Cable Sizing CWPH PDF

TCE CONSULTING ENGINEERS LIMITED
TCE-M2-EL-CA-D-2160
CABLE SIZING CALCULATIONS
SECTION: TITLE
SHEET i OF i
BHAVANAGAR ENERGY COMPANY LIMITED, BHAVANAGAR

2 X 250 MW TPP
CABLE SIZING CALCULATIONS
FILE NAME.: M2-2160.XLS
REV. NO
PPD. BY
CKD. BY
APP. BY
DATE
R0
R1
R2
R3
INITIALS SIGN INITIALS SIGN INITIALS SIGN INITIALS
KYP
-SD/GBK
-SD/SVSP
-SD/22.07.2010
SIGN
ISSUE
-SD/-SD/-SD/-
TCE FORM 020 R0
By
KYP
Project
TATA CONSULTING ENGINEERS LIMITED
Date 22.07.2010
Chkd.GBK
Client
BECL, BHAVANAGAR
Date
Job No. 5403A
Office DB
2 X 250 MW TPP
Doc No.
Subject
Dept.
EL
CABLE SIZING
Sh. No.
of
2 Rev. No.
CABLE SIZING CALCULATION (6.6 kV H.V SIDE)

REMARKS
1 FEEDER DATA
1.1 Incoming / Outgoing & Designation
Incoming
1.2 Rating, 3 PH
kVA
1.3 Voltage
kV
12000
6.600
1.4 Power Factor (p.f)
0.8
1.5 Efficiency (Effy)
0.9
Earthed /
Unearthed
(Amp.)
1.6 Type of Earthing

1.7
(a) Current IFL
kVA
1049.73
3 * kV
kW (Motor)
(b) Current IFL
Solidly Earthed.
(Amp.)
3 * kV * Effy. * p.f
1.8 Type of Protection (CB / Fuse / MCB / MCCB)
CB
1.9 (a) 3 Phase - Fault Current (Ish)
kA
40
(b) Fault Clearing Time (t)
( Secs)
0.5
1.10 Estimated Length (L)
500
1.11 Permissible Voltage drop (a) Running
15
(b) Starting
2 LAYING CONDITIONS
2.1 Ambient Temperature
Tray/
Buried
Trench/
in
Air
ground
Deg. C
Refer TCE design

guide
Duct
Derating
Refer cable
Factor
catalogue.
45
0.86
1.00
2.2 Grouping / Spacing with other cables
2.3 Thermal Resistivity
Deg.C cm /W
200
2.4 Depth of Burial
mm
750
2.5 Overall Derating Factor
ODF
Value of k (Amp./ sq.mm)
3 TYPE OF CABLE TO BE USED

(To be
1.00
0.860
Marked)
Al (Cond.)
Cu (Cond.)
3.1 PVC
75
112
3.2 XLPE (a) 22 / 33 kV
94
140
(b) 11 kV
94
140
(c) 6.6 kV
94
140
(d) 415V
94
140
3.3
4 CABLE SIZING
4.1 Based on Full Load Current
(a) Cable rating required
(I / ODF)
1220.61
Amp.
(b) Cable for above rating
Type
XLPE 1 CORE
Size (Sq.mm.) No.of runs

800
4.2 Based on Short Circuit Current

(For breaker protected feeders only)
(a)
Ish * t
k
= Area of cond.
Sq. mm
300.897
For Contactor Controlled Feeder

(b) (HT only) I2t of cable chosen shall
be 1.5*I2t of associated fuse
Sq. mm
4.3 Estimated Cable Size

( Higher of 4.1 & 4.2 )
Sq. mm
400
5 CHECK FOR VOLTAGE DROP
5.1 Cable Size
5.2 R (at cond. temp)
X
5.3
5.4
3 * I FL ( R Cos + X Sin ) * L
kV*10000
800
Sq. mm
ohm/ph./kM
0.047
ohm/ph./kM
0.091
Load Angle
36.86
% Drop
0.635
3 * ISTG ( R Cos + X Sin ) * L

% Drop
kV*10000
(Refer Note - 1 below)

5.5 Is the voltage drop within
permissible limits? (If not select
higher size of cable and check for
voltage drop)
Cable Size considering Voltage
5.6
Drop
6.0 RECOMMENDED CABLE SIZE
(Higher of 4.3 and 5.6)
4.572
Yes / No
YES
Sq. mm
Type
XLPE 1 CORE
NOTE:
1) Load angle shall correspond to starting condition of Motor.
800
Size (Sq.mm) No. of Runs
800
By
KYP
Project
Date 22.07.2010
Chkd.GBK
Client
BECL, BHAVANAGAR
Date
Job No. 5403A
Office DB
2 X 250 MW TPP
Doc No.
Subject
Dept.
EL
CABLE SIZING
Sh. No.
of
2 Rev. No.

