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Hose and
Control Bundle
Capabilities
Hose Design
Eaton, through the Synflex brand, has been designing
high pressure subsea hoses for over 25 years
In early years, Synflex was the first to invent thermoplastic hose and have been producing them for over
40 years
Full range of hose pressures and sizes and materials
-- Hoses up to 15,000 psi, ID to 2", continuous lengths
over 13,000 ft long
Materials Design
Eaton is constantly researching new materials and
developing new hose and tubing with cutting edge
capabilities such as:
-- fluoropolymer lined core tube
-- fire resistant extruded jacket
-- 15,000 psi working pressures
Multi-layer extrusion can solve many of the application
problems, such as chemical permeation, that are
encountered today
Manufacturing
Extensive extrusion and reinforcement processes
These processes are mature with substantial expertise
embedded in the plant
Large cabling equipment for the production of control
hose bundles
Bundling equipment is capable of 6" OD bundles
and lengths over 10,000 ft
Workover Bundles
Fitting Design
Over the years, our world-class operations have created
tens of millions of feet of high-quality subsea hose and
countless miles of subsea control bundles.
Testing
Testing equipment available for standard quality
checks as well as API 17E qualification
Pressure tests, cleanliness certification, cold temp,
bend radius tests are among a few critical tests that
are performed in the plant (pressure capability to
40k lbs)
Other testing requirements are available through
the wide Eaton network of service providers
Turnkey Systems
Control bundle turnkey systems are available
Hydraulic flying lead turnkey systems are available
For more information on Synflex
Products, please refer to our website
at: www.eaton.com/hydraulics
Eaton
Hydraulics Business USA
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
Tel: 952-937-9800
Fax: 952-294-7722
www.eaton.com/hydraulics
Eaton
Hydraulics Business Europe
Route de la Longeraie 7
1110 Morges
Switzerland
Tel: +41 (0) 21 811 4600
Fax: +41 (0) 21 811 4601
Eaton
Hydraulics Group Asia Pacific
Eaton Building
4th Floor, No. 3 Lane 280 Linhong Rd.
Changning District
Shanghai 200335
China
Tel: (+86 21) 5200 0099
Fax: (+86 21) 5200 0400
Specifications
Reinforcement. Eatons
Synflex Subsea hoses
use aramid fiber. We
exclusively use the DuPont
Kevlar brand.
Core. Seamless
extrusion of Nylon 11.
60
38LV
3ULV
50
40
30
Deeper Water?
20
50
7.5
4.6
38LV
3ULV
100
9
5.4
500
17.7
10.8
1000
27
16.8
1500
37.5
23.4
2000
51.6
33
10
0
2500
72.6
47.4
Minimum
Burst Pressure
Weight
Kg
Lb
Fitting
psi
3,000
bar
827
psi
12,000
100 m
4.44
100 ft
3.0
Part Number
390E-03544-C05
345
5,000
1,379
20,000
4.45
3.0
390E-03544-C05
207
3,000
827
12,000
58.16
39.3
390E-16556-C05
345
5,000
1,379
20,000
58.76
39.7
390E-16556-C05
Part Number
r
Nominal I.D.
37LV-03 r
mm
4.8
in
3/16
bar
207
4.8
3/16
25.4
38LV-16
25.4
EATON Synflex Subsea Blow-Out Prevention (BOP) Pod Hose Bundles and Hot Lines E-HYGN-MS004-E1 April 2010
3ULV-03
37LV-16
r Ambient Temp.
Rated
Tensile Load
Minimum
Burst Pressure
Weight
Kg
Lb
Fitting
psi
5,000
bar
1,379
psi
20,000
100 m
105.82
100 ft
71.50
Part Number
Kg
390E-16556-C05 295
Lb
650
5,000
1,379
20,000
107.74
72.80
390E-16556-C05 1134
2500+
20,000
19.68
13.30
90A08-085400
295
650
20,000
19.98
13.50
90A08-085400
1134
2500+
Part Number
Nominal I.D.
r
Maximum O.D.
r r
38LV-16OVL
mm
25.4
in
1
mm
44.2
in
1.74
bar
345
38LV-16PLS
25.4
45.2
1.78
345
3395-08OVLr
3395-08PLS
12.70
1/2
29.2
1.15
345
5,000
1,379
12.70
1/2
29.7
1.17
345
5,000
1,379
r Ambient Temp.
