address
21
Annexure-III
pg. 12 of 15
RECIPROCATING PUMPS
Make
Location
Code No.
Date of commissioning
Model No.
Service
P.O.No. and date
Serial No.
OPERATING CONDITIONS
Liquid handled
Pumping temperature
Normal
Maximum
Specific gravity
NPSH available
Capacity litre/minute
Max
Discharge pressure
Max
Suction pressure
Max
Min
Min
Min
Rated
Rated
Rated
CONSTRUCTION
No of cylinders
Vertical/Horizontal
Single acting/ double acting
Plunger/piston
Suction nozzle size rating
and facing
Valve type
Type of gland packing
Type of main bearing and No.
Lube oil for crank case
Lubrication
22
Annexure-III
Pg.13 of 15
MATERIALS
Cylinder
Liner
Piston/Plunger
Piston rings
Piston rod
Valves/valve seats
Gland
Throat bushing
Packing
Lantern ring
Boltings
DRIVE DETAILS
Driver
HP
RPM
Volts/phase/cycle (motor)
Gear box type and ratio
Supplier address
23
Annexure-III
Pg. 14 of 15
STEAM TURBINE
Turbine make
Location
Code No.
Serial No.
Model No.
Service
P.O. and date
Date of commissioning
Year of manufacture
OPERATING CONDITIONS
Rated horse power
Maximum continuous operating rpm
Steam conditions
______________________________________________________________________________
Max.
Normal
Min.
_____________________________________________________________________________
Inlet Pr kg/cm 2
Exhaust pressure
kg/cm 2
inlet temp.
_____________________________________________________________________________
Maximum exhaust casing
pressure Kg/cm 2
Cooling water requirement:
- Bearings
- Oil cooler
LPM
LPM
24
Annexure-III
Pg. 15 of 15
CONSTRUCTION DETAILS
Type and size
No. of Stage
Direction of rotation
Inlet flange size and rating
Exhaust flange size & rating
Casing type
Weight in Kg.
Bearing lubrication
Interstage gland seals
End gland seals
Type of speed governor and Model No.
Over speed trip at bearing oil pr.
Max.
Min.
25
26
27
28
29