REMARKS
1 FEEDER DATA
Incoming
1.2 Rating, 3 PH
kVA
1.3 Voltage
kV
2500
6.600
0.8
0.9
Earthed /
Unearthed
(Amp.)

1.7
(a) Current IFL
kVA
218.69
3 * kV
kW (Motor)
(b) Current IFL
Solidly Earthed.
(Amp.)
CB
kA
40
( Secs)
0.16
50
15
(b) Starting
2 LAYING CONDITIONS
Tray/
Buried
Trench/
in
Air
ground
Deg. C
Refer TCE design

guide
Duct
Derating
Refer cable
Factor
catalogue.
45
0.86
1.00
Deg.C cm /W
200
2.4 Depth of Burial
mm
750
ODF

(To be
1.00
0.860
Marked)
Al (Cond.)
Cu (Cond.)
3.1 PVC
75
112
3.2 XLPE (a) 22 / 33 kV
94
140
(b) 11 kV
94
140
(c) 6.6 kV
94
140
(d) 415V
94
140
3.3
4 CABLE SIZING
(I / ODF)
254.29
Amp.
Type
XLPE 3 CORE

185

(a)
Ish * t
k
= Area of cond.
Sq. mm
170.213

Sq. mm

( Higher of 4.1 & 4.2 )
Sq. mm
185
5.1 Cable Size
X
5.3
5.4
kV*10000
kV*10000

voltage drop)
5.6
Drop
Sq. mm
185
ohm/ph./kM
0.21
ohm/ph./kM
0.0969
Load Angle
36.86
% Drop
0.065
% Drop
Yes / No
YES
Sq. mm
Type
XLPE 3 CORE
NOTE:
185
185
By
KYP
Project
Date 22.07.2010
Chkd.GBK
Client
BECL, BHAVANAGAR
Date
Job No. 5403A
Office DB
2 X 250 MW TPP
Doc No.
Subject
Dept.
EL
CABLE SIZING
Sh. No.
of
2 Rev. No.

REMARKS
1 FEEDER DATA
Incoming
1.2 Rating, 3 PH
kW
1.3 Voltage
kV
1500
6.600
0.85
0.95
Earthed /
Unearthed
(Amp.)

1.7
(a) Current IFL
kVA
3 * kV
kW (Motor)
(b) Current IFL
Solidly Earthed.
(Amp.)
162.50
CB
kA
40
( Secs)
0.16
50
15
(b) Starting
2 LAYING CONDITIONS
Tray/
Buried
Trench/
in
Air
ground
Deg. C
Refer TCE design

guide
Duct
Derating
Refer cable
Factor
catalogue.
45
0.86
1.00
Deg.C cm /W
200
2.4 Depth of Burial
mm
750
ODF

(To be
1.00
0.860
Marked)
Al (Cond.)
Cu (Cond.)
3.1 PVC
75
112
3.2 XLPE (a) 22 / 33 kV
94
140
(b) 11 kV
94
140
(c) 6.6 kV
94
140
(d) 415V
94
140
3.3
4 CABLE SIZING
(I / ODF)
188.95
Amp.
Type
XLPE 3 CORE

95

(a)
Ish * t
k
= Area of cond.
Sq. mm
170.213

Sq. mm

( Higher of 4.1 & 4.2 )
Sq. mm
185
5.1 Cable Size
X
5.3
5.4
kV*10000
kV*10000

voltage drop)
5.6
Drop
Sq. mm
185
ohm/ph./kM
0.21
ohm/ph./kM
0.089
Load Angle
36.86
% Drop
0.047
% Drop
0.340
Yes / No
YES
Sq. mm
Type
XLPE 3 CORE
NOTE:
185
185
By
KYP
Project
Date 22.07.2010
Chkd.GBK
Client
BECL, BHAVANAGAR
Date
Job No. 5403A
Office DB
2 X 250 MW TPP
Doc No.
Subject
Dept.
EL
CABLE SIZING
Sh. No.
of
2 Rev. No.