EATON Synflex Subsea Blow-Out Prevention (BOP) Pod Hose Bundles and Hot Lines E-HYGN-MS004-E1 April 2010
Initial Installation:
To eliminate ovality of the Hose during installation it is recommended to first fill the pilot and
center conductor hoses with BOP Control fluid and pressurize each hose to 500-1000 psi.
After pressurizing, begin the installation of the bundle onto the BOP Hose reel. It is also
recommended to monitor the installation by using the following steps:
Uniformly traverse the hose bundle across the inner drum of the Bop Hose reel.
Maintain a level wind to prevent hose crossovers during the spooling process.
If the hose or bundle is not filled with fluid, the winding tension MUST be minimized to avoid
flattening of the inner wraps and potential subsequent damage to the hose or reel when the
hose/bundle is pressurized on the reel.
F
or unfilled bundles, using the deployment reel to pull the bundle off the delivery spool is
HIGHLY discouraged and is known to cause ovality and contribute to premature failures.
T
ension in the bundle needs to be reduced and controlled by using either catenary pullers
or a means of driving the delivery spool separate from the deployment reel.
Eaton
Hydraulics Group USA
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
www.eaton.com/hydraulics
Eaton
115 Lena Dr.
Aurora, OH 44202
USA
Tel: 330 562-9111
Toll Free: 800 837-1467
Fax: 330 274-0473
Eaton
Gembloux S.A./N.V.
Chaussee de Tirlemont, 100
B-5030 Gembloux
Belgium
Tel: (32) 81 626 211
Fax: (32) 81 615 789
Benefits
Available
in 5,000 and
7,500 psi working pressure
with 4:1 safety factor
API
17E ExxonMobile
GP 65-05-06, GP
65-05-03 compliant
Multiple sizes to
meet many needs
GP 65-06-03
GP 65-05-06
Part Number
Minimum
Bend Radius
Weight
Kg
Lb
Fitting
in
bar
psi
bar
psi
mm
in
100 m
100 ft
Series
27.6
1.085
345
5,000
1,379
20,000
457
18.0
64.10
43.30
9C408
3/4
36.9
1.455
345
5,000
1,379
20,000
482
19.0
94.20
63.70
9C412
44.2
1.740
345
5,000
1,379
20,000
508
20.0
165.80
112.00
9C416
1/2
30.1
1.185
517
7,500
2,068
30,000
457
18.0
74.10
50.10
9CP08
mm
in
mm
12.7
1/2
33CP-12
19.1
33CP-16
25.4
12.7
35CP-08
Max. Working
Minimum
Burst Pressure
Maximum O.D.
r Pressure at
Ambient Temp.
Nominal I.D.
33CP-08 r r
Available in long
continuous lengths
over 10,000' long
Standard Compliance
API 17E
Eaton
Hydraulics Group USA
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
www.eaton.com/hydraulics
Eaton
115 Lena Dr.
Aurora, OH 44202
USA
Tel: (330) 562 9111
Toll Free: (800) 837 1467
Fax: (330) 274 0473
Eaton
Gembloux S.A./N.V.
Chaussee de Tirlemont, 100
B-5030 Gembloux
Belgium
Tel: (32) 81 626 211
Fax: (32) 81 615 789
Benefits
Available
in 3,000, 5,000,
10,000, and 15,000 psi
working pressures
API
17E compliant for
most sizes
Easy to install
Easy to assemble
GP 65-06-03
GP 65-05-06
Part Number
33GL-20 r r
3395-04
Max. Working
r Pressure at
Ambient Temp.