REMARKS
1 FEEDER DATA
Incoming
1.2 Rating, 3 PH
kW
350
1.3 Voltage
kV
6.600
0.85
0.95
Earthed /
Unearthed
(Amp.)

1.7
(a) Current IFL
kVA
3 * kV
kW (Motor)
(b) Current IFL
Solidly Earthed.
(Amp.)
37.92
CB
kA
40
( Secs)
0.16
100
15
(b) Starting
2 LAYING CONDITIONS
Tray/
Buried
Trench/
in
Air
ground
Deg. C
Refer TCE design

guide
Duct
Derating
Refer cable
Factor
catalogue.
45
0.86
1.00
Deg.C cm /W
200
2.4 Depth of Burial
mm
750
ODF

(To be
1.00
0.860
Marked)
Al (Cond.)
Cu (Cond.)
3.1 PVC
75
112
3.2 XLPE (a) 22 / 33 kV
94
140
(b) 11 kV
94
140
(c) 6.6 kV
94
140
(d) 415V
94
140
3.3
4 CABLE SIZING
(I / ODF)
44.09
Amp.
Ish * t
k
= Area of cond. Type

XLPE 3 CORE

35

(a)
Sq. mm
170.213

Sq. mm

( Higher of 4.1 & 4.2 )
Sq. mm
185
5.1 Cable Size
X
5.3
5.4
Sq. mm
185
ohm/ph./kM
0.21
ohm/ph./kM
0.089
Load Angle
36.86
% Drop
kV*10000
0.022

% Drop
kV*10000

voltage drop)
5.6
Drop
0.159
Yes / No
YES
Sq. mm
Type
XLPE 3 CORE
NOTE:
240
185
By
KYP
Project
Date 22.07.2010
Chkd.GBK
Client
BECL, BHAVANAGAR
Date
Job No. 5403A
Office DB
Doc No.
Subject
Dept.
EL
Sh. No.

1 FEEDER DATA
Incoming
1.2 Rating, 3 PH
kVA
1.3 Voltage
kV
1200
0.415
0.8
0.9
Earthed /
Unearthed
(Amp.)

1.7 (a) Current IFL
(b) Current IFL
kVA
Solidly Earthed.
1669.45
3 * kV
kW (Motor)
(Amp.)
CB
kA
50
( Secs)
0.16
500
15
(b) Starting
2 LAYING CONDITIONS
Tray/
Buried
Trench/
in
Air
ground
Deg. C
Duct
45

Deg.C cm /W
200
2.4 Depth of Burial
mm
750
ODF

(To be
Marked)

Al (Cond.)
3.1 PVC
75
3.2 XLPE (a) 22 / 33 kV
94
3.3
(b) 11 kV
94
(c) 6.6 kV
94
(d) 415V
94
4 CABLE SIZING
(I / ODF)
1854.94
Amp.
Size (Sq.mm.)
Type
XLPE 1 CORE
1000

(a)
Ish * t
k
= Area of cond.
Sq. mm
212.766

Sq. mm

( Higher of 4.1 & 4.2 )
Sq. mm
185
5.1 Cable Size
X
5.3
5.4
kV*10000
Sq. mm
800
ohm/ph./kM
0.0444
ohm/ph./kM
0.081
Load Angle
36.86
% Drop
2.931

% Drop
kV*10000

voltage drop)
Yes / No
YES

Drop
5.6
Sq. mm
Type
185
Size (Sq.mm)
XLPE 3 CORE
185
NOTE:
2 X 250 MW TPP
Doc No.
Subject
CABLE SIZING
1
of
2 Rev. No.
REMARKS
00
y Earthed.
9.45
CB
0
Refer TCE design
guide
16
00
5
Derating
Refer cable
Factor
catalogue.
0.90
1
1.00
1.00
0.900
Amp./ sq.mm)
Cu (Cond.)
112
140
140
140
140
4.94
.766
85
No.of runs
10
No. of Runs
1
By
KYP
Project
Date 22.07.2010
Chkd.GBK
Client
BECL, BHAVANAGAR
Date
Job No. 5403A
Office DB
Doc No.
Subject
Dept.
EL
Sh. No.