Minimum
Burst Pressure
Minimum
Bend Radius
Weight
Kg
Lb
Fitting
bar
bar
psi
mm
in
100 m
100 ft
Series
827
12,000
559
22.0
89.00
59.7
9CE
5,000
1,379
20,000
102
4.0
11.69
7.9
90A
Nominal I.D.
Maximum O.D.
mm
in
mm
in
31.70
1 1/4
46.2
1.820
207
3,000
1/4
12.3
.485
345
6.40
Available in long
continuous lengths
over 10,000' long
Standard Compliance
API 17E
psi
3395-06 r
3395-08
9.50
3/8
16.8
.662
345
5,000
1,379
20,000
127
5.0
15.54
10.5
90A
12.70
1/2
20.6
.812
345
5,000
1,379
20,000
178
7.0
19.54
13.2
90A
3395-10
15.90
5/8
25.5
1.002
345
5,000
1,379
20,000
229
9.0
33.00
22.3
9CE
3395-12
19.10
3/4
29.3
1.155
345
5,000
1,379
20,000
254
10.0
40.60
27.3
9CE
3395-16
25.40
37.8
1.490
345
5,000
1,379
20,000
356
14.0
58.76
39.7
390E-16
3390-04
6.35
1/4
14.9
.585
689
10,000
2,758
40,000
203
8.0
14.95
10.1
92V
3390-06
9.50
3/8
19.4
.765
689
10,000
2,758
40,000
254
10.0
22.79
15.4
92V
3V50-04
6.35
1/4
14.9
.585
1,034
15,000
3,103
45,000
203
8.0
14.95
10.1
92V
Eaton
Hydraulics Group USA
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
www.eaton.com/hydraulics
Eaton
115 Lena Dr.
Aurora, OH 44202
USA
Tel: (330) 562 9111
Toll Free: (800) 837 1467
Fax: (330) 274 0473
Eaton
Gembloux S.A./N.V.
Chaussee de Tirlemont, 100
B-5030 Gembloux
Belgium
Tel: (32) 81 626 211
Fax: (32) 81 615 789
Differential Pressure: All sizes have a minimum of 5,000 psi differential pressure and up to 9,000 psi. Capable of service at more
than 10,000 feet below sea level.
Compliance and Testing: API 17E, ExxonMobile GP 65-05-06,
GP 65-05-03
Construction
Cover Nylon. Standard cover is chemical resistant
and UV resistant.
Reinforcement Aramid (Kevlar) fiber bonded to the core tube.
Engineered to provide high pressure and lower volumetric expansion.
Core The tube is a smooth, seamless, continuous extrusion
of Nylon 11 Besno P40 TLO for compatibility with methanol
and other commonly used well chemicals.
Carcass A flexible 316 stainless steel interlocking metal carcass
capable of withstanding over 5,000 psi differential pressure.
316 stainless steel provides excellent corrosion resistance.
Workover Bundles
Workover Bundles
Applications
IWOC
Configured for Multiple Tasks
Hydraulic Control, Chemical Injection, Signaling
Optic Fiber, Electric, Hydraulic
Specifications
Working Pressure: Hose components up to 15,000 psi
working pressure. Most sizes with a 4:1 safety factor.
Most hoses and bundle configurations fully tested to API 17E.
Construction
Cover Selection of durable extruded materials including
urethane, polyethylene and nylon. Black, yellow or other
colors available. Jacket labeling in footage increments.
Reinforcement Jacket can be constructed with embedded
Aramid (Kevlar) fiber for additional strength.
Bundle Components Can be comprised of high pressure hose,
electrical cables and fiber optics.
Eaton
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
Tel: 952 937-9800
Fax: 952 974-7722
www.hydraulics.eaton.com
Eaton
115 Lena Dr.
Aurora, OH 44202
USA
Tel: 330 274-3171
Toll Free: 800 837-1467
Fax: 330 274-0473
Eaton
Gembloux S.A./N.V.
Chaussee de Tirlemont, 100
B-5030 Gembloux
Belgium
Tel: (32) 81-626-211
Fax: (32) 81-615-789