1 FEEDER DATA
Incoming
1.2 Rating, 3 PH
kVA
1.3 Voltage
kV
11000
6.600
0.8
0.9
Earthed /
Unearthed
(Amp.)

1.7 (a) Current IFL
(b) Current IFL
kVA
Solidly Earthed.
962.25
3 * kV
kW (Motor)
(Amp.)
CB
kA
40
( Secs)
0.5
500
15
(b) Starting
2 LAYING CONDITIONS
Tray/
Buried
Trench/
in
Air
ground
Deg. C
Duct
45

Deg.C cm /W
200
2.4 Depth of Burial
mm
750
ODF

(To be
Marked)

Al (Cond.)
3.1 PVC
75
3.2 XLPE (a) 22 / 33 kV
94
3.3
(b) 11 kV
94
(c) 6.6 kV
94
(d) 415V
94
4 CABLE SIZING
(I / ODF)
1118.90
Amp.
Size (Sq.mm.)
Type
XLPE 1 CORE
630

(a)
Ish * t
k
= Area of cond.
Sq. mm
300.897

Sq. mm

( Higher of 4.1 & 4.2 )
Sq. mm
400
5.1 Cable Size
X
5.3
5.4
Sq. mm
630
ohm/ph./kM
0.06
ohm/ph./kM
0.093
Load Angle
36.86
% Drop
kV*10000
0.437

% Drop
kV*10000

voltage drop)
Yes / No
YES

Drop
5.6
Sq. mm
Type
630
Size (Sq.mm)
XLPE 1 CORE
630
NOTE:
2 X 250 MW TPP
Doc No.
Subject
CABLE SIZING
1
of
2 Rev. No.
REMARKS
000
y Earthed.
2.25
CB
0
Refer TCE design
guide
.5
00
5
Derating
Refer cable
Factor
catalogue.
0.86
1
1.00
1.00
0.860
Amp./ sq.mm)
Cu (Cond.)
112
140
140
140
140
8.90
.897
00
No.of runs
3
No. of Runs
3

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TCE CONSULTING ENGINEERS LIMITED

CABLE SIZING CALCULATIONS

BHAVANAGAR ENERGY COMPANY LIMITED, BHAVANAGAR

FILE NAME.: M2-2160.XLS

INITIALS SIGN INITIALS SIGN INITIALS SIGN INITIALS

TCE FORM 020 R0

TATA CONSULTING ENGINEERS LIMITED

Job No. 5403A

CABLE SIZING CALCULATION (6.6 kV H.V SIDE)

1.4 Power Factor (p.f)

1.5 Efficiency (Effy)

1.6 Type of Earthing

(a) Current IFL

(b) Current IFL

1.9 (a) 3 Phase - Fault Current (Ish)

(b) Fault Clearing Time (t)

1.10 Estimated Length (L)

1.11 Permissible Voltage drop (a) Running

2.1 Ambient Temperature

Refer TCE design

2.2 Grouping / Spacing with other cables

2.3 Thermal Resistivity

2.4 Depth of Burial

2.5 Overall Derating Factor

Value of k (Amp./ sq.mm)

3 TYPE OF CABLE TO BE USED

3.2 XLPE (a) 22 / 33 kV

(b) Cable for above rating

Size (Sq.mm.) No.of runs

4.2 Based on Short Circuit Current

For Contactor Controlled Feeder

4.3 Estimated Cable Size

3 * ISTG ( R Cos + X Sin ) * L

(Refer Note - 1 below)

TATA CONSULTING ENGINEERS LIMITED

Job No. 5403A

CABLE SIZING CALCULATION (6.6 kV H.V SIDE)

1.4 Power Factor (p.f)

1.5 Efficiency (Effy)

1.6 Type of Earthing

(a) Current IFL

(b) Current IFL

1.9 (a) 3 Phase - Fault Current (Ish)

(b) Fault Clearing Time (t)

1.10 Estimated Length (L)

1.11 Permissible Voltage drop (a) Running

2.1 Ambient Temperature

Refer TCE design

2.2 Grouping / Spacing with other cables

2.3 Thermal Resistivity

2.4 Depth of Burial

2.5 Overall Derating Factor

Value of k (Amp./ sq.mm)

3 TYPE OF CABLE TO BE USED

3.2 XLPE (a) 22 / 33 kV

(b) Cable for above rating

Size (Sq.mm.) No.of runs

4.2 Based on Short Circuit Current

For Contactor Controlled Feeder

4.3 Estimated Cable Size

(Refer Note - 1 below)

TATA CONSULTING ENGINEERS LIMITED